CN104086751B - DOPO base s-triazine hydrogenated benzimidazole epoxy hardener and preparation method thereof - Google Patents
DOPO base s-triazine hydrogenated benzimidazole epoxy hardener and preparation method thereof Download PDFInfo
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- CN104086751B CN104086751B CN201410294443.6A CN201410294443A CN104086751B CN 104086751 B CN104086751 B CN 104086751B CN 201410294443 A CN201410294443 A CN 201410294443A CN 104086751 B CN104086751 B CN 104086751B
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- DWSWCPPGLRSPIT-UHFFFAOYSA-N benzo[c][2,1]benzoxaphosphinin-6-ium 6-oxide Chemical compound C1=CC=C2[P+](=O)OC3=CC=CC=C3C2=C1 DWSWCPPGLRSPIT-UHFFFAOYSA-N 0.000 title claims abstract description 69
- 239000004593 Epoxy Substances 0.000 title claims abstract description 39
- 238000002360 preparation method Methods 0.000 title claims abstract description 20
- -1 s-triazine hydrogenated benzimidazole Chemical class 0.000 title claims abstract description 18
- 239000004848 polyfunctional curative Substances 0.000 title claims 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 45
- 239000002904 solvent Substances 0.000 claims abstract description 36
- 238000006243 chemical reaction Methods 0.000 claims abstract description 31
- GEYOCULIXLDCMW-UHFFFAOYSA-N 1,2-phenylenediamine Chemical compound NC1=CC=CC=C1N GEYOCULIXLDCMW-UHFFFAOYSA-N 0.000 claims abstract description 22
- RGHHSNMVTDWUBI-UHFFFAOYSA-N 4-hydroxybenzaldehyde Chemical compound OC1=CC=C(C=O)C=C1 RGHHSNMVTDWUBI-UHFFFAOYSA-N 0.000 claims abstract description 22
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 20
- MGNCLNQXLYJVJD-UHFFFAOYSA-N cyanuric chloride Chemical compound ClC1=NC(Cl)=NC(Cl)=N1 MGNCLNQXLYJVJD-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000000203 mixture Substances 0.000 claims abstract description 9
- 239000002253 acid Substances 0.000 claims abstract description 8
- 239000011230 binding agent Substances 0.000 claims abstract description 8
- 239000003054 catalyst Substances 0.000 claims abstract description 7
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 57
- JIHQDMXYYFUGFV-UHFFFAOYSA-N 1,3,5-triazine Chemical compound C1=NC=NC=N1 JIHQDMXYYFUGFV-UHFFFAOYSA-N 0.000 claims description 37
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 29
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 claims description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 22
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 18
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 18
- 239000002585 base Substances 0.000 claims description 17
- 239000000843 powder Substances 0.000 claims description 16
- 238000001291 vacuum drying Methods 0.000 claims description 16
- 238000003756 stirring Methods 0.000 claims description 13
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical group [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 12
- 239000007787 solid Substances 0.000 claims description 11
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 claims description 10
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 10
- 125000003785 benzimidazolyl group Chemical class N1=C(NC2=C1C=CC=C2)* 0.000 claims description 10
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 claims description 10
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims description 9
- 239000012065 filter cake Substances 0.000 claims description 9
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 claims description 8
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 8
- 239000000706 filtrate Substances 0.000 claims description 8
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims description 7
- 239000013078 crystal Substances 0.000 claims description 7
- 239000008367 deionised water Substances 0.000 claims description 7
- 229910021641 deionized water Inorganic materials 0.000 claims description 7
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 6
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Substances [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 6
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 claims description 5
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 claims description 5
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 5
- 235000017550 sodium carbonate Nutrition 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims description 5
- 239000011592 zinc chloride Substances 0.000 claims description 5
- 235000005074 zinc chloride Nutrition 0.000 claims description 5
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 4
- 235000011121 sodium hydroxide Nutrition 0.000 claims description 4
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical group CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 claims description 4
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 claims description 3
- 238000004821 distillation Methods 0.000 claims description 3
- 229910000027 potassium carbonate Inorganic materials 0.000 claims description 3
- 235000011181 potassium carbonates Nutrition 0.000 claims description 3
- 238000001556 precipitation Methods 0.000 claims description 3
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 claims description 2
- 238000001816 cooling Methods 0.000 claims description 2
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 claims description 2
- 239000011736 potassium bicarbonate Substances 0.000 claims description 2
- 235000015497 potassium bicarbonate Nutrition 0.000 claims description 2
- 229910000028 potassium bicarbonate Inorganic materials 0.000 claims description 2
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 claims description 2
- 235000011118 potassium hydroxide Nutrition 0.000 claims description 2
- 230000006837 decompression Effects 0.000 claims 2
- 150000001261 hydroxy acids Chemical class 0.000 claims 2
- 229910021578 Iron(III) chloride Inorganic materials 0.000 claims 1
- 238000001914 filtration Methods 0.000 claims 1
- 238000002156 mixing Methods 0.000 claims 1
- 239000003795 chemical substances by application Substances 0.000 abstract description 35
- 239000003822 epoxy resin Substances 0.000 abstract description 29
- 229920000647 polyepoxide Polymers 0.000 abstract description 29
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 abstract description 17
- 239000003063 flame retardant Substances 0.000 abstract description 17
- 150000001299 aldehydes Chemical class 0.000 abstract description 12
- 239000007983 Tris buffer Substances 0.000 abstract description 9
- 230000009477 glass transition Effects 0.000 abstract description 7
- 238000002485 combustion reaction Methods 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 24
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 14
- 229910052698 phosphorus Inorganic materials 0.000 description 14
- 239000011574 phosphorus Substances 0.000 description 14
- 238000010521 absorption reaction Methods 0.000 description 13
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 10
- HYZJCKYKOHLVJF-UHFFFAOYSA-N 1H-benzimidazole Chemical compound C1=CC=C2NC=NC2=C1 HYZJCKYKOHLVJF-UHFFFAOYSA-N 0.000 description 9
- 230000000694 effects Effects 0.000 description 7
- 238000005984 hydrogenation reaction Methods 0.000 description 7
- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 7
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 238000001394 phosphorus-31 nuclear magnetic resonance spectrum Methods 0.000 description 6
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 5
- 238000001157 Fourier transform infrared spectrum Methods 0.000 description 5
- 229910001873 dinitrogen Inorganic materials 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 4
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 4
- 238000005160 1H NMR spectroscopy Methods 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 239000002262 Schiff base Substances 0.000 description 3
- 150000004753 Schiff bases Chemical class 0.000 description 3
- 239000005457 ice water Substances 0.000 description 3
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 3
- 239000004810 polytetrafluoroethylene Substances 0.000 description 3
- 239000002244 precipitate Substances 0.000 description 3
- 239000008096 xylene Substances 0.000 description 3
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- 238000005481 NMR spectroscopy Methods 0.000 description 2
- 125000003172 aldehyde group Chemical group 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 239000004841 bisphenol A epoxy resin Substances 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 238000001228 spectrum Methods 0.000 description 2
- 230000002195 synergetic effect Effects 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical group C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 1
- CHBOSHOWERDCMH-UHFFFAOYSA-N 1-chloro-2,2-bis(4-chlorophenyl)ethane Chemical compound C=1C=C(Cl)C=CC=1C(CCl)C1=CC=C(Cl)C=C1 CHBOSHOWERDCMH-UHFFFAOYSA-N 0.000 description 1
- BSYJHYLAMMJNRC-UHFFFAOYSA-N 2,4,4-trimethylpentan-2-ol Chemical compound CC(C)(C)CC(C)(C)O BSYJHYLAMMJNRC-UHFFFAOYSA-N 0.000 description 1
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- ROITVXOQUXEKMN-UHFFFAOYSA-N C1=CC=CC=2C3=CC=CC=C3C=CC12.O1PC=CC=C1 Chemical compound C1=CC=CC=2C3=CC=CC=C3C=CC12.O1PC=CC=C1 ROITVXOQUXEKMN-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- ANULJTQLUGSASI-UHFFFAOYSA-N N1=C(N)N=C(N)N=C1N.[O] Chemical compound N1=C(N)N=C(N)N=C1N.[O] ANULJTQLUGSASI-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- YUWBVKYVJWNVLE-UHFFFAOYSA-N [N].[P] Chemical compound [N].[P] YUWBVKYVJWNVLE-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 150000001556 benzimidazoles Chemical class 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000000113 differential scanning calorimetry Methods 0.000 description 1
- 238000001938 differential scanning calorimetry curve Methods 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- ZZTCPWRAHWXWCH-UHFFFAOYSA-N diphenylmethanediamine Chemical compound C=1C=CC=CC=1C(N)(N)C1=CC=CC=C1 ZZTCPWRAHWXWCH-UHFFFAOYSA-N 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 125000002883 imidazolyl group Chemical group 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 125000005489 p-toluenesulfonic acid group Chemical group 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 238000013001 point bending Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 description 1
- 238000002411 thermogravimetry Methods 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
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- Epoxy Resins (AREA)
Abstract
本发明公开了DOPO基均三嗪环氢化苯并咪唑环氧固化剂及其制备方法。其制备方法首先将溶剂I、三聚氯氰、对羟基苯甲醛和缚酸剂混合,通入氮气,加热反应,得到2,4,6‐三(4‐醛基苯氧基)‐1,3,5‐均三嗪环;将溶剂Ⅱ、2,4,6‐三‐醛基苯氧基‐1,3,5‐均三嗪环和DOPO混合,通入氮气,反应得DOPO基醛基苯氧基‐1,3,5‐均三嗪环;将DOPO基醛基苯氧基‐1,3,5‐均三嗪环溶于溶剂Ⅲ中滴加到邻苯二胺和溶剂Ⅲ混合物中,加入催化剂,反应得到DOPO基均三嗪环氢化苯并咪唑环氧固化剂。本发明固化物垂直燃烧通过UL94V‐0级,玻璃化转变温度和拉伸强度比非阻燃环氧树脂分别提高了12.1%和18.2%。
The invention discloses a DOPO-based s-triazine ring hydrogenated benzimidazole epoxy curing agent and a preparation method thereof. Its preparation method first mixes solvent I, cyanuric chloride, p-hydroxybenzaldehyde and an acid-binding agent, feeds nitrogen, and heats the reaction to obtain 2,4,6-tris(4-formylphenoxy)-1, 3,5‐s-triazine ring; mix solvent Ⅱ, 2,4,6-tris-formylphenoxy-1,3,5-s-triazine ring and DOPO, blow nitrogen into it, and react to obtain DOPO-based aldehyde phenoxy-1,3,5-s-triazine ring; DOPO aldehyde-phenoxy-1,3,5-s-triazine ring was dissolved in solvent Ⅲ and added dropwise to o-phenylenediamine and solvent Ⅲ A catalyst is added into the mixture to react to obtain a DOPO-based s-triazine ring hydrogenated benzimidazole epoxy curing agent. The cured product of the present invention passes the UL94V-0 level in vertical combustion, and the glass transition temperature and tensile strength are respectively increased by 12.1% and 18.2% compared with non-flame retardant epoxy resin.
Description
技术领域technical field
本发明涉及一种氢化苯并咪唑类环氧固化剂及其制备方法,具体涉及到一种DOPO基均三嗪环氢化苯并咪唑环氧固化剂及其制备方法。The invention relates to a hydrogenated benzimidazole epoxy curing agent and a preparation method thereof, in particular to a DOPO-based s-triazine ring hydrogenated benzimidazole epoxy curing agent and a preparation method thereof.
技术背景technical background
环氧树脂被广泛应用于涂料、胶黏剂和封装材料等领域,但普通的环氧树脂易燃,极限氧指数仅为19.8%,通常需对其进行阻燃改性才能满足使用要求。采用具有阻燃功能的环氧固化剂能赋予环氧树脂阻燃性能,9,10‐二氢‐9‐氧杂‐10‐磷杂菲‐10‐氧化物(DOPO)和均三嗪环为刚性结构,耐热性能较好,均具有一定的阻燃性,将这两种结构同时构筑在环氧固化剂中,利用磷与均三嗪环的协同阻燃作用可提高阻燃效率,降低磷元素的用量,从而降低阻燃元素引入所导致的环氧固化物其它性能的劣化程度。Xiong等[Xiong,Yq,Jiang Zj,etal.Journal of Applied Polymer Science.2013,127(6):4352‐4358.]以DOPO与三聚氰胺的希夫碱反应合成了一种DOPO基均三嗪环环氧固化剂,其结构式如下:Epoxy resins are widely used in the fields of coatings, adhesives, and packaging materials, but ordinary epoxy resins are flammable, and their limiting oxygen index is only 19.8%. Usually, they need to be flame-retardant modified to meet the use requirements. The epoxy curing agent with flame retardant function can endow the epoxy resin with flame retardant properties, 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) and s-triazine ring are Rigid structure, good heat resistance, both have a certain flame retardancy, these two structures are constructed in the epoxy curing agent at the same time, and the synergistic flame retardancy of phosphorus and s-triazine ring can improve the flame retardancy efficiency and reduce the The amount of phosphorus element is used to reduce the degradation of other properties of epoxy cured products caused by the introduction of flame retardant elements. Xiong et al [Xiong, Yq, Jiang Zj, etal.Journal of Applied Polymer Science.2013,127(6):4352‐4358.] synthesized a DOPO-based s-triazine ring by the Schiff base reaction of DOPO and melamine Oxygen curing agent, its structural formula is as follows:
采用该固化剂固化邻甲酚环氧树脂,在磷含量为5.44wt%时,环氧树脂极限氧指数为35%,与酚醛树脂固化的邻甲酚环氧树脂相比,玻璃化转变温度为165.5℃,升高了22.5℃,但5%失重温度则降低25℃;制备过程中的第一步反应采用水作为溶剂,而三聚氰胺和对羟基苯甲醛在水中的溶解度很低,前者在60℃热水中的溶解度仅为1.8%,后者在30.5℃水中溶解度仅为1.39g,且希夫碱的制备过程是一个可逆反应过程,水作为溶剂会抑制反应进程的进行,不利于产率的提高;第二步反应1.76g希夫碱和2.59g DOPO就需要100ml N,N-二甲基甲酰胺(DMF),所使用的溶剂量较大,不利于实际生产应用。Adopt this curing agent to solidify o-cresol epoxy resin, when phosphorus content is 5.44wt%, epoxy resin limiting oxygen index is 35%, compared with the o-cresol epoxy resin cured by phenolic resin, glass transition temperature is 165.5°C, an increase of 22.5°C, but the 5% weight loss temperature decreased by 25°C; the first step in the preparation process uses water as a solvent, while melamine and p-hydroxybenzaldehyde have very low solubility in water, the former at 60°C The solubility in hot water is only 1.8%, and the solubility of the latter in water at 30.5°C is only 1.39g, and the preparation process of Schiff base is a reversible reaction process, and water as a solvent will inhibit the progress of the reaction process, which is not conducive to the increase in yield. Improve; second step reaction 1.76g Schiff base and 2.59g DOPO just need 100ml N,N-dimethylformamide (DMF), and used solvent amount is bigger, is unfavorable for actual production application.
中国发明专利CN1339525A公开了由DOPO、三聚氰胺、甲醛和苯酚四种原料制备具有如下结构的DOPO基均三嗪环环氧固化剂:Chinese invention patent CN1339525A discloses the preparation of DOPO-based s-triazine ring epoxy curing agent with the following structure from four raw materials: DOPO, melamine, formaldehyde and phenol:
该固化剂中磷含量为6.73wt%,以此固化剂固化双酚A环氧树脂BE501,固化物阻燃性能达到UL94V‐0级,固化物的玻璃化转变温度为158℃,但该固化剂的制备过程采用反复抽真空条件下熔融反应,对真空度要求严格。The phosphorus content in this curing agent is 6.73wt%, with this curing agent curing bisphenol A epoxy resin BE501, the flame retardancy of cured product reaches UL94V-0 level, the glass transition temperature of cured product is 158 ℃, but this curing agent The preparation process adopts the melting reaction under repeated vacuum conditions, and the vacuum degree is strictly required.
中国发明专利CN101376665公开了一种含均三嗪结构氧杂膦菲阻燃性化合物,其结构式如下:Chinese invention patent CN101376665 discloses a flame retardant compound containing s-triazine structure oxaphosphine phenanthrene, its structural formula is as follows:
该化合物含磷、氮阻燃元素,可作为阻燃剂用于环氧树脂中,添加量为15wt%即磷含量为1.28wt%时,可使环氧树脂通过UL94V‐0阻燃等级,LOI为34.2%。但该化合物结构上的羟基位阻大,反应活性低,无固化作用,不能用于制备本征阻燃环氧树脂,仅作为添加型阻燃剂使用。The compound contains phosphorus and nitrogen flame retardant elements, and can be used as a flame retardant in epoxy resin. When the addition amount is 15wt%, that is, the phosphorus content is 1.28wt%, the epoxy resin can pass the UL94V‐0 flame retardant grade, LOI was 34.2%. However, the hydroxyl group on the structure of the compound has large steric hindrance, low reactivity, and no curing effect, so it cannot be used to prepare intrinsic flame-retardant epoxy resins, and is only used as an additive flame retardant.
发明内容Contents of the invention
本发明的目的在于针对已有技术存在的缺点,提供一种对环氧树脂具有较高的固化活性、阻燃性能好且对材料热稳定性能影响小的DOPO基均三嗪环氢化苯并咪唑环氧固化剂及其制备方法。The purpose of the present invention is to address the shortcomings of the prior art, to provide a DOPO-based s-triazine ring hydrogenated benzimidazole that has high curing activity for epoxy resins, good flame retardancy and little impact on the thermal stability of materials Epoxy curing agent and preparation method thereof.
同时含有均三嗪和DOPO结构的化合物不仅刚性和热稳定性好,且磷‐氮具有一定的协同阻燃作用,本发明在该类结构中进一步引入刚性的氢化苯并咪唑基团,赋予其对环氧树脂的固化反应活性;采用在甲苯、二氧六环等中具有良好溶解性能的三聚氯氰、对羟基苯甲醛、邻苯二胺和DOPO反应制备。本发明DOPO基均三嗪环苯并咪唑环氧固化剂是一种黄色粉末,在低沸点溶剂乙醇和乙酸乙酯等中溶解性能良好,其与环氧树脂EP828构成的体系在非等温DSC测试时,有明显的固化放热峰,升温速率5℃/min时,峰温为158℃,对环氧树脂具有较高的固化活性。采用该DOPO基均三嗪环苯并咪唑环氧固化剂固化环氧树脂,所得固化物磷含量为0.7wt%时垂直燃烧可通过UL94V‐0等级,LOI达到33.6%,玻璃化转变温度和拉伸强度比非阻燃环氧树脂分别提高了12.1%和18.2%。Compounds containing s-triazine and DOPO structures not only have good rigidity and thermal stability, but also phosphorus-nitrogen has a certain synergistic flame retardancy. The present invention further introduces rigid hydrogenated benzimidazole groups into this type of structure, endowing it with Curing reactivity to epoxy resin; prepared by reacting cyanuric chloride, p-hydroxybenzaldehyde, o-phenylenediamine and DOPO, which have good solubility in toluene and dioxane, etc. The DOPO-based s-triazine ring benzimidazole epoxy curing agent of the present invention is a yellow powder with good solubility in low-boiling point solvents such as ethanol and ethyl acetate. The system composed of it and epoxy resin EP828 was tested by non-isothermal DSC When the temperature rises, there is an obvious curing exothermic peak. When the heating rate is 5°C/min, the peak temperature is 158°C, and it has high curing activity for epoxy resin. The DOPO-based s-triazine ring benzimidazole epoxy curing agent is used to cure the epoxy resin. When the phosphorus content of the obtained cured product is 0.7wt%, the vertical burning can pass the UL94V-0 level, the LOI can reach 33.6%, the glass transition temperature and tensile strength. The tensile strength is 12.1% and 18.2% higher than that of non-flame retardant epoxy resin.
本发明含DOPO/均三嗪酸酐环氧固化剂将具有优异阻燃性能的DOPO基、良好耐热性能的均三嗪环和固化作用的氢化咪唑环同时构筑在一个化合物分子中,分子刚性强,用作环氧树脂的固化剂,不仅具有固化作用,而且还高效阻燃,一定程度地提高环氧树脂的使用温度和力学性能。The DOPO/s-triazine anhydride epoxy curing agent of the present invention constructs DOPO base with excellent flame retardancy, s-triazine ring with good heat resistance and hydrogenated imidazole ring with curing effect in one compound molecule at the same time, with strong molecular rigidity , used as a curing agent for epoxy resin, not only has a curing effect, but also highly efficient flame retardant, to a certain extent improve the use temperature and mechanical properties of epoxy resin.
为了实现本发明目的,采取了如下的技术方案:In order to realize the object of the present invention, take following technical scheme:
一种DOPO基均三嗪环氢化苯并咪唑环氧固化剂,具有如下的化学结构式:A DOPO-based s-triazine ring hydrogenated benzimidazole epoxy curing agent has the following chemical structural formula:
该DOPO基均三嗪环氢化苯并咪唑环氧固化剂呈黄色粉末状,分子量为963.15。The DOPO-based s-triazine ring hydrogenated benzimidazole epoxy curing agent is in the form of yellow powder with a molecular weight of 963.15.
所述的DOPO基均三嗪环氢化苯并咪唑环氧固化剂的制备方法,包括如下步骤:The preparation method of described DOPO-based s-triazine ring hydrogenation benzimidazole epoxy curing agent comprises the steps:
1)将溶剂I、三聚氯氰、对羟基苯甲醛和缚酸剂混合,通入氮气,加热至(50~70)℃,搅拌下反应(6~10)小时,冷却、过滤,将滤液减压蒸馏,所得固体采用去离子水洗涤后用乙酸乙酯重结晶,得到白色针状晶体,真空干燥得到2,4,6‐三(4‐醛基苯氧基)‐1,3,5‐均三嗪环;所述的缚酸剂为氢氧化钠、碳酸钠、碳酸氢钠、氢氧化钾、碳酸氢钾或碳酸钾;所述的溶剂Ⅰ为甲苯、二甲苯、乙腈或二氧六环;三聚氯氰、对羟基苯甲醛和缚酸剂的摩尔比为1:2.8~3.3:2.8~6;1) Mix solvent I, cyanuric chloride, p-hydroxybenzaldehyde and acid-binding agent, pass nitrogen gas, heat to (50-70)°C, react under stirring for (6-10) hours, cool, filter, and filtrate Distilled under reduced pressure, the obtained solid was washed with deionized water and recrystallized with ethyl acetate to obtain white needle crystals, which were dried in vacuo to obtain 2,4,6-tris(4-formylphenoxy)-1,3,5 ‐S-triazine ring; the acid-binding agent is sodium hydroxide, sodium carbonate, sodium bicarbonate, potassium hydroxide, potassium bicarbonate or potassium carbonate; the solvent I is toluene, xylene, acetonitrile or dioxygen Hexacyclic; the molar ratio of cyanuric chloride, p-hydroxybenzaldehyde and acid binding agent is 1:2.8~3.3:2.8~6;
2)将溶剂Ⅱ、2,4,6‐三‐醛基苯氧基‐1,3,5‐均三嗪环和DOPO混合,通入氮气,在(80~110)℃下反应(6~8)小时,减压蒸馏,洗涤,真空干燥,得到白色粉末状DOPO基醛基苯氧基‐1,3,5‐均三嗪环;所述溶剂Ⅱ为乙腈、二氧六环、二甲苯、异丙醇或正丁醇;所述2,4,6‐三‐醛基苯氧基‐1,3,5‐均三嗪环和DOPO的摩尔比为1:2~2.2;2) Mix solvent II, 2,4,6-tri-formylphenoxy-1,3,5-s-triazine ring and DOPO, blow nitrogen gas, and react at (80-110)°C (6- 8) hours, distilled under reduced pressure, washed, and vacuum-dried to obtain a white powdery DOPO-based aldehyde phenoxy-1,3,5-s-triazine ring; the solvent II is acetonitrile, dioxane, xylene , isopropanol or n-butanol; the molar ratio of the 2,4,6-tri-formylphenoxy-1,3,5-s-triazine ring to DOPO is 1:2 to 2.2;
3)将邻苯二胺和溶剂Ⅲ混合,通入氮气,搅拌至邻苯二胺完全溶解;将所述DOPO基醛基苯氧基‐1,3,5‐均三嗪环溶于溶剂Ⅲ中,滴加到邻苯二胺和溶剂Ⅲ混合物中,滴加完后加入催化剂,在(60~90)℃下继续反应(7~9)小时,冷却到室温后将其倒入到溶剂Ⅳ中,沉淀析出,过滤,洗涤滤饼,真空干燥,得到黄色粉末,为DOPO基均三嗪环氢化苯并咪唑环氧固化剂;所述的催化剂为对甲基苯磺酸、氯化锌、氯化铜、三氯化铝或三氯化铁;所述的溶剂Ⅲ为N,N‐二甲基甲酰胺、二甲基亚砜或N‐甲基吡咯烷酮;所述的溶剂Ⅳ为水、乙醚或乙酸乙酯;所述DOPO基醛基苯氧基‐1,3,5‐均三嗪环、邻苯二胺和催化剂的摩尔比为1:1~1.1:0.1~0.12。3) Mix o-phenylenediamine and solvent III, feed nitrogen, and stir until o-phenylenediamine is completely dissolved; dissolve the DOPO-based aldehyde phenoxy-1,3,5-s-triazine ring in solvent III Add dropwise to the mixture of o-phenylenediamine and solvent III, add the catalyst after the dropwise addition, continue the reaction at (60~90)°C for (7~9) hours, and pour it into solvent IV after cooling to room temperature In, precipitate out, filter, wash filter cake, vacuum dry, obtain yellow powder, be DOPO-based s-triazine ring hydrogenated benzimidazole epoxy curing agent; Described catalyst is p-toluenesulfonic acid, zinc chloride, Copper chloride, aluminum trichloride or iron trichloride; Described solvent III is N,N-dimethylformamide, dimethyl sulfoxide or N-methylpyrrolidone; Described solvent IV is water, Diethyl ether or ethyl acetate; the molar ratio of DOPO-based aldehyde phenoxy-1,3,5-s-triazine ring, o-phenylenediamine and catalyst is 1:1-1.1:0.1-0.12.
为进一步实现本发明目的,优选地,每摩尔三聚氯氰加入溶剂I为2~3.50升。步骤1)所述真空干燥的温度为(80‐90)℃,真空干燥的时间(10‐12)小时。每摩尔2,4,6‐三‐醛基苯氧基‐1,3,5‐均三嗪环加入溶剂Ⅱ为2~3升。步骤2)所述的洗涤采用乙醇和乙酸乙酯分别洗涤2次‐3次。步骤2)所述真空干燥的温度为(80‐90)℃,真空干燥的时间(10‐12)小时。每摩尔邻苯二胺加入溶剂Ⅲ400~600ml;每摩尔DOPO基醛基苯氧基‐1,3,5‐均三嗪环加入0.8‐1.5升溶剂Ⅲ。所述洗涤滤饼采用(75‐85)℃的热水将滤饼洗涤。步骤3)所述真空干燥的温度为(85‐95)℃,真空干燥的时间(20‐24)小时。In order to further realize the object of the present invention, preferably, every mole of cyanuric chloride adds solvent I to be 2~3.50 liters. Step 1) The vacuum drying temperature is (80-90)°C, and the vacuum drying time is (10-12) hours. Add 2-3 liters of solvent II per mole of 2,4,6-tri-formylphenoxy-1,3,5-s-triazine ring. The washing described in step 2) is washed 2-3 times with ethanol and ethyl acetate respectively. In step 2), the vacuum drying temperature is (80-90)°C, and the vacuum drying time is (10-12) hours. Add 400-600ml of solvent III per mole of o-phenylenediamine; add 0.8-1.5 liters of solvent III per mole of DOPO-based aldehyde phenoxy-1,3,5-s-triazine ring. The washed filter cake is washed with hot water at (75-85)°C. Step 3) The vacuum drying temperature is (85-95)°C, and the vacuum drying time is (20-24) hours.
本发明与现有技术相比,具有以下效果:Compared with the prior art, the present invention has the following effects:
本发明的DOPO基均三嗪环氢化苯并咪唑环氧固化剂用于环氧树脂的固化,不仅具有较高的固化活性,且能有效地提高环氧树脂的阻燃性能、使用温度和力学性能,当磷含量为0.70wt%时,固化物垂直燃烧通过UL94V‐0级,玻璃化转变温度和拉伸强度比非阻燃环氧树脂分别提高了12.1%和18.2%。The DOPO-based s-triazine ring hydrogenation benzimidazole epoxy curing agent of the present invention is used for the curing of epoxy resin, not only has higher curing activity, but also can effectively improve the flame retardancy, service temperature and mechanical properties of epoxy resin Performance, when the phosphorus content is 0.70wt%, the cured product passes the UL94V-0 level in vertical combustion, and the glass transition temperature and tensile strength are respectively increased by 12.1% and 18.2% compared with non-flame retardant epoxy resin.
附图说明Description of drawings
图1为实施例1固化剂TRIDDSBI的FT‐IR图谱。Fig. 1 is the FT-IR spectrum of embodiment 1 curing agent TRIDDSBI.
图2为实施例1固化剂TRIDDSBI的1H‐NMR图谱。Fig. 2 is the 1 H-NMR spectrum of the curing agent TRIDDSBI of Example 1.
图3为实施例1固化剂TRIDDSBI的31P‐NMR图谱。Fig. 3 is the 31 P-NMR spectrum of embodiment 1 curing agent TRIDDSBI.
图4为应用实施例1固化剂TRIDDSBI固化环氧树脂EP828的DSC曲线。Fig. 4 is the DSC curve of curing epoxy resin EP828 using curing agent TRIDDSBI of Example 1.
具体的实施方式specific implementation
为更好地理解本发明,下面结合实施例对本发明作进一步的说明,但本发明的实施方式不限如此。In order to better understand the present invention, the present invention will be further described below in conjunction with examples, but the embodiments of the present invention are not limited thereto.
实施例1Example 1
第一步、在反应釜中加入200ml甲苯和18.5g三聚氯氰,待三聚氯氰完全溶解于甲苯中后再加入35.5g对羟基苯甲醛和11.4g氢氧化钠,通入氮气,加热至50℃,搅拌下反应10小时,冷却、过滤,将滤液减压蒸馏,得到白色固体,所得固体采用去离子水洗涤3次,再用乙酸乙酯重结晶得到白色针状晶体,将其在80℃下真空干燥12h,得到2,4,6‐三(4‐醛基苯氧基)‐1,3,5‐均三嗪环,对其进行FT‐IR、1H‐NMR、13C‐NMR和MS分析,所得各结果与Ziya Erdem Koc等发表在Journal of Hazardous Materials183,(2010):251‐255上的结果一致。The first step, add 200ml of toluene and 18.5g of cyanuric chloride to the reaction kettle, after the cyanuric chloride is completely dissolved in toluene, add 35.5g of p-hydroxybenzaldehyde and 11.4g of sodium hydroxide, feed nitrogen, and heat to 50°C, reacted under stirring for 10 hours, cooled, filtered, and distilled the filtrate under reduced pressure to obtain a white solid, which was washed three times with deionized water, and then recrystallized with ethyl acetate to obtain a white needle-like crystal, which was Vacuum drying at 80°C for 12 hours gave 2,4,6-tris(4-formylphenoxy)-1,3,5-s-triazine ring, which was subjected to FT-IR, 1 H-NMR, 13 C ‐NMR and MS analysis, the results obtained are consistent with the results published by Ziya Erdem Koc et al. in Journal of Hazardous Materials183, (2010): 251‐255.
第二步、在反应釜中加入220ml二氧六环和44.1g2,4,6‐三(4‐醛基苯氧基)‐1,3,5‐均三嗪环,待2,4,6‐三(4‐醛基苯氧基)‐1,3,5‐均三嗪环完全溶解于二氧六环中后,加入44.3gDOPO,通入氮气,回流下反应6小时,减压蒸馏除去二氧六环,所得产物采用乙醇和乙酸乙酯分别洗涤2次),在80℃下真空干燥12h,得到白色粉末状产物,对其进行FT‐IR和1H‐NMR分析,发现FT‐IR谱图上3247cm‐1处出现强而宽的峰,为羟基的伸缩振动吸收峰,2833cm‐1和2874cm‐1处出现醛基的特征吸收峰,1701cm‐1处出现醛基羰基的吸收峰,1566cm‐1、1502cm‐1、806cm‐1处出现均三嗪环骨架的振动吸收峰,1371cm‐1处出现均三嗪环C=N的振动吸收峰,1212cm‐1与1162cm‐1处出现C‐O‐Ph的振动吸收峰;1H‐NMR谱图上化学位移在5.60‐5.04ppm范围出现多重峰,为CH‐OH中羟基的氢原子峰,6.40~6.44ppm范围出现双峰,为CH‐OH上与碳相连的氢原子峰,8.38‐7.01ppm范围的多重峰是苯环上的氢原子峰,9.89ppm处为醛基上氢原子峰,各吸收峰峰面积积分比依次为1:1.89:28.05:1.92,与DOPO基醛基苯氧基‐1,3,5‐均三嗪环结构上各氢的原子数吻合,说明白色粉末为DOPO基醛基苯氧基‐1,3,5‐均三嗪环。In the second step, add 220ml of dioxane and 44.1g of 2,4,6-tri(4-formylphenoxy)-1,3,5-s-triazine ring into the reaction kettle, until 2,4,6 ‐Tris(4‐formylphenoxy)‐1,3,5‐s-triazine ring is completely dissolved in dioxane, add 44.3g DOPO, blow nitrogen, react under reflux for 6 hours, and remove by distillation under reduced pressure Dioxane, the resulting product was washed twice with ethanol and ethyl acetate), and dried in vacuum at 80°C for 12 hours to obtain a white powder product, which was analyzed by FT-IR and 1 H-NMR, and found that FT-IR On the spectrum, a strong and broad peak appears at 3247cm -1 , which is the stretching vibration absorption peak of the hydroxyl group, the characteristic absorption peaks of the aldehyde group appear at 2833cm -1 and 2874cm -1 , and the absorption peak of the aldehyde carbonyl group appears at 1701cm- 1 . The vibration absorption peaks of the s-triazine ring skeleton appeared at 1566cm -1 , 1502cm -1 , and 806cm -1 , the vibration absorption peaks of the s-triazine ring C=N appeared at 1371cm -1 , and the C = N appeared at 1212cm -1 and 1162cm -1 ‐O‐Ph vibrational absorption peak; 1H ‐NMR spectrum shows multiple peaks in the chemical shift range of 5.60‐5.04ppm, which is the hydrogen atom peak of the hydroxyl group in CH‐OH, and double peaks appear in the range of 6.40~6.44ppm, which is CH The peak of the hydrogen atom connected to the carbon on the OH, the multiplet in the range of 8.38-7.01ppm is the peak of the hydrogen atom on the benzene ring, and the peak of the hydrogen atom on the aldehyde group at 9.89ppm, the area integral ratio of each absorption peak is 1 in turn: 1.89:28.05:1.92, which is consistent with the number of hydrogen atoms on the DOPO-based aldehyde phenoxy-1,3,5-s-triazine ring structure, indicating that the white powder is DOPO-based aldehyde phenoxy-1,3, 5‐s-triazine ring.
第三步、在反应釜中加入11.9g邻苯二胺和40ml二甲基亚砜,通入氮气,搅拌15分钟至邻苯二胺完全溶解;将8.8g DOPO基醛基苯氧基‐1,3,5‐均三嗪环溶于80ml二甲基亚砜中,倒入恒压滴液漏斗,在50分钟内滴加到上述反应釜中,滴加完后加入1.7g氯化铜,升温至80℃反应7小时,冷却至室温,将其倒入到1000ml冰水中,有沉淀析出,过滤,采用80℃的热水将滤饼洗涤2次,90℃下真空干燥24小时,得到黄色粉末产物,产率为78.9%,为DOPO基均三嗪环氢化苯并咪唑环氧固化剂,记为TRIDDSBI,5g TRIDDSBI能分别溶于100ml乙醇、120ml的乙酸乙酯中、25ml N,N‐二甲基甲酰胺和30ml二甲基亚砜,微溶于苯和氯仿,不溶于水。The third step is to add 11.9g o-phenylenediamine and 40ml dimethyl sulfoxide into the reaction kettle, blow nitrogen gas, and stir for 15 minutes until the o-phenylenediamine is completely dissolved; 8.8g DOPO-based aldehyde phenoxy‐1 , 3,5‐s-triazine ring was dissolved in 80ml dimethyl sulfoxide, poured into a constant pressure dropping funnel, and added dropwise to the above reaction kettle within 50 minutes, after the dropwise addition, 1.7g copper chloride was added, Raise the temperature to 80°C and react for 7 hours, cool to room temperature, pour it into 1000ml of ice water, precipitate out, filter, wash the filter cake twice with hot water at 80°C, and vacuum dry at 90°C for 24 hours to obtain yellow Powder product, productive rate is 78.9%, is DOPO base s-triazine ring hydrogenation benzimidazole epoxy curing agent, is recorded as TRIDDSBI, 5g TRIDDSBI can be dissolved in the ethyl acetate of 100ml ethanol, 120ml respectively, 25ml N,N‐ Dimethylformamide and 30ml dimethyl sulfoxide, slightly soluble in benzene and chloroform, insoluble in water.
对所得TRIDDSBI产物进行FT‐IR、1H‐NMR和31P‐NMR测试,所得FT‐IR谱图如附图1,从图1上可以看到3306cm‐1处出现了仲胺基的N‐H伸缩振动吸收峰,1560cm‐1、1506cm‐1处出现了均三嗪环的骨架振动吸收峰,1365cm‐1处出现了均三嗪环C=N的伸缩振动吸收峰,1204cm‐1与1160cm‐1处出现了C‐O‐Ph的伸缩振动吸收峰,928cm‐1与752cm‐1处出现了P‐O‐Ph的伸缩振动和弯曲振动吸收峰,1016cm‐1处出现了P=O键的伸缩振动吸收峰。The gained TRIDDSBI product is carried out FT-IR, 1 H-NMR and 31 P-NMR test, gained FT-IR spectrogram is shown in accompanying drawing 1, can see from Fig. 1 that the N- H stretching vibration absorption peak, skeletal vibration absorption peak of s-triazine ring appeared at 1560cm -1 and 1506cm -1 , stretching vibration absorption peak of s-triazine ring C=N appeared at 1365cm -1 , 1204cm -1 and 1160cm The stretching vibration absorption peak of C-O-Ph appeared at ‐1 , the stretching vibration and bending vibration absorption peaks of P‐O‐Ph appeared at 928cm ‐1 and 752cm ‐1 , and the P=O bond appeared at 1016cm ‐1 The stretching vibration absorption peak.
产物的1H‐NMR谱如附图2,图上4.31ppm为仲胺基上氢原子峰,5.16~5.58ppm为‐CH上氢原子峰,6.40ppm为羟基上氢原子峰,7.03~8.54ppm则是苯环上氢原子峰,对各化学位移峰面积积分,所得峰面积比为1/1.47/0.86/16.15,表明所对应的氢原子个数比为2:3:2:32。The 1 H-NMR spectrum of the product is shown in Figure 2, 4.31ppm on the figure is the hydrogen atom peak on the secondary amino group, 5.16-5.58ppm is the hydrogen atom peak on the-CH, 6.40ppm is the hydrogen atom peak on the hydroxyl group, 7.03-8.54ppm It is the hydrogen atom peak on the benzene ring. The peak area of each chemical shift is integrated, and the obtained peak area ratio is 1/1.47/0.86/16.15, indicating that the corresponding hydrogen atom number ratio is 2:3:2:32.
产物的31P‐NMR谱如附图3,谱图上31.57ppm处出现大的化学位移峰,表明产物中只有一种化学结构的磷。The 31 P-NMR spectrum of the product is shown in Figure 3, and a large chemical shift peak appears at 31.57ppm on the spectrum, indicating that there is only one chemical structure of phosphorus in the product.
根据以上分析可知TRIDDSBI产物分子量为963.15,具有如下所示的结构式:According to the above analysis, it can be known that the molecular weight of the TRIDDSBI product is 963.15, and has a structural formula as shown below:
,实施例2,Example 2
第一步、在反应釜中加入350ml二甲苯和18.5g三聚氯氰,再缓慢地加入34.2g对羟基苯甲醛和69g碳酸钾,通入氮气,加热至70℃回流10小时,冷却、过滤,将滤液减压蒸馏,所得白色固体用去离子水洗涤3次后采用乙酸乙酯重结晶,得到白色针状晶体,80℃真空干燥12h,得到2,4,6‐三(4‐醛基苯氧基)‐1,3,5‐均三嗪环。The first step, add 350ml of xylene and 18.5g of cyanuric chloride to the reaction kettle, then slowly add 34.2g of p-hydroxybenzaldehyde and 69g of potassium carbonate, feed nitrogen, heat to 70°C and reflux for 10 hours, cool and filter , the filtrate was distilled under reduced pressure, the resulting white solid was washed 3 times with deionized water and then recrystallized with ethyl acetate to obtain white needle crystals, which were dried in vacuum at 80°C for 12 hours to obtain 2,4,6-tri(4-aldehyde phenoxy)-1,3,5-s-triazine ring.
第二步、在反应釜中加入260ml乙腈和47.5g2,4,6‐三(4‐醛基苯氧基)‐1,3,5‐均三嗪环,加入44.3g DOPO,通入氮气,80℃反应6小时,减压蒸馏除去乙腈、所得固体采用乙醇和乙酸乙酯分别洗涤2次,80℃真空干燥12h,得到白色粉末状DOPO基醛基苯氧基‐1,3,5‐均三嗪环。In the second step, add 260ml of acetonitrile and 47.5g of 2,4,6-tri(4-formylphenoxy)-1,3,5-s-triazine ring in the reaction kettle, add 44.3g of DOPO, and feed nitrogen, React at 80°C for 6 hours, remove acetonitrile by distillation under reduced pressure, wash the obtained solid twice with ethanol and ethyl acetate, and dry in vacuum at 80°C for 12 hours to obtain white powder DOPO-based aldehyde phenoxy-1,3,5-homo triazine ring.
第三步、在反应釜中加入11.9g邻苯二胺和50ml N,N‐二甲基甲酰胺(DMF),通入氮气,搅拌10分钟至邻苯二胺完全溶解;将8.8g DOPO基醛基苯氧基‐1,3,5‐均三嗪环溶于100mlDMF并在50min内滴加到反应釜中,滴加完后加入2.05g对甲基苯磺酸,90℃继续反应8小时,冷却至室温,将其倒入到600ml乙醚中,有沉淀析出,过滤,采用80℃的热水将滤饼洗涤2次,90℃真空干燥24h,得到黄色粉末,产率为74.3%,为DOPO基均三嗪环氢化苯并咪唑环氧固化剂,其FT‐IR、1H‐NMR和31P‐NMR图谱与实施例1产物相同。The third step is to add 11.9g of o-phenylenediamine and 50ml of N,N-dimethylformamide (DMF) into the reaction kettle, blow in nitrogen, and stir for 10 minutes until the o-phenylenediamine is completely dissolved; 8.8g of DOPO-based Aldehyphenoxy‐1,3,5‐s-triazine ring was dissolved in 100ml of DMF and added dropwise to the reaction kettle within 50min, after the dropwise addition, 2.05g of p-toluenesulfonic acid was added, and the reaction was continued at 90°C for 8 hours , cooled to room temperature, poured it into 600ml of diethyl ether, precipitated out, filtered, washed the filter cake twice with hot water at 80°C, and dried in vacuum at 90°C for 24h to obtain a yellow powder with a yield of 74.3%. The DOPO-based s-triazine ring hydrogenation benzimidazole epoxy curing agent has the same FT-IR, 1 H-NMR and 31 P-NMR spectra as the product in Example 1.
实施例3Example 3
第一步、在反应釜中加入250ml二氧六环和18.5g三聚氯氰,再缓慢地加入40.3g对羟基苯甲醛和53g碳酸钠,通入氮气,加热至70℃,搅拌反应10小时,冷却、过滤,将滤液减压蒸馏,所得固体采用去离子水洗涤3次后采用乙酸乙酯重结晶,得到白色针状晶体,80℃真空干燥12h,制得2,4,6‐三(4‐醛基苯氧基)‐1,3,5‐均三嗪环。The first step is to add 250ml of dioxane and 18.5g of cyanuric chloride into the reaction kettle, then slowly add 40.3g of p-hydroxybenzaldehyde and 53g of sodium carbonate, blow in nitrogen, heat to 70°C, and stir for 10 hours , cooled, filtered, and the filtrate was distilled under reduced pressure, and the obtained solid was washed with deionized water for 3 times and then recrystallized with ethyl acetate to obtain white needle-like crystals, which were vacuum-dried at 80°C for 12 hours to obtain 2,4,6-tri( 4‐formylphenoxy)‐1,3,5‐s-triazine ring.
第二步、在反应釜中加入260ml乙腈中和47.5g2,4,6‐三(4‐醛基苯氧基)‐1,3,5‐均三嗪环,加入44.3g DOPO,通入氮气,80℃反应6小时,减压蒸馏除去乙腈、所得固体采用乙醇和乙酸乙酯各洗涤2次,在80℃真空干燥12h,得到白色粉末状DOPO基醛基苯氧基‐1,3,5‐均三嗪环。The second step, add 260ml of acetonitrile in the reactor to neutralize 47.5g of 2,4,6-tris(4-formylphenoxy)-1,3,5-s-triazine ring, add 44.3g of DOPO, and blow in nitrogen , reacted at 80°C for 6 hours, distilled off acetonitrile under reduced pressure, washed the obtained solid twice with ethanol and ethyl acetate, and dried in vacuum at 80°C for 12h to obtain white powder DOPO-based aldehyde phenoxy-1,3,5 ‐S-triazine ring.
第三步、在反应釜中加入11.9g邻苯二胺和50ml N‐甲基吡咯烷酮(NMP),通入氮气,搅拌10分钟至邻苯二胺完全溶解;将8.8g DOPO基醛基苯氧基‐1,3,5‐均三嗪环溶于50mlNMP并在50min内滴加到反应釜中,滴加完后加入1.65g氯化锌,80℃继续反应8小时,冷却至室温,将其倒入到800ml乙酸乙酯中,有沉淀析出,过滤,采用80℃的热水将滤饼洗涤2次,90℃真空干燥24h,得到黄色粉末,产率为76.7%,为DOPO基均三嗪环氢化苯并咪唑环氧固化剂,其FT‐IR、1H‐NMR和31P‐NMR图谱与实施例1产物相同。The third step is to add 11.9g of o-phenylenediamine and 50ml of N-methylpyrrolidone (NMP) into the reaction kettle, blow nitrogen into it, and stir for 10 minutes until the o-phenylenediamine is completely dissolved; The base‐1,3,5‐s-triazine ring was dissolved in 50ml of NMP and added dropwise to the reaction kettle within 50min. After the dropwise addition, 1.65g of zinc chloride was added, and the reaction was continued at 80°C for 8 hours, cooled to room temperature, and Pour it into 800ml of ethyl acetate, there is a precipitate, filter, wash the filter cake twice with hot water at 80°C, and dry it in vacuum at 90°C for 24 hours to obtain a yellow powder with a yield of 76.7%, which is DOPO-based s-triazine Ring hydrogenated benzimidazole epoxy curing agent, its FT-IR, 1 H-NMR and 31 P-NMR spectra are the same as the product in Example 1.
实施例4Example 4
第一步、在反应釜中加入350ml乙腈和18.5g三聚氯氰,再缓慢地加入40.3g对羟基苯甲醛和53g碳酸钠,通入氮气,加热至70℃,搅拌反应10小时,冷却、过滤,将滤液减压蒸馏,所得固体用去离子水洗涤3次,采用乙酸乙酯重结晶,得到白色针状晶体,在80℃真空干燥12h,制得2,4,6‐三(4‐醛基苯氧基)‐1,3,5‐均三嗪环。The first step, add 350ml of acetonitrile and 18.5g of cyanuric chloride to the reaction kettle, then slowly add 40.3g of p-hydroxybenzaldehyde and 53g of sodium carbonate, feed nitrogen, heat to 70°C, stir for 10 hours, cool, Filtrate, distill the filtrate under reduced pressure, wash the obtained solid three times with deionized water, and recrystallize with ethyl acetate to obtain white needle-like crystals, which are dried in vacuum at 80°C for 12 hours to obtain 2,4,6-tris(4- Aldehyphenoxy)-1,3,5-s-triazine ring.
第二步、在反应釜中加入300ml异丁醇和47.5g2,4,6‐三(4‐醛基苯氧基)‐1,3,5‐均三嗪环,加入44.3g DOPO,通入氮气,100℃反应7小时,减压蒸馏除去异丁醇、所得固体采用乙醇和乙酸乙酯各洗涤2次,80℃真空干燥12h,得到白色粉末状DOPO基醛基苯氧基‐1,3,5‐均三嗪环。In the second step, add 300ml of isobutanol and 47.5g of 2,4,6-tris(4-formylphenoxy)-1,3,5-s-triazine ring into the reactor, add 44.3g of DOPO, and blow nitrogen , reacted at 100°C for 7 hours, distilled off isobutanol under reduced pressure, washed the obtained solid twice with ethanol and ethyl acetate, dried in vacuum at 80°C for 12h, and obtained white powder DOPO-based aldehyde phenoxy-1,3, 5‐s-triazine ring.
第三步、在反应釜中加入11.9g邻苯二胺和50ml DMF,通入氮气,搅拌10分钟至邻苯二胺完全溶解;将8.8g DOPO基醛基苯氧基‐1,3,5‐均三嗪环溶于100ml DMF并在50min内滴加到反应釜中,滴加完后加入1.5g氯化铜和0.45g氯化锌,80℃继续反应8小时,冷却至室温,将其倒入到1500ml冰水中,有沉淀析出,过滤,采用80℃的热水将滤饼洗涤2次,90℃真空干燥24h,得到黄色粉末,产率为84.7%,为DOPO基均三嗪环氢化苯并咪唑环氧固化剂,其FT‐IR、1H‐NMR和31P‐NMR图谱与实施例1产物相同。The third step is to add 11.9g o-phenylenediamine and 50ml DMF into the reaction kettle, blow nitrogen gas, and stir for 10 minutes until the o-phenylenediamine is completely dissolved; ‐Dissolve the s-triazine ring in 100ml DMF and drop it into the reaction kettle within 50min. After the dropwise addition, add 1.5g copper chloride and 0.45g zinc chloride, continue the reaction at 80°C for 8 hours, cool to room temperature, and Pour it into 1500ml of ice water, there is precipitation, filter, wash the filter cake twice with hot water at 80°C, and dry it in vacuum at 90°C for 24 hours to obtain a yellow powder with a yield of 84.7%, which is DOPO-based s-triazine ring hydrogenation Benzimidazole epoxy curing agent, its FT-IR, 1 H-NMR and 31 P-NMR spectrum are identical with embodiment 1 product.
实施例5Example 5
第一步、在反应釜中加入300ml甲苯和18.5g三聚氯氰,再缓慢地加入40.3g对羟基苯甲醛和35g碳酸钠及5g氢氧化钠混合缚酸剂,通入氮气,加热至70℃搅拌反应8小时,冷却、过滤,将滤液减压蒸馏,所得固体用去离子水洗涤3次后采用乙酸乙酯重结晶,得到白色针状晶体,在80℃真空干燥12h,制得2,4,6‐三(4‐醛基苯氧基)‐1,3,5‐均三嗪环。The first step, add 300ml of toluene and 18.5g of cyanuric chloride in the reaction kettle, then slowly add 40.3g of p-hydroxybenzaldehyde, 35g of sodium carbonate and 5g of sodium hydroxide mixed acid-binding agent, feed nitrogen, and heat to 70 Stir and react at ℃ for 8 hours, cool and filter, distill the filtrate under reduced pressure, wash the obtained solid three times with deionized water and recrystallize with ethyl acetate to obtain white needle-like crystals, which are dried in vacuum at 80°C for 12 hours to obtain 2, 4,6‐tris(4‐formylphenoxy)‐1,3,5‐s-triazine ring.
第二步、在反应釜中加入300ml正丁醇和47.5g2,4,6‐三(4‐醛基苯氧基)‐1,3,5‐均三嗪环,加入44.3g DOPO,通入氮气,110℃下反应6小时,减压蒸馏除去正丁醇、所得固体采用乙醇和乙酸乙酯分别洗涤2次,在80℃真空干燥12h,得到白色粉末状DOPO基醛基苯氧基‐1,3,5‐均三嗪环。In the second step, add 300ml of n-butanol and 47.5g of 2,4,6-tris(4-formylphenoxy)-1,3,5-s-triazine ring into the reaction kettle, add 44.3g of DOPO, and blow in nitrogen , reacted at 110°C for 6 hours, distilled off n-butanol under reduced pressure, washed the obtained solid twice with ethanol and ethyl acetate, and dried in vacuum at 80°C for 12 hours to obtain white powder DOPO-based aldehyde phenoxy-1, 3,5‐s-triazine ring.
第三步、在反应釜中加入11.9g邻苯二胺和50ml DMF,通入氮气,搅拌10分钟至邻苯二胺完全溶解;将8.8g DOPO基醛基苯氧基‐1,3,5‐均三嗪环溶于100ml DMF并在50min内滴加到反应釜中,滴加完后加入1.5g氯化铜和0.45g氯化锌,80℃继续反应8小时,冷却至室温,将其倒入到1500ml冰水中,有沉淀析出,过滤,采用80℃的热水将滤饼洗涤2次,90℃真空干燥24h,得到黄色粉末,产率为76.7%,为DOPO基均三嗪环氢化苯并咪唑环氧固化剂,其FT‐IR、1H‐NMR和31P‐NMR图谱与实施例1产物相同。The third step is to add 11.9g o-phenylenediamine and 50ml DMF into the reaction kettle, blow nitrogen gas, and stir for 10 minutes until the o-phenylenediamine is completely dissolved; ‐Dissolve the s-triazine ring in 100ml DMF and drop it into the reaction kettle within 50min. After the dropwise addition, add 1.5g copper chloride and 0.45g zinc chloride, continue the reaction at 80°C for 8 hours, cool to room temperature, and Pour it into 1500ml of ice water, there is precipitation, filter, wash the filter cake twice with hot water at 80°C, and dry it in vacuum at 90°C for 24 hours to obtain a yellow powder with a yield of 76.7%, which is DOPO-based s-triazine ring hydrogenation Benzimidazole epoxy curing agent, its FT-IR, 1 H-NMR and 31 P-NMR spectrum are identical with embodiment 1 product.
应用说明application note
将30g实施例1制备的TRIDDSBI和100g环氧树脂(牌号为EP828)混合均匀后取样进行DSC分析,升温速率为5℃/min、10℃/min、15℃/min和20℃/min,氮气氛中,所得DSC升温曲线如附图4;从图4中可以看到,不同升温速率下各图上均出现一个放热峰,峰值分别为158℃、169℃、176℃和181℃;常用固化剂二氨基二苯基甲烷(DDM)与EP828在升温速率为5℃/min时,固化峰值温度为153℃,两者对双酚A环氧树脂的固化温度相近,表明TRIDDSBI的固化性能与DDM相似。30g of TRIDDSBI prepared in Example 1 and 100g of epoxy resin (the trade mark is EP828) are mixed uniformly and then sampled for DSC analysis. The heating rate is 5°C/min, 10°C/min, 15°C/min and 20°C/min, nitrogen In the atmosphere, the obtained DSC temperature rise curve is shown in Figure 4; as can be seen from Figure 4, there is an exothermic peak on each figure under different heating rates, and the peaks are 158°C, 169°C, 176°C and 181°C; The curing agent diaminodiphenylmethane (DDM) and EP828 have a curing peak temperature of 153°C when the heating rate is 5°C/min, and the curing temperature of the two for bisphenol A epoxy resin is similar, indicating that the curing performance of TRIDDSBI is similar to that of DDMs are similar.
为控制环氧固化体系中磷含量,以DDM与本实施例1制备的TRIDDSBI共同固化EP828。固定DDM与TRIDDSBI分子中N‐H总当量与环氧树脂中环氧基当量相等配制固化物,以磷含量确定TRIDDSBI的用量。固化条件为100℃固化2小时,150℃固化2小时,180℃后固化1小时。固化物按ISO 527‐2测试方法测定拉伸强度;按ISO 179‐1测试方法测定抗冲击强度;在氮气氛中进行热重分析,升温速率20℃/min;玻璃化转变温度采用德国NETZSCH公司DMA242C动态机械分析仪测试,将DMA损耗角正切tanδ~温度曲线的峰值温度作为固化物的Tg,样品尺寸:60mm×6mm×3mm,扫描范围为50~230℃,频率为1Hz,升温速度3℃/min,空气气氛,三点弯曲模式。In order to control the phosphorus content in the epoxy curing system, EP828 was co-cured with DDM and TRIDDSBI prepared in Example 1. Fix the total equivalent of N-H in the molecule of DDM and TRIDDSBI equal to the equivalent of epoxy group in the epoxy resin to prepare the cured product, and determine the amount of TRIDDSBI with the content of phosphorus. The curing conditions are 100°C for 2 hours, 150°C for 2 hours, and 180°C for 1 hour. The tensile strength of the cured product is measured according to the ISO 527-2 test method; the impact strength is measured according to the ISO 179-1 test method; thermogravimetric analysis is carried out in a nitrogen atmosphere, and the heating rate is 20°C/min; the glass transition temperature is from the German NETZSCH company DMA242C dynamic mechanical analyzer test, the peak temperature of the DMA loss tangent tanδ~temperature curve is taken as the T g of the cured product, the sample size: 60mm×6mm×3mm, the scanning range is 50~230℃, the frequency is 1Hz, and the heating rate is 3 ℃/min, air atmosphere, three-point bending mode.
对比例comparative example
取25.2g DDM与100g EP828混合均匀后浇注到由聚四氟乙烯制成的模具中,固化制备各测试样条。Take 25.2g of DDM and 100g of EP828 and mix them evenly, pour them into a mold made of polytetrafluoroethylene, and solidify to prepare each test sample.
应用实施例1Application Example 1
取5.0g TRIDDSBI、24.8g DDM和100g EP828混合均匀后浇注到由聚四氟乙烯制成的模具中,固化制备各测试样条,固化后磷含量为0.37wt%。Take 5.0g TRIDDSBI, 24.8g DDM and 100g EP828 and mix them evenly, pour them into a mold made of polytetrafluoroethylene, and cure them to prepare each test sample. The phosphorus content after curing is 0.37wt%.
应用实施例2Application Example 2
取10g TRIDDSBI、24.2g DDM和100g EP828混合均匀后浇注到由聚四氟乙烯制成的模具中,固化制备各测试样条,固化后理论磷含量为0.70wt%。10g TRIDDSBI, 24.2g DDM and 100g EP828 were mixed evenly and poured into a mold made of polytetrafluoroethylene, and cured to prepare each test sample. The theoretical phosphorus content after curing was 0.70wt%.
将本应用实施例1和应用实施例2得到的固化物各项性能与对比例进行比较,结果如表1。The properties of the cured products obtained in Application Example 1 and Application Example 2 were compared with those of the comparative example, and the results are shown in Table 1.
表1 实施例与对比例固化物各项性能比较Table 1 Comparison of various properties of the cured products of the embodiment and the comparative example
从表1可知,本发明的DOPO基均三嗪环氢化苯并咪唑环氧固化剂用于环氧树脂的固化,能有效地提高环氧树脂的阻燃性能,当磷含量为0.70wt%时,固化物垂直燃烧通过UL94V‐0级。与对比例相比,采用了DOPO基均三嗪环氢化苯并咪唑环氧固化剂的环氧固化物不仅通过一定的阻燃等级,且使用温度更高,力学性能更优,代表使用温度上限的玻璃化转变温度(Tg)和拉伸强度分别提高了12.1%和18.2%,仅初始降解温度(T5%)略有降低。As can be seen from Table 1, the DOPO-based s-triazine ring hydrogenated benzimidazole epoxy curing agent of the present invention is used for the curing of epoxy resins, which can effectively improve the flame retardancy of epoxy resins. When the phosphorus content is 0.70wt% , the cured product passed the UL94V-0 level by vertical combustion. Compared with the comparative example, the epoxy cured product using the DOPO-based s-triazine ring hydrogenated benzimidazole epoxy curing agent not only passed a certain flame retardant grade, but also had a higher service temperature and better mechanical properties, representing the upper limit of the service temperature The glass transition temperature (T g ) and tensile strength increased by 12.1% and 18.2%, respectively, and only the initial degradation temperature (T 5% ) decreased slightly.
从上可知,本发明的DOPO基均三嗪环氢化苯并咪唑环氧固化剂对环氧树脂具有良好的固化性能与高效的阻燃性能,在提高环氧树脂阻燃性能的同时,还能提高使用温度和力学性能。As can be seen from the above, the DOPO-based s-triazine ring hydrogenation benzimidazole epoxy curing agent of the present invention has good curing performance and efficient flame retardant performance to epoxy resin, and can improve epoxy resin flame retardant performance while improving epoxy resin flame retardant performance. Improve the service temperature and mechanical properties.
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