CN105312888A - Automatic removing device of container middle twist lock - Google Patents
Automatic removing device of container middle twist lock Download PDFInfo
- Publication number
- CN105312888A CN105312888A CN201510824289.3A CN201510824289A CN105312888A CN 105312888 A CN105312888 A CN 105312888A CN 201510824289 A CN201510824289 A CN 201510824289A CN 105312888 A CN105312888 A CN 105312888A
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- Prior art keywords
- lock
- container
- twist lock
- twistlock
- plucks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Load-Engaging Elements For Cranes (AREA)
Abstract
The invention relates to an automatic removing device of a container middle twist lock. The device comprises a lock picking platform, a backup plate, a lock picking clamp, a connecting key, a twist lock recovery part, a twist lock recovery detecting sensor, an angle sensor, a rotating part, a support platform, a linear guide column, a linear moving part, a displacement sensor, a vibration reducing element, a collecting box, a control part, a power part and a box falling detecting device. The device overcomes the defect of weak safety in manual removing of the container middle twist lock, improves the operation safety, is convenient for use, is strong in adaptability to the container middle twist lock, and is in favor of realizing the automation of a port container wharf.
Description
Technical field
The present invention relates to harbour machinery, refer in particular to one and can realize intermediate twist lock for container and pluck locking device.
Background technology
Intermediate twist lock for container is mainly used in container ship deck upper container and upper and lower being connected and fixed of container.The excision of intermediate twist lock for container is an important step in container handling technology.The container dress of current container terminal is in the world locked and torn lock technology mode open to be had many, but all adopts manually installation and removal.
After container ship arrives harbour, first by manually aboard ship being untied by twistlock with special pull bar, at this moment twistlock departs from container below, but on the container angle be also fixed in the above.Container is sling by bank bridge one by one subsequently, is put on the container truck of wharf apron, is untied successively by the twistlock on corner fittings below container, puts into collecting box, transport separately after the twistlock of some to be collected again by artificial.A container generally needs 2 workmans to carry out plucking lock work simultaneously, from manually plucking lock, plucking to be locked into and put into collecting box, roughly needs the time of at least tens of seconds, obviously affects the efficiency of loading and unloading.Efficient handling are the collecting and distributing fast keys of port, should give full play to the usefulness of loading mechanization automation, accomplish quick dispatch as far as possible, straight dress directly unloads, simplify loaded down with trivial details artificial handling steps.Shorten the lay day, just can shorten car and boat, goods at ETA estimated time of arrival, also just shorten whole logistics time, thus improve logistic efficiency.If handling activity is carried out slowly, logistics speed reduces greatly, and goods extends at ETA estimated time of arrival, also can produce corresponding a series of impact.
Artificial unloading's twistlock needs at substantial manpower, adds handling operation cost simultaneously.An average quayside container crane carries out the work of dismounting twistlock on ground at least need 2 workmans, and a long large ship of more than 200 meters carries out handling operation at least needs 6 to 10 personnel specializing in intermediate twist lock for container dismounting.Water front produced by whole harbour can take a large amount of labour to be engaged in the strong simple uninteresting work of this repeatability.
Workman dismantles at the scene, carry the work of twistlock, and not only labour intensity is large, and working environment also exists the potential safety hazard that can not be ignored.Harbour container handling facilities have the features such as huge structure, mechanism is complicated, load is changeable, dock operation scene is busy in addition, the mobile handling machinery vehicle flowrates such as truck are comparatively large, and dismounting personnel usually face the danger such as falling object from high altitude, mechanical unexpected motor-car, high voltage source.According to the accident statistical analysis of Japan, in Mecopoda nipponensis handling operation, the casualty rate of industrial accident is only second to mining industry and forest department.China coast harbour in recent years industrial accident also happens occasionally.
In order to change above-mentioned deficiency, the present invention proposes a kind of intermediate twist lock for container and plucks locking device, and it is mainly through rotary part and pluck the automatic excision of pintle hook lock tool realization to intermediate twist lock for container.
Summary of the invention
The object of this invention is to provide a kind of intermediate twist lock for container and pluck locking device, this device overcomes manually plucks lock security deficiency, can realize more efficient container handling operation, easy to use, strong to the applicability of intermediate twist lock for container, be beneficial to container hargour and realize automation.
The scheme realizing above-mentioned purpose is: intermediate twist lock for container plucks locking device, primarily of pluck lock platform, backup plate, pluck pintle hook lock tool, connecting key, twistlock recovery part, twistlock reclaim detecting sensor, angular transducer, rotary part, support platform, linear guide poles, parts moving linearly, displacement transducer, damping element, collecting box, control assembly and power part composition.Described intermediate twist lock for container plucks locking device, it is characterized in that described backup plate locks platform welding or with bolts, for container provides location with plucking.Linear guide poles adopts welding or is bolted to the bottom of plucking lock platform, the bottom plucking lock platform with bolts, one end of parts moving linearly, the other end of support platform and parts moving linearly is with bolts, linear platform can linearly slide by guide pillar, one end of rotary part is connected with support platform, the other end by the form of key with pluck pintle hook lock tool and be connected, parts moving linearly, linear guide poles and pluck to lock between platform and have damping element.Twistlock recovery part is arranged on the bottom of plucking lock platform by bolt.Twistlock is reclaimed detecting sensor and is arranged on twistlock recovery part by bolt.The boxes detecting device that falls is arranged on to be plucked on lock platform.
Further, described intermediate twist lock for container plucks locking device, it is characterized in that installation position displacement sensor on described parts moving linearly, one section of described sensor is bolted the stiff end of parts moving linearly, and one section is bolted in support platform.
Further, described intermediate twist lock for container plucks locking device, it is characterized in that, on described rotary part, setting angle sensor is for measuring the anglec of rotation of rotary part.
Further, described intermediate twist lock for container plucks locking device, it is characterized in that, described power part can adopt hydraulic pressure, pneumatic or driven by power.
Further, described intermediate twist lock for container plucks locking device, it is characterized in that, described in pluck lock rotary part on angular transducer is set for measuring the angle of rotary part.
Further, described intermediate twist lock for container plucks locking device, it is characterized in that, described twistlock recovery part adopts plagiohedral design, and bevel angle can regulate.Inclined-plane arranges slideway, and guarantee that plucking pintle hook lock tool can pass through in the middle of slideway, intermediate twist lock then can't pass, and intermediate twist lock drops to voluntarily in collecting box under Gravitative Loads; Described twistlock recovery part is arranged twistlock and reclaim detecting sensor, can know whether intermediate twist lock is successfully taken off by this sensor.
Further, described intermediate twist lock for container plucks locking device, it is characterized in that, described pluck pintle hook lock tool, linear guide poles, parts moving linearly, twistlock recovery part, twistlock reclaim detecting sensor, the magnitude setting of collecting box, damping element is consistent with the quantity of the intermediate twist lock of container.
Further, described intermediate twist lock for container plucks locking device, it is characterized in that, the bar linkage structure form that described parts moving linearly also can adopt container self gravitation to drive realizes.This bar linkage structure mainly contains drive rod, intermediate bar, bearing, follower lever composition.One section of follower lever is connected with brace table, the other end and intermediate bar hinged; The two ends of intermediate bar are hinged with drive rod, follower lever respectively, intermediate bar and bearing hinged.Drive rod also moves up and down along the hole of plucking lock platform.
Before container drops on and plucks lock platform, a section of drive rod is positioned to be plucked on lock platform upper surface, and when container is fallen and plucked on lock platform, container presses drive rod and moves downward, and drives follower lever to drive brace table to move up by intermediate bar.
Further, described intermediate twist lock for container plucks locking device, it is characterized in that, described twistlock reclaims detecting sensor can adopt switching regulator or infrared two-way emission type.
Specific works process is, with intermediate twist lock container by backup plate be placed on pluck lock platform on, the boxes detecting device that falls detects that container is correctly positioned, control assembly drives parts moving linearly motion by power part, brace table and rotary part one is the same moves, reach the position of displacement transducer setting, parts moving linearly stop motion; Now pluck pintle hook lock tool to contact with intermediate twist lock, then rotary part is driven by connecting key and plucks the rotation of pintle hook lock tool, and what reach angular transducer setting plucks locking angle degree and stop motion.Parts moving linearly drive brace table, driver part, intermediate twist lock are moved down into the position at twistlock recovery part.Pluck pintle hook lock tool and can run through twistlock recovery part, and intermediate twist lock cannot pass through, slide in collecting box through twistlock recovery detecting sensor along twistlock retracting device acting on of self gravitation.Twistlock reclaims sensor and intermediate twist lock detected, shows that intermediate twist lock is successfully taken circulation of namely finishing the work.If twistlock reclaims sensor and intermediate twist lock do not detected, control system will be reported to the police, and stop subsequent action until report to the police and successfully remove.
The invention has the beneficial effects as follows:
Intermediate twist lock for container of the present invention plucks locking device, overcomes and manually plucks lock security deficiency, easy to use, can realize more efficient container handling operation, strong to the applicability of intermediate twist lock for container, is beneficial to container hargour and realizes automation.
Accompanying drawing explanation
Fig. 1 is the front view that example container intermediate twist lock of the present invention plucks locking device.
Fig. 2 is the partial enlarged drawing that example container intermediate twist lock of the present invention plucks locking device.
Fig. 3 is that example container intermediate twist lock of the present invention plucks the twistlock retracting device of locking device and collecting box arranges schematic diagram.
Fig. 4 is that example container intermediate twist lock of the present invention plucks the another kind of version of locking device parts moving linearly.
Fig. 1, 2, 3, in 4: 1. pluck lock platform, 2. backup plate, 3. pluck pintle hook lock tool, 3-1. connecting key, 4. twistlock recovery part, 4-1. twistlock reclaims detecting sensor, 5. angular transducer, 6. rotary part, 7. support platform, 8. linear guide poles, 9. parts moving linearly, 10. displacement transducer, 11. damping elements, 12. collecting boxs, 13. control assemblies, 14. power parts, 15. fall boxes detecting device, 16. follower levers, 17. bearings, 18. intermediate bars, 19. drive rods, A. container, B. intermediate twist lock.
Detailed description of the invention
Below in conjunction with accompanying drawing, brief description is made to a kind of detailed description of the invention of the present invention.
As shown in Figure 1, 2, 3, intermediate twist lock for container plucks locking device, primarily of plucking lock platform 1, backup plate 2, pluck pintle hook lock tool 3, connecting key 3-1, twistlock recovery part 4, twistlock reclaim detecting sensor 4-1, angular transducer 5, rotary part 6, support platform 7, linear guide poles 8, parts moving linearly 9, displacement transducer 10, damping element 11, collecting box 12, control assembly 13, power part 14 and the boxes detecting device 15 that falls form.Described backup plate 2 is locked platform 1 and to be welded or with bolts, for container provides location with plucking.Linear guide poles 8 adopts welding or is bolted to the bottom of plucking lock platform 1, the bottom plucking lock platform 1 with bolts, one end of parts moving linearly 9, support platform 7 is with bolts with the other end of parts moving linearly 9, support platform 7 can linearly be slided by guide pillar 8, one end of rotary part 6 is connected with support platform 7, the other end by the form of connecting key 3-1 with pluck pintle hook lock tool 3 and be connected, parts moving linearly 9, linear guide poles 8 and pluck to lock between platform 1 and have damping element.Twistlock recovery part 4 is arranged on the bottom of plucking lock platform 1 by bolt.Twistlock is reclaimed detecting sensor 4-1 and is arranged on twistlock recovery part 4 by bolt.The boxes detecting device 15 that falls is arranged on to be plucked on lock platform 1.
Described intermediate twist lock for container plucks locking device, it is characterized in that installation position displacement sensor 10 on described parts moving linearly 9, one section of described displacement transducer 10 is bolted the stiff end of parts moving linearly 9, and one section is bolted in support platform 7.
Described intermediate twist lock for container plucks locking device, it is characterized in that, on described rotary part 6, setting angle sensor 5 is for measuring the anglec of rotation of rotary part 6.
Described intermediate twist lock for container plucks locking device, it is characterized in that, described power part 14 can adopt hydraulic pressure, pneumatic or driven by power.
Described intermediate twist lock for container plucks locking device, it is characterized in that, described rotary part 6 is arranged angular transducer for measuring the angle of rotary part.
Described twistlock recovery part 4 adopts plagiohedral to design, and angle can regulate.Inclined-plane arranges slideway, and guarantee that plucking pintle hook lock tool 3 can pass through in the middle of slideway, intermediate twist lock then can't pass, and intermediate twist lock drops to voluntarily in collecting box 12 under Gravitative Loads; Described twistlock recovery part 4 is arranged twistlock and reclaim detecting sensor 4-1, reclaim detecting sensor 4-1 by twistlock and can know whether intermediate twist lock is successfully taken off.Described twistlock reclaims detecting sensor 4-1 can adopt switching regulator or infrared two-way emission type.If intermediate twist lock is not successfully taken off, then control assembly then carries out corresponding alarm and stops further action.
Described intermediate twist lock for container plucks locking device, it is characterized in that, described pluck pintle hook lock tool 3, linear guide poles 8, parts moving linearly 9, twistlock recovery part 4, twistlock reclaim detecting sensor 4-1, damping element 11, collecting box 12, magnitude setting consistent with the quantity of the intermediate twist lock of container.
The bar linkage structure form that parts moving linearly described in Fig. 4 also can adopt container self gravitation to drive realizes.This bar linkage structure mainly contains follower lever 16, bearing 17, intermediate bar 18, drive rod 19 form.One section of follower lever 16 is connected with brace table 7, the other end and intermediate bar 18 hinged; The two ends of intermediate bar 18 are hinged with follower lever 16, drive rod 19 respectively, and intermediate bar 18 is hinged with bearing 17.Drive rod 19 also moves up and down along the hole of plucking lock platform 1.
Before container A drops on and plucks lock platform 1, one section of drive rod 19 is positioned to be plucked on lock platform 1 upper surface, when container A falls and plucks on lock platform 1, container A presses drive rod 19 and moves downward, and drives follower lever 16 to drive brace table 7 to move up by intermediate bar 18.
Described intermediate twist lock for container plucks locking device specific works process, with intermediate twist lock B container A by backup plate 2 be placed on pluck lock platform 1 on, the boxes detecting device 15 that falls detects that container A is correctly positioned, control assembly 14 drives parts moving linearly 9 to move by power part 13, brace table 7 and rotary part 6 one is the same moves, reach the position that displacement transducer 10 sets, parts moving linearly 9 stop motion; Now pluck pintle hook lock tool 3 to contact with intermediate twist lock B, then rotary part 6 is driven by connecting key 3-1 and plucks pintle hook lock tool 3 and rotate, and what reach that angular transducer 5 sets plucks locking angle degree and stop motion.Parts moving linearly 9 drives brace table 7, rotary part 6, intermediate twist lock B to be moved down into position at twistlock recovery part 4.Pluck pintle hook lock tool 3 and can run through twistlock recovery part 4, and cannot pass through.Intermediate twist lock B slides in collecting box 12 through twistlock recovery detecting sensor 4-1 along twistlock recovery part 4 in acting on of self gravitation.Twistlock reclaims sensor 4-1 and intermediate twist lock B detected, shows that intermediate twist lock B is successfully taken circulation of namely finishing the work.If twistlock reclaims sensor 4-1 and intermediate twist lock B do not detected, control assembly 14 will be reported to the police, and stop subsequent action; Successfully remove until report to the police, just can carry out next working cycles.
The invention has the beneficial effects as follows:
Intermediate twist lock for container of the present invention plucks locking device, overcomes and manually plucks lock security deficiency, easy to use, can realize more efficient container handling operation, strong to the applicability of intermediate twist lock for container, is beneficial to container hargour and realizes automation.
Can understand, the switch of control assembly can be arranged to active adjustment, passive adjustment two kinds of patterns, and this to be field of switches know already, therefore to repeat no more.
Above embodiments of the invention have been described in detail, but described content being only preferred embodiment of the present invention, can not being considered to for limiting practical range of the present invention.All equalizations done according to the present patent application scope change and improve, and all should still belong within patent covering scope of the present invention.
Claims (9)
1. an intermediate twist lock for container plucks locking device, comprise pluck lock platform, backup plate, pluck pintle hook lock tool, connecting key, twistlock recovery part, twistlock reclaim detecting sensor, angular transducer, support platform, linear guide poles, parts moving linearly, displacement transducer, damping element, collecting box, control assembly, power part, fall boxes detecting device, it is characterized in that, also comprise rotary part; Described backup plate locks platform welding or with bolts, for container provides location with plucking; Linear guide poles adopts welding or is bolted to the bottom of plucking lock platform, the bottom plucking lock platform with bolts, one end of parts moving linearly; The other end of support platform and parts moving linearly is with bolts, support platform can linearly be slided by guide pillar: one end of rotary part is connected with support platform, the other end by the form of key with pluck pintle hook lock tool and be connected, parts moving linearly, linear guide poles and pluck to lock between platform and have damping element; Twistlock recovery part is arranged on the bottom of plucking lock platform by bolt; Twistlock reclaims detecting sensor and is arranged on twistlock recovery part by bolt; The boxes detecting device that falls is arranged on to be plucked on lock platform.
2. intermediate twist lock for container as claimed in claim 1 plucks locking device, it is characterized in that, installation position displacement sensor on described parts moving linearly, one end of described sensor is bolted the stiff end of parts moving linearly, and one end is bolted in support platform.
3. intermediate twist lock for container as claimed in claim 1 plucks locking device, and it is characterized in that, on described rotary part, setting angle sensor is for measuring the anglec of rotation of rotary part.
4. intermediate twist lock for container as claimed in claim 1 plucks locking device, and it is characterized in that, described power part can be hydraulic pressure, pneumatic or driven by power power.
5. intermediate twist lock for container as claimed in claim 1 plucks locking device, it is characterized in that, described in pluck on lock rotary part angular transducer be set for measuring the angle of rotary part.
6. intermediate twist lock for container as claimed in claim 1 plucks locking device, it is characterized in that, described twistlock recovery part adopts plagiohedral design, and bevel angle can regulate.Inclined-plane arranges slideway, and guarantee that plucking pintle hook lock tool can pass through in the middle of slideway, intermediate twist lock then can't pass, and intermediate twist lock drops to voluntarily in collecting box under Gravitative Loads; Described twistlock recovery part is arranged twistlock and reclaim detecting sensor, can know whether intermediate twist lock is successfully taken off by this sensor.
7. intermediate twist lock for container as claimed in claim 1 plucks locking device, it is characterized in that, described pluck pintle hook lock tool, linear guide poles, parts moving linearly, twistlock recovery part, twistlock reclaim detecting sensor, the magnitude setting of collecting box, damping element is consistent with the quantity of the intermediate twist lock of container.
8. intermediate twist lock for container as claimed in claim 1 plucks locking device, it is characterized in that, the bar linkage structure form that described parts moving linearly also can adopt container self gravitation to drive realizes.This bar linkage structure mainly contains drive rod, intermediate bar, bearing, follower lever composition.One section of follower lever is connected with brace table, the other end and intermediate bar hinged; The two ends of intermediate bar are hinged with drive rod, follower lever respectively, intermediate bar and bearing hinged.Drive rod also moves up and down along the hole of plucking lock platform.
9. intermediate twist lock for container as claimed in claim 7 plucks locking device, it is characterized in that, described twistlock reclaims detecting sensor can adopt switching regulator or infrared two-way emission type.
Priority Applications (1)
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CN201510824289.3A CN105312888A (en) | 2015-11-25 | 2015-11-25 | Automatic removing device of container middle twist lock |
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CN201510824289.3A CN105312888A (en) | 2015-11-25 | 2015-11-25 | Automatic removing device of container middle twist lock |
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CN201510824289.3A Pending CN105312888A (en) | 2015-11-25 | 2015-11-25 | Automatic removing device of container middle twist lock |
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CN105730907A (en) * | 2016-03-11 | 2016-07-06 | 上海振华重工(集团)股份有限公司 | Automatic demounting and mounting system for lock pin of container |
CN108406684A (en) * | 2018-04-03 | 2018-08-17 | 青岛港国际股份有限公司 | A kind of container lock pad dismounting platform |
WO2019007318A1 (en) * | 2017-07-03 | 2019-01-10 | 张坤 | Automatic mounting and dismounting system for container twistlock |
CN112192193A (en) * | 2020-10-10 | 2021-01-08 | 黎允聪 | Automatic lock picking device for container twist lock of port and wharf |
WO2022061873A1 (en) * | 2020-09-28 | 2022-03-31 | Abb Schweiz Ag | Apparatus and method of operating twistlock and associated robot |
WO2022087780A1 (en) * | 2020-10-26 | 2022-05-05 | Abb Schweiz Ag | Apparatus and method of operating twistlocks and associated robot |
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Application publication date: 20160210 |