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CN105047892A - Porous silicon material, and preparation method and application thereof - Google Patents

Porous silicon material, and preparation method and application thereof Download PDF

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CN105047892A
CN105047892A CN201510468107.3A CN201510468107A CN105047892A CN 105047892 A CN105047892 A CN 105047892A CN 201510468107 A CN201510468107 A CN 201510468107A CN 105047892 A CN105047892 A CN 105047892A
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porous silicon
silicon material
negative electrode
ball milling
iron
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CN105047892B (en
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田华军
何伟
韩伟强
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Ningbo Institute of Material Technology and Engineering of CAS
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/38Selection of substances as active materials, active masses, active liquids of elements or alloys
    • H01M4/386Silicon or alloys based on silicon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

本发明公开了一种多孔硅材料及其制备方法和应用。所述多孔硅材料主要是以冶金用铁硅合金为原材料经过机械球磨和酸刻蚀制备所得,其尺寸为微米/亚微米级别,具有金刚石结构,属于Fd-3m(227)空间群,并具有能与锂(Li)反应的反应相,且表面和内部还均分布有大量不同尺寸的分级孔道结构。所述多孔硅材料可作为锂离子电池负极活性材料,且其应用于锂离子电池时,表现出高(首次)库伦效率、高容量和优越的循环稳定性等特点,同时其制备工艺简单,只需常规设备即可实施,所用原料均廉价易得,工艺过程易于控制,再现性好,产率高,产品质量稳定,适合大规模生产。

The invention discloses a porous silicon material, its preparation method and application. The porous silicon material is mainly prepared from iron-silicon alloy for metallurgy through mechanical ball milling and acid etching. Its size is micron/submicron level, has a diamond structure, belongs to the Fd-3m(227) space group, and has A reactive phase that can react with lithium (Li), and a large number of hierarchical pore structures of different sizes are distributed on the surface and inside. The porous silicon material can be used as the negative electrode active material of lithium-ion batteries, and when it is applied to lithium-ion batteries, it exhibits the characteristics of high (first) coulombic efficiency, high capacity and excellent cycle stability, and its preparation process is simple. It can be implemented with conventional equipment, the raw materials used are cheap and easy to obtain, the process is easy to control, the reproducibility is good, the yield is high, the product quality is stable, and it is suitable for large-scale production.

Description

多孔硅材料、其制备方法与应用Porous silicon material, its preparation method and application

技术领域technical field

本发明特别涉及一种多孔硅材料及其制备方法和应用,例如作为高库伦效率多孔硅负极活性材料的用途和/或其在电池,特别是锂离子电池中的应用,属于材料科学领域。The present invention particularly relates to a porous silicon material and its preparation method and application, such as its use as a high coulombic efficiency porous silicon negative electrode active material and/or its application in batteries, especially lithium-ion batteries, belonging to the field of material science.

背景技术Background technique

环境污染和气候变化是21世纪一大难题,为了解决这个问题,各国政府都投入了很大的精力发展新能源产业,例如:太阳能,风能,潮汐能等等。锂离子电池作为一种可靠的储能手段,自问世以来就是研究的热点。目前,商品化的锂离子电池负极材料采用的是碳素材料,其具有循环效率高、循环寿命长、电极电位较低等优点。随着在新能源汽车、风能太阳能储能、智能电网能量储存与转换等领域巨大应用市场逐步明朗化,动力锂离子电池受到了空前的关注。石墨类负极材料在动力锂离子电池中存在诸多不足,不能满足大功率锂电池的需求。Environmental pollution and climate change are major problems in the 21st century. In order to solve this problem, governments of various countries have invested a lot of energy in developing new energy industries, such as: solar energy, wind energy, tidal energy and so on. Lithium-ion battery, as a reliable means of energy storage, has been a research hotspot since its inception. At present, the commercial lithium-ion battery anode materials use carbon materials, which have the advantages of high cycle efficiency, long cycle life, and low electrode potential. With the gradual clarification of the huge application market in the fields of new energy vehicles, wind energy and solar energy storage, and smart grid energy storage and conversion, power lithium-ion batteries have received unprecedented attention. Graphite anode materials have many shortcomings in power lithium-ion batteries, which cannot meet the needs of high-power lithium batteries.

锂离子电池负极材料作为提高电池能量及循环寿命的重要因素,理所应当受到研究者的青睐。与其他负极材料相比,硅基负极材料的储锂容量高达3579mAh/g,具有较低的脱嵌锂电位(<0.5Vvs.Li/Li+)等优点,因此一经提出就受到研究者的广泛关注并成为研究热点,有望成为下一代锂离子电池负极材料。然而,研究者发现硅基负极材料在脱嵌锂过程中会发生严重的体积变化(体积膨胀超过300%),由于体积变化而造成电极粉化、剥落等问题导致性能急剧下降,循环性能差。同时,硅基负极材料的首次库伦效率也较低,硅本征导电率低,形成的SEM不稳定容易脱落。这些缺点限制了它在锂离子电池中的实际应用。另外,制备高性能硅基负极材料的制备工艺较复杂和制备成本也较高。As an important factor to improve battery energy and cycle life, lithium-ion battery anode materials should be favored by researchers. Compared with other negative electrode materials, the lithium storage capacity of silicon-based negative electrode materials is as high as 3579mAh/g, and it has the advantages of lower lithium extraction potential (<0.5Vvs.Li/Li + ), so it has been widely recognized by researchers once proposed. Pay attention and become a research hotspot, and it is expected to become the anode material of the next generation of lithium-ion batteries. However, researchers have found that silicon-based negative electrode materials will undergo serious volume changes (volume expansion of more than 300%) during the process of lithium intercalation and deintercalation. Due to volume changes, electrode pulverization and peeling will lead to sharp decline in performance and poor cycle performance. At the same time, the first coulombic efficiency of silicon-based negative electrode materials is also low, and the intrinsic conductivity of silicon is low, so the formed SEM is unstable and easy to fall off. These disadvantages limit its practical application in Li-ion batteries. In addition, the preparation process for preparing high-performance silicon-based negative electrode materials is relatively complicated and the preparation cost is also high.

因此,本领域亟待开发出一种首次库伦效率高,理论容量高,成本低,循环稳定性好的负极材料。Therefore, it is urgent to develop a negative electrode material with high first Coulombic efficiency, high theoretical capacity, low cost and good cycle stability in this field.

发明内容Contents of the invention

针对现有技术的不足,本发明的一个目的在于提供一种多孔硅材料,其具有(首次)库伦效率高、理论比容量高、电池循环稳定性好等特点。In view of the deficiencies of the prior art, an object of the present invention is to provide a porous silicon material, which has the characteristics of (for the first time) high Coulombic efficiency, high theoretical specific capacity, and good battery cycle stability.

为实现前述发明目的,本发明采用的技术方案包括:In order to realize the aforementioned object of the invention, the technical solutions adopted in the present invention include:

在本发明的一些实施例之中提供了一种多孔硅材料,其主要是以冶金铁硅合金为原材料经过机械球磨和酸刻蚀而制备形成。Some embodiments of the present invention provide a porous silicon material, which is mainly prepared from a metallurgical iron-silicon alloy through mechanical ball milling and acid etching.

进一步的,所述多孔硅材料具有金刚石结构,属于Fd-3m(227)空间群,并具有能与锂(Li)反应的反应相。Further, the porous silicon material has a diamond structure, belongs to the Fd-3m(227) space group, and has a reaction phase capable of reacting with lithium (Li).

进一步的,所述多孔硅材料的尺寸为微米/亚微米级别,且所述多孔硅材料的表面与内部分布有大量孔道。Further, the size of the porous silicon material is micron/submicron level, and a large number of pores are distributed on the surface and inside of the porous silicon material.

进一步的,所述多孔硅材料的形貌为不规则的颗粒状。Further, the shape of the porous silicon material is irregular granular.

进一步的,所述多孔硅材料的粒径为0.1μm~10μm,优选为0.5μm~5μm。Further, the particle size of the porous silicon material is 0.1 μm˜10 μm, preferably 0.5 μm˜5 μm.

进一步的,所述多孔硅材料比表面积范围为0.5-50m2/g,更佳地为5-25m2/g。Further, the specific surface area of the porous silicon material is in the range of 0.5-50m 2 /g, more preferably 5-25m 2 /g.

进一步的,所述多孔硅材料的颗粒表面与内部分布有大量分级结构的孔道。Further, a large number of hierarchically structured pores are distributed on the surface and inside of the particles of the porous silicon material.

本发明的另一个目的在于提供一种制备所述多孔硅材料的方法。Another object of the present invention is to provide a method for preparing the porous silicon material.

在一些实施例之中,所述多孔硅材料的制备方法包括:In some embodiments, the preparation method of the porous silicon material includes:

对冶金铁硅合金进行机械球磨处理后,再进行酸刻蚀处理,从而获得所述多孔硅材料。The porous silicon material is obtained by performing mechanical ball milling on the metallurgical iron-silicon alloy and then performing acid etching.

本发明的又一个目的在于提供所述多孔硅材料于制备化学储能装置中的用途。Another object of the present invention is to provide the use of the porous silicon material in the preparation of chemical energy storage devices.

其中,所述化学储能装置包括但不限于电池。Wherein, the chemical energy storage device includes but not limited to a battery.

本发明的再一个目的在于提供一种电池负极材料,其包含作为负极活性材料的所述多孔硅材料。Another object of the present invention is to provide a battery negative electrode material, which includes the porous silicon material as the negative electrode active material.

进一步的,所述负极材料还可包含导电剂和/或黏结剂等。Further, the negative electrode material may further include a conductive agent and/or a binder and the like.

本发明的再一个目的在于提供一种电池,其包括正极材料、负极材料、电解液和隔膜,其中,所述负极材料包含所述的多孔硅材料或者所述的电极负极材料。Another object of the present invention is to provide a battery, which includes positive electrode material, negative electrode material, electrolyte and separator, wherein the negative electrode material includes the porous silicon material or the electrode negative electrode material.

本发明的再一个目的在于提供一种装置,其包含所述的多孔硅材料、所述的电池负极材料或所述的电池。Another object of the present invention is to provide a device comprising the porous silicon material, the battery negative electrode material or the battery.

与现有技术相比,本发明的优点至少包括:Compared with the prior art, the advantages of the present invention at least include:

(1)本发明成功制备了一种可应用为电池负极活性材料的多孔硅材料,其在直接应用时(不进行碳包覆等后处理),表现出首次库伦效率高(>88%)、理论比容量高(>1500mAh/g)、电池循环稳定性好等特点,远远优于现有技术中的同类材料;(1) The present invention has successfully prepared a porous silicon material that can be used as the negative electrode active material of a battery. When it is directly applied (without post-treatment such as carbon coating), it shows a high Coulombic efficiency for the first time (>88%), High theoretical specific capacity (>1500mAh/g), good battery cycle stability and other characteristics, far superior to similar materials in the prior art;

(2)本发明提供的多孔硅材料制备工艺简单,只需常规设备即可实施,且所用原料均廉价易得,工艺过程易于控制,再现性好,产率高,产品质量稳定,适合大规模生产。(2) The preparation process of the porous silicon material provided by the present invention is simple and can be implemented with only conventional equipment, and the raw materials used are all cheap and easy to obtain, the process is easy to control, the reproducibility is good, the yield is high, the product quality is stable, and it is suitable for large-scale Production.

下文将对本发明的技术方案作更为详尽的解释说明。但是,应当理解,在本发明范围内,本发明的上述各技术特征和在下文(如实施例)中具体描述的各技术特征之间都可以互相组合,从而构成新的或优选的技术方案。限于篇幅,在此不再一一累述。The technical solution of the present invention will be explained in more detail below. However, it should be understood that within the scope of the present invention, the above-mentioned technical features of the present invention and the technical features specifically described in the following (such as embodiments) can be combined with each other to form new or preferred technical solutions. Due to space limitations, we will not repeat them here.

附图说明Description of drawings

图1是本发明实施例1中所制备的多孔硅材料的XRD图;Fig. 1 is the XRD figure of the porous silicon material prepared in the embodiment 1 of the present invention;

图2是本发明实施例1中所制备的多孔硅材料内孔道的孔径分布图;Fig. 2 is the pore size distribution diagram of the pores in the porous silicon material prepared in Example 1 of the present invention;

图3是本发明实施例1中所制备的多孔硅材料的SEM图;Fig. 3 is the SEM figure of the porous silicon material prepared in the embodiment 1 of the present invention;

图4是本发明实施例1中所制备的多孔硅材料的TEM图;Fig. 4 is the TEM figure of the porous silicon material prepared in the embodiment 1 of the present invention;

图5是本发明实施例1中基于所述多孔硅材料的电极的循环性能曲线图;Figure 5 is a graph showing the cycle performance of the electrode based on the porous silicon material in Example 1 of the present invention;

图6是本发明实施例1中基于所述多孔硅材料的电极的倍率性能曲线图;Fig. 6 is a graph of the rate performance of the electrode based on the porous silicon material in Example 1 of the present invention;

图7是本发明实施例2中基于所述多孔硅材料的电极的循环性能曲线图;Figure 7 is a graph showing the cycle performance of the electrode based on the porous silicon material in Example 2 of the present invention;

图8是本发明实施例3中基于所述多孔硅材料的电极的循环性能曲线图;Fig. 8 is a graph showing the cycle performance of the electrode based on the porous silicon material in Example 3 of the present invention;

图9是本发明实施例4中基于所述多孔硅材料的电极的循环性能曲线图;Fig. 9 is a graph showing the cycle performance of the electrode based on the porous silicon material in Example 4 of the present invention;

图10是本发明实施例5中基于所述多孔硅材料的电极的循环性能曲线图;Fig. 10 is a graph showing the cycle performance of the electrode based on the porous silicon material in Example 5 of the present invention;

图11是对照例中基于多孔硅材料的电极的循环性能曲线图。Fig. 11 is a graph showing cycle performance of an electrode based on a porous silicon material in a comparative example.

具体实施方式Detailed ways

如前所述,鉴于现有技术的诸多不足,本案发明人经过长期而深入的研究和大量实践,得以提出本发明的技术方案,详见下文。As mentioned above, in view of many deficiencies in the prior art, the inventor of this case has been able to propose the technical solution of the present invention after long-term and in-depth research and extensive practice, as detailed below.

多孔硅负极活性材料Porous silicon negative electrode active material

本发明的第一方面提供了一种多孔硅材料(如下亦可称为多孔硅负极活性材料),其主要是以冶金铁硅合金为原材料制备而成。The first aspect of the present invention provides a porous silicon material (hereinafter also referred to as a porous silicon negative electrode active material), which is mainly prepared from a metallurgical iron-silicon alloy as a raw material.

进一步的,所述的多孔硅材料主要是由冶金铁硅合金为原材料经过机械球磨和酸刻蚀制备而得。Further, the porous silicon material is mainly prepared from metallurgical iron-silicon alloy as raw material through mechanical ball milling and acid etching.

进一步的,所述多孔硅材料的尺寸为微米/亚微米级别,颗粒表面与内部分布有大量尺寸不同的孔道。Further, the size of the porous silicon material is micron/submicron level, and a large number of pores with different sizes are distributed on the surface and inside of the particle.

进一步的,所述多孔硅材料具有能与锂(Li)反应的反应相。Further, the porous silicon material has a reactive phase capable of reacting with lithium (Li).

进一步的,所述多孔硅材料具有金刚石结构。Further, the porous silicon material has a diamond structure.

进一步的,所述多孔硅材料属于Fd-3m(227)空间群。Further, the porous silicon material belongs to the Fd-3m(227) space group.

进一步的,所述多孔硅材料的形貌为不规则的颗粒状。Further, the shape of the porous silicon material is irregular granular.

进一步的,所述多孔硅材料的粒径范围为0.1-10μm,更佳地为0.5-5μm。Further, the particle size range of the porous silicon material is 0.1-10 μm, more preferably 0.5-5 μm.

进一步的,所述多孔硅材料的比表面积为0.5-50m2/g,进一步优选为5-25m2/g。Further, the specific surface area of the porous silicon material is 0.5-50m 2 /g, more preferably 5-25m 2 /g.

较为优选的,所述多孔硅材料的颗粒表面和内部分布有大量分级结构的孔道。More preferably, a large number of pores of hierarchical structure are distributed on the surface and inside of the particles of the porous silicon material.

具体而言,所述分级结构的孔道中微孔占比10%-40%,介孔占比20%-30%,大孔占比30%-70%。Specifically, in the channels of the hierarchical structure, micropores account for 10%-40%, mesopores account for 20%-30%, and macropores account for 30%-70%.

其中,微孔、介孔、大孔的定义与国际纯粹与应用化学协会(IUPAC)的定义相同,即,微孔孔径小于2nm,大孔孔径大于50nm,介孔(或称中孔)孔径在2到50nm之间。Among them, the definitions of micropores, mesopores, and macropores are the same as those defined by the International Union of Pure and Applied Chemistry (IUPAC), that is, the diameter of micropores is less than 2nm, the diameter of macropores is greater than 50nm, and the diameter of mesopores (or mesopores) is between Between 2 and 50nm.

本发明中通过机械球磨过程使铁硅合金材料获得应变,缺陷以及微结构,同时通过酸刻蚀形成多孔结构,特别是多级结构孔道,能有效的改善多孔硅负极材料循环性能以及有效缓解硅合金化过程中巨大的体积膨胀问题。In the present invention, the iron-silicon alloy material obtains strain, defects and microstructure through the mechanical ball milling process, and at the same time, a porous structure, especially a multi-level structure channel, is formed by acid etching, which can effectively improve the cycle performance of the porous silicon negative electrode material and effectively relieve the silicon Huge volume expansion problem during alloying.

多孔硅负极活性材料的制备方法Preparation method of porous silicon negative electrode active material

所述多孔硅负极活性材料制备方法包括:超声化学法、湿化学方法、机械化学反应(例如机械合金化法和机械球磨法)等。The preparation method of the porous silicon negative electrode active material includes: ultrasonic chemical method, wet chemical method, mechanochemical reaction (such as mechanical alloying method and mechanical ball milling method) and the like.

在一较佳实施方案之中,一种多孔硅负极活性材料的制备方法包括:以冶金铁硅合金为原材料,经过机械球磨和酸刻蚀制备而制得目标产品。In a preferred embodiment, a method for preparing a porous silicon negative electrode active material includes: using a metallurgical iron-silicon alloy as a raw material, preparing the target product through mechanical ball milling and acid etching.

在一更为具体的实施方案之中,所述制备方法可以包括如下步骤:In a more specific embodiment, the preparation method may include the following steps:

(i)提供硅源的冶金铁硅材料;(i) metallurgical iron-silicon materials that provide silicon sources;

(ii)将所述的铁硅合金进行球磨;(ii) ball milling the iron-silicon alloy;

(iii)在酸刻蚀试剂中进行铁硅合金的金属辅助酸刻蚀,制得多孔硅材料。(iii) performing metal-assisted acid etching of the iron-silicon alloy in an acid etching reagent to prepare a porous silicon material.

在一优选例中,所述冶金铁硅合金中硅的质量百分比为1-99%,金属杂质的质量百分比1-99%;以所述冶金铁硅合金的总重量计。In a preferred example, the mass percentage of silicon in the metallurgical iron-silicon alloy is 1-99%, and the mass percentage of metal impurities is 1-99%; based on the total weight of the metallurgical iron-silicon alloy.

在另一优选例中,所述冶金铁硅合金中硅的质量百分比为20-99wt%,金属杂质的质量百分比为1-80wt%;以所述冶金铁硅合金的总重量计。In another preferred example, the mass percentage of silicon in the metallurgical iron-silicon alloy is 20-99 wt%, and the mass percentage of metal impurities is 1-80 wt%, based on the total weight of the metallurgical iron-silicon alloy.

在另一优选例中,所述冶金铁硅合金中硅的质量百分比为50-90wt%,金属杂质的质量百分比为10-50wt%;以所述冶金铁硅合金的总重量计。In another preferred example, the mass percentage of silicon in the metallurgical iron-silicon alloy is 50-90 wt%, and the mass percentage of metal impurities is 10-50 wt%, based on the total weight of the metallurgical iron-silicon alloy.

在另一优选例中,所述冶金铁硅合金中硅的质量百分比为70-80wt%,金属杂质的质量百分比为20-30wt%;以所述冶金铁硅合金的总重量计。In another preferred example, the mass percentage of silicon in the metallurgical iron-silicon alloy is 70-80 wt%, and the mass percentage of metal impurities is 20-30 wt%, based on the total weight of the metallurgical iron-silicon alloy.

在另一优选例中,所述的冶金铁硅合金中,硅的质量百分含量约为70-80wt%,以所述合金的总重量计。In another preferred example, in the metallurgical iron-silicon alloy, the mass percentage of silicon is about 70-80 wt%, based on the total weight of the alloy.

在另一优选例中,所述的制备方法包括:干法球磨和/或湿法球磨,酸刻蚀。In another preferred example, the preparation method includes: dry ball milling and/or wet ball milling, and acid etching.

进一步的,所述制备方法中尤其优选采用湿法球磨,其中因溶剂的加入,使得铁硅合金颗粒容易粘附在磨球上,从而使磨球的能量可以充分传递到铁硅合金颗粒上,而且溶剂还可以减少铁硅合金颗粒的表面能,限制铁硅合金颗粒的团聚,促使铁硅合金颗粒的细化。Furthermore, wet ball milling is particularly preferred in the preparation method, wherein the addition of the solvent makes the iron-silicon alloy particles easily adhere to the grinding balls, so that the energy of the grinding balls can be fully transferred to the iron-silicon alloy particles, Moreover, the solvent can also reduce the surface energy of the iron-silicon alloy particles, limit the agglomeration of the iron-silicon alloy particles, and promote the refinement of the iron-silicon alloy particles.

在另一优选例中,所述的球磨气氛选自下组:空气,氩气,氮气,氨气、氩氢混合气。In another preferred embodiment, the ball milling atmosphere is selected from the group consisting of air, argon, nitrogen, ammonia, and argon-hydrogen mixed gas.

在另一优选例中,所述的机械球磨转速为200r/min~500r/min,尤其可优选自下组:200r/min,250r/min,300r/min,350r/min,400r/min,450r/min,500r/min。In another preferred example, the rotational speed of the mechanical ball mill is 200r/min to 500r/min, especially preferably selected from the following group: 200r/min, 250r/min, 300r/min, 350r/min, 400r/min, 450r /min, 500r/min.

在另一优选例中,所述的机械球磨时间为1h~64h,尤其可优选自下组:1h,2h,4h,8h,12h,24h,36h,48h,64h。In another preferred example, the mechanical ball milling time is 1h-64h, especially preferably selected from the following group: 1h, 2h, 4h, 8h, 12h, 24h, 36h, 48h, 64h.

在另一优选例中,所述的球料比(磨球:原材料,质量比)为1:1~20:1,尤其可优选自下组:1:1,2:1,3:1,4:1,5:1,6:1,8:1,12:1,16:1,20:1。In another preferred example, the ball-to-material ratio (grinding ball: raw material, mass ratio) is 1:1-20:1, especially preferably selected from the following group: 1:1, 2:1, 3:1, 4:1, 5:1, 6:1, 8:1, 12:1, 16:1, 20:1.

在另一优选例中,所述的溶剂可选自下组:去离子水,无水乙醇,乙二醇,丙酮或其组合。In another preferred example, the solvent may be selected from the group consisting of deionized water, absolute ethanol, ethylene glycol, acetone or combinations thereof.

在另一优选例中,所述的溶剂物料比为1:5~5:1,尤其可优选自下组:1:5,1:4,1:3,1:2,1:1,2:1,3:1,4:1,5:1。In another preferred example, the solvent-to-material ratio is 1:5 to 5:1, especially preferably selected from the following group: 1:5, 1:4, 1:3, 1:2, 1:1, 2 :1, 3:1, 4:1, 5:1.

本发明的多孔硅材料制备工艺中,通过对铁硅合金颗粒进行机械球磨处理,可使铁硅合金在球磨过程中从外界获得高能量,从而在材料的中引入应变,缺陷以及微结构,进而导致材料的性能发生变化。In the preparation process of the porous silicon material of the present invention, by performing mechanical ball milling on the iron-silicon alloy particles, the iron-silicon alloy can obtain high energy from the outside during the ball milling process, thereby introducing strain, defects and microstructures into the material, and then lead to changes in the properties of the material.

进一步的讲,前述的材料性能变化,主要是指所述铁硅合金颗粒发生了颗粒表面结构,晶体结构,物理化学性质以及机械化学性质等方面的变化,且不限于此。Further speaking, the aforementioned changes in material properties mainly refer to changes in particle surface structure, crystal structure, physicochemical properties, and mechanochemical properties of the iron-silicon alloy particles, and are not limited thereto.

更进一步的讲,前述的颗粒表面结构变化,主要是指所述铁硅合金颗粒在球磨过程中,因机械力的作用而发生剧烈的碰撞及研磨,颗粒尺寸不断减小,新的表面缺陷不断形成,比表面积增大,颗粒表面化学键断裂,表面结构无定型化。Furthermore, the above-mentioned changes in the surface structure of the particles mainly refer to the violent collision and grinding of the iron-silicon alloy particles due to the action of mechanical force during the ball milling process, the particle size is continuously reduced, and new surface defects are continuously formed. Formation, the specific surface area increases, the chemical bonds on the surface of the particles are broken, and the surface structure becomes amorphous.

更进一步的讲,前述的晶体结构变化,主要是指所述铁硅合金颗粒在强烈的机械力作用下,颗粒细化,晶格产生位错,孪晶等缺陷,晶界结构也发生改变。Furthermore, the above-mentioned crystal structure change mainly means that the iron-silicon alloy particles are refined under the action of strong mechanical force, resulting in defects such as dislocations and twins in the crystal lattice, and changes in the grain boundary structure.

更进一步的讲,前述的物理化学性质变化,主要是指所述铁硅合金颗粒在强烈的机械力作用下,颗粒的比表面积以及晶体结构发生较大变化,对应的物理化学性质也发生了明显的变化,表面能以及导电性能得到显著的提高。Furthermore, the aforementioned changes in physical and chemical properties mainly mean that under the action of strong mechanical force, the specific surface area and crystal structure of the particles of the iron-silicon alloy particles change greatly, and the corresponding physical and chemical properties also change significantly. The surface energy and electrical conductivity are significantly improved.

更进一步的讲,前述的机械化学性质变化,主要是指所述铁硅合金颗粒在强烈的机械力作用下,颗粒的化学成分发生变化,发生固溶反应,氧化还原反应以及晶型的转化等。Furthermore, the aforementioned mechanochemical property changes mainly refer to changes in the chemical composition of the iron-silicon alloy particles under the action of strong mechanical force, solid solution reaction, oxidation-reduction reaction and crystal form transformation, etc. .

在另一优选例中,所述的酸刻蚀用试剂选自下组:稀盐酸,稀硝酸,稀硫酸,氢氟酸或其组合。In another preferred embodiment, the acid etching reagent is selected from the group consisting of dilute hydrochloric acid, dilute nitric acid, dilute sulfuric acid, hydrofluoric acid or combinations thereof.

在另一优选例中,所述的酸处理方法选自下组:静置,搅拌,超声处理或其组合。In another preferred example, the acid treatment method is selected from the group consisting of standing, stirring, ultrasonic treatment or a combination thereof.

在另一优选例中,所述的酸处理时间为1h~48h,尤其可优选自下组:1h,2h,5h,8h,12h,18h,36h,48h。In another preferred example, the acid treatment time is 1h-48h, especially preferably selected from the following group: 1h, 2h, 5h, 8h, 12h, 18h, 36h, 48h.

又,在一更为具体的实施案例之中,一种以铁硅合金为原材料制备多孔硅材料的方法具体包括以下步骤:Also, in a more specific implementation case, a method for preparing a porous silicon material using an iron-silicon alloy as a raw material specifically includes the following steps:

(i)称取一定量工业用铁硅合金放入球磨罐,加入溶剂,最后称取一定量的磨球,磨球与铁硅合金的质量比设定为8:1;(i) Weigh a certain amount of industrial iron-silicon alloy and put it into a ball mill tank, add a solvent, and finally weigh a certain amount of grinding balls, and set the mass ratio of the grinding balls to the iron-silicon alloy to 8:1;

(ii)在空气氛围下以300r/min的转速球磨上述样品24小时;(ii) ball milling the above-mentioned sample for 24 hours at a speed of 300r/min under an air atmosphere;

(iii)将球磨得到的细颗粒硅合金用2M的盐酸溶液进行酸洗12h;然后用10%的氢氟酸清洗表面存在的氧化层6h;(iii) Pickling the fine-grain silicon alloy obtained by ball milling with 2M hydrochloric acid solution for 12 hours; then cleaning the oxide layer existing on the surface with 10% hydrofluoric acid for 6 hours;

(iv)将刻蚀后的材料经行抽滤,清洗,制得多孔硅材料。(iv) Suction filtering and cleaning the etched material to prepare a porous silicon material.

其中,所述铁硅合金可以通过市售途径购买。Wherein, the iron-silicon alloy can be purchased through commercial channels.

其中,所述球磨罐与磨球的材质可优选自下组:不锈钢,玛瑙,氧化锆等。Wherein, the material of the ball mill jar and the balls can be preferably selected from the following group: stainless steel, agate, zirconia and the like.

其中,步骤(iv)所述的多孔硅材料可以通过水或乙醇多次抽滤洗涤。Wherein, the porous silicon material described in step (iv) can be washed by suction filtration with water or ethanol several times.

本发明的制备工艺中,首先通过对铁硅合金颗粒进行机械球磨处理使材料的性能发生变化,之后再通过酸刻蚀,形成了具有特殊形貌和结构的多孔硅材料,该多孔硅材料在应用为锂离子电池的负极活性材料时,表现出高(首次)库伦效率、高容量和优越的循环稳定性等特点。尤其出乎本案发明人意料之外的是,本发明的多孔硅材料即使在不包覆碳的情况下首次库伦效率也很高(接近90%),且电池循环效率仍保持稳定,这一性能显著优于文献所报道的同类材料。In the preparation process of the present invention, the properties of the material are changed by mechanical ball milling of the iron-silicon alloy particles, and then acid-etched to form a porous silicon material with a special shape and structure. When applied as the negative electrode active material of lithium-ion batteries, it exhibits the characteristics of high (first) Coulombic efficiency, high capacity and excellent cycle stability. Especially beyond the expectation of the inventors of this case, the first coulombic efficiency of the porous silicon material of the present invention is very high (close to 90%) even without carbon coating, and the battery cycle efficiency remains stable. Significantly better than similar materials reported in the literature.

含有负极活性材料的电池Batteries Containing Negative Active Materials

本发明的多孔硅负极活性材料可以应用于化学储能装置,例如电池领域。The porous silicon negative electrode active material of the present invention can be applied to chemical energy storage devices, such as the field of batteries.

在一实施例之中,一种制品含有所述的多孔硅材料或者所述制品由所述的多孔硅材料制成。In one embodiment, an article comprises or is made of said porous silicon material.

在另一优选例中,所述制品包括锂离子电池或电池负极材料。In another preferred example, the product includes a lithium ion battery or a negative electrode material for a battery.

在一实施例之中,一种电池负极活性材料包括所述的多孔硅材料或者由所述的多孔硅材料制成。In one embodiment, a battery negative active material includes or is made of the porous silicon material.

在一实施例之中,一种负极材料包含所述的多孔硅材料作为负极活性材料。In one embodiment, a negative electrode material includes the porous silicon material as the negative electrode active material.

在另一优选例中,所述负极材料还包括导电剂和/或黏结剂。In another preferred example, the negative electrode material further includes a conductive agent and/or a binder.

在另一优选例中,在所述负极材料之中,所述多孔硅材料的含量为60-80wt%。In another preferred example, in the negative electrode material, the content of the porous silicon material is 60-80wt%.

在另一优选例中,所述导电剂的含量为10-20wt%。In another preferred example, the content of the conductive agent is 10-20wt%.

在另一优选例中,所述黏结剂的含量为10-20wt%,以负极材料的总重量计。In another preferred example, the content of the binder is 10-20 wt%, based on the total weight of the negative electrode material.

在另一优选例中,在所述的负极材料中,所述多孔硅材料、导电剂,黏结剂三者的质量比为(70±10):(10±2):(20±2)。In another preferred example, in the negative electrode material, the mass ratio of the porous silicon material, the conductive agent, and the binder is (70±10):(10±2):(20±2).

在一实施例之中,一种电池包括正极材料,负极材料,电解液和隔膜,且所述负极材料包含所述的多孔硅材料作为负极活性材料。In one embodiment, a battery includes a positive electrode material, a negative electrode material, an electrolyte and a separator, and the negative electrode material includes the porous silicon material as the negative electrode active material.

在一实施例之中,所述的负极材料主要由所述多孔硅材料,导电剂及黏结剂组成。In one embodiment, the negative electrode material is mainly composed of the porous silicon material, a conductive agent and a binder.

较为优选的,在所述负极材料之中,多孔硅材料的含量为60-90wt%,导电剂的含量为10-20%,黏结剂的含量为10-20wt%。More preferably, in the negative electrode material, the content of the porous silicon material is 60-90wt%, the content of the conductive agent is 10-20%, and the content of the binder is 10-20wt%.

其中,所述黏结剂包含具有羧基的高分子衍生物,但不限于此。Wherein, the binder includes a polymer derivative having a carboxyl group, but is not limited thereto.

在另一优选例中,所述电池还具有外壳。In another preferred example, the battery further has a casing.

所述外壳的材质没有特别限制,可以是金属材料、非金属无机材料,有机材料或是其他复合材料等。The material of the casing is not particularly limited, and may be metal materials, non-metallic inorganic materials, organic materials or other composite materials.

在另一优选例中,所述电池优选为无水电池。In another preferred example, the battery is preferably an anhydrous battery.

进一步的,所述的隔膜可以是本领域现有的任意一种电池隔膜,如聚四氟乙烯隔膜、陶瓷多孔膜、玻璃纤维隔膜等,且不限于此。Further, the separator may be any existing battery separator in the art, such as polytetrafluoroethylene separator, ceramic porous membrane, glass fiber separator, etc., and is not limited thereto.

在一实施例之中,所述电解液包含一种或两种以上电解质盐和/或一种或两种以上溶剂。In one embodiment, the electrolyte solution includes one or more than two kinds of electrolyte salts and/or one or more than two kinds of solvents.

在另一优选例中,所述的电解质盐包括正离子,例如可以使用锂盐。优选的锂盐包括六氟磷酸锂、高氯酸锂、氯化锂、溴化锂等,但不限于此。In another preferred example, the electrolyte salt includes positive ions, for example, lithium salt can be used. Preferred lithium salts include, but are not limited to, lithium hexafluorophosphate, lithium perchlorate, lithium chloride, lithium bromide, and the like.

在另一优选例中,所述电池为锂电池,而所述电解质盐选自锂盐,但不限于此。In another preferred embodiment, the battery is a lithium battery, and the electrolyte salt is selected from lithium salts, but not limited thereto.

在另一优选例中,所述电解质盐满足如下要求:在充电过程中,所述电解质盐的正离子能够穿过电解液,从正极材料到达负极材料,而在放电过程中,所述电解质盐的正离子能够穿过电解液,从负极材料到达正极材料。In another preferred example, the electrolyte salt meets the following requirements: during charging, the positive ions of the electrolyte salt can pass through the electrolyte, from the positive electrode material to the negative electrode material, and during the discharge process, the electrolyte salt Positive ions can pass through the electrolyte, from the negative electrode material to the positive electrode material.

在另一优选例中,所述的溶剂较佳地为有机溶剂,例如包括但并不限于碳酸甲乙酯(MethylEthylCarbonate)、碳酸二甲酯(DimethylCarbonate)、碳酸二乙酯(DiethylCarbonate)、碳酸乙烯酯(EthyleneCarbonate)、碳酸丙烯酯(PropyleneCarbonate)、1,2-二甲氧基乙烷、1,3二氧戊烷、苯甲醚、乙酸酯、丙酸酯、丁酸酯、二乙醚、乙腈、丙腈。In another preferred example, the solvent is preferably an organic solvent, such as but not limited to ethyl methyl carbonate (MethylEthylCarbonate), dimethyl carbonate (DimethylCarbonate), diethyl carbonate (DiethylCarbonate), ethylene carbonate Ethylene Carbonate, Propylene Carbonate, 1,2-Dimethoxyethane, 1,3 Dioxolane, Anisole, Acetate, Propionate, Butyrate, Diethyl Ether, Acetonitrile, propionitrile.

在另一优选例中,所述有机溶剂包括至少一种被一个或多个卤素原子取代的环状碳酸酯衍生物,例如4-氟-1,3-二氧杂环戊-2-酮,但不限于此,其可以改善电极的循环性能。In another preferred example, the organic solvent includes at least one cyclic carbonate derivative substituted by one or more halogen atoms, such as 4-fluoro-1,3-dioxol-2-one, But not limited thereto, it can improve the cycle performance of the electrode.

所述电解液溶剂可以单独使用,也可以包含二种或是多种溶剂,电解质盐可以单独使用,也可包含二种或是多种锂盐。The electrolyte solvent may be used alone, or may contain two or more kinds of solvents, and the electrolyte salt may be used alone, or may contain two or more kinds of lithium salts.

又及,本案发明人经大量实验发现,当以本发明的多孔硅材料直接作为负极活性材料与前述的各种电解液,特别是各种锂离子电池电解液配合时,均展示出首次库伦效率(接近90%),高充放电比容量以及电池循环效率稳定等特点,表明本发明的多孔硅材料具有相当良好的普适性。Moreover, the inventors of the present case have found through a large number of experiments that when the porous silicon material of the present invention is directly used as the negative electrode active material and the aforementioned various electrolytes, especially various lithium-ion battery electrolytes, all show the first Coulombic efficiency (approximately 90%), high charge-discharge specific capacity and stable battery cycle efficiency, etc., indicating that the porous silicon material of the present invention has quite good universality.

所述的正极材料没有特别的限制,可以参考本领域现有技术进行选择,或采用本领域已有的正极材料。The anode material is not particularly limited, and can be selected with reference to existing technologies in the art, or existing anode materials in the art can be used.

在一优选例中,所述的正极材料中包括一种或多种活性金属氧化物作为正极活性材料,且所述的活性金属氧化物中还包括选自下组的非活性金属元素:锰(Mn)、铁(Fe)、钴(Co)、钒(V)、镍(Ni)、铬(Cr),或其组合,且不限于此。In a preferred example, the positive electrode material includes one or more active metal oxides as the positive electrode active material, and the active metal oxide also includes an inactive metal element selected from the following group: manganese ( Mn), iron (Fe), cobalt (Co), vanadium (V), nickel (Ni), chromium (Cr), or combinations thereof, without limitation.

较佳地,所述的正极材料还包括选自下组的组分:非活性金属的金属氧化物、金属硫化物、过渡金属氧化物、过渡金属硫化物,或其组合,且不限于此。Preferably, the positive electrode material further includes components selected from the group consisting of metal oxides, metal sulfides, transition metal oxides, transition metal sulfides, or combinations thereof, but not limited thereto.

在另一优选例中,前述的活性金属为锂。In another preferred example, the aforementioned active metal is lithium.

在另一优选例中,当所述的电池为锂电池时,所述的正极材料还包括选自下组的组分:In another preferred example, when the battery is a lithium battery, the positive electrode material further includes a component selected from the following group:

LiMnO2LiMnO 2 ,

LiMn2O4LiMn 2 O 4 ,

LiCoO2LiCoO 2 ,

Li2CrO7Li 2 CrO 7 ,

LiNiO2LiNiO 2 ,

LiFeO2LiFeO 2 ,

LiNixCo1-XO2(0<x<1),LiNi x Co 1-X O 2 (0<x<1),

LiFePO4LiFePO 4 ,

LiMnzNi1-ZO2(0<z<1,例如LiMn0.5Ni0.5O2),LiMn z Ni 1-Z O 2 (0<z<1, such as LiMn0.5Ni0.5O2),

LiMn0.33Co0.33Ni0.33O2LiMn 0.33 Co 0.33 Ni 0.33 O 2 ,

LiMc0.5Mn1.5O4,Mc为二价金属;LiMc 0.5 Mn 1.5 O 4 , Mc is a divalent metal;

LiNixCoyMezO2,Me代表Al、Mg、Ti、B、Ga、Si中的一种或是几种元素,x>0;y<1,z<1,LiNi x Co y Me z O 2 , Me represents one or several elements of Al, Mg, Ti, B, Ga, Si, x>0;y<1,z<1,

过渡金属氧化物,transition metal oxides,

过渡金属硫化物,transition metal sulfides,

或其组合。or a combination thereof.

其中,所述过渡金属氧化物可优选自但不限于MnO2、V2O5等。Wherein, the transition metal oxide may be preferably selected from, but not limited to, MnO 2 , V 2 O 5 and the like.

其中,所述过渡金属硫化物可优选自但不限于FeS2、MoS2、TiS2等。Wherein, the transition metal sulfide may be preferably selected from but not limited to FeS 2 , MoS 2 , TiS 2 and the like.

其中,锂离子过渡金属氧化物得到了更多的应用,较为优选的,其可以选自LiMn2O4,LiCoO2,LiNi0.8Co0.15Al0.05O2,LiFePO4及LiNi0.33Mn0.33Co0.33O2中的一种或多种,且不限于此。Among them, lithium-ion transition metal oxides have been used more, and more preferably, they can be selected from LiMn 2 O 4 , LiCoO 2 , LiNi 0.8 Co 0.15 Al 0.05 O 2 , LiFePO 4 and LiNi 0.33 Mn 0.33 Co 0.33 O One or more of 2 , but not limited thereto.

下面将结合具体实施例进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。下列实施例中未注明具体条件的实验方法,通常按照常规条件,或按照制造厂商所建议的条件。又及,除非另外说明,否则如下的百分比和份数均按重量计算。The present invention will be further described below in conjunction with specific examples. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. For the experimental methods without specific conditions indicated in the following examples, the conventional conditions or the conditions suggested by the manufacturer are usually followed. Also, unless otherwise stated, the following percentages and parts are by weight.

实施例1多孔硅负极活性材料(即“多孔硅材料”)的制备:Preparation of Example 1 Porous Silicon Negative Active Material (i.e. "porous silicon material"):

1)称取2g冶金铁硅合金,2g无水乙醇和16g玛瑙磨球,分别加入到100ml玛瑙球磨罐。1) Weigh 2g of metallurgical iron-silicon alloy, 2g of absolute ethanol and 16g of agate balls, and add them to a 100ml agate ball mill jar respectively.

2)将球磨罐放入球磨机,设定球磨参数,转速300r/min,工作时间24h,每工作20min休息10min。2) Put the ball mill jar into the ball mill, set the ball mill parameters, the speed is 300r/min, the working time is 24 hours, and every 20 minutes of work is 10 minutes of rest.

3)将球磨好的小颗粒铁硅合金抽滤、洗涤、烘干。3) Suction filtration, washing and drying of the ball-milled small particles of iron-silicon alloy.

4)量取100ml2M的盐酸溶液放入200ml的烧杯中,缓慢加入小颗粒铁硅合金,并不断搅拌直到加入完毕。将烧杯放入超声仪器中超声分散30min。取去烧杯放在磁力搅拌器上连续搅拌24h。抽滤、烘干。4) Measure 100ml of 2M hydrochloric acid solution into a 200ml beaker, slowly add small grains of iron-silicon alloy, and keep stirring until the addition is complete. Put the beaker into an ultrasonic instrument for ultrasonic dispersion for 30min. Remove the beaker and place it on a magnetic stirrer for 24 h of continuous stirring. Filter and dry.

5)将经过盐酸处理的样品加入到10%的氢氟酸溶液中,持续搅拌24h。抽滤、洗涤、烘干,制得多孔硅材料。5) Add the sample treated with hydrochloric acid into 10% hydrofluoric acid solution, and keep stirring for 24 hours. Suction filtration, washing and drying to prepare porous silicon material.

对本实施例制备的多孔硅负极活性材料进行晶相,孔径分布和形貌分析。如图1所示为其XRD图谱,从该图谱中可以看出,所制备的多孔硅为纯相硅材料。图2为多孔硅材料的孔径分布图,孔径分布均匀,说明材料的孔道呈现一种分级结构。图3、图4分别多孔硅材料的SEM照片和TEM照片,从图3、图4可以看出,制备所得的多孔硅材料呈现独特的孔道结构,粒径尺度为1~2μm。The crystal phase, pore size distribution and morphology of the porous silicon negative electrode active material prepared in this example were analyzed. Its XRD spectrum is shown in FIG. 1 , and it can be seen from the spectrum that the prepared porous silicon is a pure-phase silicon material. Figure 2 is a pore size distribution diagram of the porous silicon material, and the pore size distribution is uniform, indicating that the pores of the material present a hierarchical structure. Figure 3 and Figure 4 are SEM photos and TEM photos of the porous silicon material respectively. It can be seen from Figure 3 and Figure 4 that the prepared porous silicon material presents a unique pore structure with a particle size of 1-2 μm.

多孔硅负极活性材料锂电池的电化学性能分析:Electrochemical Performance Analysis of Porous Silicon Negative Active Material Lithium Batteries:

将多孔硅材料,导电剂和黏结剂按照比例70:10:20均匀混合,并涂布到载流体上。其中导电剂为碳黑(SuperP),黏结剂为羧甲基纤维素钠(CMC)。The porous silicon material, the conductive agent and the binder are uniformly mixed according to the ratio of 70:10:20, and coated on the carrier fluid. The conductive agent is carbon black (SuperP), and the binder is sodium carboxymethyl cellulose (CMC).

在充满氩气的手套箱中进行电池的组装。其中对电极为锂电极,电解液为1M六氟磷酸锂(LiPF6)的氟代碳酸乙烯酯(FEC)、碳酸二甲酯(DMC)和碳酸甲乙酯(EMC)(体积比1:1:1)溶液,充放电电压范围为0.01V-1.5V。前述的LiPF6、FEC、DMC、EMC亦可以用前文所列的其它溶质和溶剂替代。Cell assembly was performed in an argon-filled glove box. The counter electrode is a lithium electrode, and the electrolyte is fluoroethylene carbonate (FEC), dimethyl carbonate (DMC) and ethyl methyl carbonate (EMC) of 1M lithium hexafluorophosphate (LiPF 6 ) (volume ratio 1:1:1) solution, the charging and discharging voltage range is 0.01V-1.5V. The aforementioned LiPF 6 , FEC, DMC, and EMC can also be replaced by other solutes and solvents listed above.

测试条件:所测极片的负载量为1.5mg/cm2,分别在50mA/g,100mA/g,200mA/g,500mA/g,1000mA/g,2000mA/g,5000mA/g,10000mA/g等电流条件下测试。如下表1所示,在500mA/g充放电条件下测试(前两圈在50mA/g的电流密度下进行活化),经过多个循环后,多孔硅材料仍保持良好的循环稳定性,充电比容量保持率为81.5%(500mA/g条件下)。图5、图6分别是多孔硅负极材料的循环性能图和倍率性能图。在图6的倍率性能图中,在5000mA/g的电流密度下,该材料的可逆容量依旧高达550mAh/g,显示出了分级结构孔道具有良好的电子和离子传输性能。Test conditions: the load capacity of the tested pole piece is 1.5mg/cm 2 , respectively at 50mA/g, 100mA/g, 200mA/g, 500mA/g, 1000mA/g, 2000mA/g, 5000mA/g, 10000mA/g Tested under equal current conditions. As shown in Table 1 below, when tested under 500mA/g charge and discharge conditions (the first two cycles were activated at a current density of 50mA/g), after many cycles, the porous silicon material still maintained good cycle stability, and the charge ratio The capacity retention rate was 81.5% (under the condition of 500mA/g). Figure 5 and Figure 6 are the cycle performance diagram and the rate performance diagram of the porous silicon negative electrode material, respectively. In the rate performance diagram of Figure 6, at a current density of 5000mA/g, the reversible capacity of the material is still as high as 550mAh/g, showing that the hierarchically structured pores have good electron and ion transport properties.

表1实施例1多孔硅材料作为负极活性材料的循环性能测试结果Table 1 Example 1 Porous silicon material is used as the cycle performance test result of negative electrode active material

实施例2多孔硅负极活性材料的制备:Preparation of Example 2 Porous Silicon Negative Active Material:

1)称取氩气氛围中分别称取2g冶金铁硅合金,1g无水乙醇和8g玛瑙磨球,分别加入到100ml玛瑙球磨罐。1) Weigh 2g of metallurgical iron-silicon alloy, 1g of absolute ethanol and 8g of agate balls in an argon atmosphere, and add them to a 100ml agate ball mill jar.

2)将球磨罐放入球磨机,设定球磨参数,转速400r/min,工作时间12h,每工作10min休息10min。2) Put the ball mill pot into the ball mill, set the ball mill parameters, the speed is 400r/min, the working time is 12h, and every 10min of work is 10min of rest.

3)将球磨好的小颗粒铁硅合金抽滤、洗涤、烘干。3) Suction filtration, washing and drying of the ball-milled small particles of iron-silicon alloy.

4)量取100ml10%的氢氟酸溶液放入200ml的塑料烧杯中,缓慢加入小颗粒铁硅合金,并不断搅拌直到加入完毕。将烧杯放入超声仪器中超声分散30min。取去烧杯放在磁力搅拌器上连续搅拌12h。抽滤、洗涤、烘干,制得多孔硅材料。4) Measure 100ml of 10% hydrofluoric acid solution into a 200ml plastic beaker, slowly add small grains of iron-silicon alloy, and keep stirring until the addition is complete. Put the beaker into an ultrasonic instrument for ultrasonic dispersion for 30min. Remove the beaker and place it on a magnetic stirrer for 12 h of continuous stirring. Suction filtration, washing and drying to prepare porous silicon material.

按照与实施例1相似方式对本实施例所获多孔硅材料进行测试,其循环性能测试结果如图7所示。The porous silicon material obtained in this example was tested in a manner similar to that of Example 1, and the cycle performance test results are shown in FIG. 7 .

实施例3多孔硅负极活性材料的制备:Preparation of Example 3 Porous Silicon Negative Active Material:

1)称取氩气氛围中分别称取2g冶金铁硅合金,0.4g无水乙醇和2g氧化锆球,分别加入到100ml氧化锆球磨罐。1) Weighing 2g of metallurgical iron-silicon alloy, 0.4g of absolute ethanol and 2g of zirconia balls were weighed in an argon atmosphere, and added to 100ml of zirconia ball mill jars respectively.

2)将球磨罐放入球磨机,设定球磨参数,转速200r/min,工作时间64h,每工作20min休息10min。2) Put the ball mill pot into the ball mill, set the ball mill parameters, the speed is 200r/min, the working time is 64h, and every 20min of work is 10min of rest.

3)将球磨好的小颗粒铁硅合金抽滤、洗涤、烘干。3) Suction filtration, washing and drying of the ball-milled small particles of iron-silicon alloy.

4)量取100ml10%的氢氟酸溶液放入200ml的塑料烧杯中,缓慢加入小颗粒铁硅合金,并不断搅拌直到加入完毕。将烧杯放入超声仪器中超声分散30min。取去烧杯放在磁力搅拌器上连续搅拌1h。抽滤、洗涤、烘干,制得多孔硅材料。4) Measure 100ml of 10% hydrofluoric acid solution into a 200ml plastic beaker, slowly add small grains of iron-silicon alloy, and keep stirring until the addition is complete. Put the beaker into an ultrasonic instrument for ultrasonic dispersion for 30 min. Remove the beaker and place it on a magnetic stirrer for 1 h of continuous stirring. Suction filtration, washing and drying to prepare porous silicon material.

按照与实施例1相似方式对本实施例所获多孔硅材料进行测试,其循环性能测试结果如图8所示。The porous silicon material obtained in this example was tested in a manner similar to that of Example 1, and the cycle performance test results are shown in FIG. 8 .

实施例4多孔硅负极活性材料的制备:Preparation of embodiment 4 porous silicon negative electrode active material:

1)称取氩气氛围中分别称取2g冶金铁硅合金,10g无水乙醇和40g钢球,分别加入到200ml钢质球磨罐。1) Weighing 2g of metallurgical iron-silicon alloy, 10g of absolute ethanol and 40g of steel balls in an argon atmosphere, respectively, and adding them to a 200ml steel ball mill jar.

2)将球磨罐放入球磨机,设定球磨参数,转速500r/min,工作时间1h,每工作10min休息10min。2) Put the ball mill jar into the ball mill, set the ball mill parameters, the rotation speed is 500r/min, the working time is 1h, and rest for 10min every 10min.

3)将球磨好的小颗粒铁硅合金抽滤、洗涤、烘干。3) Suction filtration, washing and drying of the ball-milled small particles of iron-silicon alloy.

4)量取100ml10%的氢氟酸溶液放入200ml的塑料烧杯中,缓慢加入小颗粒铁硅合金,并不断搅拌直到加入完毕。将烧杯放入超声仪器中超声分散30min。取去烧杯放在磁力搅拌器上连续搅拌48h。抽滤、洗涤、烘干,制得多孔硅材料。4) Measure 100ml of 10% hydrofluoric acid solution into a 200ml plastic beaker, slowly add small grains of iron-silicon alloy, and keep stirring until the addition is complete. Put the beaker into an ultrasonic instrument for ultrasonic dispersion for 30min. Remove the beaker and place it on a magnetic stirrer for 48 hours of continuous stirring. Suction filtration, washing and drying to prepare porous silicon material.

按照与实施例1相似方式对本实施例所获多孔硅材料进行测试,其中电解液改为1M六氟磷酸锂(LiPF6)的碳酸乙烯酯(EthyleneCarbonate)、碳酸二甲酯(DMC)和碳酸甲乙酯(EMC)(体积比1:1:1)溶液。其循环性能测试结果如图9所示。The porous silicon material obtained in this example is tested in a manner similar to Example 1, wherein the electrolyte is changed to ethylene carbonate (EthyleneCarbonate), dimethyl carbonate (DMC) and ethyl methyl carbonate (EMC) of 1M lithium hexafluorophosphate (LiPF6). ) (volume ratio 1:1:1) solution. The cycle performance test results are shown in Figure 9.

实施例5多孔硅负极活性材料的制备:Preparation of Example 5 Porous Silicon Negative Active Material:

1)在空气条件下称取2g冶金铁硅合金和8g玛瑙磨球,分别加入到100ml玛瑙球磨罐。1) Weigh 2g of metallurgical iron-silicon alloy and 8g of agate balls under air condition, and add them into 100ml agate ball mill jar respectively.

2)将球磨罐放入球磨机,设定球磨参数,转速300r/min,工作时间24h,每工作20min休息10min。2) Put the ball mill jar into the ball mill, set the ball mill parameters, the speed is 300r/min, the working time is 24 hours, and every 20 minutes of work is 10 minutes of rest.

3)将球磨好的小颗粒铁硅合金洗涤、烘干。3) Washing and drying the small grains of the ball-milled iron-silicon alloy.

4)量取100ml5%的氢氟酸溶液放入200ml的塑料烧杯中,缓慢加入小颗粒铁硅合金,并不断搅拌直到加入完毕。将烧杯放入超声仪器中超声分散30min。取去烧杯放在磁力搅拌器上连续搅拌5h。抽滤、洗涤、烘干,制得多孔硅材料。4) Measure 100ml of 5% hydrofluoric acid solution into a 200ml plastic beaker, slowly add small grains of iron-silicon alloy, and keep stirring until the addition is complete. Put the beaker into an ultrasonic instrument for ultrasonic dispersion for 30min. Remove the beaker and place it on a magnetic stirrer for 5 h of continuous stirring. Suction filtration, washing and drying to prepare porous silicon material.

按照与实施例1相似方式对本实施例所获多孔硅材料进行测试,其循环性能测试结果如图10所示。The porous silicon material obtained in this example was tested in a manner similar to that of Example 1, and the cycle performance test results are shown in FIG. 10 .

此外,本案发明人还参照实施例1-3,而替换以前文所列出的其它工艺条件,例如其它多种球磨转速、球磨时间、球料比、溶剂物料比,其它种类的酸刻蚀用试剂、其它种类的酸处理时间等进行了多孔硅材料的生产,并参照实施例1的方式对所获产品的形貌、性能等进行了测试,发现其(首次)库伦效率、容量和循环稳定性等均与实施例1产品近似。In addition, the inventors of this case also referred to Examples 1-3, and replaced the other process conditions listed above, such as other various ball milling speeds, ball milling time, ball-to-material ratio, solvent-to-material ratio, and other types of acid etching. Reagents, other types of acid treatment time, etc. were used to produce porous silicon materials, and the morphology and performance of the obtained product were tested with reference to the method of Example 1, and it was found that (for the first time) Coulombic efficiency, capacity and cycle stability Property etc. are all approximate with embodiment 1 product.

对照例多孔硅负极活性材料的制备:The preparation of comparative example porous silicon negative electrode active material:

1)称取2g冶金铁硅合金,采用物理切削的方法破碎进行破碎,并过筛,得到粒径分布相对均匀的小颗粒铁硅合金,洗涤、烘干。1) Weigh 2g of metallurgical iron-silicon alloy, crush it by physical cutting, and sieve to obtain small particles of iron-silicon alloy with relatively uniform particle size distribution, wash and dry.

2)量取100ml2M的盐酸溶液放入200ml的烧杯中,缓慢加入小颗粒铁硅合金,并不断搅拌直到加入完毕。将烧杯放入超声仪器中超声分散30min。取去烧杯放在磁力搅拌器上连续搅拌24h。抽滤、烘干。2) Measure 100ml of 2M hydrochloric acid solution into a 200ml beaker, slowly add small grains of iron-silicon alloy, and keep stirring until the addition is complete. Put the beaker into an ultrasonic instrument for ultrasonic dispersion for 30min. Remove the beaker and place it on a magnetic stirrer for 24 h of continuous stirring. Filter and dry.

3)将经过盐酸处理的样品加入到10%的氢氟酸溶液中,持续搅拌24h。抽滤、洗涤、烘干,制得多孔硅材料。3) Add the sample treated with hydrochloric acid into 10% hydrofluoric acid solution, and keep stirring for 24 hours. Suction filtration, washing and drying to prepare porous silicon material.

按照与实施例1相似方式对本对照例所获多孔硅材料进行测试,其循环性能测试结果如图11和表2所示,可以看出,未经球磨处理而制备的多孔硅材料的充放电性能明显比本发明经过球磨工艺调控后所制备的负极材料电化学性能差,证明本发明通过前期对铁硅合金颗粒进行机械球磨处理使材料的性能发生了变化,之后再通过酸刻蚀,形成了具有特殊形貌和结构的多孔硅材料,表现出优异的、出乎本领域技术人员预料的电化学性能。The porous silicon material obtained in this comparative example is tested in a manner similar to that of Example 1, and the cycle performance test results are shown in Figure 11 and Table 2. It can be seen that the charge-discharge performance of the porous silicon material prepared without ball milling It is obviously worse than the electrochemical performance of the negative electrode material prepared by the ball milling process of the present invention, which proves that the present invention has changed the performance of the material by performing mechanical ball milling on the iron-silicon alloy particles in the early stage, and then through acid etching to form The porous silicon material with special morphology and structure exhibits excellent electrochemical performance beyond the expectations of those skilled in the art.

表2对照例多孔硅材料作为负极活性材料的循环性能测试结果Table 2 The cycle performance test results of the porous silicon material of the control example as the negative electrode active material

以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, there may be various modifications and changes in the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included within the protection scope of this application.

Claims (10)

1.一种多孔硅材料,其特征在于它具有金刚石结构,属于Fd-3m(227)空间群,并具有能与锂反应的反应相;1. A porous silicon material, characterized in that it has a diamond structure, belongs to the Fd-3m (227) space group, and has a reactive phase capable of reacting with lithium; 优选的,所述多孔硅材料的尺寸为微米或亚微米级别,进一步优选的,所述多孔硅材料的粒径为0.1μm~10μm,尤其优选为0.5μm~5μm;Preferably, the size of the porous silicon material is micron or submicron level, more preferably, the particle size of the porous silicon material is 0.1 μm to 10 μm, especially preferably 0.5 μm to 5 μm; 优选的,所述多孔硅材料的颗粒表面和内部还均分布有复数个孔道;Preferably, a plurality of pores are evenly distributed on the surface and inside of the particles of the porous silicon material; 进一步优选的,所述多孔硅材料的颗粒表面与内部分布有分级结构的孔道;Further preferably, pores of a hierarchical structure are distributed on the surface and inside of the particles of the porous silicon material; 更进一步优选的,所述的分级结构孔道中微孔占比10%-40%,介孔占比20%-30%,大孔占比30%-70%;More preferably, in the channels of the hierarchical structure, micropores account for 10%-40%, mesopores account for 20%-30%, and macropores account for 30%-70%; 尤其优选的,所述多孔硅材料的比表面积为0.5-50m2/g,进一步优选为5-25m2/g。Especially preferably, the specific surface area of the porous silicon material is 0.5-50 m 2 /g, more preferably 5-25 m 2 /g. 2.一种多孔硅材料的制备方法,其特征在于包括:对冶金铁硅合金进行机械球磨处理,之后进行酸刻蚀处理,从而获得所述多孔硅材料。2. A method for preparing a porous silicon material, characterized in that it comprises: performing mechanical ball milling on a metallurgical iron-silicon alloy, followed by acid etching to obtain the porous silicon material. 3.根据权利要求2所述的多孔硅材料的制备方法,其特征在于:3. the preparation method of porous silicon material according to claim 2, is characterized in that: 所述冶金铁硅合金中硅含量为1wt%~99wt%,金属杂质的含量为1wt%-99wt%;The silicon content in the metallurgical iron-silicon alloy is 1wt%-99wt%, and the content of metal impurities is 1wt%-99wt%; 优选的,所述冶金铁硅合金中硅含量为20wt%~99wt%,金属杂质含量为1wt%~80wt%;Preferably, the silicon content in the metallurgical iron-silicon alloy is 20wt%-99wt%, and the metal impurity content is 1wt%-80wt%; 优选的,所述冶金铁硅合金中硅含量为50wt%~90wt%,金属杂质的含量为10wt%~50wt%;Preferably, the silicon content in the metallurgical iron-silicon alloy is 50wt%-90wt%, and the content of metal impurities is 10wt%-50wt%; 优选的,所述冶金铁硅合金中硅含量为70wt%~80wt%,金属杂质的含量为20wt%~30wt%。Preferably, the silicon content in the metallurgical iron-silicon alloy is 70wt%-80wt%, and the content of metal impurities is 20wt%-30wt%. 4.根据权利要求2所述的多孔硅材料的制备方法,其特征在于:4. the preparation method of porous silicon material according to claim 2, is characterized in that: 所述机械球磨包括湿法球磨和/或干法球磨;The mechanical ball milling includes wet ball milling and/or dry ball milling; 和/或,所述机械球磨的球磨气氛包括空气、氩气、氮气,氨气或氩氢混合气氛;And/or, the ball milling atmosphere of the mechanical ball milling includes air, argon, nitrogen, ammonia or a mixed atmosphere of argon and hydrogen; 和/或,所述机械球磨的球磨转速为200r/min~500r/min,进一步优选自下组:200r/min,250r/min,300r/min,350r/min,400r/min,450r/min,500r/min;And/or, the ball milling speed of the mechanical ball mill is 200r/min~500r/min, more preferably selected from the following group: 200r/min, 250r/min, 300r/min, 350r/min, 400r/min, 450r/min, 500r/min; 和/或,所述机械球磨的球磨时间为1h~64h,进一步优选自下组:1h,2h,4h,8h,12h,24h,36h,48h,64h;And/or, the ball milling time of the mechanical ball milling is 1h~64h, more preferably selected from the following group: 1h, 2h, 4h, 8h, 12h, 24h, 36h, 48h, 64h; 和/或,所述机械球磨中采用的球料比为1:1~20:1,进一步优选自下组:1:1,2:1,3:1,4:1,5:1,6:1,8:1,12:1,16:1,20:1;And/or, the ball-to-material ratio used in the mechanical ball mill is 1:1-20:1, more preferably from the following group: 1:1, 2:1, 3:1, 4:1, 5:1, 6 :1, 8:1, 12:1, 16:1, 20:1; 和/或,所述机械球磨中采用的磨球包括钢球,玛瑙球,刚玉球,碳化钨球以及氧化锆球中的任意一种或两种以上的组合。And/or, the grinding balls used in the mechanical ball mill include any one or a combination of two or more of steel balls, agate balls, corundum balls, tungsten carbide balls and zirconia balls. 5.根据权利要求2或4所述的多孔硅材料的制备方法,其特征在于:5. according to the preparation method of claim 2 or 4 described porous silicon materials, it is characterized in that: 所述机械球磨采用湿法球磨,其中的溶剂包括去离子水、无水乙醇、乙二醇和丙酮中的任意一种或两种以上的组合;The mechanical ball milling adopts wet ball milling, wherein the solvent includes any one or a combination of two or more of deionized water, absolute ethanol, ethylene glycol and acetone; 和/或,所述机械球磨采用湿法球磨,其中的溶剂物料比为1:5~5:1,进一步优选自下组:1:5,1:4,1:3,1:2,1:1,2:1,3:1,4:1,5:1。And/or, the mechanical ball milling adopts wet ball milling, wherein the ratio of solvent to material is 1:5 to 5:1, more preferably selected from the following group: 1:5, 1:4, 1:3, 1:2, 1 :1, 2:1, 3:1, 4:1, 5:1. 6.根据权利要求2所述的多孔硅材料的制备方法,其特征在于包括:在酸刻蚀试剂中对经机械球磨处理后的铁硅合金进行金属辅助酸刻蚀,制得多孔硅材料;6. The preparation method of the porous silicon material according to claim 2, characterized in that it comprises: performing metal-assisted acid etching on the iron-silicon alloy after mechanical ball milling in an acid etching reagent to prepare the porous silicon material; 优选的,所述酸刻蚀试剂包括稀盐酸,稀硝酸,稀硫酸,氢氟酸中的任意一种或两种以上的组合;Preferably, the acid etching reagent includes any one or a combination of two or more of dilute hydrochloric acid, dilute nitric acid, dilute sulfuric acid, and hydrofluoric acid; 和/或,所述酸刻蚀处理的方法包括静置,搅拌,超声处理中的任意一种或两种以上的组合;And/or, the acid etching treatment method includes any one or a combination of two or more of standing, stirring, and ultrasonic treatment; 和/或,所述酸刻蚀处理的时间为1h~48h,进一步优选自下组:1h,2h,5h,8h,12h,18h,36h,48h。And/or, the time of the acid etching treatment is 1h-48h, more preferably selected from the following group: 1h, 2h, 5h, 8h, 12h, 18h, 36h, 48h. 7.由权利要求2-6中任一项所述方法制备的多孔硅材料。7. A porous silicon material prepared by the method of any one of claims 2-6. 8.一种电池负极材料,其特征在于:8. A battery negative electrode material, characterized in that: 它包含作为负极活性材料的、如权利要求1或7所述的多孔硅材料;It comprises the porous silicon material as claimed in claim 1 or 7 as negative electrode active material; 优选的,所述负极材料包含60wt%~80wt%所述的多孔硅材料;Preferably, the negative electrode material comprises 60wt% to 80wt% of the porous silicon material; 优选的,所述负极材料还包含导电剂和/或黏结剂;Preferably, the negative electrode material also includes a conductive agent and/or a binder; 进一步优选的,所述负极材料包含10wt%~20wt%导电剂;Further preferably, the negative electrode material includes 10wt% to 20wt% conductive agent; 进一步优选的,所述负极材料包含10wt%~20wt%黏结剂;Further preferably, the negative electrode material comprises 10wt% to 20wt% binder; 更为优选的,所述负极材料包含质量比为(70±10):(10±2):(20±2)的所述多孔硅材料、导电剂和黏结剂。More preferably, the negative electrode material comprises the porous silicon material, a conductive agent and a binder in a mass ratio of (70±10):(10±2):(20±2). 9.一种电池,包括正极材料、负极材料、电解液和隔膜,其特征在于所述负极材料包含权利要求1或7所述的多孔硅材料或者权利要求8所述的电池负极材料。9. A battery comprising positive electrode material, negative electrode material, electrolyte and separator, characterized in that said negative electrode material comprises the porous silicon material according to claim 1 or 7 or the battery negative electrode material according to claim 8. 10.一种装置,其特征在于包含权利要求1或7所述的多孔硅材料、权利要求8所述的电池负极材料或权利要求9所述的电池。10. A device, characterized by comprising the porous silicon material according to claim 1 or 7, the battery negative electrode material according to claim 8, or the battery according to claim 9.
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