CN104979310B - An intelligent micro-channel cooling device for chargers - Google Patents
An intelligent micro-channel cooling device for chargers Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于集成芯片散热技术领域,具体涉及一种用于集成芯片的智能微通道散热装置。The invention belongs to the technical field of heat dissipation for integrated chips, and in particular relates to an intelligent microchannel heat dissipation device for integrated chips.
背景技术Background technique
随着计算机技术的不断发展,电子设备的体积越来越小,而功率和集成度却大幅度提高,高热流密度的产生成为一种不可抗拒的趋势,于是电子设备的冷却问题就越来越突出。资料显示,目前55%的电子芯片的失效问题都是由于过热引起的,因此研究有效可行的电子芯片散热装置已经成为迫在眉睫的问题。With the continuous development of computer technology, the volume of electronic equipment is getting smaller and smaller, but the power and integration are greatly improved. The generation of high heat flux has become an irresistible trend, so the cooling problem of electronic equipment is becoming more and more serious. protrude. Statistics show that at present, 55% of electronic chip failure problems are caused by overheating, so research on effective and feasible electronic chip cooling devices has become an urgent problem.
微通道液冷是将水冷板直接贴合在散热模块的表面,通过水冷版中液体强制对流带走热量,达到降温的效果。这种散热模式具有热阻低、散热功率较大、冷却液不受重力影响,在水泵的作用下,可以对任意模块散热等优点,因此,微通道技术已经管饭应用与电子设备散热领域。但是实际应用中,微通道使得散热器表面温度场极不均匀,不能针对集中产热部位进行针对性的冷却散热,容易破坏设备的电力特性。Micro-channel liquid cooling is to directly attach the water-cooling plate to the surface of the heat dissipation module, and take away the heat through the forced convection of the liquid in the water-cooling plate to achieve the effect of cooling. This heat dissipation mode has the advantages of low thermal resistance, high heat dissipation power, and the coolant is not affected by gravity. Under the action of the water pump, it can dissipate heat to any module. Therefore, microchannel technology has been used in the field of heat dissipation for electronic equipment. However, in practical applications, the microchannels make the temperature field on the surface of the radiator extremely uneven, and it is impossible to conduct targeted cooling and heat dissipation for the concentrated heat-generating parts, and it is easy to damage the electrical characteristics of the device.
发明内容Contents of the invention
本发明的目的是提供一种用于充电机的智能微通道散热装置,能较好的实现充电机在工作中芯片板均匀的散热,可靠性高,插拔快速方便。The purpose of the present invention is to provide an intelligent micro-channel heat dissipation device for a charger, which can better realize the uniform heat dissipation of the chip board of the charger during operation, has high reliability, and is fast and convenient to plug and unplug.
为实现上述发明目的,本发明用于充电机的智能微通道散热装置采用如下技术方案:In order to achieve the purpose of the above invention, the intelligent micro-channel cooling device for chargers of the present invention adopts the following technical solutions:
一种用于充电机的智能微通道散热装置,包括下板、与下板贴合的上板、盖板;所述下板面对上板的一面设有自内向外铺设的若干圈下环形流道以及连接相邻两个下环形流道的若干下分支流道;所述上板面对下板的一面设有自内向外铺设的若干圈上环形流道以及连接相邻两个上环形流道的若干上分支流道;所述若干圈上环形流道及若干圈下环形流道对应配合形成若干圈环形汇流流道;而下分支流道及上分支流道对应配合形成直分支流道;An intelligent micro-channel cooling device for a charger, comprising a lower plate, an upper plate attached to the lower plate, and a cover plate; the side of the lower plate facing the upper plate is provided with several lower rings laid from the inside to the outside The flow channel and several lower branch flow channels connecting two adjacent lower annular flow channels; the side of the upper plate facing the lower plate is provided with several circles of upper annular flow channels laid from the inside to the outside and connecting two adjacent upper annular flow channels. A plurality of upper branch flow channels of the flow channel; the plurality of circles of upper annular flow channels and several circles of lower annular flow channels are correspondingly matched to form several circles of annular confluence flow channels; and the lower branch flow channels and the upper branch flow channels are correspondingly matched to form straight branch flow road;
所述盖板安装于上板上,所述上板向外凸设有进水管,盖板设置围绕进水管的收容腔,所述收容腔内设有电路板;所述进水管的内壁上设有温度传感器,该温度传感器与所述电路板连接;该进水管连通环形汇流流道;所述最外圈的的环形汇流流道连接有出水管;所述进水管也通过直分支流道与最内圈的环形汇流流道连通。The cover plate is installed on the upper plate, and the upper plate protrudes outwards with a water inlet pipe, and the cover plate is provided with a storage chamber surrounding the water inlet pipe, and a circuit board is arranged in the storage chamber; the inner wall of the water inlet pipe is provided with a There is a temperature sensor, which is connected to the circuit board; the water inlet pipe is connected to the annular confluence flow channel; the outermost annular confluence flow channel is connected to a water outlet pipe; the water inlet pipe is also connected to the water inlet pipe through the straight branch flow channel The innermost annular confluence channel is connected.
与现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effect of the present invention is:
1、该充电机智能微通道散热装置用以直接贴合在芯片板(如集成IGBT板)上,并且通过若干的环形汇流流道层层设置使冷却液的流通范围较大,很好的解决了芯片板温度较高,散热缓慢的问题;1. The intelligent micro-channel heat dissipation device of the charger is used to be directly attached to the chip board (such as an integrated IGBT board), and through the layer-by-layer arrangement of several annular confluence channels, the circulation range of the cooling liquid is relatively large, which is a good solution Solved the problem of high chip board temperature and slow heat dissipation;
2、温度传感器可以实时地监控该散热装置中心部位冷却液的温度,及时地将该处的温度信号输入,使得该装置的控制简单方便,具有实时性;2. The temperature sensor can monitor the temperature of the cooling liquid in the center of the cooling device in real time, and input the temperature signal in time, so that the control of the device is simple and convenient, and has real-time performance;
3、在环形汇流流道和直分支流道设置结构的基础上,各级环形汇流流道及直分支流道的直径和长度可以根据热源的散热特性和流体在构形微通道中的流动换热特性设计,有效的提高了散热装置的局部对流换热系数和换热面积;3. On the basis of the structure of the annular confluence flow channel and the straight branch flow channel, the diameter and length of the annular confluence flow channel and the straight branch flow channel at all levels can be changed according to the heat dissipation characteristics of the heat source and the flow of the fluid in the configuration microchannel. Thermal characteristic design effectively improves the local convective heat transfer coefficient and heat transfer area of the cooling device;
4、该散热装置可以实现散热装置表面温度场分布较均匀,保护了设备的电力特性,延长设备的寿命;4. The cooling device can achieve a more uniform distribution of the temperature field on the surface of the cooling device, which protects the power characteristics of the equipment and prolongs the life of the equipment;
5、该智能散热装置可以直接贴合在设备的表面,适用广泛,拆卸方便。5. The intelligent cooling device can be directly attached to the surface of the equipment, which is widely applicable and easy to disassemble.
附图说明Description of drawings
图1是本发明用于充电机的智能微通道散热装置的立体图;Fig. 1 is a perspective view of an intelligent microchannel cooling device for a charger according to the present invention;
图2是本发明用于充电机的智能微通道散热装置的局部剖视立体图;Fig. 2 is a partially cut-away perspective view of the smart micro-channel cooling device used in the charger according to the present invention;
图3是上板的仰视图,展现了上板面对下板的一面;Fig. 3 is a bottom view of the upper plate, showing the side of the upper plate facing the lower plate;
图4是下板的俯视图,展现了下板面对上板的一面。Figure 4 is a top view of the lower plate, showing the side of the lower plate facing the upper plate.
具体实施方式detailed description
下面结合附图和具体实施例,进一步阐明本发明,应理解这些实施例仅用于说明本发明而不用于限制本发明的范围,在阅读了本发明之后,本领域技术人员对本发明的各种等价形式的修改均落于本申请所附权利要求所限定的范围。Below in conjunction with accompanying drawing and specific embodiment, further illustrate the present invention, should be understood that these embodiments are only for illustrating the present invention and are not intended to limit the scope of the present invention, after having read the present invention, those skilled in the art will understand various aspects of the present invention Modifications in equivalent forms all fall within the scope defined by the appended claims of this application.
如图1至图4所示,本发明公开一种用于充电机的智能微通道散热装置,包括下板1、与下板1贴合的上板2、盖板3。所述上板2和下板1通过四个销钉连接。。所述下板1面对上板2的一面设有自内向外铺设的若干圈下环形流道以及连接相邻两个下环形流道的若干下分支流道;所述上板2面对下板1的一面设有自内向外铺设的若干圈上环形流道以及连接相邻两个上环形流道的若干上分支流道。所述若干圈上环形流道及若干圈下环形流道对应配合形成若干圈环形汇流流道;而下分支流道及上分支流道对应配合形成直分支流道。其中,环形汇流流道及直分支流道的直径和长度是根据热源的散热特性和流体在构形微通道中的流动换热特性设计,如,在本实施方式中,环形汇流流道包括自内向外设置的一级环形汇流流道4、二级环形汇流流道5、三级环形汇流流道6;直分支流道包括一级直分支流道7、二级直分支流道8、三级直分支流道9。所述盖板3安装于上板2上,所述上板2向外凸设有进水管21。盖板3设置围绕进水管21的收容腔31,所述收容腔内设有电路板32。所述进水管21的内壁上设有温度传感 器33。该温度传感器33与所述电路板32连接。该进水管21连通环形汇流流道从而通过该进水管21向环形汇流流道注入冷却液并充满整个散热装置内。同时,所述最外圈的的环形汇流流道连接有出水管22,冷却液在散热装置内循环流动后通过出水管22。其中,进水管21也通过直分支流道与最内圈的环形汇流流道连通。所述出水管22安装在上板2和下板1之间形成的出水管安装槽内,与三级环形汇流流道6接通,且出水管通过O型垫圈与上板2和下板1密封。所述盖板3通过四个销钉固定在上板2的进水管21外侧。As shown in FIGS. 1 to 4 , the present invention discloses an intelligent microchannel cooling device for a charger, which includes a lower plate 1 , an upper plate 2 bonded to the lower plate 1 , and a cover plate 3 . The upper plate 2 and the lower plate 1 are connected by four pins. . The side of the lower plate 1 facing the upper plate 2 is provided with several circles of lower annular flow channels laid from the inside to the outside and several lower branch flow channels connecting two adjacent lower annular flow channels; the upper plate 2 faces downward One side of the plate 1 is provided with several circles of upper annular flow channels laid from the inside to the outside and several upper branch flow channels connecting two adjacent upper annular flow channels. The several circles of upper annular flow channels and the several circles of lower annular flow channels are correspondingly matched to form several circles of annular confluence flow channels; the lower branch flow channels and the upper branch flow channels are correspondingly matched to form straight branch flow channels. Wherein, the diameter and length of the annular confluence flow channel and the straight branch flow channel are designed according to the heat dissipation characteristics of the heat source and the flow heat transfer characteristics of the fluid in the configuration microchannel. For example, in this embodiment, the annular confluence flow channel includes self- The first-level annular confluence flow channel 4, the second-level annular confluence flow channel 5, and the third-level annular confluence flow channel 6 are arranged inside and outside; the straight branch flow channel includes the first-level straight branch flow channel 7, the second-level straight branch flow channel 8, the third Level straight branch runner 9. The cover plate 3 is installed on the upper plate 2, and the upper plate 2 is provided with a water inlet pipe 21 protruding outward. The cover plate 3 is provided with a receiving chamber 31 surrounding the water inlet pipe 21 , and a circuit board 32 is arranged in the receiving chamber. The inner wall of the water inlet pipe 21 is provided with a temperature sensor 33. The temperature sensor 33 is connected to the circuit board 32 . The water inlet pipe 21 communicates with the annular confluence flow channel so as to inject cooling liquid into the annular confluence flow channel through the water inlet pipe 21 and fill the entire cooling device. At the same time, the outermost circular confluence channel is connected with a water outlet pipe 22 , and the cooling liquid passes through the water outlet pipe 22 after circulating in the cooling device. Wherein, the water inlet pipe 21 also communicates with the innermost annular confluence flow channel through a straight branch flow channel. The outlet pipe 22 is installed in the outlet pipe installation groove formed between the upper plate 2 and the lower plate 1, and is connected with the three-stage annular confluence channel 6, and the outlet pipe is connected to the upper plate 2 and the lower plate 1 through an O-shaped gasket. seal. The cover plate 3 is fixed on the outside of the water inlet pipe 21 of the upper plate 2 by four pins.
所述温度传感器33的信号输出端与进水管21内壁用密封圈密封。The signal output end of the temperature sensor 33 is sealed with the inner wall of the water inlet pipe 21 with a sealing ring.
所述一级环形汇流流道4位于二级环形汇流流道5内,二级环形汇流流道5位于三级环形汇流流道6内;一级环形汇流流道4与进水管21之间通过8个一级直分支流道7连通;一级环形汇流流道4与二级环形汇流流道5通过16个二级直分支流道8连通;二级环形汇流流道5与三级环形汇流流道6通过32个三级直分支流道9连通。在本实施方式中,所述一级、二级、三级环形汇流流道为同圆心的圆形流道,在散热装置中形成对称有序的冷却液流动通道以可以实现均匀的散热。所述上板2在最外圈的环形汇流流道外侧设有定位凸台23,下板1设有与定位凸台23配合的凹槽(未标号)以用于上、下板的对正和紧密贴合,防止漏水。The first-level annular confluence channel 4 is located in the second-level annular confluence channel 5, and the second-level annular confluence channel 5 is located in the third-level annular confluence channel 6; the primary annular confluence channel 4 and the water inlet pipe 21 pass through 8 first-level straight branch flow channels 7 are connected; the first-level annular confluence flow channel 4 is connected with the second-level annular confluence flow channel 5 through 16 second-level straight branch flow channels 8; the second-level annular confluence flow channel 5 is connected with the third-level annular confluence flow channel The flow channel 6 communicates with 32 three-stage straight branch flow channels 9 . In this embodiment, the first-stage, second-stage, and third-stage annular confluence channels are concentric circular channels, forming symmetrical and orderly coolant flow channels in the heat dissipation device to achieve uniform heat dissipation. The upper plate 2 is provided with a positioning boss 23 on the outside of the outermost circular confluence flow channel, and the lower plate 1 is provided with a groove (not labeled) that cooperates with the positioning boss 23 for the alignment and alignment of the upper and lower plates. Tight fit to prevent water leakage.
本发明用于充电机的智能微通道散热装置在使用时贴合在充电机中需要散热的设备(如芯片板)表面,通过进水管21中注入冷却液在各级环形汇流流道及各级直分支流道中循环流动的同时吸收设备的热量并自出水管22流出将热量带走,实现散热。过若干的环形汇流流道层层设置使冷却液的流通范围较大,很好的解决了芯片板温度较高,散热缓慢的问题。同时,温度传感器可以实时地监控该散热装置中心部位冷却液的温度,及时地将该处的温度信号输入,使得该装置的控制简单方便,具有实时性。The intelligent micro-channel heat dissipation device used in the charging machine of the present invention is attached to the surface of the equipment (such as a chip board) that needs heat dissipation in the charging machine during use, and injects cooling liquid through the water inlet pipe 21 at all levels of the annular confluence flow channel and at all levels. While circulating in the straight branch flow channel, it absorbs the heat of the equipment and flows out from the water outlet pipe 22 to take away the heat to realize heat dissipation. A number of annular confluence flow channels are arranged layer by layer to make the circulation range of the cooling liquid larger, which solves the problem of high temperature of the chip board and slow heat dissipation. At the same time, the temperature sensor can monitor the temperature of the coolant in the central part of the cooling device in real time, and input the temperature signal there in time, so that the control of the device is simple, convenient and real-time.
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CN1870255A (en) * | 2005-05-24 | 2006-11-29 | 富准精密工业(深圳)有限公司 | Liquid-cooling heat sink |
CN101814470A (en) * | 2010-04-15 | 2010-08-25 | 华中科技大学 | Micro-channel heat sink for electronic encapsulation device |
CN102655130A (en) * | 2012-05-04 | 2012-09-05 | 孙正军 | Compressor type chip temperature reducing system |
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CN1870255A (en) * | 2005-05-24 | 2006-11-29 | 富准精密工业(深圳)有限公司 | Liquid-cooling heat sink |
CN101814470A (en) * | 2010-04-15 | 2010-08-25 | 华中科技大学 | Micro-channel heat sink for electronic encapsulation device |
CN102655130A (en) * | 2012-05-04 | 2012-09-05 | 孙正军 | Compressor type chip temperature reducing system |
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