CN105023971A - Preparation method of low-surface recombination back electrode solar cell - Google Patents
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Abstract
本发明公开了一种低表面复合背面电极太阳能电池的制备方法,包括以下步骤:a)对硅片依次进行制绒、热扩散制p-n结、硅片背面抛光和去磷硅玻璃;b)在所述硅片正面进行PECVD镀膜,形成SiNx减反膜;c)在硅片背面印刷纳米硅浆料,形成纳米硅电极;d)将纳米硅电极在700-850℃的烧结炉中进行快速烧结后在所述纳米硅电极下的硅片背面形成P+硅。e)在纳米硅电极上制备Ag背电极;f)在硅片背面制备Al背电场;g)硅片正面制备Ag正电极;h)对硅片进行高温烧结形成太阳能电池。与现有技术相比,本发明具有能在降低背面电极电阻的同时,也能大大降低了硅片背面的载流子复合速率,将电池的转换效率提升的优点。The invention discloses a method for preparing a low-surface composite back electrode solar cell, which comprises the following steps: a) sequentially performing texturing on a silicon wafer, forming a p-n junction by thermal diffusion, polishing the back of the silicon wafer, and removing phosphorus silicon glass; Perform PECVD coating on the front of the silicon wafer to form a SiNx anti-reflection film; c) print nano-silicon paste on the back of the silicon wafer to form a nano-silicon electrode; d) quickly sinter the nano-silicon electrode in a sintering furnace at 700-850 ° C Finally, P+ silicon is formed on the back side of the silicon wafer under the nano-silicon electrode. e) preparing an Ag back electrode on the nano-silicon electrode; f) preparing an Al back electric field on the back of the silicon wafer; g) preparing an Ag positive electrode on the front of the silicon wafer; h) sintering the silicon wafer at high temperature to form a solar cell. Compared with the prior art, the present invention has the advantages of reducing the resistance of the back electrode and greatly reducing the recombination rate of carriers on the back of the silicon chip, thereby improving the conversion efficiency of the battery.
Description
技术领域technical field
本发明涉及太阳能电池技术领域,尤其涉及一种低表面复合背面电极太阳能电池的制备方法。The invention relates to the technical field of solar cells, in particular to a method for preparing a low-surface composite back electrode solar cell.
背景技术Background technique
随着化石能源的枯竭,能源问题逐渐成为世界关注的一个重大问题;加上环境污染的日趋严重,促使人们努力去开发新能源,特别是可再生能源。太阳能作为一种绿色能源,是最有开发潜力的新能源之一。太阳能电池利用光生伏特效应,将太阳能转换为电能。晶体硅太阳能电池占据太阳能电池90%的份额,是目前市场上主要的太阳能电池产品。晶体硅太阳能电池的制造成本主要分为两部分,一个是硅片,另外一个是金属电极,而金属电极又分为正面电极和背面电极。背面电极由Ag背电极和Al背场组成:Ag背电极的作用一方面是导电,另一方面是为了方便组件的焊接;Al背场不但可以对硅片背面进行反型,形成p+层,降低电池背面载流子复合,提高转换效率,还可以实现导电功能。With the depletion of fossil energy, the energy problem has gradually become a major concern of the world; coupled with the increasingly serious environmental pollution, it has prompted people to strive to develop new energy, especially renewable energy. As a green energy, solar energy is one of the most promising new energy sources. Solar cells use the photovoltaic effect to convert solar energy into electricity. Crystalline silicon solar cells account for 90% of solar cells and are currently the main solar cell products on the market. The manufacturing cost of crystalline silicon solar cells is mainly divided into two parts, one is the silicon wafer, and the other is the metal electrode, and the metal electrode is divided into a front electrode and a back electrode. The back electrode is composed of an Ag back electrode and an Al back field: the role of the Ag back electrode is to conduct electricity on the one hand, and on the other hand to facilitate the welding of components; the Al back field can not only invert the back of the silicon wafer, form a p+ layer, and reduce the The carrier recombination on the back of the battery improves the conversion efficiency and can also realize the conductive function.
由于硅片背面平整度差,背面电极和硅片背面接触差,会降低背面电极的导电和Al背场的反型效果;此外,Ag背电极不能形成p+层,不利于电池转换效率的提升。因此,如何开发一种低表面复合背面电极高效太阳能电池成为研究者关注的热点。Due to the poor flatness of the back of the silicon wafer, the poor contact between the back electrode and the back of the silicon wafer will reduce the conductivity of the back electrode and the inversion effect of the Al back field; in addition, the Ag back electrode cannot form a p+ layer, which is not conducive to the improvement of cell conversion efficiency. Therefore, how to develop a low-surface composite back electrode high-efficiency solar cell has become a hot spot for researchers.
发明内容Contents of the invention
本发明所要解决的技术问题在于,提供一种低表面复合背面电极太阳能电池的制备方法,能在降低背面电极电阻的前提下,大大降低了硅片背面的载流子复合速率,将电池的转换效率提升。The technical problem to be solved by the present invention is to provide a method for preparing a low-surface composite back electrode solar cell, which can greatly reduce the carrier recombination rate on the back of the silicon wafer under the premise of reducing the resistance of the back electrode, and reduce the conversion of the battery Efficiency improvement.
为了解决上述技术问题,本发明提供了一种低表面复合背面电极太阳能电池的制备方法,包括如下步骤:In order to solve the above-mentioned technical problems, the present invention provides a method for preparing a low-surface composite back electrode solar cell, comprising the following steps:
a)对硅片依次进行制绒、热扩散制p-n结、硅片背面抛光和去磷硅玻璃;a) Carry out texturing, heat diffusion p-n junction, silicon wafer back polishing and dephosphorous silicon glass sequentially on the silicon wafer;
b)在所述硅片正面进行PECVD镀膜,形成SiNx减反膜;b) performing PECVD coating on the front side of the silicon wafer to form a SiNx anti-reflection film;
c)在硅片背面印刷纳米硅浆料,形成纳米硅电极;c) printing nano-silicon paste on the back side of the silicon wafer to form nano-silicon electrodes;
d)将纳米硅电极在700-850℃的烧结炉中进行快速烧结后在所述纳米硅电极下的硅片背面形成P+硅。d) Rapidly sintering the nano-silicon electrode in a sintering furnace at 700-850° C. to form P+ silicon on the back of the silicon wafer under the nano-silicon electrode.
e)在纳米硅电极上制备Ag背电极;e) preparing an Ag back electrode on the nano-silicon electrode;
f)在硅片背面制备Al背电场;f) preparing an Al back electric field on the back side of the silicon wafer;
g)硅片正面制备Ag正电极;g) preparing an Ag positive electrode on the front side of the silicon wafer;
h)对硅片进行高温烧结形成太阳能电池。h) Sintering the silicon wafer at high temperature to form a solar cell.
优选地,所述纳米硅电极的厚度为1-5μm,电阻率为0.01-0.5Ω.cm。Preferably, the nano-silicon electrode has a thickness of 1-5 μm and a resistivity of 0.01-0.5Ω.cm.
优选地,所述P+硅的厚度为100-500nm,电阻率为0.5-1Ω.cm。Preferably, the P+ silicon has a thickness of 100-500 nm and a resistivity of 0.5-1Ω.cm.
优选地,在步骤a)中,所述硅片背面抛光采用质量浓度为5-25%的NaOH溶液。Preferably, in step a), NaOH solution with a mass concentration of 5-25% is used for polishing the backside of the silicon wafer.
优选地,在步骤a)中,所述硅片背面抛光采用HNO3/HF溶液,其质量浓度分别为1-10%和0.1-6%。Preferably, in step a), the backside of the silicon wafer is polished using HNO3/HF solution with a mass concentration of 1-10% and 0.1-6% respectively.
优选地,在步骤a)中,硅片经过所述背面抛光后背面反射率为30-55%。Preferably, in step a), the backside reflectance of the silicon wafer after the backside polishing is 30-55%.
优选地,在步骤c)中,所述纳米硅浆料包括硅纳米颗粒和B化合物。Preferably, in step c), the nano-silicon slurry includes silicon nanoparticles and B compound.
优选地,所述硅纳米颗粒粒径为1-40nm,B化合物为B2H6,B2H6在所述纳米硅浆料的质量含量为0.1-5%。Preferably, the particle size of the silicon nanoparticles is 1-40nm, the B compound is B2H6, and the mass content of B2H6 in the nano-silicon slurry is 0.1-5%.
优选地,在步骤c)中,所述纳米硅电极为3至6条,各条纳米硅电极相互平行排列,纳米硅电极占硅片背面面积的3-11%。Preferably, in step c), there are 3 to 6 nano-silicon electrodes, each nano-silicon electrode is arranged parallel to each other, and the nano-silicon electrodes occupy 3-11% of the area of the back surface of the silicon wafer.
相应地,本发明还提供一种选择性制绒晶硅太阳能电池,其由上述的制备方法制得。Correspondingly, the present invention also provides a selectively textured crystalline silicon solar cell, which is prepared by the above preparation method.
本发明具有如下有益效果:对硅片背面进行抛光,加强硅片背面的平整性,可以大大提高背面电极和硅片的接触性能,使得背面电极的接触电阻下降,形成优异的欧姆接触;掺杂B化合物的纳米硅电极形成P++层,在快速高温烧结后,B迅速扩散进入硅片内部,在纳米硅电极下的硅片区域形成B重掺杂区,形成P+层;纳米硅电极、B重掺杂和P型硅衬底形成P++/P+/P高低结;优异的硅片背面平整性有利于Al背场和硅背面形成均匀P+/P高低结,具有能在降低背面电极电阻的同时,也能大大降低了硅片背面的载流子复合速率,将电池的转换效率提升。The present invention has the following beneficial effects: polishing the back of the silicon chip, strengthening the flatness of the back of the silicon chip, can greatly improve the contact performance between the back electrode and the silicon chip, so that the contact resistance of the back electrode is reduced, and an excellent ohmic contact is formed; doping The nano-silicon electrode of the B compound forms a P++ layer. After rapid high-temperature sintering, B rapidly diffuses into the silicon wafer, and forms a B heavily doped region in the silicon wafer area under the nano-silicon electrode, forming a P+ layer; nano-silicon electrodes, B heavy Doping and P-type silicon substrates form P++/P+/P high-low junctions; the excellent flatness of the back of the silicon wafer is conducive to the formation of uniform P+/P high-low junctions on the Al back field and the back of the silicon, which can reduce the resistance of the back electrodes at the same time, It can also greatly reduce the carrier recombination rate on the back of the silicon wafer and improve the conversion efficiency of the battery.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面以实施例对本发明作进一步地详细描述。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail with examples below.
实施例一:Embodiment one:
一种低表面复合背面电极太阳能电池的制备方法,包括如下步骤:A method for preparing a low-surface composite back electrode solar cell, comprising the steps of:
a)对硅片依次进行制绒、热扩散制p-n结、硅片背面抛光和去磷硅玻璃;硅片背面抛光采用质量浓度为5%的NaOH溶液,或采用HNO3/HF溶液,其质量浓度分别为1%,和0.1%;a) Carry out texturing, thermal diffusion p-n junction, silicon wafer back polishing and dephosphorous silicon glass in sequence on the silicon wafer; the back polishing of the silicon wafer adopts NaOH solution with a mass concentration of 5%, or adopts HNO3/HF solution, the mass concentration of which is 1% and 0.1% respectively;
b)在所述硅片正面进行PECVD镀膜,形成SiNx减反膜;b) performing PECVD coating on the front side of the silicon wafer to form a SiNx anti-reflection film;
c)在硅片背面印刷纳米硅浆料,形成纳米硅电极;所述纳米硅浆料包括硅纳米颗粒和B化合物,硅纳米颗粒粒径为1-40nm,B化合物为B2H6,B2H6在所述纳米硅浆料的质量含量为0.1%。c) printing nano-silicon slurry on the back of the silicon chip to form a nano-silicon electrode; the nano-silicon slurry includes silicon nanoparticles and B compounds, the silicon nanoparticles particle size is 1-40nm, and the B compound is B2H6, B2H6 in the described The mass content of the nano-silicon slurry is 0.1%.
d)将纳米硅电极在700℃的烧结炉中进行快速烧结后在所述纳米硅电极下的硅片背面形成P+硅。d) Rapidly sintering the nano-silicon electrode in a sintering furnace at 700° C. to form P+ silicon on the back of the silicon wafer under the nano-silicon electrode.
e)在纳米硅电极上制备Ag背电极;e) preparing an Ag back electrode on the nano-silicon electrode;
f)在硅片背面制备Al背电场;f) preparing an Al back electric field on the back side of the silicon wafer;
g)硅片正面制备Ag正电极;g) preparing an Ag positive electrode on the front side of the silicon wafer;
h)对硅片进行高温烧结形成太阳能电池。h) Sintering the silicon wafer at high temperature to form a solar cell.
纳米硅电极的厚度为1-5μm,电阻率为0.01-0.5Ω.cm;P+硅的厚度为100-500nm,电阻率为0.5-1Ω.cm;硅片经过所述背面抛光后背面反射率为30-55%;纳米硅电极为3至6条,各条纳米硅电极相互平行排列,纳米硅电极占硅片背面面积的3-11%。The thickness of the nano-silicon electrode is 1-5μm, and the resistivity is 0.01-0.5Ω.cm; the thickness of P+ silicon is 100-500nm, and the resistivity is 0.5-1Ω.cm; 30-55%; there are 3 to 6 nano-silicon electrodes, each nano-silicon electrode is arranged parallel to each other, and the nano-silicon electrodes account for 3-11% of the area on the back of the silicon chip.
实施例二:Embodiment two:
一种低表面复合背面电极太阳能电池的制备方法,包括如下步骤:A method for preparing a low-surface composite back electrode solar cell, comprising the steps of:
a)对硅片依次进行制绒、热扩散制p-n结、硅片背面抛光和去磷硅玻璃;硅片背面抛光采用质量浓度为15%的NaOH溶液,或采用HNO3/HF溶液,其质量浓度分别为5%和3%;a) Carry out texturing, thermal diffusion p-n junction, back polishing of silicon wafer and dephosphorous silicon glass to silicon wafer sequentially; the back polishing of silicon wafer adopts NaOH solution with a mass concentration of 15%, or adopts HNO3/HF solution, the mass concentration of which is 5% and 3% respectively;
b)在所述硅片正面进行PECVD镀膜,形成SiNx减反膜;b) performing PECVD coating on the front side of the silicon wafer to form a SiNx antireflection film;
c)在硅片背面印刷纳米硅浆料,形成纳米硅电极;所述纳米硅浆料包括硅纳米颗粒和B化合物,硅纳米颗粒粒径为1-40nm,B化合物为B2H6,B2H6在所述纳米硅浆料的质量含量为2%。c) printing nano-silicon slurry on the back of the silicon chip to form a nano-silicon electrode; the nano-silicon slurry includes silicon nanoparticles and B compounds, the silicon nanoparticles particle size is 1-40nm, and the B compound is B2H6, B2H6 in the described The mass content of the nano-silicon slurry is 2%.
d)将纳米硅电极在770℃的烧结炉中进行快速烧结后在所述纳米硅电极下的硅片背面形成P+硅。d) Rapidly sintering the nano-silicon electrode in a sintering furnace at 770° C. to form P+ silicon on the back of the silicon wafer under the nano-silicon electrode.
e)在纳米硅电极上制备Ag背电极;e) preparing an Ag back electrode on the nano-silicon electrode;
f)在硅片背面制备Al背电场;f) preparing an Al back electric field on the back side of the silicon wafer;
g)硅片正面制备Ag正电极;g) preparing an Ag positive electrode on the front side of the silicon wafer;
h)对硅片进行高温烧结形成太阳能电池。h) Sintering the silicon wafer at high temperature to form a solar cell.
纳米硅电极的厚度为1-5μm,电阻率为0.01-0.5Ω.cm;P+硅的厚度为100-500nm,电阻率为0.5-1Ω.cm;硅片经过所述背面抛光后背面反射率为30-55%;纳米硅电极为3至6条,各条纳米硅电极相互平行排列,纳米硅电极占硅片背面面积的3-11%。The thickness of the nano-silicon electrode is 1-5μm, and the resistivity is 0.01-0.5Ω.cm; the thickness of P+ silicon is 100-500nm, and the resistivity is 0.5-1Ω.cm; 30-55%; there are 3 to 6 nano-silicon electrodes, each nano-silicon electrode is arranged parallel to each other, and the nano-silicon electrodes account for 3-11% of the area on the back of the silicon chip.
实施例三:Embodiment three:
一种低表面复合背面电极太阳能电池的制备方法,包括如下步骤:A method for preparing a low-surface composite back electrode solar cell, comprising the steps of:
a)对硅片依次进行制绒、热扩散制p-n结、硅片背面抛光和去磷硅玻璃;硅片背面抛光采用质量浓度为25%的NaOH溶液,或采用HNO3/HF溶液,其质量浓度分别为10%和6%;a) Carry out texturing, thermal diffusion p-n junction, back polishing of silicon wafer and dephosphorous silicon glass to the silicon wafer in sequence; NaOH solution with a mass concentration of 25% or HNO3/HF solution with a mass concentration of 25% is used for the back polishing of the silicon wafer. 10% and 6% respectively;
b)在所述硅片正面进行PECVD镀膜,形成SiNx减反膜;b) performing PECVD coating on the front side of the silicon wafer to form a SiNx anti-reflection film;
c)在硅片背面印刷纳米硅浆料,形成纳米硅电极;所述纳米硅浆料包括硅纳米颗粒和B化合物,硅纳米颗粒粒径为1-40nm,B化合物为B2H6,B2H6在所述纳米硅浆料的质量含量为5%。c) printing nano-silicon slurry on the back of the silicon chip to form a nano-silicon electrode; the nano-silicon slurry includes silicon nanoparticles and B compounds, the silicon nanoparticles particle size is 1-40nm, and the B compound is B2H6, B2H6 in the described The mass content of the nano-silicon slurry is 5%.
d)将纳米硅电极在850℃的烧结炉中进行快速烧结后在所述纳米硅电极下的硅片背面形成P+硅。d) Rapidly sintering the nano-silicon electrode in a sintering furnace at 850° C. to form P+ silicon on the back of the silicon wafer under the nano-silicon electrode.
e)在纳米硅电极上制备Ag背电极;e) preparing an Ag back electrode on the nano-silicon electrode;
f)在硅片背面制备Al背电场;f) preparing an Al back electric field on the back side of the silicon wafer;
g)硅片正面制备Ag正电极;g) preparing an Ag positive electrode on the front side of the silicon wafer;
h)对硅片进行高温烧结形成太阳能电池。h) Sintering the silicon wafer at high temperature to form a solar cell.
纳米硅电极的厚度为1-5μm,电阻率为0.01-0.5Ω.cm;P+硅的厚度为100-500nm,电阻率为0.5-1Ω.cm;硅片经过所述背面抛光后背面反射率为30-55%;纳米硅电极为3至6条,各条纳米硅电极相互平行排列,纳米硅电极占硅片背面面积的3-11%。The thickness of the nano-silicon electrode is 1-5μm, and the resistivity is 0.01-0.5Ω.cm; the thickness of P+ silicon is 100-500nm, and the resistivity is 0.5-1Ω.cm; 30-55%; there are 3 to 6 nano-silicon electrodes, each nano-silicon electrode is arranged parallel to each other, and the nano-silicon electrodes account for 3-11% of the area on the back of the silicon chip.
相应地,本发明还提供一种选择性制绒晶硅太阳能电池,其由上述三种实施例的制备方法制得。Correspondingly, the present invention also provides a selectively textured crystalline silicon solar cell, which is prepared by the preparation methods of the above three embodiments.
本发明具有如下有益效果:对硅片背面进行抛光,加强硅片背面的平整性,可以大大提高背面电极和硅片的接触性能,使得背面电极的接触电阻下降,形成优异的欧姆接触;掺杂B化合物的纳米硅电极形成P++层,在快速高温烧结后,B迅速扩散进入硅片内部,在纳米硅电极下的硅片区域形成B重掺杂区,形成P+层;纳米硅电极、B重掺杂和P型硅衬底形成P++/P+/P高低结;优异的硅片背面平整性有利于Al背场和硅背面形成均匀P+/P高低结,具有能在降低背面电极电阻的同时,也能大大降低了硅片背面的载流子复合速率,将电池的转换效率提升。The present invention has the following beneficial effects: polishing the back of the silicon chip, strengthening the flatness of the back of the silicon chip, can greatly improve the contact performance between the back electrode and the silicon chip, so that the contact resistance of the back electrode is reduced, and an excellent ohmic contact is formed; doping The nano-silicon electrode of the B compound forms a P++ layer. After rapid high-temperature sintering, B rapidly diffuses into the silicon wafer, and forms a B heavily doped region in the silicon wafer area under the nano-silicon electrode, forming a P+ layer; nano-silicon electrodes, B heavy Doping and P-type silicon substrates form P++/P+/P high-low junctions; the excellent flatness of the back of the silicon wafer is conducive to the formation of uniform P+/P high-low junctions on the Al back field and the back of the silicon, which can reduce the resistance of the back electrodes at the same time, It can also greatly reduce the carrier recombination rate on the back of the silicon wafer and improve the conversion efficiency of the battery.
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。The above description is a preferred embodiment of the present invention, it should be pointed out that for those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications are also considered Be the protection scope of the present invention.
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