CN104895913B - Two-freedom mobile decoupling flexure hinge mechanism - Google Patents
Two-freedom mobile decoupling flexure hinge mechanism Download PDFInfo
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Abstract
一种两自由度运动解耦柔性铰链机构,所述机构包括柔性铰链基体和驱动支链,其中柔性铰链基体包括柔性铰链支链和刚性连接件,刚性连接件包括位于柔性铰链基体中间部分的终端刚性输出平台和分别位于柔性铰链基体上、下、左、右部分的上端、下端、左端、右端刚性平台;所述上端、下端、左端、右端刚性平台分别通过柔性铰链支链与终端刚性输出平台连接,且上端、下端、左端、右端刚性平台分别通过柔性铰链支链与柔性铰链基体的刚性基体连接。通过本发明的两自由度运动解耦柔性铰链机构可以实现终端各向运动和力之间的解耦,从而有助于提高两自由度运动解耦柔性铰链机构的运动精度。
A two-degree-of-freedom motion decoupling flexible hinge mechanism, the mechanism includes a flexible hinge base and a drive branch, wherein the flexible hinge base includes a flexible hinge branch and a rigid connector, and the rigid connector includes a terminal located in the middle part of the flexible hinge base The rigid output platform and the upper, lower, left, and right rigid platforms respectively located on the upper, lower, left, and right parts of the flexible hinge base; the upper, lower, left, and right rigid platforms respectively pass through the flexible hinge branch chain and the terminal rigid output platform connected, and the upper, lower, left, and right rigid platforms are respectively connected to the rigid base of the flexible hinge base through flexible hinge branches. The two-degree-of-freedom motion decoupling flexible hinge mechanism of the present invention can realize the decoupling between the terminal's all-directional motion and force, thereby helping to improve the motion accuracy of the two-degree-of-freedom motion decoupling flexible hinge mechanism.
Description
技术领域technical field
本发明涉及机械设计与制造技术领域,尤其涉及到高精度传动机构的设计技术。The invention relates to the technical field of mechanical design and manufacture, in particular to the design technology of a high-precision transmission mechanism.
背景技术Background technique
微动机构具有运动精度、分辨率高,结构紧凑,运动范围小等特点,被广泛应用于微纳米操作领域,如原子力显微镜、光刻掩膜平台、精钢石车削、精密运动平台等。一种经常使用到的微动机构是柔性铰链,柔性铰链利用了弹性材料微小变形及其自回复的特性,消除了传动过程中的空程和机械摩擦,能获得高位移分辨率。考虑到柔性铰链具有运动无摩擦、磨损,无需润滑,而且具有结构紧凑、轻巧,制造装配方便等优点,因此被广泛应用于微动机构的设计中,称为柔性铰链机构。The micro-motion mechanism has the characteristics of motion precision, high resolution, compact structure, and small motion range. It is widely used in the field of micro-nano manipulation, such as atomic force microscope, photolithography mask platform, fine steel stone turning, precision motion platform, etc. A frequently used micro-motion mechanism is a flexible hinge. The flexible hinge utilizes the micro-deformation and self-recovery properties of elastic materials, eliminates the lost motion and mechanical friction in the transmission process, and can obtain high displacement resolution. Considering that the flexible hinge has no friction, no wear, no lubrication, and has the advantages of compact structure, light weight, easy manufacturing and assembly, etc., it is widely used in the design of micro-motion mechanism, which is called flexible hinge mechanism.
柔性铰链机构根据其结构组成特点可以分为串联式和并联式,串联式柔性铰链机构由柔性铰链和刚性连接部分依次串联而成,并联式柔性铰链机构则由多个串联支链与终端平台并联构成,至少存在两个或两个以上的闭环结构。相比于串联式柔性铰链机构,并联式柔性铰链机构具有更高的刚度、固有频率。更为重要的是,串联式柔性铰链机构在运动过程中,除了运动方向的自由度外,因为铰链的变形还会产生其他非运动方向的耦合误差,从而影响机构的输出运动精度,另外,由于柔性铰链机构大多采用压电陶瓷致动器进行驱动,该致动器只能承受轴向载荷,不能承受横向载荷弯矩,否则会对致动器造成损害,因此由于各向运动和载荷的耦合,会在压电陶瓷致动器终端产生非轴向载荷,造成致动器的破坏。并联式柔性铰链机构通过结构的设计,可以实现各向运动近乎解耦,这给机构的运动控制带来了极大的便利,而且可以实现更为高精度的运动,因此现有的柔性铰链机构都采用并联形式实现。在并联式柔性铰链机构中,有空间和平面并联柔性铰链机构两种形式,由于控制柔性铰链机构需要使用二维、三维柔性铰链,加工困难,精度难以保证,因此目前使用较多的是平面柔性铰链机构。The flexible hinge mechanism can be divided into series type and parallel type according to its structural composition characteristics. The series type flexible hinge mechanism is composed of flexible hinges and rigid connection parts in series, and the parallel type flexible hinge mechanism is composed of multiple serial branches connected in parallel with the terminal platform. Composition, there are at least two or more closed-loop structures. Compared with the serial flexible hinge mechanism, the parallel flexible hinge mechanism has higher stiffness and natural frequency. More importantly, during the movement of the serial flexible hinge mechanism, in addition to the degree of freedom of the movement direction, the deformation of the hinge will also produce coupling errors in other non-movement directions, which will affect the output movement accuracy of the mechanism. In addition, due to Most of the flexible hinge mechanisms are driven by piezoelectric ceramic actuators, which can only bear axial loads and cannot bear lateral loads and bending moments, otherwise it will cause damage to the actuators. Therefore, due to the coupling of all-directional motion and loads , will generate a non-axial load at the end of the piezoelectric ceramic actuator, causing damage to the actuator. Through the design of the structure, the parallel flexible hinge mechanism can realize almost decoupling of the movement in all directions, which brings great convenience to the movement control of the mechanism, and can realize more high-precision movement. Therefore, the existing flexible hinge mechanism are implemented in parallel. In the parallel flexible hinge mechanism, there are two forms of space and planar parallel flexible hinge mechanism. Since the control of the flexible hinge mechanism requires the use of two-dimensional and three-dimensional flexible hinges, the processing is difficult and the accuracy is difficult to guarantee. Therefore, the planar flexible hinge mechanism is currently used more. hinge mechanism.
实现柔性铰链微动机构的运动解耦是该类机构设计的重点和难点,目前采取手段是添加解耦结构,但现有的解耦结构形式较为复杂,这增加了机构加工装配的难度,对机构的运动精度带来了一定的影响,而且会增加机构运动部件的质量,降低其动态运行性能。结构较为简单的解耦结构的解耦性能又难以达到要求,因此如何设计结构简单、紧凑,解耦性畿优异的柔性铰链机构是一项具有挑战和急需解决的任务。Realizing the motion decoupling of the flexible hinge micro-motion mechanism is the focus and difficulty in the design of this type of mechanism. The current method is to add a decoupling structure, but the existing decoupling structure is relatively complicated, which increases the difficulty of processing and assembling the mechanism. The motion accuracy of the mechanism has a certain impact, and it will increase the quality of the moving parts of the mechanism and reduce its dynamic performance. The decoupling performance of the decoupling structure with a relatively simple structure is difficult to meet the requirements, so how to design a flexible hinge mechanism with a simple and compact structure and excellent decoupling performance is a challenging and urgent task to be solved.
发明内容Contents of the invention
鉴于此,本发明的目的在于克服现有技术的缺点,提供了一种具有高精度的平面两自由度运动解耦柔性铰链微动机构,该机构具有解耦紧凑,各向运动解耦、运动精度高的特点。In view of this, the object of the present invention is to overcome the shortcomings of the prior art, and to provide a high-precision planar two-degree-of-freedom motion decoupling flexible hinge micro-motion mechanism, which has the advantages of compact decoupling, decoupling of motion in all directions, and The characteristics of high precision.
为了实现此目的,本发明采取的技术方案为如下。In order to achieve this goal, the technical solution adopted by the present invention is as follows.
一种两自由度运动解耦柔性铰链机构,所述机构包括柔性铰链基体和驱动支链,其中柔性铰链基体包括柔性铰链支链和刚性连接件,A two-degree-of-freedom motion decoupling flexible hinge mechanism, the mechanism includes a flexible hinge base and a drive branch, wherein the flexible hinge base includes a flexible hinge branch and a rigid connector,
刚性连接件包括位于柔性铰链基体中间部分的终端刚性输出平台和分别位于柔性铰链基体上、下、左、右部分的上端、下端、左端、右端刚性平台;The rigid connector includes a terminal rigid output platform located in the middle part of the flexible hinge base and rigid platforms located at the upper, lower, left and right parts of the flexible hinge base, respectively, at the upper end, lower end, left end, and right end;
所述上端、下端、左端、右端刚性平台分别通过柔性铰链支链与终端刚性输出平台连接,且上端、下端、左端、右端刚性平台分别通过柔性铰链支链与柔性铰链基体的刚性基体连接。The upper, lower, left, and right rigid platforms are respectively connected to the terminal rigid output platform through flexible hinge branches, and the upper, lower, left, and right rigid platforms are respectively connected to the rigid base of the flexible hinge base through flexible hinge branches.
特别地,所述柔性铰链支链包括多个相互平行布置的柔性铰链单元。In particular, the flexible hinge branch includes a plurality of flexible hinge units arranged parallel to each other.
所述连接终端刚性输出平台和上端、下端、左端、右端刚性平台的柔性铰链支链包括3个相互平行布置的柔性铰链单元:所述连接上端、下端、左端、右端刚性平台和柔性铰链基体的刚性基体的柔性铰链支链包括2个相互平行布置的柔性铰链单元。The flexible hinge branch connecting the terminal rigid output platform and the upper, lower, left, and right rigid platforms includes three flexible hinge units arranged in parallel: the connecting upper, lower, left, and right rigid platforms and the flexible hinge base The flexible hinge branch of the rigid base includes two flexible hinge units arranged parallel to each other.
其中,所述柔性铰链单元为矩形柔性铰链单元。Wherein, the flexible hinge unit is a rectangular flexible hinge unit.
所述驱动支链包括相互垂直方向驱动的第一驱动支链和第二驱动支链,第一驱动支链包捂第一压电陶瓷致动器和第一致动器连接头,第二驱动支链包括第二压电陶瓷致动器和第二致动器连接头,其中,The drive branch chain includes a first drive branch chain and a second drive branch chain driven in perpendicular directions, the first drive branch chain covers the first piezoelectric ceramic actuator and the first actuator connector, and the second drive branch chain The branch chain includes a second piezoceramic actuator and a second actuator connector, wherein,
第一驱动支链的第一压电陶瓷致动器通过第一致动器连接头连接至上端、下端、左端、右端刚性平台中的一个;The first piezoelectric ceramic actuator of the first drive branch is connected to one of the upper end, lower end, left end, and right end rigid platform through the first actuator connector;
第二驱动支链的第二压电陶瓷致动器通过第二致动器连接头连接至与第一致动器连接头连接的刚性平台相正交方向的另一刚性平台。The second piezoelectric ceramic actuator of the second drive branch is connected to another rigid platform in a direction perpendicular to the rigid platform connected to the first actuator connector through the second actuator connector.
特别地,所述第一驱动支链还包括第一法兰盘、第一拉压力传感器和第一压紧盖,第二驱动支链还包括第二法兰盘、第二拉压力传感器和第二压紧盖,其中,In particular, the first drive branch chain also includes a first flange, a first tension pressure sensor and a first compression cover, and the second drive branch chain also includes a second flange plate, a second tension pressure sensor and a first compression cover. Two compression caps, in which,
第一拉压力传感器与第一压电陶瓷致动器同轴,通过第一法兰盘连接至第一压电陶瓷致动器的尾端,第一拉压力传感器的另一端与第一压紧盖固定连接,第一压紧盖用螺栓连接至柔性铰链基体的一端;The first tension pressure sensor is coaxial with the first piezoelectric ceramic actuator, connected to the tail end of the first piezoelectric ceramic actuator through the first flange, and the other end of the first tension pressure sensor is connected to the first compression The cover is fixedly connected, and the first compression cover is connected to one end of the flexible hinge base with bolts;
第二拉压力传感器与第二压电陶瓷致动器同轴,通过第二法兰盘连接至第二压电陶瓷致动器的尾端,第二拉压力传感器的另一端与第二压紧盖固定连接,第二压紧盖用螺栓连接至柔性铰链基体的另一端。The second tension pressure sensor is coaxial with the second piezoelectric ceramic actuator, and is connected to the tail end of the second piezoelectric ceramic actuator through a second flange, and the other end of the second tension pressure sensor is connected to the second compression The cover is fixedly connected, and the second compression cover is bolted to the other end of the flexible hinge base.
另外,第一压紧盖或第二压紧盖和与之相连的柔性铰链基体的端部间具有间隙,用于通过所述螺栓对第一压电陶瓷致动器或第二压电陶瓷致动器施加轴向预紧载荷。In addition, there is a gap between the first compression cover or the second compression cover and the end of the flexible hinge substrate connected thereto, for actuating the first piezoelectric ceramic actuator or the second piezoelectric ceramic actuator through the bolts. The actuator applies an axial preload.
所述两自由度运动解耦柔性铰链机构还包括位移测呈系统和测量基准,所述位移测量系统包括分别测量两个正交方向上的位移的第一位移测量系统和第二位移测量系统,其中,The two-degree-of-freedom motion decoupling flexible hinge mechanism also includes a displacement measurement system and a measurement reference, and the displacement measurement system includes a first displacement measurement system and a second displacement measurement system for respectively measuring displacements in two orthogonal directions, in,
第一位移测量系统固定于所述柔性铰链基体的一端,包括第一位移传感器和第一安装座,所述第一位移传感器的测量方向与所述第一压电陶瓷致动器的轴线方向平行;The first displacement measurement system is fixed at one end of the flexible hinge base, including a first displacement sensor and a first mount, and the measurement direction of the first displacement sensor is parallel to the axial direction of the first piezoelectric ceramic actuator ;
第二位移测量系统固定于所述柔性铰链基体的与第一位移测量系统安装端相垂直方向的一端,包括第二位移传感器和第二安装座,所述第二位移传感器的测量方向与所述第二压电陶瓷致动器的轴线方向平行;The second displacement measurement system is fixed on one end of the flexible hinge base in a direction perpendicular to the installation end of the first displacement measurement system, including a second displacement sensor and a second mounting seat, and the measurement direction of the second displacement sensor is the same as that of the first displacement measurement system. The axis direction of the second piezoelectric ceramic actuator is parallel;
测量基准固定连接至所述柔性铰链基体的终端刚性输出平台,具有两个端面,第一端面与第一位移传感器的测量方向垂直,第二端面与第二位移传感器的测量方向垂直。The measurement reference is fixedly connected to the terminal rigid output platform of the flexible hinge base, and has two end faces, the first end face is perpendicular to the measuring direction of the first displacement sensor, and the second end face is perpendicular to the measuring direction of the second displacement sensor.
本发明的两自由度运动解耦柔性铰链机构中所述位移传感器为激光位移传感器。The displacement sensor in the two-degree-of-freedom motion decoupling flexible hinge mechanism of the present invention is a laser displacement sensor.
通过采用本发明的两自由度运动解耦柔性铰链机构,能够获得以下有益技术效果。By adopting the two-degree-of-freedom motion decoupling flexible hinge mechanism of the present invention, the following beneficial technical effects can be obtained.
1、本发明的两自由度运动解耦柔性铰链机构柔性铰链基体的运动部分采取了对称的并联结构形式,具有结构紧凑,刚度高的优点,而且这种结构形式可以保证终端各向运动和力之间的解耦,从而有助于提高两自由度运动解耦柔性铰链机构的运动精度。1. The moving part of the two-degree-of-freedom motion decoupling flexible hinge mechanism of the present invention adopts a symmetrical parallel structure, which has the advantages of compact structure and high rigidity, and this structure can ensure the movement and force of the terminal in all directions The decoupling between them helps to improve the motion accuracy of the two-degree-of-freedom motion decoupling flexible hinge mechanism.
2.本发明采取了矩形柔性铰链单元作为整体机构的变形单元,矩形柔性铰链单元加工容易,加工精度高,而且可以实现比其他形式柔性铰链单元更为紧凑的结构。2. The present invention adopts a rectangular flexible hinge unit as the deformation unit of the overall mechanism. The rectangular flexible hinge unit is easy to process, has high machining accuracy, and can realize a more compact structure than other forms of flexible hinge units.
3.本发明两自由度运动解耦柔性铰链机构中,与柔性铰链基体终端平台固接的柔性铰链支链采用的是多个矩形柔性铰链单元组合,与输入端刚性平台固接的柔性铰链支链采用的是多个矩形柔性铰链单元组合,这种多个铰链单元平行布置所形成的支链比采取单个柔性铰链单元具有更大的弯曲刚度以及更大的横向柔度,这样可以增加机构运动方向的行程,同时增加非运动方向的刚度,有助于提高机构抵抗外载荷扰动的影响,保证高的运动精度。3. In the two-degree-of-freedom motion decoupling flexible hinge mechanism of the present invention, the flexible hinge branch fixedly connected to the terminal platform of the flexible hinge base adopts a combination of multiple rectangular flexible hinge units, and the flexible hinge branch fixedly connected to the rigid platform at the input end The chain uses a combination of multiple rectangular flexible hinge units. The branch chain formed by the parallel arrangement of multiple hinge units has greater bending stiffness and greater lateral flexibility than a single flexible hinge unit, which can increase the movement of the mechanism. The stroke in the direction, while increasing the stiffness in the non-moving direction, helps to improve the mechanism's resistance to the influence of external load disturbances and ensure high motion accuracy.
4.本发明两自由度运动解耦柔性铰链机构中,将拉压力传感器固定安装于压电陶瓷致动器的尾端,这样可以避免因将拉压力传感器固定安装于致动器前端增加运动部件质量,从而降低机构的动态运行性能,同时可以实时监测致动器的轴向受载,为预紧力施加的监测及动力学控制提供了便利。4. In the two-degree-of-freedom motion decoupling flexible hinge mechanism of the present invention, the tension and pressure sensor is fixedly installed on the tail end of the piezoelectric ceramic actuator, which can avoid the increase of moving parts due to the fixed installation of the tension and pressure sensor on the front end of the actuator Mass, thereby reducing the dynamic operating performance of the mechanism, and at the same time, the axial load of the actuator can be monitored in real time, which provides convenience for the monitoring of pretightening force and dynamic control.
附图说明Description of drawings
图1为本发明具体实施方式中两自由度运动解耦柔性铰链机构的透视图。Fig. 1 is a perspective view of a two-degree-of-freedom motion decoupling flexible hinge mechanism in a specific embodiment of the present invention.
图2为本发明具体实施方式中两自由度运动解耦柔性铰链机杓的柔性铰链基体的透视图。Fig. 2 is a perspective view of a flexible hinge base of a two-degree-of-freedom motion decoupling flexible hinge ladle in a specific embodiment of the present invention.
具体实施方式detailed description
下面结合附图,对本发明作详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings.
首先说明附图标记中的零部件名称。First, the component names in the reference numerals will be explained.
1柔性铰链基体;1 flexible hinge base;
2第一压电陶瓷致动器;2 a first piezoelectric ceramic actuator;
3第一致动器连接头;3 first actuator connector;
4第一拉压力传感器;4. The first tension pressure sensor;
5第一法兰盘;5 the first flange;
6第一压紧盖;6 the first compression cover;
7第二压电陶瓷致动器;7 the second piezoelectric ceramic actuator;
8第二致动器连接头;8 second actuator connector;
9第二拉压力传感器;9 second tension pressure sensor;
10第二法兰盘;10 second flange;
11第二压紧盖;11 second compression cover;
12第一安装座;12 the first mount;
13第一激光位移传感器;13 the first laser displacement sensor;
14测量基座;14 measuring base;
15第二安装座;15 second mount;
16第二激光位移传感器;16 second laser displacement sensor;
1-1终端刚性输出平台;1-1 terminal rigid output platform;
1-2柔性铰链支链;1-2 flexible hinge branches;
1-3柔性铰链支链;1-3 flexible hinge branches;
1-4柔性铰链支链;1-4 flexible hinge branches;
1-5柔性铰链支链;1-5 flexible hinge branches;
1-6上端刚性平台;1-6 upper rigid platform;
1-7柔性铰链支链;1-7 flexible hinge branches;
1-8柔性铰链支链;1-8 flexible hinge branches;
1-9左端刚性平台;1-9 left end rigid platform;
1-10柔性铰链支链;1-10 flexible hinge branches;
1-11柔性铰链支链;1-11 flexible hinge branches;
1-12右端刚性平台;1-12 right end rigid platform;
1-13柔性铰链支链;1-13 flexible hinge branches;
1-14柔性铰链支链;1-14 flexible hinge branches;
1-15下端刚性平台;1-15 lower end rigid platform;
1-16柔性铰链支链;1-16 flexible hinge branches;
1-17柔性铰链支链;1-17 flexible hinge branches;
1-18刚体基体。1-18 rigid body matrix.
以下公开详细的示范实施例。然而,此处公开的具体结构和功能细节仅仅是出于描述示范实施例的目的。Detailed exemplary embodiments are disclosed below. However, specific structural and functional details disclosed herein are merely for purposes of describing example embodiments.
然而,应该理解,本发明不局限于公开的具体示范实施例,而是覆盖落入本公开范围内的所有修改、等同物和替换物。在对全部附图的描述中,相同的附图标记表示相同的元件。It should be understood, however, that the invention is not limited to the particular exemplary embodiments disclosed, but covers all modifications, equivalents, and alternatives falling within the scope of the disclosure. Throughout the description of the figures, the same reference numerals denote the same elements.
同时应该理解,如在此所用的术语“和/或”包括一个或多个相关的列出项的任意和所有组合。另外应该理解,当部件或单元被称为“连接”或“耦接”到另一部件或单元时,它可以直接连接或耦接到其他部件或单元,或者也可以存在中间部件或单元。此外,用来描述部件或单元之间关系的其他词语应该按照相同的方式理解(例如,(‘之间”对“直接之间:“相邻”对“直接相邻”等)。Also, it should be understood that as used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items. Also it will be understood that when a component or unit is referred to as being “connected” or “coupled” to another component or unit, it can be directly connected or coupled to the other component or unit or intervening components or units may also be present. In addition, other words used to describe the relationship between parts or elements should be interpreted in the same manner (eg, ('between' vs. 'directly between': 'adjacent' vs. 'directly adjacent', etc.).
如图1所示,本发明的两自由度运动解耦柔性铰链机构,所述机构包括柔性铰链基体1和驱动支链,其中柔性铰链基体1包括多个柔性铰链支链和刚性连接件,As shown in Figure 1, the two-degree-of-freedom motion decoupling flexible hinge mechanism of the present invention includes a flexible hinge base 1 and a drive branch, wherein the flexible hinge base 1 includes a plurality of flexible hinge branches and rigid connectors,
刚性连接件包括位于柔性铰链基体1中间部分的终端刚性输出平台1-1和分别位于柔性铰链基体上、下、左、右部分的上端刚性平台1-6、下端刚性平台1-15、左端刚性平台1-9和右端刚性平台1-12;The rigid connector includes a terminal rigid output platform 1-1 located in the middle part of the flexible hinge base 1 and an upper rigid platform 1-6, a lower rigid platform 1-15, and a left rigid platform respectively located on the upper, lower, left, and right parts of the flexible hinge base. Platforms 1-9 and right end rigid platforms 1-12;
所述上端刚性平台1-6、下端刚性平台1-15、左端刚性平台1-9和右端刚性平台1-12分别通过柔性铰链支链与终端刚性输出平台1-1连接,且上端刚性平台1-6、下端刚性平台1-15、左端刚性平台1-9和右端刚性平台1-12分别通过柔性铰链支链与柔性铰链基体的刚性基体1-18连接。The upper rigid platform 1-6, the lower rigid platform 1-15, the left rigid platform 1-9 and the right rigid platform 1-12 are respectively connected to the terminal rigid output platform 1-1 through flexible hinge branches, and the upper rigid platform 1 -6. The lower rigid platform 1-15, the left rigid platform 1-9 and the right rigid platform 1-12 are respectively connected to the rigid base 1-18 of the flexible hinge base through flexible hinge branches.
因此,本发明的两自由度运动解耦柔性铰链机构柔性铰链基体的运动部分采取了对称的并联结构形式,具有结构紧凑,刚度高的优点,而且这种结构形式可以保证终端各向运动和力之间的解耦,从而有助于提高两自由度运动解耦柔性铰链机构的运动精度。Therefore, the moving part of the flexible hinge base of the two-degree-of-freedom motion decoupling flexible hinge mechanism of the present invention adopts a symmetrical parallel structure, which has the advantages of compact structure and high rigidity, and this structure can ensure that the terminals move in all directions and force The decoupling between them helps to improve the motion accuracy of the two-degree-of-freedom motion decoupling flexible hinge mechanism.
在本发明的具体实施方式中,所述柔性铰链支链包括多个相互平行布置的柔性铰链单元。In a specific embodiment of the present invention, the flexible hinge branch includes a plurality of flexible hinge units arranged parallel to each other.
特别地,所述连接终端刚性输出平台和上端、下端、左端、右端刚性平台的柔性铰链支链包括三个相互平行布置的柔性铰链单元:所述连接上端、下端、左端、右端刚性平台和柔性铰链基体的刚性基体的柔性铰链支链包括两个相互平行布置的柔性铰链单元。In particular, the flexible hinge branch connecting the terminal rigid output platform and the upper, lower, left and right rigid platforms includes three flexible hinge units arranged parallel to each other: the connecting upper, lower, left and right rigid platforms and flexible The flexible hinge branch of the rigid base of the hinge base comprises two flexible hinge units arranged parallel to each other.
另一方面,本发明的两自由度运动解耦柔性铰链机构采取了矩形柔性铰链单元作为整体机构的变形单元,矩形柔性铰链单元加工容易,加工精度高,而且可以实现比其他形式柔性铰链单元更为紧凑的结构。On the other hand, the two-degree-of-freedom motion decoupling flexible hinge mechanism of the present invention adopts a rectangular flexible hinge unit as the deformation unit of the overall mechanism. The rectangular flexible hinge unit is easy to process and has high machining accuracy, and can realize more flexible hinge units than other forms. for compact structure.
另外,与柔性铰链基体终端刚仕输出平台固接的柔性铰链支链采用的是多个矩形柔性铰链单元的组合,与上端、下端、左端、右端刚性平台固接的柔性铰链支链采用的也是多个矩形柔性铰链单元组合,这种多个铰链单元平行布置所形成的支链比采取单个柔性铰链单元具有更大的弯曲刚度以及更大的横向柔度,这样可以增加机构运动方向的行程,同时增加非运动方向的刚度,有助于提高机构抵抗外载荷扰动的影响,保证高的运动精度。In addition, the flexible hinge branch chain fixedly connected with the rigid output platform of the flexible hinge matrix terminal adopts a combination of multiple rectangular flexible hinge units, and the flexible hinge branch chain fixedly connected with the upper end, lower end, left end, and right end rigid platform adopts the same Combination of multiple rectangular flexible hinge units, the branch chain formed by the parallel arrangement of multiple hinge units has greater bending stiffness and greater lateral flexibility than a single flexible hinge unit, which can increase the travel of the mechanism in the direction of movement, At the same time, increasing the stiffness in the non-moving direction helps to improve the mechanism's resistance to the influence of external load disturbances and ensure high motion accuracy.
具体而言,如图2所示,柔性铰链基体1的主要部分由柔性铰链支链和刚性连接件所组成,呈现关于XY轴对称的结构形式。柔性铰链基体1的中间部分为终端刚性输出平台1-1,在终端刚性输出平台1-1的上、下、左和右部分分别连接有相同的柔性铰链支链1-2、1-3、1-4和l-50柔性铰链支链1-2由三个竖直平行且等间距布置的相同矩形柔性铰链单元所组成,在柔性铰链支链1-2的上端固接有上端刚性平台1-6,上端刚性平台1-6的左右两端分别对称固接有柔性铰链支链1-7和1-8,柔性铰链支链1-7和1-8都是由两个相同且水平平行布置的矩形柔性铰链单元所组成,它们的另一端分别固接于刚性基体1-18上;柔性铰链支链1-3由三个水平平行且等间距布置的相同矩形柔性铰链单元所组成,在柔性铰链支链1-3的左端固接右左端刚性平台1-9,左端刚性平台1-9的上下两端分别对称固接有柔性铰链支链1-10和1-11,柔性铰链支链1-10和1-11都是由两个相同且竖直平行布置的矩形柔性铰链单元所组成,它们的另一端分别固接于刚性基体1-18上;柔性铰链支链1-4由三个水平平行且等间距布置的相同矩形柔性铰链单元所组成,在柔性铰链支链1-4的右端固接有右端刚性平台1-12,右端刚性平台1-12的上下两端分别对称固接有柔性铰链支链1-13和1-14,柔性铰链支链1-13和1-14都是由两个相同且竖直平行布置的矩形柔性铰链单元所组成,它们的另一端分别固接于刚性基体1-18上;柔性铰链支链1-5由三个竖直平行且等间距布置的相同矩形柔性铰链单元所组成,在柔性铰链支链1-5的下端固接有下端刚性平台1-15,下端刚性平台1-15的左右两端分别对称固接有柔性铰链支链1-16和1-17,柔性铰链支链1-16和1-17都是由两个相同且水平平行布置的矩形柔性铰链单元所组成,它们的另一端分别固接于刚性基体1-18上。Specifically, as shown in FIG. 2 , the main part of the flexible hinge base 1 is composed of flexible hinge branches and rigid connectors, presenting a symmetrical structure about the XY axis. The middle part of the flexible hinge base 1 is the terminal rigid output platform 1-1, and the upper, lower, left and right parts of the terminal rigid output platform 1-1 are respectively connected with the same flexible hinge branches 1-2, 1-3, 1-4 and 1-50 flexible hinge branches 1-2 are composed of three vertically parallel and equally spaced identical rectangular flexible hinge units, and the upper end of the flexible hinge branches 1-2 is fixed with an upper rigid platform 1 -6, the left and right ends of the upper rigid platform 1-6 are symmetrically fixed with flexible hinge branches 1-7 and 1-8, and the flexible hinge branches 1-7 and 1-8 are composed of two identical and horizontally parallel Arranged rectangular flexible hinge units, the other ends of which are respectively fixed on the rigid substrate 1-18; the flexible hinge branch chain 1-3 is composed of three identical rectangular flexible hinge units arranged in parallel and equally spaced horizontally. The left end of the flexible hinge branch chain 1-3 is affixed to the right and left end rigid platform 1-9, and the upper and lower ends of the left end rigid platform 1-9 are respectively symmetrically fixed with flexible hinge branch chains 1-10 and 1-11, and the flexible hinge branch chain 1-10 and 1-11 are composed of two identical and vertically parallel rectangular flexible hinge units, and their other ends are respectively fixed on the rigid base 1-18; the flexible hinge branches 1-4 are composed of three The same rectangular flexible hinge units arranged horizontally and at equal intervals are composed, and the right end rigid platform 1-12 is fixedly connected to the right end of the flexible hinge branch chain 1-4, and the upper and lower ends of the right rigid platform 1-12 are symmetrically fixed respectively. There are flexible hinge branches 1-13 and 1-14, and the flexible hinge branches 1-13 and 1-14 are composed of two identical and vertically parallel rectangular flexible hinge units, and their other ends are fixed respectively On the rigid base 1-18; the flexible hinge branch chain 1-5 is composed of three vertically parallel and equally spaced identical rectangular flexible hinge units, and the lower end of the flexible hinge branch chain 1-5 is fixed with a lower rigid platform 1-15, the left and right ends of the lower rigid platform 1-15 are respectively symmetrically fixed with flexible hinge branches 1-16 and 1-17, and the flexible hinge branches 1-16 and 1-17 are composed of two identical and horizontal It consists of rectangular flexible hinge units arranged in parallel, and their other ends are respectively fixed on the rigid base 1-18.
本领域内技术人员应当明白,以上实施方式中,连接上端、下端、左端和右端刚性平台和终端输出刚性平台的柔性铰链支链包括三个相互平行布置的柔性铰链单元;以及连接上端、下端、左端、右端刚性平台和柔性铰链基体的刚性基体的柔性铰链支链包括两个相互平行布置的柔性铰链单元,这仅仅只是一个示例,本领域内技术人员在本发明技术方案的启示下,可以使用其他数量的柔性铰链单元,来实现接近的技术效果。Those skilled in the art should understand that in the above embodiment, the flexible hinge branch connecting the upper end, lower end, left end and right end rigid platform and the terminal output rigid platform includes three flexible hinge units arranged in parallel; and connecting the upper end, lower end, The flexible hinge branches of the rigid base of the rigid platform at the left end and the right end and the flexible hinge base include two flexible hinge units arranged in parallel to each other. This is just an example. Those skilled in the art can use Other numbers of flexible hinge units are used to achieve similar technical effects.
如图1所示,所述驱动支链包捂相互垂直方向驱动的第一驱动支链和第二驱动支链,第一驱动支链包括第一压电陶瓷致动器2和第一致动器连接头3,第二驱动支链包括第二压电陶瓷致动器7和第二致动器连接头8。As shown in Figure 1, the drive branch chain covers the first drive branch chain and the second drive branch chain driven in the perpendicular direction, the first drive branch chain includes the first piezoelectric ceramic actuator 2 and the first actuator connector 3, the second drive branch chain includes a second piezoelectric ceramic actuator 7 and a second actuator connector 8.
另外,在本发明具体实施方式中,所述第一驱动支链还包括第一法兰盘5、第一拉压力传感器4和第一压紧盖6,第二驱动支链还包括第二法兰盘10、第二拉压力传感器9和第二压紧盖11。In addition, in the specific embodiment of the present invention, the first drive branch chain also includes the first flange 5, the first tension pressure sensor 4 and the first compression cover 6, and the second drive branch chain also includes the second method The blue plate 10, the second tension pressure sensor 9 and the second compression cover 11.
具体而言,第一压电陶瓷致动器2通过第一致动器连接头3与柔性铰链基体1的左端刚性平台1-9固定连接,第一拉压力传感器4通过第一法兰盘5与第一压电陶瓷致动器2的尾端固定连接,第一拉压力传感器4的轴线与第一压电陶瓷致动器2的轴线保持共线,第一拉压力传感器4的另一端与第一压紧盖6固定连接,第一压紧盖6的两端通过螺栓连接于柔性铰链基体1的左侧端部,第一压紧盖6与柔性铰链基体1左侧端部之间必须留有一定的间隙,以便通过螺栓预紧对第一压电陶瓷致动器2施加一定的轴向预紧载荷。Specifically, the first piezoelectric ceramic actuator 2 is fixedly connected to the rigid platform 1-9 at the left end of the flexible hinge base 1 through the first actuator connector 3, and the first tension pressure sensor 4 is connected through the first flange 5 It is fixedly connected with the tail end of the first piezoelectric ceramic actuator 2, the axis of the first tension pressure sensor 4 is kept collinear with the axis of the first piezoelectric ceramic actuator 2, and the other end of the first tension pressure sensor 4 is in line with the axis of the first piezoelectric ceramic actuator 2. The first compression cover 6 is fixedly connected, and the two ends of the first compression cover 6 are connected to the left end of the flexible hinge base 1 by bolts. Between the first compression cover 6 and the left end of the flexible hinge base 1, there must be A certain gap is left, so that a certain axial preload can be applied to the first piezoelectric ceramic actuator 2 through bolt preload.
第二压电陶瓷致动器7通过第二致动器连接头8与柔性铰链基体1的下端刚性平台1-15固定连接,第二拉压力传感器9通过第二法兰盘10与第二压电陶瓷致动器7的尾端固定连接,第二拉压力传感器9的轴线与第二压电陶瓷致动器7的轴线保持共线,第二拉压力传感器9的另一端与第二压紧盖11固定连接,第二压紧盖11的两端通过螺栓连接于柔性铰链基体1的下侧端部,第二压紧盖11与柔性铰链基体1下侧揣部之间必须留有一定的间隙,以便通过螺栓预紧对第二压电陶瓷致动器7施加一定的轴向预紧载荷。The second piezoelectric ceramic actuator 7 is fixedly connected to the lower end rigid platform 1-15 of the flexible hinge substrate 1 through the second actuator connector 8, and the second tension pressure sensor 9 is connected to the second pressure sensor 9 through the second flange 10. The tail end of the electroceramic actuator 7 is fixedly connected, the axis of the second tension pressure sensor 9 remains collinear with the axis of the second piezoelectric ceramic actuator 7, and the other end of the second tension pressure sensor 9 is connected to the second compression The cover 11 is fixedly connected, and the two ends of the second compression cover 11 are connected to the lower end of the flexible hinge base 1 by bolts, and a certain gap must be left between the second compression cover 11 and the lower side of the flexible hinge base 1 Clearance, in order to apply a certain axial preload to the second piezoelectric ceramic actuator 7 by preloading the bolts.
另外,在本发明一具体实施方式中,所述两自由度运动解耦柔性铰链机构还包括位移测量系统和测量基准,所述位移测量系统包括分别测量两个正交方向上的位移的第一位移测量系统和第二位移测量系统,其中,In addition, in a specific embodiment of the present invention, the two-degree-of-freedom motion decoupling flexible hinge mechanism further includes a displacement measurement system and a measurement reference, and the displacement measurement system includes a first A displacement measurement system and a second displacement measurement system, wherein,
第一位移测量系统固定于所述柔性铰链基体的一端,包括第一位移传感器13和第一安装座12,所述第一位移传感器13的测量方向与所述第一压电陶瓷致动器2的轴线方向平行;The first displacement measurement system is fixed on one end of the flexible hinge substrate, and includes a first displacement sensor 13 and a first mount 12, and the measurement direction of the first displacement sensor 13 is the same as that of the first piezoelectric ceramic actuator 2 The axis direction is parallel;
第二位移测量系统固定于所述柔性铰链基体的与第一位移测量系统安装端相垂直方向的一端,包括第二位移传感器16和第二安装座15,所述第二位移传感器16的测量方向与所述第二压电陶瓷致动器7的轴线方向平行;The second displacement measurement system is fixed on one end of the flexible hinge substrate in a direction perpendicular to the installation end of the first displacement measurement system, including a second displacement sensor 16 and a second mount 15, and the measurement direction of the second displacement sensor 16 is parallel to the axial direction of the second piezoelectric ceramic actuator 7;
测量基准14固定连接至所述柔性铰链基体的终端刚性输出平台,具有两个端面,第一端面与第一位移传感器13的测量方向垂直,第二端面与第二位移传感器16的测量方向垂直。The measuring standard 14 is fixedly connected to the terminal rigid output platform of the flexible hinge base, and has two end faces, the first end face is perpendicular to the measuring direction of the first displacement sensor 13 , and the second end face is perpendicular to the measuring direction of the second displacement sensor 16 .
特别地,所述位移传感器为激光位移传感器。In particular, the displacement sensor is a laser displacement sensor.
具体而言,如图2所示,第一安装座12通过螺栓固定于柔性铰链基体1的右端部,在第一安装座12上固定安装有第一激光位移传感器13,第一激光位移传感器13的测量方向与第一压电陶瓷致动器2的轴线方向保持平行,测量基准14固定安装于柔性铰链基体1的终端刚性输出平台1-1上,测量基座14的右端面与所述第一激光位移传感器13的测量方向保持垂叵。第二安装座15通过螺栓固定安装于柔性铰链基体1的上端部,在第二安装座15上固定安装有第二激光位移传感器16,第二激光位移传感器16的测量方向与第二压电陶瓷致动器7的轴线方向保持平行,测量基座14的上端面与所述第二激光位移传感器16的测量方向保持垂直。Specifically, as shown in FIG. 2 , the first mount 12 is fixed to the right end of the flexible hinge base 1 by bolts, and the first laser displacement sensor 13 is fixedly installed on the first mount 12. The first laser displacement sensor 13 The measuring direction is kept parallel to the axial direction of the first piezoelectric ceramic actuator 2, and the measuring reference 14 is fixedly installed on the terminal rigid output platform 1-1 of the flexible hinge substrate 1, and the right end surface of the measuring base 14 is in line with the first piezoelectric ceramic actuator. The measuring direction of a laser displacement sensor 13 remains vertical. The second mounting seat 15 is fixedly installed on the upper end of the flexible hinge base 1 by bolts, and the second laser displacement sensor 16 is fixedly installed on the second mounting seat 15. The measuring direction of the second laser displacement sensor 16 is consistent with the second piezoelectric ceramic The axis direction of the actuator 7 is kept parallel, and the upper end surface of the measurement base 14 is kept perpendicular to the measurement direction of the second laser displacement sensor 16 .
因此,本发明的两自由度运动解耦柔性铰链机构的工作原理为:所述机构可以实现XY平面内的两自由度运动,为了说明其工作方式,令柔性铰链基体1终端刚性输出平台1-1的中心点为坐标原点,第一压电陶瓷致动器2的轴向方向为X轴,第二压电陶瓷致动器7的轴线方向为Y轴。由于机构X和Y轴运动的过程和控制原理完全相同,这里以X轴运动为例说明机构的工作原理。Therefore, the working principle of the two-degree-of-freedom motion decoupling flexible hinge mechanism of the present invention is: the mechanism can realize two-degree-of-freedom motion in the XY plane. In order to illustrate its working method, the rigid output platform 1- The center point of 1 is the coordinate origin, the axial direction of the first piezoelectric ceramic actuator 2 is the X axis, and the axial direction of the second piezoelectric ceramic actuator 7 is the Y axis. Since the process and control principle of the X-axis and Y-axis movement of the mechanism are exactly the same, here we take the X-axis movement as an example to illustrate the working principle of the mechanism.
首先为了保证第一压电陶瓷致动器2工作过程中的输出位移精度和运动的可靠性,需要对第一压电陶瓷致动器2施加一定的轴向预紧载荷,该轴向预紧载荷是通过第一压紧盖6两端的螺栓预紧实现,根据所需施加的预紧载荷大小,同时通过观测第一拉压力传感器4测得的轴向载荷大小,拧紧或松开第一预紧盖6两端的螺栓,不断调节第一压电陶瓷致动器2的轴向预紧载荷大小,直至达到所需预紧载荷值。First of all, in order to ensure the output displacement accuracy and motion reliability of the first piezoelectric ceramic actuator 2 in the working process, it is necessary to apply a certain axial preload to the first piezoelectric ceramic actuator 2, the axial preload The load is realized by pre-tightening the bolts at both ends of the first compression cover 6. According to the size of the required pre-tightening load, at the same time by observing the magnitude of the axial load measured by the first tension pressure sensor 4, tighten or loosen the first pre-tightening load. Tighten the bolts at both ends of the cover 6 to continuously adjust the axial preload of the first piezoelectric ceramic actuator 2 until the required preload is reached.
在完成机构的设计后,通过对机构的有限元分析可以获得机构柔性铰链基体1的左端刚性平台1-9与终端刚性输出平台1-1之间的位移关系,从而可以根据机构终端刚性输出乎台1-1所需实现的X轴向位移,得到左端刚性平台1-9所需提供的X向输入位移,该位移量即为第一压电陶瓷致动器2所需实现位移输出值。After the design of the mechanism is completed, the displacement relationship between the left end rigid platform 1-9 of the flexible hinge base 1 of the mechanism and the terminal rigid output platform 1-1 can be obtained through the finite element analysis of the mechanism, so that the terminal rigidity of the mechanism can be output. The X-axis displacement required to be realized by the platform 1-1 is obtained by the X-direction input displacement required to be provided by the rigid platform 1-9 at the left end, and the displacement amount is the required displacement output value of the first piezoelectric ceramic actuator 2 .
接下来,根据该位移输出值,第一压电陶瓷致动器2通过其驱动器控制以及内部位移传感器闭环测量下,精确输出所需的位移量。当第一压电陶瓷致动器2伸长后,推动柔性铰链基体1左端刚性平台1-9沿着X方向运动,由于柔性铰链支链1-10和1-11在X向柔度很大,因此会随着左端刚性平台1-9发生沿着X方向的弹性变形,而柔性铰链支链1-3在X向的刚度很大,因此几乎不会发生变形,因此可以将左端刚性平台1-3的运动近乎完全传递到终端刚性输出平台1-1,与终端刚性输出平台1-1相固接的柔性铰链支链1-2和1-5在X方向的柔度很大,因此会随着终端刚性输出平台1-1发生X方向的弹性变形,与终端刚性输出平台1-1相固接的柔性铰链支链1-4的X向刚度很大,因此几乎不发生变形,柔性铰链支链1-4将终端刚性输出平台1-1的运动几乎完全传递到右端刚性平台1-12,与右端刚性平台1-12固接的柔性铰链支链1-13和1-14在X向的柔度很大,因此会随着右端刚性平台1-12发生沿着X方向的弹性变形。柔性铰链支链1-5沿着X向弹性变形后,会在下端刚性平台1-15上产生X向酌载荷,但由于柔性铰链支链1-5在X向的刚度很小,柔性铰链支链1-16和1-17在X向的刚度很大,因此下端刚性平台1-15几乎不会发生沿着X向的变形,因此机构在X向的运动,对第二压电陶瓷驱动器7影响非常小,也即可以实现机构优异的运动解耦性能。Next, according to the displacement output value, the first piezoelectric ceramic actuator 2 accurately outputs the required displacement through the control of its driver and the closed-loop measurement of the internal displacement sensor. When the first piezoelectric ceramic actuator 2 is stretched, it pushes the rigid platform 1-9 at the left end of the flexible hinge substrate 1 to move along the X direction, because the flexible hinge branch chains 1-10 and 1-11 have great flexibility in the X direction , so there will be elastic deformation along the X direction with the rigid platform 1-9 at the left end, and the flexible hinge branch chain 1-3 has a large stiffness in the X direction, so there will be almost no deformation, so the rigid platform 1 at the left end can be The motion of -3 is almost completely transmitted to the terminal rigid output platform 1-1, and the flexible hinge branches 1-2 and 1-5 fixedly connected to the terminal rigid output platform 1-1 have great flexibility in the X direction, so they will With the elastic deformation of the terminal rigid output platform 1-1 in the X direction, the X-direction rigidity of the flexible hinge branch chain 1-4 fixedly connected with the terminal rigid output platform 1-1 is very large, so there is almost no deformation, and the flexible hinge The branch chain 1-4 transmits the motion of the terminal rigid output platform 1-1 almost completely to the right end rigid platform 1-12, and the flexible hinge branch chains 1-13 and 1-14 fixedly connected to the right end rigid platform 1-12 are in the X direction is very flexible, so it will elastically deform along the X direction along with the rigid platform 1-12 at the right end. After the flexible hinge branch 1-5 is elastically deformed along the X direction, it will generate an X-direction load on the lower rigid platform 1-15, but because the stiffness of the flexible hinge branch 1-5 in the X direction is very small, the flexible hinge branch The rigidity of the chains 1-16 and 1-17 in the X direction is very large, so the deformation of the lower rigid platform 1-15 along the X direction hardly occurs, so the movement of the mechanism in the X direction will affect the second piezoelectric ceramic driver 7 The influence is very small, that is to say, the excellent motion decoupling performance of the mechanism can be realized.
当柔性铰链基体1终端刚性输出平台1-1发生X向位移后,会带动其上的测量基准14一起运动,此时通过第一激光位移传感器13就可以精确测量出终端刚性输出平台1-1沿着X向运动位移量,将该位移量与预期的位移量进行对比,并将位移量的差值作为反馈量用于对第一压电陶瓷致动器2驱动器的输入位移修正量,从而实现整体机构运动的全闭环控制,可以保证机构实现所需的运动位移量。When the terminal rigid output platform 1-1 of the flexible hinge base 1 is displaced in the X direction, it will drive the measurement reference 14 on it to move together. At this time, the terminal rigid output platform 1-1 can be accurately measured by the first laser displacement sensor 13. Move the displacement along the X direction, compare the displacement with the expected displacement, and use the difference in displacement as the feedback for the input displacement correction of the driver of the first piezoelectric ceramic actuator 2, thereby Realize the full closed-loop control of the movement of the whole mechanism, which can ensure the required movement displacement of the mechanism.
需要说明的是,上述实施方式仅为本发明较佳的实施方案,不能将其理解为对本发明保护范围的限制,在未脱离本发明构思前提下,对本发明所做的任何微小变化与修饰均属于本发明的保护范围。It should be noted that the above-mentioned embodiments are only preferred embodiments of the present invention, and should not be understood as limiting the protection scope of the present invention. Any minor changes and modifications made to the present invention are acceptable without departing from the concept of the present invention. Belong to the protection scope of the present invention.
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