CN105126653B - Three-dimensional fusion sediment polyamide forward osmosis membrane, preparation method and applications - Google Patents
Three-dimensional fusion sediment polyamide forward osmosis membrane, preparation method and applications Download PDFInfo
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Abstract
本发明提供了一种三维熔融沉积聚酰胺正渗透膜、制备方法及其应用。根据本发明的实施例,该正渗透膜包括:支撑层,以及正渗透皮层膜,所述正渗透皮层膜形成在所述支撑层的表面上,所述支撑层是由聚砜形成,并且所述支撑层具有交联层,以及所述正渗透皮层膜是由聚酰胺通过3D打印形成的。由此,可以由聚砜为所述正渗透膜提供良好的支撑,并且通过采用3D打印技术,在所述的支撑层表面形成厚度均匀、具有可控的三维多层网状结构的正渗透皮层膜,进而能够提高所述正渗透膜的孔隙率,降低浓差极化对正渗透膜分离性能的影响从而达到较高水通量以及较高截留率,从而提高所述正渗透膜的性能。
The invention provides a three-dimensional fused deposition polyamide forward osmosis membrane, a preparation method and an application thereof. According to an embodiment of the present invention, the forward osmosis membrane includes: a support layer, and a forward osmosis skin membrane, the forward osmosis skin membrane is formed on the surface of the support layer, the support layer is formed of polysulfone, and the The support layer has a cross-linked layer, and the forward osmosis skin membrane is formed by 3D printing of polyamide. Therefore, polysulfone can provide good support for the forward osmosis membrane, and by using 3D printing technology, a forward osmosis skin layer with a uniform thickness and a controllable three-dimensional multi-layer network structure is formed on the surface of the support layer. The membrane can further increase the porosity of the forward osmosis membrane, reduce the influence of concentration polarization on the separation performance of the forward osmosis membrane to achieve higher water flux and higher rejection rate, thereby improving the performance of the forward osmosis membrane.
Description
技术领域technical field
本发明涉及材料领域,具体而言,本发明涉及三维熔融沉积聚酰胺正渗透膜、制备方法及其应用。更具体的,本发明涉及一种制备正渗透膜的方法、一种正渗透膜、以及该渗透膜在污水处理或海水淡化中的用途。The invention relates to the field of materials, in particular, the invention relates to a three-dimensional fused deposition polyamide forward osmosis membrane, a preparation method and an application thereof. More specifically, the present invention relates to a method for preparing a forward osmosis membrane, a forward osmosis membrane, and the use of the osmosis membrane in sewage treatment or seawater desalination.
背景技术Background technique
水资源短缺是目前我国乃至世界范围内面临的重要问题。向海水、污水辟源是解决水资源短缺的重要手段。渗透膜分离技术在水处理领域具有重要的地位。目前主要应用的有纳滤膜(Nanoflitration,NF)、反渗透膜(Reverse Osmosis,RO)、以及正渗透膜(Forward osmosis,FO)等。其中,正渗透膜(又称FO膜),因其利用渗透原理,无需外加压力,具有高回收率、膜污染低、废水排放少等优点而在水处理领域具有广泛的应用。The shortage of water resources is an important problem facing our country and even the world at present. Diverting the source of seawater and sewage is an important means to solve the shortage of water resources. Osmotic membrane separation technology plays an important role in the field of water treatment. Currently, nanofiltration membranes (Nanoflitration, NF), reverse osmosis membranes (Reverse Osmosis, RO), and forward osmosis membranes (Forward osmosis, FO) are mainly used. Among them, the forward osmosis membrane (also known as FO membrane) has been widely used in the field of water treatment because of its advantages of using the principle of osmosis, no external pressure, high recovery rate, low membrane pollution, and less wastewater discharge.
然而,目前的正渗透膜及其制备方法仍有待改进。However, the current forward osmosis membranes and their preparation methods still need to be improved.
发明内容Contents of the invention
本发明旨在至少在一定程度上解决相关技术中的技术问题之一。The present invention aims to solve one of the technical problems in the related art at least to a certain extent.
本发明是基于发明人的下列发现而完成的:The present invention has been accomplished based on the following findings of the inventors:
目前的正渗透膜存在比较严重的浓差极化现象,严重影响了正渗透膜的水通量,进而影响了正渗透膜在水处理领域中的应用。发明人经过深入的研究发现,这是由于正渗透膜的厚度、厚度的均匀度以及表面粗糙度不能得到很好的控制。The current forward osmosis membrane has relatively serious concentration polarization phenomenon, which seriously affects the water flux of the forward osmosis membrane, and further affects the application of the forward osmosis membrane in the field of water treatment. After in-depth research, the inventors found that this is because the thickness, thickness uniformity and surface roughness of the forward osmosis membrane cannot be well controlled.
有鉴于此,在本发明的第一方面,本发明提出了一种制备正渗透膜的方法。根据本发明的实施例,该方法包括:(1)在支撑层的表面形成交联层;(2)采用聚酰胺、光交联剂、光引发剂以及抗氧化剂,通过3D打印,在所述交联层的表面形成正渗透皮层膜,以便获得支撑层-正渗透皮层膜复合体;以及(3)将所述支撑层-正渗透皮层膜复合体依次进行热处理和紫外光照射,以便获得所述正渗透膜。发明人发现,利用3D打印技术,能够在步骤(1)中的支撑层表面形成厚度均匀、具有可控的三维多层网状结构的正渗透皮层膜,进而能够提高所述正渗透膜的孔隙率,降低浓差极化对正渗透膜分离性能的影响。并且,通过步骤(3)中的加热和紫外光处理,能够通过实现皮层膜分子的交联,达到提高化学稳定性、保持膜表面亲水化程度的目的,进而能够保持正渗透膜在长时间内保持高水通量的运行,进而提高正渗透膜的性能。根据本发明的实施例,利用本发明的制备正渗透膜的方法所得到的正渗透膜可以具有5~8微米的厚度,同时在厚度水平上具有不超过5%的厚度偏差。In view of this, in the first aspect of the present invention, the present invention proposes a method for preparing a forward osmosis membrane. According to an embodiment of the present invention, the method includes: (1) forming a cross-linked layer on the surface of the support layer; (2) using polyamide, photo-cross-linking agent, photo-initiator and antioxidant, through 3D printing, in the The surface of the cross-linked layer forms a forward osmosis skin membrane, so as to obtain the support layer-forward osmosis skin membrane composite; Forward osmosis membrane. The inventors have found that by using 3D printing technology, a forward osmosis skin membrane with a uniform thickness and a controllable three-dimensional multilayer network structure can be formed on the surface of the support layer in step (1), thereby increasing the porosity of the forward osmosis membrane. rate, reducing the impact of concentration polarization on the separation performance of forward osmosis membranes. Moreover, through the heating and ultraviolet light treatment in step (3), the cross-linking of the skin membrane molecules can be achieved to achieve the purpose of improving chemical stability and maintaining the degree of hydrophilicity of the membrane surface, and then the forward osmosis membrane can be maintained for a long time. The operation of high water flux is maintained in the interior, thereby improving the performance of the forward osmosis membrane. According to an embodiment of the present invention, the forward osmosis membrane obtained by using the method for preparing a forward osmosis membrane of the present invention may have a thickness of 5-8 microns, and at the same time have a thickness deviation of no more than 5% on the thickness level.
根据本发明的实施例,所述正渗透膜进一步具有以下附加技术特征:According to an embodiment of the present invention, the forward osmosis membrane further has the following additional technical features:
根据本发明的实施例,所述支撑层是由聚砜形成的,任选地,所述支撑层是预先进行干燥处理的,任选地,所述干燥处理是在90摄氏度下进行2小时。由此,可以由聚砜为所述正渗透膜提供良好的支撑,并且通过热处理提高所述支撑层的性能,并提高后续步骤的处理效果。According to an embodiment of the present invention, the supporting layer is formed of polysulfone, optionally, the supporting layer is pre-dried, and optionally, the drying is performed at 90 degrees Celsius for 2 hours. Thus, polysulfone can provide good support for the forward osmosis membrane, and the performance of the support layer can be improved through heat treatment, and the treatment effect of the subsequent steps can be improved.
根据本发明的实施例,所述交联层是由均苯三甲酰氯形成的,任选地,所述交联层是通过将所述支撑层浸入到0.5重量%均苯三甲酰氯的正己烷溶液中20秒而形成的。由此,可以通过均苯三甲酰氯为所述支撑层提供良好的交联层,防止由于支撑层孔隙过大而影响利用根据本发明实施例制备的正渗透膜的使用效果。According to an embodiment of the present invention, the cross-linked layer is formed by trimesoyl chloride, optionally, the cross-linked layer is obtained by immersing the support layer in a n-hexane solution of 0.5% by weight of trimesoyl chloride Formed in 20 seconds. Thus, trimesoyl chloride can be used to provide a good cross-linked layer for the support layer, preventing the use effect of the forward osmosis membrane prepared according to the embodiment of the present invention from being affected due to the excessively large pores of the support layer.
根据本发明的实施例,所述光交联剂为三烯丙基异氰脲酸酯,所述光引发剂为二苯甲酮和安息香双甲醚,所述抗氧化剂为抗氧化剂1010,并且所述聚酰胺、所述三烯丙基异氰脲酸酯、所述二苯甲酮、所述安息香双甲醚以及所述抗氧化剂的质量比为(85~95):(2~6):(1~5):(0.1~2):(0.1~1)。由此,将所述材料充分混合,以作为后续3D打印步骤的原料。并且可以通过调节所述联剂、光引发剂以及抗氧化剂的比例,达到更好的光交联效果,进而得到具有良好的化学稳定性以及亲水化程度的正渗透膜。According to an embodiment of the present invention, the photocrosslinking agent is triallyl isocyanurate, the photoinitiator is benzophenone and benzoin dimethyl ether, the antioxidant is antioxidant 1010, and The mass ratio of the polyamide, the triallyl isocyanurate, the benzophenone, the benzoin dimethyl ether and the antioxidant is (85-95): (2-6) :(1~5):(0.1~2):(0.1~1). Thus, the materials are thoroughly mixed to serve as raw materials for subsequent 3D printing steps. And by adjusting the ratio of the linking agent, photoinitiator and antioxidant, a better photocrosslinking effect can be achieved, and then a forward osmosis membrane with good chemical stability and hydrophilization degree can be obtained.
根据本发明的实施例,在步骤(3)中,在进行所述热处理之前和之后,分别采用二次蒸馏水进行清洗,并且所述热处理是在90摄氏度下进行的。由此,可以通过加热进一步提高根据本发明实施例的方法制备的正渗透膜的稳定性,并且可以通过采用二次蒸馏水清洗来除去上述步骤中残留的杂质。由此,可以进一步提高后续步骤的处理效果,并且提高利用根据本发明实施例制备的正渗透膜的性能。According to an embodiment of the present invention, in step (3), double distilled water is used for cleaning before and after the heat treatment, and the heat treatment is carried out at 90 degrees Celsius. Thus, the stability of the forward osmosis membrane prepared by the method according to the embodiment of the present invention can be further improved by heating, and the residual impurities in the above steps can be removed by washing with twice distilled water. Thus, the treatment effect of the subsequent steps can be further improved, and the performance of the forward osmosis membrane prepared according to the embodiment of the present invention can be improved.
根据本发明的实施例,在步骤(3)中,所述紫外处理采用F300/F300SQ型微波激发紫外灯,功率密度120W/cm2,主波长365nm,紫外灯管距样品表面7cm。由此,可以通过紫外光处理,引发所述支撑层-正渗透皮层膜复合体发生交联反应,适度提高所述聚酰胺皮层膜的化学稳定性和致密性,进而提高正渗透膜对盐离子的截留率,进一步提高利用根据本发明实施例制备的正渗透膜的性能。According to an embodiment of the present invention, in step (3), the ultraviolet treatment adopts F300/F300SQ microwave-excited ultraviolet lamp with a power density of 120W/cm 2 and a dominant wavelength of 365nm, and the distance between the ultraviolet lamp and the sample surface is 7cm. Thus, the cross-linking reaction of the support layer-forward osmosis skin membrane complex can be induced by ultraviolet light treatment, and the chemical stability and compactness of the polyamide skin membrane can be moderately improved, thereby improving the forward osmosis membrane's resistance to salt ions. The rejection rate further improves the performance of the forward osmosis membrane prepared according to the embodiments of the present invention.
根据本发明的实施例,所述正渗透皮层膜的厚度为5~8微米。由此,可以通过设置3D打印步骤中的相关参数,例如,打印精度、打印所述聚酰胺层的厚度、形状等参数,实现对所述正渗透膜厚度的控制。并且,当所述正渗透膜的厚度为5~8微米时,能够达到降低浓差极化,提高所述正渗透膜的水通量的效果,进而提高利用根据本发明实施例制备的正渗透膜的性能。According to an embodiment of the present invention, the thickness of the forward osmosis skin membrane is 5-8 microns. Thus, the thickness of the forward osmosis membrane can be controlled by setting relevant parameters in the 3D printing step, such as printing accuracy, thickness and shape of the polyamide layer to be printed. Moreover, when the thickness of the forward osmosis membrane is 5 to 8 microns, it can achieve the effect of reducing the concentration polarization and increasing the water flux of the forward osmosis membrane, thereby improving the forward osmosis membrane prepared according to the embodiment of the present invention. Membrane performance.
在本发明的第二方面,本发明提出了一种正渗透膜。根据本发明的实施例,所述的正渗透膜,其是通过根据本发明上面所述的制备正渗透膜的方法所得到的。如前所述,发明人发现,利用3D打印技术,能够在步骤(1)中的支撑层表面形成厚度均匀、具有可控的三维多层网状结构的正渗透皮层膜,进而能够提高所述正渗透膜的孔隙率,降低浓差极化对正渗透膜分离性能的影响。并且,通过步骤(3)中的加热和紫外光处理,能够通过实现皮层膜分子的交联,达到提高化学稳定性、保持膜表面亲水化程度的目的,进而能够保持正渗透膜在长时间内保持高水通量的运行,进而提高正渗透膜的性能。根据本发明的实施例,利用本发明的制备正渗透膜的方法所得到的正渗透膜可以具有5~8微米的厚度,同时在厚度水平上具有不超过5%的厚度偏差。In a second aspect of the present invention, the present invention provides a forward osmosis membrane. According to an embodiment of the present invention, the forward osmosis membrane is obtained by the method for preparing a forward osmosis membrane according to the above-mentioned present invention. As mentioned above, the inventors found that by using 3D printing technology, a forward osmosis skin membrane with a uniform thickness and a controllable three-dimensional multilayer network structure can be formed on the surface of the support layer in step (1), thereby improving the The porosity of the forward osmosis membrane reduces the influence of concentration polarization on the separation performance of the forward osmosis membrane. Moreover, through the heating and ultraviolet light treatment in step (3), the cross-linking of the skin membrane molecules can be achieved to achieve the purpose of improving chemical stability and maintaining the degree of hydrophilicity of the membrane surface, and then the forward osmosis membrane can be maintained for a long time. The operation of high water flux is maintained in the interior, thereby improving the performance of the forward osmosis membrane. According to an embodiment of the present invention, the forward osmosis membrane obtained by using the method for preparing a forward osmosis membrane of the present invention may have a thickness of 5-8 microns, and at the same time have a thickness deviation of no more than 5% on the thickness level.
在本发明的第三方面,本发明提出了一种正渗透膜。根据本发明自的实施例,所述正渗透膜包括:支撑层,以及正渗透皮层膜,所述正渗透皮层膜形成在所述支撑层的表面上,其中,所述正渗透皮层膜具有:多层网状结构;5~8微米的厚度;不超过5%的表面厚度偏差;在0.1MPa的水流压力下,30L/m2h~60L/m2h的水通量,其中,针对海水的水通量为60L/m2h;针对NaCl不低于95%的截留率;或者针对MgSO4不低于99%的截留率。由此,可以由支撑层为所述正渗透膜提供良好的支撑结构,并且由正渗透皮层膜为根据本发明实施例的正渗透膜提供良好的孔隙率,均匀的厚度分布,进而提高根据本发明实施例的正渗透膜的性能,从而达到较高水通量以及较高截留率,进而提高所述正渗透膜的性能。In the third aspect of the present invention, the present invention provides a forward osmosis membrane. According to an embodiment of the present invention, the forward osmosis membrane includes: a support layer, and a forward osmosis skin membrane, the forward osmosis skin membrane is formed on the surface of the support layer, wherein the forward osmosis skin membrane has: Multi-layer network structure; thickness of 5-8 microns; deviation of surface thickness not exceeding 5%; water flux of 30L/m 2 h to 60L/m 2 h under a water flow pressure of 0.1MPa, among which, for seawater The water flux is 60L/m 2 h; the rejection rate for NaCl is not lower than 95%; or the rejection rate for MgSO 4 is not lower than 99%. Thus, the supporting layer can provide a good supporting structure for the forward osmosis membrane, and the forward osmosis skin membrane can provide the forward osmosis membrane according to the embodiment of the present invention with good porosity and uniform thickness distribution, thereby improving the forward osmosis membrane according to the present invention. The performance of the forward osmosis membrane of the embodiment of the invention, so as to achieve higher water flux and higher rejection rate, and then improve the performance of the forward osmosis membrane.
根据本发明的实施例,所述的正渗透膜所包含的所述支撑层是由聚砜形成,并且所述支撑层具有交联结构,以及所述正渗透皮层膜是由聚酰胺通过3D打印形成的。由此,可以由聚砜为所述正渗透膜提供良好的支撑,所述交联层可以防止由于支撑层孔隙过大而影响正渗透膜的使用效果,并且通过采用3D打印技术,在所述的支撑层表面形成厚度均匀、具有可控的三维多层网状结构的正渗透皮层膜,进而能够提高所述正渗透膜的孔隙率,降低浓差极化对正渗透膜分离性能的影响。According to an embodiment of the present invention, the support layer contained in the forward osmosis membrane is formed of polysulfone, and the support layer has a cross-linked structure, and the forward osmosis skin membrane is made of polyamide through 3D printing Forming. Thus, polysulfone can provide good support for the forward osmosis membrane, and the cross-linked layer can prevent the use effect of the forward osmosis membrane from being affected by the excessively large pores of the support layer, and by using 3D printing technology, in the A forward osmosis skin membrane with a uniform thickness and a controllable three-dimensional multilayer network structure is formed on the surface of the support layer, thereby increasing the porosity of the forward osmosis membrane and reducing the influence of concentration polarization on the separation performance of the forward osmosis membrane.
在本发明的另一方面,本发明提出了前面所述的正渗透膜在污水处理或海水淡化中的用途。由此,可以利用根据本发明的实施例的正渗透膜的特点,例如具有高孔隙率、较高水通量以及较高截留率以及良好的化学稳定性等特点,将所述正渗透膜应用于污水处理或海水淡化,从而获得较好的效果,提高污水处理效率或海水淡化效果。In another aspect of the present invention, the present invention proposes the use of the aforementioned forward osmosis membrane in sewage treatment or seawater desalination. Thus, the characteristics of the forward osmosis membrane according to the embodiments of the present invention can be utilized, such as high porosity, higher water flux, higher rejection rate and good chemical stability, etc., to apply the forward osmosis membrane It can be used in sewage treatment or seawater desalination, so as to obtain better results and improve sewage treatment efficiency or seawater desalination effect.
附图说明Description of drawings
图1显示了根据本发明一个实施例的制备正渗透膜方法的流程示意图;Fig. 1 has shown the schematic flow sheet of the method for preparing forward osmosis membrane according to one embodiment of the present invention;
图2显示了根据本发明另一个实施例的制备正渗透膜方法的流程示意图;Fig. 2 has shown the schematic flow sheet of the method for preparing forward osmosis membrane according to another embodiment of the present invention;
图3显示了根据本发明又一个实施例的制备正渗透膜方法的流程示意图;Fig. 3 has shown the schematic flow sheet of the method for preparing forward osmosis membrane according to another embodiment of the present invention;
图4显示了根据本发明一个实施例的正渗透膜的结构示意图;Fig. 4 has shown the structural representation of the forward osmosis membrane according to an embodiment of the present invention;
图5显示了根据本发明另一个实施例的正渗透膜的部分结构示意图;Fig. 5 has shown the partial structural representation of the forward osmosis membrane according to another embodiment of the present invention;
图6显示了根据本发明又一个实施例的正渗透膜的部分结构示意图;Fig. 6 has shown the partial structural representation of the forward osmosis membrane according to another embodiment of the present invention;
图7显示了根据本发明又一个实施例的正渗透膜的部分结构示意图;Fig. 7 has shown the partial structural representation of the forward osmosis membrane according to another embodiment of the present invention;
图8显示了根据本发明一个实施例的用于制备正渗透膜的方法的流程示意图;以及Figure 8 shows a schematic flow diagram of a method for preparing a forward osmosis membrane according to an embodiment of the present invention; and
图9显示了根据本发明一个实施例的用于正渗透膜性能测试的系统结构示意图。Fig. 9 shows a schematic structural diagram of a system for testing the performance of a forward osmosis membrane according to an embodiment of the present invention.
附图标记说明:Explanation of reference signs:
100:支撑层100: support layer
200:正渗透皮层膜200: Forward osmosis cortical membrane
210:单层正渗透皮层膜210: single layer forward osmosis cortical membrane
300:交联层300: cross-linked layer
具体实施方式detailed description
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的模块或具有相同或类似功能的模块。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals denote the same or similar modules or modules having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention.
本发明是基于发明人的下列发现而完成的:The present invention has been accomplished based on the following findings of the inventors:
目前的正渗透膜存在比较严重的浓差极化现象,严重影响了正渗透膜的水通量,进而影响了正渗透膜在水处理领域中的应用。发明人经过深入的研究发现,这是由于正渗透膜的厚度以及厚度的均匀度不能得到很好的控制。The current forward osmosis membrane has relatively serious concentration polarization phenomenon, which seriously affects the water flux of the forward osmosis membrane, and further affects the application of the forward osmosis membrane in the field of water treatment. The inventor found after in-depth research that this is because the thickness and uniformity of the forward osmosis membrane cannot be well controlled.
制备正渗透膜的方法Method for preparing forward osmosis membrane
有鉴于此,在本发明的一方面,本发明提出了一种制备正渗透膜的方法。参考图1,根据本发明的实施例,该方法包括:In view of this, in one aspect of the present invention, the present invention proposes a method for preparing a forward osmosis membrane. Referring to Fig. 1, according to an embodiment of the present invention, the method includes:
S100形成交联层S100 forms a cross-linked layer
在该步骤中,在支撑层的表面形成交联层。根据本发明的实施例,支撑层是由聚砜形成的。聚砜作为一种力学性能优异、具有较好的热稳定性以及优良的机械性能的热塑性树脂,能够为利用根据本发明实施例的方法制备的正渗透膜提供良好的支撑。聚砜材料进一步包含普通双酚A型聚砜(PSF)、聚芳砜(PAS)以及聚醚砜(PES)。根据本发明实施例,支撑层可以为聚砜超滤支撑层。由此,可以由聚砜为正渗透膜提供良好的支撑,进而提高该正渗透膜的使用效果。In this step, a crosslinked layer is formed on the surface of the support layer. According to an embodiment of the invention, the support layer is formed of polysulfone. As a thermoplastic resin with excellent mechanical properties, good thermal stability and excellent mechanical properties, polysulfone can provide good support for the forward osmosis membrane prepared by the method according to the embodiment of the present invention. The polysulfone material further includes common bisphenol A type polysulfone (PSF), polyarylsulfone (PAS) and polyethersulfone (PES). According to an embodiment of the present invention, the support layer may be a polysulfone ultrafiltration support layer. Thus, the polysulfone can provide good support for the forward osmosis membrane, thereby improving the use effect of the forward osmosis membrane.
根据本发明的实施例,上述交联层可以是由均苯三甲酰氯形成的。并且,该交联层可以通过将聚砜支撑层浸入到0.5重量%均苯三甲酰氯的正己烷溶液中20秒得到。由此,可以在上述支撑层上形成由均苯三甲酰氯提供的交联层,防止由于支撑层孔隙过大而影响利用根据本发明实施例制备的正渗透膜的使用效果。According to an embodiment of the present invention, the above cross-linked layer may be formed of trimesoyl chloride. Also, the cross-linked layer can be obtained by immersing the polysulfone support layer in a n-hexane solution of 0.5% by weight of trimesoyl chloride for 20 seconds. Thus, a cross-linked layer provided by trimesoyl chloride can be formed on the above-mentioned support layer to prevent the use effect of the forward osmosis membrane prepared according to the embodiment of the present invention from being affected due to the excessively large pores of the support layer.
根据本发明的实施例,参考图2,在S100之前可以进一步包括:S10,对支撑层预先进行干燥处理。根据本发明的实施例,该干燥处理可以是在90摄氏度下加热2小时。由此,可以通过热处理提高聚砜超滤支撑层作为支撑层的性能,并提高后续步骤的处理效果。According to an embodiment of the present invention, referring to FIG. 2 , before S100 , it may further include: S10 , pre-drying the support layer. According to an embodiment of the present invention, the drying treatment may be heating at 90 degrees Celsius for 2 hours. Therefore, the performance of the polysulfone ultrafiltration support layer as a support layer can be improved through heat treatment, and the treatment effect of subsequent steps can be improved.
S200形成正渗透皮层膜S200 forms a forward osmosis skin membrane
在该步骤中,采用聚酰胺、光交联剂、光引发剂以及抗氧化剂,通过3D打印,在S100中形成的交联层的表面形成正渗透皮层膜,以便获得支撑层-正渗透皮层膜复合体。换句话说,在该步骤中,首先将聚酰胺、光交联剂、光引发剂以及抗氧化剂混合,然后按照预先设定好的打印参数以及程序,通过3D打印的方式,在交联层的表面形成正渗透皮层膜。发明人发现,由传统的聚合聚酰胺的方法形成的正渗透皮层膜通常具有层状结构,并且难以控制厚度的均匀性。因此,采用传统方法制备的正渗透膜通常具有较低的孔隙率以及较大的浓差极化现象,进而导致正渗透膜的水通量较低。由此,通过采用3D打印技术,能够在S100形成的支撑层表面形成厚度均匀、具有可控的三维多层网状结构的正渗透皮层膜,进而能够提高所述正渗透膜的孔隙率,降低浓差极化对正渗透膜分离性能的影响。In this step, a forward osmosis skin membrane is formed on the surface of the crosslinked layer formed in S100 by 3D printing using polyamide, photocrosslinking agent, photoinitiator and antioxidant, so as to obtain a support layer-forward osmosis skin membrane Complex. In other words, in this step, polyamide, photocrosslinking agent, photoinitiator and antioxidant are first mixed, and then according to the preset printing parameters and procedures, by 3D printing, the crosslinking layer A forward osmosis skin membrane is formed on the surface. The inventors found that the forward osmosis skin membrane formed by the traditional method of polymerizing polyamide usually has a layered structure, and it is difficult to control the uniformity of thickness. Therefore, forward osmosis membranes prepared by traditional methods usually have lower porosity and greater concentration polarization, which in turn leads to lower water flux of forward osmosis membranes. Thus, by adopting 3D printing technology, a forward osmosis skin membrane with a uniform thickness and a controllable three-dimensional multilayer network structure can be formed on the surface of the support layer formed by S100, thereby increasing the porosity of the forward osmosis membrane and reducing The effect of concentration polarization on the separation performance of forward osmosis membranes.
根据本发明的实施例,聚酰胺为低分子量低熔点聚酰胺粉末,例如,可以为尼龙6。光交联剂为三烯丙基异氰脲酸酯,光引发剂包括二苯甲酮和安息香双甲醚,抗氧化剂为抗氧化剂1010。具体地,在进行3D打印的混合物中,聚酰三烯丙基异氰脲酸二苯甲酮、安息香双甲醚以及抗氧化剂的质量比为(85~95):(2~6):(1~5):(0.1~2):(0.1~1)。其中,根据本发明的一个具体实施例,在尼龙6、光交联剂、光引发剂以及抗氧化剂的混合物中,尼龙6的含量为92.5重量%,光交联剂的含量为4重量%,光引发剂中二苯甲酮的含量为2重量%,安息香双甲醚的含量为1重量%,抗氧化剂的含量为0.5重量%。由此,可以由具有低分子量低熔点特点的尼龙6为根据本发明实施例的正渗透膜提供较好的正渗透皮层膜结构,并且可以提高3D打印的效果;通过调节光交联剂、光引发剂以及抗氧化剂的比例,可以达到更好的光交联效果,进而得到具有良好的化学稳定性以及亲水化程度的正渗透皮层膜,进而得到具有良好使用效果的支撑层-正渗透皮层膜复合体,以便提高后续处理效果。According to an embodiment of the present invention, the polyamide is low molecular weight and low melting point polyamide powder, for example, nylon 6. The photocrosslinking agent is triallyl isocyanurate, the photoinitiator includes benzophenone and benzoin dimethyl ether, and the antioxidant is antioxidant 1010. Specifically, in the mixture for 3D printing, the mass ratio of polyacyltriallylisocyanurate benzophenone, benzoin dimethyl ether and antioxidant is (85~95):(2~6):( 1~5): (0.1~2): (0.1~1). Wherein, according to a specific embodiment of the present invention, in the mixture of nylon 6, photocrosslinking agent, photoinitiator and antioxidant, the content of nylon 6 is 92.5% by weight, and the content of photocrosslinker is 4% by weight, The content of benzophenone in the photoinitiator is 2% by weight, the content of benzoin dimethyl ether is 1% by weight, and the content of antioxidant is 0.5% by weight. Thus, nylon 6 with low molecular weight and low melting point can provide a better forward osmosis membrane structure for the forward osmosis membrane according to the embodiment of the present invention, and can improve the effect of 3D printing; The ratio of initiator and antioxidant can achieve better photocrosslinking effect, and then obtain a forward osmosis skin membrane with good chemical stability and hydrophilization degree, and then obtain a support layer-forward osmosis skin layer with good use effect Membrane complex in order to improve the effect of subsequent treatment.
另外,本领域技术人员能够理解,上述根据本发明的实施例中的形成正渗透皮层膜的材料,例如聚酰胺,以及光交联剂、光引发剂等材料并不受特别限制。本领域技术人员可以根据实际需求选择其他任何适用于本发明实施例的材料作为正渗透皮层膜的材料,例如,也可以选用醋酸纤维素。此外,光交联剂、光引发剂以及抗氧化剂的选择也不受特别限制,只要能够达到较好的光交联效果,提高正渗透皮层膜的化学稳定性以及致密性即可。In addition, those skilled in the art can understand that the materials for forming the forward osmosis skin membrane in the above embodiments according to the present invention, such as polyamide, photocrosslinking agent, photoinitiator and other materials are not particularly limited. Those skilled in the art can choose any other material suitable for the embodiments of the present invention as the material of the forward osmosis skin membrane according to actual needs, for example, cellulose acetate can also be selected. In addition, the selection of photocrosslinking agent, photoinitiator and antioxidant is not particularly limited, as long as a good photocrosslinking effect can be achieved and the chemical stability and compactness of the forward osmosis skin membrane can be improved.
S300热处理和紫外光照射S300 heat treatment and ultraviolet light irradiation
在该步骤中,将S200中形成的支撑层-正渗透皮层膜复合体依次进行热处理和紫外光照射,以便获得正渗透膜。由此,通过加热和紫外光处理,能够实现正渗透皮层膜中分子的交联,进而达到提高化学稳定性、保持膜表面亲水化程度的目的,进而能够保持正渗透膜在长时间内保持高水通量的运行,提高正渗透膜的性能。In this step, the support layer-forward osmosis skin membrane complex formed in S200 is sequentially subjected to heat treatment and ultraviolet light irradiation, so as to obtain a forward osmosis membrane. Thus, through heating and ultraviolet light treatment, the cross-linking of molecules in the forward osmosis skin membrane can be achieved, thereby achieving the purpose of improving chemical stability and maintaining the degree of hydrophilicity of the membrane surface, and then maintaining the forward osmosis membrane for a long time. High water flux operation improves the performance of the forward osmosis membrane.
为进一步提高利用根据本发明实施例的方法制备的正渗透膜的性能,在S300之前以及之后可以进一步包含以下步骤:参考图3,在形成正渗透皮层膜之后,可以通过S310清洗步骤,来除去正渗透皮层膜表面附着的杂质。上述清洗步骤可以通过采用二次蒸馏水反复清洗,达到除去残留的杂质,提高后续S320热处理步骤的处理效果的目的。清洗后的正渗透皮层膜进一步经过S320热处理。该热处理步骤可以在90摄氏度下进行,处理时间可以为15~20分钟。由此,可以通过加热进一步提高正渗透膜的稳定性,并且提高聚酰胺正渗透皮层膜与聚砜支撑层的结合,进而提高利用根据本发明实施例制备的正渗透膜的性能。此外,在S320热处理后,可以进一步包括S330清洗步骤,来进一步除去上述步骤中残留的杂质,提高后续步骤的处理效果。上述S310清洗步骤中的特征及优点同样适用于S330,在此不再赘述。In order to further improve the performance of the forward osmosis membrane prepared by the method according to the embodiment of the present invention, the following steps may be further included before and after S300: Referring to FIG. Impurities attached to the surface of the forward osmosis skin membrane. The above washing steps can be repeatedly washed with double distilled water to remove residual impurities and improve the treatment effect of the subsequent heat treatment step S320. The cleaned forward osmosis skin membrane is further subjected to S320 heat treatment. The heat treatment step can be carried out at 90 degrees centigrade, and the treatment time can be 15-20 minutes. Therefore, the stability of the forward osmosis membrane can be further improved by heating, and the combination of the polyamide forward osmosis skin membrane and the polysulfone support layer can be improved, thereby improving the performance of the forward osmosis membrane prepared according to the embodiment of the present invention. In addition, after the heat treatment at S320, a cleaning step S330 may be further included to further remove impurities remaining in the above steps and improve the treatment effect of subsequent steps. The above features and advantages in the cleaning step of S310 are also applicable to S330, and will not be repeated here.
S330清洗步骤后,可以对上述正渗透皮层膜进行S340紫外照射处理。该紫外照射可以采用F300/F300SQ型微波激发紫外灯,功率密度120W/cm2,主波长365nm,紫外灯管距样品表面7cm。并且,紫外光照射时间可以根据聚酰胺正渗透皮层膜的具体厚度进行调节。例如,当正渗透膜具有5~8微米厚度时,光照处理时间可以为5~10秒。由此,可以通过紫外光处理,引发聚酰胺正渗透皮层膜复合体发生交联反应,适度提高所述聚酰胺皮层膜的化学稳定性和致密性,以达到提高正渗透膜对盐离子的截留率,进而提高利用根据本发明实施例制备的正渗透膜的性能。After the cleaning step of S330, the above-mentioned forward osmosis skin membrane may be subjected to S340 ultraviolet irradiation treatment. The ultraviolet irradiation can adopt F300/F300SQ type microwave excitation ultraviolet lamp, the power density is 120W/cm 2 , the dominant wavelength is 365nm, and the ultraviolet lamp tube is 7cm away from the sample surface. Moreover, the ultraviolet light irradiation time can be adjusted according to the specific thickness of the polyamide forward osmosis skin membrane. For example, when the forward osmosis membrane has a thickness of 5-8 microns, the light treatment time may be 5-10 seconds. Thus, the polyamide forward osmosis skin membrane complex can be induced to undergo cross-linking reaction through ultraviolet light treatment, and the chemical stability and compactness of the polyamide skin membrane can be moderately improved, so as to improve the interception of salt ions by the forward osmosis membrane. rate, thereby improving the performance of the forward osmosis membrane prepared according to the embodiments of the present invention.
根据本发明的实施例,正渗透皮层膜的厚度为5~8微米。可以通过设置3D打印步骤中的相关参数,例如,通过根据CAD数字模型软件设计聚酰胺层的厚度、形状、打印精度等参数,实现对正渗透膜厚度的精确控制。并且,当聚酰胺正渗透膜的厚度为5~8微米时,能够达到降低浓差极化,提高正渗透膜的水通量的效果,进而提高利用根据本发明实施例制备的正渗透膜的性能。According to an embodiment of the present invention, the thickness of the forward osmosis skin membrane is 5-8 microns. Precise control of the thickness of the forward osmosis membrane can be achieved by setting relevant parameters in the 3D printing step, for example, by designing parameters such as the thickness, shape, and printing accuracy of the polyamide layer based on CAD digital model software. Moreover, when the thickness of the polyamide forward osmosis membrane is 5 to 8 microns, the effect of reducing the concentration polarization and increasing the water flux of the forward osmosis membrane can be achieved, thereby improving the efficiency of using the forward osmosis membrane prepared according to the embodiment of the present invention. performance.
由此,通过采用根据本发明实施例的制备正渗透膜的方法,可以通过3D打印技术在支撑层表面形成厚度均匀、具有可控的三维多层网状结构的正渗透皮层膜,进而能够提高所述正渗透膜的孔隙率,降低浓差极化对正渗透膜分离性能的影响。并且,通过根据本发明实施例的加热和紫外光处理,能够通过实现皮层膜分子的交联,达到提高化学稳定性、保持膜表面亲水化程度的目的,进而能够保持正渗透膜在长时间内保持高水通量的运行,进而提高根据本发明实施例的正渗透膜的性能。Thus, by adopting the method for preparing a forward osmosis membrane according to an embodiment of the present invention, a forward osmosis skin membrane with a uniform thickness and a controllable three-dimensional multilayer network structure can be formed on the surface of the support layer by 3D printing technology, thereby improving The porosity of the forward osmosis membrane reduces the influence of concentration polarization on the separation performance of the forward osmosis membrane. Moreover, through the heating and ultraviolet light treatment according to the embodiment of the present invention, the crosslinking of the skin membrane molecules can be achieved to achieve the purpose of improving chemical stability and maintaining the degree of hydrophilicity of the membrane surface, thereby maintaining the forward osmosis membrane in a long time. The operation of maintaining a high water flux, thereby improving the performance of the forward osmosis membrane according to the embodiment of the present invention.
正渗透膜Forward osmosis membrane
在本发明的另一方面,本发明提出了一种正渗透膜。根据本发明的实施例,该正渗透膜是通过上述根据本发明实施例的制备正渗透膜的方法制备的。由此,通过采用根据本发明实施例的3D打印技术,能够在支撑层表面形成厚度均匀、具有可控的三维多层网状结构的正渗透皮层膜,进而能够提高正渗透膜的孔隙率,降低浓差极化对正渗透膜分离性能的影响。并且,通过根据本发明实施例的加热和紫外光处理,能够通过实现皮层膜分子的交联,达到提高化学稳定性、保持膜表面亲水化程度的目的,进而能够保持正渗透膜在长时间内保持高水通量的运行,进而提高根据本发明实施例的正渗透膜的性能。In another aspect of the present invention, the present invention provides a forward osmosis membrane. According to an embodiment of the present invention, the forward osmosis membrane is prepared by the above method for preparing a forward osmosis membrane according to the embodiment of the present invention. Thus, by adopting the 3D printing technology according to the embodiment of the present invention, a forward osmosis skin membrane with a uniform thickness and a controllable three-dimensional multi-layer network structure can be formed on the surface of the support layer, thereby increasing the porosity of the forward osmosis membrane. Reduce the effect of concentration polarization on the separation performance of forward osmosis membranes. Moreover, through the heating and ultraviolet light treatment according to the embodiment of the present invention, the crosslinking of the skin membrane molecules can be achieved to achieve the purpose of improving chemical stability and maintaining the degree of hydrophilicity of the membrane surface, thereby maintaining the forward osmosis membrane in a long time. The operation of maintaining a high water flux, thereby improving the performance of the forward osmosis membrane according to the embodiment of the present invention.
在本发明的另一方面,本发明提出了一种正渗透膜。根据本发明的实施例,参考图4,该正渗透膜具有以下结构:支撑层100以及正渗透皮层膜200。根据本发明的实施例,正渗透皮层膜200形成在支撑层100的表面上。具体的,参考图7,前面所描述的正渗透膜包含的支撑层100是由聚砜形成,聚砜支撑层100进一步具有交联层300。并且正渗透皮层膜200是由聚酰胺通过3D打印形成的。由此,可以由聚砜为所述正渗透膜提供良好的支撑,并且通过采用3D打印技术,在支撑层100表面形成厚度均匀、具有可控的三维多层网状结构的正渗透皮层膜200,进而能够提高所述正渗透膜的孔隙率,降低浓差极化对正渗透膜分离性能的影响,从而达到较高水通量以及较高截留率,进而提高所述正渗透膜的性能。In another aspect of the present invention, the present invention provides a forward osmosis membrane. According to an embodiment of the present invention, referring to FIG. 4 , the forward osmosis membrane has the following structure: a support layer 100 and a forward osmosis skin membrane 200 . According to an embodiment of the present invention, the forward osmosis skin membrane 200 is formed on the surface of the support layer 100 . Specifically, referring to FIG. 7 , the support layer 100 contained in the aforementioned forward osmosis membrane is formed of polysulfone, and the polysulfone support layer 100 further has a cross-linked layer 300 . And the forward osmosis skin membrane 200 is formed by 3D printing of polyamide. Thus, polysulfone can provide good support for the forward osmosis membrane, and by using 3D printing technology, a forward osmosis skin membrane 200 with a uniform thickness and a controllable three-dimensional multilayer network structure is formed on the surface of the support layer 100 , and then can increase the porosity of the forward osmosis membrane, reduce the impact of concentration polarization on the separation performance of the forward osmosis membrane, thereby achieving higher water flux and higher rejection rate, and then improving the performance of the forward osmosis membrane.
此外,正渗透皮层膜200可以进一步具有以下附加技术特征:参考图4,正渗透皮层膜200具有厚度H,该厚度可以为5~8微米;正渗透皮层膜200进一步具有多层网状结构;参考图5,正渗透皮层膜200是由多个具有单层正渗透皮层膜210结构的膜构成的;并且,正渗透皮层膜200具有不超过5%的厚度偏差。参考图6,上述厚度偏差定义如下:正渗透皮层膜200表面最高点具有的厚度Hmax减去最低点具有的厚度Hmin,与平均厚度的比值。上述平均厚度为Hmax与Hmin的平均值。In addition, the forward osmosis skin membrane 200 may further have the following additional technical features: Referring to FIG. 4, the forward osmosis skin membrane 200 has a thickness H, which may be 5-8 microns; the forward osmosis skin membrane 200 further has a multi-layer network structure; Referring to FIG. 5 , the forward osmosis skin membrane 200 is composed of a plurality of membranes having a single-layer forward osmosis skin membrane 210 structure; and, the forward osmosis skin membrane 200 has a thickness deviation of no more than 5%. Referring to FIG. 6 , the above-mentioned thickness deviation is defined as follows: the thickness Hmax at the highest point on the surface of the forward osmosis skin membrane 200 minus the thickness Hmin at the lowest point, and the ratio of the average thickness. The above average thickness is the average value of Hmax and Hmin.
另外,为了进一步提高根据本发明实施例的正渗透膜的性能,可以对上述正渗透膜进行加热处理以及紫外照射处理。此外,在进行上述加热处理的之前以及之后,可以分别采用二次蒸馏水对上述正渗透膜进行清洗。前面描述的根据本发明实施例的制备正渗透膜的方法中的加热以及紫外照射处理的特征及优点同样适用于前面所描述的步骤,在此不再赘述。In addition, in order to further improve the performance of the forward osmosis membrane according to the embodiment of the present invention, heat treatment and ultraviolet irradiation treatment may be performed on the above forward osmosis membrane. In addition, before and after the above-mentioned heat treatment, the above-mentioned forward osmosis membrane may be cleaned with twice distilled water, respectively. The characteristics and advantages of the heating and ultraviolet irradiation treatment described above in the method for preparing a forward osmosis membrane according to the embodiment of the present invention are also applicable to the steps described above, and will not be repeated here.
根据本发明实施例的正渗透膜进一步具有以下技术特征:在0.1MPa的水流压力下,30L/m2h~60L/m2h的水通量,其中,针对海水的水通量为60L/m2h;针对NaCl不低于95%的截留率;或者针对MgSO4不低于99%的截留率。The forward osmosis membrane according to the embodiment of the present invention further has the following technical features: under the water flow pressure of 0.1MPa, the water flux of 30L/m 2 h to 60L/m 2 h, wherein the water flux for seawater is 60L/m2h m 2 h; a rejection rate of not less than 95% for NaCl; or a rejection rate of not less than 99% for MgSO 4 .
下面通过具体的实施例对本发明进行说明,本领域技术人员能够理解的是,下面的具体的实施例仅仅是为了说明的目的,而不以任何方式限制本发明的范围。另外,在下面的实施例中,除非特别说明,所采用的材料和设备均是市售可得的。如果在后面的实施例中,未对具体的处理条件和处理方法进行明确描述,则可以采用本领域中公知的条件和方法进行处理。The present invention is described below through specific examples, and those skilled in the art can understand that the following specific examples are only for the purpose of illustration, and do not limit the scope of the present invention in any way. In addition, in the following examples, unless otherwise specified, the materials and equipment used are commercially available. If the specific treatment conditions and treatment methods are not clearly described in the following examples, the conditions and methods known in the art can be used for treatment.
实施例1制备正渗透膜Embodiment 1 prepares forward osmosis membrane
在本实施例中,参考图8,制备正渗透膜,其中,具体步骤和条件如下:In this embodiment, with reference to Figure 8, a forward osmosis membrane is prepared, wherein the specific steps and conditions are as follows:
以截留分子量为80kDa的聚醚砜超滤膜为基体膜,首先用去离子水清洗膜表面并在90℃干燥箱中干燥2小时。然后立即浸入含有0.5重量%均苯三甲酰氯(TMC)的正己烷溶液中,浸没时间为20秒。随后将膜取出置于空气中,在室温下干燥1分钟,使膜表面的正己烷溶剂完全挥发。随后将附着有TMC的基膜至于3D打印机中,按照预先设置好的程序,将聚酰胺与光交联剂混合材料在基膜的上表面沉积打印,冷却后取出样品,置于90℃干燥箱中干燥1小时,再取出清洗并利用功率密度为120W/cm2紫外光照射交联10s。最后用二次水清洗多次以去除残余杂质并储存在水槽中备用。Using a polyethersulfone ultrafiltration membrane with a molecular weight cut-off of 80kDa as the base membrane, the surface of the membrane was first washed with deionized water and dried in a 90°C drying oven for 2 hours. Then immediately immersed in n-hexane solution containing 0.5% by weight of trimesoyl chloride (TMC), the immersion time was 20 seconds. Then the membrane was taken out and placed in the air, and dried at room temperature for 1 minute to completely volatilize the n-hexane solvent on the surface of the membrane. Then put the TMC-attached base film into the 3D printer. According to the pre-set program, deposit and print the mixed material of polyamide and photocrosslinking agent on the upper surface of the base film. After cooling, take out the sample and place it in a 90°C drying oven. Dry in medium for 1 hour, then take it out and wash it, and irradiate and cross-link with ultraviolet light with a power density of 120W/cm 2 for 10s. Finally, wash it several times with secondary water to remove residual impurities and store it in the sink for later use.
所得的非对称正渗透膜聚酰胺皮层厚度平均为7微米,表面均匀度偏差为4%,并且皮层膜和基体膜之间交联强度高,膜的稳定性好,可在2M氯化钠水溶液为汲取液,二次水为原料液条件下连续运行2周,而不发生脱落,分解。The average thickness of the obtained asymmetric forward osmosis membrane polyamide skin layer is 7 microns, the deviation of surface uniformity is 4%, and the cross-linking strength between the skin layer membrane and the matrix membrane is high, and the stability of the membrane is good. It can be used in 2M sodium chloride aqueous solution It is used as the drawing liquid and the secondary water is used as the raw material liquid to run continuously for 2 weeks without falling off or decomposing.
参考图9,对实施例1中所得到的正渗透膜的性能进行测试,具体的,如图9所示为复合FO膜的水通量和盐离子截留率的测定装置流程。测试温度保持在室温(23±0.5℃),溶液的pH值为中性(pH 7-8)。如图9所示,测试体系中水溶液的流动通过两个蠕动泵(YZ1515X)来驱动。控制一定的水流速度与水压。Referring to FIG. 9, the performance of the forward osmosis membrane obtained in Example 1 is tested. Specifically, FIG. 9 shows the flow of the determination device for the water flux and salt ion rejection rate of the composite FO membrane. The test temperature was kept at room temperature (23±0.5° C.), and the pH of the solution was neutral (pH 7-8). As shown in Figure 9, the flow of the aqueous solution in the test system is driven by two peristaltic pumps (YZ1515X). Control a certain water flow speed and water pressure.
通过电子分析天平(AY220)测量30分钟内的汲取液的增量(每1分钟记录一次)计算得到FO膜的水通量。测试过程中,FO复合膜的皮层膜面向原料液(AL-facing-FS)一侧,支撑膜面向汲取液一侧。每组FO复合膜,每次实验重复3次,数据取平均值,计算标准偏差。FO膜水通量(Jw)(L·m-2·h-1)计算公式如下:The water flux of the FO membrane was calculated by measuring the increment of the draw solution within 30 minutes (recorded every 1 minute) by an electronic analytical balance (AY220). During the test, the skin membrane of the FO composite membrane faced the side of the feed solution (AL-facing-FS), and the support membrane faced the side of the draw solution. For each group of FO composite membranes, each experiment was repeated three times, and the data were averaged to calculate the standard deviation. The calculation formula of FO membrane water flux (J w ) (L·m -2 ·h -1 ) is as follows:
其中Δw:汲取液质量变化(kg);Where Δw: change in the mass of the draw solution (kg);
ρ:水的密度(kg·L-1);ρ: density of water (kg·L -1 );
s:膜的有效面积(m2);s: effective area of the membrane (m 2 );
t:操作实验(h)。t: Operation experiment (h).
正渗透膜对汲取液溶质的截留率(汲取液通过膜扩散进入原料液的溶质的量,RS)通过计算原料液二次水的盐离子浓度测定,得到3次测试数据平均值,计算标准偏差。标准的电导仪用来测定溶液的电导值,计算得到溶液浓度。反混截留率计算公式如下:The interception rate of the forward osmosis membrane to the draw solution solute (the amount of solute that the draw solution diffuses into the raw material solution through the membrane, RS) is measured by calculating the salt ion concentration of the secondary water of the raw material solution, and the average value of the three test data is obtained, and the standard deviation is calculated. . A standard conductivity meter is used to measure the conductivity value of the solution and calculate the concentration of the solution. The formula for calculating the anti-mixing rejection rate is as follows:
其中nsalt:实验过程中从汲取液进入原料液的溶质摩尔质量(mol);Among them, n salt : the molar mass (mol) of the solute that enters the raw material solution from the draw solution during the experiment;
VDI:水的透过量(L);V DI : water penetration (L);
Cd:汲取液的浓度(mol·L-1)。C d : the concentration of the draw solution (mol·L -1 ).
实施例2Example 2
以浓度2mol/L的NaCl水溶液为汲取液,以二次蒸馏水为原料液,对实施例1制备的正渗透膜进行测试,根据实施例1中描述的方法进行测试并按照实施例1中的公式计算正渗透膜的水通量和截留率。先将根据本发明实施例制备的正渗透膜(FO膜)置于该系统中,在室温下(23℃),通过开启蠕动泵并且调节阀门,控制汲取液以及原料液具有一定的流速,使水流压力保持在0.1MPa,并通过压力表对系统中的压力进行监控。利用电子天平测试透过FO膜的原料液消耗的质量。通过计算,根据本发明实施例的正渗透膜单位面积单位时间的水透过量,可达到32L/m2h。利用DDS-307型电导率仪测试汲取液前后浓度变化,计算根据本发明实施例的正渗透膜对盐离子的截留率,对NaCl离子的截留率可达到95%。With the NaCl aqueous solution of concentration 2mol/L as draw liquid, take twice distilled water as raw material liquid, test the forward osmosis membrane prepared in embodiment 1, test according to the method described in embodiment 1 and according to the formula in embodiment 1 Calculate the water flux and rejection of the forward osmosis membrane. First place the forward osmosis membrane (FO membrane) prepared according to the embodiment of the present invention in the system, at room temperature (23°C), by turning on the peristaltic pump and adjusting the valve, control the draw liquid and raw material liquid to have a certain flow rate, so that The water flow pressure is maintained at 0.1MPa, and the pressure in the system is monitored through a pressure gauge. The quality of the raw material solution consumed through the FO membrane was tested by an electronic balance. By calculation, the water permeation rate per unit area and unit time of the forward osmosis membrane according to the embodiment of the present invention can reach 32 L/m 2 h. Use a DDS-307 conductivity meter to test the concentration change before and after the draw solution, and calculate the rejection rate of salt ions by the forward osmosis membrane according to the embodiment of the present invention. The rejection rate of NaCl ions can reach 95%.
实施例3Example 3
以浓度2mol/L的MgSO4水溶液为汲取液,以二次蒸馏水为原料液,对实施例1制备的正渗透膜进行测试,根据实施例1中描述的方法进行测试并按照实施例1中的公式计算正渗透膜的水通量和截留率。将根据本发明实施例制备的正渗透膜(FO膜)置于该系统中,在室温下(23℃),通过开启蠕动泵并且调节阀门,控制汲取液以及原料液具有一定的流速,使水流压力保持在0.1MPa,并通过压力表对系统中的压力进行监控。利用电子天平测试透过FO膜的原料液消耗的质量。通过计算,根据本发明实施例的正渗透膜单位面积单位时间的水透过量,可达到48L/m2h。利用DDS-307型电导率仪测试汲取液前后浓度变化,计算根据本发明实施例的正渗透膜对MgSO4离子的截留率可达到99%。With the MgSO of concentration 2mol /L Aqueous solution is draw liquid, with twice distilled water as raw material liquid, the forward osmosis membrane prepared in embodiment 1 is tested, test according to the method described in embodiment 1 and according to the method in embodiment 1 The formula calculates the water flux and rejection of forward osmosis membrane. Put the forward osmosis membrane (FO membrane) prepared according to the embodiment of the present invention in the system, at room temperature (23°C), by turning on the peristaltic pump and adjusting the valve, control the draw liquid and raw material liquid to have a certain flow rate, so that the water flow The pressure is maintained at 0.1MPa, and the pressure in the system is monitored through a pressure gauge. The quality of the raw material solution consumed through the FO membrane was tested by an electronic balance. By calculation, the water permeation rate per unit area and unit time of the forward osmosis membrane according to the embodiment of the present invention can reach 48 L/m 2 h. Utilize the DDS-307 conductivity meter to test the concentration change before and after the draw solution, and calculate the rejection rate of MgSO 4 ions by the forward osmosis membrane according to the embodiment of the present invention can reach 99%.
实施例4Example 4
此外,为进一步说明根据本发明实施例的正渗透膜在处理海水时的性能,本发明提供了如下测试:以浓度1.6mol/L的NaCl水溶液模拟海水,以河水为渗入液构建压力阻尼渗透(PRO)发电系统,测试实施例1制备的正渗透膜的水通量和截留率。先将根据本发明实施例的正渗透膜置于PRO性能检测装置中,在室温下(23℃),调节阀门控制一定的流速,利用电子天平测试透过根据本发明实施例的正渗透膜的原料液的消耗质量。通过计算,根据本发明实施例的正渗透膜单位面积单位时间的水透过量可达到60L/m2h。利用DDS-307型电导率仪测试汲取液前面浓度变化,计算对盐离子的截留率。根据本发明实施例的正渗透膜对NaCl离子的截留率可达到97%。In addition, in order to further illustrate the performance of the forward osmosis membrane according to the embodiment of the present invention when treating seawater, the present invention provides the following test: simulate seawater with a NaCl aqueous solution with a concentration of 1.6mol/L, and use river water as the infiltrate to construct a pressure-damped osmosis ( PRO) power generation system, the water flux and the rejection rate of the forward osmosis membrane that test embodiment 1 prepares. First place the forward osmosis membrane according to the embodiment of the present invention in the PRO performance detection device, at room temperature (23° C.), adjust the valve to control a certain flow rate, and use an electronic balance to test the flow rate of the forward osmosis membrane according to the embodiment of the present invention. The consumption mass of raw material liquid. By calculation, the water permeation rate per unit area and unit time of the forward osmosis membrane according to the embodiment of the present invention can reach 60 L/m 2 h. Use the DDS-307 conductivity meter to test the concentration change in front of the draw solution, and calculate the interception rate of salt ions. The rejection rate of the NaCl ion of the forward osmosis membrane according to the embodiment of the present invention can reach 97%.
在本发明的另一方面,本发明提出了根据本发明的实施例的正渗透膜在污水处理或海水淡化中的用途。由于该正渗透膜是由前面描述根据本发明实施例的方法制备的,因此该正渗透膜具有前面描述的根据本发明实施例的正渗透膜的特征及优点,在此不再赘述。由此,可以利用根据本发明的实施例的正渗透膜的特点,例如具有高孔隙率、较高水通量以及较高截留率以及良好的化学稳定性等,将该正渗透膜应用于污水处理或海水淡化,从而获得较好的效果,提高污水处理效率或海水淡化效果。In another aspect of the present invention, the present invention proposes the use of the forward osmosis membrane according to the embodiment of the present invention in sewage treatment or seawater desalination. Since the forward osmosis membrane is prepared by the method described above according to the embodiment of the present invention, the forward osmosis membrane has the characteristics and advantages of the forward osmosis membrane described above according to the embodiment of the present invention, and will not be repeated here. Therefore, the characteristics of the forward osmosis membrane according to the embodiment of the present invention can be utilized, such as having high porosity, higher water flux, higher rejection rate and good chemical stability, etc., and the forward osmosis membrane can be applied to sewage Treatment or seawater desalination, so as to obtain better results, improve sewage treatment efficiency or seawater desalination effect.
需要说明的是,在本发明的各个方面中所描述的特征及效果可以互相适用,在此不再赘述。It should be noted that the features and effects described in various aspects of the present invention are mutually applicable and will not be repeated here.
在本说明书的描述中,参考术语“一个实施例”、“另一个实施例”等的描述意指结合该实施例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, description with reference to the terms "one embodiment", "another embodiment", etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention . In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and those skilled in the art can make the above-mentioned The embodiments are subject to changes, modifications, substitutions and variations.
Claims (11)
- A kind of 1. method for preparing forward osmosis membrane, it is characterised in that including:(1) cross-linked layer is formed on the surface of supporting layer;(2) polyamide, photocrosslinking agent, light trigger and antioxidant are used, by 3D printing, on the surface of the cross-linked layer Positive infiltration cortex film is formed, to obtain supporting layer-positive infiltration cortex film composite;And(3) it is described to obtain by the supporting layer-positive infiltration cortex film composite is heat-treated successively and ultraviolet light Forward osmosis membrane,The photocrosslinking agent is Triallyl isocyanurate, and the light trigger is benzophenone and benzoin dimethylether, institute It is antioxidant 1010 to state antioxidant, and the polyamide, the Triallyl isocyanurate, the benzophenone, The mass ratio of the benzoin dimethylether and the antioxidant is (85~95):(2~6):(1~5):(0.1~2): (0.1~1).
- 2. according to the method for claim 1, it is characterised in that the supporting layer is formed by polysulfones.
- 3. according to the method for claim 2, it is characterised in that the supporting layer is withering in advance.
- 4. according to the method for claim 3, it is characterised in that the drying process is carried out 2 hours under 90 degrees Celsius.
- 5. according to the method for claim 1, it is characterised in that the cross-linked layer is formed by pyromellitic trimethylsilyl chloride.
- 6. according to the method for claim 5, it is characterised in that the cross-linked layer is by the way that the supporting layer is immersed in In the hexane solution of 0.5 weight % pyromellitic trimethylsilyl chlorides 20 seconds and formed.
- 7. according to the method for claim 1, it is characterised in that in step (3), before the heat treatment is carried out and it Afterwards, redistilled water is respectively adopted to be cleaned, and the heat treatment is carried out under 90 degrees Celsius.
- 8. according to the method for claim 1, it is characterised in that in step (3), the ultraviolet processing uses F300/ F300SQ type microwave-excitation uviol lamps, power density 120W/cm2, dominant wavelength 365nm, ultraviolet lamp tube is away from sample surfaces 7cm.
- 9. according to the method for claim 1, it is characterised in that the thickness of the positive infiltration cortex film is 5~8 microns.
- 10. a kind of forward osmosis membrane, it is prepared by method according to any one of claims 1 to 9.
- 11. purposes of the forward osmosis membrane in sewage disposal or desalinization described in claim 10.
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WO2009076174A1 (en) * | 2007-12-05 | 2009-06-18 | The Board Of Trustees Of The University Of Illinois | Highly permeable polymer membranes |
CN102665882A (en) * | 2010-04-30 | 2012-09-12 | 熊津化学有限公司 | Forward osmosis membrane having high flux for removing salt from sea water and manufacturing method threrof |
CN103055713A (en) * | 2012-12-28 | 2013-04-24 | 中国海洋大学 | Double layered forward osmosis membrane and preparation method thereof |
CN104031304A (en) * | 2014-04-30 | 2014-09-10 | 中国科学院化学研究所 | Ultraviolet light crosslinked polymer material used for 3D printing, and preparation method and application thereof |
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WO2009076174A1 (en) * | 2007-12-05 | 2009-06-18 | The Board Of Trustees Of The University Of Illinois | Highly permeable polymer membranes |
CN102665882A (en) * | 2010-04-30 | 2012-09-12 | 熊津化学有限公司 | Forward osmosis membrane having high flux for removing salt from sea water and manufacturing method threrof |
CN103055713A (en) * | 2012-12-28 | 2013-04-24 | 中国海洋大学 | Double layered forward osmosis membrane and preparation method thereof |
CN104031304A (en) * | 2014-04-30 | 2014-09-10 | 中国科学院化学研究所 | Ultraviolet light crosslinked polymer material used for 3D printing, and preparation method and application thereof |
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