CN105092288B - Fabric panel sampling method and fabric panel processing method - Google Patents
Fabric panel sampling method and fabric panel processing method Download PDFInfo
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- CN105092288B CN105092288B CN201510599131.0A CN201510599131A CN105092288B CN 105092288 B CN105092288 B CN 105092288B CN 201510599131 A CN201510599131 A CN 201510599131A CN 105092288 B CN105092288 B CN 105092288B
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- fabric panel
- masterbatch
- dacron thread
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- fabric
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- 239000004744 fabric Substances 0.000 title claims abstract description 145
- 238000005070 sampling Methods 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000003672 processing method Methods 0.000 title claims abstract description 14
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 79
- 229920004934 Dacron® Polymers 0.000 claims abstract description 76
- 239000004594 Masterbatch (MB) Substances 0.000 claims abstract description 73
- 239000003086 colorant Substances 0.000 claims abstract description 24
- 238000009941 weaving Methods 0.000 claims abstract description 19
- 238000007689 inspection Methods 0.000 claims abstract description 12
- 238000004043 dyeing Methods 0.000 claims abstract description 9
- 238000001035 drying Methods 0.000 claims abstract description 5
- 238000000386 microscopy Methods 0.000 claims abstract description 5
- 239000004595 color masterbatch Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 238000005520 cutting process Methods 0.000 abstract description 11
- 238000012545 processing Methods 0.000 description 6
- 229920004933 Terylene® Polymers 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000000605 extraction Methods 0.000 description 2
- 238000009940 knitting Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 238000009963 fulling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000009469 supplementation Effects 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of fabric panel sampling method and fabric panel processing methods.Fabric panel sampling method includes the following steps：In the fabric panel of different sizes, coloured Masterbatch dacron thread is connected in the fabric panel of one of size, and primary colors Masterbatch dacron thread is connected in the fabric panel of other various sizes；When needing to sample during fabric panel is processed, when the fabric panel of primary colors Masterbatch dacron thread connection is got in choosing, then give up；When the fabric panel of coloured Masterbatch dacron thread connection is got in choosing, then continues to choose the fabric panel for needing the coloured Masterbatch dacron thread of quantity to connect, carry out quality inspection.Fabric panel processing method includes weaving；Microscopy；Stock；Dyeing；Drying；Sampling and quality inspection.Fabric panel sampling method of the invention reduces sample cutting in fabric panel process of manufacture and is lost.
Description
Technical field
The present invention relates to field of textiles, more particularly to a kind of fabric panel sampling method and fabric panel processing method.
Background technique
In field of textiles, it is related to the production and processing of various fabrics cut-parts, is needed in the production and processing of every kind of fabric panel
It samples, and is compared with the standard of client, convenient for improving or adjusting production and processing process.It is produced as led, tucking inside the sleeve in dyeing and finishing
In the process, in order to control product quality, it will sample in different production procedures and be compared with the standard of client, and in order to protect
It demonstrate,proves a series-produced product quantity to meet customer need, it is therefore desirable to the loss of the addition quality of production.In current production process, because
Same series-produced leader has large, medium and small Deng sizes, thus same a batch production neck, sleeve the sizes such as large, medium and small when, because right
The uncertainty of the sizes sampling such as large, medium and small of neck, sleeve, therefore all the sizes addition such as large, medium and small of neck, sleeve is cut simultaneously
Sample loss, in order to any sampling of the sizes such as large, medium and small to neck, sleeve.Above-mentioned any sampling, which results in original, to be added
Become at the loss of quantity of sampling quantity in multiple sizes equal addition sample cutting loss, to cause the extra and raw of sample cutting loss
Produce processing waste.
Summary of the invention
Based on this, it is necessary to provide a kind of fabric panel sampling for reducing sample cutting loss in fabric panel process of manufacture
Method.
A kind of fabric panel sampling method, includes the following steps：
In the fabric panel of different sizes, the fabric of one of size is cut out by coloured Masterbatch dacron thread
Piece connects；
The fabric panel of other various sizes is connected respectively by primary colors Masterbatch dacron thread；
It is elected to get the primary colors Masterbatch dacron thread when needing to sample during the fabric panel is processed
When the fabric panel of connection, then give up；When the fabric panel of the coloured Masterbatch dacron thread connection is got in choosing,
Then continue to choose the fabric panel that the coloured Masterbatch dacron thread for needing quantity connects, carries out quality inspection.
The all of one of size described are knitted by the coloured Masterbatch dacron thread in one of the embodiments,
Object cut-parts connect；
Alternatively, the fabric panel is divided into more parts, every part of fabric panel passes through the coloured Masterbatch terylene
Silk is separately connected.
Another object of the present invention is to provide a kind of fabric panel processing methods.
A kind of fabric panel processing method, includes the following steps：
Weaving：By yarn weaving at the fabric panel of different sizes, the fabric panel of one of size is by having
Color Masterbatch dacron thread connects, and the fabric panel of other every kind size is connected by primary colors Masterbatch dacron thread respectively
It picks up and；
Microscopy is carried out to all fabric panels；
Stock：The fabric panel and primary colors Masterbatch dacron thread that the coloured Masterbatch dacron thread is connected connect
The fabric panel sequence of each size come is picked up, and records the location information of the fabric panel of each size；
Dyeing：The fabric panel is dyed；
Drying：The fabric panel is dried；
Sampling：Choose the fabric panel for needing the coloured Masterbatch dacron thread of quantity to mark；
Quality inspection is carried out to the fabric panel of sampling.
The all of one of size described are knitted by the coloured Masterbatch dacron thread in one of the embodiments,
Object cut-parts connect；
Alternatively, the fabric panel is divided into more parts, every part of fabric panel passes through the coloured Masterbatch terylene
Silk is separately connected.
It further include following steps in one of the embodiments, after quality inspection：
It retracts：It connects the coloured Masterbatch dacron thread connected in the fabric panel and in the fabric panel
The primary colors Masterbatch dacron thread is wiped out.
In one of the embodiments, in dyeing, include the following steps：
The fabric panel that the coloured Masterbatch dacron thread is connected and the primary colors Masterbatch dacron thread connect
The fabric panel for picking up the various sizes come is placed in dye vat, and records what the coloured Masterbatch dacron thread connected
The fabric panel for the various sizes that the fabric panel and the primary colors Masterbatch dacron thread connect is in dye vat
Position.
In one of the embodiments, in weaving, with the fabric panel of the coloured Masterbatch dacron thread connection
Weaving quantity it is more compared with the weaving quantity of the size fabric panel actually required, and required number when the quantity having more is sampling
Amount.
Fabric panel sampling method of the present invention and fabric panel processing method, pass through knitting in different sizes
In object cut-parts, coloured Masterbatch dacron thread is connected in the fabric panel of one of size, and by primary colors Masterbatch
Dacron thread be connected in the fabric panel of other various sizes (color masterbatch be the pigment of super quantity is uniformly attached to resin it
In prepared by aggregation.Coloured Masterbatch dacron thread refers to the coloured Masterbatch dacron thread of tool, such as red, blue；It is former
Color Masterbatch dacron thread refers to do not have coloured Masterbatch dacron thread, i.e., transparent Masterbatch dacron thread).When needing to sample,
To only needing to choose the fabric panel for needing the coloured Masterbatch dacron thread of quantity to mark, quality inspection is carried out.Therefore, same
When criticizing fabric panel production, avoids in sampling because of the uncertainty of the large, medium and small equal sizes sampling of fabric panel, sample
When, it is only necessary to the fabric panel for choosing coloured Masterbatch dacron thread connection will not choose the fabric panel of other sizes, therefore,
In the loss of addition sample cutting, only sample cutting loss need to be added in a size.It avoids any sampling and results in a collection of product
The equal addition sample cutting loss of multiple sizes, avoid the extra and production and processing waste of sample cutting loss.
Detailed description of the invention
Fig. 1 is the flow chart of one embodiment of the invention fabric panel processing method.
Specific embodiment
It is shown in Figure 1, present embodiments provide a kind of fabric panel processing method comprising following steps：
Step 1 weaving：By yarn weaving at the fabric panel of different sizes, the fabric panel of one of size
It is connected by coloured Masterbatch dacron thread, and the weaving quantity of the fabric panel of the size is compared with the fabric panel of other sizes
Weaving quantity it is more, the fabric panel of other every kind size is connected by primary colors Masterbatch dacron thread respectively.With coloured
The weaving quantity of the fabric panel of Masterbatch dacron thread label is more compared with the weaving quantity of the fabric panel actually required, has more
Requirement when quantity is sampling.
In connection, all fabric panels of one of size are connected by coloured Masterbatch dacron thread；Or
Fabric panel is divided into more parts by person, and every part of fabric panel passes through coloured Masterbatch dacron thread and is separately connected.According to specific
Needs depending on.
Such as in leader during manufacturing, need to produce the cut-parts of three kinds of sizes, big code, middle code and small code.Big code,
The neck cut-parts of middle code and small code are required to 500, sample in the neck cut-parts of middle code, then loss is sampled on calculating, middle code
Neck cut-parts need to produce 520, wherein 20 are used to sample.The neck cut-parts of middle code are connected by coloured Masterbatch dacron thread
Come.The neck cut-parts of big code and small code are connected respectively by primary colors Masterbatch dacron thread.
Step 2 microscopy.To fabric panel (neck cut-parts) microscopy of each yardage, the fabric panel after checking weaving (cut out by neck
Piece) whether there is fault.If any fault, then the fabric panel (neck cut-parts) of fault quantity is required supplementation with.
Step 3 stock：The fabric panel that coloured Masterbatch dacron thread connects is connect with primary colors Masterbatch dacron thread
The fabric panel sequence got up, such as relative position of the fabric panel of each yardage are searched and are sampled convenient for the later period.
Step 4 dyeing：By fabric panel (neck cut-parts) dyeing.In dyeing, include the following steps：
Fabric panel (neck cut-parts) and the primary colors Masterbatch dacron thread for the middle code that coloured Masterbatch dacron thread is connected
The fabric panel (neck cut-parts) of the big code and small code that connect is placed in dye vat, and is recorded coloured Masterbatch dacron thread and connected
Fabric panel (the neck of big code and small code that the fabric panel (neck cut-parts) of the middle code come is connected with primary colors Masterbatch dacron thread
Cut-parts) position in dye vat.
Step 5 drying：By fabric panel (neck cut-parts) drying of each yardage.
Step 6 sampling：Choose the fabric panel of the middle code of the coloured Masterbatch dacron thread label of requirement (20)
(neck cut-parts).Wherein, it is random for choosing the fabric panel of the middle code of the coloured Masterbatch dacron thread label of requirement (20)
, namely randomly select position in the fabric panel (neck cut-parts) of multiple middle codes in the connection of coloured Masterbatch dacron thread and obtain always
The fabric panel (neck cut-parts) that amount is 20.It is by the coloured color masterbatch of fabric panel corresponding position when obtaining 20 fabric panels
Grain dacron thread is cut, that is, can be taken off fabric panel.
Step 6 quality inspection：It requires to mark the coloured Masterbatch dacron thread of the requirement (20) of selection according to preset
The fabric panel (neck cut-parts) of middle code carry out quality inspection.
Step 7 retracts：The primary colors color that will be connected on the coloured Masterbatch dacron thread and fabric panel that are connected in fabric panel
Master batch dacron thread, which is cut, to be removed, that is, collects fabric panel.
Fabric panel sampling method of the present invention and fabric panel processing method, pass through knitting in different sizes
In object cut-parts, coloured Masterbatch dacron thread is connected in the fabric panel of one of size, and by primary colors Masterbatch terylene
Silk is connected in the fabric panel of other various sizes.When needing to sample, until only needing to choose the coloured color masterbatch for needing quantity
The fabric panel of grain dacron thread label, carries out quality inspection.Therefore, in same a collection of fabric panel production, avoid in sampling because
The uncertainty of the large, medium and small equal sizes sampling of fabric panel, when sampling, it is only necessary to choose coloured Masterbatch dacron thread connection
Fabric panel, the fabric panel of other sizes will not be chosen, therefore, addition sample cutting loss when, only need to add in a size
More sample cutting losses.Any equal addition sample cutting loss of multiple sizes for sampling and resulting in a collection of product is avoided, avoids and cuts
The extra and production and processing waste of sample loss.
Each technical characteristic of embodiment described above can be combined arbitrarily, for simplicity of description, not to above-mentioned reality
It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, all should be considered as described in this specification.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously
Limitations on the scope of the patent of the present invention therefore cannot be interpreted as.It should be pointed out that for those of ordinary skill in the art
For, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to guarantor of the invention
Protect range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.
Claims (4)
1. a kind of fabric panel sampling method, which is characterized in that include the following steps：
In the fabric panel of different sizes, all fabrics of one of size are cut out by coloured Masterbatch dacron thread
Piece connects, alternatively, the fabric panel of the size is divided into more parts, every part of fabric panel passes through described coloured
Masterbatch dacron thread is separately connected, with the weaving quantity of the fabric panel of the coloured Masterbatch dacron thread connection compared with
The weaving quantity of the fabric panel of the size actually required is more, and the quantity having more is requirement when sampling；
The fabric panel of other various sizes is connected respectively by primary colors Masterbatch dacron thread；
It is elected to get the primary colors Masterbatch dacron thread connection when needing to sample during the fabric panel is processed
The fabric panel when, then give up；When the fabric panel of the coloured Masterbatch dacron thread connection is got in choosing, then after
It is continuous to choose the fabric panel for needing the coloured Masterbatch dacron thread connection of quantity, carry out quality inspection.
2. a kind of fabric panel processing method, which is characterized in that include the following steps：
Weaving：By yarn weaving at the fabric panel of different sizes, the fabric panel of one of size passes through coloured color
Master batch dacron thread connects, and all fabric panels of other every kind size are connected by primary colors Masterbatch dacron thread respectively
It picks up and, alternatively, the fabric panel of the size is divided into more parts, every part of fabric panel passes through the coloured color masterbatch
Grain dacron thread is separately connected, and the weaving quantity with the fabric panel of the coloured Masterbatch dacron thread connection is practical
The weaving quantity of the fabric panel of the size needed is more, and the quantity having more is requirement when sampling；
Microscopy is carried out to all fabric panels；
Stock：The fabric panel that the coloured Masterbatch dacron thread connects has been connect with primary colors Masterbatch dacron thread
The fabric panel sequence of each size come, and record the location information of the fabric panel of each size；
Dyeing：The fabric panel is dyed；
Drying：The fabric panel is dried；
Sampling：Choose the fabric panel for needing the coloured Masterbatch dacron thread of quantity to mark；
Quality inspection is carried out to the fabric panel of sampling.
3. fabric panel processing method according to claim 2, which is characterized in that further include following steps after quality inspection：
It retracts：Described in connecting the coloured Masterbatch dacron thread connected in the fabric panel and in the fabric panel
Primary colors Masterbatch dacron thread is wiped out.
4. fabric panel processing method according to claim 2, which is characterized in that in dyeing, include the following steps：
The fabric panel that the coloured Masterbatch dacron thread connects has been connect with the primary colors Masterbatch dacron thread
The fabric panel of various sizes come is placed in dye vat, and record the coloured Masterbatch dacron thread connect it is described
Position of the fabric panel for the various sizes that fabric panel and the primary colors Masterbatch dacron thread connect in dye vat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510599131.0A CN105092288B (en) | 2015-09-18 | 2015-09-18 | Fabric panel sampling method and fabric panel processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510599131.0A CN105092288B (en) | 2015-09-18 | 2015-09-18 | Fabric panel sampling method and fabric panel processing method |
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| Publication Number | Publication Date |
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| CN105092288A CN105092288A (en) | 2015-11-25 |
| CN105092288B true CN105092288B (en) | 2018-11-16 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1300409C (en) * | 2005-08-26 | 2007-02-14 | 宁波雅戈尔针织染整有限公司 | Processing method for washable knitted face fabric |
| CN202543685U (en) * | 2012-04-09 | 2012-11-21 | 广联织造有限公司 | Textiles with marking elements |
| CN202610614U (en) * | 2012-05-08 | 2012-12-19 | 浙江万方新材料股份有限公司 | Cloth with directional threads |
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