CN105092288A - Fabric cutting piece sampling method and fabric cutting piece processing method - Google Patents
Fabric cutting piece sampling method and fabric cutting piece processing method Download PDFInfo
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- CN105092288A CN105092288A CN201510599131.0A CN201510599131A CN105092288A CN 105092288 A CN105092288 A CN 105092288A CN 201510599131 A CN201510599131 A CN 201510599131A CN 105092288 A CN105092288 A CN 105092288A
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- fabric panel
- dacron thread
- masterbatch
- described fabric
- size
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- 239000004744 fabric Substances 0.000 title claims abstract description 153
- 238000005070 sampling Methods 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000005520 cutting process Methods 0.000 title abstract description 29
- 238000003672 processing method Methods 0.000 title abstract 3
- 238000004043 dyeing Methods 0.000 claims abstract description 7
- 238000009941 weaving Methods 0.000 claims abstract description 7
- 229920004934 Dacron® Polymers 0.000 claims description 75
- 239000004594 Masterbatch (MB) Substances 0.000 claims description 75
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 75
- 239000003086 colorant Substances 0.000 claims description 23
- 238000007689 inspection Methods 0.000 claims description 10
- 238000000386 microscopy Methods 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 239000004595 color masterbatch Substances 0.000 abstract 5
- 229920000728 polyester Polymers 0.000 abstract 5
- 238000001035 drying Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 abstract 1
- 239000000975 dye Substances 0.000 description 5
- 239000002699 waste material Substances 0.000 description 3
- 239000004753 textile Substances 0.000 description 2
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a fabric cutting piece sampling method and a fabric cutting piece processing method. The fabric cutting piece sampling method comprises the following steps that in fabric cutting pieces of different sizes, colored color masterbatch polyester yarn is connected to the fabric cutting pieces of one size, and primary-color color masterbatch polyester yarn is connected to the fabric cutting pieces of other sizes; when sampling needs to be performed in the fabric cutting piece processing process, the fabric cutting pieces are abandoned if the fabric cutting pieces connected with the primary-color color masterbatch polyester yarn are selected, the needed quantity of the fabric cutting pieces connected with the colored color masterbatch polyester yarn are continuously selected if the fabric cutting pieces connected with the colored color masterbatch polyester yarn are selected, and quality inspecting is performed. The fabric cutting piece processing method comprises weaving, microscopic examining, material preparing, dyeing, drying, sampling and quality inspecting. According to the fabric cutting piece sampling method, the sample cutting consumption in the production processing process of the fabric cutting pieces is reduced.
Description
Technical field
The present invention relates to field of textiles, particularly relate to a kind of fabric panel sampling method and fabric panel job operation.
Background technology
At field of textiles, relate to the production and processing of various fabrics cut-parts, need sampling when the production and processing of often kind of fabric panel, and contrast with the standard of client, be convenient to improve or adjustment production and processing operation.As neck, tuck inside the sleeve in dyeing and finishing production run, in order to control product quality, all will sample in different production procedures and contrasting with the standard of client, and in order to ensure that a series-produced product quantity is met customer need, therefore need the loss of the addition quality of production.In current production run, because same series-produced leader has large, medium and small size of Denging, so with a collection of produce neck, sleeve the size such as large, medium and small time, because of the uncertainty of the size sampling such as large, medium and small to neck, sleeve, therefore the size addition such as large, medium and small all simultaneously to neck, sleeve sample cutting loss, so that any sampling of the size such as large, medium and small to neck, sleeve.Above-mentioned any sampling result in only needed the loss of addition quantity of sampling quantity to become in the equal addition of multiple size sample cutting loss originally, thus caused the unnecessary of sample cutting loss and production and processing waste.
Summary of the invention
Based on this, be necessary to provide a kind of fabric panel sampling method reducing sample cutting loss in fabric panel process of manufacture.
A kind of fabric panel sampling method, comprises the steps:
In the fabric panel of different size, coupled together by the described fabric panel of coloured Masterbatch dacron thread by wherein a kind of size;
Respectively the described fabric panel of other various sizes is coupled together by primary colors Masterbatch dacron thread;
When described fabric panel carries out needing sampling in the process of processing, when being elected to the described fabric panel getting the connection of described primary colors Masterbatch dacron thread, then give up; When being elected to the described fabric panel getting described coloured Masterbatch dacron thread connection, then continuing to choose the described fabric panel needing described coloured Masterbatch dacron thread of quantity to connect, carry out quality inspection.
Wherein in an embodiment, coupled together by all described fabric panel of described coloured Masterbatch dacron thread by wherein a kind of size;
Or described fabric panel is divided into many parts, and every part of described fabric panel is all coupled together respectively by described coloured Masterbatch dacron thread.
Another object of the present invention is to provide a kind of fabric panel job operation.
A kind of fabric panel job operation, comprises the steps:
Weave: fabric panel yarn weaving being become different size, wherein a kind of described fabric panel of size is coupled together by coloured Masterbatch dacron thread, and other described fabric panel of often planting size are coupled together by primary colors Masterbatch dacron thread respectively;
Microscopy is carried out to all described fabric panel;
Get the raw materials ready: the described fabric panel of each size that the described fabric panel couple together described coloured Masterbatch dacron thread and primary colors Masterbatch dacron thread couple together sorts, and records the positional information of the described fabric panel of each size;
Dyeing: described fabric panel is dyeed;
Dry: described fabric panel is dried;
Sampling: the described fabric panel choosing the coloured Masterbatch dacron thread mark needing quantity;
Quality inspection is carried out to the described fabric panel of sampling.
Wherein in an embodiment, coupled together by all described fabric panel of described coloured Masterbatch dacron thread by wherein a kind of size;
Or described fabric panel is divided into many parts, and every part of described fabric panel is all coupled together respectively by described coloured Masterbatch dacron thread.
Wherein in an embodiment, after quality inspection, also comprise the steps:
Retract: the described primary colors Masterbatch dacron thread that described coloured Masterbatch dacron thread that described fabric panel connects and described fabric panel connect is wiped out.
Wherein in an embodiment, when dyeing, comprise the steps:
The described fabric panel of the various sizes that the described fabric panel couple together described coloured Masterbatch dacron thread and described primary colors Masterbatch dacron thread couple together is placed in dye vat, and records the position of described fabric panel in dye vat of described fabric panel that described coloured Masterbatch dacron thread couples together and the various sizes that described primary colors Masterbatch dacron thread couples together.
Wherein in an embodiment, when weaving, the described fabric panel connected with described coloured Masterbatch dacron thread weave quantity compared with actual needs this size fabric panel to weave quantity many, and the quantity had more is requirement during sampling.
The fabric panel sampling method that the present invention relates to and fabric panel job operation, all by the fabric panel of different size, coloured Masterbatch dacron thread is connected in the described fabric panel of wherein a kind of size, and primary colors Masterbatch dacron thread is connected in the described fabric panel of other various sizes that (look mother is evenly attached to aggregation obtained among resin the pigment of super quantity.Coloured Masterbatch dacron thread refers to the coloured Masterbatch dacron thread of tool, as red, blue etc.; Primary colors Masterbatch dacron thread refers to not have coloured Masterbatch dacron thread, namely transparent Masterbatch dacron thread).When needs sample, to the described fabric panel only needing to choose the coloured Masterbatch dacron thread mark needing quantity, carry out quality inspection.Therefore, when producing with a collection of fabric panel, avoid the large, medium and small uncertainty waiting size sampling because of fabric panel when sampling, during sampling, only need the fabric panel choosing the connection of coloured Masterbatch dacron thread, the fabric panel of other sizes can not be chosen, therefore, when the loss of addition sample cutting, only sample cutting loss need be added at a size.Avoid sampling arbitrarily and result in multiple sizes equal addition sample cutting loss of a collection of product, avoid the unnecessary of sample cutting loss and production and processing waste.
Accompanying drawing explanation
Fig. 1 is the process flow diagram of one embodiment of the invention fabric panel job operation.
Embodiment
Shown in Figure 1, present embodiments provide a kind of fabric panel job operation, it comprises the steps:
Step one is weaved: fabric panel yarn weaving being become different size, wherein a kind of described fabric panel of size is coupled together by coloured Masterbatch dacron thread, and the fabric panel of this size weave quantity compared with other sizes fabric panel to weave quantity many, other fabric panel of often planting size are coupled together by primary colors Masterbatch dacron thread respectively.With the fabric panel of coloured Masterbatch dacron thread mark weave quantity compared with actual needs this fabric panel to weave quantity many, the quantity had more is requirement during sampling.
When connecting, coupled together by all fabric panel of coloured Masterbatch dacron thread by wherein a kind of size; Or fabric panel is divided into many parts, and every part of fabric panel is all coupled together respectively by coloured Masterbatch dacron thread.Determine according to concrete needs.
As manufactured in process leader, need the cut-parts of production three kinds of sizes, large code, middle code and little code.The neck cut-parts of large code, middle code and little code all need 500, and the neck cut-parts of middle code sample, so calculate on sample loss, the neck cut-parts of middle code need production 520, wherein 20 for sampling.Coupled together by the neck cut-parts of coloured Masterbatch dacron thread by middle code.Respectively the neck cut-parts of large code and little code are coupled together by primary colors Masterbatch dacron thread.
Step 2 microscopy.To fabric panel (neck cut-parts) microscopy of each yardage, check whether the fabric panel after weaving (neck cut-parts) has fault.If any fault, then need the fabric panel (neck cut-parts) of supplementary fault quantity.
Step 3 is got the raw materials ready: the fabric panel that the fabric panel couple together coloured Masterbatch dacron thread and primary colors Masterbatch dacron thread couple together sorts, and as the relative position of the fabric panel of each yardage, being convenient to the later stage searches and sample.
Step 4 dyes: fabric panel (neck cut-parts) dyeed.When dyeing, comprise the steps:
The large code that in being coupled together by coloured Masterbatch dacron thread, fabric panel (neck cut-parts) and the primary colors Masterbatch dacron thread of code couples together and the fabric panel (neck cut-parts) of little code are placed in dye vat, and fabric panel (neck cut-parts) position in dye vat of the large code that couples together of the fabric panel (neck cut-parts) recording the middle code that coloured Masterbatch dacron thread couples together and primary colors Masterbatch dacron thread and little code.
Step 5 is dried: the fabric panel (neck cut-parts) of each yardage dried.
Step 6 samples: the fabric panel (neck cut-parts) choosing the middle code of coloured Masterbatch dacron thread mark of requirement (20).Wherein, the fabric panel choosing the middle code of coloured Masterbatch dacron thread mark of requirement (20) is random, also namely obtains in the upper random selecting position of fabric panel (neck cut-parts) of the multiple middle code of coloured Masterbatch dacron thread connection the fabric panel (neck cut-parts) that total amount is 20.When obtaining 20 fabric panel, be that coloured Masterbatch dacron thread of fabric panel relevant position is cut off, can fabric panel be taken out.
Step 6 quality inspection: carry out quality inspection according to the fabric panel (neck cut-parts) of the requirement preset to the middle code of coloured Masterbatch dacron thread mark of the requirement chosen (20).
Step 7 retracts: the primary colors Masterbatch dacron thread that coloured Masterbatch dacron thread that fabric panel connects and fabric panel connect is cut off dismounting, can collect fabric panel.
The fabric panel sampling method that the present invention relates to and fabric panel job operation, all by the fabric panel of different size, coloured Masterbatch dacron thread is connected in the fabric panel of wherein a kind of size, and primary colors Masterbatch dacron thread is connected in the fabric panel of other various sizes.When needs sample, to the fabric panel only needing to choose the coloured Masterbatch dacron thread mark needing quantity, carry out quality inspection.Therefore, when producing with a collection of fabric panel, avoid the large, medium and small uncertainty waiting size sampling because of fabric panel when sampling, during sampling, only need the fabric panel choosing the connection of coloured Masterbatch dacron thread, the fabric panel of other sizes can not be chosen, therefore, when the loss of addition sample cutting, only sample cutting loss need be added at a size.Avoid sampling arbitrarily and result in multiple sizes equal addition sample cutting loss of a collection of product, avoid the unnecessary of sample cutting loss and production and processing waste.
Each technical characteristic of the above embodiment can combine arbitrarily, for making description succinct, the all possible combination of each technical characteristic in above-described embodiment is not all described, but, as long as the combination of these technical characteristics does not exist contradiction, be all considered to be the scope that this instructions is recorded.
The above embodiment only have expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (7)
1. a fabric panel sampling method, is characterized in that, comprises the steps:
In the fabric panel of different size, coupled together by the described fabric panel of coloured Masterbatch dacron thread by wherein a kind of size;
Respectively the described fabric panel of other various sizes is coupled together by primary colors Masterbatch dacron thread;
When described fabric panel carries out needing sampling in the process of processing, when being elected to the described fabric panel getting the connection of described primary colors Masterbatch dacron thread, then give up; When being elected to the described fabric panel getting described coloured Masterbatch dacron thread connection, then continuing to choose the described fabric panel needing described coloured Masterbatch dacron thread of quantity to connect, carry out quality inspection.
2. fabric panel sampling method according to claim 1, is characterized in that, is coupled together by all described fabric panel of described coloured Masterbatch dacron thread by wherein a kind of size;
Or described fabric panel is divided into many parts, and every part of described fabric panel is all coupled together respectively by described coloured Masterbatch dacron thread.
3. a fabric panel job operation, is characterized in that, comprises the steps:
Weave: fabric panel yarn weaving being become different size, wherein a kind of described fabric panel of size is coupled together by coloured Masterbatch dacron thread, and other described fabric panel of often planting size are coupled together by primary colors Masterbatch dacron thread respectively;
Microscopy is carried out to all described fabric panel;
Get the raw materials ready: the described fabric panel of each size that the described fabric panel couple together described coloured Masterbatch dacron thread and primary colors Masterbatch dacron thread couple together sorts, and records the positional information of the described fabric panel of each size;
Dyeing: described fabric panel is dyeed;
Dry: described fabric panel is dried;
Sampling: the described fabric panel choosing the coloured Masterbatch dacron thread mark needing quantity;
Quality inspection is carried out to the described fabric panel of sampling.
4. fabric panel job operation according to claim 3, is characterized in that, is coupled together by all described fabric panel of described coloured Masterbatch dacron thread by wherein a kind of size;
Or described fabric panel is divided into many parts, and every part of described fabric panel is all coupled together respectively by described coloured Masterbatch dacron thread.
5. the fabric panel job operation according to claim 3 or 4, is characterized in that, after quality inspection, also comprises the steps:
Retract: the described primary colors Masterbatch dacron thread that described coloured Masterbatch dacron thread that described fabric panel connects and described fabric panel connect is wiped out.
6. the fabric panel job operation according to claim 3 or 4, is characterized in that, when dyeing, comprises the steps:
The described fabric panel of the various sizes that the described fabric panel couple together described coloured Masterbatch dacron thread and described primary colors Masterbatch dacron thread couple together is placed in dye vat, and records the position of described fabric panel in dye vat of described fabric panel that described coloured Masterbatch dacron thread couples together and the various sizes that described primary colors Masterbatch dacron thread couples together.
7. the fabric panel job operation according to claim 3 or 4, it is characterized in that, when weaving, the described fabric panel connected with described coloured Masterbatch dacron thread weave quantity compared with this size of actual needs fabric panel to weave quantity many, and the quantity had more is requirement during sampling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510599131.0A CN105092288B (en) | 2015-09-18 | 2015-09-18 | Fabric panel sampling method and fabric panel processing method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510599131.0A CN105092288B (en) | 2015-09-18 | 2015-09-18 | Fabric panel sampling method and fabric panel processing method |
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| Publication Number | Publication Date |
|---|---|
| CN105092288A true CN105092288A (en) | 2015-11-25 |
| CN105092288B CN105092288B (en) | 2018-11-16 |
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| CN201510599131.0A Active CN105092288B (en) | 2015-09-18 | 2015-09-18 | Fabric panel sampling method and fabric panel processing method |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1730809A (en) * | 2005-08-26 | 2006-02-08 | 宁波雅戈尔针织染整有限公司 | Processing method for washable knitted face fabric |
| CN202543685U (en) * | 2012-04-09 | 2012-11-21 | 广联织造有限公司 | Textiles with marking elements |
| CN202610614U (en) * | 2012-05-08 | 2012-12-19 | 浙江万方新材料股份有限公司 | Cloth with directional threads |
-
2015
- 2015-09-18 CN CN201510599131.0A patent/CN105092288B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1730809A (en) * | 2005-08-26 | 2006-02-08 | 宁波雅戈尔针织染整有限公司 | Processing method for washable knitted face fabric |
| CN202543685U (en) * | 2012-04-09 | 2012-11-21 | 广联织造有限公司 | Textiles with marking elements |
| CN202610614U (en) * | 2012-05-08 | 2012-12-19 | 浙江万方新材料股份有限公司 | Cloth with directional threads |
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| CN105092288B (en) | 2018-11-16 |
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