CN105309079A - Horizontal automatic control device of tractor suspension unit - Google Patents
Horizontal automatic control device of tractor suspension unit Download PDFInfo
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Abstract
本发明公开了一种拖拉机悬挂机组水平自动控制装置,属于农业机械技术领域。为了有效解决拖拉机悬挂机组水平自动控制的问题,本发明主要包括角度传感器、控制器、液压控制阀、初始化按钮、微调旋钮、手/自切换开关、手动调整开关、速度切换开关;其中,所述角度传感器固定在拖拉机上;角度传感器、液压控制阀、初始化按钮、微调旋钮、手/自切换开关、手动调整开关、速度切换开关均与控制器相连;倾斜提升油缸通过液压控制阀与拖拉机上的液压系统相连。本发明控制器的结构简单,便于制作、故障率低、便于推广;控制器功能设计合理,通过指示灯显示系统工作状态,方便用户操作。The invention discloses a horizontal automatic control device of a tractor suspension unit, which belongs to the technical field of agricultural machinery. In order to effectively solve the problem of the horizontal automatic control of the tractor suspension unit, the present invention mainly includes an angle sensor, a controller, a hydraulic control valve, an initialization button, a fine-tuning knob, a hand/self switching switch, a manual adjustment switch, and a speed switching switch; wherein, the The angle sensor is fixed on the tractor; the angle sensor, hydraulic control valve, initialization button, fine-tuning knob, hand/auto switch, manual adjustment switch, and speed switch are all connected to the controller; the tilt lift cylinder is connected to the tractor through the hydraulic control valve. The hydraulic system is connected. The controller of the invention has a simple structure, is convenient to manufacture, has a low failure rate, and is easy to popularize; the controller has a reasonable function design, and displays the working state of the system through an indicator light, which is convenient for users to operate.
Description
技术领域technical field
本发明涉及农业机械技术领域,尤其涉及一种拖拉机悬挂机组水平自动控制装置。The invention relates to the technical field of agricultural machinery, in particular to a horizontal automatic control device of a tractor suspension unit.
背景技术Background technique
整地是农业中常见的作业,但是,由于拖拉机悬挂机组没有水平自动控制装置,平整的土地高低不平,影响播种时出苗率一直性,或移栽的秧苗在土壤中的深度一直性。目前的拖拉机悬挂系统基本上是采用三点悬挂机构,该装置利用液压油缸驱动左右提升臂绕机架转动,带动左右提升杆拉动下拉杆,实现提升农具的目的。当悬挂机构处于某一高度时,悬挂的农具相对拖拉机的位置是不能移动的,即拖拉机走在不平的道路上左右摆动,就带动悬挂的农具在横向方向也左右摆动,使得农具无法在横向处于水平的耕作状态。有人提出把悬挂装置的一个提升拉杆换成一个平衡油缸(如专利201410360990.X),从工作原理上可以实现对悬挂农具的水平控制。但是,控制方法和系统的结构复杂,制造成本高;所以,生产中需要一种制造成本较低、对悬挂机组水平调整有效的控制器。Soil preparation is a common operation in agriculture. However, since the tractor suspension unit does not have a horizontal automatic control device, the flat land is uneven, which affects the consistency of seedling emergence during sowing, or the depth of transplanted seedlings in the soil. The current tractor suspension system basically adopts a three-point suspension mechanism. The device utilizes a hydraulic cylinder to drive the left and right lifting arms to rotate around the frame, and drives the left and right lifting rods to pull the lower rods to achieve the purpose of lifting the farm implements. When the suspension mechanism is at a certain height, the position of the suspended agricultural implement relative to the tractor cannot be moved, that is, the tractor swings left and right on the uneven road, which will drive the suspended agricultural implement to swing left and right in the lateral direction, making it impossible for the agricultural implement to be in a horizontal position. level tillage. Someone proposes to change a lifting rod of the suspension device into a balance oil cylinder (such as patent 201410360990. X), which can realize the horizontal control of the suspended farm implement from the working principle. However, the structure of the control method and system is complex and the manufacturing cost is high; therefore, a controller with lower manufacturing cost and effective adjustment of the suspension unit level is required in production.
发明内容Contents of the invention
本发明的目的在于针对现有技术的不足,提供一种拖拉机悬挂机组水平自动控制装置。The object of the present invention is to provide an automatic control device for the level of the tractor suspension unit aiming at the deficiencies of the prior art.
为了达到上述目的,本发明所采用的技术方案是:一种拖拉机悬挂机组水平自动控制装置,包括上拉杆、右提升臂、右提升油缸、倾斜提升油缸、右下拉杆、左下拉杆、左提升杆、左提升臂、左提升油缸、提升臂轴;其中,所述上拉杆的一端固定在拖拉机的后部,所述提升臂轴与拖拉机后部铰接;所述左提升臂的一端与提升臂轴的左端固定连接,右提升臂的一端与提升臂轴的右端固定连接;左提升油缸的一端与拖拉机后部铰接,另一端与左提升臂铰接;右提升油缸的一端与拖拉机后部铰接,另一端与右提升臂铰接;左下拉杆的一端和右下拉杆的一端均与拖拉机的后部铰接;左提升杆的一端与左提升臂的另一端铰接,左提升杆的另一端与左下拉杆铰接;倾斜提升油缸的一端与右提升臂的另一端铰接,另一端与右下拉杆铰接;左下拉杆、右下拉杆和上拉杆的另一端均挂接农具;In order to achieve the above object, the technical solution adopted in the present invention is: a horizontal automatic control device for the tractor suspension unit, including an upper pull rod, a right lifting arm, a right lifting cylinder, an inclined lifting cylinder, a right pull-down rod, a left pull-down rod, and a left lift rod , left lift arm, left lift cylinder, lift arm shaft; wherein, one end of the upper tie rod is fixed on the rear of the tractor, and the lift arm shaft is hinged with the tractor rear; one end of the left lift arm is connected to the lift arm shaft One end of the right lift arm is fixedly connected with the right end of the lift arm shaft; one end of the left lift cylinder is hinged to the rear of the tractor, and the other end is hinged to the left lift arm; one end of the right lift cylinder is hinged to the rear of the tractor, and the other end is hinged to the rear of the tractor. One end is hinged with the right lifting arm; one end of the left pull rod and one end of the right pull rod are both hinged with the rear of the tractor; one end of the left lift rod is hinged with the other end of the left lift arm, and the other end of the left lift rod is hinged with the left pull rod; One end of the tilt lift cylinder is hinged to the other end of the right lifting arm, and the other end is hinged to the right pull-down rod; the other ends of the left pull-down rod, the right pull-down rod and the upper pull rod are all hooked to farm implements;
所述拖拉机悬挂机组水平自动控制装置还包括角度传感器、控制器、液压控制阀、初始化按钮、微调旋钮、手/自切换开关、手动调整开关、速度切换开关;其中,所述角度传感器固定在拖拉机上;角度传感器、液压控制阀、初始化按钮、微调旋钮、手/自切换开关、手动调整开关、速度切换开关均与控制器相连,控制器上设置有与上位机相连的接口;倾斜提升油缸通过液压控制阀与拖拉机上的液压系统相连。The horizontal automatic control device of the tractor suspension unit also includes an angle sensor, a controller, a hydraulic control valve, an initialization button, a fine-tuning knob, a manual/auto switch, a manual adjustment switch, and a speed switch; wherein the angle sensor is fixed on the tractor Above; the angle sensor, hydraulic control valve, initialization button, fine-tuning knob, manual/automatic switching switch, manual adjustment switch, and speed switching switch are all connected to the controller, which is provided with an interface connected to the upper computer; The hydraulic control valve is connected to the hydraulic system on the tractor.
进一步的,所述控制器包括电源模块、微处理器模块、反接保护模块、初始化模块、输入输出模块、角度传感器模块、平衡微调模块、平衡指示模块、手/自动切换模块、手动调整模块、速度切换模块、两个驱动模块;其中,所述初始化模块、微处理器模块、输入输出模块、角度传感器模块、平衡微调模块、平衡指示模块、手/自动切换模块、手动调整模块、速度切换模块、驱动模块的电源端口均与电源模块相连;外部12V电源通过反接保护模块与电源模块相连;角度传感器模块、平衡微调模块、平衡指示模块、手/自动切换模块、手动调整模块、速度切换模块、驱动模块均与微处理器模块相连;输入输出模块连接上位机和微处理器模块相连;驱动模块与液压控制阀相连;角度传感器模块与角度传感器相连;初始化模块与初始化按钮相连;平衡微调模块与微调旋钮相连;手/自动切换模块与手/自切换开关相连;手动调整模块与手动调整开关相连;速度切换模块与速度切换开关相连。Further, the controller includes a power supply module, a microprocessor module, a reverse connection protection module, an initialization module, an input and output module, an angle sensor module, a balance fine-tuning module, a balance indication module, a manual/automatic switching module, a manual adjustment module, Speed switching module, two drive modules; wherein, the initialization module, microprocessor module, input and output module, angle sensor module, balance fine-tuning module, balance indication module, manual/automatic switching module, manual adjustment module, speed switching module , The power ports of the drive module are all connected to the power module; the external 12V power supply is connected to the power module through the reverse connection protection module; angle sensor module, balance fine-tuning module, balance indicator module, manual/automatic switching module, manual adjustment module, speed switching module , the driving module is connected with the microprocessor module; the input and output module is connected with the upper computer and the microprocessor module; the driving module is connected with the hydraulic control valve; the angle sensor module is connected with the angle sensor; the initialization module is connected with the initialization button; the balance fine-tuning module It is connected with the fine-tuning knob; the manual/automatic switching module is connected with the manual/automatic switching switch; the manual adjustment module is connected with the manual adjustment switch; the speed switching module is connected with the speed switching switch.
进一步的,所述电源模块包括外部电源输入座H101,开关插座SW01,稳压芯片U101,无极性电容C03、C05,极性电容C04、C06,电阻R101和电源指示灯D101;其中,外部电源输入座H101的正极输入端口和开关插座SW01的一端相连,开关插座SW01的另一端、稳压芯片U101的电源输入端口、无极性电容C03的一端和极性电容C04的正极相连后作为第一电源输出端口;稳压芯片U101的电源输出端口、无极性电容C05的一端、极性电容C06的正极相连后作为第二电源输出端口;稳压芯片U101的接地端口接地;电阻R101的一端与电源指示灯D101的正极相连,另一端与第一电源输出端口相连;无极性电容C03、C05的另一端,极性电容C04、C06的负极,电源指示灯D101负极相连后接地;Further, the power module includes an external power input socket H101, a switch socket SW01, a voltage stabilizing chip U101, non-polar capacitors C03 and C05, polar capacitors C04 and C06, a resistor R101 and a power indicator light D101; wherein, the external power input The positive input port of the seat H101 is connected to one end of the switch socket SW01, the other end of the switch socket SW01, the power input port of the voltage regulator chip U101, one end of the non-polar capacitor C03 is connected to the positive electrode of the polar capacitor C04 as the first power output Port; the power output port of the voltage regulator chip U101, one end of the non-polar capacitor C05, and the positive pole of the polar capacitor C06 are connected as the second power output port; the ground port of the voltage regulator chip U101 is grounded; one end of the resistor R101 is connected to the power indicator light The positive pole of D101 is connected, and the other end is connected with the output port of the first power supply; the other end of non-polar capacitors C03 and C05, the negative poles of polar capacitors C04 and C06, and the negative pole of power indicator D101 are connected and then grounded;
所述微处理模块为控制芯片U1;The micro-processing module is a control chip U1;
所述反接保护模块包括摩斯管Q4和电阻R10;其中,摩斯管Q4的源极接地,漏极作为摩斯管Q4的输入端与电源输入座H101的负极输入端口相连,门极与电阻R10的一端相连,电阻R10的另一端接电源模块的第一电源输出端口;The reverse connection protection module includes a MOS tube Q4 and a resistor R10; wherein, the source of the MOS tube Q4 is grounded, and the drain is connected to the negative input port of the power input seat H101 as the input terminal of the MOS tube Q4, and the gate is connected to the negative input port of the power input seat H101. One end of the resistor R10 is connected, and the other end of the resistor R10 is connected to the first power output port of the power module;
所述初始化模块为一个初始化按钮接入座ZERO-SET;所述初始化按钮接入座ZERO-SET的第一端口与微处理模块的I/O端口相连,初始化按钮接入座ZERO-SET的第二端口接地;The initialization module is an initialization button access seat ZERO-SET; the first port of the initialization button access seat ZERO-SET is connected to the I/O port of the micro-processing module, and the first port of the initialization button access seat ZERO-SET Two ports are grounded;
所述输入输出模块为一个USB接入座UART;USB接入座UART的第一端口与电源模块的第二电源输出口,USB接入座UART的第二端口接地,USB接入座UART的第三端口与控制芯片U1的数据发送端口相连;USB接入座UART的第四端口与控制芯片U1的数据接收端口相连;The input and output module is a USB access seat UART; the first port of the USB access seat UART and the second power output port of the power supply module, the second port of the USB access seat UART is grounded, and the second port of the USB access seat UART The three ports are connected to the data sending port of the control chip U1; the fourth port of the USB socket UART is connected to the data receiving port of the control chip U1;
所述角度传感器模块为一个角度传感器接入座A1;角度传感器接入座A1的第一端口与电源模块的第二电源输出端口相连,角度传感器接入座A1的第二端口与控制芯片U1的第一模拟输入端口相连,角度传感器接入座A1的第三端口接地;The angle sensor module is an angle sensor access seat A1; the first port of the angle sensor access seat A1 is connected to the second power output port of the power supply module, and the second port of the angle sensor access seat A1 is connected to the control chip U1. The first analog input port is connected, and the third port of the angle sensor socket A1 is grounded;
所述平衡微调模块为一个微调旋钮接入座A3;微调旋钮接入座A3的第一端口与电源模块的第二电源输出端口相连,微调旋钮接入座A3的第二端口与控制芯片U1的第三模拟输入端口相连,微调旋钮接入座A3的第三端口接地;The balance fine-tuning module is a fine-tuning knob access seat A3; the first port of the fine-tuning knob access seat A3 is connected to the second power output port of the power supply module, and the second port of the fine-tuning knob access seat A3 is connected to the control chip U1. The third analog input port is connected, and the third port of the fine-tuning knob access seat A3 is grounded;
所述平衡指示模块包括电阻R7、R8、R9、R205,光耦T3,摩斯管Q3,平衡指示灯D106;其中,电阻R205的一端与平衡指示灯D106的正极相连,平衡指示灯D106的负极与摩斯管Q3的漏极相连,摩斯管Q3的门极与电阻R7的一端相连,摩斯管Q3的源极与电阻R8的一端相连后接地;电阻R7的另一端和电阻R8的另一端相连后与光耦T3的发射极相连;电阻R205的另一端与光耦T1的集电极相连后与电源模块的第一电源输出端口相连;光耦T3的发光二极管正极与电阻R9的一端相连,光耦T3的发光二极管的负极和控制芯片U1的I/O端口相连;电阻R9的另一端与电源模块的第二电源输出端口相连。The balance indicator module includes resistors R7, R8, R9, R205, an optocoupler T3, a MOS tube Q3, and a balance indicator light D106; wherein, one end of the resistor R205 is connected to the positive pole of the balance indicator light D106, and the negative pole of the balance indicator light D106 It is connected to the drain of the MOS tube Q3, the gate of the MOS tube Q3 is connected to one end of the resistor R7, the source of the MOS tube Q3 is connected to one end of the resistor R8 and grounded; the other end of the resistor R7 is connected to the other end of the resistor R8 One end is connected to the emitter of the optocoupler T3; the other end of the resistor R205 is connected to the collector of the optocoupler T1 and then connected to the first power output port of the power module; the positive pole of the light-emitting diode of the optocoupler T3 is connected to one end of the resistor R9 , the cathode of the light emitting diode of the optocoupler T3 is connected to the I/O port of the control chip U1; the other end of the resistor R9 is connected to the second power output port of the power module.
所述手/自切换模块包括自动指示灯D102、手动指示D103、电阻R103、电阻R104和手/自切换选择座C1;其中,手/自切换选择座C1的第一端口与控制芯片U1的I/O端口相连,手/自切换选择座C1的第二端口与自动指示灯D102的负极相连,手/自切换选择座C1的第三端口与手动指示灯的负极相连,手/自切换选择座C1的第五端口接地;自动指示灯D102的正极与电阻R103的一端相连,电阻R103的另一端与电源模块的第一电源输出端口;手动指示灯D104的正极与电阻R104的一端相连,电阻R104的另一端与电源模块的第一电源输出端口;Described hand/self-switching module comprises automatic indicator light D102, manual indication D103, resistance R103, resistance R104 and hand/self-switching selection seat C1; Wherein, the first port of hand/self-switching selection seat C1 and the I of control chip U1 The /O port is connected, the second port of the manual/automatic switching selection seat C1 is connected to the negative pole of the automatic indicator light D102, the third port of the manual/automatic switching selection seat C1 is connected to the negative pole of the manual indicator light, and the manual/automatic switching selection seat The fifth port of C1 is grounded; the positive pole of the automatic indicator light D102 is connected to one end of the resistor R103, and the other end of the resistor R103 is connected to the first power output port of the power module; the positive pole of the manual indicator light D104 is connected to one end of the resistor R104, and the resistor R104 The other end of the power module and the first power output port of the power module;
所述手动调整模块为一个手动调整开关接入座C2;手动调整开关接入座C2的第一端口和第四端口均与与控制芯片U1的I/O端口相连;手动调整开关接入座C2的第二端口和第三端口悬空,手动调整开关接入座C2的第五端口接地;The manual adjustment module is a manual adjustment switch access seat C2; the first port and the fourth port of the manual adjustment switch access seat C2 are connected to the I/O port of the control chip U1; the manual adjustment switch access seat C2 The second port and the third port of the switch are suspended, and the fifth port of the access seat C2 of the manual adjustment switch is grounded;
所述速度切换模块为一个速度切换开关接入座C3;速度切换开关接入座C3的第一端口和第四端口均与控制芯片U1的I/O端口相连;速度切换开关接入座C3的第二端口和第三端口悬空,速度切换开关接入座C3的第五端口接地;The speed switching module is a speed switching switch access seat C3; the first port and the fourth port of the speed switching switch access seat C3 are all connected to the I/O port of the control chip U1; the speed switching switch access seat C3 The second port and the third port are suspended, and the fifth port of the speed switching switch access seat C3 is grounded;
所述驱动模块包括电阻R1、R2、R3、R203,光耦T1,摩斯管Q1,二极管D1,发光二极管D104和驱动阀插座vale1;其中,二极管D1正极、发光二极管D104负极、电磁阀插座vale1的一端相连后与摩斯管Q1的漏极相连,摩斯管Q1的门极与电阻R1的一端相连,摩斯管Q1的源极与电阻R2的一端相连后接地;发光二极管D104正极与电阻R203的一端相连;电磁阀插座vale1的另一端、电阻R203另一端、二极管D1负极、光耦T1的集电极相连后与电源模块的第一电源输出端口相连;电阻R1的另一端和电阻R2的另一端相连后与光耦T1的发射极相连;光耦T1的发光二极管正极与电阻R3的一端相连,光耦T1的发光二极管负极和控制芯片U1的I/O端口相连;电阻R3的另一端与电源模块的第二电源输出端口相连;液压控制阀的四个接口与两个驱动模块的两个驱动阀座vale1相连。The drive module includes resistors R1, R2, R3, R203, optocoupler T1, MOS tube Q1, diode D1, light-emitting diode D104 and drive valve socket vale1; wherein, the positive pole of diode D1, the negative pole of light-emitting diode D104, and the solenoid valve socket vale1 One end of the MOS tube Q1 is connected to the drain of the MOS tube Q1, the gate of the MOS tube Q1 is connected to one end of the resistor R1, the source of the MOS tube Q1 is connected to one end of the resistor R2 and then grounded; the anode of the light-emitting diode D104 is connected to the resistor R1 One end of R203 is connected; the other end of solenoid valve socket vale1, the other end of resistor R203, the cathode of diode D1, and the collector of optocoupler T1 are connected to the first power output port of the power module; the other end of resistor R1 is connected to the resistor R2. The other end is connected to the emitter of the optocoupler T1; the positive pole of the light emitting diode of the optocoupler T1 is connected to one end of the resistor R3, and the negative pole of the light emitting diode of the optocoupler T1 is connected to the I/O port of the control chip U1; the other end of the resistor R3 It is connected with the second power output port of the power module; the four ports of the hydraulic control valve are connected with the two driving valve seats vale1 of the two driving modules.
本发明与背景技术相比,具有的有益效果是:Compared with the background technology, the present invention has the beneficial effects of:
1、控制器的结构简单,便于制作、故障率低、便于推广;1. The structure of the controller is simple, easy to manufacture, low failure rate, and easy to promote;
2、具有正反接保护电路可以避免因电源正负极接错而烧毁控制电路;2. Possess positive and negative connection protection circuit to avoid burning the control circuit due to wrong connection of positive and negative poles of the power supply;
3、驱动模块反向并联二极管保护电路,避免因电磁阀线圈产生的的反向自感电势损毁电路;3. The drive module is anti-parallel diode protection circuit to avoid damage to the circuit due to the reverse self-inductance potential generated by the solenoid valve coil;
4、控制器功能设计合理,通过指示灯显示系统工作状态,方便用户操作。4. The function design of the controller is reasonable, and the working status of the system is displayed through the indicator light, which is convenient for users to operate.
5、具有复位电路,当农具处于水平位置时,由于安装角度传感器不可能严格处于水平,所以设置复位电路使控制器能够准确判定农具的初始状态。5. It has a reset circuit. When the farm tool is in a horizontal position, since the installation angle sensor cannot be strictly horizontal, the reset circuit is set so that the controller can accurately determine the initial state of the farm tool.
6、具有微调模块,农具悬挂装置在使用一定时间后会产生一定的形变,使得农具发生微量的倾斜,通过微调模块,可以方便用户自行调整农具恢复水平状态。6. Equipped with a fine-tuning module, the farm tool suspension device will produce a certain deformation after a certain period of use, causing the farm tool to tilt slightly. Through the fine-tuning module, it is convenient for the user to adjust the farm tool to restore the horizontal state.
附图说明Description of drawings
图1是本发明拖拉机悬挂机组结构示意图;Fig. 1 is the structural representation of tractor suspension unit of the present invention;
图2是本发明控制器的结构示意图;Fig. 2 is the structural representation of controller of the present invention;
图3是本发明控制器的电源模块电路图;Fig. 3 is the circuit diagram of the power module of controller of the present invention;
图4是本发明控制器的微处理模块电路图;Fig. 4 is the microprocessing module circuit diagram of controller of the present invention;
图5是本发明控制器的反接保护模块电路图;Fig. 5 is the circuit diagram of the reverse connection protection module of the controller of the present invention;
图6是本发明控制器的初始化模块电路图;Fig. 6 is the initialization module circuit diagram of controller of the present invention;
图7是本发明控制器的输入输出模块电路图;Fig. 7 is the circuit diagram of the input and output modules of the controller of the present invention;
图8是本发明控制器的角度传感器模块电路图;Fig. 8 is the circuit diagram of the angle sensor module of the controller of the present invention;
图9是本发明控制器的平衡微调模块电路图;Fig. 9 is a circuit diagram of the balance fine-tuning module of the controller of the present invention;
图10是本发明控制器的平衡指示模块电路图;Fig. 10 is a circuit diagram of a balance indicating module of the controller of the present invention;
图11是本发明控制器的手/自动切换模块电路图;Fig. 11 is the hand/automatic switching module circuit diagram of controller of the present invention;
图12是本发明控制器的手动调整电路图;Fig. 12 is the manual adjustment circuit diagram of the controller of the present invention;
图13是本发明控制器的速度切换模块电路图;Fig. 13 is a circuit diagram of the speed switching module of the controller of the present invention;
图14是本发明控制器的驱动模块电路图;Fig. 14 is the drive module circuit diagram of the controller of the present invention;
图15是本发明控制流程图;Fig. 15 is a control flowchart of the present invention;
图16是本发明定时器中断程序流程图;Fig. 16 is a flow chart of the timer interrupt program of the present invention;
图中:上拉杆1、右提升臂2、右提升油缸3、倾斜提升油缸4、右下拉杆5、左下拉杆6、左提升杆7、左提升臂8、左提升油缸9、提升臂轴10。In the figure: upper rod 1, right lifting arm 2, right lifting cylinder 3, inclined lifting cylinder 4, right lowering rod 5, left lowering rod 6, left lifting rod 7, left lifting arm 8, left lifting cylinder 9, lifting arm shaft 10 .
具体实施方式detailed description
下面结合附图和实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1所示,本发明包括上拉杆1、右提升臂2、右提升油缸3、倾斜提升油缸4、右下拉杆5、左下拉杆6、左提升杆7、左提升臂8、左提升油缸9、提升臂轴10、角度传感器(图中未示出)、控制器(图中未示出)、液压控制阀(图中未示出)、上位机(图中未示出)、初始化按钮(图中未示出)、微调旋钮(图中未示出)、手/自切换开关(图中未示出)、手动调整开关(图中未示出)、速度切换开关(图中未示出);其中,所述上拉杆1的一端固定在拖拉机的后部,所述提升臂轴10与拖拉机后部铰接;所述左提升臂8的一端与提升臂轴10的左端固定连接,右提升臂2的一端与提升臂轴10的右端固定连接;左提升油缸9的一端与拖拉机后部铰接,另一端与左提升臂8铰接,交接点为d点;右提升油缸3的一端与拖拉机后部铰接,另一端与右提升臂2铰接,交接点为c点;左下拉杆6的一端和右下拉杆5的一端均与拖拉机的后部铰接;左提升杆7的一端与左提升臂8的另一端铰接,左提升杆7的另一端与左下拉杆6铰接,铰接点为h点;倾斜提升油缸4的一端与右提升臂2的另一端铰接,另一端与右下拉杆5铰接,铰接点为g点;As shown in Figure 1, the present invention includes a pull-up rod 1, a right lift arm 2, a right lift cylinder 3, an inclined lift cylinder 4, a right pull-down rod 5, a left pull-down rod 6, a left lift rod 7, a left lift arm 8, and a left lift cylinder 9. Lift arm shaft 10, angle sensor (not shown in the figure), controller (not shown in the figure), hydraulic control valve (not shown in the figure), upper computer (not shown in the figure), initialization button (not shown in the figure), fine-tuning knob (not shown in the figure), manual/self-switching switch (not shown in the figure), manual adjustment switch (not shown in the figure), speed switch (not shown in the figure) Out); wherein, one end of the upper tie rod 1 is fixed on the rear of the tractor, and the lifting arm shaft 10 is hinged with the rear of the tractor; one end of the left lifting arm 8 is fixedly connected with the left end of the lifting arm shaft 10, and the right One end of the lifting arm 2 is fixedly connected to the right end of the lifting arm shaft 10; one end of the left lifting cylinder 9 is hinged to the rear of the tractor, and the other end is hinged to the left lifting arm 8, and the junction point is point d; one end of the right lifting cylinder 3 is connected to the tractor The rear part is hinged, and the other end is hinged with the right lifting arm 2, and the handover point is point c; one end of the left pull-down rod 6 and one end of the right pull-down rod 5 are both hinged with the rear of the tractor; one end of the left lift rod 7 is connected with the left lift arm 8 The other end of the left lift rod 7 is hinged with the left pull rod 6, and the hinge point is point h; one end of the tilt lift cylinder 4 is hinged with the other end of the right lift arm 2, and the other end is hinged with the right pull rod 5, hinged point is g point;
角度传感器固定在拖拉机上,左下拉杆6、右下拉杆5和上拉杆1的另一端均挂接农具;倾斜提升油缸4通过液压控制阀与拖拉机上的液压系统相连。The angle sensor is fixed on the tractor, and the other ends of the left pull rod 6, the right pull rod 5 and the upper pull rod 1 are all articulated with farm tools; the tilt lift cylinder 4 is connected with the hydraulic system on the tractor through a hydraulic control valve.
如图2所示,控制器包括电源模块、微处理器模块、反接保护模块、初始化模块、输入输出模块、角度传感器模块、平衡微调模块、平衡指示模块、手/自动切换模块、手动调整模块、速度切换模块、两个驱动模块;其中,初始化模块、微处理器模块、输入输出模块、角度传感器模块、平衡微调模块、平衡指示模块、手/自动切换模块、手动调整模块、速度切换模块、驱动模块的电源端口均由电源模块供电;外部12V电源通过反接保护模块与电源模块相连;角度传感器模块、平衡微调模块、平衡指示模块、手/自动切换模块、手动调整模块、速度切换模块、驱动模块均与微处理器模块相连;输入输出模块连接上位机和微处理器模块相连;驱动模块与液压控制阀相连;角度传感器模块与角度传感器相连;初始化模块与初始化按钮相连;平衡微调模块与微调旋钮相连;手/自动切换模块与手/自切换开关相连;手动调整模块与手动调整开关相连;速度切换模块与速度切换开关相连。As shown in Figure 2, the controller includes a power supply module, a microprocessor module, a reverse connection protection module, an initialization module, an input and output module, an angle sensor module, a balance fine-tuning module, a balance indication module, a manual/automatic switching module, and a manual adjustment module , speed switching module, two drive modules; among them, initialization module, microprocessor module, input and output module, angle sensor module, balance fine-tuning module, balance indicator module, manual/automatic switching module, manual adjustment module, speed switching module, The power ports of the drive module are powered by the power module; the external 12V power supply is connected to the power module through the reverse connection protection module; the angle sensor module, the balance fine-tuning module, the balance indicator module, the manual/automatic switching module, the manual adjustment module, the speed switching module, The drive modules are all connected to the microprocessor module; the input and output modules are connected to the upper computer and the microprocessor module; the drive module is connected to the hydraulic control valve; the angle sensor module is connected to the angle sensor; the initialization module is connected to the initialization button; the balance fine-tuning module is connected to the The fine-tuning knob is connected; the manual/automatic switching module is connected with the manual/automatic switching switch; the manual adjustment module is connected with the manual adjustment switch; the speed switching module is connected with the speed switching switch.
如图3所示,电源模块包括外部电源输入座H101,开关插座SW01,稳压芯片U101,无极性电容C03、C05,极性电容C04、C06,电阻R101和电源指示灯D101;其中,外部电源输入座H101的正极输入端口(端口1)和开关插座SW01的一端相连,开关插座SW01的另一端、稳压芯片U101的电源输入端口(端口3)、无极性电容C03的一端和极性电容C04的正极相连后作为第一电源输出端口(端口VCC1);稳压芯片U101的电源输出端口(端口2)、无极性电容C05的一端、极性电容C06的正极相连后作为第二电源输出端口(端口VCC2);稳压芯片U101的接地端口接地;电阻R101的一端与电源指示灯D101的正极相连,另一端与第一电源输出端口(端口VCC1)相连;无极性电容C03、C05的另一端,极性电容C04、C06的负极,电源指示灯D101负极相连后接地;所述稳压芯片U101可以采用型号为AS1117(5V)的产品,但不限于此。As shown in Figure 3, the power module includes external power input socket H101, switch socket SW01, voltage regulator chip U101, non-polar capacitors C03, C05, polar capacitors C04, C06, resistor R101 and power indicator light D101; among them, the external power The positive input port (port 1) of the input seat H101 is connected to one end of the switch socket SW01, the other end of the switch socket SW01, the power input port (port 3) of the voltage regulator chip U101, one end of the non-polar capacitor C03 and the polar capacitor C04 After the positive pole of the positive pole is connected, it is used as the first power output port (port VCC1); after the power output port (port 2) of the voltage regulator chip U101, one end of the non-polar capacitor C05, and the positive pole of the polar capacitor C06 are connected, it is used as the second power output port ( port VCC2); the grounding port of the voltage stabilizing chip U101 is grounded; one end of the resistor R101 is connected to the positive pole of the power indicator light D101, and the other end is connected to the first power output port (port VCC1); the other end of the non-polar capacitors C03 and C05, The negative poles of the polar capacitors C04 and C06 are connected to the negative poles of the power indicator D101 and then grounded; the voltage stabilizing chip U101 can be a product of model AS1117 (5V), but is not limited thereto.
如图4所示,微处理模块为控制芯片U1;所述控制芯片U1可以采用型号为STC89C52RC的产品,但不限于此。As shown in FIG. 4 , the micro-processing module is a control chip U1; the control chip U1 can be a product with a model number of STC89C52RC, but is not limited thereto.
如图5所示,反接保护模块包括摩斯管Q4和电阻R10;其中,摩斯管Q4的源极接地,漏极作为摩斯管Q4的输入端(端口D)与电源输入座H101的负极输入端口(端口2)相连,门极与电阻R10的一端相连,电阻R10的另一端接电源模块的第一电源输出端口(VCC1)。As shown in Figure 5, the reverse connection protection module includes a MOS tube Q4 and a resistor R10; wherein, the source of the MOS tube Q4 is grounded, and the drain is used as the input terminal (port D) of the MOS tube Q4 and the power input socket H101. The negative pole is connected to the input port (port 2), the gate is connected to one end of the resistor R10, and the other end of the resistor R10 is connected to the first power output port (VCC1) of the power module.
如图6所示,初始化模块为一个初始化按钮接入座ZERO-SET;初始化按钮接入座ZERO-SET的第一端口与微处理模块的I/O端口相连,初始化按钮接入座ZERO-SET的第二端口接地。As shown in Figure 6, the initialization module is an initialization button access seat ZERO-SET; the first port of the initialization button access seat ZERO-SET is connected to the I/O port of the microprocessing module, and the initialization button access seat ZERO-SET The second port of is grounded.
如图7所示,输入输出模块为一个USB接入座UART;USB接入座UART的第一端口与电源模块的第二电源输出口(端口VCC2),USB接入座UART的第二端口接地,USB接入座UART的第三端口与控制芯片U1的数据发送端口相连;USB接入座UART的第四端口与控制芯片U1的数据接收端口相连。As shown in Figure 7, the input and output module is a USB socket UART; the first port of the USB socket UART is connected to the second power output port (port VCC2) of the power module, and the second port of the USB socket UART is grounded , the third port of the USB socket UART is connected to the data sending port of the control chip U1; the fourth port of the USB socket UART is connected to the data receiving port of the control chip U1.
如图8所示,角度传感器模块为一个角度传感器接入座A1;角度传感器接入座A1的第一端口与电源模块的第二电源输出端口(端口VCC2)相连,角度传感器接入座A1的第二端口与控制芯片U1的第一模拟输入端口相连,角度传感器接入座A1的第三端口接地。As shown in Figure 8, the angle sensor module is an angle sensor access seat A1; the first port of the angle sensor access seat A1 is connected to the second power output port (port VCC2) of the power module, and the angle sensor access seat A1 The second port is connected to the first analog input port of the control chip U1, and the third port of the angle sensor socket A1 is grounded.
如图9所示,平衡微调模块为一个微调旋钮接入座A3;微调旋钮接入座A3的第一端口与电源模块的第二电源输出端口(端口VCC2)相连,微调旋钮接入座A3的第二端口与控制芯片U1的第三模拟输入端口相连,微调旋钮接入座A3的第三端口接地。As shown in Figure 9, the balance fine-tuning module is a fine-tuning knob access seat A3; the first port of the fine-tuning knob access seat A3 is connected to the second power output port (port VCC2) of the power module, and the fine-tuning knob access seat A3 The second port is connected to the third analog input port of the control chip U1, and the third port of the fine-tuning knob access seat A3 is grounded.
如图10所示,平衡指示模块包括电阻R7、R8、R9、R205,光耦T3,摩斯管Q3,平衡指示灯D106;其中,电阻R205的一端与平衡指示灯D106的正极相连,平衡指示灯D106的负极与摩斯管Q3的漏极相连,摩斯管Q3的门极与电阻R7的一端相连,摩斯管Q3的源极与电阻R8的一端相连后接地;电阻R7的另一端和电阻R8的另一端相连后与光耦T3的发射极相连;电阻R205的另一端与光耦T1的集电极相连后与电源模块的第一电源输出端口(端口VCC1)相连;光耦T3的发光二极管正极与电阻R9的一端相连,光耦T3的发光二极管的负极和控制芯片U1的I/O端口相连;电阻R9的另一端与电源模块的第二电源输出端口(端口VCC2)相连。As shown in Figure 10, the balance indicator module includes resistors R7, R8, R9, R205, optocoupler T3, MOS tube Q3, and balance indicator light D106; wherein, one end of the resistor R205 is connected to the positive pole of the balance indicator light D106, and the balance indicator The negative pole of the lamp D106 is connected to the drain of the MOS tube Q3, the gate of the MOS tube Q3 is connected to one end of the resistor R7, the source of the MOS tube Q3 is connected to one end of the resistor R8 and then grounded; the other end of the resistor R7 and The other end of the resistor R8 is connected to the emitter of the optocoupler T3; the other end of the resistor R205 is connected to the collector of the optocoupler T1 and then connected to the first power output port (port VCC1) of the power module; the light of the optocoupler T3 The anode of the diode is connected to one end of the resistor R9, the cathode of the light-emitting diode of the optocoupler T3 is connected to the I/O port of the control chip U1; the other end of the resistor R9 is connected to the second power output port (port VCC2) of the power module.
如图11所示,手/自切换模块包括自动指示灯D102、手动指示D103、电阻R103、电阻R104和手/自切换选择座C1;其中,手/自切换选择座C1的第一端口(端口1)与控制芯片U1的I/O端口相连,手/自切换选择座C1的第二端口(端口2)与自动指示灯D102的负极相连,手/自切换选择座C1的第三端口(端口3)与手动指示灯的负极相连,手/自切换选择座C1的第四端口(端口4)悬空,手/自切换选择座C1的第五端口(端口5)接地;自动指示灯D102的正极与电阻R103的一端相连,电阻R103的另一端与电源模块的第一电源输出端口(端口VCC1);手动指示灯D104的正极与电阻R104的一端相连,电阻R104的另一端与电源模块的第一电源输出端口(端口VCC1)。As shown in Figure 11, the manual/self-switching module includes an automatic indicator light D102, a manual indicator D103, a resistor R103, a resistor R104, and a hand/self-switching selection seat C1; wherein, the first port (port 1) Connect with the I/O port of the control chip U1, the second port (port 2) of the manual/automatic switching selection seat C1 is connected with the negative pole of the automatic indicator light D102, and the third port (port 2) of the manual/automatic switching selection seat C1 3) Connect to the negative pole of the manual indicator light, the fourth port (port 4) of the manual/automatic switching selection seat C1 is suspended, and the fifth port (port 5) of the manual/automatic switching selection seat C1 is grounded; the positive pole of the automatic indicator light D102 Connect to one end of resistor R103, the other end of resistor R103 is connected to the first power output port (port VCC1) of the power module; the positive pole of manual indicator light D104 is connected to one end of resistor R104, and the other end of resistor R104 is connected to the first Power output port (port VCC1).
如图12所示,手动调整模块为一个手动调整开关接入座C2;手动调整开关接入座C2的第一端口和第四端口均与与控制芯片U1的I/O端口(P21、P22,但不限于此)相连。手动调整开关接入座C2的第二端口和第三端口悬空,手动调整开关接入座C2的第五端口接地。As shown in Figure 12, the manual adjustment module is a manual adjustment switch access seat C2; the first port and the fourth port of the manual adjustment switch access seat C2 are connected to the I/O ports (P21, P22, but not limited thereto). The second port and the third port of the manual adjustment switch access seat C2 are suspended, and the fifth port of the manual adjustment switch access seat C2 is grounded.
如图13所示,速度切换模块为一个速度切换开关接入座C3;速度切换开关接入座C3的第一端口和第四端口均与控制芯片U1的I/O端口相连;速度切换开关接入座C3的第二端口和第三端口悬空,速度切换开关接入座C3的第五端口接地。As shown in Figure 13, the speed switching module is a speed switching switch access block C3; the first port and the fourth port of the speed switching switch access block C3 are connected to the I/O port of the control chip U1; the speed switching switch is connected to The second port and the third port of the seat C3 are suspended, and the fifth port of the speed switching switch access seat C3 is grounded.
如图14所示,本自动水平控制器包括两个驱动模块。驱动模块包括电阻R1、R2、R3、R203,光耦T1,摩斯管Q1,二极管D1,发光二极管D104和驱动阀插座vale1;其中,二极管D1正极、发光二极管D104负极、电磁阀插座vale1的一端相连后与摩斯管Q1的漏极相连,摩斯管Q1的门极与电阻R1的一端相连,摩斯管Q1的源极与电阻R2的一端相连后接地;发光二极管D104正极与电阻R203的一端相连;电磁阀插座vale1的另一端、电阻R203另一端、二极管D1负极、光耦T1的集电极相连后与电源模块的第一电源输出端口(端口VCC1)相连;电阻R1的另一端和电阻R2的另一端相连后与光耦T1的发射极相连;光耦T1的发光二极管正极与电阻R3的一端相连,光耦T1的发光二极管负极和控制芯片U1的I/O端口相连;电阻R3的另一端与电源模块的第二电源输出端口(端口VCC2)相连;液压控制阀的四个接口与两个驱动模块的两个驱动阀座vale1相连。As shown in Figure 14, the automatic level controller includes two driving modules. The drive module includes resistors R1, R2, R3, R203, optocoupler T1, MOS tube Q1, diode D1, light-emitting diode D104 and drive valve socket vale1; among them, the positive pole of diode D1, the negative pole of light-emitting diode D104, and one end of solenoid valve socket vale1 After being connected, it is connected to the drain of the MOS tube Q1, the gate of the MOS tube Q1 is connected to one end of the resistor R1, the source of the MOS tube Q1 is connected to one end of the resistor R2 and grounded; the anode of the light emitting diode D104 is connected to the resistor R203 One end is connected; the other end of the solenoid valve socket vale1, the other end of the resistor R203, the cathode of the diode D1, and the collector of the optocoupler T1 are connected to the first power output port (port VCC1) of the power module; the other end of the resistor R1 is connected to the resistor The other end of R2 is connected to the emitter of the optocoupler T1; the anode of the light-emitting diode of the optocoupler T1 is connected to one end of the resistor R3, and the cathode of the light-emitting diode of the optocoupler T1 is connected to the I/O port of the control chip U1; The other end is connected with the second power output port (port VCC2) of the power module; the four ports of the hydraulic control valve are connected with the two driving valve seats vale1 of the two driving modules.
如图15所示,自动水平控制器在通电后,通过上位机进行程序初始化设置,程序初始化设置完成后,将上位机与控制器分离,每隔一定的时间对数据进行一次处理。到达运算时间后,读取控制芯片U1中存储的控制参数。农具悬挂装置在使用一定时间后会产生一定的形变,使得农具发生微量的倾斜,可以通过调整控制参数中的微调参数,调整农具恢复水平状态。在控制芯片读取完控制参数后,接着判断初始化按钮是否按下,如果按下则将角度传感器数据置零,并存储,如果没有按下就直接读取传感器数值,因为当农具处于水平位置时,安装的角度传感器不可能严格处于水平,所以设置设置初始化按钮可以使控制器能够准确判定农具的初始状态。接着判断手/自切换开关的状态,如果手/自切换开关处于手动状态,则关闭中断;若手动调整开关处于上升位置,则向驱动模块输出上升信号,液压控制阀控制倾斜提升油缸4执行上升动作;若手动调整开关处于下降位置,则向驱动模块输出下降信号,液压控制阀控制倾斜提升油缸4执行下降动作;如手动调整开关处于中间位置,则倾斜提升油缸4停止运动。在手动控制每个动作完成后重新打开中断;在手/自切换开关处于自动位置,则控制器读取预先存储在控制器中的速度控制参数,根据速度切换开关的位置判断速度值,得出控制信号。As shown in Figure 15, after the automatic level controller is powered on, the program initialization setting is performed through the upper computer. After the program initialization setting is completed, the upper computer is separated from the controller, and the data is processed every certain time. After the operation time is reached, the control parameters stored in the control chip U1 are read. After a certain period of use, the farm tool suspension will produce a certain deformation, which will cause the farm tool to tilt slightly. By adjusting the fine-tuning parameters in the control parameters, the farm tool can be adjusted to return to the horizontal state. After the control chip reads the control parameters, it then judges whether the initialization button is pressed. If it is pressed, the angle sensor data is set to zero and stored. If it is not pressed, the sensor value is directly read, because when the agricultural tool is in a horizontal position , the installed angle sensor cannot be strictly horizontal, so setting the initialization button can enable the controller to accurately determine the initial state of the farm implement. Then judge the state of the manual/self-switching switch, if the manual/automatic switching switch is in the manual state, then close the interruption; if the manual adjustment switch is in the rising position, then output the rising signal to the drive module, and the hydraulic control valve controls the tilt lift cylinder 4 to perform the rising action; if the manual adjustment switch is in the down position, a down signal is output to the drive module, and the hydraulic control valve controls the tilt lift cylinder 4 to perform a down action; if the manual adjustment switch is in the middle position, the tilt lift cylinder 4 stops moving. Re-open the interrupt after each action of manual control is completed; when the hand/auto switch is in the automatic position, the controller reads the speed control parameters pre-stored in the controller, judges the speed value according to the position of the speed switch, and obtains control signal.
如图16所示,为定时器中断程序流程图。当产生定时器中断后,自动重新设定定时器参数,将自动模式下得出的控制信号输出到液压控制阀,液压控制阀控制倾斜提升油缸4执行自动水平控制动作,执行完后返回主函数。As shown in Figure 16, it is a flowchart of the timer interrupt program. When the timer interrupt occurs, the timer parameters are automatically reset, and the control signal obtained in the automatic mode is output to the hydraulic control valve. The hydraulic control valve controls the tilt lift cylinder 4 to perform automatic horizontal control actions, and returns to the main function after execution .
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