CN105091932B - A kind of three points of storehouses rotary preheater segmentation dust stratification monitoring method - Google Patents
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- 238000000034 method Methods 0.000 title claims abstract description 26
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Abstract
本发明公开了一种三分仓回转式预热器分段积灰监测方法,主要包括数据采集模块、计算模块和输出模块,数据采集模块采集入炉煤质参数、结构参数和锅炉实时运行参数,由已建立好的预热器积灰监测模型进行分段清洁因子计算,最后输出模块将预热器分段实时清洁因子以实时参数曲线形式输出。本发明针对现有电厂预热器整体积灰监测方法的缺点和不足,提出分段积灰监测的思想,并建立了分段积灰监测计算模型,可以提供预热器积灰直观数据,能够帮助运行人员判断恰当的吹灰时机,进行分段吹灰,从而减少吹灰器蒸汽损耗并提高预热器传热效率。
The invention discloses a segmented ash accumulation monitoring method for a three-segment rotary preheater, which mainly includes a data acquisition module, a calculation module and an output module. The data acquisition module collects coal quality parameters, structural parameters and real-time boiler operating parameters , the segmental cleaning factor is calculated by the established preheater dust accumulation monitoring model, and finally the output module outputs the segmental real-time cleaning factor of the preheater in the form of a real-time parameter curve. Aiming at the shortcomings and deficiencies of the overall ash accumulation monitoring method of the existing power plant preheater, the present invention proposes the idea of segmental ash accumulation monitoring, and establishes a segmental ash accumulation monitoring calculation model, which can provide visual data on the ash accumulation of the preheater, and can It helps operators to judge the proper timing of soot blowing and carry out segmental soot blowing, thereby reducing the steam loss of the soot blower and improving the heat transfer efficiency of the preheater.
Description
技术领域technical field
本发明属于锅炉积灰监测技术领域,尤其涉及一种三分仓回转式预热器分段积灰监测方法。The invention belongs to the technical field of boiler dust accumulation monitoring, in particular to a segmental dust accumulation monitoring method for a rotary preheater with three compartments.
背景技术Background technique
目前,大型电站燃煤锅炉多采用三分仓回转式预热器回收烟气热量来预热空气,从而强化燃烧、降低排烟温度和提高锅炉效率。三分仓回转式预热器传热元件由紧密排布的蓄热板构成,由于其结构紧凑且工质通道狭窄,因此极易积灰,甚至堵塞工质通道,致使烟空气流动阻力增加,传热效率降低,从而影响预热器的正常工作,故必须经常吹灰清洗。At present, coal-fired boilers in large-scale power stations mostly use three-chamber rotary preheaters to recover flue gas heat to preheat air, thereby enhancing combustion, reducing exhaust gas temperature and improving boiler efficiency. The heat transfer element of the three-chamber rotary preheater is composed of closely arranged heat storage plates. Due to its compact structure and narrow working medium passage, it is easy to accumulate dust and even block the working medium passage, resulting in increased smoke air flow resistance. The heat transfer efficiency is reduced, which affects the normal operation of the preheater, so it must be cleaned frequently by soot blowing.
三分仓回转式预热器的传热元件根据材料不同分为热段(包括热段层1和热段中间层2)和冷段(包括冷段层3)。相比较而言,冷段元件比热段元件更易积灰,现今电厂为强化吹灰效果已经在热冷端(上下端)都布置有蒸汽吹灰器(如附图2所示),上端的热段吹灰器4,下端的冷端吹灰器5,可分段吹灰。但是电厂运行人员通常根据烟气进出口压差大小判断预热器的积灰程度,此方法只能粗略判断预热器整体积灰情况,无法进行分段监测,从而仅凭经验会导致吹灰频繁而蒸汽损耗过大,或导致吹灰不及时而预热器传热效率降低。因此,建立满足要求的预热器分段积灰监测模型显得至关重要。The heat transfer elements of the three-chamber rotary preheater are divided into hot section (including hot section layer 1 and hot section middle layer 2) and cold section (including cold section layer 3) according to different materials. In comparison, elements in the cold section are more likely to accumulate dust than elements in the hot section. Nowadays, in order to enhance the soot blowing effect, power plants have arranged steam soot blowers at the hot and cold ends (upper and lower ends) (as shown in Figure 2). The hot section soot blower 4 and the cold end soot blower 5 at the lower end can blow soot in sections. However, power plant operators usually judge the soot accumulation degree of the preheater according to the pressure difference between the inlet and outlet of the flue gas. This method can only roughly judge the overall ash accumulation situation of the preheater, and cannot carry out segmental monitoring, so only experience will lead to soot blowing Frequent steam loss is too large, or the soot blowing is not timely and the heat transfer efficiency of the preheater is reduced. Therefore, it is very important to establish a monitoring model for segmental ash deposition in the preheater that meets the requirements.
发明内容Contents of the invention
针对现有技术的不足本发明提供一种三分仓回转式预热器分段积灰监测方法,:提供预热器分段积灰程度的直观数据,以帮助运行人员判断冷热段恰当的吹灰时机,进行分段吹灰,从而减少吹灰器蒸汽损耗并提高预热器传热效率。Aiming at the deficiencies of the existing technology, the present invention provides a three-chamber rotary preheater segmented ash accumulation monitoring method: providing intuitive data of the segmental ash accumulation degree of the preheater to help operators judge the appropriateness of the hot and cold sections Soot blowing is performed in stages, so as to reduce the steam loss of the soot blower and improve the heat transfer efficiency of the preheater.
本发明是采用如下技术方案:The present invention adopts following technical scheme:
一种三分仓回转式预热器分段积灰监测方法,本发明方法分为三个模块:数据采集模块、计算模块和输出模块。其中数据采集模块主要是采集入炉煤质数据、预热器结构参数和预热器实时运行数据。计算模块定义能够表征预热器清洁程度的利用系数为清洁因子,根据所采集的数据对预热器进行热力计算来求出分段清洁因子。最后输出模块将清洁因子按时间分布做成曲线图呈现给运行人员,从而为分段吹灰提供依据。The invention discloses a segmented ash deposition monitoring method for a rotary preheater with three compartments. The method of the invention is divided into three modules: a data acquisition module, a calculation module and an output module. Among them, the data acquisition module mainly collects the coal quality data of the furnace, the structural parameters of the preheater and the real-time operation data of the preheater. The calculation module defines the utilization coefficient that can characterize the cleanliness of the preheater as the cleaning factor, and performs thermal calculation on the preheater according to the collected data to obtain the segmental cleaning factor. Finally, the output module makes a graph of the cleaning factor according to the time distribution and presents it to the operator, so as to provide a basis for segmental soot blowing.
数据采集模块包括入炉煤质数据、预热器结构参数和预热器实时运行数据的采集。其中入炉煤质数据通过煤质分析获得,如所烧煤样为掺混煤则还需要不同煤样的配比。预热器结构参数通过预热器产品说明书获得,需要蓄热板材料、蓄热板质量、蓄热板长度(拉平)、蓄热板受热面积、烟气流通面积、一次风流通面积、二次风流通面积、热冷段比例、烟气和空气流通面积占总流通面积份额。实时运行数据通过电厂DCS系统采集,主要测点包括:预热器转子转速、锅炉燃煤量、锅炉效率、烟气进出口温度、一次风进出口温度、二次风进出口温度、一次风进口流量和二次风进出口流量(上述测点不可缺,如电厂缺少应增加测点)。The data acquisition module includes the acquisition of furnace coal quality data, structural parameters of the preheater and real-time operation data of the preheater. Among them, the data of coal quality into the furnace is obtained through coal quality analysis. If the coal sample to be burned is blended coal, the proportion of different coal samples is also required. The structural parameters of the preheater are obtained from the product manual of the preheater, which requires the material of the heat storage plate, the quality of the heat storage plate, the length of the heat storage plate (flattened), the heating area of the heat storage plate, the flue gas circulation area, the primary air flow area, and the secondary air flow. Air circulation area, ratio of hot and cold sections, smoke and air circulation area to total circulation area. The real-time operation data is collected through the DCS system of the power plant. The main measurement points include: preheater rotor speed, boiler coal consumption, boiler efficiency, flue gas inlet and outlet temperature, primary air inlet and outlet temperature, secondary air inlet and outlet temperature, primary air inlet Flow and secondary air inlet and outlet flow (the above measuring points are indispensable, if the power plant lacks, the measuring points should be added).
计算模块定义预热器的利用系数为清洁因子,利用系数越大则表明预热器越清洁,利用系数越小则表明预热器积灰越多需要进行吹灰。因此,定义为清洁因子的预热器利用系数间接表征了积灰程度,进行分段积灰监测需计算出热、冷段的利用系数,计算过程如下:The calculation module defines the utilization coefficient of the preheater as the cleaning factor. The larger the utilization coefficient is, the cleaner the preheater is, and the smaller the utilization coefficient is, the more dust is accumulated in the preheater and soot blowing is required. Therefore, the utilization coefficient of the preheater, which is defined as the cleaning factor, indirectly characterizes the degree of ash accumulation, and the utilization coefficients of the hot and cold sections need to be calculated for segmental ash accumulation monitoring. The calculation process is as follows:
计算假设条件:Calculation assumptions:
(a)三分仓回转式预热器传热计算采用对流传热模型,即全部烟气以对流传热方式将热量传递给空气,烟气和空气呈逆流方向流动;(a) The heat transfer calculation of the three-chamber rotary preheater adopts the convective heat transfer model, that is, all the flue gas transfers heat to the air in the form of convective heat transfer, and the flue gas and air flow in a countercurrent direction;
(b)对于空气侧一、二次风道,热、冷分段计算的空气流量份额与整体计算时相同;(b) For the primary and secondary air ducts on the air side, the air flow share calculated in the hot and cold sections is the same as that in the overall calculation;
(c)烟气侧漏入空气全部来自于一、二次风道。热冷、段漏风系数不同,与具体由热平衡确定;(c) All the air leaked into the flue gas side comes from the primary and secondary air ducts. The air leakage coefficients of heat, cold and section are different, and the details are determined by the heat balance;
计算步骤calculation steps
步骤1:根据预热器整体热平衡,计算空气侧平均过量空气系数,烟气侧总漏风系数:Step 1: According to the overall heat balance of the preheater, calculate the average excess air coefficient on the air side and the total air leakage coefficient on the flue gas side:
(1)烟气侧放热量: (1) Heat release on the flue gas side:
(2)一次风吸热: (2) primary air heat absorption:
二次风吸热: Secondary air heat absorption:
整体空气吸热量:其中 Total air heat absorption: in
g2=1-g1 g 2 =1-g 1
(3)根据实测预热器二次风平均流量计算空气侧平均过量空气系数:(3) Calculate the average excess air coefficient on the air side according to the measured average flow rate of the secondary air of the preheater:
其中 in
(4)根据热平衡Qy=Qk,联立此步骤中的式(1)和(2)计算出烟气侧总漏风系数Δα;(4) Calculate the total air leakage coefficient Δα on the flue gas side by combining the formulas (1) and (2) in this step according to the heat balance Q y =Q k ;
其中,Qy为整体烟气放热量;Qk为整体空气吸热量;Qk1为整体一次风吸热量;Qk2为整体二次风吸热量;Iy′、Iy″分别为烟气进、出口焓;Ik1′、Ik1″分别为一次风进出口空气焓;Ik2′、Ik2″分别为二次风进出口空气焓;为空气侧进、出口平均焓(由一二次风道加权);D1′为一次风进口流量;D2′,、D2″为二次风进、出口流量;V0为理论空气容积;为锅炉保热系数,取0.998;g1、g2分别为一、二次风流量占总空气流量的份额;为空气侧平均过量系数;Δα为空气侧向烟气侧漏风系数;ρk为空气密度;Bj为计算燃煤量。Among them, Q y is the overall flue gas heat release; Q k is the overall air heat absorption; Q k1 is the overall primary air heat absorption; Q k2 is the overall secondary air heat absorption; I y ′, I y ″ are respectively Flue gas inlet and outlet enthalpy; I k1 ′, I k1 ″ are air enthalpy at primary air inlet and outlet respectively; I k2 ′, I k2 ″ are secondary air inlet and outlet air enthalpy respectively; is the average enthalpy of the air side inlet and outlet (weighted by the primary and secondary air duct); D 1 ′ is the primary air inlet flow; D 2 ′, D 2 ″ is the secondary air inlet and outlet flow; V 0 is the theoretical air volume ; is the heat retention coefficient of the boiler, which is taken as 0.998; g 1 and g 2 are the proportions of the primary and secondary air flow in the total air flow; is the average excess coefficient of the air side; Δα is the air leakage coefficient from the air side to the flue gas side; ρ k is the air density; B j is the calculated coal combustion amount.
步骤2:假设热段出口烟温θm(即冷段进口烟温),列出热、冷段的热平衡方程,计算热、冷段漏风系数Δαh,、Δαc,以及热段进口空气平均温度tk,m(即冷段出口空气平均温度):Step 2: Assuming the outlet smoke temperature θ m of the hot section (that is, the inlet smoke temperature of the cold section), list the heat balance equations of the hot section and the cold section, and calculate the air leakage coefficients Δα h , Δα c of the hot section and the cold section, and the average inlet air of the hot section Temperature t k,m (i.e. the average temperature of the air at the outlet of the cold section):
(1)建立热段热平衡方程: (1) Establish the heat balance equation of the hot section:
(2)建立冷段热平衡方程: (2) Establish the heat balance equation of the cold section:
(3)根据烟气焓温表,由假设值θm利用插值法计算Iy,m;(3) According to the flue gas enthalpy temperature table, calculate I y,m by interpolation method from the hypothetical value θ m ;
(4)联立此步骤中的(1)和(2)以及条件Δαh+Δαc=Δα,计算出热、冷段漏风系数Δαh,Δαc和热段进口空气平均焓(冷段出口空气平均焓);(4) Combining (1) and (2) in this step and the condition Δα h + Δα c = Δα, calculate the hot and cold section air leakage coefficient Δα h , Δα c and the average enthalpy of the hot section inlet air (average enthalpy of air at the outlet of the cold section);
(5)根据空气焓温表,由利用插值法求出tk,m;(其中烟气和空气焓温表通过煤质分析获得,此为热力计算常识,不再赘述)(5) According to the air enthalpy temperature table, by Use the interpolation method to obtain t k,m ; (the flue gas and air enthalpy temperature tables are obtained through coal quality analysis, which is the common sense of thermal calculation and will not be repeated)
其中,θm为热段出口烟气温度(即冷段进口烟温);Iy,m为热段出口烟气焓(即冷段进口烟焓),tk,m为热段进口空气平均温度(即冷段出口空气平均温度);热段进口空气平均焓(即冷段出口空气平均焓);Δαh、Δαc分别为热、冷段空气侧向烟气侧漏风系数。Among them, θ m is the flue gas temperature at the outlet of the hot section (i.e. the temperature at the inlet of the cold section); I y,m is the enthalpy of the flue gas at the outlet of the hot section (i.e. the enthalpy of the flue gas at the inlet of the cold section); Temperature (that is, the average temperature of the air at the outlet of the cold section); The average enthalpy of the air at the inlet of the hot section (that is, the average enthalpy of the air at the outlet of the cold section); Δα h and Δα c are the side-to-flue air leakage coefficients of the air at the hot and cold sections, respectively.
步骤3:假设热段进口一次风温度tk1,m(即冷段出口一次风温度),分别计算热、冷段烟气、一次风和二次风对蓄热板的放热系数,再计算热、冷段的受热面利用系数:Step 3: Assuming that the primary air temperature at the inlet of the hot section is t k1,m (that is, the primary air temperature at the outlet of the cold section), calculate the heat release coefficients of the flue gas, primary air and secondary air on the heat storage plate in the hot and cold sections respectively, and then calculate Heating surface utilization coefficient of hot and cold sections:
(1)假设热段进口一次风温度tk1,m,根据tk,m=g1tk1,m+g2tk2,m求出热段进口二次风温度tk2,m;(1) Assuming the primary air temperature t k1,m at the inlet of the hot section, calculate the secondary air temperature t k2,m at the inlet of the hot section according to t k,m = g 1 t k1,m + g 2 t k2 ,m;
(2)热、冷段烟气平均温度: (2) Average temperature of flue gas in hot and cold sections:
热、冷段一次风平均温度: Average temperature of primary air in hot and cold sections:
热、冷段二次风平均温度: Average temperature of secondary air in hot and cold sections:
(3)热段平均温差: (3) Average temperature difference in the hot section:
冷段平均温差: Average temperature difference of cold section:
(1)热段传热系数: (1) Heat transfer coefficient of hot section:
冷段传热系数: Cold section heat transfer coefficient:
(2)热段烟气流速: (2) Flue velocity in the hot section:
冷段烟气流速: Cold section flue gas flow rate:
热段一次风流速: Primary air velocity in hot section:
冷段一次风流速: Primary air velocity in cold section:
热段二次风流速: Hot section secondary air velocity:
冷段二次风流速:(其中 )Secondary air velocity in cold section: (in )
(3)热段烟气侧对流放热系数: (3) Convective heat release coefficient on the flue gas side of the hot section:
冷段烟气侧对流放热系数: Convective heat release coefficient of flue gas side in cold section:
热段一次风侧对流放热系数: Convective heat release coefficient of the primary air side in the hot section:
冷段一次风侧对流放热系数: The convective heat release coefficient of the primary air side of the cold section:
热段二次风侧对流放热系数: Convective heat release coefficient on the secondary air side of the hot section:
冷段二次风侧对流放热系数: Convective heat release coefficient of the secondary air side in the cold section:
(其中);(in );
(4)热段利用系数: (4) Utilization coefficient of hot section:
冷段利用系数: Cold section utilization factor:
其中,(h)、(c)分别表示热段和冷段;下标y、k分别表示烟气和空气;θ′、θ″分别为预热器整体烟气进出口温度;t′k1、t″k1分别表示预热器整体一次风进出口温度;t′k2、t″k2分别为预热器整体二次风进、出口温度;为烟气平均温度;分别为一、二次风平均温度;ΔT为对数平均温差;K为传热系数;w为流速;Q为放热量;Fy为烟气流通截面积;Fk1、Fk2分别为一、二次风流通截面积;Vy为实际烟气容积;α为对流放热系数;deq为蓄热板当量直径;Re为雷诺数;Pr为普朗特数;λ为导热系数;ν为运动粘度;Z为蓄热板型系数;Ct、Cl分别为计算中涉及修正系数,对预热器换热来说都可取1;H为受热面积;xy、xk1、xk2分别为烟气、一次风和二次风通道受热面面积占总受热面积的份额;ξ为能够表征受热面清洁程度的利用系数。Among them, (h) and (c) represent the hot section and the cold section respectively; the subscripts y and k represent flue gas and air respectively; t″ k1 respectively represent the inlet and outlet temperatures of the overall primary air of the preheater; t′ k2 and t″ k2 are the inlet and outlet temperatures of the overall secondary air of the preheater respectively; is the average temperature of flue gas; ΔT is the logarithmic average temperature difference; K is the heat transfer coefficient; w is the flow velocity; Q is the heat release; Secondary air circulation cross-sectional area; V y is actual flue gas volume; α is convective heat release coefficient; d eq is equivalent diameter of heat storage plate; Re is Reynolds number; Pr is Prandtl number; kinematic viscosity; Z is the heat storage plate type coefficient; C t and C l are the correction coefficients involved in the calculation, which can be taken as 1 for the heat transfer of the preheater; H is the heating area; x y , x k1 , x k2 are respectively is the proportion of the heating surface area of the flue gas, primary air and secondary air channels to the total heating area; ξ is the utilization coefficient that can characterize the cleanliness of the heating surface.
步骤4:根据热段烟气、一次风和二次风与蓄热板的表面换热方程,分别计算热段烟气通道分界面上蓄热板壁温(换热方程与预热器风道布置有关,此处空预器旋转方向按照烟气到二次风,再到一次风,最后转回烟气),列出热段校核条件,校核热段进口一次风温度tk1,m假设值:Step 4: According to the surface heat transfer equations of the flue gas, primary air and secondary air in the hot section and the heat storage plate, respectively calculate the wall temperature of the heat storage plate on the interface of the flue gas channel in the hot section (heat transfer equation and air duct layout of the preheater Relevant, the rotation direction of the air preheater here is according to the flue gas to the secondary air, then to the primary air, and finally back to the flue gas), list the calibration conditions of the hot section, and check the inlet primary air temperature t k1,m of the hot section assuming value:
(1)建立热段烟气与蓄热板表面换热方程:(1) Establish the heat transfer equation between the flue gas in the hot section and the surface of the heat storage plate:
建立热段二次风与蓄热板表面换热方程:Establish the heat transfer equation between the secondary air in the hot section and the surface of the heat storage plate:
建立热段一次风与蓄热板表面换热方程:Establish the heat transfer equation between the primary air in the hot section and the surface of the heat storage plate:
(2)由t″w,y(h)=t′w,k2(h),t″w,k2(h)=t′w,k1(h),t″w,k1(h)=t′w,y(h)的边界条件,并联立(2) By t″ w, y (h)=t′ w, k2 (h), t″ w, k2 (h)=t′ w, k1 (h), t″ w, k1 (h)=t ′ w, y (h) boundary conditions, parallel
(1)中三个方程式计算预热器整体烟气通道分界面上蓄热板壁温t′w,y(h),t′w′,y(h),即热段烟气区域转子切向(旋转方向)进、出口处蓄热板平均壁温;The three equations in (1) calculate the heat storage plate wall temperature t′ w,y (h) and t′ w ′ ,y (h) on the interface of the overall flue gas channel of the preheater, that is, the tangential direction of the rotor in the flue gas area of the hot section (rotation direction) average wall temperature of the heat storage plate at the inlet and outlet;
(3)校核条件:空预器热段烟气放热量等于烟气区烟气对蓄热板的加热量,误差在±2%;即 (3) Checking conditions: the heat release of the flue gas in the hot section of the air preheater is equal to the heating amount of the flue gas in the flue gas area to the heat storage plate, and the error is ±2%; that is
根据上述条件校核假设的热段进口一次风温度tk1,m(即冷段出口一次风温度),若满足条件则假设正确,进行步骤5;若不能满足条件则假设错误,重复步骤3到4;Check the assumed primary air temperature t k1,m at the inlet of the hot section according to the above conditions (that is, the primary air temperature at the outlet of the cold section). If the conditions are met, the assumption is correct, and then proceed to step 5; if the conditions are not met, the assumption is wrong, and repeat steps 3 to 4;
其中,t′w,y(h)、t″w,y(h)分别为热段烟气区域转子切向(旋转方向)进出口处蓄热板平均壁温;t′w,k2(h)、t″w,k2(h)分别为热段二次风区域转子切向(旋转方向)进出口处蓄热板平均壁温;t′w,k1(h)、t″w,k1(h)分别为热段一次风区域转子切向(旋转方向)进出口处蓄热板平均壁温;G(h)为热段蓄热板传热元件总质量;n为转子转速;cx,h为热段蓄热板材料的比热容,;Among them, t′ w,y (h) and t″ w,y (h) are the average wall temperature of the heat storage plate at the inlet and outlet of the rotor tangential (rotation direction) in the flue gas area of the hot section respectively; t′ w,k2 (h ), t″ w,k2 (h) are the average wall temperature of the heat storage plate at the inlet and outlet of the rotor tangential (rotation direction) in the secondary air area of the hot section; t′ w,k1 (h), t″ w,k1 ( h) are the average wall temperature of the heat storage plate at the inlet and outlet of the rotor tangential (rotation direction) in the primary air area of the hot section; G(h) is the total mass of the heat transfer elements of the heat storage plate in the hot section; n is the rotor speed; c x, h is the specific heat capacity of the heat storage plate material in the hot section;
步骤5:根据冷段烟气、一次风和二次风与蓄热板的表面换热方程,分别计算冷段烟气通道分界面上蓄热板壁温,列出冷段段校核条件,校核热段出口烟温θm(冷段进口烟温)假设值,输出热、冷段利用系数值:Step 5: According to the surface heat transfer equations of the flue gas, primary air and secondary air in the cold section and the heat storage plate, respectively calculate the wall temperature of the heat storage plate on the interface of the flue gas channel in the cold section, list the calibration conditions of the cold section, and check Assumed value of smoke temperature θ m at the outlet of the hot section (smoke temperature at the inlet of the cold section), output the utilization coefficient value of the hot section and the cold section:
(1)冷段烟气与蓄热板表面换热方程:(1) The heat transfer equation between the flue gas in the cold section and the surface of the heat storage plate:
冷段二次风与蓄热板表面换热方程:The heat transfer equation between the secondary air in the cold section and the surface of the heat storage plate:
冷段一次风与蓄热板表面换热方程:The heat transfer equation between the primary air in the cold section and the surface of the heat storage plate:
(2)由t″w,y(c)=t′w,k2(c),t″w,k2(c)=t′w,k1(c),t″w,k1(c)=t′w,y(c)的边界条件,并联立此步骤的(1)中三个方程式计算预热器整体烟气通道分界面上蓄热板壁温t′w,y(c),t″w,y(c),即为冷段烟气区域转子切向(旋转方向)进、出口处蓄热板平均壁温;(2) by t " w, y (c) = t ' w, k2 (c), t " w, k2 (c) = t ' w, k1 (c), t " w, k1 (c) = t ′ w,y (c) boundary conditions, and in parallel with the three equations in (1) of this step to calculate the heat storage plate wall temperature t′ w,y (c), t″ w on the interface of the overall flue gas channel of the preheater , y (c), is the average wall temperature of the heat storage plate at the tangential (rotation direction) inlet and outlet of the rotor in the flue gas area of the cold section;
(3)校核条件:空预器冷段烟气放热量等于烟气区烟气对蓄热板的加热量,误差在±2%;即 (3) Checking conditions: the heat release of the flue gas in the cold section of the air preheater is equal to the heating amount of the flue gas in the flue gas area to the heat storage plate, and the error is ±2%; that is
根据上述条件校核假设的热段出口烟温θm(冷段进口烟温),若满足条件则输出步骤3中计算出的热、冷段的利用系数作为清洁因子;若不能满足中条件则假设错误,重复步骤2到5;Check the hypothetical smoke temperature θ m at the outlet of the hot section (smoke temperature at the inlet of the cold section) according to the above conditions, and if the conditions are met, output the utilization coefficients of the hot and cold sections calculated in step 3 as the cleaning factor; if the middle conditions cannot be met, then If wrong, repeat steps 2 to 5;
其中,t′w,y(c)、t″w,y(c)分别为冷段烟气区域转子切向(旋转方向)进出口处蓄热板平均壁温;t′w,k2(c)、t″w,k2(c)分别为冷段二次风区域转子切向(旋转方向)进、出口处蓄热板平均壁温;t′w,k1(c)、t″w,k1(c)分别为冷段一次风区域转子切向(旋转方向)进出口处蓄热板平均壁温;G(c)为冷段蓄热板传热元件总质量;cx,c为冷段蓄热板材料的比热容;除入炉煤质参数和结构参数之外,上述计算过程中涉及到的其他参数皆为DCS中采集到的实时参数,输出的预热器热段和冷段清洁因子(利用系数)也为实时值。Among them, t′ w,y (c) and t″ w,y (c) are respectively the average wall temperature of the heat storage plate at the inlet and outlet of the rotor tangential (rotation direction) in the flue gas area of the cold section; t′ w,k2 (c ), t″ w, k2 (c) are the average wall temperature of the heat storage plate at the tangential (rotating direction) inlet and outlet of the rotor in the secondary air area of the cold section, respectively; t′ w, k1 (c), t″ w, k1 (c) are the average wall temperature of the heat storage plate at the inlet and outlet of the rotor tangential (rotation direction) in the primary air area of the cold section; G(c) is the total mass of the heat transfer elements of the heat storage plate in the cold section; c x, c are the cold section The specific heat capacity of the material of the heat storage plate; except for the coal quality parameters and structural parameters of the furnace, other parameters involved in the above calculation process are all real-time parameters collected in the DCS, and the output cleaning factors of the hot section and cold section of the preheater (Utilization factor) is also a real-time value.
输出模块将热段和冷段的实时清洁因子(利用系数)按时间分布做成实时参数曲线图(横坐标为时间轴,间隔为DCS采集时间间隔;纵坐标为利用系数),作为预热器分段积灰监测的直观数据,运行人员根据热段和冷段的实时参数曲线来判断吹灰时机,控制热端和冷端的吹灰器进行分段吹灰。The output module makes a real-time parameter graph of the real-time cleaning factors (utilization coefficients) of the hot section and the cold section according to the time distribution (the abscissa is the time axis, and the interval is the DCS collection time interval; the ordinate is the utilization coefficient), which is used as a preheater Based on the visual data of segmental soot monitoring, the operator can judge the timing of soot blowing according to the real-time parameter curves of the hot and cold segments, and control the soot blowers at the hot and cold ends to perform segmental soot blowing.
附图说明Description of drawings
图1为本发明的流程图;Fig. 1 is a flowchart of the present invention;
图2为预热器传热元件剖面图及热冷端吹灰器分布;Figure 2 is a cross-sectional view of the heat transfer element of the preheater and the distribution of the hot and cold end sootblowers;
图3为通过计算模块根据预热器积灰监测模型进行分段清洁因子计算流程图。Fig. 3 is a flow chart of segmental cleaning factor calculation by the calculation module according to the preheater dust accumulation monitoring model.
具体实施方式detailed description
下面结合附图对本发明作更进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
以下将结合本发明的附图,对本发明实施例中的技术方案进行清楚、完整的描述和讨论,显然,这里所描述的仅仅是本发明的一部分实例,并不是全部的实例,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明的保护范围。The technical solutions in the embodiments of the present invention will be clearly and completely described and discussed below in conjunction with the accompanying drawings of the present invention. Obviously, what is described here is only a part of the examples of the present invention, not all examples. Based on the present invention All other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
如图1至图3所示,一种三分仓回转式预热器分段积灰监测方法,数据采集模块、计算模块和输出模块。其中数据采集模块通过直接在电厂采集数据实现,且电厂DCS或者SIS系统测点输出通常是Excel表格数据形式,在明确测点的前提下较便于采集;计算模块由于涉及参数较多且过程需用到循环迭代,因此通过Matlab编程实现;输出模块需要呈现实时参数曲线图,也可以将输出值通过Matlab编程形成曲线图实现。(计算机编程也可以选用其他软件)As shown in Fig. 1 to Fig. 3, a three-chamber rotary preheater segmented dust accumulation monitoring method, a data acquisition module, a calculation module and an output module. The data acquisition module is realized by directly collecting data in the power plant, and the output of the measuring points of the DCS or SIS system of the power plant is usually in the form of Excel table data, which is easier to collect under the premise of clear measuring points; the calculation module involves many parameters and the process requires It can be realized through Matlab programming; the output module needs to present real-time parameter graphs, or the output values can be formed into graphs through Matlab programming. (Computer programming can also choose other software)
数据采集模块包括入炉煤质数据、预热器结构参数和预热器实时运行数据的采集。其中入炉煤质数据通过煤质分析获得,如所烧煤样为掺混煤则还需要不同煤样的配比。预热器结构参数通过预热器产品说明书获得,需要蓄热板材料、蓄热板质量、蓄热板长度(拉平)、蓄热板受热面积、烟气流通面积、一次风流通面积、二次风流通面积、热冷段比例、烟气和空气流通面积占总流通面积份额。实时运行数据通过电厂DCS系统采集,主要测点包括:预热器转子转速、锅炉燃煤量、锅炉效率、烟气进出口温度、一次风进出口温度、二次风进出口温度、一次风进口流量和二次风进出口流量(上述测点不可缺,如电厂缺少应增加测点)。The data acquisition module includes the acquisition of furnace coal quality data, structural parameters of the preheater and real-time operation data of the preheater. Among them, the data of coal quality into the furnace is obtained through coal quality analysis. If the coal sample to be burned is blended coal, the proportion of different coal samples is also required. The structural parameters of the preheater are obtained from the product manual of the preheater, which requires the material of the heat storage plate, the quality of the heat storage plate, the length of the heat storage plate (flattened), the heating area of the heat storage plate, the flue gas circulation area, the primary air flow area, and the secondary air flow. Air circulation area, ratio of hot and cold sections, smoke and air circulation area to total circulation area. The real-time operation data is collected through the DCS system of the power plant. The main measurement points include: preheater rotor speed, boiler coal consumption, boiler efficiency, flue gas inlet and outlet temperature, primary air inlet and outlet temperature, secondary air inlet and outlet temperature, primary air inlet Flow and secondary air inlet and outlet flow (the above measuring points are indispensable, if the power plant lacks, the measuring points should be added).
计算模块定义预热器的利用系数为清洁因子,利用系数越大则表明预热器越清洁,利用系数越小则表明预热器积灰越多需要进行吹灰。因此,定义为清洁因子的预热器利用系数间接表征了积灰程度,进行分段积灰监测需计算出热、冷段的利用系数。计算过程通过Matlab编程实现,先将数据采集模块中采集的数据导入(由于是Excel格式,可以直接读取),具体计算步骤如下(参见附图3):The calculation module defines the utilization coefficient of the preheater as the cleaning factor. The larger the utilization coefficient is, the cleaner the preheater is, and the smaller the utilization coefficient is, the more dust is accumulated in the preheater and soot blowing is required. Therefore, the utilization coefficient of the preheater, which is defined as the cleaning factor, indirectly represents the degree of ash accumulation, and the utilization coefficients of the hot and cold sections need to be calculated for segmental ash accumulation monitoring. The calculation process is realized by Matlab programming. First, the data collected in the data acquisition module is imported (because it is in Excel format, it can be read directly). The specific calculation steps are as follows (see accompanying drawing 3):
步骤1:根据预热器整体热平衡,计算空气侧平均过量空气系数,烟气侧总漏风系数:Step 1: According to the overall heat balance of the preheater, calculate the average excess air coefficient on the air side and the total air leakage coefficient on the flue gas side:
(1)烟气侧放热量: (1) Heat release on the flue gas side:
(2)一次风吸热: (2) primary air heat absorption:
二次风吸热: Secondary air heat absorption:
整体空气吸热量:(其中 g2=1-g1)Total air heat absorption: (in g 2 =1-g 1 )
(3)根据实测预热器二次风平均流量计算空气侧平均过量空气系数:(3) Calculate the average excess air coefficient on the air side according to the measured average flow rate of the secondary air of the preheater:
其中 in
(4)根据热平衡Qy=Qk,联立此步骤中的式(1)和(2)计算出烟气侧总漏风系数Δα;(4) Calculate the total air leakage coefficient Δα on the flue gas side by combining the formulas (1) and (2) in this step according to the heat balance Q y =Q k ;
其中,Qy为整体烟气放热量;Qk为整体空气吸热量;Qk1为整体一次风吸热量;Qk2为整体二次风吸热量;Iy′、Iy″分别为烟气进出口焓;Ik1′、Ik1″分别为一次风进出口空气焓;Ik2′、Ik2″分别为二次风进出口空气焓;为空气侧进、出口平均焓(由一二次风道加权);D1′为一次风进口流量;D2′、D2″为二次风进出口流量;V0为理论空气容积;为锅炉保热系数,取0.998;g1、g2分别为一、二次风流量占总空气流量的份额;为空气侧平均过量系数;Δα为空气侧向烟气侧漏风系数;ρk为空气密度;Bj为计算燃煤量。Among them, Q y is the overall flue gas heat release; Q k is the overall air heat absorption; Q k1 is the overall primary air heat absorption; Q k2 is the overall secondary air heat absorption; I y ′, I y ″ are respectively Flue gas import and export enthalpy; I k1 ′, I k1 ″ are primary air inlet and outlet air enthalpy; I k2 ′, I k2 ″ are secondary air inlet and outlet air enthalpy; is the average enthalpy of the air side inlet and outlet (weighted by the primary and secondary air duct); D 1 ′ is the primary air inlet flow; D 2 ′, D 2 ″ are the secondary air inlet and outlet flow; V 0 is the theoretical air volume; is the heat retention coefficient of the boiler, which is taken as 0.998; g 1 and g 2 are the proportions of the primary and secondary air flow in the total air flow; is the average excess coefficient of the air side; Δα is the air leakage coefficient from the air side to the flue gas side; ρ k is the air density; B j is the calculated coal combustion amount.
步骤2:假设热段出口烟温θm(即冷段进口烟温),列出热、冷段的热平衡方程,计算热、冷段漏风系数Δαh,Δαc,以及热段进口空气平均温度tk,m(即冷段出口空气平均温度):Step 2: Assuming the outlet smoke temperature θ m of the hot section (that is, the inlet smoke temperature of the cold section), list the heat balance equations of the hot section and the cold section, and calculate the air leakage coefficients Δα h , Δα c of the hot section and the cold section, and the average temperature of the inlet air of the hot section t k,m (i.e. the average temperature of the air at the outlet of the cold section):
(1)热段热平衡方程: (1) The heat balance equation of the hot section:
(2)冷段热平衡方程: (2) The heat balance equation of the cold section:
(3)根据烟气焓温表,由假设值θm利用插值法计算Iy,m;(3) According to the flue gas enthalpy temperature table, calculate I y,m by interpolation method from the hypothetical value θ m ;
(4)联立此步骤中的(1)和(2)以及条件Δαh+Δαc=Δα,计算出热、冷段漏风系数Δαh,Δαc和热段进口空气平均焓(冷段出口空气平均焓);(4) Combining (1) and (2) in this step and the condition Δα h + Δα c = Δα, calculate the hot and cold section air leakage coefficient Δα h , Δα c and the average enthalpy of the hot section inlet air (average enthalpy of air at the outlet of the cold section);
(5)根据空气焓温表,由利用插值法求出tk,m;(其中烟气和空气焓温表通过煤质分析获得,此为热力计算常识,不再赘述)(5) According to the air enthalpy temperature table, by Use the interpolation method to obtain t k,m ; (the flue gas and air enthalpy temperature tables are obtained through coal quality analysis, which is the common sense of thermal calculation and will not be repeated)
其中,θm为热段出口烟气温度(即冷段进口烟温);Iy,m为热段出口烟气焓(即冷段进口烟焓),tk,m为热段进口空气平均温度(即冷段出口空气平均温度);热段进口空气平均焓(即冷段出口空气平均焓);Δαh,Δαc分别为热、冷段空气侧向烟气侧漏风系数。Among them, θ m is the flue gas temperature at the outlet of the hot section (i.e. the temperature at the inlet of the cold section); I y,m is the enthalpy of the flue gas at the outlet of the hot section (i.e. the enthalpy of the flue gas at the inlet of the cold section); Temperature (that is, the average temperature of the air at the outlet of the cold section); The average enthalpy of the air at the inlet of the hot section (that is, the average enthalpy of the air at the outlet of the cold section); Δα h and Δα c are the side-to-flue air leakage coefficients of the air at the hot and cold sections, respectively.
步骤3:假设热段进口一次风温度tk1,m(即冷段出口一次风温度),分别计算热、冷段烟气、一次风和二次风对蓄热板的放热系数,再计算热、冷段的受热面利用系数:Step 3: Assuming that the primary air temperature at the inlet of the hot section is t k1,m (that is, the primary air temperature at the outlet of the cold section), calculate the heat release coefficients of the flue gas, primary air and secondary air on the heat storage plate in the hot and cold sections respectively, and then calculate Heating surface utilization coefficient of hot and cold sections:
(1)假设热段进口一次风温度tk1,m,根据tk,m=g1tk1,m+g2tk2,m求出热段进口二次风温度tk2,m;(1) Assuming the primary air temperature t k1,m at the inlet of the hot section, calculate the secondary air temperature t k2,m at the inlet of the hot section according to t k,m = g 1 t k1,m + g 2 t k2 ,m;
(2)热、冷段烟气平均温度: (2) Average temperature of flue gas in hot and cold sections:
热、冷段一次风平均温度: Average temperature of primary air in hot and cold sections:
热、冷段二次风平均温度: Average temperature of secondary air in hot and cold sections:
(3)热段平均温差: (3) Average temperature difference in the hot section:
冷段平均温差: Average temperature difference of cold section:
(5)热段传热系数: (5) Heat transfer coefficient of hot section:
冷段传热系数: Cold section heat transfer coefficient:
(6)热段烟气流速: (6) Flue velocity in the hot section:
冷段烟气流速: Cold section flue gas flow rate:
热段一次风流速: Primary air velocity in hot section:
冷段一次风流速: Primary air velocity in cold section:
热段二次风流速: Hot section secondary air velocity:
冷段二次风流速:(其中 )Secondary air velocity in cold section: (in )
(7)热段烟气侧对流放热系数: (7) Convective heat release coefficient on the flue gas side of the hot section:
冷段烟气侧对流放热系数: Convective heat release coefficient of flue gas side in cold section:
热段一次风侧对流放热系数: Convective heat release coefficient of the primary air side in the hot section:
冷段一次风侧对流放热系数: The convective heat release coefficient of the primary air side of the cold section:
热段二次风侧对流放热系数: Convective heat release coefficient on the secondary air side of the hot section:
冷段二次风侧对流放热系数: Convective heat release coefficient of the secondary air side in the cold section:
(其中);(in );
(8)热段利用系数: (8) Utilization coefficient of hot section:
冷段利用系数: Cold section utilization factor:
其中,(h)、(c)分别表示热段和冷段;下标y、k分别表示烟气和空气;θ′、θ″分别为预热器整体烟气进出口温度;t′k1、t″k1分别表示预热器整体一次风进出口温度;t′k2、t″k2分别为预热器整体二次风进、出口温度;为烟气平均温度;分别为一、二次风平均温度;ΔT为对数平均温差;K为传热系数;w为流速;Q为放热量,kJ/kg;Fy为烟气流通截面积;Fk1、Fk2分别为一、二次风流通截面积;Vy为实际烟气容积;α为对流放热系数;deq为蓄热板当量直径;Re为雷诺数;Pr为普朗特数;λ为导热系数;ν为运动粘度;Z为蓄热板型系数;Ct、Cl分别为计算中涉及修正系数,对预热器换热来说都可取1;H为受热面积;xy、xk1、xk2分别为烟气、一次风和二次风通道受热面面积占总受热面积的份额;ξ为能够表征受热面清洁程度的利用系数。Among them, (h) and (c) represent the hot section and the cold section respectively; the subscripts y and k represent flue gas and air respectively; t″ k1 respectively represent the inlet and outlet temperatures of the overall primary air of the preheater; t′ k2 and t″ k2 are the inlet and outlet temperatures of the overall secondary air of the preheater respectively; is the average temperature of flue gas; ΔT is the logarithmic average temperature difference; K is the heat transfer coefficient; w is the flow velocity; Q is the heat release, kJ / kg ; V y is the actual flue gas volume; α is the convective heat release coefficient; d eq is the equivalent diameter of the heat storage plate; Re is the Reynolds number; Pr is the Prandtl number; λ is the heat conduction coefficient; ν is the kinematic viscosity; Z is the heat storage plate type coefficient; C t and C l are the correction coefficients involved in the calculation, respectively, which can be taken as 1 for the heat transfer of the preheater; H is the heating area; x y , x k1 , x k2 are the proportions of the heating surface area of the flue gas, primary air and secondary air passages to the total heating area; ξ is the utilization coefficient that can characterize the cleanliness of the heating surface.
步骤4:根据热段烟气、一次风和二次风与蓄热板的表面换热方程,分别计算热段烟气通道分界面上蓄热板壁温(换热方程与预热器风道布置有关,此处空预器旋转方向按照烟气到二次风,再到一次风,最后转回烟气),列出热段校核条件,校核热段进口一次风温度tk1,m假设值:Step 4: According to the surface heat transfer equations of the flue gas, primary air and secondary air in the hot section and the heat storage plate, respectively calculate the wall temperature of the heat storage plate on the interface of the flue gas channel in the hot section (heat transfer equation and air duct layout of the preheater Relevant, the rotation direction of the air preheater here is according to the flue gas to the secondary air, then to the primary air, and finally back to the flue gas), list the calibration conditions of the hot section, and check the inlet primary air temperature t k1,m of the hot section assuming value:
(1)建立热段烟气与蓄热板表面换热方程:(1) Establish the heat transfer equation between the flue gas in the hot section and the surface of the heat storage plate:
建立热段二次风与蓄热板表面换热方程:Establish the heat transfer equation between the secondary air in the hot section and the surface of the heat storage plate:
建立热段一次风与蓄热板表面换热方程:Establish the heat transfer equation between the primary air in the hot section and the surface of the heat storage plate:
(2)由t″w,y(h)=t′w,k2(h),t″w,k2(h)=t′w,k1(h),t″w,k1(h)=t′w,y(h)的边界条件,并联立(1)中三个方程式计算预热器整体烟气通道分界面上蓄热板壁温t′w,y(h),t″w,y(h);(2) By t″ w, y (h)=t′ w, k2 (h), t″ w, k2 (h)=t′ w, k1 (h), t″ w, k1 (h)=t ′ w,y (h) boundary conditions, and the three equations in (1) are used in parallel to calculate the heat storage plate wall temperature t′ w,y (h), t″ w,y ( h);
(3)校核条件:空预器热段烟气放热量等于烟气区烟气对蓄热板的加热量,误差在±2%;即 (3) Checking conditions: the heat release of the flue gas in the hot section of the air preheater is equal to the heating amount of the flue gas in the flue gas area to the heat storage plate, and the error is ±2%; that is
根据上述条件校核假设的热段进口一次风温度tk1,m(冷段出口一次风温度),若满足条件则假设正确,进行步骤5;若不能满足中条件则假设错误,重复步骤3到4;Check the assumed primary air temperature t k1,m at the inlet of the hot section (primary air temperature at the outlet of the cold section) according to the above conditions. If the condition is met, it is assumed to be correct and proceed to step 5; if the condition is not satisfied, the assumption is wrong, and repeat steps 3 to 4;
其中,t′w,y(h)、t″w,y(h)分别为热段烟气区域转子切向(旋转方向)进、出口处蓄热板平均壁温;t′w,k2(h)、t″w,k2(h)分别为热段二次风区域转子切向(旋转方向)进出口处蓄热板平均壁温;t′w,k1(h)、t″w,k1(h)分别为热段一次风区域转子切向(旋转方向)进出口处蓄热板平均壁温;G(h)为热段蓄热板传热元件总质量;n为转子转速;cx,h为热段蓄热板材料的比热容;Among them, t′ w,y (h) and t″ w,y (h) are the average wall temperature of the heat storage plate at the tangential (rotating direction) inlet and outlet of the rotor in the hot section flue gas area; t′ w,k2 ( h), t″ w, k2 (h) are the average wall temperature of the heat storage plate at the inlet and outlet of the rotor tangential (rotation direction) in the secondary air area of the hot section; t′ w, k1 (h), t″ w, k1 (h) are the average wall temperature of the heat storage plate at the inlet and outlet of the rotor tangential (rotation direction) in the primary air area of the hot section; G(h) is the total mass of the heat transfer elements of the heat storage plate in the hot section; n is the rotor speed; c x , h is the specific heat capacity of the heat storage plate material in the hot section;
步骤5:根据冷段烟气、一次风和二次风与蓄热板的表面换热方程,分别计算冷段烟气通道分界面上蓄热板壁温,列出冷段段校核条件,校核热段出口烟温θm(冷段进口烟温)假设值,输出热、冷段利用系数值:Step 5: According to the surface heat transfer equations of the flue gas, primary air and secondary air in the cold section and the heat storage plate, respectively calculate the wall temperature of the heat storage plate on the interface of the flue gas channel in the cold section, list the calibration conditions of the cold section, and check Assumed value of smoke temperature θ m at the outlet of the hot section (smoke temperature at the inlet of the cold section), output the utilization coefficient value of the hot section and the cold section:
(1)冷段烟气与蓄热板表面换热方程:(1) The heat transfer equation between the flue gas in the cold section and the surface of the heat storage plate:
冷段二次风与蓄热板表面换热方程:The heat transfer equation between the secondary air in the cold section and the surface of the heat storage plate:
冷段一次风与蓄热板表面换热方程:The heat transfer equation between the primary air in the cold section and the surface of the heat storage plate:
(2)由t″w,y(c)=t′w,k2(c),t″w,k2(c)=t′w,k1(c),t″w,k1(c)=t′w,y(c)的边界条件,并联立此步骤的(1)中三个方程式计算预热器整体烟气通道分界面上蓄热板壁温t′w,y(c),t″w,y(c);(2) by t " w, y (c) = t ' w, k2 (c), t " w, k2 (c) = t ' w, k1 (c), t " w, k1 (c) = t ′ w,y (c) boundary conditions, and in parallel with the three equations in (1) of this step to calculate the heat storage plate wall temperature t′ w,y (c), t″ w on the interface of the overall flue gas channel of the preheater ,y (c);
(3)校核条件:空预器冷段烟气放热量等于烟气区烟气对蓄热板的加热量,误差在±2%;即 (3) Checking conditions: the heat release of the flue gas in the cold section of the air preheater is equal to the heating amount of the flue gas in the flue gas area to the heat storage plate, and the error is ±2%; that is
根据上述条件校核假设的热段出口烟温θm(冷段进口烟温),若满足条件则输出步骤3中计算出的热、冷段的利用系数作为清洁因子;若不能满足中条件则假设错误,重复步骤2到5;Check the hypothetical smoke temperature θ m at the outlet of the hot section (smoke temperature at the inlet of the cold section) according to the above conditions, and if the conditions are met, output the utilization coefficients of the hot and cold sections calculated in step 3 as the cleaning factor; if the middle conditions cannot be met, then If wrong, repeat steps 2 to 5;
其中,t′w,y(c)、t″w,y(c)分别为冷段烟气区域转子切向(旋转方向)进出口处蓄热板平均壁温;t′w,k2(c)、t″w,k2(c)分别为冷段二次风区域转子切向(旋转方向)进出口处蓄热板平均壁温;t′w,k1(c)、t″w,k1(c)分别为冷段一次风区域转子切向(旋转方向)进出口处蓄热板平均壁温;G(c)为冷段蓄热板传热元件总质量;cx,c为冷段蓄热板材料的比热容;Among them, t′ w,y (c) and t″ w,y (c) are respectively the average wall temperature of the heat storage plate at the inlet and outlet of the rotor tangential (rotation direction) in the flue gas area of the cold section; t′ w,k2 (c ), t″ w,k2 (c) are the average wall temperature of the heat storage plate at the tangential (rotating direction) inlet and outlet of the rotor in the secondary air area of the cold section; t′ w,k1 (c), t″ w,k1 ( c) are the average wall temperature of the heat storage plate at the inlet and outlet of the rotor tangential (rotation direction) in the primary air area of the cold section; G(c) is the total mass of the heat transfer elements of the heat storage plate in the cold section; The specific heat capacity of the hot plate material;
除入炉煤质参数和结构参数之外,上述计算过程中涉及到的其他参数皆为DCS中采集到的实时参数,输出的预热器热段和冷段清洁因子(利用系数)也为实时值。In addition to coal quality parameters and structural parameters of the furnace, other parameters involved in the above calculation process are all real-time parameters collected in DCS, and the output cleaning factors (utilization coefficients) of the hot and cold sections of the preheater are also real-time value.
输出模块通过Matlab中的Plot功能将热段和冷段的实时清洁因子(利用系数)按时间分布做成实时参数曲线图(横坐标为时间轴,间隔为DCS采集时间间隔,通常为1min;纵坐标为利用系数数值),作为预热器分段积灰监测的直观依据,运行人员根据热段和冷段的实时参数曲线来判断吹灰时机,控制热端和冷端的吹灰器进行分段吹灰。The output module makes the real-time parameter graph of the real-time cleaning factors (utilization coefficients) of the hot section and the cold section according to the time distribution through the Plot function in Matlab (the abscissa is the time axis, and the interval is the DCS acquisition time interval, usually 1min; the vertical The coordinates are the value of the utilization coefficient), as the intuitive basis for the monitoring of soot accumulation in the preheater section, the operator judges the timing of soot blowing according to the real-time parameter curves of the hot section and the cold section, and controls the sootblowers at the hot end and cold end to carry out segmentation soot blowing.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,上述实施例不以任何形式限制本发明,凡采用等同替换或等效变换的方式所获得的技术方案,均落在本发明的保护范围内。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the above-mentioned embodiments do not limit the present invention in any form, and all technical solutions obtained by means of equivalent replacement or equivalent transformation fall within the protection scope of the present invention.
以上仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only preferred embodiments of the present invention, and it should be pointed out that for those of ordinary skill in the art, some improvements and modifications can also be made without departing from the principles of the present invention, and these improvements and modifications should also be considered Be the protection scope of the present invention.
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