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CN104792658B - A kind of flow-path module and research device for Study of Fluid flow regime - Google Patents

A kind of flow-path module and research device for Study of Fluid flow regime Download PDF

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CN104792658B
CN104792658B CN201510154730.1A CN201510154730A CN104792658B CN 104792658 B CN104792658 B CN 104792658B CN 201510154730 A CN201510154730 A CN 201510154730A CN 104792658 B CN104792658 B CN 104792658B
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flow channel
flow
plate
channel
fluid
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CN104792658A (en
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王伟
李文文
齐军
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Qingdao University of Science and Technology
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Abstract

本发明涉及一种用于研究流体流动状态的流道模块以及研究装置,一种用于研究流体流动状态的流道模块,包括第一流道板、第二流道板、观察板,第一流道板的入口与挤出机机头连接,第二流道板的入口与第一流道板的出口配合,第二流道板的出口延伸出流道模块,观察板分别设置在第二流道板的前、后和上部。本发明所提及的用于研究流体流动状态的流道模块将流道设置在第一流道板和第二流道板中,第二流道板中可设置多种几何结构的流道,研究复杂流体时,只需要更换相应的第二流道板即可,便于快速更换组装,降低了制造成本。

The invention relates to a flow channel module and a research device for studying the state of fluid flow, a flow channel module for studying the state of fluid flow, including a first flow channel plate, a second flow channel plate, an observation plate, a first flow channel The inlet of the plate is connected to the head of the extruder, the inlet of the second channel plate is matched with the outlet of the first channel plate, the outlet of the second channel plate extends out of the channel module, and the observation plates are respectively set on the second channel plate front, back and upper part. The flow channel module mentioned in the present invention is used to study the flow state of the fluid. The flow channel is set in the first flow channel plate and the second flow channel plate. The second flow channel plate can be provided with flow channels of various geometric structures. Research For complex fluids, only the corresponding second flow channel plate needs to be replaced, which is convenient for quick replacement and assembly, and reduces the manufacturing cost.

Description

一种用于研究流体流动状态的流道模块以及研究装置A flow channel module and research device for studying fluid flow state

技术领域technical field

本发明涉及一种用于研究流体流动状态的流道模块以及研究装置,适于可视化研究复杂流体的流动状态。The invention relates to a flow channel module and a research device for studying the flow state of a fluid, which are suitable for visually studying the flow state of a complex fluid.

背景技术Background technique

目前,可视化手段虽然广泛用于研究流体在模具和流道中流动状态,但大多关注流体流动的自由面,流动状态,如涡流等,也有重点考察高分子材料注射流动性或注塑成型制品缺陷等方面的可视化研究。另外,对流场测速和应力等色条纹测量方面的应用也有报道,但这些研究仅局限于某个特定流道或模具。At present, although visualization methods are widely used to study the flow state of fluid in molds and runners, most of them focus on the free surface and flow state of fluid flow, such as eddy current, etc., and also focus on the injection fluidity of polymer materials or the defects of injection molded products. visualization research. In addition, there are also reports on the application of flow field velocity measurement and stress isochromatic fringe measurement, but these studies are limited to a specific flow channel or mold.

对于复杂流体的流动状态,需要配合多台研究装置进行研究,操作复杂,成本高。For the flow state of complex fluids, it is necessary to cooperate with multiple research devices for research, and the operation is complicated and the cost is high.

发明内容Contents of the invention

为了解决现有技术中对于复杂流体流动状态研究操作复杂和成本高的技术问题,本发明提出了一种用于研究流体流动状态的流道模块,该流道模块便于快速更换多种特定流道板,实现了在同一装置上研究复杂流体在拉伸和剪切组合流场中的流变行为,降低了制造成本,提高了可视化装置的利用率,并且在此平台上可以搭建其它特殊的流道板,以满足研究者的特殊需求,拓展了该装置的使用范围。In order to solve the technical problems of complex operation and high cost in the prior art for the study of complex fluid flow states, the present invention proposes a flow channel module for studying fluid flow states, which facilitates rapid replacement of various specific flow channels The plate realizes the study of the rheological behavior of complex fluids in the combined tension and shear flow field on the same device, reduces the manufacturing cost, improves the utilization rate of the visualization device, and other special flow systems can be built on this platform. The channel plate meets the special needs of researchers and expands the scope of use of the device.

本发明的技术方案为:Technical scheme of the present invention is:

一种用于研究流体流动状态的流道模块,包括第一流道板、第二流道板、观察板,第一流道板的入口与挤出机机头连接,第二流道板的入口与第一流道板的出口配合,第二流道板的出口延伸出流道模块,观察板分别设置在第二流道板的前、后和上部。A channel module for studying the state of fluid flow, including a first channel plate, a second channel plate, and an observation plate, the inlet of the first channel plate is connected to the head of the extruder, and the inlet of the second channel plate is connected to the The outlet of the first flow channel plate cooperates, the outlet of the second flow channel plate extends out of the flow channel module, and the observation plates are respectively arranged on the front, back and upper part of the second flow channel plate.

与现有技术相比,本发明所提及的用于研究流体流动状态的流道模块将流道设置在第一流道板和第二流道板中,第二流道板中可设置多种几何结构的流道,研究复杂流体时,只需要更换相应的第二流道板即可,便于快速更换组装,降低了制造成本。Compared with the prior art, the flow channel module mentioned in the present invention is used to study the fluid flow state. The flow channels are set in the first flow channel plate and the second flow channel plate, and a variety of The flow channel with a geometric structure, when studying complex fluids, only needs to replace the corresponding second flow channel plate, which is convenient for quick replacement and assembly, and reduces manufacturing costs.

为了实现本发明,在第一流道板上设置与多种第二流道板均可配合的流道和出口,第一流道板的入口设置在其竖直中心位置,入口沿水平方向,并向上下延伸形成“T”型流道。In order to realize the present invention, flow channels and outlets that can be matched with various second flow channel plates are arranged on the first flow channel plate, the inlet of the first flow channel plate is set at its vertical center position, the inlet is along the horizontal direction, and upwards Extend down to form a "T"-shaped flow channel.

第一流道板的出口设置在“T”型流道最上端,与第二流道板的入口水平相通,第二流道板入口延伸至其水平中心位置,通过竖直向下的过渡流道连接主流道。The outlet of the first flow channel plate is set at the uppermost end of the "T"-shaped flow channel, and communicates horizontally with the inlet of the second flow channel plate. The inlet of the second flow channel plate extends to its horizontal center position and passes through the vertically downward transition flow channel. Connect the main channel.

主流道为收缩流道,包括互相贯通的上流道和下流道,上流道与过渡流道连接,下流道延伸至第二流道板的出口,上流道和下流道的横截面均为长方形结构,上流道截面宽度w1与下流道截面宽度w2满足如下关系:w1≥4w2,上流道长度L1与第二流道板的厚度δ满足如下关系:L1≥8δ,下流道长度L2与下流道截面宽度w2满足如下关系:L2≥10w2。The main flow channel is a shrinking flow channel, including an upper flow channel and a lower flow channel that communicate with each other. The upper flow channel is connected to the transition flow channel, and the lower flow channel extends to the outlet of the second flow channel plate. The cross-sections of the upper flow channel and the lower flow channel are rectangular structures. The cross-sectional width w1 of the upper runner and the cross-sectional width w2 of the lower runner satisfy the following relationship: w1≥4w2, the length L1 of the upper runner and the thickness δ of the second runner plate satisfy the following relationship: L1≥8δ, the length L2 of the lower runner and the cross-sectional width w2 of the lower runner Satisfy the following relationship: L2≥10w2.

主流道为圆柱绕流流道,包括与过渡流道连接的绕柱流道,绕柱流道的横截面为长方形,绕柱流道中设置一圆柱体,圆柱体支撑在观察板上,绕柱流道横截面宽度w5、圆柱体直径d6、圆柱体中心线与主通道出口距离L5满足如下关系:w5≥2d6,L5≥10d6。The main flow channel is a cylindrical flow channel, including the flow channel connected with the transition channel. The cross section of the flow channel is rectangular. A cylinder is set in the flow channel. The cylinder is supported on the observation plate. The cross-sectional width w5 of the runner, the diameter d6 of the cylinder, and the distance L5 between the centerline of the cylinder and the outlet of the main channel satisfy the following relationship: w5≥2d6, L5≥10d6.

主流道为棱柱绕流流道,包括与过渡流道连接的绕柱流道,绕柱流道的横截面为长方形,绕柱流道中设置一棱柱体,棱柱体支撑在观察板上,绕柱流道横截面宽度w6、棱柱边长b、棱柱截面底边与主通道出口距离L6满足如下关系:w6≥2b,L6≥15b。棱柱为三棱柱或四棱柱。The main flow channel is a prismatic flow channel, including a prism flow channel connected to the transition channel. The cross section of the prism flow channel is rectangular. A prism is set in the prism flow channel. The prism is supported on the observation plate. The cross-sectional width w6 of the flow channel, the side length b of the prism, and the distance L6 between the bottom edge of the prism section and the outlet of the main channel satisfy the following relationship: w6≥2b, L6≥15b. Prisms are triangular or quadrangular.

第一流道板的另一出口设置在“T”型流道最下端,与第二流道板的入口水平相通,第二流道板入口延伸至其水平中心位置,通过竖直向上的过渡流道连接主流道。The other outlet of the first flow channel plate is set at the bottom end of the "T"-shaped flow channel and communicates horizontally with the inlet of the second flow channel plate. The channel connects to the main channel.

主流道为十字交叉流道,包括竖直流道和水平流道,竖直流道和水平流道的横截面均为长方形结构,竖直流道的上下两端均与过渡流道连接,竖直流道的中间位置设置向两侧延伸的水平流道,竖直流道的截面宽度w3、水平流道的截面宽度w4、竖直流道的长度L3和水平流道的长度L4满足如下关系:w3=w4,L4>L3≥8w3。The main flow channel is a cross flow channel, including vertical flow channel and horizontal flow channel. The cross-section of vertical flow channel and horizontal flow channel is rectangular structure. A horizontal channel extending to both sides is set in the middle of the straight channel. The cross-sectional width w3 of the vertical channel, the cross-sectional width w4 of the horizontal channel, the length L3 of the vertical channel and the length L4 of the horizontal channel satisfy the following relationship : w3=w4, L4>L3≥8w3.

本发明中特殊流道设计可获得流体在复杂流场中的流动状态,尤其是高分子流体在拉伸和剪切组合流场中的流动状态,并且可测量流体的速度,应力等值条纹,温度和压力,便于研究流体的复杂流变行为,探究高分子材料的可加工性。The special channel design in the present invention can obtain the flow state of the fluid in the complex flow field, especially the flow state of the polymer fluid in the combined tension and shear flow field, and can measure the velocity of the fluid, stress equivalence fringes, Temperature and pressure are convenient for studying the complex rheological behavior of fluids and exploring the processability of polymer materials.

本发明还提供一种流体流动状态研究装置,包括温度传感器、压力传感器、计算机数据分析系统、流体测速光学系统和流场应力测量光学系统,还包括上述流道模块,温度传感器、压力传感器分别与流道模块中第二流道板的流道接触,流体测速光学系统和流场应力测量光学系统分别与流道模块配合。The present invention also provides a fluid flow state research device, including a temperature sensor, a pressure sensor, a computer data analysis system, a fluid speed measurement optical system, and a flow field stress measurement optical system, and also includes the above-mentioned flow channel module, and the temperature sensor and the pressure sensor are respectively connected with the The flow channel of the second flow channel plate in the flow channel module is in contact with, and the fluid speed measurement optical system and the flow field stress measurement optical system are respectively matched with the flow channel module.

本发明的模块组合可视化研究复杂流体的装置,不仅可以借助于流体测速光学系统获得流场的速度和流动状态,还可以通过流场应力测量系统获得流场的主应力等色条纹图案。The device of the present invention for visually studying complex fluids by combining modules can not only obtain the velocity and flow state of the flow field by means of the fluid velocity measurement optical system, but also obtain the isochromatic fringe pattern of the principal stress of the flow field through the flow field stress measurement system.

流体测速光学系统的激光器设置在第二流道板上部观察板上端,照相机设置在第二流道板前观察板前端或后观察板后端;流场应力测量光学系统的激光器设置在第二流道板前观察板前端,照相机设置在后观察板后端。The laser of the fluid velocity measurement optical system is set on the upper end of the observation plate on the second flow channel plate, and the camera is set on the front end of the front observation plate or the rear end of the rear observation plate of the second flow channel plate; the laser of the flow field stress measurement optical system is set on the second flow channel The front end of the observation board is observed in front of the board, and the camera is arranged at the rear end of the rear observation board.

附图说明Description of drawings

图1为本发明流道模块的结构示意图;Fig. 1 is a schematic structural view of the flow channel module of the present invention;

图2为本发明的流场测速光学系统原理图;Fig. 2 is a schematic diagram of the flow field velocimetry optical system of the present invention;

图3为本发明的流场应力测量光学系统原理图;3 is a schematic diagram of the flow field stress measurement optical system of the present invention;

图4-8为本发明的不同流道结构示意图。4-8 are schematic diagrams of different flow channel structures of the present invention.

其中10为用于研究流体流动状态的流道模块,20为单色激光发射器,30为高速CCD照相机,40为计算机数据分析系统,50为-45°起偏镜,60为+45°检偏镜,70为1/4波片,80为温度传感器,90为压力传感器,11为第一流道板,12为第二流道板,131为前观察板,132为后观察板,133为上部观察板,14为侧板,111为T型流道,121为过渡流道,122为上流道,123为下流道,124为竖直流道,125为水平流道,126为绕柱流道,127为圆柱体或棱柱体。Among them, 10 are flow channel modules used to study the state of fluid flow, 20 are monochromatic laser transmitters, 30 are high-speed CCD cameras, 40 are computer data analysis systems, 50 are -45° polarizers, and 60 are +45° detectors. Polarizer, 70 is a 1/4 wave plate, 80 is a temperature sensor, 90 is a pressure sensor, 11 is the first flow channel plate, 12 is the second flow channel plate, 131 is the front observation plate, 132 is the rear observation plate, 133 is The upper observation plate, 14 is the side plate, 111 is the T-shaped flow channel, 121 is the transition flow channel, 122 is the upper flow channel, 123 is the lower flow channel, 124 is the vertical flow channel, 125 is the horizontal flow channel, 126 is the flow around the column Road, 127 is a cylinder or a prism.

具体实施方式Detailed ways

实施例1:Example 1:

如图1-3所示,一种流体流动状态研究装置,包括温度传感器80、压力传感器90、计算机数据分析系统40、流体测速光学系统、流场应力测量光学系统和用于研究流体流动状态的流道模块10;流体测速光学系统包括单色激光发射器20,示踪粒子,高速CCD照相机30,流场应力测量光学系统包括单色激光发射器20,-45°起偏镜50,1/4波片70(2个),+45°检偏镜60和高速CCD照相机30;用于研究流体流动状态的流道模块10包括第一流道板11、第二流道板12、观察板,第一流道板11的入口与挤出机机头连接,第二流道板12的入口与第一流道板11的出口配合,第二流道板12的出口延伸出流道模块,观察板分别设置在第二流道板12的前、后和上部;温度传感器80、压力传感器90分别与流道模块中第二流道板12中的流体接触,第二流道板12另一侧安装侧板14,压力传感器90安装在侧板14上;流体测速光学系统的单色激光发射器20设置在第二流道板12上部观察板133上端,高速CCD照相机30设置在第二流道板前观察板131前端或后观察板132后端;流场应力测量光学系统的单色激光发射器20设置在第二流道板前观察板131前端,高速CCD照相机设置在后观察板132后端。As shown in Figures 1-3, a fluid flow state research device includes a temperature sensor 80, a pressure sensor 90, a computer data analysis system 40, a fluid speed measurement optical system, a flow field stress measurement optical system and a device for studying the fluid flow state. Flow channel module 10; Fluid velocity measurement optical system includes monochromatic laser transmitter 20, tracer particles, high-speed CCD camera 30, flow field stress measurement optical system includes monochromatic laser transmitter 20,-45 ° polarizer 50, 1/ 4 wave plates 70 (2), +45 ° analyzer 60 and high-speed CCD camera 30; The flow channel module 10 used to study the fluid flow state includes a first flow channel plate 11, a second flow channel plate 12, an observation plate, The inlet of the first flow channel plate 11 is connected to the head of the extruder, the inlet of the second flow channel plate 12 cooperates with the outlet of the first flow channel plate 11, the outlet of the second flow channel plate 12 extends out of the flow channel module, and the observation plates are respectively It is arranged on the front, back and upper part of the second flow channel plate 12; the temperature sensor 80 and the pressure sensor 90 are respectively in contact with the fluid in the second flow channel plate 12 in the flow channel module, and the other side of the second flow channel plate 12 is installed on the side Plate 14, the pressure sensor 90 is installed on the side plate 14; The monochromatic laser emitter 20 of fluid velocity measurement optical system is arranged on the upper end of the observation plate 133 on the second flow channel plate 12, and the high-speed CCD camera 30 is arranged in front of the second flow channel plate to observe The front end of the plate 131 or the rear end of the rear observation plate 132; the monochromatic laser emitter 20 of the flow field stress measurement optical system is arranged on the front end of the second flow channel plate front observation plate 131, and the high-speed CCD camera is arranged on the rear end of the observation plate 132.

在第一流道板11上设置与第二流道板12均可配合的流道和出口,第一流道板11的入口设置在其竖直中心位置,入口沿水平方向,并向上下延伸形成“T”型流道111。第一流道板111的出口设置在“T”型流道111最上端,与第二流道板12的入口水平相通,第二流道板121入口延伸至其水平中心位置,通过竖直向下的过渡流道121连接主流道。The first flow channel plate 11 is provided with flow channels and outlets that can be matched with the second flow channel plate 12, the inlet of the first flow channel plate 11 is set at its vertical center position, and the inlet is along the horizontal direction and extends up and down to form a " T"-shaped runner 111. The outlet of the first flow channel plate 111 is set at the uppermost end of the “T”-shaped flow channel 111, and communicates horizontally with the inlet of the second flow channel plate 12, and the inlet of the second flow channel plate 121 extends to its horizontal center position, through The transition channel 121 is connected to the main channel.

如图4所示,主流道为收缩流道,包括互相贯通的上流道122和下流道123,上流道122与过渡流道121连接,下流道123延伸至第二流道板12的出口,上流道122和下流道123截面均为长方形结构,上流道宽度w1与下流道宽度w2满足如下关系:w1≥4w2,上流道长度L1与第二流道板的厚度δ满足如下关系:L1≥8δ,下流道长度L2与下流道截面宽度w2满足如下关系:L2≥10w2。。As shown in Figure 4, the main flow channel is a constricted flow channel, including an upper flow channel 122 and a lower flow channel 123 that are connected to each other. Both the channel 122 and the lower channel 123 have a rectangular cross-section, the width w1 of the upper channel and the width w2 of the lower channel satisfy the following relationship: w1≥4w2, the length L1 of the upper channel and the thickness δ of the second channel plate satisfy the following relationship: L1≥8δ, The length L2 of the lower runner and the cross-sectional width w2 of the lower runner satisfy the following relationship: L2≥10w2. .

通过流体测速光学系统,借助高速CCD照相机对流场中的示踪粒子在不同时刻的运动轨迹进行拍照,然后将图片信息传输给计算机数据分析系统,通过软件中的数据处理和算法可以获得流场中流体的速度;借助流场应力测量光学系统,将激光器发射的单色激光束透过前可视化视窗模板,到达特定流动单元中的流体,然后再透过后可视化视窗模板,就可以观测到流体流动诱导的双折射现象,从而得到流场中复杂流体的应力等值条纹图案,利用高速CCD照相机拍摄图案并传输给计算机系统。Through the fluid velocity measurement optical system, the trajectory of the tracer particles in the flow field at different times is photographed with the help of a high-speed CCD camera, and then the image information is transmitted to the computer data analysis system, and the flow field can be obtained through data processing and algorithms in the software The velocity of the fluid in the medium; with the help of the flow field stress measurement optical system, the monochromatic laser beam emitted by the laser passes through the front visualization window template to reach the fluid in the specific flow unit, and then through the rear visualization window template, the fluid flow can be observed Induced birefringence, so as to obtain the stress equivalent fringe pattern of the complex fluid in the flow field, and use the high-speed CCD camera to capture the pattern and transmit it to the computer system.

实施例2:Example 2:

如图1-3所示,一种流体流动状态研究装置,包括温度传感器80、压力传感器90、计算机数据分析系统40、流体测速光学系统、流场应力测量光学系统和用于研究流体流动状态的流道模块10;流体测速光学系统包括单色激光发射器20,示踪粒子,高速CCD照相机30,流场应力测量光学系统包括单色激光发射器20,-45°起偏镜50,1/4波片70(2个),+45°检偏镜60和高速CCD照相机30;用于研究流体流动状态的流道模块10包括第一流道板11、第二流道板12、观察板,第一流道板11的入口与挤出机机头连接,第二流道板12的入口与第一流道板11的出口配合,第二流道板12的出口延伸出流道模块,观察板分别设置在第二流道板12的前、后和上部;温度传感器80、压力传感器90分别与流道模块中第二流道板12中的流体接触,第二流道板12另一侧安装侧板14,压力传感器90安装在侧板14上;流体测速光学系统的单色激光发射器20设置在第二流道板12上部观察板133上端,高速CCD照相机30设置在第二流道板前观察板131前端或后观察板132后端;流场应力测量光学系统的单色激光发射器20设置在第二流道板前观察板131前端,高速CCD照相机设置在后观察板132后端。As shown in Figures 1-3, a fluid flow state research device includes a temperature sensor 80, a pressure sensor 90, a computer data analysis system 40, a fluid speed measurement optical system, a flow field stress measurement optical system and a device for studying the fluid flow state. Flow channel module 10; Fluid velocity measurement optical system includes monochromatic laser transmitter 20, tracer particles, high-speed CCD camera 30, flow field stress measurement optical system includes monochromatic laser transmitter 20,-45 ° polarizer 50, 1/ 4 wave plates 70 (2), +45 ° analyzer 60 and high-speed CCD camera 30; The flow channel module 10 used to study the fluid flow state includes a first flow channel plate 11, a second flow channel plate 12, an observation plate, The inlet of the first flow channel plate 11 is connected to the head of the extruder, the inlet of the second flow channel plate 12 cooperates with the outlet of the first flow channel plate 11, the outlet of the second flow channel plate 12 extends out of the flow channel module, and the observation plates are respectively It is arranged on the front, back and upper part of the second flow channel plate 12; the temperature sensor 80 and the pressure sensor 90 are respectively in contact with the fluid in the second flow channel plate 12 in the flow channel module, and the other side of the second flow channel plate 12 is installed on the side Plate 14, the pressure sensor 90 is installed on the side plate 14; The monochromatic laser emitter 20 of fluid velocity measurement optical system is arranged on the upper end of the observation plate 133 on the second flow channel plate 12, and the high-speed CCD camera 30 is arranged in front of the second flow channel plate to observe The front end of the plate 131 or the rear end of the rear observation plate 132; the monochromatic laser emitter 20 of the flow field stress measurement optical system is arranged on the front end of the second flow channel plate front observation plate 131, and the high-speed CCD camera is arranged on the rear end of the observation plate 132.

在第一流道板11上设置与第二流道板12均可配合的流道和出口,第一流道板11的入口设置在其竖直中心位置,入口沿水平方向,并向上下延伸形成“T”型流道111。第一流道板111的出口设置在“T”型流道111最上端,与第二流道板12的入口水平相通,第二流道板121入口延伸至其水平中心位置,通过竖直向下的过渡流道121连接主流道。第一流道板11的另一出口设置在“T”型流道111最下端,与第二流道板12的入口水平相通,第二流道板12入口延伸至其水平中心位置,通过竖直向上的过渡流道121连接主流道。The first flow channel plate 11 is provided with flow channels and outlets that can be matched with the second flow channel plate 12, the inlet of the first flow channel plate 11 is set at its vertical center position, and the inlet is along the horizontal direction and extends up and down to form a " T"-shaped runner 111. The outlet of the first flow channel plate 111 is set at the uppermost end of the “T”-shaped flow channel 111, and communicates horizontally with the inlet of the second flow channel plate 12, and the inlet of the second flow channel plate 121 extends to its horizontal center position, through The transition channel 121 is connected to the main channel. The other outlet of the first flow channel plate 11 is set at the lowermost end of the “T”-shaped flow channel 111 and communicates horizontally with the inlet of the second flow channel plate 12. The inlet of the second flow channel plate 12 extends to its horizontal center position, and passes through the The upward transition channel 121 is connected to the main channel.

如图5所示,主流道为十字交叉流道,包括竖直流道124和水平流道125,竖直流道124和水平流道125的横截面均为长方形结构,竖直流道124的上下两端均与过渡流道121连接,竖直流道124的中间位置设置向两侧延伸的水平流道125,竖直流道的宽度w3、水平流道的宽度w4、竖直流道的长度L3和水平流道的长度L4满足如下关系:w3=w4,L4>L3≥8w3。As shown in Figure 5, the main flow channel is a cross flow channel, including a vertical flow channel 124 and a horizontal flow channel 125, the cross sections of the vertical flow channel 124 and the horizontal flow channel 125 are rectangular structures, and the vertical flow channel 124 The upper and lower ends are connected to the transition flow channel 121, and the middle position of the vertical flow channel 124 is provided with a horizontal flow channel 125 extending to both sides. The width w3 of the vertical flow channel, the width w4 of the horizontal flow channel, and the width of the vertical flow channel The length L3 and the length L4 of the horizontal channel satisfy the following relationship: w3=w4, L4>L3≥8w3.

通过流体测速光学系统,借助高速CCD照相机对流场中的示踪粒子在不同时刻的运动轨迹进行拍照,然后将图片信息传输给计算机数据分析系统,通过软件中的数据处理和算法可以获得流场中流体的速度;借助流场应力测量光学系统,将激光器发射的单色激光束透过前可视化视窗模板,到达特定流动单元中的流体,然后再透过后可视化视窗模板,就可以观测到流体流动诱导的双折射现象,从而得到流场中复杂流体的应力等值条纹图案,利用高速CCD照相机拍摄图案并传输给计算机系统。Through the fluid velocity measurement optical system, the trajectory of the tracer particles in the flow field at different times is photographed with the help of a high-speed CCD camera, and then the image information is transmitted to the computer data analysis system, and the flow field can be obtained through data processing and algorithms in the software The velocity of the fluid in the medium; with the help of the flow field stress measurement optical system, the monochromatic laser beam emitted by the laser passes through the front visualization window template to reach the fluid in the specific flow unit, and then through the rear visualization window template, the fluid flow can be observed Induced birefringence, so as to obtain the stress equivalent fringe pattern of the complex fluid in the flow field, and use the high-speed CCD camera to capture the pattern and transmit it to the computer system.

实施例3:Example 3:

如图1-3所示,一种流体流动状态研究装置,包括温度传感器80、压力传感器90、计算机数据分析系统40、流体测速光学系统、流场应力测量光学系统和用于研究流体流动状态的流道模块10;流体测速光学系统包括单色激光发射器20,示踪粒子,高速CCD照相机30,流场应力测量光学系统包括单色激光发射器20,-45°起偏镜50,1/4波片70(2个),+45°检偏镜60和高速CCD照相机30;用于研究流体流动状态的流道模块10包括第一流道板11、第二流道板12、观察板,第一流道板11的入口与挤出机机头连接,第二流道板12的入口与第一流道板11的出口配合,第二流道板12的出口延伸出流道模块,观察板分别设置在第二流道板12的前、后和上部;温度传感器80、压力传感器90分别与流道模块中第二流道板12中的流体接触,第二流道板12另一侧安装侧板14,压力传感器90安装在侧板14上;流体测速光学系统的单色激光发射器20设置在第二流道板12上部观察板133上端,高速CCD照相机30设置在第二流道板前观察板131前端或后观察板132后端;流场应力测量光学系统的单色激光发射器20设置在第二流道板前观察板131前端,高速CCD照相机设置在后观察板132后端。As shown in Figures 1-3, a fluid flow state research device includes a temperature sensor 80, a pressure sensor 90, a computer data analysis system 40, a fluid speed measurement optical system, a flow field stress measurement optical system and a device for studying the fluid flow state. Flow channel module 10; Fluid velocity measurement optical system includes monochromatic laser transmitter 20, tracer particles, high-speed CCD camera 30, flow field stress measurement optical system includes monochromatic laser transmitter 20,-45 ° polarizer 50, 1/ 4 wave plates 70 (2), +45 ° analyzer 60 and high-speed CCD camera 30; The flow channel module 10 used to study the fluid flow state includes a first flow channel plate 11, a second flow channel plate 12, an observation plate, The inlet of the first flow channel plate 11 is connected to the head of the extruder, the inlet of the second flow channel plate 12 cooperates with the outlet of the first flow channel plate 11, the outlet of the second flow channel plate 12 extends out of the flow channel module, and the observation plates are respectively It is arranged on the front, back and upper part of the second flow channel plate 12; the temperature sensor 80 and the pressure sensor 90 are respectively in contact with the fluid in the second flow channel plate 12 in the flow channel module, and the other side of the second flow channel plate 12 is installed on the side Plate 14, the pressure sensor 90 is installed on the side plate 14; The monochromatic laser emitter 20 of fluid velocity measurement optical system is arranged on the upper end of the observation plate 133 on the second flow channel plate 12, and the high-speed CCD camera 30 is arranged in front of the second flow channel plate to observe The front end of the plate 131 or the rear end of the rear observation plate 132; the monochromatic laser emitter 20 of the flow field stress measurement optical system is arranged on the front end of the second flow channel plate front observation plate 131, and the high-speed CCD camera is arranged on the rear end of the observation plate 132.

在第一流道板11上设置与第二流道板12均可配合的流道和出口,第一流道板11的入口设置在其竖直中心位置,入口沿水平方向,并向上下延伸形成“T”型流道111。第一流道板111的出口设置在“T”型流道111最上端,与第二流道板12的入口水平相通,第二流道板121入口延伸至其水平中心位置,通过竖直向下的过渡流道121连接主流道。The first flow channel plate 11 is provided with flow channels and outlets that can be matched with the second flow channel plate 12, the inlet of the first flow channel plate 11 is set at its vertical center position, and the inlet is along the horizontal direction and extends up and down to form a " T"-shaped runner 111. The outlet of the first flow channel plate 111 is set at the uppermost end of the “T”-shaped flow channel 111, and communicates horizontally with the inlet of the second flow channel plate 12, and the inlet of the second flow channel plate 121 extends to its horizontal center position, through The transition channel 121 is connected to the main channel.

如图6所示,主流道为圆柱绕流流道,包括与过渡流道121连接的绕柱流道126,绕柱流道126横截面为长方形,绕柱流道126中设置一圆柱体217,圆柱体217支撑在观察板上,绕柱流道宽度w5、圆柱体直径d6、圆柱体中心线与主通道出口距离L5满足如下关系:w5≥2d6,L5≥10d6。As shown in Figure 6, the main flow channel is a cylindrical flow channel, including a column flow channel 126 connected to the transition flow channel 121, the cross section of the column flow channel 126 is rectangular, and a cylinder 217 is arranged in the flow channel 126 , the cylinder 217 is supported on the observation plate, the width w5 of the flow channel around the column, the diameter d6 of the cylinder, and the distance L5 between the center line of the cylinder and the outlet of the main passage satisfy the following relationship: w5≥2d6, L5≥10d6.

通过流体测速光学系统,借助高速CCD照相机对流场中的示踪粒子在不同时刻的运动轨迹进行拍照,然后将图片信息传输给计算机数据分析系统,通过软件中的数据处理和算法可以获得流场中流体的速度;借助流场应力测量光学系统,将激光器发射的单色激光束透过前可视化视窗模板,到达特定流动单元中的流体,然后再透过后可视化视窗模板,就可以观测到流体流动诱导的双折射现象,从而得到流场中复杂流体的应力等值条纹图案,利用高速CCD照相机拍摄图案并传输给计算机系统。Through the fluid velocity measurement optical system, the trajectory of the tracer particles in the flow field at different times is photographed with the help of a high-speed CCD camera, and then the image information is transmitted to the computer data analysis system, and the flow field can be obtained through data processing and algorithms in the software The velocity of the fluid in the medium; with the help of the flow field stress measurement optical system, the monochromatic laser beam emitted by the laser passes through the front visualization window template to reach the fluid in the specific flow unit, and then through the rear visualization window template, the fluid flow can be observed Induced birefringence, so as to obtain the stress equivalent fringe pattern of the complex fluid in the flow field, and use the high-speed CCD camera to capture the pattern and transmit it to the computer system.

实施例4:Example 4:

如图1-3所示,一种流体流动状态研究装置,包括温度传感器80、压力传感器90、计算机数据分析系统40、流体测速光学系统、流场应力测量光学系统和用于研究流体流动状态的流道模块10;流体测速光学系统包括单色激光发射器20,示踪粒子,高速CCD照相机30,流场应力测量光学系统包括单色激光发射器20,-45°起偏镜50,1/4波片70(2个),+45°检偏镜60和高速CCD照相机30;用于研究流体流动状态的流道模块10包括第一流道板11、第二流道板12、观察板,第一流道板11的入口与挤出机机头连接,第二流道板12的入口与第一流道板11的出口配合,第二流道板12的出口延伸出流道模块,观察板分别设置在第二流道板12的前、后和上部;温度传感器80、压力传感器90分别与流道模块中第二流道板12中的流体接触,第二流道板12另一侧安装侧板14,压力传感器90安装在侧板14上;流体测速光学系统的单色激光发射器20设置在第二流道板12上部观察板133上端,高速CCD照相机30设置在第二流道板前观察板131前端或后观察板132后端;流场应力测量光学系统的单色激光发射器20设置在第二流道板前观察板131前端,高速CCD照相机设置在后观察板132后端。As shown in Figures 1-3, a fluid flow state research device includes a temperature sensor 80, a pressure sensor 90, a computer data analysis system 40, a fluid speed measurement optical system, a flow field stress measurement optical system and a device for studying the fluid flow state. Flow channel module 10; Fluid velocity measurement optical system includes monochromatic laser transmitter 20, tracer particles, high-speed CCD camera 30, flow field stress measurement optical system includes monochromatic laser transmitter 20,-45 ° polarizer 50, 1/ 4 wave plates 70 (2), +45 ° analyzer 60 and high-speed CCD camera 30; The flow channel module 10 used to study the fluid flow state includes a first flow channel plate 11, a second flow channel plate 12, an observation plate, The inlet of the first flow channel plate 11 is connected to the head of the extruder, the inlet of the second flow channel plate 12 cooperates with the outlet of the first flow channel plate 11, the outlet of the second flow channel plate 12 extends out of the flow channel module, and the observation plates are respectively It is arranged on the front, back and upper part of the second flow channel plate 12; the temperature sensor 80 and the pressure sensor 90 are respectively in contact with the fluid in the second flow channel plate 12 in the flow channel module, and the other side of the second flow channel plate 12 is installed on the side Plate 14, the pressure sensor 90 is installed on the side plate 14; The monochromatic laser emitter 20 of fluid velocity measurement optical system is arranged on the upper end of the observation plate 133 on the second flow channel plate 12, and the high-speed CCD camera 30 is arranged in front of the second flow channel plate to observe The front end of the plate 131 or the rear end of the rear observation plate 132; the monochromatic laser emitter 20 of the flow field stress measurement optical system is arranged on the front end of the second flow channel plate front observation plate 131, and the high-speed CCD camera is arranged on the rear end of the observation plate 132.

在第一流道板11上设置与第二流道板12均可配合的流道和出口,第一流道板11的入口设置在其竖直中心位置,入口沿水平方向,并向上下延伸形成“T”型流道111。第一流道板111的出口设置在“T”型流道111最上端,与第二流道板12的入口水平相通,第二流道板121入口延伸至其水平中心位置,通过竖直向下的过渡流道121连接主流道。The first flow channel plate 11 is provided with flow channels and outlets that can be matched with the second flow channel plate 12, the inlet of the first flow channel plate 11 is set at its vertical center position, and the inlet is along the horizontal direction and extends up and down to form a " T"-shaped runner 111. The outlet of the first flow channel plate 111 is set at the uppermost end of the “T”-shaped flow channel 111, and communicates horizontally with the inlet of the second flow channel plate 12, and the inlet of the second flow channel plate 121 extends to its horizontal center position, through The transition channel 121 is connected to the main channel.

如图7和8所示,主流道为棱柱绕流流道,包括与过渡流道121连接的绕柱流道126,绕柱流道126横截面为长方形,绕柱流道126中设置一棱柱体217,棱柱体217支撑在观察板上,绕柱流道宽度w6、棱柱边长b、棱柱截面底边与主通道出口距离L6满足如下关系:w6≥2b,L6≥15b。棱柱为三棱柱或四棱柱。As shown in Figures 7 and 8, the main flow channel is a prism-circling flow channel, including a prism-circling flow channel 126 connected to a transitional flow channel 121. Body 217, the prism body 217 is supported on the observation plate, the width w6 of the flow channel around the column, the length b of the side of the prism, and the distance L6 between the bottom edge of the prism section and the outlet of the main passage satisfy the following relationship: w6≥2b, L6≥15b. Prisms are triangular or quadrangular.

通过流体测速光学系统,借助高速CCD照相机对流场中的示踪粒子在不同时刻的运动轨迹进行拍照,然后将图片信息传输给计算机数据分析系统,通过软件中的数据处理和算法可以获得流场中流体的速度;借助流场应力测量光学系统,将激光器发射的单色激光束透过前可视化视窗模板,到达特定流动单元中的流体,然后再透过后可视化视窗模板,就可以观测到流体流动诱导的双折射现象,从而得到流场中复杂流体的应力等值条纹图案,利用高速CCD照相机拍摄图案并传输给计算机系统。Through the fluid velocity measurement optical system, the trajectory of the tracer particles in the flow field at different times is photographed with the help of a high-speed CCD camera, and then the image information is transmitted to the computer data analysis system, and the flow field can be obtained through data processing and algorithms in the software The velocity of the fluid in the medium; with the help of the flow field stress measurement optical system, the monochromatic laser beam emitted by the laser passes through the front visualization window template to reach the fluid in the specific flow unit, and then through the rear visualization window template, the fluid flow can be observed Induced birefringence, so as to obtain the stress equivalent fringe pattern of the complex fluid in the flow field, and use the high-speed CCD camera to capture the pattern and transmit it to the computer system.

Claims (8)

1.一种用于研究流体流动状态的流道模块,其特征在于:包括第一流道板、第二流道板、观察板,第一流道板的入口与挤出机机头连接,第二流道板的入口与第一流道板的出口配合,第二流道板的出口延伸出流道模块,观察板分别设置在第二流道板的前、后和上部;1. A flow channel module for studying the state of fluid flow, characterized in that: it comprises a first flow channel plate, a second flow channel plate, and an observation plate, the inlet of the first flow channel plate is connected with the head of the extruder, and the second flow channel plate The inlet of the flow channel plate cooperates with the outlet of the first flow channel plate, the outlet of the second flow channel plate extends out of the flow channel module, and the observation plates are respectively arranged on the front, back and upper part of the second flow channel plate; 所述第二流道板可根据需求设置多种几何结构的流道,研究复杂流体在拉伸和剪切组合流场中流变行为时,只需更换第二流道板;The second flow channel plate can be provided with flow channels of various geometric structures according to requirements. When studying the rheological behavior of complex fluids in the combined tension and shear flow field, only the second flow channel plate needs to be replaced; 第一流道板的入口设置在其竖直中心位置,入口沿水平方向,并向上下延伸形成“T”型流道;The inlet of the first flow channel plate is set at its vertical center position, the inlet is along the horizontal direction, and extends up and down to form a "T"-shaped flow channel; 第一流道板的出口设置在“T”型流道最上端,与第二流道板的入口水平相通,第二流道板入口延伸至其水平中心位置,通过竖直向下的过渡流道连接主流道;The outlet of the first flow channel plate is set at the uppermost end of the "T"-shaped flow channel, and communicates horizontally with the inlet of the second flow channel plate. The inlet of the second flow channel plate extends to its horizontal center position and passes through the vertically downward transition flow channel. Connect the main channel; 第二流道板的主流道为收缩流道、圆柱绕流流道、棱柱绕流流道或十字交叉流道;可实现流体的多种流动形式。The main channel of the second channel plate is a constricted channel, a cylindrical circumventing channel, a prismatic circumventing channel or a cross channel; various flow forms of the fluid can be realized. 2.如权利要求1所述的一种用于研究流体流动状态的流道模块,其特征在于:主流道为收缩流道,包括互相贯通的上流道和下流道,上流道与过渡流道连接,下流道延伸至第二流道板的出口,上流道和下流道的横截面均为长方形结构,上流道截面宽度w1与下流道截面宽度w2满足如下关系:w1≥4w2,上流道长度L1与第二流道板的厚度δ满足如下关系:L1≥8δ,下流道长度L2与下流道截面宽度w2满足如下关系:L2≥10w2。2. A flow channel module for studying fluid flow states according to claim 1, characterized in that: the main channel is a constricted flow channel, including an upper flow channel and a lower flow channel that communicate with each other, and the upper flow channel is connected with the transition flow channel , the lower runner extends to the outlet of the second runner plate, the cross-sections of the upper runner and the lower runner are rectangular structures, the cross-sectional width w1 of the upper runner and the width w2 of the lower runner satisfy the following relationship: w1≥4w2, the length L1 of the upper runner and The thickness δ of the second runner plate satisfies the following relationship: L1≥8δ, and the length L2 of the lower runner and the cross-sectional width w2 of the lower runner satisfy the following relationship: L2≥10w2. 3.如权利要求1所述的一种用于研究流体流动状态的流道模块,其特征在于:主流道为圆柱绕流流道,包括与过渡流道连接的绕柱流道,绕柱流道的横截面为长方形,绕柱流道中设置一圆柱体,圆柱体支撑在观察板上,绕柱流道的截面宽度w5、圆柱体直径d6、圆柱体中心线与主通道出口距离L5满足如下关系:w5≥2d6,L5≥10d6。3. A flow channel module for studying fluid flow state according to claim 1, characterized in that: the main channel is a flow channel around a cylinder, including a flow channel around a column connected with a transition flow channel, and the flow around a column The cross-section of the channel is rectangular, and a cylinder is set in the flow channel around the column, and the cylinder is supported on the observation plate. The cross-sectional width w5 of the flow channel around the column, the diameter of the cylinder d6, and the distance L5 between the center line of the cylinder and the outlet of the main channel are as follows Relationship: w5≥2d6, L5≥10d6. 4.如权利要求1所述的一种用于研究流体流动状态的流道模块,其特征在于:主流道为棱柱绕流流道,包括与过渡流道连接的绕柱流道,绕柱流道的横截面为长方形,绕柱流道中设置一棱柱体,棱柱体支撑在观察板上,绕柱流道横截面宽度w6、棱柱边长b、棱柱截面底边与主通道出口距离L6满足如下关系:w6≥2b,L6≥15b;棱柱为三棱柱或四棱柱。4. A flow channel module for studying fluid flow state according to claim 1, characterized in that: the main channel is a prismatic flow around the flow channel, including a column around the flow channel connected with the transition flow channel, the flow around the column The cross-section of the channel is rectangular, and a prism is set in the flow channel around the column. The prism is supported on the observation plate. The cross-sectional width w6 of the flow channel around the column, the side length b of the prism, and the distance L6 between the bottom edge of the prism section and the outlet of the main channel are as follows Relationship: w6≥2b, L6≥15b; the prism is a triangular prism or a quadrangular prism. 5.如权利要求1所述的一种用于研究流体流动状态的流道模块,其特征在于:第一流道板的另一出口设置在“T”型流道最下端,与第二流道板的入口水平相通,第二流道板入口延伸至其水平中心位置,通过竖直向上的过渡流道连接主流道。5. A flow channel module for studying the state of fluid flow as claimed in claim 1, characterized in that: the other outlet of the first flow channel plate is set at the lowermost end of the "T"-shaped flow channel, and is connected to the second flow channel The inlets of the plates communicate horizontally, and the inlet of the second flow channel plate extends to its horizontal center position, and is connected to the main channel through a vertically upward transition channel. 6.如权利要求5所述的一种用于研究流体流动状态的流道模块,其特征在于:主流道为十字交叉流道,包括竖直流道和水平流道,竖直流道和水平流道的横截面均为长方形结构,竖直流道的上下两端均与过渡流道连接,竖直流道的中间位置设置向两侧延伸的水平流道,竖直流道的宽度w3、水平流道的宽度w4、竖直流道的长度L3和水平流道的长度L4满足如下关系:w3=w4,L4>L3≥8w3。6. A flow channel module for studying the state of fluid flow as claimed in claim 5, characterized in that: the main channel is a cross flow channel, including vertical flow channels and horizontal flow channels, vertical flow channels and horizontal flow channels The cross section of the flow channel is a rectangular structure, the upper and lower ends of the vertical flow channel are connected with the transition flow channel, and the middle position of the vertical flow channel is provided with a horizontal flow channel extending to both sides. The width of the vertical flow channel is w3, The width w4 of the horizontal channel, the length L3 of the vertical channel and the length L4 of the horizontal channel satisfy the following relationship: w3=w4, L4>L3≥8w3. 7.一种流体流动状态研究装置,包括温度传感器、压力传感器、计算机数据分析系统、流体测速光学系统和流场应力测量光学系统,其特征在于:还包括如权利要求1-6任一所述的流道模块,温度传感器、压力传感器分别与流道模块中第二流道板的流道接触,流体测速光学系统和流场应力测量光学系统分别与流道模块配合。7. A fluid flow state research device, comprising a temperature sensor, a pressure sensor, a computer data analysis system, a fluid speed measurement optical system and a flow field stress measurement optical system, characterized in that: also includes the any one of claims 1-6 The flow channel module, the temperature sensor and the pressure sensor are respectively in contact with the flow channel of the second flow channel plate in the flow channel module, and the fluid velocity measurement optical system and the flow field stress measurement optical system are respectively matched with the flow channel module. 8.如权利要求7所述的一种流体流动状态研究装置,其特征在于:流体测速光学系统的激光器设置在第二流道板上部观察板上端,照相机设置在第二流道板前观察板前端或后观察板后端;流场应力测量光学系统的激光器设置在第二流道板前观察板前端,照相机设置在后观察板后端。8. A kind of fluid flow state research device as claimed in claim 7, characterized in that: the laser of the fluid velocity measuring optical system is arranged on the top of the observation plate on the upper part of the second flow channel plate, and the camera is arranged on the front end of the observation plate in front of the second flow channel plate Or the rear end of the rear observation plate; the laser of the flow field stress measurement optical system is arranged at the front end of the second flow channel plate front observation plate, and the camera is arranged at the rear end of the rear observation plate.
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