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CN105073302A - Casting device - Google Patents

Casting device Download PDF

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Publication number
CN105073302A
CN105073302A CN201380074842.5A CN201380074842A CN105073302A CN 105073302 A CN105073302 A CN 105073302A CN 201380074842 A CN201380074842 A CN 201380074842A CN 105073302 A CN105073302 A CN 105073302A
Authority
CN
China
Prior art keywords
die cavity
opening
compression chamber
motlten metal
cavity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201380074842.5A
Other languages
Chinese (zh)
Other versions
CN105073302B (en
Inventor
佐佐木宽人
三吉博晃
明本晴生
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ube Machinery Corp Ltd
Original Assignee
Ube Machinery Corp Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Ube Machinery Corp Ltd filed Critical Ube Machinery Corp Ltd
Publication of CN105073302A publication Critical patent/CN105073302A/en
Application granted granted Critical
Publication of CN105073302B publication Critical patent/CN105073302B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/04Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/06Permanent moulds for shaped castings
    • B22C9/067Venting means for moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/02Pressure casting making use of mechanical pressure devices, e.g. cast-forging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/06Vacuum casting, i.e. making use of vacuum to fill the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/08Controlling, supervising, e.g. for safety reasons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/14Machines with evacuated die cavity
    • B22D17/145Venting means therefor

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The invention discloses a casting device which comprises: dies (19, 21) that form a cavity (22) having an opening in the lower section thereof; a pressurizing chamber (10) that is arranged below the dies, contains molten metal (A), and forms a sealed space above the molten metal; a tubular stalk (18), the upper-end opening of which is in communication with the opening of the cavity, and the lower-end opening of which is immersed in the molten metal inside the pressurizing chamber; a pressurizing means (16) that pressurizes the inside of the pressurizing chamber by supplying a gas into the sealed space in the pressurizing chamber; a depressurizing means (32) that depressurizes the inside of the cavity by discharging a gas from the cavity; and a control device (33). When the molten metal is filled into the cavity from the pressurizing chamber, the control device pressurizes the inside of the pressurizing chamber by the pressurizing means until the molten metal reaches the opening of the cavity, and after the molten metal has reached the opening of the cavity, the control device depressurizes the inside of the cavity by the depressurizing means while continuing to pressurize the inside of the pressurizing chamber.

Description

Casting device
Technical field
The present invention relates to casting device.
Background technology
Current known have the casting device being manufactured the aluminium joint products such as aluminium wheels by low pressure casting or mesolow casting.In this casting device, improve the pressure in compression chamber under the state holding motlten metal in compression chamber (crucible), and the pressure in the die cavity of mould is vacuumized.Utilize this pressurization and the pressure differential that vacuumizes by motlten metal from compression chamber via adding materials and parts (ス ト ー Network) to cavity filling (patent document 1).
But, in the casting device disclosed in patent document 1, because make motlten metal side become malleation, make cavity side become negative pressure, and open cast gate piston pin, therefore splash due to pressure differential at open moment motlten metal, products formed produces crack and cold shut.That is, there is the problem causing the quality of products formed to reduce.
Prior art document
Patent document
Patent document 1: Japanese Unexamined Patent Publication 5-146864
Summary of the invention
The problem that invention will solve
The present invention completes in view of the foregoing, and its object is to provide a kind of casting device, this casting device can prevent the splashing of motlten metal and improve the quality of cast article.
For solving the means of problem
Casting device of the present invention has mould, compression chamber, bar, presser unit, decompressing unit and control device.Mould is formed in the die cavity that below has opening.Compression chamber is configured at the below of described mould, holds motlten metal, and forms confined space on the top of motlten metal.The tubular that rod becomes the open communication of upper end open and die cavity, lower ending opening impregnated in the inside of the motlten metal in compression chamber.Confined space supply gas from presser unit to compression chamber and pressurize in compression chamber.Decompressing unit reduces pressure from die cavity Exhaust Gas in die cavity.When from compression chamber to cavity filling motlten metal, control device by presser unit to pressurizeing in compression chamber until motlten metal arrives the opening of die cavity, arrive the opening of die cavity at motlten metal after, control device proceeds the pressurization in compression chamber, and is reduced pressure in die cavity by decompressing unit.
Invention effect
According to the present invention, when from compression chamber to cavity filling motlten metal, by presser unit to pressurizeing in compression chamber until motlten metal arrives the opening of die cavity, arrive the opening of die cavity at motlten metal after, proceed the pressurization in compression chamber, and reduced pressure in die cavity by decompressing unit.By the timing of this pressurization and decompression, the splashing of motlten metal can be prevented in the present invention and realize improving the quality of product.
Accompanying drawing explanation
Fig. 1 is the skeleton diagram that the casting device that embodiment relates to is shown.
Fig. 2 is the top view that the die cavity 22 that embodiment relates to is shown.
Fig. 3 A is the skeleton diagram of the filling action that embodiment relates to.
Fig. 3 B is the skeleton diagram of the filling action that embodiment relates to.
Fig. 3 C is the skeleton diagram of the filling action that embodiment relates to.
Fig. 3 D is the skeleton diagram of the filling action that embodiment relates to.
Fig. 4 be illustrate the process along with the time in embodiment from pressurized source 16 to compression chamber 10 applied pressure P1, the pressure P 2 of aspirating die cavity 22 from vacuum plant 32 and these pressure P 1, P2 the figure of change of pressure reduction P3 (hereinafter referred to as filling pressure reduction).
Fig. 5 be illustrate the process along with the time in comparative example from pressurized source 16 to compression chamber 10 applied pressure P1, aspirate the pressure P 2 of die cavity 22 from vacuum plant 32 and fill the figure of change of pressure reduction P3.
Detailed description of the invention
Explain the casting device that embodiment relates to reference to the accompanying drawings.
Fig. 1 is the skeleton diagram that the casting device that embodiment relates to is shown.As shown in Figure 1, casting device has compression chamber's (crucible) 10, and it pressurizes to motlten metal A.The container 11 keeping motlten metal A is provided with in compression chamber 10.The upper end open portion of compression chamber 10 plate 12 that is fixed is closed, and becomes confined space in compression chamber 10.Gas supplying passage 13 and gas outlet channels 14 is communicated with in this confined space (compression chamber 10).Gas supplying passage 13 is connected with pressurized source 16 via valve 15 and supplies inert gas in compression chamber 10.Gas outlet channels 14 makes compression chamber 10 to atmosphere opening via valve 17.
The upper end of the bar 18 of the tubular of both ends open is fixed with in the central authorities of fixed head 12.The lower end of bar 18 is dipped in the motlten metal A in compression chamber 10.At the upper surface of fixed head 12, fixed mould 19 is installed.In addition, be provided with flexible mould 21 at the lower surface of portable plate 20, this portable plate 20 is configured to be moved upward relative to fixed mould 19.Fixed mould 19 and flexible mould 21 form die cavity 22 when the die is closed.At the central portion of fixed mould 19, be formed with opening 23a in the gate portions be communicated with die cavity 22, this opening 23a is communicated with the upper end of bar 18.In addition, fixed mould 19 is connected with for the exhaust path 23b from die cavity 22 Exhaust Gas, is provided with chilled iron 23c between die cavity 22 and exhaust channel 23b, this chilled iron 23c prevents motlten metal A from invading to exhaust path 23b.
Flexible mould 21 is provided with gate seal pin 24, center loaded pins 25 and pressurized pin 26.Gate seal pin 24 is configured to free to advance or retreat relative to opening 23a and carries out opening and closing to opening 23a.Gate seal pin 24 is formed as roughly shaft-like.Center loaded pins 25 is configured to free to advance or retreat relative to the pool of molten metal 27 be communicated with die cavity 22 and pressurizes in die cavity 22.Center loaded pins 25 is formed as the tubular around gate seal pin 24.Pressurized pin 26 is configured to free to advance or retreat relative to the pool of molten metal 28 be communicated with die cavity 22 and pressurizes in die cavity 22.Pressurized pin 26 is formed as roughly shaft-like.
The upper end of gate seal Xiao24He center loaded pins 25 links with the piston mechanism 29 as driver element, is configured to respectively to move up and down.Equally, the upper end of pressurized pin 26 links with the piston mechanism 30 as driver element, is configured to respectively to move up and down.
In addition, as shown in Figure 1, casting device has vacuum plant 32 and controller 33, and wherein vacuum plant 32 is connected with exhaust path 23b via exhaust valve 31.
Vacuum plant 32 reduces pressure in die cavity 22 from die cavity 22 via exhaust valve 31 and exhaust path 23b Exhaust Gas.The vavuum pump 322 that vacuum plant 32 has vacuum tank 321, vacuumize vacuum tank 321 and the motor 323 that vavuum pump 322 is driven.
Controller 33 pairs of valves 15 and pressurized source 16 control and pressurize in compression chamber 10.Controller 33 pairs of valves 17 control and make compression chamber 10 to atmosphere opening.Controller 33 pairs of valves 31 and vacuum plant 32 control and discharge the gas in die cavity 22, reduce pressure in die cavity 22.Controller 33 pairs of piston mechanisms 29 control and carry out opening and closing by gate seal pin 24 couples of opening 23a.Controller 33 pairs of piston mechanisms 29,30 control and by pressurizeing in center loaded pins 25 and local loaded pins 26 pairs of die cavities 22.
Then, with reference to Fig. 2, gate seal pin 24, center loaded pins 25 and local loaded pins 26 position relative to die cavity 22 is described.Fig. 2 is the top view that die cavity 22 is shown.As shown in Figure 2, die cavity 22 is expanded symmetrically in the x-direction and the z-direction centered by gate seal Xiao24He center loaded pins 25.In the example shown in Fig. 2, pressurized pin 26 is provided with 6 near the end of die cavity 22.
Then, with reference to Fig. 3 A ~ Fig. 3 D and Fig. 4, the filling action of filling motlten metal A from compression chamber 10 to die cavity 22 is described.Fig. 3 A ~ Fig. 3 D is the skeleton diagram of filling action.Fig. 4 is the figure of the change of the pressure reduction P3 of process from pressurized source 16 to die cavity 22 applied pressure P1, the pressure P 2 of aspirating die cavity 22 from vacuum plant 32 and these pressure P 1, P2 (hereinafter referred to as filling pressure reduction) illustrated along with the time.In addition, in the present embodiment, filling action is performed based on the elapsed time.Such as, the liquid level measuring motlten metal A in advance arrives the time of opening 23a, and performs filling action based on the time of this mensuration.
In filling action, first, as shown in Figure 3A, at moment t11, controller 33 makes valve 15 open.Then, controller 33 from pressurized source 16 via confined space from gas supplying passage 13 to compression chamber 10 supply inert gas.Thus, as shown in Figure 4, after moment t11, rise from pressurized source 16 to compression chamber 10 applied pressure P1.Therefore, as shown in Figure 4, fill pressure reduction P3 and rise, the liquid level of motlten metal A rises.
Then, as shown in Figure 3 B, arrive the opening 23a of die cavity 22 at moment t12 motlten metal A, controller 33 also continues from pressurized source 16 via the confined space supply inert gas of gas supplying passage 13 to compression chamber 10 afterwards.In addition, as shown in Figure 3 B, controller 33 relief valve 31 and die cavity 22 is communicated with vacuum tank 321.Thus, the gas in die cavity 22 is expelled to vacuum tank 321 via exhaust path 23b.In addition, motlten metal A reaches the situation of the opening 23a of die cavity 22, both can be detected by sensor, also can measure in advance and make liquid level arrive the time of opening 23a with authorized pressure, and manage with this time.
By the control shown in above-mentioned Fig. 3 B, as shown in Figure 4, also continue from pressurized source 16 to die cavity 22 applied pressure P1 after moment t12 to rise.But according to the shape of die cavity 22, the rate of climb of pressure P 1 is non-constant.In addition, by the control shown in above-mentioned Fig. 3 B, due to the discharge from die cavity 22 realized based on vacuum plant 32, decompression (vacuum) degree thus in mould increases.That is, as shown in Figure 4, reduce to die cavity 22 applied pressure P2 to negative direction.Due to these pressure P 1, P2, as shown in Figure 4, fill pressure reduction P3 to rise.
Then, as shown in Figure 3 C, when filling motlten metal A at moment t13 in die cavity 22, motlten metal A flows into the chilled iron 23c freezing solidly on the periphery being configured in die cavity 22, and infilling work completes.If motlten metal A solidifies at all chilled iron 23c, then controller 33 shutoff valve 31 and stop decompression.But be maintained constant pressure from the pressure of pressurized source 16, the motlten metal A in die cavity 22 solidifies at this pressure.In addition, now, push away gate seal pin 24 under and block opening 23a.Then, as shown in Figure 3 D, controller 33 makes valve 17 open and makes compression chamber 10 to atmosphere opening, and the liquid level of the motlten metal A in bar 18 is reduced.Now, controller 33 also can Xia Tui center loaded pins 25 and to pressurization in die cavity 22, raise this pressure further as shown in Figure 3 D.And, pressurized pin 26 also can be used to pressurize simultaneously.In addition, gate seal Xiao24He center loaded pins 25 also can be Construction integration, in this case, independent cylinder body is declined, and carries out cast gate close and pressurization with continuous action.After motlten metal A in die cavity 22 solidifies, flexible mould 21 is made to rise and take out product.
At this, in following method, motlten metal A becomes the spittle and invades in die cavity 22, crack, cold shut is produced in products formed, the method is: close with gate seal pin 24 die cavity 22 be depressurized, to pressurization in compression chamber 10, make motlten metal A rise to immediately below gate seal pin 24, open gate seal pin 24 flows in die cavity 22 by the pressure official post motlten metal A of pressurization and decompression.On the other hand, present embodiment is under the state that gate seal pin 24 is open, as described above, to the opening 23a being forced into motlten metal A arrival die cavity 22 in compression chamber 10, motlten metal A proceeds the pressurization in compression chamber 10 after arriving the opening 23a of die cavity 22, and, as shown in Figure 4, reduce pressure gradually in die cavity 22.Thereby, it is possible to filling pressure reduction P3 when making motlten metal flow into mould rises lentamente.Therefore, present embodiment can suppress the splashing of motlten metal A, and products formed can be suppressed to produce crack and cold shut.
In addition, in the present embodiment, the pressure in vacuum plant 32 and 10 pairs, compression chamber die cavity 22 is utilized to control.Therefore, with multiple compression chamber is set and compared with situation about controlling the pressure in die cavity 22, present embodiment can become simple structure.In addition, compared with situation about only being controlled by the pressure in 10 pairs, compression chamber die cavity 22, present embodiment can control the load that compression chamber 10 bears, and can ensure the air-tightness of compression chamber 10.For reference, Fig. 5 illustrates that the process along with the time in the comparative example simultaneously not using vacuum plant 32 is from pressurized source 16 to the change of the pressure reduction P3 of the pressure P 2 of die cavity 22 applied pressure P1, die cavity 22 and these pressure P 1, P2.When there is not the decompression of die cavity 22, carry out along with motlten metal A flow into die cavity 22 and fills, produce back pressure at remainder, this back pressure applies to filling final stage and is also become large further by compression, hinders motlten metal to the filling of final filling part.Therefore, if will eliminate this back pressure by means of only the pressurization of compression chamber, then as shown in Figure 5, must need to make plus-pressure P1 become large.But increase pressure in the closed container having 700 DEG C of high-temperature systems, this correspondingly needs to strengthen gas-tight seal portion to alleviate the countermeasure of heat load.That is, not only need encapsulant itself to be the material with heat resistance, also need to suppress the thermal expansion of seal member or the countermeasures of thermal deformation such as flange, such as, need to arrange cooling circuit etc. near sealing.In addition, not only used material expensive but also equipment complexity.Can address this is that in the present embodiment.
In addition, in the present embodiment, because the back pressure in die cavity 22 can be suppressed by vacuum plant 32, therefore, it is possible to improve the mobility of the motlten metal A in die cavity 22.
Be explained above working of an invention mode, but the present invention is not limited thereto, various change can be carried out in the scope of purport not departing from invention, add.
Symbol description
A: motlten metal; 10: compression chamber; 11: container; 12: fixed head; 13: gas supplying passage; 14: gas outlet channels; 15: valve; 16: pressurized source; 17: valve; 18: bar; 19: fixed mould; 20: portable plate; 21: flexible mould; 22: die cavity; 23a: opening; 23b: exhaust path; 23c: chilled iron (chill-bent); 24: gate seal pin; 25: center loaded pins; 26: pressurized pin; 27,28: pool of molten metal (moltenmetalbasin); 29,30: piston mechanism; 31: exhaust valve; 32: vacuum plant; 33: controller.

Claims (3)

1. a casting device, is characterized in that,
This casting device has:
Mould, it is formed in the die cavity that below has opening;
Compression chamber, it is configured at the below of described mould, holds motlten metal, and forms confined space on the top of motlten metal;
The bar of tubular, the open communication of its upper end open and described die cavity, lower ending opening impregnated in the inside of the motlten metal in described compression chamber;
Presser unit, its confined space supply gas to described compression chamber and to pressurizeing in described compression chamber;
Decompressing unit, its from described die cavity Exhaust Gas to reducing pressure in described die cavity; And
Control device, consist of, when from described compression chamber to described cavity filling motlten metal, by described presser unit to pressurizeing until described motlten metal arrives the opening of described die cavity in described compression chamber, arrive the opening of described die cavity at described motlten metal after, proceed the pressurization in described compression chamber, and reduced pressure in described die cavity by described decompressing unit.
2. casting device according to claim 1, wherein,
This casting device has gate seal pin, and this gate seal pin is configured to free to advance or retreat relative to described opening, carries out opening and closing to described opening,
After described motlten metal is filled into described die cavity, described control device closes described opening by described gate seal pin.
3. casting device according to claim 1 and 2, is characterized in that,
This casting device also has loaded pins, and the pool of molten metal that this loaded pins is configured to relative to being communicated with described die cavity is free to advance or retreat, pressurizes to the motlten metal be filled in described die cavity.
CN201380074842.5A 2013-03-21 2013-11-29 Casting device Active CN105073302B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2013057572A JP5527451B1 (en) 2013-03-21 2013-03-21 Casting equipment
JP2013-057572 2013-03-21
PCT/JP2013/082182 WO2014147892A1 (en) 2013-03-21 2013-11-29 Casting device

Publications (2)

Publication Number Publication Date
CN105073302A true CN105073302A (en) 2015-11-18
CN105073302B CN105073302B (en) 2017-08-08

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Application Number Title Priority Date Filing Date
CN201380074842.5A Active CN105073302B (en) 2013-03-21 2013-11-29 Casting device

Country Status (6)

Country Link
US (1) US20160045955A1 (en)
EP (1) EP2977127A4 (en)
JP (1) JP5527451B1 (en)
KR (1) KR20150131384A (en)
CN (1) CN105073302B (en)
WO (1) WO2014147892A1 (en)

Cited By (5)

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CN105499513A (en) * 2015-12-23 2016-04-20 哈尔滨工业大学 Device for manufacturing automobile aluminum alloy wheel hubs through liquid filling, local pressurizing and feeding and method thereof
CN107321959A (en) * 2017-09-05 2017-11-07 哈尔滨工业大学 Large ship rises liquid disabling mechanism with copper alloy propeller counter-pressure casting
CN107639221A (en) * 2017-08-22 2018-01-30 北京北方恒利科技发展有限公司 A kind of casting method of bimetallic cylinder
CN108580843A (en) * 2018-03-13 2018-09-28 中信戴卡股份有限公司 A kind of aluminum vehicle wheel continuous casting continuous forging forming technology
CN109047721A (en) * 2018-10-18 2018-12-21 四川省犍为恒益铝业有限公司 A kind of automobile-used cabinet low pressure casting die

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CN108311668A (en) * 2018-03-13 2018-07-24 中信戴卡股份有限公司 A kind of aluminum alloy low-pressure casting device and technique
IT201900018053A1 (en) 2019-10-07 2021-04-07 Euromac Srl Apparatus and procedure for the semi-solid state casting and molding of objects in brass, bronze, aluminum alloys, magnesium and light alloys and the like.
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IT202200026292A1 (en) * 2022-12-21 2024-06-21 Euromac Srl APPARATUS AND PROCEDURE FOR SEMI-SOLID STATE MELTING AND MOLDING OF METAL OBJECTS

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CN105499513A (en) * 2015-12-23 2016-04-20 哈尔滨工业大学 Device for manufacturing automobile aluminum alloy wheel hubs through liquid filling, local pressurizing and feeding and method thereof
CN107639221A (en) * 2017-08-22 2018-01-30 北京北方恒利科技发展有限公司 A kind of casting method of bimetallic cylinder
CN107321959A (en) * 2017-09-05 2017-11-07 哈尔滨工业大学 Large ship rises liquid disabling mechanism with copper alloy propeller counter-pressure casting
CN107321959B (en) * 2017-09-05 2019-04-16 哈尔滨工业大学 Large ship rises liquid disabling mechanism with copper alloy propeller counter-pressure casting
CN108580843A (en) * 2018-03-13 2018-09-28 中信戴卡股份有限公司 A kind of aluminum vehicle wheel continuous casting continuous forging forming technology
CN109047721A (en) * 2018-10-18 2018-12-21 四川省犍为恒益铝业有限公司 A kind of automobile-used cabinet low pressure casting die
CN109047721B (en) * 2018-10-18 2020-06-05 四川省犍为恒益铝业有限公司 Low-pressure casting die for vehicle box body

Also Published As

Publication number Publication date
EP2977127A1 (en) 2016-01-27
JP2014180696A (en) 2014-09-29
KR20150131384A (en) 2015-11-24
EP2977127A4 (en) 2016-04-06
CN105073302B (en) 2017-08-08
US20160045955A1 (en) 2016-02-18
WO2014147892A1 (en) 2014-09-25
JP5527451B1 (en) 2014-06-18

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