CN105312559A - Abrasion resistant oil-containing bearing and manufacturing method thereof - Google Patents
Abrasion resistant oil-containing bearing and manufacturing method thereof Download PDFInfo
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- CN105312559A CN105312559A CN201510822757.3A CN201510822757A CN105312559A CN 105312559 A CN105312559 A CN 105312559A CN 201510822757 A CN201510822757 A CN 201510822757A CN 105312559 A CN105312559 A CN 105312559A
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- oil
- containing bearing
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- sintering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/17—Metallic particles coated with metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/02—Compacting only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/10—Sintering only
- B22F3/1003—Use of special medium during sintering, e.g. sintering aid
- B22F3/1007—Atmosphere
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/24—After-treatment of workpieces or articles
- B22F3/26—Impregnating
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/12—Alloys based on aluminium with copper as the next major constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
- B22F2998/10—Processes characterised by the sequence of their steps
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Powder Metallurgy (AREA)
- Sliding-Contact Bearings (AREA)
Abstract
The invention discloses an abrasion resistant oil-containing bearing. The abrasion resistant oil-containing bearing is characterized in that the bearing is made of the following powder materials including, by weight, 85%-90% of Al and 10%-15% of Cu. The preparation process of the abrasion resistant oil-containing bearing comprises the following process steps of material mixing, compressing molding, reducing sintering, finishing, cleaning and oil immersing, and is characterized in that copper powder is electroplated on the surface of aluminum powder before materials are mixed. According to the abrasion resistant oil-containing bearing and a manufacturing method thereof, sources of the raw materials are wide, and the oil-containing bearing is low in manufacturing cost, low in weight and resistant to abrasion; moreover, the oil-containing bearing can be used continuously in the environment at the temperature from 200 DEG C to minus 40 DEG C, and the using temperature range of the oil-containing bearing is broadened.
Description
Technical field
The present invention relates to a kind of wear-resistance oil-containing bearing be made up of powdered metallurgical material, the invention still further relates to the manufacture method of this kind of wear-resistance oil-containing bearing.
Background technology
Along with the development of motor technology and widening of the scope of application, oiliness bearing in existing powder metallurgy oil-impregnated bearing (FZ1460, FZ2270) and at present disclosed Chinese patent is (if application number is disclose a kind of high speed self-lubricating oily bearing be made up of powdered metallurgical material in 200710193126.5, its powdered metallurgical material is made up of the following material of weight fraction: P0.5-0.7%, MoS
22-3%, graphite 0.5-1%, surplus is 663 bronze powders) can not satisfy the demand far away, because oiliness bearing depends on lubricating oil to adapt to the demand of high and low temperature environment at present, but the use of traditional lubrication oil is also only limitted to high temperature less than 180 DEG C and low temperature more than-30 DEG C, this just greatly limit the development of electromechanics trade and the extension of Automation Industry; To widen the scope of application of oiliness bearing, under solution oiliness bearing loses oil and low temperature in high temperature, lubricating oil solidifies the situation that can not operate, then only have and the coefficient of friction that alloying reduces material is carried out to material, improve the self-lubricating function of material thus reach the effect used in the self-lubricating of high and low temperature environment oil starvation.
A kind of high-low temperature resistant oiliness bearing be made up of powdered metallurgical material of applicant's earlier application, the patent No. 201210060458.7, the environment that this material can adapt to less than 300 DEG C and low temperature more than-60 DEG C uses continuously, has filled up high temperature, low temperature to the blank of oiliness bearing demand.But this material copper content is high, and Heavy Weight, cost is high.
Summary of the invention
Object of the present invention is just to provide the wear-resistance oil-containing bearing of another kind of high temperature resistant and low temperature, present invention also offers the manufacture method of this kind of bearing.This bearing is lightweight, cost is low, wear-resisting.
For achieving the above object, the present invention is achieved in that a kind of wear-resistance oil-containing bearing, it is characterized in that: be made up of the following dusty material of percentage by weight:
Al85％-90％、Cu10％-15％。
Preferred: to be made up of the following dusty material of percentage by weight:
Al88％-90％、Cu10％-12％。
In such scheme: the particle diameter of Cu powder is 100-200 order, the particle diameter of aluminium powder is 100 orders.
Material of the present invention adopts aluminium in a large number, the C before replacing and iron, and the amount of copper greatly reduces, and cost reduces, and weight saving is wear-resisting.Be adapted at Aero-Space motor, high ferro servomotor, electric motor of automobile, motorcycle motor, household electrical appliance, PC heat radiation, intelligent artifact, robot product and electronic product use.The environment that can adapt to less than 200 DEG C and low temperature more than-40 DEG C uses continuously, has widened the serviceability temperature scope containing bearing.
Preparation method of the present invention is such: comprise following processing step: batch mixing → compressing → reduction sintering → finishing → cleaning → immersion oil, is characterized in that: the surface first copper powder being electroplated onto aluminium powder before batch mixing.Copper powder is first electroplated onto on aluminium powder, on the one hand mixing of materials evenly.On the other hand copper powder is by coated aluminum powder, avoids the aluminium powder when sintering oxidized, thus causes copper and aluminium can not be well bonding.
In such scheme: the time of described batch mixing is more than or equal to 1h.Mixing of materials evenly.
In such scheme: mixed material is crossed 100 mesh sieve before compressing and screen, remove intransitable powder, then sieved mixed material is loaded in forming machine hopper, debugging mould, be pressurized to 400Mpa, pressed density is 2.3-2.6g/m
3.
In such scheme: described reduction sintering carries out in high temperature guipure electric furnace; the speed that guipure advances is 54-60mm/min, and low-temperature space is preheating zone, and its temperature is 375-395 DEG C; high-temperature region is sintering zone; its temperature is 510 ~ 540 DEG C, and the temperature of cooling area is 500 ~ 530 DEG C, and the protection gas in sintering furnace is nitrogen and hydrogen; their flow is 3.5-4Nm3/h; sintering time is: 2h, and after sintering, test radial crushing strength is not less than 200Mpa, and does antirust treatment.
In such scheme: the step of described immersion oil is: the product after cleaning is placed in vacuum immersion oil machine, under a negative atmospheric pressure, lubricating oil is fully immersed in bearing hole, pressurize 20-30min, make oil content ensure to be greater than 18%.
In such scheme: described lubricating oil is Mobil shc626 type lubricating oil.The environment that the lubricating oil of this kind of model makes bearing of the present invention can adapt to less than 200 DEG C and low temperature more than-40 DEG C uses continuously.
Measure the performance parameter of oiliness bearing of the present invention, it the results are shown in Table 1:
Table 1
High/low temperature experimental result carried out to oiliness bearing of the present invention and conventional GB oiliness bearing as shown in table 2:
Table 2
From the interpretation of above-mentioned three kinds of oiliness bearing high/low temperature, copper cover aluminum wear-resistance oil-containing bearing runs and still reaches good result of use by self-lubricating in 10000 hours under high temperature 200 DEG C and low temperature-40 DEG C of conditions, the then large inefficacy of wear extent when testing 2000H of all the other two materials.
The invention has the beneficial effects as follows: raw material sources of the present invention is extensive, low cost of manufacture, lightweight, wear-resisting, the environment that oiliness bearing of the present invention can adapt to less than 200 DEG C and low temperature more than-40 DEG C uses continuously, has widened the serviceability temperature scope containing bearing.
Detailed description of the invention
Embodiment 1:
1, raw material are prepared: according to weight percent: Al powder 85%, Cu powder 15%.The particle diameter of Cu powder is 200 orders, and the particle diameter of aluminium powder is 100 orders.
2, electroplate coated: surface Cu powder being electroplated onto Al, aluminium powder surface coated one deck copper powder after plating, so that alloy is more even in batch mixing process.
3, batch mixing: mixing time is more than or equal to 1h.
4, compressing: mixed powder to be leaked sieves with 100 orders and screens, remove the intransitable powder of 100 order, then the powder after sieving is loaded forming machine hopper, debugging shaping dies, be pressurized to 400Mpa, density is 2.3 ~ 2.6g/cm
3be pressed into pressed compact.
5, reduction sintering: carry out in high temperature guipure electric furnace, debugging sintering furnace parameter network speed is: 54mm/min low-temperature space: 375 DEG C of high-temperature regions: 510 DEG C of cooling areas: 500 DEG C of N air pressure: 3.5 ~ 4.0Nm
3/ hH air pressure: 3.5 ~ 4.0Nm
3/ h sintering time is: after 2h sintering, test radial crushing strength is not less than 200Mpa and does antirust treatment.
6, finishing: by sintering after pressed compact on request size carry out finishing, make it reach the technical requirement of client.
7, clean: the product after finishing is poured in supersonic wave cleaning machine and cleans, 15 minutes post-dryings, remove the impurity and dirt that are attached to surface.
8, immersion oil: the product after cleaning is placed in vacuum immersion oil machine, fully immerse in bearing hole by Mobil shc626 special lube under a negative atmospheric pressure, oil content 20.06%, pressurize can be packed after 20 minutes.
Embodiment 2:
1, raw material are prepared: according to weight percent: Al powder 90%, Cu powder 10%.The particle diameter of Cu powder is 100 orders, and the particle diameter of aluminium powder is 100 orders.
2, electroplate coated: surface Cu powder being electroplated onto Al, aluminium powder surface coated one deck copper powder after plating, so that alloy is more even in batch mixing process.
3, batch mixing: mixing time is more than or equal to 1h.
4, compressing: mixed powder to be leaked sieves with 100 orders and screens, remove the intransitable powder of 100 order, then the powder after sieving is loaded forming machine hopper, debugging shaping dies, be pressurized to 400Mpa, density is 2.3 ~ 2.6g/cm
3be pressed into pressed compact.
5, reduction sintering: carry out in high temperature guipure electric furnace, debugging sintering furnace parameter network speed is: 54mm/min low-temperature space: 385 DEG C of high-temperature regions: 525 DEG C of cooling areas: 515 DEG C of N air pressure: 3.5 ~ 4.0Nm
3/ hH air pressure: 3.5 ~ 4.0Nm
3/ h sintering time is: after 2H sintering, test radial crushing strength is not less than 200Mpa and does antirust treatment.
6, finishing: by sintering after pressed compact on request size carry out finishing, make it reach the technical requirement of client.
7, clean: the product after finishing is poured in supersonic wave cleaning machine and cleans, 15 minutes post-dryings, remove the impurity and dirt that are attached to surface.
8, immersion oil: the product after cleaning is placed in vacuum immersion oil machine, fully immerse in bearing hole by Mobil shc626 special lube under a negative atmospheric pressure, oil content 19.83%, pressurize can be packed after 20 minutes.
Embodiment 3:
1, raw material are prepared: according to weight percent: Al powder 88%, Cu powder 12%.The particle diameter of Cu powder is 200 orders, and the particle diameter of aluminium powder is 100 orders.
2, electroplate coated: surface Cu powder being electroplated onto Al, aluminium powder surface coated one deck copper powder after plating, so that alloy is more even in batch mixing process.
3, batch mixing: mixing time is more than or equal to 1h.
4, compressing: mixed powder to be leaked sieves with 100 orders and screens, remove the intransitable powder of 100 order, then the powder after sieving is loaded forming machine hopper, debugging shaping dies, be pressurized to 400Mpa, density is 2.3 ~ 2.6g/cm
3be pressed into pressed compact.
5, reduction sintering: carry out in high temperature guipure electric furnace, debugging sintering furnace parameter network speed is: 54mm/min low-temperature space: 395 DEG C of high-temperature regions: 540 DEG C of cooling areas: 530 DEG C of N air pressure: 3.5 ~ 4.0Nm
3/ hH air pressure: 3.5 ~ 4.0Nm
3/ h sintering time is: after 2H sintering, test radial crushing strength is not less than 200Mpa and does antirust treatment.
6, finishing: by sintering after pressed compact on request size carry out finishing, make it reach the technical requirement of client.
7, clean: the product after finishing is poured in supersonic wave cleaning machine and cleans, 15 minutes post-dryings, remove the impurity and dirt that are attached to surface.
8, immersion oil: the product after cleaning is placed in vacuum immersion oil machine, fully immerse in bearing hole by Mobil shc626 special lube under a negative atmospheric pressure, oil content 20.95%, pressurize can be packed after 20 minutes.The present invention is not limited to above-mentioned specific embodiment, should be appreciated that those of ordinary skill in the art just design according to the present invention can make many modifications and variations without the need to creative work.In a word, all technical staff in the art, all should by the determined protection domain of claims under this invention's idea on the basis of existing technology by the available technical scheme of logical analysis, reasoning, or a limited experiment.
Claims (9)
1. a wear-resistance oil-containing bearing, is characterized in that: be made up of the following dusty material of percentage by weight:
Al85％-90％、Cu10％-15％。
2. wear-resistance oil-containing bearing according to claim 1, is characterized in that: be made up of the following dusty material of percentage by weight:
Al88％-90％、Cu10％-12％。
3. wear-resistance oil-containing bearing according to claim 1 or 2, is characterized in that: the particle diameter of Cu powder is 100-200 order, and the particle diameter of aluminium powder is 100 orders.
4. a manufacture method for wear-resistance oil-containing bearing described in claim 3, is characterized in that: comprise following processing step: batch mixing → compressing → reduction sintering → finishing → cleaning → immersion oil, is characterized in that: the surface first copper powder being electroplated onto aluminium powder before batch mixing.
5. the manufacture method of wear-resistance oil-containing bearing according to claim 4, is characterized in that: the time of described batch mixing is more than or equal to 1h.
6. the manufacture method of wear-resistance oil-containing bearing according to claim 5, it is characterized in that: mixed material is crossed 100 mesh sieve before compressing and screen, remove intransitable powder, then sieved mixed material is loaded in forming machine hopper, debugging mould, be pressurized to 400Mpa, pressed density is 2.3-2.6g/m
3.
7. the manufacture method of wear-resistance oil-containing bearing according to claim 6; it is characterized in that: described reduction sintering carries out in high temperature guipure electric furnace; the speed that guipure advances is 54-60mm/min; low-temperature space is preheating zone; its temperature is 375-395 DEG C; high-temperature region is sintering zone; its temperature is 510-540 DEG C; the temperature of cooling area is 500-530 DEG C; protection gas in sintering furnace is nitrogen and hydrogen, and their flow is 3.5-4Nm3/h, and sintering time is: 2h; after sintering, test radial crushing strength is not less than 200Mpa, and does antirust treatment.
8. the manufacture method of wear-resistance oil-containing bearing according to claim 7, it is characterized in that: the step of described immersion oil is: the product after cleaning is placed in vacuum immersion oil machine, under a negative atmospheric pressure, lubricating oil is fully immersed in bearing hole, pressurize 20-30min, makes oil content ensure to be greater than 18%.
9. the manufacture method of wear-resistance oil-containing bearing according to claim 8, is characterized in that: described lubricating oil is Mobil shc626 type lubricating oil.
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| CN201510822757.3A CN105312559A (en) | 2015-11-24 | 2015-11-24 | Abrasion resistant oil-containing bearing and manufacturing method thereof |
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| CN201510822757.3A CN105312559A (en) | 2015-11-24 | 2015-11-24 | Abrasion resistant oil-containing bearing and manufacturing method thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107309432A (en) * | 2017-05-10 | 2017-11-03 | 武汉理工大学 | A kind of manufacture method of the powder metallurgy roll forming of oiliness bearing ring |
| CN107990133A (en) * | 2017-12-25 | 2018-05-04 | 李莉 | A kind of method that exciter for vibration screen bearing prolongs the service life |
| CN108050367A (en) * | 2017-12-25 | 2018-05-18 | 李莉 | A kind of method for extending exciter for vibration screen bearing service life |
| CN109434392A (en) * | 2018-12-21 | 2019-03-08 | 东莞市维立五金科技有限公司 | Production of bearing technique and Production of bearing system |
| CN109689255A (en) * | 2016-10-18 | 2019-04-26 | 大冶美有限公司 | Sintered metal bearing and its manufacturing method |
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| CN104388758A (en) * | 2014-10-24 | 2015-03-04 | 苏州莱特复合材料有限公司 | Self-lubrication material for aluminum base solid of powder metallurgy |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109689255A (en) * | 2016-10-18 | 2019-04-26 | 大冶美有限公司 | Sintered metal bearing and its manufacturing method |
| CN109689255B (en) * | 2016-10-18 | 2021-06-25 | 大冶美有限公司 | Sintered oil-retaining bearing and method for manufacturing same |
| CN107309432A (en) * | 2017-05-10 | 2017-11-03 | 武汉理工大学 | A kind of manufacture method of the powder metallurgy roll forming of oiliness bearing ring |
| CN107309432B (en) * | 2017-05-10 | 2020-05-05 | 武汉理工大学 | A kind of manufacturing method of powder metallurgy-roll forming of oil-impregnated bearing ring |
| CN107990133A (en) * | 2017-12-25 | 2018-05-04 | 李莉 | A kind of method that exciter for vibration screen bearing prolongs the service life |
| CN108050367A (en) * | 2017-12-25 | 2018-05-18 | 李莉 | A kind of method for extending exciter for vibration screen bearing service life |
| CN109434392A (en) * | 2018-12-21 | 2019-03-08 | 东莞市维立五金科技有限公司 | Production of bearing technique and Production of bearing system |
| CN109434392B (en) * | 2018-12-21 | 2024-06-25 | 东莞市维立五金科技有限公司 | Bearing production process and bearing production system |
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Application publication date: 20160210 |