CN105017604B - Preparation method of nanometer ferroferric oxide/polyethylene thermally conductive composite material - Google Patents
Preparation method of nanometer ferroferric oxide/polyethylene thermally conductive composite material Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种含有无机导热粒子的导热复合材料。The invention relates to a heat-conducting composite material containing inorganic heat-conducting particles.
背景技术Background technique
聚乙烯(PE)是一种质轻无毒的高分子绝缘材料,其具有卓越的电绝缘性和介电性能,耐低温性、足够的力学性能从而得到广泛地应用。但是聚乙烯的缺点也很明显,其热导率小只有0.28~0.44W/m·K,使用温度范围窄。金属及其氧化物的热导率较大,一般是高分子材料的100倍及以上,所以将其作为导热填料填充到高分子材料中可以提高其热导率。制备导热电绝缘聚乙烯可充分发挥聚乙烯固有的优良电性能及复合材料较高的热导率,这类材料除用于一些耐热性较低场合下电子器件的绝缘散热、封装以及其他特殊用途外,还可用于非绝缘场合的散热需求。Polyethylene (PE) is a light and non-toxic polymer insulating material, which has excellent electrical insulation and dielectric properties, low temperature resistance, and sufficient mechanical properties, so it has been widely used. However, the shortcomings of polyethylene are also obvious. Its thermal conductivity is only 0.28-0.44W/m·K, and its operating temperature range is narrow. The thermal conductivity of metals and their oxides is large, generally 100 times or more that of polymer materials, so filling them as thermally conductive fillers in polymer materials can improve their thermal conductivity. The preparation of thermally conductive and electrically insulating polyethylene can give full play to the inherent excellent electrical properties of polyethylene and the high thermal conductivity of composite materials. This type of material is used for insulation and heat dissipation, packaging and other special applications of electronic devices in some occasions with low heat resistance. In addition to its application, it can also be used for heat dissipation in non-insulated occasions.
发明内容Contents of the invention
本发明目的是为了解决聚乙烯导热率低的技术问题,提供了一种纳米四氧化三铁/聚乙烯导热复合材料的制备方法。The purpose of the present invention is to solve the technical problem of low thermal conductivity of polyethylene, and provide a preparation method of a nanometer ferroferric oxide/polyethylene thermally conductive composite material.
纳米四氧化三铁/聚乙烯导热复合材料的制备方法如下:The preparation method of nano ferric oxide/polyethylene heat conducting composite material is as follows:
一、取四氧化三铁和聚乙烯置于酒精中并进行搅拌混合,得悬浊液,悬浊液中四氧化三铁与聚乙烯的质量比为1%~30%;1. Put ferric oxide and polyethylene in alcohol and stir and mix to obtain a suspension. The mass ratio of ferric oxide and polyethylene in the suspension is 1% to 30%;
二、将步骤一所得悬浊液倒入水热合成反应釜中,填充比为70~85%,在温度为100~130℃的条件下保温1~24h;2. Pour the suspension obtained in step 1 into a hydrothermal synthesis reactor with a filling ratio of 70-85%, and keep it warm for 1-24 hours at a temperature of 100-130°C;
三、从水热合成反应釜中倒出悬浊液,过滤,在50℃烘干1~12h,得到混合粉末;3. Pour out the suspension from the hydrothermal synthesis reaction kettle, filter, and dry at 50°C for 1 to 12 hours to obtain a mixed powder;
四、将步骤三中的混合粉末置于模具中放在平板硫化机上,在压力为0~10MPa、模压温度为110~130℃的条件下,加压5min~35min热压成型,冷却至室温,得到导热复合材料;4. Put the mixed powder in step 3 in the mold and put it on a flat vulcanizing machine. Under the conditions of pressure of 0-10MPa and molding temperature of 110-130°C, pressurize for 5min-35min and then cool to room temperature. Obtain thermally conductive composite materials;
五、将步骤四所得导热复合材料在加热温度为110~130℃、加磁电流为10~16A的条件下加磁处理30min,然后降温至15~60℃,即得纳米四氧化三铁/聚乙烯导热复合材料。5. Magnetize the heat-conducting composite material obtained in step 4 for 30 minutes at a heating temperature of 110-130°C and a magnetic current of 10-16A, and then lower the temperature to 15-60°C to obtain nanometer ferroferric oxide/polymer Vinyl thermally conductive compound.
由于聚乙烯的密度小于1,四氧化三铁的密度大于1,应用水浴法时聚乙烯会浮在水上面,四氧化三铁会沉在水底,因此四氧化三铁就不能在聚乙烯表面生长均匀。本发明选择溶剂热法,溶剂选用酒精,因为酒精密度小于聚乙烯和四氧化三铁,这样可使四氧化三铁均匀生长在聚乙烯表面。当对四氧化三铁/聚乙烯导热复合材料进行加磁处理,可使其导热通道更易形成,导热能力进一步提高。Since the density of polyethylene is less than 1 and the density of ferroferric oxide is greater than 1, polyethylene will float on the water when the water bath method is used, and ferric oxide will sink to the bottom of the water, so ferric oxide cannot grow on the surface of polyethylene uniform. The present invention selects the solvothermal method, and the solvent is alcohol, because the density of alcohol is lower than that of polyethylene and ferric oxide, so that ferric ferric oxide can be evenly grown on the surface of polyethylene. When the ferroferric oxide/polyethylene heat conduction composite material is subjected to magnetic treatment, the heat conduction channel can be formed more easily, and the heat conduction capacity can be further improved.
本发明中纳米四氧化三铁/聚乙烯导热复合材料制备方法,为金属氧化物/聚乙烯复合材料提供了一种新的复合方法,通过溶液剂合成法使得生产的四氧化三铁涂覆在聚乙烯表面,并对其复合材料进行加磁处理,制备工艺及所需设备简单,成本低廉,容易实施。制备所得纳米四氧化三铁/聚乙烯复合材料中纳米粒子分散均匀,四氧化三铁显著提高了聚乙烯的导热能力,特别是加磁处理后的复合材料。In the present invention, the preparation method of nanometer ferric oxide/polyethylene thermally conductive composite material provides a new composite method for the metal oxide/polyethylene composite material, and the ferric ferric oxide produced is coated on the surface through the solution synthesis method. The surface of the polyethylene, and the composite material is subjected to magnetic treatment, the preparation process and the required equipment are simple, the cost is low, and the implementation is easy. The nanometer particles in the prepared nanometer ferroferric oxide/polyethylene composite material are uniformly dispersed, and the ferroferric oxide significantly improves the thermal conductivity of polyethylene, especially the composite material after magnetic treatment.
附图说明Description of drawings
图1是实验一中制备的纳米四氧化三铁/聚乙烯导热复合材料的XRD图谱,图中◆表示聚乙烯,●表示四氧化三铁;Fig. 1 is the XRD spectrum of the nanometer ferric oxide/polyethylene heat-conducting composite material prepared in experiment one, among the figure ◆ represents polyethylene, ● represents ferric oxide;
图2是实验一中步骤四制备的导热复合材料与纳米四氧化三铁/聚乙烯导热复合材料的热导率曲线对比图,图中1表示纳米四氧化三铁/聚乙烯导热复合材料的热导率曲线,2表示步骤四制备的导热复合材料热导率曲线;Fig. 2 is the thermal conductivity curve comparison figure of the heat conduction composite material prepared in step 4 in the experiment one and the nanometer ferroferric oxide/polyethylene heat conduction composite material, among the figure 1 represents the thermal conductivity of the nanometer ferroferric oxide/polyethylene heat conduction composite material Conductivity curve, 2 represents the thermal conductivity curve of the thermally conductive composite material prepared in step 4;
图3为实验一中步骤三制备混合粉末的流程示意图。Figure 3 is a schematic flow chart of the preparation of mixed powder in Step 3 of Experiment 1.
具体实施方式detailed description
本发明技术方案不局限于以下所列举具体实施方式,还包括各具体实施方式间的任意组合。The technical solution of the present invention is not limited to the specific embodiments listed below, but also includes any combination of the specific embodiments.
具体实施方式一:本实施方式纳米四氧化三铁/聚乙烯导热复合材料的制备方法如下:Specific implementation mode 1: The preparation method of the nano-ferric oxide/polyethylene heat-conducting composite material in this implementation mode is as follows:
一、取四氧化三铁和聚乙烯置于酒精中并进行搅拌混合,得悬浊液,悬浊液中四氧化三铁与聚乙烯的质量比为1%~30%;1. Put ferric oxide and polyethylene in alcohol and stir and mix to obtain a suspension. The mass ratio of ferric oxide and polyethylene in the suspension is 1% to 30%;
二、将步骤一所得悬浊液倒入水热合成反应釜中,填充比为70~85%,在温度为100~130℃的条件下保温1~24h;2. Pour the suspension obtained in step 1 into a hydrothermal synthesis reactor with a filling ratio of 70-85%, and keep it warm for 1-24 hours at a temperature of 100-130°C;
三、从水热合成反应釜中倒出悬浊液,过滤,在50℃烘干1~12h,得到混合粉末;3. Pour out the suspension from the hydrothermal synthesis reaction kettle, filter, and dry at 50°C for 1 to 12 hours to obtain a mixed powder;
四、将步骤三中的混合粉末置于模具中放在平板硫化机上,在压力为0~10MPa、模压温度为110~130℃的条件下,加压5min~35min热压成型,冷却至室温,得到导热复合材料;4. Put the mixed powder in step 3 in the mold and put it on a flat vulcanizing machine. Under the conditions of pressure of 0-10MPa and molding temperature of 110-130°C, pressurize for 5min-35min and then cool to room temperature. Obtain thermally conductive composite materials;
五、将步骤四所得导热复合材料在加热温度为110~130℃、加磁电流为10~16A的条件下加磁处理30min,然后降温至15~60℃,即得纳米四氧化三铁/聚乙烯导热复合材料。5. Magnetize the heat-conducting composite material obtained in step 4 for 30 minutes at a heating temperature of 110-130°C and a magnetic current of 10-16A, and then lower the temperature to 15-60°C to obtain nanometer ferroferric oxide/polymer Vinyl thermally conductive compound.
具体实施方式二:本实施方式与具体实施方式一不同的是步骤一所述的四氧化三铁与聚乙烯的质量比为1%。其它与具体实施方式一相同。Embodiment 2: The difference between this embodiment and Embodiment 1 is that the mass ratio of ferric iron tetroxide to polyethylene in step 1 is 1%. Others are the same as in the first embodiment.
具体实施方式三:本实施方式与具体实施方式一或二之一不同的是步骤一所述的四氧化三铁与聚乙烯的质量比为5%。其它与具体实施方式一或二之一相同。Embodiment 3: This embodiment differs from Embodiment 1 or Embodiment 2 in that the mass ratio of ferric iron tetroxide to polyethylene in step 1 is 5%. Others are the same as those in the first or second embodiment.
具体实施方式四:本实施方式与具体实施方式一至三之一不同的是步骤一所述的四氧化三铁与聚乙烯的质量比为10%。其它与具体实施方式一至三之一相同。Embodiment 4: The difference between this embodiment and one of Embodiments 1 to 3 is that the mass ratio of ferric iron tetroxide to polyethylene in step 1 is 10%. Others are the same as those in the first to third specific embodiments.
具体实施方式五:本实施方式与具体实施方式一至四之一不同的是步骤二中水热合成反应釜中温度为110℃,保温4h。其它与具体实施方式一至四之一相同。Embodiment 5: This embodiment differs from Embodiment 1 to Embodiment 4 in that the temperature in the hydrothermal synthesis reactor in step 2 is 110° C. and the temperature is kept for 4 hours. Others are the same as one of the specific embodiments 1 to 4.
具体实施方式六:本实施方式与具体实施方式一至五之一不同的是步骤二中水热合成反应釜中温度为120℃,保温6h。其它与具体实施方式一至五之一相同。Embodiment 6: This embodiment differs from Embodiment 1 to Embodiment 5 in that the temperature in the hydrothermal synthesis reactor in step 2 is 120° C. and the temperature is kept for 6 hours. Others are the same as one of the specific embodiments 1 to 5.
具体实施方式七:本实施方式与具体实施方式一至六之一不同的是步骤二中水热合成反应釜中温度为130℃,保温8h。其它与具体实施方式一至六之一相同。Embodiment 7: This embodiment differs from Embodiment 1 to Embodiment 6 in that the temperature in the hydrothermal synthesis reactor in step 2 is 130° C. and the temperature is kept for 8 hours. Others are the same as one of the specific embodiments 1 to 6.
具体实施方式八:本实施方式与具体实施方式一至七之一不同的是步骤五中将步骤四中所得导热复合材料置于SBV双轭单调谐可调气隙电磁铁中,加热升温至130℃,打开电流开始加磁,加磁电流调至16A,保温30min后停止加热,温度降至60℃后,关闭电流。其它与具体实施方式一至七之一相同。Embodiment 8: The difference between this embodiment and one of Embodiments 1 to 7 is that in Step 5, the heat-conducting composite material obtained in Step 4 is placed in an SBV double-yoke single-tuned adjustable air gap electromagnet, and the temperature is raised to 130°C. , Turn on the current to start magnetization, adjust the magnetic current to 16A, stop heating after 30 minutes of heat preservation, and turn off the current after the temperature drops to 60°C. Others are the same as one of the specific embodiments 1 to 7.
采用下述实验验证本发明效果:Adopt following experiment verification effect of the present invention:
实验一:experiment one:
纳米四氧化三铁/聚乙烯导热复合材料的制备方法,按以下步骤实现:The preparation method of the nano ferroferric oxide/polyethylene heat-conducting composite material is realized according to the following steps:
一、取四氧化三铁和聚乙烯置于酒精中并进行搅拌混合,悬浊液中四氧化三铁与聚乙烯的质量比为15%。1. Place iron ferric oxide and polyethylene in alcohol and stir and mix. The mass ratio of ferric oxide and polyethylene in the suspension is 15%.
二、将步骤一所得悬浊液液倒入水热合成反应釜中,填充比为80%,温度为110℃,保温4h。2. Pour the suspension obtained in Step 1 into a hydrothermal synthesis reaction kettle with a filling ratio of 80%, a temperature of 110° C., and keep warm for 4 hours.
三、从水热釜中倒出悬浊液,经过滤,并在50℃下,烘干12h,得到混合粉末。3. Pour out the suspension from the hydrothermal kettle, filter, and dry at 50°C for 12 hours to obtain a mixed powder.
四、将混合粉体放到平板硫化机中,平板硫化机上模压温度为120℃,以0MPa加压5min,以5MPa加压5min,以10MPa加压5min,以15MPa加压5min热压成型,最后冷却至室温得到导热复合材料。4. Put the mixed powder into the flat vulcanizing machine. The molding temperature on the flat vulcanizing machine is 120°C. Pressurize at 0MPa for 5min, pressurize at 5MPa for 5min, pressurize at 10MPa for 5min, and pressurize at 15MPa for 5min. Cool to room temperature to obtain a thermally conductive composite material.
五、将步骤四的导热复合材料置于SBV双轭单调谐可调气隙电磁铁中,加热升温至130℃,打开电流开始加磁,加磁电流调至16A,保温30min后停止加热,温度降至60℃后,关闭电流,即得纳米四氧化三铁/聚乙烯导热复合材料。5. Place the heat-conducting composite material in step 4 in the SBV double-yoke single-tuning adjustable air-gap electromagnet, heat up to 130°C, turn on the current and start magnetizing, adjust the magnetic current to 16A, stop heating after 30 minutes of heat preservation, and the temperature After the temperature is lowered to 60°C, the current is turned off, and the nano-ferric oxide/polyethylene heat-conducting composite material is obtained.
本实验中所得纳米四氧化三铁/聚乙烯导热复合材料中的四氧化三铁的质量分数为15%。The mass fraction of ferric oxide in the nanometer iron ferric oxide/polyethylene heat conducting composite material obtained in this experiment is 15%.
制备纳米四氧化三铁/聚乙烯导热复合粉体过程中四氧化三铁与聚乙烯粉末在机械搅拌下,四氧化三铁会粘在聚乙烯表面,在水热釜中高温高压的条件下,四氧化三铁晶体会生长涂覆在聚乙烯表面。图1为四氧化三铁量分数为15%加磁后的复合材料的XRD图谱。通过LFA447激光导热仪测试表征复合材料测得热导率,溶剂热加磁后的15%质量分数的纳米四氧化三铁/聚乙烯导热复合材料热导率比纯聚乙烯的热导率增长了30.16%。通过以上数据得到纳米四氧化三铁涂覆聚乙烯并进行加磁处理后的复合材料具有良好的导热性能。In the process of preparing nano-ferric oxide/polyethylene heat-conducting composite powder, ferric oxide and polyethylene powder are mechanically stirred, and ferric oxide will stick to the surface of polyethylene. Under the conditions of high temperature and high pressure in a hydrothermal kettle, Ferroferric oxide crystals will grow and coat the polyethylene surface. Fig. 1 is the XRD pattern of the composite material after the ferroferric oxide content is 15% and the magnetization is applied. The thermal conductivity of the composite material was measured by the LFA447 laser thermal conductivity meter test, and the thermal conductivity of the 15% mass fraction of nanometer iron tetroxide/polyethylene thermal conductivity composite material after solvothermal heating increased compared with that of pure polyethylene. 30.16%. Based on the above data, it can be obtained that the composite material coated with polyethylene by nanometer ferroferric oxide and subjected to magnetic treatment has good thermal conductivity.
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