CN105244249A - Graphene sheet-carbon nanotube film flexible composite material, preparation method and application thereof - Google Patents
Graphene sheet-carbon nanotube film flexible composite material, preparation method and application thereof Download PDFInfo
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Abstract
本发明公开了一种石墨烯片-碳纳米管膜柔性复合材料及制备方法与应用。它是在碳纳米管膜上利用微波等离子体增强化学气相沉积法制备石墨烯片,以所获得的石墨烯片-碳纳米管膜柔性复合材料为阴极组装场发射器。本方法所制备的石墨烯片-碳纳米管膜柔性复合材料具有柔性的特点,石墨烯片呈阵列状态分布在碳纳米管上,石墨烯片层数为1-10层、在碳纳米管膜上的分布密度为8-12片/平方微米、宽度为0.5-1.2微米。与在平面硅基底上生长的石墨烯片相比,本方法所制备的石墨烯片-碳纳米管膜柔性复合材料具有更低的开启电场和更大的场发射电流密度,且能够在较高场发射电流密度下稳定工作,具有较高的应用价值。
The invention discloses a graphene sheet-carbon nanotube film flexible composite material, a preparation method and an application. It uses microwave plasma enhanced chemical vapor deposition to prepare graphene sheets on carbon nanotube films, and uses the obtained graphene sheet-carbon nanotube film flexible composite materials as cathodes to assemble field emitters. The graphene sheet-carbon nanotube film flexible composite material prepared by this method has the characteristics of flexibility, and the graphene sheet is distributed on the carbon nanotube in an array state, and the number of layers of the graphene sheet is 1-10 layers. The distribution density on the surface is 8-12 pieces/square micron, and the width is 0.5-1.2 micron. Compared with graphene sheets grown on planar silicon substrates, the graphene sheet-carbon nanotube film flexible composite material prepared by this method has a lower turn-on electric field and a larger field emission current density, and can It works stably under the field emission current density and has high application value.
Description
本发明得到国家自然科学基金—青年基金项目资助(项目编号51302187)。得到天津市应用基础与前沿技术研究计划重点项目资助(项目编号14JCZDJC32100)。 This invention is funded by the National Natural Science Foundation of China-Youth Fund Project (Project No. 51302187). This work was supported by the Key Project of Tianjin Applied Basic and Frontier Technology Research Program (Project No. 14JCZDJC32100).
技术领域 technical field
本发明属于纳米材料的制备与应用技术领域,涉及利用等离子体增强化学气相沉积法以市售碳纳米管薄膜为基底制备一种结构独特的柔性复合纳米材料,并将之用于真空场电子发射器件的制备方法。 The invention belongs to the technical field of preparation and application of nanomaterials, and relates to the preparation of a flexible composite nanomaterial with a unique structure using a plasma-enhanced chemical vapor deposition method on a commercially available carbon nanotube film as a substrate, and using it for vacuum field electron emission Device fabrication method.
背景技术 Background technique
自2004年被发现以来,石墨烯因其优异的电学、机械性能和化学稳定性,在诸多方面展现了良好的应用前景,其中就包括真空场电子器件的开发。石墨烯具有原子尺度的锋锐边缘以及无以伦比的优良导电性,在外加电场作用下,能够在边缘处形成极大的局域电场,从而促使电子更易逸出到真空中。此外,与碳纳米管这种传统的一维场发射材料相比,石墨烯的独特二维结构有利于场发射中产生的焦耳热在其表面快速散发,有效避免了有效场发射点因焦耳热的积累而烧毁,从而使得石墨烯基场发射阴极材料具有比碳纳米管更好的场发射稳定性。研究表明,传统的通过沉积催化剂外延生长的石墨烯一般平躺在基底上,其原子尺度的锋锐边缘在场发射过程中并不能成为高效的场发射点,这就需要所制备的石墨烯呈阵列状态分布于基底上,即制备阵列石墨烯片。等离子增强化学气相沉积法是现今制备阵列石墨烯片的主流方法,这种方法并不需要引入催化剂,石墨烯片的生长对基底的依赖性较低,从而使得石墨烯片在各种基底上的生长成为可能。目前已经被用于石墨烯片生长的基底主要为硅片、金属片等硬质基底,这在一定程度上就限制了场发射器的应用,柔性基底场电子发射器件则能很好的弥补这一应用领域上的缺陷。柔性基底场发射电子元器件的开发是现今的热点,其有可能在高性能显示器领域带来一场革命。试想一台手机或是电脑是柔性的,可以被随意折叠着放进口袋,这就需要其显示装置是柔性可折叠的(这当然也需要相应硬件设备的柔性化、小型化),这种前景无疑是迷人的。现今所开展的柔性基底场发射器的研究中,例如石墨烯/碳纳米管复合材料和ZnO纳米线/石墨烯复合材料等,这些材料中石墨烯仅仅作为导电性优异、可折叠的柔性基底来使用,其锋锐边缘作为高效场发射点的优势并没有被发掘出来。本发明正是基于开发高性能石墨烯基场发射阴极材料而提出的,我们以碳纳米管薄膜作为基底,以在其上生长的石墨烯片为场发射主体,充分利用碳纳米管膜导电性良好、柔性、表面凹凸不平(场发射点受电场屏蔽影响小)和石墨烯片场发射稳定性好的结构优势,使得所制备的复合材料比在一般硬质平板材料上制备的石墨烯片具有更低的工作电压,同时在较高电流密度下也具有良好的场发射稳定性,从而大幅提升了其应用价值。 Since its discovery in 2004, graphene has shown good application prospects in many aspects due to its excellent electrical, mechanical properties and chemical stability, including the development of vacuum field electronic devices. Graphene has sharp edges at the atomic scale and unparalleled excellent electrical conductivity. Under the action of an external electric field, it can form a huge local electric field at the edge, which makes it easier for electrons to escape into the vacuum. In addition, compared with the traditional one-dimensional field emission materials such as carbon nanotubes, the unique two-dimensional structure of graphene is conducive to the rapid dissipation of Joule heat generated in the field emission on its surface, effectively avoiding the effective field emission point due to Joule heat. Accumulation and burning, so that the graphene-based field emission cathode material has better field emission stability than carbon nanotubes. Studies have shown that the traditional graphene epitaxially grown by depositing catalysts generally lies flat on the substrate, and its atomic-scale sharp edges cannot become efficient field emission points in the field emission process, which requires the prepared graphene to be in an array The states are distributed on the substrate, that is, arrayed graphene sheets are prepared. Plasma-enhanced chemical vapor deposition is the mainstream method for preparing arrayed graphene sheets today. This method does not require the introduction of catalysts, and the growth of graphene sheets is less dependent on the substrate, so that graphene sheets on various substrates growth becomes possible. At present, the substrates that have been used for the growth of graphene sheets are mainly hard substrates such as silicon wafers and metal sheets, which limits the application of field emitters to a certain extent, and field electron emission devices with flexible substrates can make up for this. 1. Defects in the field of application. The development of field emission electronic components on flexible substrates is currently a hot topic, which may bring about a revolution in the field of high-performance displays. Just imagine that a mobile phone or computer is flexible and can be folded and put into a pocket at will, which requires its display device to be flexible and foldable (which of course also requires the flexibility and miniaturization of the corresponding hardware equipment). This prospect Undoubtedly charming. In the current research on flexible substrate field emitters, such as graphene/carbon nanotube composite materials and ZnO nanowire/graphene composite materials, graphene is only used as a flexible substrate with excellent electrical conductivity and foldability. However, the advantage of its sharp edge as a highly efficient field emission point has not been exploited. The present invention is proposed based on the development of high-performance graphene-based field emission cathode materials. We use the carbon nanotube film as the substrate, and the graphene sheet grown on it as the field emission main body, and make full use of the conductivity of the carbon nanotube film Good, flexible, uneven surface (field emission points are less affected by electric field shielding) and good structural advantages of graphene sheet field emission stability, so that the prepared composite material has more advantages than graphene sheets prepared on general hard flat materials. Low operating voltage and good field emission stability at high current density, which greatly enhances its application value.
发明内容 Contents of the invention
本发明的目的在于克服现有的硬质平板场发射器在应用中的局限性、平面基底石墨烯片场发射阴极材料开启场较高的不足,利用一种简单的等离子体增强化学气相沉积工艺在碳纳米管薄膜基底上制备密集分布的石墨烯片,有效融合碳纳米管膜导电性好、柔性可折叠、表面凹凸不平和石墨烯片场发射稳定性好等优势,从而提供一种低工作电压、大场发射电流密度、高场发射稳定性、柔性的场发射阴极材料。 The purpose of the present invention is to overcome the limitation in application of existing hard flat panel field emitter, the deficiency that the field emission cathode material of planar substrate graphene sheet field emission is higher deficiency, utilize a kind of simple plasma-enhanced chemical vapor deposition process in Densely distributed graphene sheets are prepared on the carbon nanotube film substrate, which effectively integrates the advantages of carbon nanotube film such as good conductivity, flexibility and foldability, uneven surface and good field emission stability of graphene sheets, thus providing a low operating voltage, Large field emission current density, high field emission stability, flexible field emission cathode material.
为实现上述目的本发明公开了如下的技术内容: To achieve the above object, the present invention discloses the following technical contents:
一种石墨烯片-碳纳米管膜柔性复合材料,它是由碳纳米管膜上沉积边缘层数为1-10层的石墨烯片组成;其中碳纳米管膜上沉积石墨烯片的分布密度为8-12片/平方微米,石墨烯片宽度为0.5-1.2微米。 A graphene sheet-carbon nanotube film flexible composite material, which is composed of graphene sheets with 1-10 layers of deposited edge layers on the carbon nanotube film; wherein the distribution density of the deposited graphene sheets on the carbon nanotube film 8-12 sheets/square micron, and the width of the graphene sheet is 0.5-1.2 micron.
本发明进一步公开了石墨烯片-碳纳米管膜柔性复合材料的制备方法,其特征在于按如下步骤进行: The present invention further discloses a preparation method of a graphene sheet-carbon nanotube film flexible composite material, which is characterized in that the steps are as follows:
(1)将市售的碳纳米管膜放入微波等离子体增强化学气相沉积装置的石墨样品台上,通入15sccm高纯氢气(5N),调节气压为1.5kPa,对载有碳纳米管膜的样品台加热至温度稳定为600℃,对碳纳米管膜热处理30分钟; (1) Put the commercially available carbon nanotube film on the graphite sample stage of the microwave plasma enhanced chemical vapor deposition device, feed 15sccm high-purity hydrogen (5N), adjust the air pressure to 1.5kPa, and carry the carbon nanotube film The sample stage is heated to a stable temperature of 600°C, and the carbon nanotube film is heat-treated for 30 minutes;
(2)在步骤(1)的基础上,提升样品台温度至稳定为750℃,并调节气压为1kPa; (2) On the basis of step (1), increase the temperature of the sample stage to a stable temperature of 750°C, and adjust the air pressure to 1kPa;
(3)在步骤(2)的基础上启动微波源,调节微波功率为200-300W,并通入1-3sccm高纯乙炔气(5N),迅速调节反应室气压为1kPa,开始石墨烯片的沉积,沉积时间为2小时,沉积石墨烯片的分布密度为8-12片/平方微米,石墨烯片宽度为0.5-1.2微米。制备石墨烯片的方法可以是微波等离子体增强化学气相沉积,也可以是射频溅射沉积、射频等离子体增强化学气相沉积等方法。 (3) Start the microwave source on the basis of step (2), adjust the microwave power to 200-300W, and feed 1-3sccm high-purity acetylene gas (5N), quickly adjust the pressure of the reaction chamber to 1kPa, and start the graphene sheet Deposition, the deposition time is 2 hours, the distribution density of the deposited graphene sheets is 8-12 sheets/square micron, and the width of the graphene sheets is 0.5-1.2 microns. The method for preparing the graphene sheet may be microwave plasma enhanced chemical vapor deposition, radio frequency sputtering deposition, radio frequency plasma enhanced chemical vapor deposition and other methods.
本发明更进一步公开了石墨烯片-碳纳米管膜柔性复合材料在用于制备真空场电子发射器件方面的应用,实验结果显示: The present invention further discloses the application of the graphene sheet-carbon nanotube film flexible composite material in the preparation of vacuum field electron emission devices, and the experimental results show that:
(1)本发明所制备的石墨烯片-碳纳米管膜柔性复合材料的开启电场仅有1.78-3.38V/μm; (1) The open electric field of the graphene sheet-carbon nanotube film flexible composite material prepared by the present invention is only 1.78-3.38V/μm;
(2)本发明所制备的石墨烯片-碳纳米管膜柔性复合材料的最大场发射电流密度可达7.10mA/cm2; (2) The maximum field emission current density of the graphene sheet-carbon nanotube film flexible composite material prepared by the present invention can reach 7.10 mA/cm 2 ;
(3)本发明所制备的石墨烯片-碳纳米管膜柔性复合材料在平均场发射电流密度高达3.62mA/cm2、对应外加电场强度仅为2.30V/μm时表现出了良好的场发射稳定性:在20小时内场发射电流密度无明显下降、电流波动小于3%。 (3) The graphene sheet-carbon nanotube film flexible composite material prepared by the present invention exhibits good field emission when the average field emission current density is as high as 3.62mA/cm 2 and the corresponding applied electric field strength is only 2.30V/μm Stability: within 20 hours, the field emission current density does not decrease significantly, and the current fluctuation is less than 3%.
本发明公开的石墨烯片-碳纳米管膜柔性复合材料及制备方法与应用与现有技术相比所具有的积极效果在于: Compared with the prior art, the graphene sheet-carbon nanotube film flexible composite material disclosed by the present invention and its preparation method and application have positive effects:
碳纳米管膜具有优异的导电性,有利于电子从碳纳米管膜流向石墨烯片中;碳纳米管膜具有柔性的特点,使得所制备的场发射阴极材料具有柔性可折叠的优势;与硅片、金属片等平面结构基底相比,碳纳米管膜表面凹凸不平,可有效降低电场屏蔽效应对石墨烯片场发射的影响,从而降低石墨烯片-碳纳米管膜柔性复合材料的工作电压;石墨烯片的厚度可通过实验参数来加以控制,所制备的具有锋锐边缘(1-10层)的石墨烯片可促进场电子发射;以上碳纳米管膜和石墨烯片的结构优势使得所制备的石墨烯片-碳纳米管膜柔性场发射阴极材料具有较低的开启场(1.78-3.38V/μm)和较大的场发射电流密度(7.10mA/cm2),同时也保留了石墨烯材料良好的场发射稳定性,这些指标相比在平面硅基底上制备的石墨烯片都有提升。此外,本发明所采用的微波等离子体增强化学气相沉积法,工艺简单,且不会引入杂质到所制备材料中,实用价值高。 The carbon nanotube film has excellent conductivity, which is conducive to the flow of electrons from the carbon nanotube film to the graphene sheet; the carbon nanotube film has the characteristics of flexibility, which makes the prepared field emission cathode material have the advantages of flexibility and foldability; Compared with planar structure substrates such as sheets and metal sheets, the surface of carbon nanotube film is uneven, which can effectively reduce the influence of electric field shielding effect on the field emission of graphene sheet, thereby reducing the working voltage of graphene sheet-carbon nanotube film flexible composite material; The thickness of graphene sheets can be controlled by experimental parameters, and the prepared graphene sheets with sharp edges (1-10 layers) can promote field electron emission; the above structural advantages of carbon nanotube films and graphene sheets make all The prepared graphene sheet-carbon nanotube film flexible field emission cathode material has a low turn-on field (1.78-3.38V/μm) and a large field emission current density (7.10mA/cm 2 ), while also retaining graphite Graphene materials have good field emission stability, and these indicators are improved compared with graphene sheets prepared on planar silicon substrates. In addition, the microwave plasma enhanced chemical vapor deposition method adopted in the present invention has a simple process, does not introduce impurities into the prepared material, and has high practical value.
附图说明: Description of drawings:
图1是本发明制备石墨烯片-碳纳米管膜柔性复合材料的工艺流程示意图,其核心步骤为微波等离子体增强化学气相沉积法在碳纳米管薄膜上制备石墨烯片; Fig. 1 is the schematic diagram of the technological process of preparing graphene sheet-carbon nanotube film flexible composite material of the present invention, and its core step is to prepare graphene sheet on carbon nanotube film by microwave plasma enhanced chemical vapor deposition method;
图2是本发明所用碳纳米管薄膜的光学和扫描电镜图片,包括:21.碳纳米管薄膜的光学图片;22.碳纳米管薄膜的低倍扫描电镜顶视图; Fig. 2 is the optical and scanning electron microscope picture of carbon nanotube film used in the present invention, comprises: 21. the optical picture of carbon nanotube film; 22. the low magnification scanning electron microscope top view of carbon nanotube film;
图3是本发明所用微波等离子体增强化学气相沉积装置反应腔室的结构示意图;所用乙炔气和氢气的纯度为5N,用自制的石墨加热器对基底进行加热,用“机械泵+分子泵”组合装置对反应室抽真空; Fig. 3 is the structural representation of the reaction chamber of the microwave plasma enhanced chemical vapor deposition device used in the present invention; The purity of acetylene gas and hydrogen used is 5N, and the substrate is heated with a self-made graphite heater, and "mechanical pump+molecular pump" is used The combined device evacuates the reaction chamber;
图4是实施例1所制备石墨烯片-碳纳米管膜柔性复合材料的扫描电镜和透射电镜图片,包括: Fig. 4 is the scanning electron microscope and transmission electron microscope pictures of the graphene sheet-carbon nanotube film flexible composite material prepared in embodiment 1, comprising:
41.按实施例1条件(微波功率:200W;乙炔气流量:2sccm)所制备的石墨烯片-碳纳米管膜柔性复合材料的低倍扫描电镜顶视图; 41. The low magnification scanning electron microscope top view of the graphene sheet-carbon nanotube film flexible composite material prepared according to the conditions of Example 1 (microwave power: 200W; acetylene gas flow rate: 2 sccm);
42.按实施例1条件(微波功率:200W;乙炔气流量:2sccm)所制备的石墨烯片-碳纳米管膜柔性复合材料的高倍扫描电镜顶视图; 42. The high-magnification scanning electron microscope top view of the graphene sheet-carbon nanotube film flexible composite material prepared according to the conditions of Example 1 (microwave power: 200W; acetylene gas flow rate: 2 sccm);
43.按实施例1条件(微波功率:200W;乙炔气流量:2sccm)所制备的石墨烯片-碳纳米管膜柔性复合材料的低倍透射电镜图片; 43. The low magnification transmission electron microscope picture of the graphene sheet-carbon nanotube film flexible composite material prepared according to the conditions of Example 1 (microwave power: 200W; acetylene gas flow rate: 2 sccm);
44.按实施例1条件(微波功率:200W;乙炔气流量:2sccm)所制备的石墨烯片-碳纳米管膜柔性复合材料的高倍透射电镜图片; 44. The high-magnification transmission electron microscope picture of the graphene sheet-carbon nanotube film flexible composite material prepared according to the conditions of Example 1 (microwave power: 200W; acetylene gas flow rate: 2 sccm);
图5所示为本发明所用高真空场发射测试仪的结构示意图,用于测试各实施例中所得的石墨烯片-碳纳米管膜柔性复合材料的场发射性能;该装置为场发射测试常规装置,以所制备的石墨烯片-碳纳米管膜柔性复合材料为阴极,对应阳极为直径约为10厘米的不锈钢板,阴、阳极间距保持为1毫米;测试时,在阳极负载0-10kV可调正偏压,并将阴极接地,测试结果通过电脑自动记录; Fig. 5 shows the structural representation of the high vacuum field emission tester used in the present invention, for testing the field emission performance of the graphene sheet-carbon nanotube film flexible composite material gained in each embodiment; This device is a field emission test routine The device uses the prepared graphene sheet-carbon nanotube film flexible composite material as the cathode, and the corresponding anode is a stainless steel plate with a diameter of about 10 cm, and the distance between the cathode and the anode is kept at 1 mm; during the test, the anode load is 0-10kV Adjustable positive bias, and the cathode is grounded, and the test results are automatically recorded by the computer;
图6是在不同条件下制备的石墨烯片-碳纳米管膜柔性复合材料的场发射性能图,表征场发射电流密度随外加电场强度的变化关系,具体包括实施例1、实施例2、实施例3中所制备的石墨烯片-碳纳米管膜柔性复合材料以及在平面硅基底上制备的石墨烯片等四类样品的场发射性能; Fig. 6 is the field emission performance diagram of the graphene sheet-carbon nanotube film flexible composite material prepared under different conditions. Field emission properties of four types of samples such as graphene sheets prepared in example 3-carbon nanotube film flexible composites and graphene sheets prepared on planar silicon substrates;
图7是实施例1所制备的石墨烯片-碳纳米管膜柔性复合材料在20小时内、场发射电流密度约为最大场发射电流密度的1/2时的场发射稳定性图,表征在恒定外加电场作用下,场发射电流密度随时间的变化关系。 Fig. 7 is the field emission stability diagram when the field emission current density is about 1/2 of the maximum field emission current density within 20 hours of the graphene sheet-carbon nanotube film flexible composite material prepared in embodiment 1, characterized in Field emission current density as a function of time under constant applied electric field.
具体实施方式 detailed description
下面结合附图和实施例对本发明进行进一步的详细说明,但本发明不限于这些实施例。其中所用到的碳纳米管膜、硅单晶片、高纯氢气、高纯乙炔气、微波等离子体增强化学气相沉积装置、场发射测试仪等均有市售。 The present invention will be further described in detail below with reference to the drawings and embodiments, but the present invention is not limited to these embodiments. The carbon nanotube film, silicon single wafer, high-purity hydrogen gas, high-purity acetylene gas, microwave plasma-enhanced chemical vapor deposition device, and field emission tester used therein are all commercially available.
图1所示即为本发明制备石墨烯片-碳纳米管膜柔性复合材料的工艺流程示意图,其核心步骤为微波等离子体增强化学气相沉积法在碳纳米管薄膜上制备石墨烯片。 Figure 1 is a schematic diagram of the process flow for preparing graphene sheet-carbon nanotube film flexible composite material according to the present invention, the core step of which is the preparation of graphene sheet on carbon nanotube film by microwave plasma enhanced chemical vapor deposition.
图2所示即为本发明所用碳纳米管膜(有市售)的光学图片和扫描电镜图片;其中图21所示为碳纳米管膜的光学图片,可以看出碳纳米管膜是柔性可自由弯曲的;图22所示为碳纳米管膜的低倍扫描电镜顶视图,可以看出碳纳米管分布密集,表面杂质少,薄膜表面由于碳纳米管分布不均匀呈现凹凸不平的状态。 Shown in Figure 2 is the optical picture and scanning electron microscope picture of the carbon nanotube film (commercially available) used in the present invention; wherein Figure 21 shows the optical picture of the carbon nanotube film, it can be seen that the carbon nanotube film is flexible and Free bending; Figure 22 shows the top view of the low-magnification scanning electron microscope of the carbon nanotube film. It can be seen that the carbon nanotubes are densely distributed, with few impurities on the surface, and the surface of the film is uneven due to the uneven distribution of carbon nanotubes.
实施例1 Example 1
氢气氛围中热处理碳纳米管膜: Heat treatment of carbon nanotube film in hydrogen atmosphere:
用刀片将碳纳米管膜裁成1cm×1cm小片后放置在微波等离子体增强化学气相沉积装置(有市售)的石墨样品台上,图3所示即为该装置反应室的结构示意图;启动抽真空系统,将反应室真空抽至约1.0×10-3Pa后通入15sccm氢气(纯度为5N),气压调节为1.5kPa,用自制石墨加热器加热样品台至温度稳定为600℃,持续处理30分钟,用于去除碳纳米管膜表面的吸附物和污染物。 Cut the carbon nanotube film into 1cm×1cm pieces with a blade and place them on the graphite sample stage of a microwave plasma-enhanced chemical vapor deposition device (commercially available). Figure 3 is a schematic diagram of the reaction chamber of the device; Vacuum system, vacuumize the reaction chamber to about 1.0×10 -3 Pa, then inject 15sccm hydrogen (purity 5N), adjust the air pressure to 1.5kPa, heat the sample stage with a self-made graphite heater until the temperature is stable at 600°C, and continue Treat for 30 minutes to remove adsorbates and pollutants on the surface of the carbon nanotube film.
微波等离子体增强化学气相沉积法制备石墨烯片: Graphene sheets prepared by microwave plasma enhanced chemical vapor deposition:
氢气氛围中热处理碳纳米管膜后,紧接着对基底升温至750℃,调节气压为1kPa,待温度和气压均稳定后,启动微波源,微波功率设定为200W,立即通入2sccm的乙炔气(纯度为5N),并迅速调节气压至稳定为1kPa,即开始石墨烯片的生长,生长时间为2小时;图4中的图41和图42所示分别为本实施例中所制备的石墨烯片-碳纳米管膜柔性复合材料的低倍和高倍扫描电镜顶视图,可以看出,石墨烯片在碳纳米管表面密集分布,分布密度约为10片/平方微米,石墨烯片宽度为0.7-1.1微米,碳纳米管膜凹凸不平的表面致使所得复合材料的表面也凹凸不平;图4中的图43所示为本实施例中所制备的石墨烯片-碳纳米管膜柔性复合材料的低倍透射电镜图片,可以看出石墨烯片密集分布于碳纳米管上,石墨烯片未重叠部分近乎呈透明状态,表明所制备石墨烯片的片层厚度小,石墨烯片的厚度可进一步从图4中的图44所示的高倍透射电镜图片中看出,所示石墨烯片的边缘仅有3-4层。本实施例中所得石墨烯片的层数为1-7层。 After heat-treating the carbon nanotube film in a hydrogen atmosphere, immediately raise the temperature of the substrate to 750°C, and adjust the air pressure to 1kPa. After the temperature and air pressure are stable, start the microwave source, set the microwave power to 200W, and immediately inject 2 sccm of acetylene gas (purity is 5N), and quickly adjust the air pressure to be stable at 1kPa, that is, the growth of graphene sheets is started, and the growth time is 2 hours; Figure 41 and Figure 42 in Figure 4 are respectively the prepared graphite in this embodiment Low-magnification and high-magnification scanning electron microscope top views of flexible composites of olefin sheet-carbon nanotube film. It can be seen that graphene sheets are densely distributed on the surface of carbon nanotubes. The distribution density is about 10 sheets/square micron, and the width of graphene sheets is 0.7-1.1 micron, the uneven surface of the carbon nanotube film causes the surface of the composite material to be uneven; Figure 43 in Fig. 4 shows the prepared graphene sheet-carbon nanotube film flexible composite material in the present embodiment It can be seen that the graphene sheets are densely distributed on the carbon nanotubes, and the non-overlapping parts of the graphene sheets are almost transparent, indicating that the thickness of the prepared graphene sheets is small, and the thickness of the graphene sheets can be Further, it can be seen from the high-magnification transmission electron microscope picture shown in Figure 44 in Figure 4 that there are only 3-4 layers at the edge of the graphene sheet shown. The number of layers of graphene sheets obtained in this embodiment is 1-7 layers.
场发射性能测试: Field emission performance test:
高真空场发射测试仪(有市售)被用于测试本实施例所制备的石墨烯片-碳纳米管膜柔性复合材料的场发射性能,图5所示即为该装置的结构示意图,该装置为常规的场发射性能测试装置。测试室内真空通过钛离子泵维持在约1×10-7Pa。将本实施例所制备的石墨烯片-碳纳米管膜柔性复合材料用导电胶粘在铜样品台上作为阴极,用一直径约为10厘米的不锈钢板作为阳极,阴、阳极间距为1毫米;测试时,将0-10kV可调正偏压负载在阳极上,且偏压以恒定速度(500V/min)增加,并接地阴极,测试结果通过电脑自动记录。图6所示即为不同形貌石墨烯片样品的场发射性能图,表征场发射电流密度随外加电场强度的变化关系,具体包括实施例1、实施例2、实施例3中所制备的石墨烯片-碳纳米管膜柔性复合材料以及在平面硅基底上制备的石墨烯片等四类样品的场发射性能。可以看出,本实施例中所制备的石墨烯片-碳纳米管膜柔性复合材料的开启场和最大场发射电流密度分别为1.78V/μm和7.10mA/cm2,要远远优于硅单晶片上所制备石墨烯片的4.29V/μm和1.67mA/cm2。场发射性能增强的原因主要是碳纳米管膜相比硅单晶片具有更好的导电性,且表面凹凸不平降低了电场屏蔽效应的影响。图7所示为本实施例中所制备的石墨烯片-碳纳米管膜柔性复合材料在20小时内、场发射电流密度约为最大场发射电流密度的1/2时(平均场发射电流密度为3.62mA/cm2)的场发射稳定性图,表征在恒定外加电场作用下,场发射电流密度随时间的变化关系。可以看出,场发射电流密度在20小时内变化极小,没有明显下降,波动小于3%,且工作电场也仅有2.30V/μm,这些结果都展现出了不错的应用前景。 A high vacuum field emission tester (commercially available) is used to test the field emission performance of the graphene sheet-carbon nanotube film flexible composite material prepared in this embodiment, as shown in Fig. 5 is the structural representation of the device, the The device is a conventional field emission performance testing device. The vacuum in the test chamber was maintained at about 1×10 -7 Pa by a titanium ion pump. The graphene sheet-carbon nanotube film flexible composite material prepared in this example is glued on the copper sample stage with conductive adhesive as the cathode, and a stainless steel plate with a diameter of about 10 cm is used as the anode, and the distance between the cathode and the anode is 1 mm ; During the test, the 0-10kV adjustable positive bias load is placed on the anode, and the bias voltage increases at a constant speed (500V/min), and the cathode is grounded, and the test results are automatically recorded by the computer. Figure 6 is the field emission performance diagram of graphene sheet samples with different morphologies, which characterizes the relationship between the field emission current density and the applied electric field strength, specifically including the graphite prepared in Example 1, Example 2, and Example 3. Field emission properties of four types of samples, including flexible composites of olefin sheets-carbon nanotube films and graphene sheets prepared on planar silicon substrates. It can be seen that the open field and maximum field emission current density of the graphene sheet-carbon nanotube film flexible composite material prepared in this example are 1.78V/μm and 7.10mA/cm 2 , which are far superior to those of silicon 4.29 V/μm and 1.67 mA/cm 2 for graphene sheets prepared on a single wafer. The main reason for the enhanced field emission performance is that the carbon nanotube film has better conductivity than the silicon single wafer, and the uneven surface reduces the influence of the electric field shielding effect. Figure 7 shows that the graphene sheet-carbon nanotube film flexible composite material prepared in this embodiment is within 20 hours, when the field emission current density is about 1/2 of the maximum field emission current density (average field emission current density (3.62mA/cm 2 ) field emission stability graph, which characterizes the relationship of the field emission current density with time under the action of a constant external electric field. It can be seen that the field emission current density changes very little within 20 hours without a significant drop, the fluctuation is less than 3%, and the working electric field is only 2.30V/μm. These results show good application prospects.
场发射器组装(常规组装方法): Field emitter assembly (conventional assembly method):
将所制备的石墨烯片-碳纳米管膜柔性复合材料用导电胶粘附在厚度为2毫米的铜电极上作为阴极,阳极为一厚度约为2毫米的铜板,两极间通过厚度为200微米的环状聚四氟乙烯薄膜加以隔离;场发射过程中,在阳极负载正偏压,阴极接地,即可获得稳定的场电子发射,场发射电流大小可通过调节阳极偏压来控制。 Adhere the prepared graphene sheet-carbon nanotube film flexible composite material with a conductive adhesive on a copper electrode with a thickness of 2 mm as the cathode, and the anode is a copper plate with a thickness of about 2 mm, and the thickness of the passage between the two electrodes is 200 microns The ring-shaped polytetrafluoroethylene film is isolated; during the field emission process, the positive bias is applied to the anode and the cathode is grounded to obtain stable field electron emission. The field emission current can be controlled by adjusting the anode bias.
实施例2 Example 2
氢气氛围中热处理碳纳米管膜: Heat treatment of carbon nanotube film in hydrogen atmosphere:
用刀片将碳纳米管膜裁成1cm×1cm小片后放置在微波等离子体增强化学气相沉积装置(有市售)的石墨样品台上,图3所示即为该装置反应室的结构示意图;启动抽真空系统,将反应室真空抽至约1.0×10-3Pa后通入15sccm氢气(纯度为5N),气压调节为1.5kPa,用自制石墨加热器加热样品台至温度稳定为600℃,持续处理30分钟,用于去除碳纳米管膜表面的吸附物和污染物。 Cut the carbon nanotube film into 1cm×1cm pieces with a blade and place them on the graphite sample stage of a microwave plasma-enhanced chemical vapor deposition device (commercially available). Figure 3 is a schematic diagram of the reaction chamber of the device; Vacuum system, vacuumize the reaction chamber to about 1.0×10 -3 Pa, then inject 15sccm hydrogen (purity 5N), adjust the air pressure to 1.5kPa, heat the sample stage with a self-made graphite heater until the temperature is stable at 600°C, and continue Treat for 30 minutes to remove adsorbates and pollutants on the surface of the carbon nanotube film.
微波等离子体增强化学气相沉积法制备石墨烯片: Graphene sheets prepared by microwave plasma enhanced chemical vapor deposition:
氢气氛围中热处理碳纳米管膜后,紧接着对基底升温至750℃,调节气压为1kPa,待温度和气压均稳定后,启动微波源,微波功率设定为200W,立即通入1sccm的乙炔气(纯度为5N),并迅速调节气压至稳定为1kPa,即开始石墨烯片的生长,生长时间为2小时。所得石墨烯片的分布密度约为8片/平方微米、宽度为0.6-0.9微米、层数为1-6层。 After heat-treating the carbon nanotube film in a hydrogen atmosphere, immediately raise the temperature of the substrate to 750°C, and adjust the air pressure to 1kPa. After the temperature and air pressure are stable, start the microwave source, set the microwave power to 200W, and immediately inject 1 sccm of acetylene gas (purity is 5N), and quickly adjust the air pressure to a stable 1kPa, that is, the growth of graphene sheets starts, and the growth time is 2 hours. The distribution density of the obtained graphene sheets is about 8 sheets/square micrometer, the width is 0.6-0.9 micrometers, and the number of layers is 1-6 layers.
场发射性能测试: Field emission performance test:
高真空场发射测试仪(有市售)被用于测试本实施例所制备的石墨烯片-碳纳米管膜柔性复合材料的场发射性能,图5所示即为该装置的结构示意图,该装置为常规的场发射性能测试装置。测试室内真空通过钛离子泵维持在约1×10-7Pa。将本实施例所制备的石墨烯片-碳纳米管膜柔性复合材料用导电胶粘在铜样品台上作为阴极,用一直径约为10厘米的不锈钢板作为阳极,阴、阳极间距为1毫米;测试时,将0-10kV可调正偏压负载在阳极上,且偏压以恒定速度(500V/min)增加,并接地阴极,测试结果通过电脑自动记录。从图6可以看出,本实施例中所制备的石墨烯片-碳纳米管膜柔性复合材料的开启场和最大场发射电流密度分别为2.80V/μm和4.16mA/cm2,要远远优于硅单晶片上所制备石墨烯片的4.29V/μm和1.67mA/cm2。场发射性能增强的原因主要是碳纳米管膜相比硅单晶片具有更好的导电性,且表面凹凸不平降低了电场屏蔽效应的影响。 A high vacuum field emission tester (commercially available) is used to test the field emission performance of the graphene sheet-carbon nanotube film flexible composite material prepared in this embodiment, as shown in Fig. 5 is the structural representation of the device, the The device is a conventional field emission performance testing device. The vacuum in the test chamber was maintained at about 1×10 -7 Pa by a titanium ion pump. The graphene sheet-carbon nanotube film flexible composite material prepared in this example is glued on the copper sample stage with conductive adhesive as the cathode, and a stainless steel plate with a diameter of about 10 cm is used as the anode, and the distance between the cathode and the anode is 1 mm ; During the test, the 0-10kV adjustable positive bias load is placed on the anode, and the bias voltage increases at a constant speed (500V/min), and the cathode is grounded, and the test results are automatically recorded by the computer. It can be seen from Figure 6 that the open field and maximum field emission current density of the graphene sheet-carbon nanotube film flexible composite material prepared in this example are 2.80V/μm and 4.16mA/cm 2 , which are far It is better than 4.29V/μm and 1.67mA/cm 2 of the graphene sheet prepared on the silicon single wafer. The main reason for the enhanced field emission performance is that the carbon nanotube film has better conductivity than the silicon single wafer, and the uneven surface reduces the influence of the electric field shielding effect.
场发射器组装(常规组装方法): Field emitter assembly (conventional assembly method):
将所制备的石墨烯片-碳纳米管膜柔性复合材料用导电胶粘附在厚度为2毫米的铜电极上作为阴极,阳极为一厚度约为2毫米的铜板,两极间通过厚度为200微米的环状聚四氟乙烯薄膜加以隔离;场发射过程中,在阳极负载正偏压,阴极接地,即可获得稳定的场电子发射,场发射电流大小可通过调节阳极偏压来控制。 Adhere the prepared graphene sheet-carbon nanotube film flexible composite material with a conductive adhesive on a copper electrode with a thickness of 2 mm as the cathode, and the anode is a copper plate with a thickness of about 2 mm, and the thickness of the passage between the two electrodes is 200 microns The ring-shaped polytetrafluoroethylene film is isolated; during the field emission process, the positive bias is applied to the anode and the cathode is grounded to obtain stable field electron emission. The field emission current can be controlled by adjusting the anode bias.
实施例3 Example 3
氢气氛围中热处理碳纳米管膜: Heat treatment of carbon nanotube film in hydrogen atmosphere:
用刀片将碳纳米管膜裁成1cm×1cm小片后放置在微波等离子体增强化学气相沉积装置(有市售)的石墨样品台上,图3所示即为该装置反应室的结构示意图;启动抽真空系统,将反应室真空抽至约1.0×10-3Pa后通入15sccm氢气(纯度为5N),气压调节为1.5kPa,用自制石墨加热器加热样品台至温度稳定为600℃,持续处理30分钟,用于去除碳纳米管膜表面的吸附物和污染物。 Cut the carbon nanotube film into 1cm×1cm pieces with a blade and place them on the graphite sample stage of a microwave plasma-enhanced chemical vapor deposition device (commercially available). Figure 3 is a schematic diagram of the reaction chamber of the device; Vacuum system, vacuumize the reaction chamber to about 1.0×10 -3 Pa, then inject 15sccm hydrogen (purity 5N), adjust the air pressure to 1.5kPa, heat the sample stage with a self-made graphite heater until the temperature is stable at 600°C, and continue Treat for 30 minutes to remove adsorbates and pollutants on the surface of the carbon nanotube film.
微波等离子体增强化学气相沉积法制备石墨烯片: Graphene sheets prepared by microwave plasma enhanced chemical vapor deposition:
氢气氛围中热处理碳纳米管膜后,紧接着对基底升温至750℃,调节气压为1kPa,待温度和气压均稳定后,启动微波源,微波功率设定为200W,立即通入3sccm的乙炔气(纯度为5N),并迅速调节气压至稳定为1kPa,即开始石墨烯片的生长,生长时间为2小时。所得石墨烯片的分布密度约为12片/平方微米、宽度为0.9-1.2微米、层数为1-10层。 After heat-treating the carbon nanotube film in a hydrogen atmosphere, immediately raise the temperature of the substrate to 750°C, and adjust the air pressure to 1kPa. After the temperature and air pressure are stable, start the microwave source, set the microwave power to 200W, and immediately inject 3 sccm of acetylene gas (purity is 5N), and quickly adjust the air pressure to a stable 1kPa, that is, the growth of graphene sheets starts, and the growth time is 2 hours. The distribution density of the obtained graphene sheets is about 12 sheets/square micrometer, the width is 0.9-1.2 micrometers, and the number of layers is 1-10 layers.
场发射性能测试: Field emission performance test:
高真空场发射测试仪(有市售)被用于测试本实施例所制备的石墨烯片-碳纳米管膜柔性复合材料的场发射性能,图5所示即为该装置的结构示意图,该装置为常规的场发射性能测试装置。测试室内真空通过钛离子泵维持在约1×10-7Pa。将本实施例所制备的石墨烯片-碳纳米管膜柔性复合材料用导电胶粘在铜样品台上作为阴极,用一直径约为10厘米的不锈钢板作为阳极,阴、阳极间距为1毫米;测试时,将0-10kV可调正偏压负载在阳极上,且偏压以恒定速度(500V/min)增加,并接地阴极,测试结果通过电脑自动记录。从图6可以看出,本实施例中所制备的石墨烯片-碳纳米管膜柔性复合材料的开启场和最大场发射电流密度分别为2.33V/μm和6.99mA/cm2,要远远优于硅单晶片上所制备石墨烯片的4.29V/μm和1.67mA/cm2。场发射性能增强的原因主要是碳纳米管膜相比硅单晶片具有更好的导电性,且表面凹凸不平降低了电场屏蔽效应的影响。 A high vacuum field emission tester (commercially available) is used to test the field emission performance of the graphene sheet-carbon nanotube film flexible composite material prepared in this embodiment, as shown in Fig. 5 is the structural representation of the device, the The device is a conventional field emission performance testing device. The vacuum in the test chamber was maintained at about 1×10 -7 Pa by a titanium ion pump. The graphene sheet-carbon nanotube film flexible composite material prepared in this example is glued on the copper sample stage with conductive adhesive as the cathode, and a stainless steel plate with a diameter of about 10 cm is used as the anode, and the distance between the cathode and the anode is 1 mm ; During the test, the 0-10kV adjustable positive bias load is placed on the anode, and the bias voltage increases at a constant speed (500V/min), and the cathode is grounded, and the test results are automatically recorded by the computer. It can be seen from Figure 6 that the open field and maximum field emission current density of the graphene sheet-carbon nanotube film flexible composite material prepared in this example are 2.33V/μm and 6.99mA/cm 2 , which are far It is better than 4.29V/μm and 1.67mA/cm 2 of the graphene sheet prepared on the silicon single wafer. The main reason for the enhanced field emission performance is that the carbon nanotube film has better conductivity than the silicon single wafer, and the uneven surface reduces the influence of the electric field shielding effect.
场发射器组装(常规组装方法): Field emitter assembly (conventional assembly method):
将所制备的石墨烯片-碳纳米管膜柔性复合材料用导电胶粘附在厚度为2毫米的铜电极上作为阴极,阳极为一厚度约为2毫米的铜板,两极间通过厚度为200微米的环状聚四氟乙烯薄膜加以隔离;场发射过程中,在阳极负载正偏压,阴极接地,即可获得稳定的场电子发射,场发射电流大小可通过调节阳极偏压来控制。 Adhere the prepared graphene sheet-carbon nanotube film flexible composite material with a conductive adhesive on a copper electrode with a thickness of 2 mm as the cathode, and the anode is a copper plate with a thickness of about 2 mm, and the thickness of the passage between the two electrodes is 200 microns The ring-shaped polytetrafluoroethylene film is isolated; during the field emission process, the positive bias is applied to the anode and the cathode is grounded to obtain stable field electron emission. The field emission current can be controlled by adjusting the anode bias.
实施例4 Example 4
氢气氛围中热处理碳纳米管膜: Heat treatment of carbon nanotube film in hydrogen atmosphere:
用刀片将碳纳米管膜裁成1cm×1cm小片后放置在微波等离子体增强化学气相沉积装置(有市售)的石墨样品台上,图3所示即为该装置反应室的结构示意图;启动抽真空系统,将反应室真空抽至约1.0×10-3Pa后通入15sccm氢气(纯度为5N),气压调节为1.5kPa,用自制石墨加热器加热样品台至温度稳定为600℃,持续处理30分钟,用于去除碳纳米管膜表面的吸附物和污染物。 Cut the carbon nanotube film into 1cm×1cm pieces with a blade and place them on the graphite sample stage of a microwave plasma-enhanced chemical vapor deposition device (commercially available). Figure 3 is a schematic diagram of the reaction chamber of the device; Vacuum system, vacuumize the reaction chamber to about 1.0×10 -3 Pa, then inject 15sccm hydrogen (purity 5N), adjust the air pressure to 1.5kPa, heat the sample stage with a self-made graphite heater until the temperature is stable at 600°C, and continue Treat for 30 minutes to remove adsorbates and pollutants on the surface of the carbon nanotube film.
微波等离子体增强化学气相沉积法制备石墨烯片: Graphene sheets prepared by microwave plasma enhanced chemical vapor deposition:
氢气氛围中热处理碳纳米管膜后,紧接着对基底升温至750℃,调节气压为1kPa,待温度和气压均稳定后,启动微波源,微波功率设定为250W,立即通入1sccm的乙炔气(纯度为5N),并迅速调节气压至稳定为1kPa,即开始石墨烯片的生长,生长时间为2小时。所得石墨烯片的分布密度约为8片/平方微米、宽度为0.5-0.9微米、层数为1-5层。 After heat-treating the carbon nanotube film in a hydrogen atmosphere, immediately raise the temperature of the substrate to 750°C, and adjust the air pressure to 1kPa. After the temperature and air pressure are stable, start the microwave source, set the microwave power to 250W, and immediately inject 1 sccm of acetylene gas (purity is 5N), and quickly adjust the air pressure to a stable 1kPa, that is, the growth of graphene sheets starts, and the growth time is 2 hours. The distribution density of the obtained graphene sheets is about 8 sheets/square micron, the width is 0.5-0.9 micron, and the number of layers is 1-5.
场发射性能测试: Field emission performance test:
高真空场发射测试仪(有市售)被用于测试本实施例所制备的石墨烯片-碳纳米管膜柔性复合材料的场发射性能,图5所示即为该装置的结构示意图,该装置为常规的场发射性能测试装置。测试室内真空通过钛离子泵维持在约1×10-7Pa。将本实施例所制备的石墨烯片-碳纳米管膜柔性复合材料用导电胶粘在铜样品台上作为阴极,用一直径约为10厘米的不锈钢板作为阳极,阴、阳极间距为1毫米;测试时,将0-10kV可调正偏压负载在阳极上,且偏压以恒定速度(500V/min)增加,并接地阴极,测试结果通过电脑自动记录。本实施例中所制备的石墨烯片-碳纳米管膜柔性复合材料的开启场和最大场发射电流密度分别为3.38V/μm和3.35mA/cm2,要远远优于硅单晶片上所制备石墨烯片的4.29V/μm和1.67mA/cm2。场发射性能增强的原因主要是碳纳米管膜相比硅单晶片具有更好的导电性,且表面凹凸不平降低了电场屏蔽效应的影响。 A high vacuum field emission tester (commercially available) is used to test the field emission performance of the graphene sheet-carbon nanotube film flexible composite material prepared in this embodiment, as shown in Fig. 5 is the structural representation of the device, the The device is a conventional field emission performance testing device. The vacuum in the test chamber was maintained at about 1×10 -7 Pa by a titanium ion pump. The graphene sheet-carbon nanotube film flexible composite material prepared in this example is glued on the copper sample stage with conductive adhesive as the cathode, and a stainless steel plate with a diameter of about 10 cm is used as the anode, and the distance between the cathode and the anode is 1 mm ; During the test, the 0-10kV adjustable positive bias load is placed on the anode, and the bias voltage increases at a constant speed (500V/min), and the cathode is grounded, and the test results are automatically recorded by the computer. The open field and maximum field emission current density of the graphene sheet-carbon nanotube film flexible composite material prepared in this example are 3.38V/μm and 3.35mA/cm 2 , which are far superior to those produced on silicon single wafers. 4.29 V/μm and 1.67 mA/cm 2 for the prepared graphene sheet. The main reason for the enhanced field emission performance is that the carbon nanotube film has better conductivity than the silicon single wafer, and the uneven surface reduces the influence of the electric field shielding effect.
场发射器组装(常规组装方法): Field emitter assembly (conventional assembly method):
将所制备的石墨烯片-碳纳米管膜柔性复合材料用导电胶粘附在厚度为2毫米的铜电极上作为阴极,阳极为一厚度约为2毫米的铜板,两极间通过厚度为200微米的环状聚四氟乙烯薄膜加以隔离;场发射过程中,在阳极负载正偏压,阴极接地,即可获得稳定的场电子发射,场发射电流大小可通过调节阳极偏压来控制。 Adhere the prepared graphene sheet-carbon nanotube film flexible composite material with a conductive adhesive on a copper electrode with a thickness of 2 mm as the cathode, and the anode is a copper plate with a thickness of about 2 mm, and the thickness of the passage between the two electrodes is 200 microns The ring-shaped polytetrafluoroethylene film is isolated; during the field emission process, the positive bias is applied to the anode and the cathode is grounded to obtain stable field electron emission. The field emission current can be controlled by adjusting the anode bias.
实施例5 Example 5
氢气氛围中热处理碳纳米管膜: Heat treatment of carbon nanotube film in hydrogen atmosphere:
用刀片将碳纳米管膜裁成1cm×1cm小片后放置在微波等离子体增强化学气相沉积装置(有市售)的石墨样品台上,图3所示即为该装置反应室的结构示意图;启动抽真空系统,将反应室真空抽至约1.0×10-3Pa后通入15sccm氢气(纯度为5N),气压调节为1.5kPa,用自制石墨加热器加热样品台至温度稳定为600℃,持续处理30分钟,用于去除碳纳米管膜表面的吸附物和污染物。 Cut the carbon nanotube film into 1cm×1cm pieces with a blade and place them on the graphite sample stage of a microwave plasma-enhanced chemical vapor deposition device (commercially available). Figure 3 is a schematic diagram of the reaction chamber of the device; Vacuum system, vacuumize the reaction chamber to about 1.0×10 -3 Pa, then inject 15sccm hydrogen (purity 5N), adjust the air pressure to 1.5kPa, heat the sample stage with a self-made graphite heater until the temperature is stable at 600°C, and continue Treat for 30 minutes to remove adsorbates and pollutants on the surface of the carbon nanotube film.
微波等离子体增强化学气相沉积法制备石墨烯片: Graphene sheets prepared by microwave plasma enhanced chemical vapor deposition:
氢气氛围中热处理碳纳米管膜后,紧接着对基底升温至750℃,调节气压为1kPa,待温度和气压均稳定后,启动微波源,微波功率设定为250W,立即通入3sccm的乙炔气(纯度为5N),并迅速调节气压至稳定为1kPa,即开始石墨烯片的生长,生长时间为2小时。所得石墨烯片的分布密度约为11片/平方微米、宽度为0.8-1.1微米、层数为1-8层。 After heat-treating the carbon nanotube film in a hydrogen atmosphere, immediately raise the temperature of the substrate to 750°C, and adjust the air pressure to 1kPa. After the temperature and air pressure are stable, start the microwave source, set the microwave power to 250W, and immediately inject 3 sccm of acetylene gas (purity is 5N), and quickly adjust the air pressure to a stable 1kPa, that is, the growth of graphene sheets starts, and the growth time is 2 hours. The distribution density of the obtained graphene sheets is about 11 sheets/square micrometer, the width is 0.8-1.1 micrometers, and the number of layers is 1-8 layers.
场发射性能测试: Field emission performance test:
高真空场发射测试仪(有市售)被用于测试本实施例所制备的石墨烯片-碳纳米管膜柔性复合材料的场发射性能,图5所示即为该装置的结构示意图,该装置为常规的场发射性能测试装置。测试室内真空通过钛离子泵维持在约1×10-7Pa。将本实施例所制备的石墨烯片-碳纳米管膜柔性复合材料用导电胶粘在铜样品台上作为阴极,用一直径约为10厘米的不锈钢板作为阳极,阴、阳极间距为1毫米;测试时,将0-10kV可调正偏压负载在阳极上,且偏压以恒定速度(500V/min)增加,并接地阴极,测试结果通过电脑自动记录。本实施例中所制备的石墨烯片-碳纳米管膜柔性复合材料的开启场和最大场发射电流密度分别为2.00V/μm和6.16mA/cm2,要远远优于硅单晶片上所制备石墨烯片的4.29V/μm和1.67mA/cm2。场发射性能增强的原因主要是碳纳米管膜相比硅单晶片具有更好的导电性,且表面凹凸不平降低了电场屏蔽效应的影响。 A high vacuum field emission tester (commercially available) is used to test the field emission performance of the graphene sheet-carbon nanotube film flexible composite material prepared in this embodiment, as shown in Fig. 5 is the structural representation of the device, the The device is a conventional field emission performance testing device. The vacuum in the test chamber was maintained at about 1×10 -7 Pa by a titanium ion pump. The graphene sheet-carbon nanotube film flexible composite material prepared in this example is glued on the copper sample stage with conductive adhesive as the cathode, and a stainless steel plate with a diameter of about 10 cm is used as the anode, and the distance between the cathode and the anode is 1 mm ; During the test, the 0-10kV adjustable positive bias load is placed on the anode, and the bias voltage increases at a constant speed (500V/min), and the cathode is grounded, and the test results are automatically recorded by the computer. The open field and maximum field emission current density of the graphene sheet-carbon nanotube film flexible composite material prepared in this example are 2.00V/μm and 6.16mA/cm 2 , which are far superior to those produced on silicon single wafers. 4.29 V/μm and 1.67 mA/cm 2 for the prepared graphene sheet. The main reason for the enhanced field emission performance is that the carbon nanotube film has better conductivity than the silicon single wafer, and the uneven surface reduces the influence of the electric field shielding effect.
场发射器组装(常规组装方法): Field emitter assembly (conventional assembly method):
将所制备的石墨烯片-碳纳米管膜柔性复合材料用导电胶粘附在厚度为2毫米的铜电极上作为阴极,阳极为一厚度约为2毫米的铜板,两极间通过厚度为200微米的环状聚四氟乙烯薄膜加以隔离;场发射过程中,在阳极负载正偏压,阴极接地,即可获得稳定的场电子发射,场发射电流大小可通过调节阳极偏压来控制。 Adhere the prepared graphene sheet-carbon nanotube film flexible composite material with a conductive adhesive on a copper electrode with a thickness of 2 mm as the cathode, and the anode is a copper plate with a thickness of about 2 mm, and the thickness of the passage between the two electrodes is 200 microns The ring-shaped polytetrafluoroethylene film is isolated; during the field emission process, the positive bias is applied to the anode and the cathode is grounded to obtain stable field electron emission. The field emission current can be controlled by adjusting the anode bias.
实施例6 Example 6
氢气氛围中热处理碳纳米管膜: Heat treatment of carbon nanotube film in hydrogen atmosphere:
用刀片将碳纳米管膜裁成1cm×1cm小片后放置在微波等离子体增强化学气相沉积装置(有市售)的石墨样品台上,图3所示即为该装置反应室的结构示意图;启动抽真空系统,将反应室真空抽至约1.0×10-3Pa后通入15sccm氢气(纯度为5N),气压调节为1.5kPa,用自制石墨加热器加热样品台至温度稳定为600℃,持续处理30分钟,用于去除碳纳米管膜表面的吸附物和污染物。 Cut the carbon nanotube film into 1cm×1cm pieces with a blade and place them on the graphite sample stage of a microwave plasma-enhanced chemical vapor deposition device (commercially available). Figure 3 is a schematic diagram of the reaction chamber of the device; Vacuum system, vacuumize the reaction chamber to about 1.0×10 -3 Pa, then inject 15sccm hydrogen (purity 5N), adjust the air pressure to 1.5kPa, heat the sample stage with a self-made graphite heater until the temperature is stable at 600°C, and continue Treat for 30 minutes to remove adsorbates and pollutants on the surface of the carbon nanotube film.
微波等离子体增强化学气相沉积法制备石墨烯片: Graphene sheets prepared by microwave plasma enhanced chemical vapor deposition:
氢气氛围中热处理碳纳米管膜后,紧接着对基底升温至750℃,调节气压为1kPa,待温度和气压均稳定后,启动微波源,微波功率设定为300W,立即通入2sccm的乙炔气(纯度为5N),并迅速调节气压至稳定为1kPa,即开始石墨烯片的生长,生长时间为2小时。所得石墨烯片的分布密度约为10片/平方微米、宽度为0.6-1.0微米、层数为1-7层。 After heat-treating the carbon nanotube film in a hydrogen atmosphere, immediately raise the temperature of the substrate to 750°C, and adjust the air pressure to 1kPa. After the temperature and air pressure are stable, start the microwave source, set the microwave power to 300W, and immediately inject 2 sccm of acetylene gas (purity is 5N), and quickly adjust the air pressure to a stable 1kPa, that is, the growth of graphene sheets starts, and the growth time is 2 hours. The distribution density of the obtained graphene sheets is about 10 sheets/square micron, the width is 0.6-1.0 micron, and the number of layers is 1-7.
场发射性能测试: Field emission performance test:
高真空场发射测试仪(有市售)被用于测试本实施例所制备的石墨烯片-碳纳米管膜柔性复合材料的场发射性能,图5所示即为该装置的结构示意图,该装置为常规的场发射性能测试装置。测试室内真空通过钛离子泵维持在约1×10-7Pa。将本实施例所制备的石墨烯片-碳纳米管膜柔性复合材料用导电胶粘在铜样品台上作为阴极,用一直径约为10厘米的不锈钢板作为阳极,阴、阳极间距为1毫米;测试时,将0-10kV可调正偏压负载在阳极上,且偏压以恒定速度(500V/min)增加,并接地阴极,测试结果通过电脑自动记录。本实施例中所制备的石墨烯片-碳纳米管膜柔性复合材料的开启场和最大场发射电流密度分别为2.97V/μm和3.74mA/cm2,要远远优于硅单晶片上所制备石墨烯片的4.29V/μm和1.67mA/cm2。场发射性能增强的原因主要是碳纳米管膜相比硅单晶片具有更好的导电性,且表面凹凸不平降低了电场屏蔽效应的影响。 A high vacuum field emission tester (commercially available) is used to test the field emission performance of the graphene sheet-carbon nanotube film flexible composite material prepared in this embodiment, as shown in Fig. 5 is the structural representation of the device, the The device is a conventional field emission performance testing device. The vacuum in the test chamber was maintained at about 1×10 -7 Pa by a titanium ion pump. The graphene sheet-carbon nanotube film flexible composite material prepared in this example is glued on the copper sample stage with conductive adhesive as the cathode, and a stainless steel plate with a diameter of about 10 cm is used as the anode, and the distance between the cathode and the anode is 1 mm ; During the test, the 0-10kV adjustable positive bias load is placed on the anode, and the bias voltage increases at a constant speed (500V/min), and the cathode is grounded, and the test results are automatically recorded by the computer. The open field and maximum field emission current density of the graphene sheet-carbon nanotube film flexible composite material prepared in this example are 2.97V/μm and 3.74mA/cm 2 , which are far superior to those produced on silicon single wafers. 4.29 V/μm and 1.67 mA/cm 2 for the prepared graphene sheet. The main reason for the enhanced field emission performance is that the carbon nanotube film has better conductivity than the silicon single wafer, and the uneven surface reduces the influence of the electric field shielding effect.
场发射器组装(常规组装方法): Field emitter assembly (conventional assembly method):
将所制备的石墨烯片-碳纳米管膜柔性复合材料用导电胶粘附在厚度为2毫米的铜电极上作为阴极,阳极为一厚度约为2毫米的铜板,两极间通过厚度为200微米的环状聚四氟乙烯薄膜加以隔离;场发射过程中,在阳极负载正偏压,阴极接地,即可获得稳定的场电子发射,场发射电流大小可通过调节阳极偏压来控制。 Adhere the prepared graphene sheet-carbon nanotube film flexible composite material with a conductive adhesive on a copper electrode with a thickness of 2 mm as the cathode, and the anode is a copper plate with a thickness of about 2 mm, and the thickness of the passage between the two electrodes is 200 microns The ring-shaped polytetrafluoroethylene film is isolated; during the field emission process, the positive bias is applied to the anode and the cathode is grounded to obtain stable field electron emission. The field emission current can be controlled by adjusting the anode bias.
实施例7 Example 7
氢气氛围中热处理碳纳米管膜: Heat treatment of carbon nanotube film in hydrogen atmosphere:
用刀片将碳纳米管膜裁成1cm×1cm小片后放置在微波等离子体增强化学气相沉积装置(有市售)的石墨样品台上,图3所示即为该装置反应室的结构示意图;启动抽真空系统,将反应室真空抽至约1.0×10-3Pa后通入15sccm氢气(纯度为5N),气压调节为1.5kPa,用自制石墨加热器加热样品台至温度稳定为600℃,持续处理30分钟,用于去除碳纳米管膜表面的吸附物和污染物。 Cut the carbon nanotube film into 1cm×1cm pieces with a blade and place them on the graphite sample stage of a microwave plasma-enhanced chemical vapor deposition device (commercially available). Figure 3 is a schematic diagram of the reaction chamber of the device; Vacuum system, vacuumize the reaction chamber to about 1.0×10 -3 Pa, then inject 15sccm hydrogen (purity 5N), adjust the air pressure to 1.5kPa, heat the sample stage with a self-made graphite heater until the temperature is stable at 600°C, and continue Treat for 30 minutes to remove adsorbates and pollutants on the surface of the carbon nanotube film.
微波等离子体增强化学气相沉积法制备石墨烯片: Graphene sheets prepared by microwave plasma enhanced chemical vapor deposition:
氢气氛围中热处理碳纳米管膜后,紧接着对基底升温至750℃,调节气压为1kPa,待温度和气压均稳定后,启动微波源,微波功率设定为300W,立即通入3sccm的乙炔气(纯度为5N),并迅速调节气压至稳定为1kPa,即开始石墨烯片的生长,生长时间为2小时。所得石墨烯片的分布密度约为9片/平方微米、宽度为0.7-1.0微米、层数为1-8层。 After heat-treating the carbon nanotube film in a hydrogen atmosphere, immediately raise the temperature of the substrate to 750°C, and adjust the air pressure to 1kPa. After the temperature and air pressure are stable, start the microwave source, set the microwave power to 300W, and immediately inject 3 sccm of acetylene gas (purity is 5N), and quickly adjust the air pressure to a stable 1kPa, that is, the growth of graphene sheets starts, and the growth time is 2 hours. The distribution density of the obtained graphene sheets is about 9 sheets/square micron, the width is 0.7-1.0 micron, and the number of layers is 1-8.
场发射性能测试: Field emission performance test:
高真空场发射测试仪(有市售)被用于测试本实施例所制备的石墨烯片-碳纳米管膜柔性复合材料的场发射性能,图5所示即为该装置的结构示意图,该装置为常规的场发射性能测试装置。测试室内真空通过钛离子泵维持在约1×10-7Pa。将本实施例所制备的石墨烯片-碳纳米管膜柔性复合材料用导电胶粘在铜样品台上作为阴极,用一直径约为10厘米的不锈钢板作为阳极,阴、阳极间距为1毫米;测试时,将0-10kV可调正偏压负载在阳极上,且偏压以恒定速度(500V/min)增加,并接地阴极,测试结果通过电脑自动记录。本实施例中所制备的石墨烯片-碳纳米管膜柔性复合材料的开启场和最大场发射电流密度分别为2.27V/μm和5.65mA/cm2,要远远优于硅单晶片上所制备石墨烯片的4.29V/μm和1.67mA/cm2。场发射性能增强的原因主要是碳纳米管膜相比硅单晶片具有更好的导电性,且表面凹凸不平降低了电场屏蔽效应的影响。 A high vacuum field emission tester (commercially available) is used to test the field emission performance of the graphene sheet-carbon nanotube film flexible composite material prepared in this embodiment, as shown in Fig. 5 is the structural representation of the device, the The device is a conventional field emission performance testing device. The vacuum in the test chamber was maintained at about 1×10 -7 Pa by a titanium ion pump. The graphene sheet-carbon nanotube film flexible composite material prepared in this example is glued on the copper sample stage with conductive adhesive as the cathode, and a stainless steel plate with a diameter of about 10 cm is used as the anode, and the distance between the cathode and the anode is 1 mm ; During the test, the 0-10kV adjustable positive bias load is placed on the anode, and the bias voltage increases at a constant speed (500V/min), and the cathode is grounded, and the test results are automatically recorded by the computer. The open field and maximum field emission current density of the graphene sheet-carbon nanotube film flexible composite material prepared in this example are 2.27V/μm and 5.65mA/cm 2 , which are far superior to those produced on silicon single wafers. 4.29 V/μm and 1.67 mA/cm 2 for the prepared graphene sheet. The main reason for the enhanced field emission performance is that the carbon nanotube film has better conductivity than the silicon single wafer, and the uneven surface reduces the influence of the electric field shielding effect.
场发射器组装(常规组装方法): Field emitter assembly (conventional assembly method):
将所制备的石墨烯片-碳纳米管膜柔性复合材料用导电胶粘附在厚度为2毫米的铜电极上作为阴极,阳极为一厚度约为2毫米的铜板,两极间通过厚度为200微米的环状聚四氟乙烯薄膜加以隔离;场发射过程中,在阳极负载正偏压,阴极接地,即可获得稳定的场电子发射,场发射电流大小可通过调节阳极偏压来控制。 Adhere the prepared graphene sheet-carbon nanotube film flexible composite material with a conductive adhesive on a copper electrode with a thickness of 2 mm as the cathode, and the anode is a copper plate with a thickness of about 2 mm, and the thickness of the passage between the two electrodes is 200 microns The ring-shaped polytetrafluoroethylene film is isolated; during the field emission process, the positive bias is applied to the anode and the cathode is grounded to obtain stable field electron emission. The field emission current can be controlled by adjusting the anode bias.
最后需说明的是,以上仅列举了本发明的典型实施例。但显然本发明并不限于上述实施例,还有许多其它的实验参数组合方法,本研究领域内的普通技术人员可从本发明公开的内容中直接导出或联想到的相关情形,均应当认为是本发明的保护范围。 Finally, it should be noted that the above only exemplifies typical embodiments of the present invention. But obviously the present invention is not limited to above-mentioned embodiment, also has many other experimental parameter combination methods, the related situation that those of ordinary skill in this research field can directly derive or associate from the disclosed content of the present invention, all should be considered as protection scope of the present invention.
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