CN105295092B - A kind of phosphorous, nitrogen luxuriant molysite fire retardant and its preparation method and application - Google Patents
A kind of phosphorous, nitrogen luxuriant molysite fire retardant and its preparation method and application Download PDFInfo
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- CN105295092B CN105295092B CN201410281776.5A CN201410281776A CN105295092B CN 105295092 B CN105295092 B CN 105295092B CN 201410281776 A CN201410281776 A CN 201410281776A CN 105295092 B CN105295092 B CN 105295092B
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- ferrocene
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 title claims abstract description 72
- 239000003063 flame retardant Substances 0.000 title claims abstract description 53
- 229910052757 nitrogen Inorganic materials 0.000 title claims abstract description 36
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 title claims 20
- 238000002360 preparation method Methods 0.000 title abstract description 7
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 title 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 38
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 38
- 239000011574 phosphorus Substances 0.000 claims abstract description 38
- 239000003822 epoxy resin Substances 0.000 claims abstract description 14
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 14
- 229920005989 resin Polymers 0.000 claims abstract description 13
- 239000011347 resin Substances 0.000 claims abstract description 13
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 claims abstract description 9
- -1 alkylnaphthalene Natural products 0.000 claims description 32
- 238000006243 chemical reaction Methods 0.000 claims description 21
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 claims description 5
- UJOBWOGCFQCDNV-UHFFFAOYSA-N 9H-carbazole Chemical compound C1=CC=C2C3=CC=CC=C3NC2=C1 UJOBWOGCFQCDNV-UHFFFAOYSA-N 0.000 claims description 4
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 claims description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N monobenzene Natural products C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 2
- 150000004996 alkyl benzenes Chemical class 0.000 claims description 2
- 150000004982 aromatic amines Chemical class 0.000 claims description 2
- 229910052736 halogen Inorganic materials 0.000 claims description 2
- 150000002367 halogens Chemical class 0.000 claims description 2
- 125000000058 cyclopentadienyl group Chemical group C1(=CC=CC1)* 0.000 claims 3
- ZSWFCLXCOIISFI-UHFFFAOYSA-N endo-cyclopentadiene Natural products C1C=CC=C1 ZSWFCLXCOIISFI-UHFFFAOYSA-N 0.000 claims 3
- 239000002253 acid Substances 0.000 claims 2
- 238000010189 synthetic method Methods 0.000 claims 2
- 150000001336 alkenes Chemical class 0.000 claims 1
- 229910052796 boron Inorganic materials 0.000 claims 1
- 150000002148 esters Chemical class 0.000 claims 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims 1
- KTWOOEGAPBSYNW-UHFFFAOYSA-N ferrocene Chemical class [Fe+2].C=1C=C[CH-]C=1.C=1C=C[CH-]C=1 KTWOOEGAPBSYNW-UHFFFAOYSA-N 0.000 abstract description 45
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 abstract description 40
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 8
- 150000001875 compounds Chemical class 0.000 abstract description 7
- 239000003446 ligand Substances 0.000 abstract description 7
- 230000002195 synergetic effect Effects 0.000 abstract description 5
- 150000004945 aromatic hydrocarbons Chemical class 0.000 abstract description 4
- 239000003999 initiator Substances 0.000 abstract description 4
- BSYJHYLAMMJNRC-UHFFFAOYSA-N 2,4,4-trimethylpentan-2-ol Chemical compound CC(C)(C)CC(C)(C)O BSYJHYLAMMJNRC-UHFFFAOYSA-N 0.000 abstract description 2
- 229910052751 metal Inorganic materials 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract description 2
- 239000000654 additive Substances 0.000 abstract 1
- 230000000996 additive effect Effects 0.000 abstract 1
- 150000002466 imines Chemical class 0.000 abstract 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 abstract 1
- 239000002994 raw material Substances 0.000 abstract 1
- 230000002194 synthesizing effect Effects 0.000 abstract 1
- 239000000047 product Substances 0.000 description 14
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 10
- 229910052760 oxygen Inorganic materials 0.000 description 10
- 239000001301 oxygen Substances 0.000 description 10
- 239000004925 Acrylic resin Substances 0.000 description 8
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 8
- 238000003786 synthesis reaction Methods 0.000 description 8
- 238000005979 thermal decomposition reaction Methods 0.000 description 8
- 239000004593 Epoxy Substances 0.000 description 7
- 238000005481 NMR spectroscopy Methods 0.000 description 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical group C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 description 6
- 238000004809 thin layer chromatography Methods 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 238000001308 synthesis method Methods 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- ALLIZEAXNXSFGD-UHFFFAOYSA-N 1-methyl-2-phenylbenzene Chemical group CC1=CC=CC=C1C1=CC=CC=C1 ALLIZEAXNXSFGD-UHFFFAOYSA-N 0.000 description 4
- 238000005160 1H NMR spectroscopy Methods 0.000 description 4
- PLIKAWJENQZMHA-UHFFFAOYSA-N 4-aminophenol Chemical compound NC1=CC=C(O)C=C1 PLIKAWJENQZMHA-UHFFFAOYSA-N 0.000 description 4
- DWSWCPPGLRSPIT-UHFFFAOYSA-N benzo[c][2,1]benzoxaphosphinin-6-ium 6-oxide Chemical compound C1=CC=C2[P+](=O)OC3=CC=CC=C3C2=C1 DWSWCPPGLRSPIT-UHFFFAOYSA-N 0.000 description 4
- 239000003085 diluting agent Substances 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- 239000000178 monomer Substances 0.000 description 4
- 238000000655 nuclear magnetic resonance spectrum Methods 0.000 description 4
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000001228 spectrum Methods 0.000 description 4
- 229920000178 Acrylic resin Polymers 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 3
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 3
- 229910052753 mercury Inorganic materials 0.000 description 3
- 239000002244 precipitate Substances 0.000 description 3
- 125000004400 (C1-C12) alkyl group Chemical group 0.000 description 2
- NMFFUUFPJJOWHK-UHFFFAOYSA-N 2-phenoxyaniline Chemical compound NC1=CC=CC=C1OC1=CC=CC=C1 NMFFUUFPJJOWHK-UHFFFAOYSA-N 0.000 description 2
- RGHHSNMVTDWUBI-UHFFFAOYSA-N 4-hydroxybenzaldehyde Chemical compound OC1=CC=C(C=O)C=C1 RGHHSNMVTDWUBI-UHFFFAOYSA-N 0.000 description 2
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 101710094396 Hexon protein Proteins 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- BZLVMXJERCGZMT-UHFFFAOYSA-N Methyl tert-butyl ether Chemical compound COC(C)(C)C BZLVMXJERCGZMT-UHFFFAOYSA-N 0.000 description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- HUMNYLRZRPPJDN-UHFFFAOYSA-N benzaldehyde Chemical compound O=CC1=CC=CC=C1 HUMNYLRZRPPJDN-UHFFFAOYSA-N 0.000 description 2
- 239000012952 cationic photoinitiator Substances 0.000 description 2
- 125000005520 diaryliodonium group Chemical group 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
- VFHVQBAGLAREND-UHFFFAOYSA-N diphenylphosphoryl-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 VFHVQBAGLAREND-UHFFFAOYSA-N 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000012074 organic phase Substances 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 239000002861 polymer material Substances 0.000 description 2
- 229910000027 potassium carbonate Inorganic materials 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 238000001029 thermal curing Methods 0.000 description 2
- 239000002341 toxic gas Substances 0.000 description 2
- 230000004580 weight loss Effects 0.000 description 2
- DXZMANYCMVCPIM-UHFFFAOYSA-L zinc;diethylphosphinate Chemical compound [Zn+2].CCP([O-])(=O)CC.CCP([O-])(=O)CC DXZMANYCMVCPIM-UHFFFAOYSA-L 0.000 description 2
- VXWBQOJISHAKKM-UHFFFAOYSA-N (4-formylphenyl)boronic acid Chemical compound OB(O)C1=CC=C(C=O)C=C1 VXWBQOJISHAKKM-UHFFFAOYSA-N 0.000 description 1
- SOSOYTXDSVTHSB-UHFFFAOYSA-N (5-chlorocyclopenta-1,3-dien-1-yl)benzene cyclopenta-1,3-diene iron(2+) Chemical class [Fe++].c1cc[cH-]c1.Cl[c-]1cccc1-c1ccccc1 SOSOYTXDSVTHSB-UHFFFAOYSA-N 0.000 description 1
- 239000004114 Ammonium polyphosphate Substances 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- YUWBVKYVJWNVLE-UHFFFAOYSA-N [N].[P] Chemical compound [N].[P] YUWBVKYVJWNVLE-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 125000003172 aldehyde group Chemical group 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 235000019826 ammonium polyphosphate Nutrition 0.000 description 1
- 229920001276 ammonium polyphosphate Polymers 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 150000001543 aryl boronic acids Chemical class 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 239000004841 bisphenol A epoxy resin Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 239000011353 cycloaliphatic epoxy resin Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 239000012065 filter cake Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012949 free radical photoinitiator Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 239000012796 inorganic flame retardant Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 239000004843 novolac epoxy resin Substances 0.000 description 1
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 1
- QNGNSVIICDLXHT-UHFFFAOYSA-N para-ethylbenzaldehyde Natural products CCC1=CC=C(C=O)C=C1 QNGNSVIICDLXHT-UHFFFAOYSA-N 0.000 description 1
- 238000000016 photochemical curing Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 125000005409 triarylsulfonium group Chemical group 0.000 description 1
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- Compositions Of Macromolecular Compounds (AREA)
Abstract
本发明公开的一类含有磷、氮元素的茂铁盐阻燃剂的结构通式如下: 本发明还公开了含有磷、氮元素的茂铁盐阻燃剂的制备方法,以及添加到光固化环氧树脂体系中的用途。本发明的茂铁盐制备工艺简单,制备过程是以含有氯苯配体的茂铁盐为原料,先合成亚胺中间体引入含氮元素基团,再与9,10‑二氢‑9‑氧杂‑10‑磷杂菲‑10‑氧化物反应引入含磷阻燃基团。本发明所提供的茂铁盐不仅解决了茂铁盐作为引发剂进行光引发过程中所脱掉的芳烃配体的迁移性,同时作为添加型阻燃剂,茂铁金属与含磷氮元素配体具有协同阻燃效果,使添加该类化合物的树脂阻燃性能显著提高,残炭量增加。The general structural formula of a class of ferrocene flame retardants containing phosphorus and nitrogen elements disclosed by the present invention is as follows: The invention also discloses the preparation method of the ferrocene salt flame retardant containing phosphorus and nitrogen elements, and the use of adding it to the light-curing epoxy resin system. The preparation process of the ferrocene salt of the present invention is simple, and the preparation process is based on the ferrocene salt containing chlorobenzene ligand as raw material, first synthesizing an imine intermediate and introducing a nitrogen-containing element group, and then combining with 9,10-dihydro-9- Oxa‑10‑phosphaphenanthrene‑10‑oxide reacts to introduce phosphorus-containing flame retardant groups. The ferrocene salt provided by the present invention not only solves the mobility of the aromatic hydrocarbon ligands removed during the photoinitiation process of the ferrocene salt as an initiator, but also serves as an additive flame retardant, and the ferrocene metal can be complexed with phosphorus and nitrogen elements. The compound has a synergistic flame retardant effect, which significantly improves the flame retardant performance of the resin added with this type of compound, and increases the amount of carbon residue.
Description
技术领域technical field
本发明属于功能性茂金属化合物及其应用技术领域,具体涉及一类含磷、氮元素的茂铁盐及其制备方法,以及作为环氧树脂的阻燃剂的用途。The invention belongs to the technical field of functional metallocene compounds and their applications, and in particular relates to a class of ferrocene salts containing phosphorus and nitrogen elements, a preparation method thereof, and an application as a flame retardant for epoxy resins.
背景技术Background technique
高分子材料在生活中的应用越来越广泛,然而高分子材料容易引发火灾的隐患不容忽视,阻燃剂能够阻碍火焰燃烧,减少有毒气体以及烟雾的产生。卤系阻燃剂虽阻燃效果好,但是由于高温会分解产生卤化氢等有毒有腐蚀性气体而被逐渐限制使用。有机含磷阻燃剂阻燃效果优异,绿色环保无污染,是替代卤系阻燃剂的理想的选择。Polymer materials are more and more widely used in daily life. However, the potential fire hazard of polymer materials cannot be ignored. Flame retardants can hinder flame combustion and reduce the generation of toxic gases and smoke. Although halogenated flame retardants have good flame retardant effects, they are gradually restricted in use due to high temperature decomposition and generation of toxic and corrosive gases such as hydrogen halides. Organic phosphorus-containing flame retardants have excellent flame retardant effects, are environmentally friendly and non-polluting, and are ideal choices for replacing halogenated flame retardants.
在现有的化合物阻燃体系中,膨胀型阻燃剂是目前公认的应用于高分子聚合物的一种环保高效的阻燃剂,含有磷、氮元素的阻燃剂是一类典型的膨胀型阻燃剂。磷、氮元素具有协同阻燃作用,磷氮协同阻燃剂比单独的有机含磷阻燃剂阻燃效果更加优异(Polym.Degrad. Stab.,2008,93:1037-1043;Polym. Degrad. Stab.,2011,96:1118-1124)。磷氮体系在高温分解难燃,无毒气体可以稀释周围的氧气和可燃气体,并且在多羟基化合物存在下容易形成含量高的膨胀碳层,隔绝热量和氧气,达到阻燃效果。应用较多的是具有高的磷和氮含量的聚磷酸铵,但其耐水性、热稳定性和基材的相容性不好,解决相容性的一个重要手段是制备有机的含磷氮元素的阻燃剂,但是所开发的阻燃剂普遍存在使用量大的问题。In the existing compound flame retardant system, intumescent flame retardant is currently recognized as an environmentally friendly and efficient flame retardant for high molecular polymers. Flame retardants containing phosphorus and nitrogen elements are a typical type of intumescent flame retardants. type flame retardant. Phosphorus and nitrogen elements have a synergistic flame retardant effect, and phosphorus and nitrogen synergistic flame retardants have better flame retardant effects than individual organic phosphorus-containing flame retardants (Polym. Degrad. Stab., 2008, 93:1037-1043; Polym. Degrad. Stab., 2011, 96:1118-1124). Phosphorus nitrogen system is flame retardant when decomposed at high temperature, non-toxic gas can dilute the surrounding oxygen and combustible gas, and in the presence of polyols, it is easy to form a high content of expanded carbon layer, which can isolate heat and oxygen and achieve flame retardant effect. Ammonium polyphosphate with high phosphorus and nitrogen content is widely used, but its water resistance, thermal stability and substrate compatibility are not good. An important means to solve the compatibility is to prepare organic phosphorus and nitrogen Elemental flame retardants, but the flame retardants developed generally have the problem of large usage.
金属阻燃剂作为无卤阻燃剂,具有无毒,不挥发,腐蚀性小等优点(无卤阻燃剂的研究进展. 塑料工业,2006,34:69-72.),但是这些无机阻燃剂需要在较高的添加量时才能获得适中的阻燃性,但高加入量必将影响基材的加工性能和力学性能,材料的兼容性也会大大地降低。文献报道对含二茂铁结构的聚合物进行LOI测试,含有二茂铁结构的聚合物与不含有二茂铁结构的聚合物的LOI值对比发现含有二茂铁结构基团的聚合物的LOI值明显提高,LOI值可以提高5左右。并对含二茂铁结构的聚合物进行TGA测试发现体系的最终残炭量最高可以达到72%,残留物含量很高(React. Funct. Polym.,2007,67,883–892)。还有文献报道二茂铁化合物能够降低火焰传播速度(Firesafety J., 2012, 51, 10–17;Prog.Energy Combust. Sci. 2008, 34, 288–329)。As a halogen-free flame retardant, metal flame retardants have the advantages of non-toxicity, non-volatility, and low corrosion (Research Progress on Halogen-Free Flame Retardants. Plastic Industry, 2006, 34: 69-72.), but these inorganic flame retardants Moderate flame retardancy can only be obtained when the flame retardant is added in a relatively high amount, but the high added amount will definitely affect the processing performance and mechanical properties of the substrate, and the compatibility of the material will also be greatly reduced. It is reported in the literature that the polymer containing ferrocene structure is tested for LOI, and the LOI value of the polymer containing ferrocene structure is compared with that of the polymer not containing ferrocene structure. It is found that the LOI of the polymer containing ferrocene structure group The value is significantly improved, and the LOI value can be increased by about 5. And the TGA test of the polymer containing ferrocene structure found that the final carbon residue of the system can reach up to 72%, and the residue content is very high (React. Funct. Polym., 2007, 67, 883-892). There are also literature reports that ferrocene compounds can reduce flame propagation speed (Firesafety J., 2012, 51, 10–17; Prog. Energy Combust. Sci. 2008, 34, 288–329).
芳茂铁盐具有与二茂铁相似的夹心结构,是一类合成方法简单的茂铁络合物,可以用作环氧类化合物的热固化和光固化的引发剂。具有简单配体结构的茂铁盐在引发过程中,脱掉的配体会残留在树脂中,影响树脂的性能,解决该问题的方向之一是赋予茂铁盐中芳烃配体具有与茂铁协同的功能性,而关于此方向的研究很少有报道。Ferrocene salt has a sandwich structure similar to ferrocene, and is a kind of ferrocene complex compound with simple synthesis method, which can be used as an initiator for thermal curing and photocuring of epoxy compounds. During the initiation process of ferrocene salts with a simple ligand structure, the removed ligands will remain in the resin and affect the performance of the resin. One of the directions to solve this problem is to endow the aromatic hydrocarbon ligands in ferrocene salts with synergistic properties with ferrocene. functionality, but there are few reports on this direction.
发明内容Contents of the invention
本发明提供一类磷、氮元素的茂铁盐阻燃剂及其制备方法,以及作为环氧树脂的阻燃剂的用途,该类茂铁盐制备简单,茂铁与磷、氮元素协同阻燃,不仅为获得高阻燃性且性能优良的阻燃树脂体系提供新途径和新方法,同时解决茂铁盐的芳烃配体对树脂性能的影响。The invention provides a kind of ferrocene salt flame retardant of phosphorus and nitrogen elements and its preparation method, as well as the use as a flame retardant of epoxy resin. It not only provides a new way and new method for obtaining a flame retardant resin system with high flame retardancy and excellent performance, but also solves the influence of the aromatic hydrocarbon ligand of ferrocene salt on the performance of the resin.
具体而言,本发明包括:Specifically, the present invention includes:
一类含有磷、氮元素的茂铁盐阻燃剂,其特征在于该含有磷、氮元素的茂铁盐结构通式(Ⅰ)或(Ⅱ)如下:A class of ferrocene flame retardants containing phosphorus and nitrogen elements, characterized in that the general structural formula (I) or (II) of the ferrocene salts containing phosphorus and nitrogen elements is as follows:
其中R1,R2,R3选自:-H,-R´,苯基,卤素,-OH,-OR´,卤代的R´,-R´COO-或-R´CONHR˝,其中R´为C1-12的烷基或亚烷基,R˝为C1-12的烷基;wherein R 1 , R 2 , R 3 are selected from: -H, -R´, phenyl, halogen, -OH, -OR´, halogenated R´, -R´COO- or -R´CONHR˝, where R´ is C1-12 alkyl or alkylene, R˝ is C1-12 alkyl;
Ar选自苯、烷基苯、萘、烷基萘、蒽、烷基蒽、咔唑或N-烷基咔唑。Ar is selected from benzene, alkylbenzene, naphthalene, alkylnaphthalene, anthracene, alkylanthracene, carbazole or N-alkylcarbazole.
上述的具有结构式(Ⅰ)的含有磷、氮元素的茂铁盐阻燃剂的合成方法,该合成方法按以下步骤进行:以氯苯茂铁盐和带有氨基的酚反应,生成结构式(Ⅲ)的茂铁盐;将结构式(Ⅲ)的茂铁盐与芳基醛反应生成结构式(Ⅳ)的茂铁盐;将结构式(Ⅳ)的茂铁盐与9,10- 二氢-9- 氧杂-10- 磷杂菲-10- 氧化物反应生成结构式(Ⅰ)的含有磷、氮元素的茂铁盐;The synthesis method of the above-mentioned ferrocene salt flame retardant containing phosphorus and nitrogen elements with structural formula (I), the synthesis method is carried out as follows: react with chlorophenyl ferrocene salt and phenol with amino groups to generate structural formula (Ⅲ ) ferrocene salt; react ferrocene salt of structural formula (Ⅲ) with aryl aldehyde to generate ferrocene salt of structural formula (Ⅳ); combine ferrocene salt of structural formula (Ⅳ) with 9,10-dihydro-9-oxo Hetero-10-phosphaphenanthrene-10-oxide reacts to generate ferrocene salt containing phosphorus and nitrogen elements of structural formula (I);
其中R1,R3和Ar的定义如上所述。wherein R 1 , R 3 and Ar are as defined above.
上述的具有结构式(Ⅱ)的含有磷、氮元素的茂铁盐阻燃剂的合成方法,合成方法按以下步骤进行:以氯苯茂铁盐和带有醛基的芳基硼酸反应,生成结构式(Ⅴ)的茂铁盐;将结构式(Ⅴ)的茂铁盐与芳基胺反应生成结构式(Ⅵ)的茂铁盐;将结构式(Ⅵ)的茂铁盐与9,10- 二氢-9- 氧杂-10- 磷杂菲-10- 氧化物反应生成结构式(Ⅱ)的含有磷、氮元素的茂铁盐;The synthesis method of the above-mentioned ferrocene salt flame retardant containing phosphorus and nitrogen elements with structural formula (II), the synthesis method is carried out according to the following steps: react with chlorophenylferrocene salt and arylboronic acid with aldehyde group to generate the structural formula (Ⅴ) ferrocene salt; react the ferrocene salt of structural formula (Ⅴ) with arylamine to generate the ferrocene salt of structural formula (Ⅵ); combine the ferrocene salt of structural formula (Ⅵ) with 9,10-dihydro-9 - Oxa-10-phosphaphenanthrene-10-oxide reacts to generate ferrocene salt containing phosphorus and nitrogen elements of structural formula (II);
其中R1,R3和Ar的定义如上所述。wherein R 1 , R 3 and Ar are as defined above.
结构式(Ⅰ)、(Ⅱ)的含有磷、氮元素的茂铁盐在环氧树脂、丙烯酸酯树脂和甲基丙烯酸酯树脂中可以作为阻燃剂。The ferrocene salts containing phosphorus and nitrogen elements of the structural formulas (I) and (II) can be used as flame retardants in epoxy resins, acrylate resins and methacrylate resins.
一种具有阻燃性的可光固化的环氧树脂体系,其特征在于该环氧树脂体系的按质量百分数计组成:结构式为(Ⅰ)或(Ⅱ)的含有磷、氮元素的茂铁盐:0.5%-10%;阳离子型光引发剂:0%-5%;环氧树脂:70-95%;活性稀释剂:4.5-30%。A light-curable epoxy resin system with flame retardancy, characterized in that the composition of the epoxy resin system in terms of mass percentage: ferrocene salt containing phosphorus and nitrogen elements with structural formula (I) or (II) : 0.5%-10%; cationic photoinitiator: 0%-5%; epoxy resin: 70-95%; reactive diluent: 4.5-30%.
上述的具有阻燃性的可光固化的环氧树脂体系,其特征在于所用环氧树脂包括脂环型环氧树脂、双酚A型环氧树脂和酚醛型环氧树脂;所用活性稀释剂包括脂环型环氧单体和脂肪型环氧单体;所用阳离子型光引发剂包括二芳基碘鎓盐和三芳基硫鎓盐。The above-mentioned light-curable epoxy resin system with flame retardancy is characterized in that the epoxy resin used includes cycloaliphatic epoxy resin, bisphenol A epoxy resin and novolac epoxy resin; the reactive diluent used includes Alicyclic epoxy monomers and aliphatic epoxy monomers; cationic photoinitiators used include diaryl iodonium salts and triaryl sulfonium salts.
一种具有阻燃性的可光固化的丙烯酸酯树脂体系,其特征在于该丙烯酸酯树脂体系的按质量百分数计组成:结构式为(Ⅰ)或(Ⅱ)的含有磷、氮元素的茂铁盐:0.5%-10%;丙烯酸酯树脂:70-95%;N-甲基吡咯烷酮:0.5%-5%;活性稀释剂:4.5-30%。A light-curable acrylate resin system with flame retardancy, characterized in that the composition of the acrylate resin system in terms of mass percentage: ferrocene salt containing phosphorus and nitrogen elements with structural formula (I) or (II) : 0.5%-10%; Acrylic resin: 70-95%; N-methylpyrrolidone: 0.5%-5%; Reactive diluent: 4.5-30%.
上述的具有阻燃性的丙烯酸酯树脂体系,其特征在于所用丙烯酸酯树脂包括丙烯酸酯树脂和甲基丙烯酸酯树脂;所用活性稀释剂包括丙烯酸酯单体和甲基丙烯酸酯单体。The above flame-retardant acrylate resin system is characterized in that the acrylate resin used includes acrylate resin and methacrylate resin; the active diluent used includes acrylate monomer and methacrylate monomer.
本发明具有以下优点:The present invention has the following advantages:
1、由于本发明提供的阻燃剂同时具有铁、磷和氮元素,因此具有协同阻燃功能,促进了阻燃性和残炭量的增加,使得添加量较小,阻燃效果好;1. Since the flame retardant provided by the invention has iron, phosphorus and nitrogen elements at the same time, it has a synergistic flame retardant function, which promotes the increase of flame retardancy and carbon residue, so that the addition amount is small and the flame retardant effect is good;
2、由于本发明提供的制备方法成熟,操作简单方便,因而便于工业化生产;2. Since the preparation method provided by the present invention is mature and easy to operate, it is convenient for industrialized production;
3、本发明提供的茂铁盐在用于环氧树脂和丙烯酸类树脂的阻燃时,不仅能作为阻燃剂,还可作为引发剂,即可降低成本,又可减少添加引发剂的操作,并且阻燃性能提高3. When the ferrocene salt provided by the present invention is used for the flame retardant of epoxy resin and acrylic resin, it can not only be used as a flame retardant, but also as an initiator, which can reduce the cost and reduce the operation of adding the initiator , and improved flame retardancy
4、本发明提供的茂铁盐解决了茂铁盐芳烃配体对树脂性能的不良影响。4. The ferrocene salt provided by the present invention solves the adverse effect of the aromatic hydrocarbon ligand of the ferrocene salt on the performance of the resin.
附图说明Description of drawings
图1为(η 6 -4-(1-苯氨基-1-DOPO)甲基联苯)(η 5 -环戊二烯)铁六氟磷酸盐(FCP)的核磁氢谱。Figure 1 is the H NMR spectrum of ( η 6 -4-(1-phenylamino-1-DOPO)methylbiphenyl) ( η 5 -cyclopentadiene) iron hexafluorophosphate (FCP).
图2为(η 6 -4-(1-苯氨基-1-DOPO)甲基联苯)(η 5 -环戊二烯)铁六氟磷酸盐(FCP)的核磁磷谱。Figure 2 is the NMR phosphorus spectrum of ( η 6 -4-(1-phenylamino-1-DOPO)methylbiphenyl) ( η 5 -cyclopentadiene) iron hexafluorophosphate (FCP).
图3为(η 6 -4-(1-(4-羟基苯氨基)-1-DOPO)甲基联苯)(η 5 -环戊二烯)铁六氟磷酸盐(FCPH)的核磁氢谱。Figure 3 is the H NMR spectrum of ( η 6 -4-(1-(4-hydroxyanilino)-1-DOPO) methylbiphenyl) ( η 5 -cyclopentadiene) iron hexafluorophosphate (FCPH) .
图4为(η 6 -4-(1-(4-羟基苯氨基)-1-DOPO)甲基联苯)(η 5 -环戊二烯)铁六氟磷酸盐(FCPH)的核磁磷谱。Figure 4 is the nuclear magnetic phosphorus spectrum of ( η 6 -4-(1-(4-hydroxyanilino)-1-DOPO) methylbiphenyl) ( η 5 -cyclopentadiene) iron hexafluorophosphate (FCPH) .
图5为(η 6 -4-(N-(1-苯基-1-DOPO)甲基)氨基苯氧基苯)(η 5 -环戊二烯)铁六氟磷酸盐(FCOP)的核磁氢谱。Figure 5 is the NMR of ( η 6 -4-(N-(1-phenyl-1-DOPO)methyl)aminophenoxybenzene)( η 5 -cyclopentadiene) iron hexafluorophosphate (FCOP) hydrogen spectrum.
图6为(η 6 -4-(N-(1-苯基-1-DOPO)甲基)氨基苯氧基苯)(η 5 -环戊二烯)铁六氟磷酸盐(FCOP)的核磁磷谱。Figure 6 is the NMR of ( η 6 -4-(N-(1-phenyl-1-DOPO)methyl)aminophenoxybenzene)( η 5 -cyclopentadiene) iron hexafluorophosphate (FCOP) Phosphorus Spectrum.
图7为(η 6 -4-(N-(1-对羟基苯基-1-DOPO)甲基)氨基苯氧基苯)(η 5 -环戊二烯)铁六氟磷酸盐(FCOPH)的核磁氢谱。Figure 7 is ( η 6 -4-(N-(1-p-hydroxyphenyl-1-DOPO)methyl)aminophenoxybenzene)( η 5 -cyclopentadiene) iron hexafluorophosphate (FCOPH) NMR spectrum.
图8为(η 6 -4-(N-(1-对羟基苯基-1-DOPO)甲基)氨基苯氧基苯)(η 5 -环戊二烯)铁六氟磷酸盐(FCOPH)的核磁磷谱。Figure 8 is ( η 6 -4-(N-(1-p-hydroxyphenyl-1-DOPO)methyl)aminophenoxybenzene)( η 5 -cyclopentadiene) iron hexafluorophosphate (FCOPH) NMR spectrum.
合成实施例Synthetic example
实施例1阻燃剂(η 6 -4-(N-(1-对羟基苯基-1-DOPO)甲基)氨基苯氧基苯)(η 5 -环戊二烯)铁六氟磷酸盐FCOPH的合成Example 1 Flame retardant ( η 6 -4-(N-(1-p-hydroxyphenyl-1-DOPO) methyl) aminophenoxybenzene) ( η 5 -cyclopentadiene) iron hexafluorophosphate Synthesis of FCOPH
合成过程见下式 :The synthesis process is shown in the following formula:
在250ml圆底烧瓶中加入(η 6 -氯苯)(η5-环戊二烯)铁六氟磷酸盐(Fc-Cl)20g(0.026mol),4-氨基酚7g(0.032mol),碳酸钾10g(0.036mmol),N,N-二甲基甲酰胺120ml,室温下(25℃)避光反应,薄层色谱点板监测反应,直至(η 6 -氯苯)(η 5 -环戊二烯)铁六氟磷酸盐反应完全。将反应物倒入到冷水中,有黄色固体析出,静置,减压过滤,用乙醇淋洗滤饼三次,得到目标化合物(η 6 -氨基二苯醚)(η 5 -环戊二烯)铁六氟磷酸盐,黄色固体,产率:72%。Add ( η 6 -chlorobenzene) ( η 5 -cyclopentadiene) iron hexafluorophosphate (Fc-Cl) 20g (0.026mol), 4-aminophenol 7g (0.032mol), potassium carbonate in a 250ml round bottom flask 10g (0.036mmol), 120ml of N,N-dimethylformamide, react at room temperature (25°C) in the dark, and monitor the reaction by TLC until ( η 6 -chlorobenzene) ( η 5 -cyclopentadiene En) iron hexafluorophosphate reacted completely. Pour the reactant into cold water, a yellow solid precipitated out, let stand, filter under reduced pressure, rinse the filter cake with ethanol three times to obtain the target compound ( η 6 -aminodiphenyl ether) ( η 5 -cyclopentadiene) Iron hexafluorophosphate, yellow solid, yield: 72%.
在装有冷凝管,温度计的250ml三口烧瓶中加入(η 6 –氨基二苯醚)(η 5 -环戊二烯)铁六氟磷酸盐20g (0.044mol),对羟基苯甲醛5.4g(0.044mmol)和100ml N,N-二甲基甲酰胺,避光,30℃条件下搅拌5小时后加入9.6g (0.044mol)DOPO,薄层色谱点板监测反应,13小时反应结束。反应完毕后将反应液倒入冷水中,有黄色固体析出,静置,减压抽滤得到产物(产率:79%)。Add 20g (0.044mol) of (η 6 -aminodiphenyl ether) ( η 5 -cyclopentadiene) iron hexafluorophosphate, 5.4g of p-hydroxybenzaldehyde (0.044 mmol) and 100ml N,N-dimethylformamide, protected from light, stirred at 30°C for 5 hours, then added 9.6g (0.044mol) DOPO, monitored the reaction by TLC, and the reaction was completed in 13 hours. After the reaction was completed, the reaction solution was poured into cold water, a yellow solid was precipitated, left to stand, and filtered under reduced pressure to obtain the product (yield: 79%).
(KBr) ν max (cm−1): 844(PF6 -), 921(P-O-C), 1236(P=O),1456,1503,1608,1656(Ar ring),3107(Ar-H),3280(-N-H),3407(-OH);1H-NMR(400 MHz,DMSO-d 6 ) δ: 4.99(m, 1H,P-C-H),5.08(s,5H,Cp-H),6.09(m,3H,Ar-H),6.24(t,2H,Ar-H),6.73(d,2H,Ar-H),6.81(d,2H,Ar-H),6.96(d,3H,Ar-H),7.09(d,1H,Ar-H),7.24(d,2H,Ar-H),7.35(t,1H,Ar-H),7.49(t,1H,Ar-H),7.61(t,1H,Ar-H),7.81(t,1H,Ar-H),8.04(t,1H,Ar-H),8.21(m,2H,Ar-H),9.47(s,1H,-OH);31P-NMR (400 MHz,DMSO-d 6 ) δppm:28.59;MS:m/z=626 (M+1)+。(KBr) ν max (cm −1 ): 844 (PF 6 - ), 921 (POC), 1236 (P=O), 1456, 1503, 1608, 1656 (Ar ring), 3107 (Ar-H), 3280 (-NH), 3407 (-OH); 1 H-NMR (400 MHz, DMSO- d 6 ) δ: 4.99 (m, 1H, PCH), 5.08 (s, 5H, Cp-H), 6.09 (m, 3H, Ar-H), 6.24 (t, 2H, Ar-H), 6.73 (d, 2H, Ar-H), 6.81 (d, 2H, Ar-H), 6.96 (d, 3H, Ar-H) , 7.09 (d, 1H, Ar-H), 7.24 (d, 2H, Ar-H), 7.35 (t, 1H, Ar-H), 7.49 (t, 1H, Ar-H), 7.61 (t, 1H , Ar-H), 7.81 (t, 1H, Ar-H), 8.04 (t, 1H, Ar-H), 8.21 (m, 2H, Ar-H), 9.47 (s, 1H, -OH); 31 P-NMR (400 MHz, DMSO- d 6 ) δ ppm : 28.59; MS: m/z=626 (M+1) + .
实施例2阻燃剂(η 6 -4-(N-(1-苯基-1-DOPO)甲基)氨基苯氧基苯)(η 5 -环戊二烯)铁六氟磷酸盐(FCOP)的合成Example 2 flame retardant ( η 6 -4-(N-(1-phenyl-1-DOPO) methyl) aminophenoxybenzene) ( η 5 -cyclopentadiene) iron hexafluorophosphate (FCOP )Synthesis
合成过程见下式:The synthesis process is shown in the following formula:
在装有冷凝管,温度计的250ml三口烧瓶中加入(η 6 –氨基二苯醚)(η 5 -环戊二烯)铁六氟磷酸盐(Fc-NH2) 20g (0.044mol),苯甲醛4.7g(0.044mol)和100ml DMF,避光,30℃条件下搅拌5小时后加入9.6g (0.044mol)DOPO,薄层色谱点板监测反应,13小时反应结束。反应完毕后将反应液倒入冷水中,有黄色固体析出,静置,过滤得到目标产物(产率:82%)。Add 20g (0.044mol) of ( η 6 -aminodiphenyl ether) ( η 5 -cyclopentadiene) iron hexafluorophosphate (Fc-NH 2 ), benzaldehyde 4.7g (0.044mol) and 100ml DMF, protected from light, stirred at 30°C for 5 hours, then added 9.6g (0.044mol) DOPO, monitored the reaction by TLC, and the reaction was completed in 13 hours. After the reaction was completed, the reaction solution was poured into cold water, a yellow solid was precipitated, left standing, and filtered to obtain the target product (yield: 82%).
(KBr) ν max (cm−1): 842(PF6 -), 929(P-O-C), 1237(P=O),1456,1477,1503,1607(Ar ring),3090,(Ar-H);1H-NMR(400 MHz,DMSO-d 6 ) δ: 5.08(s,5H,CP-H),5.15(m,1H,P-C-H),6.10(m,3H,Ar-H),6.25(t,2H,Ar-H),6.65(m,1H,Ar-H),6.84(m,2H,Ar-H),6.95(m,2H,Ar-H),7.08(m,1H,Ar-H),7.36(m,4H,Ar-H),7.45(m,3H,Ar-H),7.63(m,1H,Ar-H),7.83(m,1H,Ar-H),8.05(m,1H,Ar-H),8.22(m,2H,Ar-H);31P-NMR(400 MHz,DMSO-d 6 )δppm:33.32;MS:m/z=610 (M+1)+。(KBr) ν max (cm−1): 842 (PF 6 - ), 929 (POC), 1237 (P=O), 1456, 1477, 1503, 1607 (Ar ring), 3090, (Ar-H); 1 H-NMR (400 MHz, DMSO- d 6 ) δ: 5.08 (s, 5H, CP-H), 5.15 (m, 1H, PCH), 6.10 (m, 3H, Ar-H), 6.25 (t, 2H, Ar-H), 6.65 (m, 1H, Ar-H), 6.84 (m, 2H, Ar-H), 6.95 (m, 2H, Ar-H), 7.08 (m, 1H, Ar-H) , 7.36 (m, 4H, Ar-H), 7.45 (m, 3H, Ar-H), 7.63 (m, 1H, Ar-H), 7.83 (m, 1H, Ar-H), 8.05 (m, 1H , Ar-H), 8.22 (m, 2H, Ar-H); 31 P-NMR (400 MHz, DMSO- d 6 ) δ ppm : 33.32; MS: m/z=610 (M+1) + .
实施例3阻燃剂(η 6 -4-(1-(4-羟基苯氨基)-1-DOPO)甲基联苯)(η 5 -环戊二烯)铁六氟磷酸盐(FCPH)的合成Example 3 Flame retardant ( η 6 -4-(1-(4-hydroxyanilino)-1-DOPO) methyl biphenyl) ( η 5 -cyclopentadiene) iron hexafluorophosphate (FCPH) synthesis
合成过程见下式:The synthesis process is shown in the following formula:
在500ml圆底烧瓶中加入50g (0.13mol)(η 6 -氯苯)(η 5 -环戊二烯)铁六氟磷酸盐,22.5g(0.15mol)4-醛基苯硼酸,2 mol∙L‾1碳酸钾水溶液100ml,四氢呋喃200ml,四三苯基膦钯0.3g,氮气保护,避光的条件下加热回流。薄层色谱监测反应,12h反应完毕。冷却后,过滤除去不溶杂质,用水洗有机相三次,保留有机相,浓缩,向浓缩后的溶剂中加入甲基叔丁基醚,有大量黄色固体析出,过滤得到产品,(η 6 –4-醛基联苯)(η 5 -环戊二烯)铁六氟磷酸盐(Fc-CHO),产率87%。Add 50 g (0.13 mol) ( η 6 -chlorobenzene) ( η 5 -cyclopentadiene) iron hexafluorophosphate, 22.5 g (0.15 mol) 4-formylphenylboronic acid, 2 mol∙ L‾1 Potassium carbonate aqueous solution 100ml, tetrahydrofuran 200ml, tetrakistriphenylphosphine palladium 0.3g, under the protection of nitrogen, heat to reflux under the condition of avoiding light. The reaction was monitored by thin-layer chromatography, and the reaction was completed within 12 hours. After cooling, filter to remove insoluble impurities, wash the organic phase three times with water, keep the organic phase, concentrate, add methyl tert-butyl ether to the concentrated solvent, a large amount of yellow solid precipitates, filter to obtain the product, ( η 6 -4- Aldehyde biphenyl) ( η 5 -cyclopentadiene) iron hexafluorophosphate (Fc-CHO), yield 87%.
在250ml圆底烧瓶中加入20g(0.044mol)(η 6 –4-醛基联苯)(η 5 -环戊二烯)铁六氟磷酸盐(Fc-CHO),4.8g(0.044mol)4-氨基酚,加入150ml甲醇溶解,氮气保护,50℃避光反应,反应5h后加入9.6g(0.044mol) DOPO,薄层色谱点板监测反应,8h后反应完全,产品从溶液中沉淀出来,过滤,得到目标产物(产率:86%)。Add 20 g (0.044 mol) ( η 6 -4-formyl biphenyl) ( η 5 -cyclopentadiene) iron hexafluorophosphate (Fc-CHO) to a 250 ml round bottom flask, 4.8 g (0.044 mol) 4 -Aminophenol, add 150ml of methanol to dissolve, nitrogen protection, 50°C avoid light reaction, add 9.6g (0.044mol) DOPO after 5 hours of reaction, and monitor the reaction by thin-layer chromatography. After 8 hours, the reaction is complete, and the product precipitates out of the solution. Filtration gave the target product (yield: 86%).
(KBr) ν max (cm−1):843(PF6 -),928(P-O-C),1232(P=O),1458,1477,1512,1651(Ar ring),3103(Ar-H),3419(-OH);1H-NMR(400 MHz, DMSO-d 6 ) δ:5.05(s,5H,CP-H),5.68(m,1H,P-C-H),6.44(d,3H),6.54(t,2H),6.62(d, 2H),6.81(d,2H),7.22(d,1H)7.35(t,1H),7.47(m,2H),7.70(d,2H),7.78(t,1H),7.91(d,3H),8.24(m,2H), 8.50(s, 1H,-O-H);31P-NMR(400 MHz, DMSO-d 6 ) δppm:31.68;MS:m/z =610 (M+1) +。(KBr) ν max (cm −1 ): 843 (PF 6 - ), 928 (POC), 1232 (P=O), 1458, 1477, 1512, 1651 (Ar ring), 3103 (Ar-H), 3419 (-OH); 1 H-NMR (400 MHz, DMSO- d 6 ) δ: 5.05 (s, 5H, CP-H), 5.68 (m, 1H, PCH), 6.44 (d, 3H), 6.54 (t , 2H), 6.62 (d, 2H), 6.81 (d, 2H), 7.22 (d, 1H) 7.35 (t, 1H), 7.47 (m, 2H), 7.70 (d, 2H), 7.78 (t, 1H ), 7.91 (d, 3H), 8.24 (m, 2H), 8.50 (s, 1H, -OH); 31 P-NMR (400 MHz, DMSO- d 6 ) δ ppm : 31.68; MS: m/z = 610 (M+1) + .
实施例4阻燃剂(η 6 -4-(1-苯氨基-1-DOPO)甲基联苯)(η 5 -环戊二烯)铁六氟磷酸盐(FCP)的合成Example 4 Synthesis of flame retardant ( η 6 -4-(1-phenylamino-1-DOPO) methyl biphenyl) ( η 5 -cyclopentadiene) iron hexafluorophosphate (FCP)
合成过程见下式:The synthesis process is shown in the following formula:
在250ml圆底烧瓶中加入20g (0.044mol)(η 6 -4-醛基联苯)(η 5 -环戊二烯)铁六氟磷酸盐(Fc-CHO),4.1g (0.044mol)苯胺,加入150ml甲醇溶解,氮气保护,50℃避光反应,反应5h后加入9.6g (0.044mol) DOPO,薄层色谱点板监测反应,8h后反应完全,产品从溶液中沉淀出来,过滤,得到目标产物(产率:83%)。Add 20 g (0.044 mol) ( η 6 -4-formyl biphenyl) ( η 5 -cyclopentadiene) iron hexafluorophosphate (Fc-CHO), 4.1 g (0.044 mol) aniline to a 250 ml round bottom flask , add 150ml of methanol to dissolve, nitrogen protection, 50 ℃ dark reaction, after 5 hours of reaction, add 9.6g (0.044mol) DOPO, TLC spot plate to monitor the reaction, after 8 hours, the reaction is complete, the product precipitates out of the solution, filtered to get Target product (yield: 83%).
(KBr) ν max (cm−1): 842(PF6 -),927(P-O-C),1229(P=O),1458,1478,1499,1600(Ar ring),3103(Ar-H);1H-NMR(400 MHz,DMSO-d 6 ) δ:5.06(s,5H,Cp-H),5.33(m,1H,P-C-H),6.45(d,2H),6.54(t,3H),6.76(d, 2H),6.81(d,2H),6.96(m,3H),7.11(m,1H),7.36(m,1H),7.50(m,1H),7.62(d,2H),7.82(m,1H),7.91(d,2H),8.09(m,1H),8.23(m,2H);31P-NMR(400 MHz, DMSO-d 6 ) δppm:28.40;MS:m/z =594 (M+1) +。(KBr) ν max (cm −1 ): 842 (PF 6 - ), 927 (POC), 1229 (P=O), 1458, 1478, 1499, 1600 (Ar ring), 3103 (Ar-H); 1 H-NMR (400 MHz, DMSO- d 6 ) δ: 5.06 (s, 5H, Cp-H), 5.33 (m, 1H, PCH), 6.45 (d, 2H), 6.54 (t, 3H), 6.76 ( d, 2H), 6.81 (d, 2H), 6.96 (m, 3H), 7.11 (m, 1H), 7.36 (m, 1H), 7.50 (m, 1H), 7.62 (d, 2H), 7.82 (m , 1H), 7.91 (d, 2H), 8.09 (m, 1H), 8.23 (m, 2H); 31 P-NMR (400 MHz, DMSO- d 6 ) δ ppm : 28.40; MS: m/z =594 (M+1) + .
实施例5环氧丙烯酸树脂体系的阻燃性The flame retardancy of embodiment 5 epoxy acrylic resin system
本发明中用于阻燃性的测试样条是在高压汞灯(λmax = 365 nm, I = 1 mW∙cm-2)照射下通过光引发固化后再进行热固化下制备的。光引发剂为上述制备的四种具有阻燃性能的含有磷、氮元素的茂铁盐(Fc-P)FCOPH、FCOP、FCPH、FCP。所选用的树脂体系为环氧丙烯酸酯预聚体,环氧丙烯酸酯预聚体的结构式如下:The test specimens used for flame retardancy in the present invention were prepared by photo-initiated curing and then thermal curing under the irradiation of a high-pressure mercury lamp (λ max = 365 nm, I = 1 mW∙cm -2 ). The photoinitiators are four kinds of ferrocene salts (Fc-P) FCOPH, FCOP, FCPH and FCP with flame retardant properties prepared above and containing phosphorus and nitrogen elements. The selected resin system is epoxy acrylate prepolymer, and the structural formula of epoxy acrylate prepolymer is as follows:
氧指数(LOI)的测定使用仪器为JF-3型氧指数仪,根据GB/T 2406-1993所述内容进行测试,样条的尺寸为100 mm×6.5 mm×3 mm。The oxygen index (LOI) was measured using a JF-3 type oxygen index meter, which was tested according to the content described in GB/T 2406-1993, and the size of the sample strip was 100 mm×6.5 mm×3 mm.
将1wt%的含有磷、氮元素的茂铁盐阻燃剂(Fc-P)和过量的N-甲基吡咯烷酮加入到环氧丙烯酸酯预聚体中,混合均匀后,将所得的液体混合物倒入到自制模具中,使用高压汞灯照射10min后,取出,将固化物经打磨后得到所需样条尺寸,分别得到四种固化产品EA-FCOPH、EA-FCOP、EA-FCPH、EA-FCP。Add 1wt% ferrocene flame retardant (Fc-P) containing phosphorus and nitrogen elements and excess N-methylpyrrolidone to the epoxy acrylate prepolymer, mix well, pour the resulting liquid mixture Put it into a self-made mold, use a high-pressure mercury lamp to irradiate for 10 minutes, take it out, and polish the cured product to obtain the required spline size, and obtain four cured products EA-FCOPH, EA-FCOP, EA-FCPH, EA-FCP .
将所制得固化后样品通过热分析仪测定热分解温度和残碳量,数据列于表1。将所制得固化后样品进行氧指数测试,数据列于表2。The obtained solidified samples were measured by a thermal analyzer for thermal decomposition temperature and residual carbon content, and the data are listed in Table 1. The obtained cured samples were tested for oxygen index, and the data are listed in Table 2.
对比试验:在环氧丙烯酸酯预聚体中添加常用的自由基光引发剂2,4,6-三甲基苯甲酰基-二苯基氧化膦(TPO)1wt%,作为对比实验。按照实施例5中的方法制的固定尺寸的样条,得到含量为固化产品EA-TPO。将所制得固化后样品通过热分析仪测定热分解温度和残碳量,数据列于表1。将所制得固化后样品进行氧指数测试,数据列于表2。Comparative experiment: 1wt% of the common free radical photoinitiator 2,4,6-trimethylbenzoyl-diphenylphosphine oxide (TPO) was added to the epoxy acrylate prepolymer as a comparative experiment. According to the fixed-size sample strip prepared by the method in Example 5, the obtained content is the cured product EA-TPO. The obtained cured samples were measured by a thermal analyzer for thermal decomposition temperature and residual carbon content, and the data are listed in Table 1. The obtained cured samples were tested for oxygen index, and the data are listed in Table 2.
从表1和表2中可以看出,对于样品EA-FCPH,体系氧指数达到25.2,对应失重10wt%的热分解温度为408℃,残炭量为16.59%。各项指标明显高于对比试验所得固化产品EA-TPO。It can be seen from Table 1 and Table 2 that for sample EA-FCPH, the oxygen index of the system reaches 25.2, the thermal decomposition temperature corresponding to 10wt% weight loss is 408°C, and the carbon residue is 16.59%. All indexes are significantly higher than the cured product EA-TPO obtained in the comparative test.
表1 EA-FCOPH、EA-FCOP、EA-FCPH和EA-FCP体系热分解数据Table 1 Thermal decomposition data of EA-FCOPH, EA-FCOP, EA-FCPH and EA-FCP systems
表2 EA-FCOPH、EA-FCOP、EA-FCPH和EA-FCP体系阻燃性能测试结果Table 2 Flame retardant performance test results of EA-FCOPH, EA-FCOP, EA-FCPH and EA-FCP systems
实施例6环氧树脂体系的阻燃性The flame retardancy of embodiment 6 epoxy resin system
所选用的树脂体系分别为环氧丙烯酸酯预聚体和环氧预聚体E-51。环氧丙烯酸酯预聚体和环氧预聚体E-51的结构式如下:The selected resin systems are epoxy acrylate prepolymer and epoxy prepolymer E-51 respectively. The structural formulas of epoxy acrylate prepolymer and epoxy prepolymer E-51 are as follows:
将1wt%的含有磷、氮元素的茂铁盐阻燃剂Fc-P和二芳基碘鎓盐加入环氧预聚体E-51中,Fc-P分别为上述制得的FCOPH、FCOP、FCPH、FCP,加热充分搅拌混合均匀后,避光条件下维持该温度搅拌至光引发剂全部溶解。将所得的液体混合物倒入自制模具中,使用高压汞灯照射30min后,取出,在烘箱中加热至120℃后固化处理,将固化物打磨成样条尺寸,分别得到固化后树脂EP-FCOPH、EP-FCOP、EP-FCPH、EP-FCP。Add 1wt% of ferrocene flame retardant Fc-P and diaryliodonium salt containing phosphorus and nitrogen to the epoxy prepolymer E-51, and Fc-P is FCOPH, FCOP, FCPH, FCP, after heating and stirring fully, mix evenly, maintain the temperature and stir until the photoinitiator is completely dissolved under the condition of avoiding light. Pour the obtained liquid mixture into a self-made mold, irradiate it with a high-pressure mercury lamp for 30 minutes, take it out, heat it in an oven to 120°C, and then cure it. Grind the cured product into a spline size to obtain cured resins EP-FCOPH, EP-FCOP, EP-FCPH, EP-FCP.
将所制得固化后样品通过热分析仪测定热分解温度和残碳量,数据列于表3。将所制得固化后样品进行氧指数测试,数据列于表4。The obtained cured samples were measured by a thermal analyzer for thermal decomposition temperature and residual carbon content, and the data are listed in Table 3. The obtained cured samples were tested for oxygen index, and the data are listed in Table 4.
对比试验:在环氧树脂中加入3wt%的4,4ˊ-二甲基苯基碘鎓盐六氟磷酸盐(IMO)以及在环氧树脂中加入3wt%的4,4ˊ-二甲基苯基碘鎓盐六氟磷酸盐(IMO)和1wt%的I-261两组实验作为对比实验,按照实施例6的方法制备样条,得到固化产品EP-IMO和EP-I-261。将所制得固化后样品通过热分析仪测定热分解温度和残碳量,数据列于表3。将所制得固化后样品进行氧指数测试,数据列于表4。Comparative test: adding 3wt% of 4,4'-dimethylphenyliodonium hexafluorophosphate (IMO) to epoxy resin and adding 3wt% of 4,4'-dimethylphenyl to epoxy resin Two groups of experiments of iodonium salt hexafluorophosphate (IMO) and 1wt% I-261 were used as comparative experiments, and the sample strips were prepared according to the method of Example 6 to obtain cured products EP-IMO and EP-I-261. The obtained cured samples were measured by a thermal analyzer for thermal decomposition temperature and residual carbon content, and the data are listed in Table 3. The obtained cured samples were tested for oxygen index, and the data are listed in Table 4.
从表3和表4中可以看出,对于样品EP-FCPH,体系氧指数达到21.5,对应失重10wt%的热分解温度为390℃,残炭量为18.31%。各项指标好于对比试验所得固化产品EP-IMO和EP-I-261。It can be seen from Table 3 and Table 4 that for the sample EP-FCPH, the oxygen index of the system reaches 21.5, the thermal decomposition temperature corresponding to 10wt% weight loss is 390°C, and the carbon residue is 18.31%. All indicators are better than the cured products EP-IMO and EP-I-261 obtained in the comparative test.
表3 EP-FCOPH、EP-FCOP、EP-FCPH和FP-FCP体系的热分解数据Table 3 Thermal decomposition data of EP-FCOPH, EP-FCOP, EP-FCPH and FP-FCP systems
表4 EP-FCOPH、EP-FCOP、EP-FCPH和EP-FCP体系阻燃性能测试结果Table 4 Flame retardant performance test results of EP-FCOPH, EP-FCOP, EP-FCPH and EP-FCP systems
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