CN105040900A - Sandwiched composite light partition wall batten and manufacturing method thereof - Google Patents
Sandwiched composite light partition wall batten and manufacturing method thereof Download PDFInfo
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- 238000005192 partition Methods 0.000 title claims abstract description 35
- 239000002131 composite material Substances 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 229910052602 gypsum Inorganic materials 0.000 claims abstract description 76
- 239000010440 gypsum Substances 0.000 claims abstract description 76
- 239000000843 powder Substances 0.000 claims abstract description 43
- 239000002245 particle Substances 0.000 claims abstract description 35
- 239000002002 slurry Substances 0.000 claims abstract description 30
- -1 polyphenylene Polymers 0.000 claims abstract description 22
- OSMSIOKMMFKNIL-UHFFFAOYSA-N calcium;silicon Chemical compound [Ca]=[Si] OSMSIOKMMFKNIL-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229920000265 Polyparaphenylene Polymers 0.000 claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000004568 cement Substances 0.000 claims abstract description 8
- 238000010276 construction Methods 0.000 claims abstract description 8
- 239000010881 fly ash Substances 0.000 claims abstract description 6
- 239000002893 slag Substances 0.000 claims abstract description 6
- 239000004743 Polypropylene Substances 0.000 claims abstract description 5
- 239000000292 calcium oxide Substances 0.000 claims abstract description 5
- 235000012255 calcium oxide Nutrition 0.000 claims abstract description 5
- ZOMBKNNSYQHRCA-UHFFFAOYSA-J calcium sulfate hemihydrate Chemical compound O.[Ca+2].[Ca+2].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O ZOMBKNNSYQHRCA-UHFFFAOYSA-J 0.000 claims abstract description 5
- 150000004683 dihydrates Chemical class 0.000 claims abstract description 5
- 239000000835 fiber Substances 0.000 claims abstract description 5
- 229920001155 polypropylene Polymers 0.000 claims abstract description 5
- 238000002360 preparation method Methods 0.000 claims abstract description 5
- 239000004576 sand Substances 0.000 claims abstract description 5
- 239000004793 Polystyrene Substances 0.000 claims description 18
- 229920002223 polystyrene Polymers 0.000 claims description 18
- 238000003756 stirring Methods 0.000 claims description 12
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 9
- PASHVRUKOFIRIK-UHFFFAOYSA-L calcium sulfate dihydrate Chemical compound O.O.[Ca+2].[O-]S([O-])(=O)=O PASHVRUKOFIRIK-UHFFFAOYSA-L 0.000 claims description 7
- 239000000839 emulsion Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 4
- 239000003638 chemical reducing agent Substances 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 229910052731 fluorine Inorganic materials 0.000 claims description 4
- 239000011737 fluorine Substances 0.000 claims description 4
- 238000009415 formwork Methods 0.000 claims description 4
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
- 238000012423 maintenance Methods 0.000 claims description 2
- KRKNYBCHXYNGOX-UHFFFAOYSA-K Citrate Chemical compound [O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O KRKNYBCHXYNGOX-UHFFFAOYSA-K 0.000 claims 1
- 239000006227 byproduct Substances 0.000 description 4
- 238000004134 energy conservation Methods 0.000 description 3
- 239000004570 mortar (masonry) Substances 0.000 description 3
- 239000002440 industrial waste Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000006210 lotion Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 229920001909 styrene-acrylic polymer Polymers 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires
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- Building Environments (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
本发明公开了一种夹心复合轻质隔墙条板及其制作方法,该夹心复合轻质隔墙条板主要由硅钙板和石膏基聚苯颗粒浆料组成,石膏基聚苯颗粒浆料的组分按重量份算,包括:建筑石膏粉(主要成分为半水石膏):45-55份;生石膏粉(主要成分为二水石膏):2-10份;水泥:6-15份;沙子:5-20份;粉煤灰:15-25份;生石灰:4-16份;矿渣微粉:1-5份;聚苯颗粒:0.1-3份;减水剂:0.5-5份;乳液:2-12份;聚丙烯纤维:1-3份;缓凝剂:0.005-0.3份;水:20-40份。本发明提供的一种夹心复合轻质隔墙条板及其制作方法,制作方法占地少,制备工艺简单,效率高,制备的产品置地紧密,具有良好的保温隔音效果。The invention discloses a sandwich composite lightweight partition wall strip and a manufacturing method thereof. The sandwich composite lightweight partition wall strip is mainly composed of silicon-calcium board and gypsum-based polyphenylene particle slurry, and the gypsum-based polyphenylene particle slurry is The components are calculated by weight, including: construction gypsum powder (mainly composed of hemihydrate gypsum): 45-55 parts; raw gypsum powder (mainly composed of dihydrate gypsum): 2-10 parts; cement: 6-15 parts; Sand: 5-20 parts; fly ash: 15-25 parts; quicklime: 4-16 parts; slag powder: 1-5 parts; polyphenylene particles: 0.1-3 parts; : 2-12 parts; polypropylene fiber: 1-3 parts; retarder: 0.005-0.3 parts; water: 20-40 parts. The invention provides a sandwich composite lightweight partition wall slat and a manufacturing method thereof. The manufacturing method occupies less land, the preparation process is simple, and the efficiency is high.
Description
技术领域 technical field
本发明涉及一种夹心复合轻质隔墙条板,同时提供了其制作方法。该夹心复合轻质隔墙条板可广泛应用于建筑领域,适合建筑内外墙墙体使用。 The invention relates to a sandwich composite lightweight partition wall slat and provides a manufacturing method thereof. The sandwich composite lightweight partition wall slat can be widely used in the field of construction, and is suitable for use in interior and exterior walls of buildings.
背景技术 Background technique
建筑节能和工业废弃物的综合利用一直是国家重点推广的政策,利用工业废弃物制备建筑材料满足建筑节能的需求,是可持续发展的需要。 Building energy conservation and comprehensive utilization of industrial wastes have always been national key promotion policies. The use of industrial wastes to prepare building materials to meet the needs of building energy conservation is the need for sustainable development.
据报道,我国目前现存的各类工业副产石膏多达数亿多吨,每年约有一亿多吨的产出,其中脱硫石膏约6000万吨,磷石膏约7000万吨,其它石膏约4000万吨,数据触目惊心,以及粉煤灰、矿渣等大量产出给生态环境带来严重影响。 According to reports, the existing industrial by-product gypsum in my country is as many as hundreds of millions of tons, with an output of more than 100 million tons per year, including about 60 million tons of desulfurized gypsum, about 70 million tons of phosphogypsum, and about 40 million tons of other gypsum. The data is shocking, and the massive output of fly ash and slag has seriously affected the ecological environment.
目前市场上,存在硅钙板水泥聚苯颗粒隔墙条板,由于水泥的水化特性,脱模时间长,养护时间长,大大限制了隔墙条板的生产产量。 At present, there are calcium silicate board cement polystyrene particle partition wall slats in the market. Due to the hydration characteristics of cement, the demoulding time is long and the curing time is long, which greatly limits the production output of partition wall slats.
本发明通过对工业副产石膏进行无机及有机改性,制备成初终凝时间短的胶凝材料,从而制备夹心复合轻质隔墙条板。 The invention prepares a gelling material with a short initial and final setting time through inorganic and organic modification of the industrial by-product gypsum, thereby preparing a sandwich composite lightweight partition wall strip.
发明内容 Contents of the invention
本发明的目的在于提供一种夹心复合轻质隔墙条板,这种夹心复合轻质隔墙条板具有轻质、保温、隔音的良好的功能,同时,对石膏进行无机与有机改性处理,结合石膏本身的特性,制备的夹心复合轻质隔墙条板脱模时间快,大大提高了产量,保证了供货需求。同时消耗大量的工业副产石膏,保护了环境,变废为宝。 The object of the present invention is to provide a sandwich composite lightweight partition wall strip, which has good functions of light weight, heat preservation and sound insulation, and at the same time, carries out inorganic and organic modification treatment on gypsum , combined with the characteristics of gypsum itself, the demoulding time of the prepared sandwich composite lightweight partition wall slats is fast, which greatly improves the output and ensures the supply demand. At the same time, a large amount of industrial by-product gypsum is consumed, which protects the environment and turns waste into treasure.
本发明的同时提供了一种夹心复合轻质隔墙条板的制作方法,该方法制备简单,最大化的节省占地面积。制备的夹心复合轻质隔墙条板产品优良,质量可靠。 At the same time, the invention provides a method for manufacturing a sandwich composite lightweight partition wall slat, which is simple to prepare and saves the occupied area to the greatest extent. The prepared sandwich composite lightweight partition wall slats are excellent and reliable in quality.
本发明的技术目的是这样实现的: Technical purpose of the present invention is achieved like this:
一种夹心复合轻质隔墙条板,其特征是采用夹心结构,两侧设置硅钙板,中间填充石膏基聚苯颗粒浆料;所述的石膏基聚苯颗粒浆料由以下重量配比经搅拌而成: A sandwich composite lightweight partition wall slat, which is characterized in that it adopts a sandwich structure, silicon-calcium boards are arranged on both sides, and gypsum-based polyphenylene particle slurry is filled in the middle; the gypsum-based polyphenylene particle slurry is composed of the following weight ratio Made by mixing:
建筑石膏粉(主要成分为半水石膏):45-55份 Construction gypsum powder (the main component is hemihydrate gypsum): 45-55 parts
生石膏粉(主要成分为二水石膏):2-10份 Raw gypsum powder (mainly composed of dihydrate gypsum): 2-10 parts
水泥:6-15份 Cement: 6-15 parts
沙子:5-20份 Sand: 5-20 parts
粉煤灰:15-25份 Fly ash: 15-25 parts
生石灰:4-16份 Quicklime: 4-16 parts
矿渣微粉:1-5份 Slag fine powder: 1-5 parts
聚苯颗粒:0.1-3份 Polystyrene particles: 0.1-3 parts
减水剂:0.5-5份 Water reducing agent: 0.5-5 parts
乳液:2-12份 Emulsion: 2-12 parts
聚丙烯纤维:1-3份 Polypropylene fiber: 1-3 parts
缓凝剂:0.005-0.3份 Retarder: 0.005-0.3 parts
水:20-40份; Water: 20-40 parts;
所述的夹心复合轻质隔墙条板的两侧向部位设置有匹配的凹凸槽,方便安装。 Matching concave-convex grooves are provided on both sides of the sandwich composite lightweight partition wall slats for easy installation.
所述的石膏基聚苯颗粒浆料中的建筑石膏粉主要以煅烧的脱硫石膏粉、磷石膏粉、柠檬酸石膏粉、氟石膏粉等为主;所述的生石膏粉主要以原状或烘干的脱硫石膏粉、磷石膏粉、柠檬酸石膏粉、氟石膏粉等为主。 The building gypsum powder in the gypsum-based polystyrene particle slurry is mainly calcined desulfurized gypsum powder, phosphogypsum powder, citric acid gypsum powder, fluorine gypsum powder, etc.; the raw gypsum powder is mainly in the original state or dried Desulfurization gypsum powder, phosphogypsum powder, citric acid gypsum powder, fluorine gypsum powder, etc.
一种夹心复合轻质隔墙条板的制作方法,其特征在于:制作工艺流程如下: A method for manufacturing sandwich composite lightweight partition wall slats, characterized in that: the manufacturing process is as follows:
(1)界面处理:将硅钙板与石膏基聚苯颗粒浆料的接触面喷涂或涂刷界面剂; (1) Interface treatment: Spray or brush the interface agent on the contact surface between the silicon-calcium board and the gypsum-based polystyrene particle slurry;
(2)立模:根据需要的实际长宽尺寸要求,将硅钙板竖直放立并固定; (2) Standing mold: according to the actual length and width requirements, place and fix the silicon-calcium board vertically;
(3)配制灌注石膏基聚苯颗粒浆料:将原材料按照配比制备成石膏基聚苯颗粒浆料,要求搅拌转速在20~60转每分钟,保持搅拌状态,搅拌均匀,将浆料灌入立模的两块硅钙板之间,捣实; (3) Preparation and injection of gypsum-based polyphenylene particle slurry: Prepare the raw materials into gypsum-based polystyrene particle slurry according to the ratio, and the stirring speed is required to be 20-60 rpm, keep stirring state, stir evenly, and pour the slurry Put it between the two calcium-silicon boards of the vertical formwork and tamp it tightly;
(4)脱模养护:将上述制备好的夹心复合轻质隔墙条板静置0.5~1.5小时,脱模,将脱模后的条板平躺放置于托盘中,可叠放,避水室内养护28天,即制得夹心复合轻质隔墙条板成品。 (4) Demolding maintenance: put the above-prepared sandwich composite lightweight partition wall slats aside for 0.5~1.5 hours, demould, and lay the strips after demoulding on a tray, which can be stacked and avoid water After 28 days of indoor curing, the sandwich composite lightweight partition wall slats are finished.
本发明与现有技术相比,具有如下进步之处: Compared with the prior art, the present invention has the following improvements:
(1)本发明利用的石膏主要以工业副产石膏为主,制备的夹心复合轻质隔墙条板具有轻质、保温、隔音、施工简单快速的特点,符合国家建筑节能与大宗固体废弃物利用的政策,变废为宝,保护了生态环境; (1) The gypsum used in the present invention is mainly industrial by-product gypsum, and the sandwich composite lightweight partition wall slats prepared have the characteristics of light weight, heat preservation, sound insulation, simple and fast construction, and are in line with the national building energy conservation and bulk solid waste Utilize the policy to turn waste into wealth and protect the ecological environment;
(2)本发明石膏基聚苯颗粒砂浆,脱模时间短,为普通水泥基聚苯颗粒砂浆脱模时间的1/10,大大节省了模具的使用及人员场地的配置,减少了投资; (2) The gypsum-based polystyrene particle mortar of the present invention has a short demoulding time, which is 1/10 of the demoulding time of ordinary cement-based polystyrene particle mortar, which greatly saves the use of molds and the configuration of personnel and places, and reduces investment;
(3)本发明配制的石膏基聚苯颗粒砂浆具有良好的尺寸稳定性,干燥收缩值小,与硅钙板的粘接更牢固,减少了开裂、粘接不牢的问题。 (3) The gypsum-based polyphenylene particle mortar prepared by the present invention has good dimensional stability, small drying shrinkage value, stronger bonding with silicon-calcium board, and reduces the problems of cracking and weak bonding.
具体实施方式:Detailed ways:
实施案例一 Implementation Case 1
一种夹心复合轻质隔墙条板,其特征是采用夹心结构,两侧设置硅钙板,中间填充石膏基聚苯颗粒浆料;所述的石膏基聚苯颗粒浆料由以下重量配比经搅拌而成: A sandwich composite lightweight partition wall slat, which is characterized in that it adopts a sandwich structure, silicon-calcium boards are arranged on both sides, and gypsum-based polyphenylene particle slurry is filled in the middle; the gypsum-based polyphenylene particle slurry is composed of the following weight ratio Made by mixing:
建筑石膏粉(主要成分为半水石膏):52份 Construction gypsum powder (the main component is hemihydrate gypsum): 52 parts
生石膏粉(主要成分为二水石膏):7份 Raw gypsum powder (mainly composed of dihydrate gypsum): 7 parts
水泥:10份 Cement: 10 parts
沙子:12份 Sand: 12 parts
粉煤灰:23份 Fly ash: 23 parts
生石灰:8份 Quicklime: 8 parts
矿渣微粉:4份 Slag fine powder: 4 parts
聚苯颗粒:1.1份 Polystyrene particles: 1.1 parts
减水剂:0.75份 Water reducer: 0.75 parts
乳液:3份 Lotion: 3 parts
聚丙烯纤维:1.2份 Polypropylene fiber: 1.2 parts
缓凝剂:0.12份 Retarder: 0.12 parts
水:22份; Water: 22 parts;
所述的夹心复合轻质隔墙条板的两侧向部位设置有匹配的凹凸槽,方便安装。 Matching concave-convex grooves are provided on both sides of the sandwich composite lightweight partition wall slats for easy installation.
所述的石膏基聚苯颗粒浆料中的建筑石膏粉为煅烧的脱硫石膏粉;所述的生石膏粉主要为脱硫石膏粉;所述的乳液采用苯丙乳液;所述的缓凝剂采用SC石膏专用缓凝剂。 The construction gypsum powder in the gypsum-based polystyrene particle slurry is calcined desulfurized gypsum powder; the raw gypsum powder is mainly desulfurized gypsum powder; the emulsion is styrene-acrylic emulsion; the retarder is SC Special retarder for gypsum.
一种夹心复合轻质隔墙条板的制作方法,制作工艺流程如下: A method for manufacturing sandwich composite lightweight partition wall slats, the manufacturing process is as follows:
(1)界面处理:将硅钙板与石膏基聚苯颗粒浆料的接触面喷涂或涂刷界面剂; (1) Interface treatment: Spray or brush the interface agent on the contact surface between the silicon-calcium board and the gypsum-based polystyrene particle slurry;
(2)立模:根据需要的实际长宽尺寸要求,将硅钙板竖直放立并固定; (2) Standing mold: according to the actual length and width requirements, place and fix the silicon-calcium board vertically;
(3)配制灌注石膏基聚苯颗粒浆料:将原材料按照配比制备成石膏基聚苯颗粒浆料,要求搅拌转速在20~60转每分钟,保持搅拌状态,搅拌均匀,将浆料灌入立模的两块硅钙板之间,捣实; (3) Preparation and injection of gypsum-based polyphenylene particle slurry: Prepare the raw materials into gypsum-based polystyrene particle slurry according to the ratio, and the stirring speed is required to be 20-60 rpm, keep stirring state, stir evenly, and pour the slurry Put it between the two calcium-silicon boards of the vertical formwork and tamp it tightly;
(4)脱模养护:将上述制备好的夹心复合轻质隔墙条板静置0.75小时,脱模,将脱模后的条板平躺放置于托盘中,脱模后的条板可叠放,最高不超过8层,使用简易托架放置更有利于条板的完整,避水室内养护28天,即制得夹心复合轻质隔墙条板成品。 (4) Demolding and curing: put the above-prepared sandwich composite lightweight partition wall slats aside for 0.75 hours, demould, lay the strips after demoulding on the tray, and the slats after demoulding can be stacked The maximum number of layers should not exceed 8, and the use of simple brackets to place it is more conducive to the integrity of the slats. After 28 days of curing in a water-proof room, the finished sandwich composite lightweight partition wall slats will be produced.
实施案例二 Implementation Case 2
一种夹心复合轻质隔墙条板,其特征是采用夹心结构,两侧设置硅钙板,中间填充石膏基聚苯颗粒浆料;所述的石膏基聚苯颗粒浆料由以下重量配比经搅拌而成: A sandwich composite lightweight partition wall slat, which is characterized in that it adopts a sandwich structure, silicon-calcium boards are arranged on both sides, and gypsum-based polyphenylene particle slurry is filled in the middle; the gypsum-based polyphenylene particle slurry is composed of the following weight ratio Made by mixing:
建筑石膏粉(主要成分为半水石膏):50份 Construction gypsum powder (the main component is hemihydrate gypsum): 50 parts
生石膏粉(主要成分为二水石膏):6.5份 Raw gypsum powder (mainly composed of dihydrate gypsum): 6.5 parts
水泥:11份 Cement: 11 parts
沙子:15份 Sand: 15 parts
粉煤灰:25份 Fly ash: 25 parts
生石灰:7份 Quicklime: 7 parts
矿渣微粉:4份 Slag fine powder: 4 parts
聚苯颗粒:0.6份 Polystyrene particles: 0.6 parts
减水剂:0.7份 Water reducer: 0.7 parts
乳液:2份 Lotion: 2 parts
聚丙烯纤维:1.2份 Polypropylene fiber: 1.2 parts
缓凝剂:0.12份 Retarder: 0.12 parts
水:21份; Water: 21 parts;
所述的夹心复合轻质隔墙条板的两侧向部位设置有匹配的凹凸槽,方便安装。 Matching concave-convex grooves are provided on both sides of the sandwich composite lightweight partition wall slats for easy installation.
所述的石膏基聚苯颗粒浆料中的建筑石膏粉为煅烧的磷石膏粉;所述的生石膏粉为烘干磷石膏粉;所述的乳液采用纯丙乳液;所述的缓凝剂采用SC石膏专用缓凝剂。 The building gypsum powder in the gypsum-based polystyrene particle slurry is calcined phosphogypsum powder; the raw gypsum powder is dried phosphogypsum powder; the emulsion uses pure acrylic emulsion; the retarder adopts Special retarder for SC gypsum.
一种夹心复合轻质隔墙条板的制作方法,其特征在于:制作工艺流程如下: A method for manufacturing sandwich composite lightweight partition wall slats, characterized in that: the manufacturing process is as follows:
(1)界面处理:将硅钙板与石膏基聚苯颗粒浆料的接触面喷涂或涂刷界面剂; (1) Interface treatment: Spray or brush the interface agent on the contact surface between the silicon-calcium board and the gypsum-based polystyrene particle slurry;
(2)立模:根据需要的实际长宽尺寸要求,将硅钙板竖直放立并固定; (2) Standing mold: according to the actual length and width requirements, place and fix the silicon-calcium board vertically;
(3)配制灌注石膏基聚苯颗粒浆料:将原材料按照配比制备成石膏基聚苯颗粒浆料,要求搅拌转速在20~60转每分钟,保持搅拌状态,搅拌均匀,将浆料灌入立模的两块硅钙板之间,捣实; (3) Preparation and injection of gypsum-based polyphenylene particle slurry: Prepare the raw materials into gypsum-based polystyrene particle slurry according to the ratio, and the stirring speed is required to be 20-60 rpm, keep stirring state, stir evenly, and pour the slurry Put it between the two calcium-silicon boards of the vertical formwork and tamp it tightly;
(4)脱模养护:将上述制备好的夹心复合轻质隔墙条板静置0.9小时,脱模,将脱模后的条板平躺放置于托盘中,脱模后的条板可叠放,最高不超过8层,使用简易托架放置更有利于条板的完整,避水室内养护28天,即制得夹心复合轻质隔墙条板成品。 (4) Demolding and curing: put the above-prepared sandwich composite lightweight partition wall slats aside for 0.9 hours, demould, lay the strips after demoulding on the tray, and the strips after demoulding can be stacked The maximum number of layers should not exceed 8, and the use of simple brackets to place it is more conducive to the integrity of the slats. After 28 days of curing in a water-proof room, the finished sandwich composite lightweight partition wall slats will be produced.
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