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CN105101610B - Flexible circuit board and LED flexible light strip with the flexible circuit board - Google Patents

Flexible circuit board and LED flexible light strip with the flexible circuit board Download PDF

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Publication number
CN105101610B
CN105101610B CN201410214673.7A CN201410214673A CN105101610B CN 105101610 B CN105101610 B CN 105101610B CN 201410214673 A CN201410214673 A CN 201410214673A CN 105101610 B CN105101610 B CN 105101610B
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circuit board
flexible circuit
lattice
packaging
wire
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CN105101610A (en
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王冬雷
王彦国
凌云
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Chongqing Nvc Lighting Co ltd
NVC Lighting Technology Corp
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Elec Tech International Co Ltd
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Abstract

The invention discloses a flexible circuit board and an L ED flexible lamp strip with the flexible circuit board, wherein the flexible circuit board comprises a conductor layer, an insulating layer and an insulating separation layer, the conductor layer comprises a first main conductor, a second main conductor and a packaging conductor, the first main conductor and the second main conductor are arranged side by side, the packaging conductor is positioned between the first main conductor and the second main conductor, a fracture for packaging a component is arranged on the packaging conductor, the insulating layer is arranged on the surface of one side of the conductor layer, the solder mask is arranged on the surface of the other side of the conductor layer, a window corresponding to the fracture is arranged on the solder mask, the insulating separation layer is arranged between the packaging conductor and the first main conductor and the second main conductor and is used for insulating the packaging conductor and the first main conductor and the second main conductor.

Description

软性电路板及具有该软性电路板的LED软灯带Flexible circuit board and LED flexible light strip with the flexible circuit board

技术领域technical field

本发明涉及电路板,特别是涉及一种软性电路板及具有该软性电路板的LED软灯带。The invention relates to a circuit board, in particular to a flexible circuit board and an LED flexible light strip with the flexible circuit board.

背景技术Background technique

LED作为一第四代照明光源,具有显著的节能和寿命优势。随着社会的发展,日常生活中的照明能耗问题日益突出,因此,具有显著节能优势的LED灯具越来越受人们的青睐。As a fourth-generation lighting source, LED has significant advantages in energy saving and longevity. With the development of society, the problem of lighting energy consumption in daily life has become increasingly prominent. Therefore, LED lamps with significant energy-saving advantages are more and more popular.

LED软灯带用软性电路板,因为FPC材质柔软,可以任意弯曲、折叠、卷绕,可在三维空间随意移动及伸缩而不会折断。适合于不规则的地方和空间狭小的地方使用,也因其可以任意的弯曲和卷绕,适合于在广告装饰中任意组合各种图案。因此,LED软性电路板在情景照明和情调照明中应用越来越广泛。LED flexible light strips use flexible circuit boards. Because the FPC material is soft, it can be bent, folded, and wound arbitrarily, and can be moved and stretched in three-dimensional space without breaking. It is suitable for use in irregular places and places with small spaces, and because it can be bent and wound arbitrarily, it is suitable for arbitrarily combining various patterns in advertising decoration. Therefore, LED flexible circuit boards are more and more widely used in scene lighting and mood lighting.

现有的软性电路板的导线层之间的导线为并置的扁平导线,两边的主导线和中间导线直接的间隙一般为0.6mm,在并置导线布线中由于扁平导线的微小移位,就很容易造成两根主导线与中间导线的直接接触短路而报废;同时,两边的主导线和中间导线没有进行绝缘分隔,在软灯带使用过程中,尤其是高压软灯带,散热不良导致热击穿造成两根主导线与中间导线的直接接触短路而报废。The wires between the wire layers of the existing flexible circuit board are juxtaposed flat wires, and the direct gap between the main wires on both sides and the middle wire is generally 0.6mm. It is easy to cause the direct contact short circuit between the two main wires and the middle wire and be scrapped; at the same time, the main wires and the middle wires on both sides are not insulated and separated. During the use of the flexible light strip, especially the high-voltage flexible light strip, poor heat dissipation leads to The thermal breakdown caused the direct contact between the two main wires and the middle wire to be short-circuited and scrapped.

发明内容Contents of the invention

针对上述现有技术现状,本发明所要解决的技术问题在于,提供一种软性电路板及具有该软性电路板的LED软灯带,其能避免主导线与中间导线因为导线布线中的微小移位或热击穿造成短路。Aiming at the above-mentioned current state of the art, the technical problem to be solved by the present invention is to provide a flexible circuit board and an LED flexible light strip with the flexible circuit board, which can avoid the main wire and the intermediate wire due to the tiny wire wiring. Short circuit caused by displacement or thermal runaway.

为了解决上述技术问题,本发明所提供的一种软性电路板,包括:In order to solve the above technical problems, a flexible circuit board provided by the present invention includes:

导线层,所述导线层包括并排布置的第一主导线、第二主导线和位于所述第一主导线与所述第二主导线之间的封装导线,所述封装导线上设置有用于封装元件的断口;A wire layer, the wire layer includes a first main wire, a second main wire, and a packaging wire located between the first main wire and the second main wire arranged side by side, and the packaging wire is provided with a wire for packaging Fracture of components;

绝缘层,所述绝缘层设置于所述导线层一侧的表面上;an insulating layer, the insulating layer is disposed on the surface of one side of the wire layer;

阻焊层,所述阻焊层设置于所述导线层另一侧的表面上,且在所述阻焊层上设置有与所述断口相对应的窗口;还包括:A solder resist layer, the solder resist layer is disposed on the surface of the other side of the wire layer, and a window corresponding to the fracture is disposed on the solder resist layer; it also includes:

绝缘分隔层,所述绝缘分隔层设置于所述封装导线与所述第一主导线和所述第二主导线之间,用于对所述封装导线和所述第一主导线、所述第二主导线进行绝缘。an insulating separation layer, the insulating separation layer is arranged between the packaging wire and the first main wire and the second main wire, and is used for the packaging wire and the first main wire, the second main wire The two main conductors are insulated.

在其中一个实施例中,所述绝缘分隔层包括:In one of the embodiments, the insulating spacer layer includes:

第一分隔部,所述第一分隔部设置于所述封装导线与所述第一主导线之间;a first partition, the first partition is disposed between the packaging lead and the first main lead;

第二分隔部,所述第二分隔部设置于所述封装导线与所述第二主导线之间以及a second partition, the second partition is disposed between the package lead and the second main lead, and

连接部,所述连接部连接在所述第一分隔部与所述第二分隔部之间。A connection part, the connection part is connected between the first partition part and the second partition part.

在其中一个实施例中,所述绝缘分隔层还包括:In one of the embodiments, the insulating spacer layer further includes:

连接部,所述连接部设置于所述导线层与所述绝缘层之间,且所述连接部的两端分别与所述第一分隔部和所述第二分隔部靠近所述绝缘层侧的一端连接,所述连接部、所述第一分隔部和所述第二分隔部之间形成凹槽,所述封装导线容置于所述凹槽内。a connection part, the connection part is arranged between the wire layer and the insulation layer, and the two ends of the connection part are respectively connected to the first partition part and the second partition part near the side of the insulation layer A groove is formed between the connecting portion, the first partition and the second partition, and the packaging wire is accommodated in the groove.

在其中一个实施例中,所述绝缘分隔层还包括:In one of the embodiments, the insulating spacer layer further includes:

第一翼部,所述第一翼部自所述第一分隔部靠近所述阻焊层侧的一端向所述凹槽外延伸,且覆盖所述第一主导线;a first wing extending from an end of the first partition close to the solder mask side to the outside of the groove, and covering the first main wire;

第二翼部,所述第二翼部自所述第二分隔部靠近所述阻焊层侧的一端向所述凹槽外延伸,且覆盖所述第二主导线。The second wing extends from an end of the second partition near the solder mask side to the outside of the groove, and covers the second main wire.

在其中一个实施例中,所述阻焊层仅覆盖所述封装导线的表面。In one of the embodiments, the solder resist layer only covers the surface of the package wire.

在其中一个实施例中,所述阻焊层覆盖所述封装导线、所述第一翼部和所述第二翼部的表面。In one of the embodiments, the solder resist layer covers surfaces of the package lead, the first wing and the second wing.

在其中一个实施例中,所述封装导线为两根以上,两根以上的所述封装导线相互并联或串联。In one of the embodiments, there are more than two packaging wires, and more than two packaging wires are connected in parallel or in series.

在其中一个实施例中,各所述封装导线之间相互绝缘分隔。In one of the embodiments, the packaging wires are insulated and separated from each other.

在其中一个实施例中,各所述封装导线上设置有所述断口;或者相邻的两根所述封装导线之间形成所述断口。In one of the embodiments, each of the packaging wires is provided with the fracture; or the fracture is formed between two adjacent packaging wires.

本发明所提供的一种LED软灯带,包括软性电路板和多个LED灯珠,所述软性电路板为上述的软性电路板,多个所述LED灯珠封装在所述断口处。An LED flexible light strip provided by the present invention includes a flexible circuit board and a plurality of LED lamp beads, the flexible circuit board is the above-mentioned flexible circuit board, and a plurality of the LED lamp beads are packaged in the fracture place.

与现有技术相比,本发明的软性电路板及具有该软性电路板的LED软灯带,通过绝缘分隔层将导线层的两边的主导线与中间的封装导线进行绝缘处理,使得主导线与封装导线不会因为导线布线中的微小移位或热击穿造成短路,因此性能良好,电路可靠性高,寿命长。Compared with the prior art, the flexible circuit board of the present invention and the LED flexible light strip with the flexible circuit board insulate the main wires on both sides of the wire layer and the package wire in the middle through the insulating separation layer, so that the main wires Wire and package wires will not be short-circuited due to slight displacement in wire routing or thermal breakdown, so the performance is good, the circuit reliability is high, and the life is long.

本发明附加技术特征所具有的有益效果将在本说明书具体实施方式部分进行说明。The beneficial effects of the additional technical features of the present invention will be described in the specific embodiments of this specification.

附图说明Description of drawings

图1为发明实施例一中的软性电路板的导线层和绝缘分隔层的结构示意图;Fig. 1 is a structural schematic diagram of the wire layer and the insulating separation layer of the flexible circuit board in the first embodiment of the invention;

图2为图1中I处的局部放大示意图;Fig. 2 is the partially enlarged schematic diagram of I place in Fig. 1;

图3为发明实施例一中的软性电路板的截面结构示意图;Fig. 3 is a schematic cross-sectional structure diagram of the flexible circuit board in the first embodiment of the invention;

图4为发明实施例二中的软性电路板的截面结构示意图。Fig. 4 is a schematic cross-sectional structure diagram of the flexible circuit board in the second embodiment of the invention.

以上各图,1、绝缘分隔层;11、连接部;12、第一分隔部;13、第二分隔部;14、第一翼部;15、第二翼部;16、凹槽;2、绝缘层;3、导线层;31、第一主导线;32、封装导线;321、断口;33、第二主导线;4、阻焊层;5、元件封装层。In the above figures, 1. Insulation separation layer; 11. Connection portion; 12. First separation portion; 13. Second separation portion; 14. First wing portion; 15. Second wing portion; 16. Groove; 2. Insulation layer; 3, wire layer; 31, first main wire; 32, packaging wire; 321, fracture; 33, second main wire; 4, solder mask layer; 5, component packaging layer.

具体实施方式Detailed ways

下面参考附图并结合实施例对本发明进行详细说明。需要说明的是,在不冲突的情况下,以下各实施例及实施例中的特征可以相互组合。The present invention will be described in detail below with reference to the accompanying drawings and examples. It should be noted that, in the case of no conflict, the following embodiments and features in the embodiments can be combined with each other.

如图1~3所示,本发明实施例一中的软性电路板包括导线层3、绝缘层2、阻焊层4和绝缘分隔层1,其中,导线层3包括并排布置的第一主导线31、第二主导线33和位于所述第一主导线31与所述第二主导线33之间的封装导线32,所述封装导线32上根据电路需要设置有用于封装元件的断口321,在所述断口321的位置上,把所需要电路连接的LED灯珠和/或电阻等封装元件进行电流连接而形成电路线路。As shown in Figures 1 to 3, the flexible circuit board in Embodiment 1 of the present invention includes a wire layer 3, an insulating layer 2, a solder resist layer 4, and an insulating separation layer 1, wherein the wire layer 3 includes first main conductors arranged side by side. wire 31, a second main wire 33, and a packaging wire 32 located between the first main wire 31 and the second main wire 33, the packaging wire 32 is provided with a fracture 321 for packaging components according to circuit requirements, At the position of the cutout 321 , the packaging components such as LED lamp beads and/or resistors that need to be connected to the circuit are electrically connected to form a circuit line.

所述绝缘分隔层1设置于所述封装导线32与所述第一主导线31和所述第二主导线33之间,用于对所述封装导线32和所述第一主导线31、所述第二主导线33进行绝缘。这样,在导线层3的并置布线过程中,就不会因为导线的微小移位而造成第一主导线31、第二主导线33与封装导线32的直接接触而短路报废;也可以防止由于使用过程中,散热不良的热击穿等原因造成第一主导线31、第二主导线33与封装导线32短路而导致软性电路板报废。The insulating separation layer 1 is arranged between the packaging wire 32 and the first main wire 31 and the second main wire 33, and is used for the packaging wire 32 and the first main wire 31, the The second main wire 33 is insulated. Like this, in the juxtaposed wiring process of wire layer 3, just can not cause the direct contact of first main wire 31, the second main wire 33 and packaging wire 32 and scrap because of the tiny displacement of wire; During use, the first main lead 31 , the second main lead 33 and the packaging lead 32 are short-circuited due to thermal breakdown due to poor heat dissipation, and the flexible circuit board is scrapped.

所述绝缘分隔层1包括第一分隔部12、第二分隔部13和连接部11,所述第一分隔部12设置于所述封装导线32与所述第一主导线31之间;所述第二分隔部13设置于所述封装导线32与所述第二主导线33之间;所述连接部11设置于所述导线层3与所述绝缘层2之间,且所述连接部11的两端分别与所述第一分隔部12和所述第二分隔部13靠近所述绝缘层2侧的一端连接,所述连接部11、所述第一分隔部12和所述第二分隔部13之间形成凹槽16,所述封装导线32容置于所述凹槽16内。进一步地,所述绝缘分隔层1还包括第一翼部14和第二翼部15,所述第一翼部14自所述第一分隔部12靠近所述阻焊层4侧的一端向所述凹槽16外延伸,且覆盖所述第一主导线31;所述第二翼部15自所述第二分隔部13靠近所述阻焊层4侧的一端向所述凹槽16外延伸,且覆盖所述第二主导线33。The insulating spacer layer 1 includes a first spacer 12, a second spacer 13 and a connection portion 11, the first spacer 12 is arranged between the package wire 32 and the first main lead 31; the The second partition 13 is arranged between the package wire 32 and the second main wire 33; the connection part 11 is arranged between the wire layer 3 and the insulating layer 2, and the connection part 11 The two ends of the first partition part 12 and the second partition part 13 are respectively connected to one end of the insulating layer 2 side, and the connection part 11, the first partition part 12 and the second partition part A groove 16 is formed between the parts 13 , and the packaging wire 32 is accommodated in the groove 16 . Further, the insulating separation layer 1 also includes a first wing 14 and a second wing 15, the first wing 14 extends from one end of the first separation 12 close to the solder resist layer 4 to the The groove 16 extends outside and covers the first main wire 31; the second wing 15 extends from the end of the second partition 13 near the side of the solder resist layer 4 to the groove 16 , and cover the second main wire 33 .

所述绝缘层2设置于所述导线层3一侧的表面上。所述阻焊层4设置于所述导线层3另一侧的表面上,且在所述阻焊层4上设置有与所述断口321相对应的窗口(图中未示出)。优选地,阻焊层4只是覆盖在所述封装导线32上,优选地,可以采用封装导线32预先覆盖阻焊层4,并预留窗口,再将覆盖阻焊层4后的封装导线32贴装在已经与第一主导线31和第二主导线33绝缘分隔的绝缘分隔层1上,然后在一起与绝缘层2进行贴装而形成软性电路板。在软性电路板封装导线32的预留封装元件断口321上预留有没有覆盖阻焊层4的两段封装导线32,从而形成软性电路板所需的元件封装层5。The insulating layer 2 is disposed on the surface of one side of the wire layer 3 . The solder resist layer 4 is disposed on the surface of the other side of the wire layer 3 , and a window (not shown) corresponding to the fracture 321 is disposed on the solder resist layer 4 . Preferably, the solder resist layer 4 is only covered on the package wire 32. Preferably, the package wire 32 can be used to cover the solder resist layer 4 in advance, and a window is reserved, and then the package wire 32 covered with the solder resist layer 4 is pasted. It is installed on the insulating separation layer 1 that has been insulated and separated from the first main conductor 31 and the second main conductor 33 , and then mounted together with the insulating layer 2 to form a flexible circuit board. Two sections of packaging wires 32 that do not cover the solder resist layer 4 are reserved on the reserved packaging component fracture 321 of the flexible circuit board packaging wire 32 , thereby forming the component packaging layer 5 required by the flexible circuit board.

图4为本发明实施例二的软性电路板的结构示意图。其余与实施例一相同,不同的是,所述阻焊层4覆盖所述封装导线32、所述第一翼部14和所述第二翼部15的表面。FIG. 4 is a schematic structural diagram of a flexible circuit board according to Embodiment 2 of the present invention. The rest is the same as the first embodiment, except that the solder resist layer 4 covers the surface of the packaging wire 32 , the first wing 14 and the second wing 15 .

需要说明的是,为简单起见和作为示例,所述封装导线32为一根,但不表示封装导线32仅只能为一个。作为变形或改进,封装导线32可为2根及以上,封装导线32之间的电路连接可以采用并联和/或串联等灵活方式,比如封装导线32为两根同样进行绝缘分隔处理的导线,每一根封装导线32可以上述实施例中所示的断口321,每一根封装导线32有自己串联的电流,与另外一个封装导线32进行串联和/或并联连接而成电路;也可以每一根封装导线32不用预留断口321,通过相邻的两根封装导线32之间形成所述断口321。It should be noted that, for the sake of simplicity and as an example, the packaging wire 32 is one, but it does not mean that there is only one packaging wire 32 . As a modification or improvement, the packaged wires 32 can be two or more, and the circuit connection between the packaged wires 32 can be in parallel and/or in series. For example, the packaged wires 32 are two wires that are also insulated and separated. A packaging wire 32 can be shown in the above-mentioned embodiment fracture 321, each packaging wire 32 has its own series current, and another packaging wire 32 is connected in series and/or in parallel to form a circuit; The packaging wires 32 do not need to reserve a fracture 321 , and the fracture 321 is formed between two adjacent packaging wires 32 .

综上,由于导线层3的主导线与封装导线32之间已经采用绝缘分隔处理,这样就能避免因为导线层3布线过程中的微小移位导致短路,也能防止因为使用过程中因为散热不良的热击穿造成的短路,这样软性电路板的可靠性提高,使用寿命长。In summary, since the main wire of the wire layer 3 and the packaging wire 32 have been insulated and separated, this can avoid short circuits caused by the slight displacement of the wire layer 3 during the wiring process, and can also prevent poor heat dissipation during use. Short circuit caused by thermal breakdown, so the reliability of the flexible circuit board is improved and the service life is long.

本发明还提供了一种LED软灯带,包括软性电路板和多个LED灯珠,所述软性电路板为上述实施例的软性电路板,多个所述LED灯珠封装在所述断口处。The present invention also provides a LED flexible light strip, including a flexible circuit board and a plurality of LED lamp beads, the flexible circuit board is the flexible circuit board of the above-mentioned embodiment, and a plurality of the LED lamp beads are packaged in the at the fracture.

以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。The above-mentioned embodiments only express several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention.

Claims (8)

1. a kind of flexible circuit board, including:
Conductor layer, the conductor layer include the first main traverse line being arranged side by side, the second main traverse line and be located at first main traverse line With the packaging conductive wire between second main traverse line, the fracture for potted element is provided on the packaging conductive wire;
Insulating layer, the insulating layer are set on the surface of the conductor layer side;
Solder mask, the solder mask are set on the surface of the conductor layer other side, and be provided on the solder mask with The corresponding window of fracture;
It is characterized in that, further including:
Isolating separator layer, the isolating separator layer are set to the packaging conductive wire and are dominated with first main traverse line and described second Between line, the isolating separator layer includes:First lattice, first lattice are set to the packaging conductive wire and described the Between one main traverse line;Second lattice, second lattice are set between the packaging conductive wire and second main traverse line And interconnecting piece, the interconnecting piece are connected between first lattice and second lattice, the interconnecting piece setting Between the conductor layer and the insulating layer, and the both ends of the interconnecting piece respectively with first lattice and described second Lattice close to the insulating layer side one end connect, the interconnecting piece, first lattice and second lattice it Between form groove, the packaging conductive wire is placed in the groove.
2. flexible circuit board according to claim 1, which is characterized in that the isolating separator layer further includes:
First alar part, first alar part from first lattice close to the solder mask side one end to the groove extension It stretches, and covers first main traverse line;
Second alar part, second alar part from second lattice close to the solder mask side one end to the groove extension It stretches, and covers second main traverse line.
3. flexible circuit board according to claim 2, which is characterized in that the solder mask only covers the packaging conductive wire Surface.
4. flexible circuit board according to claim 2, which is characterized in that the solder mask covers the packaging conductive wire, institute State the surface of the first alar part and second alar part.
5. flexible circuit board as claimed in any of claims 1 to 4, which is characterized in that the packaging conductive wire is two More than root, two or more the packaging conductive wires are parallel with one another or connect.
6. flexible circuit board according to claim 5, which is characterized in that mutually insulated point between each packaging conductive wire Every.
7. flexible circuit board according to claim 5, which is characterized in that be provided on each packaging conductive wire described disconnected Mouthful;Or form the fracture between two adjacent packaging conductive wires.
8. a kind of flexible LED lamp band, including flexible circuit board and multiple LED lamp beads, which is characterized in that the flexible circuit board is such as Flexible circuit board described in any one of claim 1 to 7, multiple LED lamp beads are encapsulated in the incision position.
CN201410214673.7A 2014-05-20 2014-05-20 Flexible circuit board and LED flexible light strip with the flexible circuit board Active CN105101610B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0818652A2 (en) * 1996-07-11 1998-01-14 HAPPICH Fahrzeug- und Industrieteile GmbH Lighting strip an method of manufacturing
CN201910973U (en) * 2010-09-01 2011-07-27 王定锋 Full-series LED (Light-Emitting Diode) circuit board made of flat leads
CN201928521U (en) * 2010-08-24 2011-08-10 张�林 Double-sided circuit board manufactured by adhering double-sided glued insulation layer to flat wires
CN203661401U (en) * 2013-11-01 2014-06-18 鹤山市银雨照明有限公司 LED lamp circuit board comprising multilayer flat wire
CN203912316U (en) * 2014-05-20 2014-10-29 广东德豪润达电气股份有限公司 Flexible circuit board and LED flexible light strip with the flexible circuit board

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0818652A2 (en) * 1996-07-11 1998-01-14 HAPPICH Fahrzeug- und Industrieteile GmbH Lighting strip an method of manufacturing
CN201928521U (en) * 2010-08-24 2011-08-10 张�林 Double-sided circuit board manufactured by adhering double-sided glued insulation layer to flat wires
CN201910973U (en) * 2010-09-01 2011-07-27 王定锋 Full-series LED (Light-Emitting Diode) circuit board made of flat leads
CN203661401U (en) * 2013-11-01 2014-06-18 鹤山市银雨照明有限公司 LED lamp circuit board comprising multilayer flat wire
CN203912316U (en) * 2014-05-20 2014-10-29 广东德豪润达电气股份有限公司 Flexible circuit board and LED flexible light strip with the flexible circuit board

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