CN105086527A - Low-infrared-emissivity composite pigment and preparation method thereof - Google Patents
Low-infrared-emissivity composite pigment and preparation method thereof Download PDFInfo
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- 239000000049 pigment Substances 0.000 title claims abstract description 100
- 239000002131 composite material Substances 0.000 title claims abstract description 51
- 238000002360 preparation method Methods 0.000 title claims abstract description 25
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 128
- 238000006243 chemical reaction Methods 0.000 claims abstract description 57
- 229910000416 bismuth oxide Inorganic materials 0.000 claims abstract description 27
- TYIXMATWDRGMPF-UHFFFAOYSA-N dibismuth;oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Bi+3].[Bi+3] TYIXMATWDRGMPF-UHFFFAOYSA-N 0.000 claims abstract description 27
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims abstract description 24
- 239000000843 powder Substances 0.000 claims abstract description 23
- 239000002270 dispersing agent Substances 0.000 claims abstract description 22
- 238000000576 coating method Methods 0.000 claims abstract description 21
- 239000002243 precursor Substances 0.000 claims abstract description 21
- 239000002904 solvent Substances 0.000 claims abstract description 19
- 238000001354 calcination Methods 0.000 claims abstract description 15
- RXPAJWPEYBDXOG-UHFFFAOYSA-N hydron;methyl 4-methoxypyridine-2-carboxylate;chloride Chemical compound Cl.COC(=O)C1=CC(OC)=CC=N1 RXPAJWPEYBDXOG-UHFFFAOYSA-N 0.000 claims abstract description 13
- 238000001132 ultrasonic dispersion Methods 0.000 claims abstract description 10
- 238000001816 cooling Methods 0.000 claims abstract description 8
- 239000000243 solution Substances 0.000 claims description 32
- 239000002245 particle Substances 0.000 claims description 27
- 239000011248 coating agent Substances 0.000 claims description 16
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 11
- 239000012670 alkaline solution Substances 0.000 claims description 9
- 238000009826 distribution Methods 0.000 claims description 7
- 238000000227 grinding Methods 0.000 claims description 7
- 238000000967 suction filtration Methods 0.000 claims description 7
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 6
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical group [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 claims description 6
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 6
- 235000019333 sodium laurylsulphate Nutrition 0.000 claims description 6
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 claims description 3
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 claims description 3
- 239000012141 concentrate Substances 0.000 claims 1
- 229940083575 sodium dodecyl sulfate Drugs 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 16
- 239000002932 luster Substances 0.000 abstract description 8
- 239000002244 precipitate Substances 0.000 abstract description 7
- 231100000252 nontoxic Toxicity 0.000 abstract description 3
- 230000003000 nontoxic effect Effects 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 230000003287 optical effect Effects 0.000 abstract 1
- 229910052782 aluminium Inorganic materials 0.000 description 31
- 239000010410 layer Substances 0.000 description 16
- 239000012071 phase Substances 0.000 description 16
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 14
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 239000011247 coating layer Substances 0.000 description 10
- 239000002585 base Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 9
- 230000007797 corrosion Effects 0.000 description 7
- 238000005260 corrosion Methods 0.000 description 7
- 229910044991 metal oxide Inorganic materials 0.000 description 7
- 150000004706 metal oxides Chemical class 0.000 description 7
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 description 7
- 239000000377 silicon dioxide Substances 0.000 description 7
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 5
- 229910000423 chromium oxide Inorganic materials 0.000 description 5
- 239000007791 liquid phase Substances 0.000 description 5
- 150000001621 bismuth Chemical class 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000002105 nanoparticle Substances 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 239000011246 composite particle Substances 0.000 description 3
- 230000006911 nucleation Effects 0.000 description 3
- 238000010899 nucleation Methods 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- JHXKRIRFYBPWGE-UHFFFAOYSA-K bismuth chloride Chemical compound Cl[Bi](Cl)Cl JHXKRIRFYBPWGE-UHFFFAOYSA-K 0.000 description 2
- -1 bismuth nitrate Chemical class 0.000 description 2
- 238000005253 cladding Methods 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 239000011258 core-shell material Substances 0.000 description 2
- 238000000635 electron micrograph Methods 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 1
- 239000005751 Copper oxide Substances 0.000 description 1
- VTLYFUHAOXGGBS-UHFFFAOYSA-N Fe3+ Chemical compound [Fe+3] VTLYFUHAOXGGBS-UHFFFAOYSA-N 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229910001451 bismuth ion Inorganic materials 0.000 description 1
- 229940073609 bismuth oxychloride Drugs 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000012295 chemical reaction liquid Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005229 chemical vapour deposition Methods 0.000 description 1
- 150000001844 chromium Chemical class 0.000 description 1
- 229910000428 cobalt oxide Inorganic materials 0.000 description 1
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 229910000431 copper oxide Inorganic materials 0.000 description 1
- 239000007771 core particle Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000008204 material by function Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000002086 nanomaterial Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229910000480 nickel oxide Inorganic materials 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- BWOROQSFKKODDR-UHFFFAOYSA-N oxobismuth;hydrochloride Chemical compound Cl.[Bi]=O BWOROQSFKKODDR-UHFFFAOYSA-N 0.000 description 1
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 230000007096 poisonous effect Effects 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000001052 yellow pigment Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
Landscapes
- Pigments, Carbon Blacks, Or Wood Stains (AREA)
- Paints Or Removers (AREA)
Abstract
本发明提供一种低红外发射率复合颜料及其制备方法,包括以下步骤:将Bi(NO)3·5H2O作为溶质,乙二醇为溶剂,配制成硝酸铋溶液,加入分散剂、铝粉,超声分散后匀速滴加弱碱溶液;反应完毕后收集沉淀干燥,研磨得到前驱体粉末;将得到的前驱体粉末煅烧,随炉冷却后得到低红外发射率复合颜料;所述颜料为表面包覆氧化铋的片状铝粉颜料,采用本发明方法制备的低红外发射率复合结构颜料外观呈黄色,金属光泽低,最佳配方和工艺条件下,在红外波段的平均发射率为0.43,满足彩色节能涂层以及伪装应用的技术要求;颜色为黄色,b*值高达33.8,亮度为65.8,可用于低发射率涂层的光学特性调控;经过煅烧处理,热稳定性好;无毒,制备时对人体危害小,对环境无污染。
The invention provides a low-infrared emissivity composite pigment and a preparation method thereof, comprising the following steps: using Bi(NO) 3 5H 2 O as a solute, ethylene glycol as a solvent, preparing a bismuth nitrate solution, adding a dispersant, aluminum Powder, after ultrasonic dispersion, add weak base solution dropwise at a uniform speed; after the reaction is completed, collect the precipitate and dry it, grind it to obtain the precursor powder; calcinate the obtained precursor powder, and obtain a low infrared emissivity composite pigment after cooling with the furnace; the pigment is a surface The flaky aluminum powder pigment coated with bismuth oxide, the low-infrared emissivity composite structural pigment prepared by the method of the present invention has a yellow appearance and low metallic luster. Under the optimal formula and process conditions, the average emissivity in the infrared band is 0.43, It meets the technical requirements of color energy-saving coatings and camouflage applications; the color is yellow, the b* value is as high as 33.8, and the brightness is 65.8, which can be used for adjusting the optical properties of low-emissivity coatings; after calcination, it has good thermal stability; non-toxic, The preparation has little harm to the human body and no pollution to the environment.
Description
技术领域technical field
本发明属于功能材料技术领域,涉及节能环保涂层材料技术,尤其是一种由片状铝粉和包覆在其外面的氧化铋层构成的低红外发射率复合颜料及其制备方法。The invention belongs to the technical field of functional materials, and relates to energy-saving and environment-friendly coating material technology, in particular to a composite pigment with low infrared emissivity composed of flake aluminum powder and a bismuth oxide layer coated on its outside and a preparation method thereof.
背景技术Background technique
低红外发射率涂层具备低热辐射和热屏蔽功能,在热控、节能、隐身伪装等诸多国民经济领域均具有广阔应用前景。低红外辐发射率涂层通常由红外反射颜料、着色颜料和粘合剂组成,其中红外反射颜料是主体功能介质,承载涂层的高红外反射(低红外辐射)功能;金属颜料是目前应用最为成熟普遍的红外反射颜料,其中片状铝粉又因价廉易得而成为低红外发射率涂层的首选颜料。铝粉颜料虽然具有优异的热红外反射特性,但其高反射特性同时又会带来涂层高亮度和高反光问题,无论是节能、热控等领域,还是伪装等应用背景,都应当尽量避免;前者会引起视觉美观上的不足和一定程度的光污染,后者则直接导致多频谱伪装隐身性能的恶化。Low infrared emissivity coatings have low heat radiation and heat shielding functions, and have broad application prospects in many national economic fields such as thermal control, energy saving, stealth and camouflage. Low infrared radiation emissivity coatings are usually composed of infrared reflective pigments, coloring pigments and binders, wherein infrared reflective pigments are the main functional medium, carrying the high infrared reflection (low infrared radiation) function of the coating; metallic pigments are currently the most widely used Mature and common infrared reflective pigments, among which flake aluminum powder has become the first choice for low infrared emissivity coatings because of its low price and easy availability. Although aluminum powder pigments have excellent thermal infrared reflection characteristics, their high reflection characteristics will also cause high brightness and high reflection problems of the coating. Whether it is in the fields of energy saving, thermal control, or camouflage and other application backgrounds, it should be avoided as much as possible. ; The former will cause insufficient visual aesthetics and a certain degree of light pollution, while the latter will directly lead to the deterioration of multi-spectrum camouflage and stealth performance.
研究人员发现:以铝粉作为核粒子,利用化学或物理手段在该颗粒表面包覆一层着色颜料粒子,这种核壳结构的复合粒子通常能够复合两种粒子的特性,甚至产生核、壳粒子各自不具有的特性或功能。US4328042公开了一种包覆铝粉的方法:利用CVD手段在铝粉表面沉积一层氧化铁粒子制成复合粉体颜料。该复合颜料具有强烈的金属光泽,并且通过调整氧化铁包覆层的厚度,粉体呈现不同的色泽。但CVD方法设备昂贵,生产成本高,产品也多用于高档轿车漆。此后,关于包覆铝粉的报道层出不穷。CN200810163113.8公开了一种3层复合铝颜料的制备方法:该复合颜料由以铝粉为内层,二氧化硅为中间层和金属氧化物(三氧化二铁或者三氧化二铬)为外壳构成。该复合颜料浓度高,并且具有较高的金属光泽;类似的CN201210506950.2也公布了一种由铝,二氧化硅和三氧化二铁构成的复合颜料,该颜料在较高的温度(120℃)都不会褪色。这两个报道中的复合颜料都是由3种材料复合(铝核、二氧化硅中间层、金属氧化物外壳),结构复杂,生产工艺复杂,成本高。由于二氧化硅中间层对铝片和金属氧化物表面的羟基联结能力很强,可使得金属氧化物包覆层更牢固,此外,二氧化硅中间层的引入还能起到加强颜色效应的作用,但中间层的引入会导致铝颜料结构复杂,包覆层厚度增加,颜料的红外发射率恶化。The researchers found that: aluminum powder is used as the core particle, and a layer of colored pigment particles is coated on the surface of the particle by chemical or physical means. The composite particle of this core-shell structure can usually combine the characteristics of the two particles, and even produce a core-shell structure. A property or function that particles do not have individually. US4328042 discloses a method for coating aluminum powder: a layer of iron oxide particles is deposited on the surface of aluminum powder by means of CVD to make a composite powder pigment. The composite pigment has a strong metallic luster, and by adjusting the thickness of the iron oxide coating layer, the powder presents different colors. However, the CVD method has expensive equipment and high production costs, and the products are mostly used in high-end car paints. Since then, there have been endless reports about coated aluminum powder. CN200810163113.8 discloses a preparation method of a 3-layer composite aluminum pigment: the composite pigment is composed of aluminum powder as the inner layer, silicon dioxide as the middle layer and metal oxide (ferric oxide or chromium oxide) as the outer shell constitute. The composite pigment has a high concentration and has a higher metallic luster; similar CN201210506950.2 also discloses a composite pigment composed of aluminum, silicon dioxide and ferric oxide, and the pigment can be used at a higher temperature (120° C. ) will not fade. The composite pigments in these two reports are composed of 3 kinds of materials (aluminum core, silica intermediate layer, metal oxide shell), with complex structure, complex production process and high cost. Since the silica interlayer has a strong ability to bind the hydroxyl groups on the surface of the aluminum sheet and the metal oxide, it can make the metal oxide coating layer stronger. In addition, the introduction of the silica interlayer can also enhance the color effect , but the introduction of the intermediate layer will lead to the complex structure of the aluminum pigment, the thickness of the cladding layer will increase, and the infrared emissivity of the pigment will deteriorate.
此外,也可以采用液相沉淀的手段直接在片状铝粉表面包覆一层金属氧化物。这种采用液相沉淀法直接在铝片表面包覆氧化物粒子得到的复合颜料,结构上缺少起粘结作用的二氧化硅中间层,因而氧化物包覆层与铝片结合的牢固性不如具有二氧化硅层的颜料,但其结构简单,包覆层较薄,红外发射率很低;另一方面制备工艺也相对简单,成本相对较低。由于铝粉的化学性质非常活泼,极易被氧化剂氧化或被还原剂还原,故采用液相法直接包覆铝粉时,铝粉极易被腐蚀。因此,选择合适的液相反应环境极为重要。目前液相反应环境可分为三种:水、醇和油相。In addition, the method of liquid phase precipitation can also be used to directly coat a layer of metal oxide on the surface of the flake aluminum powder. This kind of composite pigment obtained by directly coating oxide particles on the surface of aluminum flakes by liquid phase precipitation method lacks the silica intermediate layer that plays a bonding role in the structure, so the bond between the oxide coating layer and the aluminum flakes is not as firm as A pigment with a silica layer, but its structure is simple, the coating layer is thin, and the infrared emissivity is very low; on the other hand, the preparation process is relatively simple and the cost is relatively low. Since the chemical properties of aluminum powder are very active, it is very easy to be oxidized by oxidizing agents or reduced by reducing agents, so when the aluminum powder is directly coated by the liquid phase method, the aluminum powder is very easy to be corroded. Therefore, it is extremely important to select a suitable liquid-phase reaction environment. At present, the liquid phase reaction environment can be divided into three types: water, alcohol and oil phase.
关于使用水相反应环境的研究已经比较成熟,CN200510027121.6公开了一种在红外波段具有低发射率的表面包覆四氧化三铁片状铝粉颜料及其制备方法,该颜料呈棕褐色,无光泽,红外波段(8-14um)平均发射率为0.50~0.65,但该方法反应温度为65~98℃,铝粉易被水腐蚀。CN200510027124.X公开了一种表面包覆水合三氧化二铁的片状铝颜料及其制备方法,该方法反应温度低(25~50℃),反应温和,颜料呈土黄色,发射率为0.50~0.60.CN201210443154.9公开了一种纳米载氧材料包覆铝复合粒子的制备方法,在80~100℃反应温度下,对铝粉表面分别包覆氧化铬、氧化铁、氧化铜、氧化亚镍、氧化钴等氧化物。水相反应环境最大的优点是:水能溶解多种金属盐,而且价廉易得。但水容易腐蚀铝粉,尤其是反应体系加热到60度以上时,水对铝粉的腐蚀加剧。The research on the use of water phase reaction environment has been relatively mature. CN200510027121.6 discloses a surface-coated ferric oxide flake aluminum powder pigment with low emissivity in the infrared band and its preparation method. The pigment is brown, Dull, the average emissivity in the infrared band (8-14um) is 0.50-0.65, but the reaction temperature of this method is 65-98°C, and the aluminum powder is easily corroded by water. CN200510027124.X discloses a flaky aluminum pigment coated with ferric oxide hydrate on the surface and a preparation method thereof. The method has low reaction temperature (25-50° C.), mild reaction, khaki-yellow pigment, and an emissivity of 0.50-50°C. 0.60.CN201210443154.9 discloses a method for preparing aluminum composite particles coated with nano oxygen-carrying materials. At a reaction temperature of 80-100°C, the surface of aluminum powder is coated with chromium oxide, iron oxide, copper oxide, and nickel oxide respectively. , cobalt oxide and other oxides. The biggest advantage of the water-phase reaction environment is that water can dissolve a variety of metal salts, and it is cheap and easy to get. But water is easy to corrode aluminum powder, especially when the reaction system is heated above 60 degrees, the corrosion of water to aluminum powder is intensified.
为了降低反应环境对铝粉的腐蚀,研究人员采用醇相反应环境来代替水相环境,CN201210072246.0公开了一种低明度低发射率铝颜料及其制备方法,该颜料呈黄绿色,由铝核和三氧化二铬壳层构成,红外波段(8-14um)的发射率为0.43~0.70,亮度为53.6~72.1。该方法使用无水乙醇溶解铬盐,有效降低了铝粉的腐蚀。但乙醇并不能溶解某些金属盐,比如硝酸铋等,因而不能使用乙醇环境来对铝片包覆氧化铋。此外氧化铬有毒,易污染环境,制备过程对人体危害大。In order to reduce the corrosion of the aluminum powder by the reaction environment, researchers use the alcohol phase reaction environment instead of the water phase environment. CN201210072246.0 discloses a low lightness and low emissivity aluminum pigment and its preparation method. The pigment is yellow-green, composed of aluminum Composed of a core and a chromium oxide shell, the emissivity in the infrared band (8-14um) is 0.43-0.70, and the brightness is 53.6-72.1. The method uses absolute ethanol to dissolve the chromium salt, which effectively reduces the corrosion of the aluminum powder. However, ethanol cannot dissolve some metal salts, such as bismuth nitrate, etc., so the ethanol environment cannot be used to coat bismuth oxide on aluminum sheets. In addition, chromium oxide is poisonous, easy to pollute the environment, and the preparation process is harmful to the human body.
关于油相下包覆铝粉的研究较少,CN201410361019.9公开了采用高温油相的方法在片状铝粒子的表面原位合成四氧化三铁纳米颗粒,得到了具有磁性的四氧化三铁纳米颗粒/片状铝颜料复合纳米材料。但该方法工艺复杂,需要在氮气气氛下,310-330℃搅拌反应,对反应装置的要求高,成本高。There are few studies on the coating of aluminum powder in the oil phase. CN201410361019.9 discloses the method of using high-temperature oil phase to in-situ synthesize iron ferric oxide nanoparticles on the surface of flake aluminum particles, and obtain ferric iron tetroxide with magnetic properties. Nanoparticle/Flake Aluminum Pigment Composite Nanomaterials. However, the process of this method is complicated, and it needs to be stirred and reacted at 310-330° C. under nitrogen atmosphere, which has high requirements on the reaction device and high cost.
可见,目前使用的金属氧化物着色颜料粒子多是三氧化二铁、四氧化三铁和氧化铬。但这些材料的红外发射率都比较高,且其中的某些金属氧化物有毒,易污染环境,关于使用红外发射率相对较低并且无毒环保的氧化铋作为包覆粒子的报道较少。由于水相环境下,不仅铝粉会被腐蚀外,而且铋盐极易水解,故难以使用水相反应环境实现氧化铋对铝片的包覆。油相反应环境下,制备工艺和反应装置复杂,成本高。相对而言,醇溶液环境下反应温和,铝粉腐蚀度低。It can be seen that the currently used metal oxide coloring pigment particles are mostly ferric oxide, ferric oxide and chromium oxide. However, the infrared emissivity of these materials is relatively high, and some metal oxides are toxic and easy to pollute the environment. There are few reports on the use of bismuth oxide, which has a relatively low infrared emission rate and is non-toxic and environmentally friendly, as coated particles. Because in the water phase environment, not only the aluminum powder will be corroded, but also the bismuth salt is easily hydrolyzed, so it is difficult to use the water phase reaction environment to realize the coating of bismuth oxide on the aluminum sheet. In the oil phase reaction environment, the preparation process and reaction device are complicated and the cost is high. Relatively speaking, the reaction in the environment of alcohol solution is mild, and the corrosion degree of aluminum powder is low.
发明内容Contents of the invention
鉴于以上所述现有技术的缺点,本发明的目的是提供一种彩色环保型低红外发射率复合颜料及其制备方法,用来满足高性能彩色铝粉颜料的需求。In view of the above-mentioned shortcomings of the prior art, the object of the present invention is to provide a color and environment-friendly low-infrared emissivity composite pigment and its preparation method, which are used to meet the demand for high-performance colored aluminum powder pigments.
为实现上述发明目的,本发明提供一种低红外发射率复合颜料,所述颜料为表面包覆氧化铋的片状铝粉颜料,所述复合颜料8~14um红外发射率为0.39~0.55,包覆层厚度为0.2um—0.6um,颜料的亮度L*值为65~77,从蓝色到黄色的颜色通道b*值为+2.8~+42。In order to achieve the purpose of the above invention, the present invention provides a composite pigment with low infrared emissivity. The pigment is a flaky aluminum powder pigment coated with bismuth oxide on the surface. The coating thickness is 0.2um-0.6um, the brightness L* value of the pigment is 65-77, and the b* value of the color channel from blue to yellow is +2.8-+42.
所述复合结构颜料为一种表面包覆纳米氧化铋颗粒的铝粉,利用纳米颗粒遮盖铝粉表面的金属光泽同时提高铝粉抗腐蚀性,而不过分的降低铝粉的高红外反射能力,得到在可见光和红外波段具有较好兼容隐身性能的复合材料。The composite structural pigment is an aluminum powder coated with nano bismuth oxide particles on the surface, and the metallic luster on the surface of the aluminum powder is covered by the nano particles while improving the corrosion resistance of the aluminum powder without excessively reducing the high infrared reflection ability of the aluminum powder. A composite material with better compatible stealth performance in the visible light and infrared bands is obtained.
本发明还提供一种上述低红外发射率复合颜料的制备方法,包括如下步骤:The present invention also provides a preparation method of the above-mentioned low infrared emissivity composite pigment, comprising the following steps:
(1)将Bi(NO)3.5H2O作为溶质,乙二醇为溶剂,配制成Bi3+浓度为0.05~0.20mol/L的硝酸铋溶液,往其中加入分散剂、铝粉,每升溶剂中加入的分散剂为0.5-0.7g,所述溶质和铝粉的摩尔比为0.1:1~0.4:1,超声分散后匀速滴加碱性溶液使反应液中的Bi3+全部沉淀;(1) Add Bi(NO) 3. 5H 2 O is used as the solute, ethylene glycol is used as the solvent, and a bismuth nitrate solution with a Bi 3+ concentration of 0.05-0.20 mol/L is prepared, and a dispersant and aluminum powder are added to it. The dispersant added to each liter of solvent is 0.5- 0.7g, the molar ratio of the solute and the aluminum powder is 0.1:1~0.4:1, and after ultrasonic dispersion, the alkaline solution is added dropwise at a uniform speed to make all the Bi 3+ in the reaction solution precipitate;
(2)反应完毕后抽滤,将滤渣烘干,研磨后得到前驱体粉末;(2) Suction filtration after the reaction is completed, the filter residue is dried, and the precursor powder is obtained after grinding;
(3)将得到的前驱体粉末放入马弗炉中于400~500℃煅烧2-3h,随炉冷却后得到低红外发射率复合颜料。(3) Put the obtained precursor powder into a muffle furnace for calcination at 400-500° C. for 2-3 hours, and obtain a low-infrared emissivity composite pigment after cooling with the furnace.
本发明选择硝酸铋作为提供铋离子的铋盐,硝酸铋之外的铋盐,如氯化铋遇到弱碱溶液会生成氧氯化铋前驱体,无法得到预期的产品,而硫酸铋溶液中的Bi3+以配位离子形式存在,无法有效提供Bi3+。The present invention selects bismuth nitrate as the bismuth salt that provides bismuth ions. Bismuth salts other than bismuth nitrate, such as bismuth chloride, will generate a bismuth oxychloride precursor when bismuth chloride encounters a weak base solution, and the expected product cannot be obtained. The Bi 3+ exists in the form of coordination ions, which cannot effectively provide Bi 3+ .
所述溶质和铝粉的摩尔比为0.1:1~0.4:1,铝粉和Bi(NO3)3的比例过低时,可供包覆的铝片表面积有限,最终得到的氧化铋颗粒团聚严重,这些团聚物或是堆积在铝粉表面,或者夹杂在粉体之间,使得粉体的发射率急剧升高。铝粉和Bi(NO3)3的比例过高时,Bi3+过低而不能有效在铝片表面形成均匀的包覆层,包覆层稀疏,粉体外观颜色浅,尽管粉体的发射率很低,但金属光泽强烈。The molar ratio of the solute to the aluminum powder is 0.1:1 to 0.4:1. When the ratio of the aluminum powder to Bi(NO 3 ) 3 is too low, the surface area of the aluminum sheet available for coating is limited, and the finally obtained bismuth oxide particles are agglomerated Seriously, these agglomerates are either accumulated on the surface of the aluminum powder, or interspersed between the powders, making the emissivity of the powders rise sharply. When the ratio of aluminum powder to Bi(NO 3 ) 3 is too high, the Bi 3+ is too low to effectively form a uniform coating layer on the surface of the aluminum sheet, the coating layer is sparse, and the appearance color of the powder is light, although the emission of the powder The rate is very low, but the metallic luster is strong.
煅烧温度控制在400~500度之间为宜,若煅烧温度低于400度,前驱体不能彻底转化为氧化铋;若煅烧温度高于500度,铝片会氧化甚至变形。The calcination temperature should be controlled between 400 and 500 degrees. If the calcination temperature is lower than 400 degrees, the precursor cannot be completely converted into bismuth oxide; if the calcination temperature is higher than 500 degrees, the aluminum sheet will be oxidized or even deformed.
溶剂的选择需保证硝酸铋能彻底溶解于其中,并形成稳定的溶液,此外溶剂不能和铝发生化学反应。常用的溶剂,如水和乙醇,并不适合作为本发明的溶剂。因Bi3+在水中极易水解而不能稳定存在,水在加热条件下易腐蚀铝粉;不能使用乙醇则是因为硝酸铋在乙醇中难以溶解。本发明选择一种合适的醇相环境,使得铋盐能够充分溶解,以温和的反应温度制备表面包覆氧化铋纳米粒子的铝颜料。The choice of solvent needs to ensure that the bismuth nitrate can be completely dissolved in it and form a stable solution. In addition, the solvent cannot chemically react with aluminum. Commonly used solvents, such as water and ethanol, are not suitable as solvents in the present invention. Because Bi 3+ is easily hydrolyzed in water and cannot exist stably, water is easy to corrode aluminum powder under heating conditions; ethanol cannot be used because bismuth nitrate is difficult to dissolve in ethanol. In the invention, a suitable alcohol phase environment is selected so that the bismuth salt can be fully dissolved, and the aluminum pigment whose surface is coated with bismuth oxide nanoparticles is prepared at a mild reaction temperature.
作为优选方式,所述分散剂为十二烷基硫酸钠或十二烷基苯磺酸钠。As a preferred manner, the dispersant is sodium dodecyl sulfate or sodium dodecylbenzenesulfonate.
作为优选方式,反应中加入的铝粉为粒径分布集中的非漂浮型片状铝粉,所述非漂浮型片状铝粉粒径为1-50um。As a preferred mode, the aluminum powder added in the reaction is a non-leafing flake aluminum powder with concentrated particle size distribution, and the particle diameter of the non-leafing flake aluminum powder is 1-50 um.
作为优选方式,超声分散后以0.2~1.5ml/min的滴料速率匀速滴加pH值为8~9的弱碱溶液使反应液中的Bi3+全部沉淀。As a preferred mode, after ultrasonic dispersion, a weak base solution with a pH value of 8-9 is added dropwise at a constant rate of 0.2-1.5 ml/min to precipitate all Bi 3+ in the reaction solution.
碱液浓度越高,滴加速率必须相应越慢。较慢的滴加速率有利用前驱体的非均相成核,提高对铝片的包覆效果。滴加速率过快,不利于非均相成核,导致包覆效果差。此外,滴加速率过快还会引起反应液局部OH-1浓度过高,由于微米级的片状铝粉具有较高的活性,会和OH-1反应。因此,滴加速率保持在0.2~1.5ml/min为宜。The higher the concentration of lye, the slower the rate of addition must be. A slower dropping rate can utilize the heterogeneous nucleation of the precursor to improve the coating effect on the aluminum sheet. Too fast dropping rate is not conducive to heterogeneous nucleation, resulting in poor coating effect. In addition, too fast dropping rate will also cause the local OH -1 concentration of the reaction solution to be too high, because the micron-sized flaky aluminum powder has high activity and will react with OH -1 . Therefore, it is advisable to keep the dropping rate at 0.2-1.5ml/min.
作为优选方式,所述的碱性溶液为氨水或者氢氧化钠溶液。As a preferred manner, the alkaline solution is ammonia water or sodium hydroxide solution.
碱用量过低则上述反应液中的Bi3+不能全部沉淀,用量过多则会加剧对铝粉的腐蚀。为了保证上述反应液中的Bi3+全部沉淀,弱碱稍微过量为宜(PH值8-9),不能过多或过少。If the amount of alkali used is too low, the Bi 3+ in the above reaction solution cannot be completely precipitated, and if the amount used is too high, the corrosion of the aluminum powder will be aggravated. In order to ensure that all the Bi 3+ in the above reaction solution is precipitated, it is advisable to have a slight excess of weak base (pH value 8-9), not too much or too little.
作为优选方式,所述步骤(1)中反应体系恒温控制在30-60度。As a preferred mode, the constant temperature of the reaction system in the step (1) is controlled at 30-60 degrees.
在添加碱性溶液中,反应体系应恒温控制在30-60度下混合搅拌。温度过低会导致反应体系能量不足,反应缓慢;温度过高则导致反应体系能量过高,反应速率加快而难以控制,最终包覆效果差,此外过高的温度还会加剧铝粉的腐蚀。搅拌速度应适当,保证反应体系混合均匀即可,过慢会导致混合不均、铝片沉到底部,搅拌过快会导致液滴飞溅。When adding the alkaline solution, the reaction system should be mixed and stirred at a constant temperature of 30-60 degrees. If the temperature is too low, the energy of the reaction system will be insufficient and the reaction will be slow; if the temperature is too high, the energy of the reaction system will be too high, the reaction rate will be accelerated and difficult to control, and the final coating effect will be poor. In addition, the high temperature will also aggravate the corrosion of aluminum powder. The stirring speed should be appropriate to ensure that the reaction system is evenly mixed. Too slow will cause uneven mixing and the aluminum flakes will sink to the bottom. Too fast stirring will cause droplets to splash.
本发明的有益效果为:本发明提供一种彩色环保型低红外发射率复合结构颜料,用来满足对于高性能彩色铝粉颜料的需求。采用本发明的方法制备的低红外发射率复合结构颜料,外观呈黄色,金属光泽低,最佳配方和工艺条件下,在红外波段(8~14um)的平均发射率为0.43,满足红外隐身的要求;颜色为黄色,b*值高达33.8,亮度为65.8,可用于可见光迷彩填料;经过煅烧处理,热稳定性好;无毒,制备时对人体危害小,对环境无污染。The beneficial effects of the present invention are: the present invention provides a color and environment-friendly composite structure pigment with low infrared emissivity, which is used to meet the demand for high-performance colored aluminum powder pigment. The low-infrared emissivity composite structural pigment prepared by the method of the present invention has a yellow appearance and low metallic luster. Under the optimal formula and process conditions, the average emissivity in the infrared band (8-14um) is 0.43, which meets the requirements of infrared stealth. Requirements: The color is yellow, the b* value is as high as 33.8, and the brightness is 65.8. It can be used as a visible light camouflage filler; after calcination, it has good thermal stability; it is non-toxic, has little harm to the human body during preparation, and has no pollution to the environment.
附图说明Description of drawings
图1为本发明制得的颜料的电镜照片。Fig. 1 is the electron micrograph of the pigment that the present invention makes.
图2为原始铝颜料电镜照片。Figure 2 is an electron micrograph of the original aluminum pigment.
图3为本发明制得的颜料以及原始铝粉的8~14um红外反射特性曲线。Fig. 3 is the 8-14um infrared reflection characteristic curve of the pigment prepared by the present invention and the original aluminum powder.
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。Embodiments of the present invention are described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementation modes, and various modifications or changes can be made to the details in this specification based on different viewpoints and applications without departing from the spirit of the present invention.
实施例1Example 1
(1)将Bi(NO)3.5H2O作为溶质,乙二醇为溶剂,配制成Bi3+浓度为0.20mol/L的硝酸铋溶液,往其中加入分散剂、铝粉,所述分散剂为十二烷基硫酸钠。每升溶剂中加入的分散剂为0.5g,所述溶质和铝粉的摩尔比为0.1:1,超声分散后以1.5ml/min的滴料速率匀速滴加pH值为9的弱碱溶液使反应液中的Bi3+全部沉淀;所述的碱性溶液为氨水,反应体系恒温控制在30度。(1) Add Bi(NO) 3. 5H 2 O is used as the solute, ethylene glycol is used as the solvent, and a bismuth nitrate solution with a Bi 3+ concentration of 0.20 mol/L is prepared, and a dispersant and aluminum powder are added thereto, and the dispersant is sodium lauryl sulfate. The dispersant that adds in every liter of solvent is 0.5g, and the mol ratio of described solute and aluminum powder is 0.1:1, and the weak base solution that pH is 9 is added dropwise at a constant speed with the drip rate of 1.5ml/min after ultrasonic dispersion makes All Bi 3+ in the reaction liquid precipitates; the alkaline solution is ammonia water, and the constant temperature of the reaction system is controlled at 30 degrees.
(2)反应完毕后抽滤,将滤渣烘干,研磨后得到前驱体粉末;(2) Suction filtration after the reaction is completed, the filter residue is dried, and the precursor powder is obtained after grinding;
(3)将得到的前驱体粉末放入马弗炉中于400℃煅烧2h,随炉冷却后得到低红外发射率复合颜料。(3) Put the obtained precursor powder into a muffle furnace for calcination at 400° C. for 2 h, and obtain a low-infrared emissivity composite pigment after cooling with the furnace.
反应中加入的铝粉为粒径分布集中的非漂浮型片状铝粉,所述非漂浮型片状铝粉粒径为1um。The aluminum powder added in the reaction is a non-leafing flaky aluminum powder with a concentrated particle size distribution, and the particle size of the non-floating flaky aluminum powder is 1 μm.
利用上述制备方法制得的低红外发射率复合颜料为表面包覆氧化铋的片状铝粉颜料,所述复合颜料8~14um红外发射率为0.39~0.41,包覆层厚度为0.2um—0.6um,颜料的亮度L*值为75~77,从蓝色到黄色的颜色通道b*值为+2.8~+5.0。The composite pigment with low infrared emissivity prepared by the above preparation method is a flaky aluminum powder pigment coated with bismuth oxide on the surface. um, the brightness L* value of the pigment is 75~77, and the b* value of the color channel from blue to yellow is +2.8~+5.0.
实施例2Example 2
(1)将Bi(NO)3.5H2O作为溶质,乙二醇为溶剂,配制成Bi3+浓度为0.05mol/L的硝酸铋溶液,往其中加入分散剂、铝粉,每升溶剂中加入的分散剂为0.7g,所述分散剂为十二烷基硫酸钠。所述溶质和铝粉的摩尔比为0.4:1,超声分散后以0.2ml/min的滴料速率匀速滴加pH值为9的弱碱溶液使反应液中的Bi3+全部沉淀;所述的碱性溶液为氢氧化钠溶液。所述步骤(1)中反应体系恒温控制在60度。(1) Add Bi(NO) 3. 5H O is as solute, and ethylene glycol is solvent, is mixed with the bismuth nitrate solution that Bi 3+ concentration is 0.05mol/L, adds dispersant, aluminum powder wherein, the dispersant that adds in every liter of solvent is 0.7g, described dispersant The agent is sodium lauryl sulfate. The molar ratio of the solute and the aluminum powder is 0.4:1, after ultrasonic dispersion, the weak base solution with a pH value of 9 is added dropwise at a uniform speed at a rate of 0.2ml/min to make the Bi in the reaction solution 3+ all precipitate; The alkaline solution is sodium hydroxide solution. In the step (1), the constant temperature of the reaction system is controlled at 60 degrees.
(2)反应完毕后抽滤,将滤渣烘干,研磨后得到前驱体粉末;(2) Suction filtration after the reaction is completed, the filter residue is dried, and the precursor powder is obtained after grinding;
(3)将得到的前驱体粉末放入马弗炉中于450℃煅烧3h,随炉冷却后得到低红外发射率复合颜料。(3) Put the obtained precursor powder into a muffle furnace for calcination at 450° C. for 3 h, and obtain a low-infrared emissivity composite pigment after cooling with the furnace.
反应中加入的铝粉为粒径分布集中的非漂浮型片状铝粉,所述非漂浮型片状铝粉粒径为50um。The aluminum powder added in the reaction is a non-leafing flaky aluminum powder with a concentrated particle size distribution, and the particle size of the non-floating flaky aluminum powder is 50 um.
利用上述制备方法制得的低红外发射率复合颜料为表面包覆氧化铋的片状铝粉颜料,所述复合颜料8~14um红外发射率为0.51~0.55,包覆层厚度为0.3um—0.6um,颜料的亮度L*值为66~68,从蓝色到黄色的颜色通道b*值为+39~+42。The composite pigment with low infrared emissivity prepared by the above preparation method is a flaky aluminum powder pigment coated with bismuth oxide on the surface. um, the brightness L* value of the pigment is 66~68, and the b* value of the color channel from blue to yellow is +39~+42.
实施例3Example 3
(1)将Bi(NO)3.5H2O作为溶质,乙二醇为溶剂,配制成Bi3+浓度为0.1mol/L的硝酸铋溶液,往其中加入分散剂、铝粉,每升溶剂中加入的分散剂为0.6g,所述分散剂为十二烷基硫酸钠。所述溶质和铝粉的摩尔比为0.2:1,超声分散后以0.5ml/min的滴料速率匀速滴加pH值为8的弱碱溶液使反应液中的Bi3+全部沉淀;所述的碱性溶液为氨水。反应体系恒温控制在40度。(1) Add Bi(NO) 3. 5H 2 O is as solute, ethylene glycol is solvent, is mixed with the bismuth nitrate solution that Bi 3+ concentration is 0.1mol/L, adds dispersant, aluminum powder wherein, the dispersant that adds in every liter of solvent is 0.6g, so The dispersant is sodium lauryl sulfate. The molar ratio of the solute and the aluminum powder is 0.2:1, after the ultrasonic dispersion, the weak base solution with a pH value of 8 is added dropwise at a uniform speed at a rate of 0.5ml/min to make the Bi in the reaction solution 3+ all precipitate; The alkaline solution is ammonia water. The temperature of the reaction system was controlled at 40°C.
(2)反应完毕后抽滤,将滤渣烘干,研磨后得到前驱体粉末;(2) Suction filtration after the reaction is completed, the filter residue is dried, and the precursor powder is obtained after grinding;
(3)将得到的前驱体粉末放入马弗炉中于400℃煅烧2h,随炉冷却后得到低红外发射率复合颜料。(3) Put the obtained precursor powder into a muffle furnace for calcination at 400° C. for 2 h, and obtain a low-infrared emissivity composite pigment after cooling with the furnace.
反应中加入的铝粉为粒径分布集中的非漂浮型片状铝粉,所述非漂浮型片状铝粉粒径为25um。The aluminum powder added in the reaction is non-leafing flake aluminum powder with concentrated particle size distribution, and the particle diameter of the non-leafing flake aluminum powder is 25um.
利用上述制备方法制得的低红外发射率复合颜料为表面包覆氧化铋的片状铝粉颜料,所述颜料为表面包覆氧化铋的片状铝粉颜料,所述复合颜料8~14um红外发射率为0.42~0.44,包覆层厚度为0.2um—0.6um,颜料的亮度L*值为65~68,从蓝色到黄色的颜色通道b*值为+29~+34。The low infrared emissivity composite pigment prepared by the above preparation method is a flaky aluminum powder pigment coated with bismuth oxide on the surface, and the pigment is a flaky aluminum powder pigment coated on the surface of bismuth oxide. The emissivity is 0.42-0.44, the thickness of the coating layer is 0.2um-0.6um, the brightness L* value of the pigment is 65-68, and the b* value of the color channel from blue to yellow is +29-+34.
实施例4Example 4
(1)将Bi(NO)3.5H2O作为溶质,乙二醇为溶剂,配制成Bi3+浓度为0.1mol/L的硝酸铋溶液,往其中加入分散剂、铝粉,每升溶剂中加入的分散剂为0.5g,所述分散剂为十二烷基苯磺酸钠。所述溶质和铝粉的摩尔比为0.2:1,超声分散后以1ml/min的滴料速率匀速滴加pH值为8的弱碱溶液使反应液中的Bi3+全部沉淀;所述的碱性溶液为氨水。反应体系恒温控制在50度。(1) Add Bi(NO) 3. 5H 2 O is as solute, and ethylene glycol is solvent, is mixed with the bismuth nitrate solution that Bi 3+ concentration is 0.1mol/L, adds dispersant, aluminum powder wherein, the dispersant that adds in every liter of solvent is 0.5g, so The dispersant is sodium dodecylbenzenesulfonate. The molar ratio of the solute and the aluminum powder is 0.2:1, and after ultrasonic dispersion, the weak base solution with a pH value of 8 is added dropwise at a uniform speed at a rate of 1ml/min to make the Bi in the reaction solution 3+ all precipitate; The alkaline solution is ammonia water. The temperature of the reaction system was controlled at 50°C.
(2)反应完毕后抽滤,将滤渣烘干,研磨后得到前驱体粉末;(2) Suction filtration after the reaction is completed, the filter residue is dried, and the precursor powder is obtained after grinding;
(3)将得到的前驱体粉末放入马弗炉中于500℃煅烧2.5h,随炉冷却后得到低红外发射率复合颜料。(3) Put the obtained precursor powder into a muffle furnace for calcination at 500° C. for 2.5 h, and obtain a composite pigment with low infrared emissivity after cooling with the furnace.
反应中加入的铝粉为粒径分布集中的非漂浮型片状铝粉,所述非漂浮型片状铝粉粒径为40um。The aluminum powder added in the reaction is non-leafing flake aluminum powder with concentrated particle size distribution, and the particle diameter of the non-leafing flake aluminum powder is 40um.
利用上述制备方法制得的低红外发射率复合颜料为表面包覆氧化铋的片状铝粉颜料,所述颜料为表面包覆氧化铋的片状铝粉颜料,所述复合颜料8~14um红外发射率为0.42~0.44,包覆层厚度为0.2um—0.6um,颜料的亮度L*值为66~68,从蓝色到黄色的颜色通道b*值为+12~+14。The low infrared emissivity composite pigment prepared by the above preparation method is a flaky aluminum powder pigment coated with bismuth oxide on the surface, and the pigment is a flaky aluminum powder pigment coated on the surface of bismuth oxide. The emissivity is 0.42-0.44, the thickness of the coating layer is 0.2um-0.6um, the brightness L* value of the pigment is 66-68, and the b* value of the color channel from blue to yellow is +12-+14.
以下为4个实施例中得到的样品的性能参数:The following are the performance parameters of the samples obtained in 4 examples:
表1样品的发射率和色度参数Emissivity and chromaticity parameters of the samples in Table 1
从上表可以看出,铝粉用量和复合颜料的性能密切相关。例1中铝粉用量较高(溶质和铝粉的摩尔比为0.1:1),前驱体在铝片表面形成的包覆层稀薄,最终煅烧后得到的复合颜料综合性能和纯铝粉相近,发射率低且亮度高。例2中铝粉用量较低(溶质和铝粉的摩尔比为0.4:1),除了在铝片上成核以外,过量的前驱体在铝片外成核生长,煅烧后形成氧化铋颗粒并夹杂在铝片之间,复合颜料因而具有较低的亮度和偏高的红外发射率。例3中铝粉用量为2.7g(即溶质和铝粉的摩尔比为0.2:1),此时溶质和铝粉的配比最佳,形成的包覆层厚度适中,包覆效果最好,铝片外夹杂的氧化铋颗粒稀少,因而复合颜料亮度最低,并且红外发射率较小。此时颜料表面金属光泽微弱,具有最佳的可见光与红外兼容隐身性能。例4中溶质和铝粉的摩尔比和例3相同,都是在最佳配比下,包覆层厚度适中,铝片金属光泽被遮盖,亮度降低。由于煅烧温度调整到500度,包覆在铝粉表面的氧化铋晶型从β相向α相转变,α相氧化铋的发射率和β相氧化铋相近,但颜色要浅得多。故例4的复合颜料同样具有降低的亮度和发射率,但b*值比例3的复合颜料要低许多。It can be seen from the above table that the amount of aluminum powder is closely related to the performance of the composite pigment. In Example 1, the amount of aluminum powder used is relatively high (the molar ratio of solute and aluminum powder is 0.1:1), the coating layer formed by the precursor on the surface of the aluminum flake is thin, and the comprehensive performance of the composite pigment obtained after final calcination is similar to that of pure aluminum powder. Low emissivity and high brightness. In Example 2, the amount of aluminum powder is relatively low (the molar ratio of solute and aluminum powder is 0.4:1). In addition to nucleation on the aluminum sheet, the excessive precursor nucleates and grows outside the aluminum sheet, and forms bismuth oxide particles and inclusions after calcination. Between the aluminum flakes, the composite pigment thus has a lower brightness and a higher infrared emissivity. In example 3, the amount of aluminum powder is 2.7g (that is, the molar ratio of solute and aluminum powder is 0.2:1). At this time, the proportioning ratio of solute and aluminum powder is the best, the thickness of the coating layer formed is moderate, and the coating effect is the best. The bismuth oxide particles mixed outside the aluminum flakes are rare, so the brightness of the composite pigment is the lowest, and the infrared emissivity is small. At this time, the metallic luster on the surface of the pigment is weak, and it has the best stealth performance compatible with visible light and infrared. The molar ratio of solute and aluminum powder in example 4 is the same as that of example 3, all under the optimal ratio, the thickness of the cladding layer is moderate, the metallic luster of the aluminum sheet is covered, and the brightness decreases. As the calcination temperature is adjusted to 500 degrees, the crystal form of bismuth oxide coated on the surface of the aluminum powder changes from β phase to α phase, and the emissivity of α phase bismuth oxide is similar to that of β phase bismuth oxide, but the color is much lighter. The composite pigment of Example 4 also has reduced brightness and emissivity, but the b* value is much lower than that of the composite pigment of Example 4.
从图1和图2可以看出:复合颜料实质上是由内层的铝片和外层的氧化铋构成,外层氧化铋厚度为0.2um~0.6um,8um~14um的热红外线能够以较小的损耗而穿过氧化铋层,发射率只是略有升高。复合粒子表面十分粗糙,有利于增强可见光(0.38um~0.77um)的损耗,降低复合颜料亮度,从而使复合颜料具有可见光与红外兼容隐身的性能。It can be seen from Figure 1 and Figure 2 that the composite pigment is essentially composed of aluminum flakes in the inner layer and bismuth oxide in the outer layer. The emissivity increases only slightly across the bismuth oxide layer with little loss. The surface of the composite particles is very rough, which is beneficial to enhance the loss of visible light (0.38um-0.77um) and reduce the brightness of the composite pigment, so that the composite pigment has the stealth performance compatible with visible light and infrared.
从图3可以看出:该复合粉体颜料的红外反射曲线的位置和纯铝粉颜料的特征曲线位置接近,具有优异的红外反射性能。It can be seen from Figure 3 that the position of the infrared reflection curve of the composite powder pigment is close to the position of the characteristic curve of the pure aluminum powder pigment, and has excellent infrared reflection performance.
比对例Comparative example
(1)将Bi(NO)3.5H2O作为溶质,乙二醇为溶剂,配制成Bi3+浓度为0.25mol/L的硝酸铋溶液,往其中加入分散剂、铝粉,每升溶剂中加入的分散剂为0.3g,所述分散剂为十二烷基硫酸钠。所述溶质和铝粉的摩尔比为0.2:1,超声分散后2ml/min的滴料速率匀速滴加pH值为8的弱碱溶液使反应液中的Bi3+全部沉淀;所述的碱性溶液为氨水。反应体系恒温控制在65度。(1) Add Bi(NO) 3. 5H 2 O is used as a solute, ethylene glycol is a solvent, and Bi 3+ concentration is prepared as a bismuth nitrate solution of 0.25mol/L, and a dispersant and aluminum powder are added thereto, and the dispersant added in every liter of solvent is 0.3g, so The dispersant is sodium lauryl sulfate. The molar ratio of the solute and the aluminum powder is 0.2:1, and after the ultrasonic dispersion, the dropping rate of 2ml/min is added dropwise at a constant speed to a weak base solution with a pH value of 8 to make Bi3 + in the reaction solution all precipitate; the base The neutral solution is ammonia water. The temperature of the reaction system was controlled at 65°C.
(2)反应完毕后抽滤,将滤渣烘干,研磨后得到前驱体粉末;(2) Suction filtration after the reaction is completed, the filter residue is dried, and the precursor powder is obtained after grinding;
(3)将得到的前驱体粉末放入马弗炉中于400℃煅烧2h,随炉冷却后得到低红外发射率复合颜料。(3) Put the obtained precursor powder into a muffle furnace for calcination at 400° C. for 2 h, and obtain a low-infrared emissivity composite pigment after cooling with the furnace.
反应中加入的铝粉为粒径分布集中的非漂浮型片状铝粉,所述非漂浮型片状铝粉粒径为25um。The aluminum powder added in the reaction is non-leafing flake aluminum powder with concentrated particle size distribution, and the particle diameter of the non-leafing flake aluminum powder is 25um.
利用上述制备方法制得的低红外发射率复合颜料为表面包覆氧化铋的片状铝粉颜料,所述颜料为表面包覆氧化铋的片状铝粉颜料,所述复合颜料8~14um红外发射率为0.47~0.49,包覆层厚度为0~0.3um,颜料的亮度L*值为75~79,从蓝色到黄色的颜色通道b*值为+33~+38。The low infrared emissivity composite pigment prepared by the above preparation method is a flaky aluminum powder pigment coated with bismuth oxide on the surface, and the pigment is a flaky aluminum powder pigment coated on the surface of bismuth oxide. The emissivity is 0.47-0.49, the coating thickness is 0-0.3um, the brightness L* value of the pigment is 75-79, and the b* value of the color channel from blue to yellow is +33-+38.
例5是对比实验,虽然溶质和铝粉的配比最佳,但反应速率过快,大量氧化铋在铝片外同相成核并生长,夹杂在铝片之间,包覆效果极差,最终得到的颜料不仅发射率过高,并且亮度非常高,难以达到可将光和红外兼容隐身的目的。Example 5 is a comparative experiment. Although the ratio of solute and aluminum powder is the best, the reaction rate is too fast, and a large amount of bismuth oxide nucleates and grows in the same phase outside the aluminum flakes, and is mixed between the aluminum flakes. The coating effect is extremely poor, and finally The obtained pigment not only has too high emissivity, but also has very high brightness, which makes it difficult to achieve the purpose of making light and infrared compatible stealth.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.
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