CN102604006A - Preparation method for acidic silica sol in-situ modified acrylate emulsion - Google Patents
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技术领域 technical field
本发明涉及种酸性硅溶胶原位改性丙烯酸酯乳液的方法,尤其是一种用纳米二氧化硅经过原位/种子乳液聚合工艺合成的水性可热交联的丙烯酸酯乳液的制备方法。 The invention relates to a method for modifying an acrylate emulsion in situ with an acidic silica sol, in particular to a method for preparing an aqueous heat-crosslinkable acrylate emulsion synthesized by using nano silicon dioxide through an in-situ/seed emulsion polymerization process.
背景技术 Background technique
传统的物理共混是将纳米二氧化硅直接在乳液中进行分散混合而得到的一类复合材料,由于有机相和无机相相容性较差,所以纳米二氧化硅粒子在有机体中很难得到均匀分散,还存在着丙烯酸酯与纳米材料粒子间界面亲和性差及贮存稳定性差等问题。后来的技术为了使二氧化硅与丙烯酸树脂有良好的相容性,通常先对纳米二氧化硅进行表面改性,一般是利用其羟基官能团的酯化或缩合反应进行的。例如一种硅溶胶与丙烯酸酯复合乳液,其特征在于复合乳液中分散有纳米二氧化硅的无机相,其中纳米二氧化硅占丙烯酸酯单体质量的比例在0.1%-5%,并且所用的纳米二氧化硅是经过表面处理过的,纳米二氧化硅改性所用的有机硅含量对乳液的稳定性及机械强度也产生了很大影响,详见公开号为CN1654533的“纳米二氧化硅/丙烯酸酯复合乳液及其制备方法”。公开号为CN102030873A的“一种纳米二氧化硅/聚丙烯酸酯复合乳液的制备方法 ”,详细介绍了纳米二氧化硅的改性方法,主要是正硅酸乙酯在室温条件下用乳化剂、硅烷偶联剂及单体,在用盐酸调节的酸性水溶液中反应8-24小时得到,但其方法存在着纳米二氧化硅“二次团聚”的问题,影响乳液聚合的正常进行和乳液的稳定性。用的比较多的是原位乳液聚合,例如公开号为CN 1908022的“一种无机纳米粒子改性室温自交联丙烯酸酯乳液的制备方法”,阐述了用正硅酸乙酯在乙醇中制备好纳米二氧化硅后用有机硅改性,然后再将其分散在丙烯酸酯单体中进行原位乳液聚合从而制得纳米二氧化硅改性的丙烯酸酯乳液,采用原位乳液聚合的方法可以使纳米二氧化硅在聚合物中均匀分散,在一定程度上提高了聚合物的物理和机械性能,但已有的纳米二氧化硅的改性工艺复杂,改性的纳米二氧化硅用于聚合时也容易“二次团聚”,从而影响了乳液的稳定性和聚合过程的正常进行。公开号为CN1654489的“纳米二氧化硅-丙烯酸酯复合乳液的制备方法”,阐述了将纳米二氧化硅其分散在苯的衍生物中搅拌并用硅烷偶联剂改性,离心分离后,再用丙酮冲洗,改性过程中用到了有机溶剂,不利于环保,操作也复杂。专利CN101412783的“一种压敏胶粘剂用丙烯酸酯共聚物乳液的制备方法”,发明了一种仅以纳米二氧化硅而无其他可聚合单体的种子乳液,在此基础上梯度加入壳层单体进行聚合,合成了二氧化硅-丙烯酸酯共聚乳液,可以推测二氧化硅中的硅羟基是与丁二酸二异辛酯磺酸钠乳化剂的活性基团羧基发生了作用,使得二氧化硅得到改性,否则由于二氧化硅的高比表面积,二氧化硅会高度自聚,聚合反应难以进行,对乳化剂的要求也比较高。 Traditional physical blending is a type of composite material obtained by directly dispersing and mixing nano-silica in the emulsion. Due to the poor compatibility between the organic phase and the inorganic phase, it is difficult to obtain nano-silica particles in the organism. Evenly dispersed, there are also problems such as poor interface affinity between acrylate and nanomaterial particles and poor storage stability. In order to make silica and acrylic resin have good compatibility in later technologies, the surface modification of nano-silica is usually carried out first, and the esterification or condensation reaction of its hydroxyl functional group is generally used. For example, a composite emulsion of silica sol and acrylate is characterized in that the inorganic phase of nano-silica is dispersed in the composite emulsion, wherein the ratio of nano-silica to the mass of acrylate monomer is 0.1%-5%, and the used Nano-silica is surface-treated, and the used organic silicon content of nano-silica modification has also had a great impact on the stability and mechanical strength of the emulsion. For details, see the publication number CN1654533 "Nano-silica/ Acrylate composite emulsion and its preparation method". The publication number is CN102030873A "A Preparation Method of Nano-Silicon Dioxide/Polyacrylate Composite Emulsion", which introduces the modification method of nano-silicon dioxide in detail. Coupling agent and monomer are obtained by reacting in an acidic aqueous solution adjusted with hydrochloric acid for 8-24 hours, but the method has the problem of "secondary agglomeration" of nano-silica, which affects the normal progress of emulsion polymerization and the stability of the emulsion . What is used more is in-situ emulsion polymerization. For example, the publication number is CN 1908022 "A Preparation Method for Inorganic Nanoparticle Modified Self-crosslinking Acrylate Emulsion at Room Temperature", which describes the preparation of orthosilicate in ethanol. After the nano-silica is prepared, it is modified with silicone, and then dispersed in the acrylate monomer for in-situ emulsion polymerization to obtain a nano-silica-modified acrylate emulsion. The method of in-situ emulsion polymerization can The uniform dispersion of nano-silica in the polymer improves the physical and mechanical properties of the polymer to a certain extent, but the existing modification process of nano-silica is complicated, and the modified nano-silica is used for polymerization It is also easy to "secondary agglomeration", which affects the stability of the emulsion and the normal progress of the polymerization process. The publication number is CN1654489's "Preparation Method of Nano-SiO2-Acrylic Ester Composite Emulsion", which describes that nano-SiO2 is dispersed in benzene derivatives, stirred and modified with silane coupling agent, and after centrifugation, use Rinse with acetone, organic solvents are used in the modification process, which is not conducive to environmental protection, and the operation is also complicated. Patent CN101412783 "Preparation Method of Acrylate Copolymer Emulsion for Pressure-sensitive Adhesives" invented a seed emulsion with only nano-silica and no other polymerizable monomers. The body was polymerized, and a silica-acrylate copolymer emulsion was synthesized. It can be speculated that the silicon hydroxyl group in the silica interacted with the active group carboxyl group of the diisooctyl sodium sulfonate emulsifier to make the silica Silicon is modified, otherwise, due to the high specific surface area of silica, silica will be highly self-polymerized, the polymerization reaction is difficult to carry out, and the requirements for emulsifiers are relatively high.
发明内容 Contents of the invention
本发明要解决的技术问题是使用分散均一且粒径较小的酸性硅溶胶,在简单的工艺流程下,用环保的方式对纳米二氧化硅进行接枝改性,利用原位/种子乳液聚合的方法合成了包覆纳米二氧化硅的丙烯酸酯草莓型或石榴型乳胶粒,并在聚合过程中添加了能产生热交联作用的活性单体,目的是提供了一种酸性硅溶胶原位改性丙烯酸酯乳液的制备方法。 The technical problem to be solved in the present invention is to use acidic silica sol with uniform dispersion and small particle size, and to graft and modify nano-silica in an environmentally friendly manner under a simple process flow, and use in-situ/seed emulsion polymerization The method synthesized the acrylate strawberry or pomegranate latex particles coated with nano-silica, and added active monomers that can produce thermal crosslinking during the polymerization process, the purpose is to provide an acidic silica sol collagen site Preparation method of modified acrylate emulsion.
基于上述目的是提供一种酸性硅溶胶原位改性丙烯酸酯乳液的方法,其方法时按下列步骤进行: Based on above-mentioned purpose, be to provide a kind of method of acidic silica sol position modification acrylate emulsion, carry out according to the following steps during its method:
(一)硅溶胶改性 (1) Modification of silica sol
在45~55℃下,取100份酸性硅溶胶,用0~80份去离子水稀释后,加入5~25份小分子醇,最后加入1.0~1.5份有机硅氧烷搅拌3小时,得到改性硅溶胶; At 45-55°C, take 100 parts of acidic silica sol, dilute with 0-80 parts of deionized water, add 5-25 parts of small molecule alcohol, and finally add 1.0-1.5 parts of organosiloxane and stir for 3 hours to obtain the modified Sexual silica sol;
(二)丙烯酸乳液合成 (2) Synthesis of acrylic emulsion
(1)种子乳液聚合阶段:取上述步骤(一)中40~85份改性硅溶胶、2~4份乳化剂、16~24份核层单体、30~65份去离子水和0.8份碳酸氢钠,预乳化1小时,制成种子预乳液,然后将其加入反应釜,升温至70~75℃,再加入0.1~0.3份引发剂引发聚合,反应半小时后,升温至80~85℃并保温半小时; (1) Seed emulsion polymerization stage: Take 40-85 parts of modified silica sol, 2-4 parts of emulsifier, 16-24 parts of core layer monomer, 30-65 parts of deionized water and 0.8 parts of Sodium bicarbonate, pre-emulsified for 1 hour to make seed pre-emulsion, then put it into the reaction kettle, raise the temperature to 70-75°C, then add 0.1-0.3 parts of initiator to initiate polymerization, after half an hour of reaction, heat up to 80-85 ℃ and keep warm for half an hour;
(2)乳液聚合阶段:将1~3份乳化剂、60~80份壳层单体、0.4~0.6份引发剂和30~50份去离子水加入反应釜,预乳化1小时制成预乳液,在3小时内将其加入种子乳液中,添加总单体量的0.0004份引发剂并保温1小时,降到常温并过滤出料,最后调PH至8~9,制得改性丙烯酸酯乳液。 (2) Emulsion polymerization stage: add 1 to 3 parts of emulsifier, 60 to 80 parts of shell monomer, 0.4 to 0.6 parts of initiator and 30 to 50 parts of deionized water into the reactor, and pre-emulsify for 1 hour to make a pre-emulsion , add it to the seed emulsion within 3 hours, add 0.0004 parts of the total monomer amount of the initiator and keep it warm for 1 hour, drop to normal temperature and filter the material, and finally adjust the pH to 8-9 to prepare a modified acrylate emulsion .
上述的技术方案中,所述的乳化剂为CO-436或CO-458:CO-897或CO-630按份数比1:1.5~1:3.5的比例复配使用;所述的核层单体是丙烯酸丁酯和甲基丙烯酸甲酯;所述的壳层单体是甲基丙烯酸甲酯、丙烯酸丁酯、丙烯酸、甲基丙烯酸、丙烯酸羟乙酯中的一种或几种按任意比例混合,其中含活性基团单体丙烯酸羟乙酯占总单体量的0.03~0.2份;所述的有机硅氧烷是γ-(甲基丙烯酰氧)丙基三甲氧基硅烷:KH-570、γ-氨丙基三乙氧基硅烷:KH-550和γ-缩水甘油醚氧丙基三甲氧基硅烷:KH-560中的一种或几种按任意比例混合,有机硅氧烷用量占硅溶胶中纳米二氧化硅固体含量的0.04~0.06份;所述的引发剂是过硫酸氨、过硫酸钾-亚硫酸氢钠中的一种,用量占总单体质量的0.003~0.012份;所述的小分子醇是乙醇、丙醇和乙二醇中的一种或几种;所述的酸性硅溶胶,粒径为10~20nm,固含量为25%~26%。 In the above technical scheme, the emulsifier is CO-436 or CO-458: CO-897 or CO-630 is compounded and used in a ratio of 1 : 1.5 to 1 : 3.5; The body is butyl acrylate and methyl methacrylate; the shell monomer is one or more of methyl methacrylate, butyl acrylate, acrylic acid, methacrylic acid, and hydroxyethyl acrylate in any proportion Mixing, wherein the active group-containing monomer hydroxyethyl acrylate accounts for 0.03 to 0.2 parts of the total monomer amount; the organosiloxane is γ-(methacryloyloxy)propyltrimethoxysilane: KH- 570. γ-aminopropyltriethoxysilane: KH-550 and γ-glycidyl etheroxypropyltrimethoxysilane: one or more of KH-560 mixed in any proportion, the amount of organosiloxane Accounting for 0.04-0.06 parts of the solid content of nano-silica in the silica sol; the initiator is one of ammonium persulfate, potassium persulfate-sodium bisulfite, and the dosage accounts for 0.003-0.012 parts of the total monomer mass ; The small molecule alcohol is one or more of ethanol, propanol and ethylene glycol; the acidic silica sol has a particle size of 10-20nm and a solid content of 25%-26%.
本发明上述技术方案所带来的优点与积极效果是,避免了纳米二氧化硅的“二次分散”,利于乳液合成的顺利进行,提高了乳液的稳定性,还改善了乳液涂膜的硬度、耐水性、耐油性、抗紫外线老化能力和耐高温性能。 The advantages and positive effects brought by the technical solution of the present invention are that the "secondary dispersion" of nano silicon dioxide is avoided, which is beneficial to the smooth progress of emulsion synthesis, improves the stability of the emulsion, and also improves the hardness of the emulsion coating film , Water resistance, oil resistance, UV aging resistance and high temperature resistance.
具体实施方式 Detailed ways
对本发明的具体实施方式说明如下: The specific embodiment of the present invention is described as follows:
本发明简化了现有技术中用正硅酸乙酯作为起始原料,通过超声分散、改性、提纯、再分散的有机硅氧烷接枝改性纳米二氧化硅的流程,并避免了中间过程使用除小分子醇类以外的有机溶剂,更加环保,以硅溶胶作为起始原料,找出了一种优异的适合本乳液聚合的改性纳米二氧化硅的工艺,首先借助于酸性硅溶胶分散均一、稳定,经过改性后也是稳定状态的特性,避免了背景技术中所述由于多次分散而产生的二次团聚,同时与单体、乳化剂混合后进一步得到改性和分散,从而保证了乳液聚合的平稳进行,其次,由于硅溶胶粒径很小,改性的纳米二氧化硅很容易进入胶束中,通过原位乳液聚合,最终形成包覆纳米二氧化硅的石榴型或草莓型球形胶粒,壳层含活性基团单体的加入使乳液在高温下交联形成网状结构,提高了耐水性和硬度,合适的核壳单体比例,使合成的乳液粒径分布窄,且处于纳米级,从而保证了涂膜的透明和高光泽,为解决丙烯酸酯乳液硬度低、耐磨性差的问题提出了一种有效工艺。 The present invention simplifies the flow process of organosiloxane grafting modification of nano-silica by ultrasonic dispersion, modification, purification and redispersion in the prior art using tetraethyl orthosilicate as the starting material, and avoids intermediate The process uses organic solvents other than small molecule alcohols, which is more environmentally friendly. Using silica sol as the starting material, an excellent process for modifying nano-silica suitable for this emulsion polymerization has been found. First, with the help of acidic silica sol The dispersion is uniform and stable, and it is also in a stable state after modification. It avoids the secondary agglomeration caused by multiple dispersions in the background technology. At the same time, it is further modified and dispersed after being mixed with monomers and emulsifiers, so that The stable progress of the emulsion polymerization is ensured. Secondly, due to the small particle size of the silica sol, the modified nano-silica can easily enter the micelles. Through in-situ emulsion polymerization, a pomegranate-type or Strawberry-shaped spherical colloidal particles, the addition of monomers containing active groups in the shell makes the emulsion cross-linked at high temperature to form a network structure, which improves water resistance and hardness. The appropriate ratio of core-shell monomers makes the particle size distribution of the synthesized emulsion Narrow and at the nanometer level, thus ensuring the transparency and high gloss of the coating film, an effective process is proposed to solve the problems of low hardness and poor wear resistance of acrylate emulsion.
本发明重在有效利用无机纳米二氧化硅粒子的刚性、硬度与高分子材料的韧性相结合的方式,通过化学修饰改性得到了机械性能良好的丙烯酸酯乳液,纳米二氧化硅的加入不仅提高了涂膜的拉伸强度和断裂伸长率,增强了耐磨损性、耐污染性、耐水能力,还提高了抗紫外线老化能力。 The present invention focuses on effectively utilizing the rigidity and hardness of inorganic nano-silica particles combined with the toughness of polymer materials to obtain an acrylate emulsion with good mechanical properties through chemical modification and modification. The addition of nano-silica not only improves Improve the tensile strength and elongation at break of the coating film, enhance the wear resistance, pollution resistance, water resistance, and also improve the anti-ultraviolet aging ability.
本发明硅溶胶中的纳米二氧化硅经过有机硅接枝改性后,在乳化阶段,由乳化剂、单体对纳米二氧化硅的表面进一步改性,使聚合能够顺利进行。改性方法较也较为环保,在一定体积的去离子水和小分子醇的混合溶液中,加入一定量酸性硅溶胶(市售),再加入有机硅氧烷并在一定温度下搅拌改性,这样的方法既简化了直接用硅酸乙酯改性纳米二氧化硅的流程,又避免了对改性纳米二氧化硅的再次分散,从而减少了纳米二氧化硅“二次团聚”的几率,改进了工艺流程。 After the nano silicon dioxide in the silica sol of the present invention is modified by organosilicon grafting, in the emulsification stage, the surface of the nano silicon dioxide is further modified by emulsifiers and monomers, so that the polymerization can proceed smoothly. The modification method is also more environmentally friendly. Add a certain amount of acidic silica sol (commercially available) to a mixed solution of a certain volume of deionized water and small molecule alcohol, then add organosiloxane and stir at a certain temperature for modification. This method not only simplifies the process of directly modifying nano-silica with ethyl silicate, but also avoids the re-dispersion of modified nano-silica, thereby reducing the probability of "secondary agglomeration" of nano-silica. Improved process flow.
本发明的丙烯酸酯乳液的活性基团是来自乳胶粒壳层的羧基和羟基,乳胶粒一方面自身发生热交联,另一方面又可以与氨基树脂发生热交联,形成三维网状结构,进一步提高涂层的耐水耐油性和硬度,并且有效的降低了有机物挥发物对环境的污染。 The active groups of the acrylate emulsion of the present invention are carboxyl and hydroxyl groups from the shell of latex particles. On the one hand, the latex particles themselves are thermally crosslinked, and on the other hand, they can be thermally crosslinked with amino resins to form a three-dimensional network structure. Further improve the water and oil resistance and hardness of the coating, and effectively reduce the pollution of organic volatiles to the environment.
其中,硅溶胶的稳定性取决于纳米粒子的相互作用及表面活性剂、酸或碱所提供的空间位阻效应,因此当溶胶的酸碱度和温度有所变化时,会打破原来的平衡引起凝胶或团聚。通过实验表明酸性硅溶胶经过硅烷偶联剂的改性后效果比较显著,因其酸性环境中硅羟基的活性比碱性硅溶胶中硅羟基的活性要强,利用酸性硅溶胶本身的酸性环境,对其改性时消除了纳米二氧化硅由于酸碱性改变而团聚的影响,而且改性后的硅溶胶在进行预乳化时与阴离子乳化剂所带电荷相反,通过静电作用部分乳化剂也会对其进行部分包覆改性,从而提高了纳米二氧化硅的亲油的改性程度;较高的温度会引起纳米二氧化硅间的激烈碰撞,产生团聚,团聚程度受纳米二氧化硅接枝率的影响,有机硅的用量过少接枝率较少,多团聚,随着有机硅用量的增大,纳米二氧化硅粒子表面的接枝率上升,自团聚减少,粒径减小,稳定性好,继续增大,反而又会导致团聚增多,影响分散,酸性硅溶胶的改性温度为45℃~55℃,其中有机硅氧烷的用量是酸性硅溶胶中纳米二氧化硅固体含量的0.04~0.06份。 Among them, the stability of silica sol depends on the interaction of nanoparticles and the steric hindrance effect provided by surfactants, acids or bases. Therefore, when the pH and temperature of the sol change, the original balance will be broken to cause gelation. or reunion. Experiments have shown that the effect of acidic silica sol modified by silane coupling agent is more significant, because the activity of silicon hydroxyl in acidic environment is stronger than that of alkaline silica sol, using the acidic environment of acidic silica sol itself, the Its modification eliminates the influence of the agglomeration of nano-silica due to the change of acidity and alkalinity, and the modified silica sol is opposite to the charge of the anionic emulsifier when it is pre-emulsified, and part of the emulsifier will also be charged by electrostatic action. It is partially coated and modified, thereby improving the degree of lipophilic modification of nano-silica; higher temperature will cause fierce collisions between nano-silica, resulting in agglomeration, and the degree of agglomeration is affected by the grafting of nano-silica. Influenced by the rate, if the amount of silicone is too small, the grafting rate is less and more agglomerated. With the increase of the amount of silicone, the grafting rate on the surface of nano-silica particles increases, the self-agglomeration decreases, the particle size decreases, and the stability Good resistance, if it continues to increase, it will lead to more agglomeration and affect dispersion. The modification temperature of acidic silica sol is 45 ° C ~ 55 ° C, and the amount of organosiloxane is the solid content of nano-silica in acidic silica sol. 0.04 to 0.06 parts.
本发明所用的乳液是通过原位乳液聚合将纳米二氧化硅包覆在丙烯酸酯乳胶粒中,加入纳米二氧化硅不仅能使涂膜的拉伸强度和断裂伸长率成倍增加,而且硅溶胶的加入利用其多羟基的特性,增强了耐磨损性、耐污染性和耐水性,还有优良的抗紫外线老化能力。而将纳米二氧化硅作为填料直接添加到丙烯酸酯乳液中进行物理混合,分散较为困难以及混合后的稳定性欠佳。纳米二氧化硅改性的目的在于将纳米二氧化硅表面亲水性的硅羟基通过与其它的含有亲油基团的化合物酯化、缩合或通过静电作用进行接枝,使其由亲水性变为亲油性,更易于被乳化剂所包覆,纳米二氧化硅表面羟基的接枝率是有限的,用有机硅的水解后的羟基对纳米二氧化硅的硅羟基进行接枝改性时,有机硅的添加量不能过少,否则接枝率不完全,原位乳液聚合反应后凝胶率增加,而过多则会由于富于的有机硅的存在而产生自聚,使乳液稳的定性和耐水性降低。 The emulsion used in the present invention is to coat nano-silica in acrylate latex particles through in-situ emulsion polymerization. Adding nano-silica can not only double the tensile strength and elongation at break of the coating film, but also silicon dioxide The addition of sol takes advantage of its polyhydric properties to enhance wear resistance, pollution resistance and water resistance, as well as excellent anti-ultraviolet aging ability. However, when nano-silica is directly added as a filler to the acrylate emulsion for physical mixing, it is difficult to disperse and the stability after mixing is not good. The purpose of nano-silica modification is to graft the hydrophilic silanol on the surface of nano-silica through esterification, condensation or electrostatic interaction with other compounds containing lipophilic groups, so that it can be changed from hydrophilic It becomes lipophilic and is easier to be covered by emulsifiers. The grafting rate of hydroxyl groups on the surface of nano-silica is limited. , the amount of silicone added should not be too small, otherwise the grafting rate will not be complete, and the gel rate will increase after in-situ emulsion polymerization, while too much will cause self-polymerization due to the presence of rich silicone, making the emulsion stable. Decreased stability and water resistance. the
本发明所用的有机硅氧烷为:γ-(甲基丙烯酰氧)丙基三甲氧基硅烷:KH-570、γ-氨丙基三乙氧基硅烷:KH-550和γ-缩水甘油醚氧丙基三甲氧基硅烷:KH-560中的一种或几种按任意比例混合。 The organosiloxanes used in the present invention are: γ-(methacryloyloxy)propyl trimethoxysilane: KH-570, γ-aminopropyl triethoxysilane: KH-550 and γ-glycidyl ether Oxypropyltrimethoxysilane: One or more of KH-560 are mixed in any proportion.
本发明所用的小分子醇类为:乙醇、丙醇和乙二醇中的一种或几种。 The small molecule alcohols used in the present invention are: one or more of ethanol, propanol and ethylene glycol.
本发明所用的引发剂引发效率与引发剂浓度有关,引发剂浓度过大,引起聚合速率过快,甚至爆聚,引发剂浓度太低,聚合速率太慢,聚合不完全,转化率低,聚合过程中还要通入氮气进行保护,防止自由基被氧气消耗。所述引发剂为:过硫酸氨和过硫酸钾-亚硫酸氢钠中的一种,用量为单体总量份数的0.003~0.012份。 The initiation efficiency of the initiator used in the present invention is related to the concentration of the initiator. If the concentration of the initiator is too large, the polymerization rate is too fast, or even implosion. If the concentration of the initiator is too low, the polymerization rate is too slow, the polymerization is incomplete, the conversion rate is low, and the polymerization During the process, nitrogen gas should also be introduced for protection to prevent free radicals from being consumed by oxygen. The initiator is one of ammonium persulfate and potassium persulfate-sodium bisulfite, and the dosage is 0.003-0.012 parts of the total amount of monomers. the
本发明所用的阴离子型乳化剂以双电层和屏蔽稳定化的效果使粒子分散稳定化,非离子型乳化剂则以屏蔽稳定化增加乳液的稳定性;阴离子乳化剂和非离子乳化剂复配使用的优势在于:阴离子性乳化剂的电荷稳定性和非离子乳化剂的空间位阻作用可以产生协调效应,提高乳液粒子的稳定性,本发明在聚合过程中阴离子和非离子乳化剂复配使用,这样在保证乳化效果的前提下可以显著提高乳液的稳定性和耐水性,所述乳化剂为CO-436或CO-458:CO-897或CO-630按份数比1:1.5~1:3.5的比例复配使用。 The anionic emulsifier used in the present invention stabilizes particle dispersion with the effect of electric double layer and shielding stabilization, and the nonionic emulsifier then increases the stability of the emulsion with shielding stabilization; anionic emulsifier and nonionic emulsifier compound The advantage of use is that the charge stability of anionic emulsifier and the steric hindrance of nonionic emulsifier can produce a coordination effect and improve the stability of emulsion particles. In the present invention, anionic and nonionic emulsifiers are used in combination during the polymerization process. In this way, the stability and water resistance of the emulsion can be significantly improved under the premise of ensuring the emulsification effect. The emulsifier is CO-436 or CO-458: CO-897 or CO-630 in parts ratio 1 : 1.5~1 : The ratio of 3.5 is compounded and used.
本发明一种酸性硅溶胶原位改性丙烯酸酯乳液的制备方法,该方法按下列步骤进行: A kind of preparation method of acidic silica sol situ modified acrylate emulsion of the present invention, the method is carried out according to the following steps:
(一)硅溶胶改性 (1) Modification of silica sol
在45~55℃下,首先取100份酸性硅溶胶,用0~80份去离子水稀释后,然后加入5~25份小分子醇,最后加入1.0~1.5份有机硅氧烷搅拌3小时,得到改性硅溶胶; At 45-55°C, first take 100 parts of acidic silica sol, dilute with 0-80 parts of deionized water, then add 5-25 parts of small molecule alcohol, and finally add 1.0-1.5 parts of organosiloxane and stir for 3 hours. Obtain modified silica sol;
(二)丙烯酸乳液合成 (2) Synthesis of acrylic emulsion
(1)种子乳液聚合阶段:取上述步骤(一)中40~85份改性硅溶胶、2~4份乳化剂、16~24份核层单体、30~65份去离子水和0.8份碳酸氢钠,预乳化1小时,制成种子预乳液,然后将其加入反应釜,反应釜的温度为70~75℃,再加入0.1~0.3份引发剂引发聚合,反应半小时后,升温至80~85℃并保温半小时; (1) Seed emulsion polymerization stage: Take 40-85 parts of modified silica sol, 2-4 parts of emulsifier, 16-24 parts of core layer monomer, 30-65 parts of deionized water and 0.8 parts of Sodium bicarbonate, pre-emulsified for 1 hour to make a seed pre-emulsion, and then put it into the reactor. The temperature of the reactor is 70-75°C, and then add 0.1-0.3 parts of initiator to initiate polymerization. After half an hour of reaction, the temperature is raised to 80~85℃ and keep warm for half an hour;
(2)乳液聚合阶段:将1~3份乳化剂、60~80份壳层单体、0.4~0.6份引发剂和30~50份去离子水加入反应釜,预乳化1小时,制成预乳液,于3小时内将其加入种子乳液中,补加总单体量的0.0004份引发剂并保温1小时,降到常温并过滤出料,最后调PH到8~9,制得改性丙烯酸酯乳液。 (2) Emulsion polymerization stage: add 1 to 3 parts of emulsifier, 60 to 80 parts of shell monomer, 0.4 to 0.6 parts of initiator and 30 to 50 parts of deionized water into the reactor, pre-emulsify for 1 hour, and make a pre-emulsified Emulsion, add it to the seed emulsion within 3 hours, add 0.0004 parts of the total monomer amount of initiator and keep it warm for 1 hour, drop to normal temperature and filter the material, and finally adjust the pH to 8-9 to obtain modified acrylic acid Ester emulsion.
本发明核层单体是丙烯酸丁酯、甲基丙烯酸甲酯,壳层单体为甲基丙烯酸甲酯,丙烯酸丁酯,丙烯酸,甲基丙烯酸,丙烯酸羟乙酯中的一种或几种按任意比例混合,其中含活性基团单体丙烯酸羟乙酯占总单体份数的0.03~0.2份。 The core layer monomer of the present invention is butyl acrylate and methyl methacrylate, and the shell layer monomer is one or more of methyl methacrylate, butyl acrylate, acrylic acid, methacrylic acid, and hydroxyethyl acrylate. Mixing in any proportion, wherein the active group-containing monomer hydroxyethyl acrylate accounts for 0.03-0.2 parts of the total monomer parts.
下面通过实施例进一步详细说明本发明的具体实施方式: The specific embodiment of the present invention is further described in detail below by embodiment:
实施例一 Embodiment one
实施本发明所提供的一种酸性硅溶胶原位改性丙烯酸酯乳液的制备方法,按下步骤进行: Implement the preparation method of a kind of acidic silica sol situ modified acrylate emulsion provided by the present invention, carry out as follows:
第一步,硅溶胶改性。在体积50L的反应釜中加入去离子水16㎏,固含量25%的酸性硅溶胶20㎏,混合均匀,然后加入4㎏乙醇混匀后缓慢加入0.3㎏ KH-560到反应釜中,50℃下搅拌反应3小时,得到改性的硅溶胶。 The first step is silica sol modification. Add 16kg of deionized water and 20kg of acidic silica sol with a solid content of 25% into a 50L reactor, mix well, then add 4kg of ethanol and mix well, then slowly add 0.3kg KH-560 to the reactor, 50℃ The mixture was stirred and reacted for 3 hours to obtain a modified silica sol.
第二步,种子乳液合成。在体积100L的反应釜中,将0.167㎏阴离子乳化剂CO-436和0.334㎏非离子乳化剂CO-897加入4.5㎏去离子水中,再加入14㎏改性硅溶胶在30℃下搅拌15min,然后加入2.4㎏甲基丙烯酸甲酯(MMA)、0.8㎏丙烯酸丁酯(BA)预乳化半小时,用氨水调节PH到7~8,加入0.16㎏ NaHCO3 和2㎏去离子水配成的缓冲液,继续乳化半小时,将预乳化液加入100 L反应釜中,氮气保护下升温到75℃,然后向反应釜中加入用0.023㎏过硫酸铵溶于1㎏去离子水配成的水溶液,反应半小时,升温至83℃并保温半小时,得到种子乳液。 The second step is the synthesis of seed emulsion. In a reaction kettle with a volume of 100L, add 0.167kg of anionic emulsifier CO-436 and 0.334kg of nonionic emulsifier CO-897 into 4.5kg of deionized water, then add 14kg of modified silica sol and stir at 30°C for 15min, then Add 2.4kg of methyl methacrylate (MMA) and 0.8kg of butyl acrylate (BA) to pre-emulsify for half an hour, adjust the pH to 7-8 with ammonia water, add 0.16kg of NaHCO 3 and 2kg of deionized water to prepare the buffer , continue to emulsify for half an hour, add the pre-emulsion into a 100 L reactor, raise the temperature to 75°C under the protection of nitrogen, then add an aqueous solution prepared by dissolving 0.023 kg of ammonium persulfate in 1 kg of deionized water into the reactor, and react After half an hour, the temperature was raised to 83° C. and kept warm for half an hour to obtain a seed emulsion.
第三步,乳液合成。将6.3㎏甲基丙烯酸甲酯(MMA)、4.1㎏丙烯酸丁酯(BA)、1.4㎏丙烯酸羟乙酯(HEA)、0.7㎏甲基丙烯酸(MAA):其中甲基丙烯酸先用1㎏去离子水稀释后用氨水或AMP-95调PH值至7~8、0.082㎏ CO-436、0.164㎏CO-897、0.1㎏过硫酸铵加入8㎏去离子水中预乳化1小时得到预乳化液,将预乳化液在3小时内加入上述种子乳液中,种子乳液温度为83℃,升温到85℃补加总单体量0.00628㎏的引发剂,保温一小时,冷却过滤出料,调节PH值为8~9得到乳液,本乳液的粘度为14s,蓝光足,涂膜硬度为4H,吸水率3%。 The third step is emulsion synthesis. 6.3㎏ methyl methacrylate (MMA), 4.1㎏ butyl acrylate (BA), 1.4㎏ hydroxyethyl acrylate (HEA), 0.7㎏ methacrylic acid (MAA): methacrylic acid is first deionized with 1 kg After diluting with water, adjust the pH value to 7~8 with ammonia water or AMP-95, add 0.082㎏ CO-436, 0.164㎏CO-897, and 0.1㎏ ammonium persulfate into 8kg deionized water and pre-emulsify for 1 hour to obtain a pre-emulsion. Add the pre-emulsion to the above seed emulsion within 3 hours, the temperature of the seed emulsion is 83°C, raise the temperature to 85°C, add an initiator with a total monomer amount of 0.00628 kg, keep it warm for one hour, cool and filter the material, and adjust the pH value to 8 ~9 to obtain an emulsion, the viscosity of this emulsion is 14s, the blue light is sufficient, the coating film hardness is 4H, and the water absorption rate is 3%.
实施例二 Embodiment two
该实施例与实施例一相比,乳化剂和引发剂的用量改变,种子乳液聚合阶段的CO-436和CO-897的用量分别为0.16㎏和0.56㎏,引发剂的量为0.02㎏,乳液聚合阶段CO-436和CO-897用量分别为0.12㎏和0.42㎏,引发剂为0.072㎏。 Compared with Example 1, the amount of emulsifier and initiator in this embodiment is changed. The amounts of CO-436 and CO-897 in the seed emulsion polymerization stage are 0.16 kg and 0.56 kg respectively, and the amount of initiator is 0.02 kg. The amount of CO-436 and CO-897 in the polymerization stage is 0.12kg and 0.42kg respectively, and the initiator is 0.072kg.
实施例三 Embodiment Three
硅溶胶改性方法不同: The modification methods of silica sol are different:
硅溶胶改性1。在体积50L的反应釜中加入去离子水0㎏,固含量25%的酸性硅溶胶20㎏,混合均匀,然后加入4㎏乙醇混匀后缓慢加入0.3㎏ KH-550到反应釜中,50℃下搅拌反应3小时,得到改性的硅溶胶。 Modification of silica sol 1. Add 0kg of deionized water and 20kg of acidic silica sol with a solid content of 25% into a reactor with a volume of 50L, mix well, then add 4kg of ethanol and mix well, then slowly add 0.3kg of KH-550 to the reactor, 50°C The mixture was stirred and reacted for 3 hours to obtain a modified silica sol.
硅溶胶改性2。在体积50L的反应釜中加入去离子水16㎏,固含量25%的酸性硅溶胶20㎏,混合均匀,然后加入4㎏乙醇混匀后缓慢加入0.25㎏ KH-560到反应釜中,50℃下搅拌反应3小时,得到改性的硅溶胶。 Modification of silica sol 2. Add 16kg of deionized water and 20kg of acidic silica sol with a solid content of 25% into a 50L reactor, mix well, then add 4kg of ethanol and mix well, then slowly add 0.25kg of KH-560 to the reactor at 50°C The mixture was stirred and reacted for 3 hours to obtain a modified silica sol.
硅溶胶改性3。在体积50L的反应釜中加入去离子水16㎏,固含量25%的酸性硅溶胶20㎏,混合均匀,然后加入5㎏乙醇混匀后缓慢加入0.3㎏ KH-560到反应釜中,45℃下搅拌反应3小时,得到改性的硅溶胶。 Modification of silica sol 3. Add 16kg of deionized water and 20kg of acidic silica sol with a solid content of 25% into a 50L reactor, mix well, then add 5kg of ethanol and mix well, then slowly add 0.3kg of KH-560 to the reactor at 45°C The mixture was stirred and reacted for 3 hours to obtain a modified silica sol.
硅溶胶改性4。在体积50L的反应釜中加入去离子水16㎏,固含量25%的酸性硅溶胶20㎏,混合均匀,然后加入1㎏乙醇混匀后缓慢加入0.2㎏ KH-560到反应釜中,55℃下搅拌反应3小时,得到改性的硅溶胶。 Modification of silica sol4. Add 16kg of deionized water and 20kg of acidic silica sol with a solid content of 25% into a 50L reactor, mix well, then add 1kg of ethanol and mix well, then slowly add 0.2kg of KH-560 to the reactor at 55°C The mixture was stirred and reacted for 3 hours to obtain a modified silica sol.
硅溶胶改性5。在体积50L的反应釜中加入去离子水16㎏,固含量25%的酸性硅溶胶20㎏,混合均匀,然后加入3㎏乙醇混匀后缓慢加入0.2㎏ KH-570到反应釜中,55℃下搅拌反应3小时,得到改性的硅溶胶。 Modification of silica sol 5. Add 16kg of deionized water and 20kg of acidic silica sol with a solid content of 25% into a 50L reactor, mix well, then add 3kg of ethanol and mix well, then slowly add 0.2kg of KH-570 to the reactor at 55°C The mixture was stirred and reacted for 3 hours to obtain a modified silica sol.
其余同实施例一。 All the other are the same as embodiment one.
实施例四 Embodiment Four
该实施例与实施例一相比,是用等量的有机硅KH-570或A-171、KH-550代替KH-560对硅溶胶进行改性,其余同实施例一,合成的乳液粘度在35s以上,固含量较低,凝胶率也增加,制得的涂膜基本平整。 Compared with Example 1, this example uses an equal amount of organic silicon KH-570 or A-171, KH-550 instead of KH-560 to modify the silica sol, and the rest are the same as Example 1. The viscosity of the synthesized emulsion is More than 35s, the solid content is low, the gel rate is also increased, and the prepared coating film is basically flat.
实施例五 Embodiment five
该实施例与实施例一相比,是在于乳液聚合阶段,将丙烯酸羟乙酯的用量提高为3.4㎏,其余同实施例一,所得乳液凝胶率增加,吸水率为4.5%。 Compared with Example 1, this example is that in the stage of emulsion polymerization, the consumption of hydroxyethyl acrylate is increased to 3.4 kg, and the rest is the same as Example 1. The gel rate of the obtained emulsion is increased, and the water absorption rate is 4.5%.
实施例六 Embodiment six
该实施例与实施例一相比,所采用的引发剂是过硫酸钾-亚硫酸氢钠(1:1)氧化还原引发剂,种子乳液聚合阶段用量为0.05㎏,聚合温度为70℃,保温温度为75℃,乳液聚合阶段引发剂用量为0.18㎏,聚合温度80℃,保温温度为83℃,其余同实施例一。 Compared with Example 1, the initiator used in this example is potassium persulfate-sodium bisulfite (1:1) redox initiator, the amount used in the seed emulsion polymerization stage is 0.05 kg, and the polymerization temperature is 70 °C. The temperature is 75°C, the amount of initiator used in the emulsion polymerization stage is 0.18 kg, the polymerization temperature is 80°C, the holding temperature is 83°C, and the rest are the same as in Example 1.
实施例七 Embodiment seven
该实施例与实施例一相比,其不同之处在于用CO-630替代了CO-897和用CO-458代替CO-436,在种子乳液聚合阶段,CO-458和CO-630的量分别为0.144㎏和0.216㎏,引发剂的量变为0.054㎏,乳液聚合阶段,CO-458和CO-630的量分别为0.072㎏和0.108㎏,引发剂的量变为0.108㎏,其余同实施例一,乳液的凝胶率增加和钙离子稳定性下降。 Compared with Example 1, this example is different in that CO-897 is replaced by CO-630 and CO-436 is replaced by CO-458. In the seed emulsion polymerization stage, the amounts of CO-458 and CO-630 are respectively Be 0.144㎏ and 0.216㎏, the amount of initiator becomes 0.054㎏, the emulsion polymerization stage, the amount of CO-458 and CO-630 is respectively 0.072㎏ and 0.108㎏, the amount of initiator becomes 0.108kg, all the other are the same as embodiment one, The gel ratio of the emulsion increases and the calcium ion stability decreases.
实施例八 Embodiment Eight
该实施例与实施例一相比,乳液聚合阶段只使用甲基丙烯酸甲酯(MMA)6㎏、丙烯酸丁酯(BA)4㎏、丙烯酸羟乙酯(HEA)2.2㎏三种单体,其余实施例一,所得乳液蓝光足,粘度用涂-4杯13s。 Compared with Example 1 in this example, only 6kg of methyl methacrylate (MMA), 4kg of butyl acrylate (BA), and 2.2kg of hydroxyethyl acrylate (HEA) were used in the emulsion polymerization stage. Example 1, the resulting emulsion is blue enough, and the viscosity is 13 seconds with Tu-4 cup.
实施例九 Embodiment nine
该实施例与实施例一相比,种子乳液聚合阶段中改性硅溶胶的添加量减少为7.2㎏,并补加4.5㎏去离子水,所得乳液性能略有改善,其余同实施例一。 In this example, compared with Example 1, the amount of modified silica sol added in the seed emulsion polymerization stage was reduced to 7.2 kg, and 4.5 kg of deionized water was added, and the performance of the obtained emulsion was slightly improved, and the rest were the same as in Example 1.
实施例十 Embodiment ten
该实施例与实施例一相比,用等量的丙烯酸(AA)代替甲基丙烯酸(MAA),其余同实施例一,乳液凝胶率略有上升。 Compared with Example 1, this example uses an equal amount of acrylic acid (AA) instead of methacrylic acid (MAA), and the rest is the same as Example 1, and the gel ratio of the emulsion increases slightly.
实施例十一 Embodiment Eleven
该实施例与实施例一相比,种子乳液聚合阶段MMA和BA用量分别增加为3.24㎏和1.05㎏,乳液聚合阶段中的MMA和BA用量分别增加为6.66㎏和4.5㎏,HEA用量增加为1.8㎏,丙烯酸用量不变,其余同实施例一,乳液的粒径增大。 Compared with Example 1, the amount of MMA and BA in the seed emulsion polymerization stage increased to 3.24 kg and 1.05 kg, respectively, the amount of MMA and BA in the emulsion polymerization stage increased to 6.66 kg and 4.5 kg, and the amount of HEA increased to 1.8 ㎏, acrylic acid consumption is constant, and all the other are with embodiment one, and the particle diameter of emulsion increases.
实施例十二 Embodiment 12
该实施例与实施例十一相比,HEA的用量减少为0.5㎏,其余同实施例十一,乳液的耐油性、耐水性变差。 Compared with embodiment eleven, the consumption of HEA in this embodiment is reduced to 0.5 kg, and all the other are the same as embodiment eleven, and the oil resistance and water resistance of the emulsion become worse.
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