CN101178347B - Narrow slit Venturi throttling set and gas-liquid two-phase flow measuring system - Google Patents
Narrow slit Venturi throttling set and gas-liquid two-phase flow measuring system Download PDFInfo
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Abstract
本发明属于流体测量技术领域,涉及一种狭缝文丘里节流装置,包括依次连接的入口、收缩段、狭缝段、扩张段和出口,所述收缩段为一段狭长的管道,其截面呈狭长的长方形,截面面积小于入口和出口的截面面积。本发明还提供一种采用此种节流装置的两相流量测量系统。本发明提供的文丘里节流装置和两相流量测量系统,可以有效消除摩阻压降对测量的影响,使装置能适应不同的气液两相介质,不同的管道材料等工况条件,凡是与摩擦力有关的影响测量的因素都可以被减小或消除。利用垂直于水平流向的重位压差脉动信号与时均信号,同样避免了沿程摩擦阻力的影响,可以准确的识别流型及测量相含率,并且实施简单、方便。
The invention belongs to the technical field of fluid measurement, and relates to a slit Venturi throttling device, which comprises an inlet, a constriction section, a slit section, an expansion section and an outlet connected in sequence. The constriction section is a long and narrow pipe with a cross section of A long and narrow rectangle with a cross-sectional area smaller than that of the inlet and outlet. The invention also provides a two-phase flow measuring system using the throttling device. The Venturi throttling device and the two-phase flow measurement system provided by the present invention can effectively eliminate the influence of frictional pressure drop on the measurement, so that the device can adapt to different working conditions such as gas-liquid two-phase media and different pipeline materials. Factors related to friction that affect the measurement can be reduced or eliminated. Using gravity differential pressure pulsation signals and time-averaged signals perpendicular to the horizontal flow direction also avoids the influence of frictional resistance along the way, can accurately identify flow patterns and measure phase holdup, and is simple and convenient to implement.
Description
技术领域technical field
本发明属于流量测量技术领域,涉及一种两相流相含率及流量测量系统。The invention belongs to the technical field of flow measurement, and relates to a two-phase flow phase holdup and flow measurement system.
背景技术Background technique
两相流是指两相物质(至少一相为流体)所组成的流动系统。若流动系统中物质的相态多于两个,则称为多相流,两相或多相流是化工生产中为完成相变传质和反应过程所涉及的最普遍的粘性流体流动。有相变时的传热、塔设备中的气体吸收、液体精馏、液体萃取以及搅拌槽或鼓泡塔中的化学反应过程等,都涉及两相流。石油工业中对油气水三相流的测量中利用分离装置对流体进行初步分离后得到的也是两相流流体。两相流流体分为气-液,气-固,液-固,液-液等,为了工业现场的应用要求,需要对两相流的流量进行较为准确的计量。按是否分离可以将两相流的测量方法分为三种,即完全分离法、部分分离法、非分离法。完全分离法通常用于计量站,设备庞大,并且不能连续的在线计量。部分分离法包括分流分相法和简单分离器法。专利号为98113068.2提出分流分相法测量两相流。首先通过分配器分流出一部分两相流体,接着使用分离器将这部分两相流体分离成单相气体和单相液体,然后分别用单相气体流量计和单相液体流量计进行计量并根据比例关系换算成被测两相流体的流量及组分,最后再分别将这部分单相气体和单相液体返回两相流体的流动管道中。该方法存在的问题是取样部分的两相流体气液比率是否同原流动中的比率一致;取样比率(常数)本身是否受流型、流量波动等影响。简单分离器法是利用小型分离器将气液两相流进行预分离,得到以气相为主的一路和以液相为主的一路,每一路分别用组合仪表及修正关联式进行计量。计量后的流体再混合到一起送回到原管道,这种装置体积也较庞大,压损较大,通常要做成车载的计量撬,不利于在线测量。非分离法是指不需要对两相流进行分离,测量系统直接测量两相流量,为了提高测量精度,其前端通常要加混合器。非分离法通常采用常规仪表组合或过程层析成像等技术来实现。层析成像技术虽发展几十年,但大都处在实验室研究阶段,很少能在现场应用。常规仪表组合法是实现非分离测量的有效途径。差压式流量计很早就用于两相流的测量,是工业界及学术界公认的在两相流的各种流态下都能稳定工作的一种流量计,是用于组合法的首选。专利号为872U04538/34-181提出了以文丘里与孔板的组合法双参数测量,但这种方法只适于测量混合较均匀的两相流体,且两个装置组合在一起通常体积庞大,而两相流在流动过程中流型及流动参数是逐渐变化的。这就和组合式测量的基本前提——两相流体流过装置的每个组成部分时其基本参数不变相违背。如果测量装置体积太大,很难保证两相流体流过组合装置的每个组成部分的流动参数一致,这样就存在着原理性的误差。此外传统的差压式流量计所取的差压通常都包含摩阻压降,在气液两相流动中摩阻对测量的影响十分显著,如何只测得差压流量计的加速压降而不包含摩阻压降是准确测量的关键。Two-phase flow refers to a flow system composed of two-phase substances (at least one phase is a fluid). If there are more than two phases of substances in the flow system, it is called multiphase flow. Two-phase or multiphase flow is the most common viscous fluid flow involved in the process of phase change, mass transfer and reaction in chemical production. Heat transfer with phase changes, gas absorption in column equipment, liquid distillation, liquid extraction, and chemical reaction processes in stirred tanks or bubble columns all involve two-phase flow. In the oil-gas-water three-phase flow measurement in the petroleum industry, the separation device is used to initially separate the fluid to obtain a two-phase flow fluid. Two-phase flow fluid is divided into gas-liquid, gas-solid, liquid-solid, liquid-liquid, etc. For the application requirements of industrial sites, it is necessary to measure the flow rate of two-phase flow more accurately. Two-phase flow measurement methods can be divided into three types according to whether they are separated, namely, complete separation method, partial separation method, and non-separation method. The complete separation method is usually used in metering stations, the equipment is huge, and continuous online metering is not possible. Partial separation methods include fractionation and phase separation and simple separator methods. The patent No. 98113068.2 proposes the method of splitting flow and separating phases to measure two-phase flow. First, a part of the two-phase fluid is divided through the distributor, and then the separator is used to separate this part of the two-phase fluid into single-phase gas and single-phase liquid, and then the single-phase gas flowmeter and single-phase liquid flowmeter are respectively used for metering and according to the ratio The relationship is converted into the flow rate and composition of the measured two-phase fluid, and finally this part of the single-phase gas and single-phase liquid are returned to the flow pipeline of the two-phase fluid. The problem with this method is whether the gas-liquid ratio of the two-phase fluid in the sampling part is consistent with the ratio in the original flow; whether the sampling ratio (constant) itself is affected by the flow pattern and flow fluctuation. The simple separator method is to use a small separator to pre-separate the gas-liquid two-phase flow to obtain a path dominated by the gas phase and a path dominated by the liquid phase, and each path is measured by a combined instrument and a corrected correlation formula. The metered fluids are mixed together and sent back to the original pipeline. This kind of device is also bulky and has a large pressure loss. It is usually made into a vehicle-mounted metering skid, which is not conducive to online measurement. The non-separation method means that the two-phase flow does not need to be separated, and the measurement system directly measures the two-phase flow. In order to improve the measurement accuracy, a mixer is usually added to the front end. Non-separation methods are typically implemented using techniques such as conventional instrument clusters or process tomography. Although tomographic imaging technology has been developed for decades, most of it is in the stage of laboratory research, and it is rarely applied in the field. Conventional instrument combination method is an effective way to realize non-separated measurement. Differential pressure flowmeters have been used for the measurement of two-phase flow for a long time. It is recognized by the industry and academia as a flowmeter that can work stably in various flow states of two-phase flow. It is used in combination methods. preferred. Patent No. 872U04538/34-181 proposed a dual-parameter measurement method using a combination of Venturi and orifice plate, but this method is only suitable for measuring two-phase fluids that are more uniformly mixed, and the combination of the two devices is usually bulky. The flow pattern and flow parameters of two-phase flow change gradually during the flow process. This is contrary to the basic premise of the combined measurement - the basic parameters of the two-phase fluid flow through each component of the device do not change phase. If the volume of the measuring device is too large, it is difficult to ensure that the flow parameters of the two-phase fluid flowing through each component of the combined device are consistent, so there is a principle error. In addition, the differential pressure taken by the traditional differential pressure flowmeter usually includes the frictional pressure drop. In the gas-liquid two-phase flow, the frictional resistance has a significant impact on the measurement. How to measure only the accelerated pressure drop of the differential pressure flowmeter and not Not including frictional pressure drop is the key to accurate measurement.
发明内容Contents of the invention
本发明的目的是克服现有技术的上述问题,提出的一种适用于两相流量测量的文丘里节流装置,并提出一种采用该种文丘里节流装置的两相流量测量系统,该种节流装置和测量系统,不需对两相流进行分离,不需混合器,根据重位压降信号可直接对流型进行识别,根据不同的流型采用不同的测量模型进行流量测量。The purpose of the present invention is to overcome the above-mentioned problems of the prior art, propose a kind of Venturi throttling device suitable for two-phase flow measurement, and propose a kind of two-phase flow measurement system that adopts this kind of Venturi throttling device, the This kind of throttling device and measurement system does not need to separate the two-phase flow, does not need a mixer, can directly identify the flow pattern according to the gravity pressure drop signal, and uses different measurement models for flow measurement according to different flow patterns.
本发明首先提出一种狭缝文丘里节流装置,包括依次连接的入口、收缩段、狭缝段、扩张段和出口,所述狭缝段为一段狭长的管道,其截面呈狭长的长方形,截面面积小于入口和出口的截面面积。The present invention first proposes a slit Venturi throttling device, which includes an inlet, a constriction section, a slit section, an expansion section and an outlet connected in sequence. The slit section is a long and narrow pipe with a long and narrow cross-section. The cross-sectional area is smaller than that of the inlet and outlet.
上述技术方案中,狭缝段的长方形截面的长与宽的比例应当在6∶1至20∶1之间,最好为10∶1;从收缩段到狭缝段的收缩角不大于25°,扩张角不大于25°;从狭缝段到扩张段的收缩角不大于25°,扩张角大于25°。In the above technical scheme, the ratio of the length to the width of the rectangular section of the slit segment should be between 6:1 and 20:1, preferably 10:1; the contraction angle from the contraction segment to the slit segment should not be greater than 25° , the expansion angle is not greater than 25°; the contraction angle from the slit segment to the expansion segment is not greater than 25°, and the expansion angle is greater than 25°.
本发明的狭缝文丘里节流装置,最好以狭缝段中部的截面为对称面,呈对称形状。The slit Venturi throttling device of the present invention preferably has a symmetrical shape with the cross-section in the middle of the slit section as a plane of symmetry.
本发明还提出一种采用上述文丘里节流装置的气液两相流测量系统,包括文丘里节流装置、第一、第二、第三差压变送器、一个压力变送器,数据采集和处理单元、显示单元,其特征在于,所述文丘里节流装置包括依次连接的入口、收缩段、狭缝段、扩张段和出口,所述狭缝段的截面为狭长的长方形,其截面面积小于入口和出口的截面面积;所述第一差压变送器的两个取压孔分别设置在狭缝段的上下两端,用于获取重位压降信号;所述第二差压变送器的两个取压孔设置在收缩段17的两端;所述第三差压变送器的两个取压孔设置在扩张段19的两端;压力变送器的取压孔设置在入口或出口处。The present invention also proposes a gas-liquid two-phase flow measurement system using the above-mentioned Venturi throttling device, including a Venturi throttling device, first, second, third differential pressure transmitters, a pressure transmitter, data Acquisition and processing unit, display unit, characterized in that the Venturi throttling device includes sequentially connected inlet, constriction section, slit section, expansion section and outlet, the section of the slit section is a long and narrow rectangle, which The cross-sectional area is smaller than the cross-sectional area of the inlet and the outlet; the two pressure-taking holes of the first differential pressure transmitter are respectively arranged at the upper and lower ends of the slit section, and are used to obtain the pressure drop signal of the heavy position; the second differential pressure The two pressure-taking holes of the pressure transmitter are arranged at both ends of the
上述气液两相流测量系统,第一差压变送器最好为高频差压变送器;还应当在文丘里节流装置上安装温度变送器。In the above gas-liquid two-phase flow measurement system, the first differential pressure transmitter is preferably a high-frequency differential pressure transmitter; a temperature transmitter should also be installed on the Venturi throttling device.
本发明的有益效果及优点是,狭缝文丘里节流装置采用对称结构设计,可以有效消除摩阻压降对测量的影响,使装置能适应不同的气液两相介质,不同的管道材料等工况条件,凡是与摩擦力有关的影响测量的因素都可以被减小或消除。利用垂直于水平流向的重位压差脉动信号与时均信号,同样避免了沿程摩擦阻力的影响,可以准确的识别流型及测量相含率,并且实施简单,方便。根据不同的流型采用不同的求解方案。实现了不分离测量气液两相流量的目的。装置体积小可以方便的连接在管道上实施连续的在线测量。The beneficial effects and advantages of the present invention are that the slit Venturi throttling device adopts a symmetrical structure design, which can effectively eliminate the influence of frictional pressure drop on measurement, so that the device can adapt to different gas-liquid two-phase media, different pipeline materials, etc. Working conditions, all factors related to friction that affect the measurement can be reduced or eliminated. Using gravity differential pressure pulsation signals and time-averaged signals perpendicular to the horizontal flow direction also avoids the influence of frictional resistance along the way, can accurately identify flow patterns and measure phase holdup, and is simple and convenient to implement. Different solution schemes are adopted according to different flow patterns. The purpose of measuring gas-liquid two-phase flow without separation is realized. The small size of the device can be easily connected to the pipeline for continuous on-line measurement.
附图说明Description of drawings
图1为本发明的狭缝文丘里节流装置的正视图;Fig. 1 is the front view of slit Venturi throttling device of the present invention;
图2为本发明的狭缝文丘里节流装置的俯视图;Fig. 2 is the top view of the slit Venturi throttling device of the present invention;
图3为本发明的狭缝文丘里气液两相流测量系统的结构原理图;Fig. 3 is the structural principle diagram of the slit Venturi gas-liquid two-phase flow measurement system of the present invention;
图4为本发明的狭缝文丘里气液两相流测量系统工作流程图。Fig. 4 is a working flow chart of the slit venturi gas-liquid two-phase flow measurement system of the present invention.
具体实施方式Detailed ways
下面参照附图和实施例对本发明做进一步详述。The present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
参见图1和图2,图1为正视图,图2为俯视图。本发明的狭缝文丘里节流装置包括入口9、收缩段17、狭缝段18、扩张段19和出口10几个部分。位于中部的狭缝段18是一端狭长的管道,其截面呈狭长的长方形,长方形的长度远大于宽度,从正视图上看,狭缝段18的宽度要大于收缩段17和扩张段19的宽度,而从俯视图看去,狭缝段18的宽度要远大于收缩段17和扩张段19的宽度。狭缝段18的管内截面面积比收缩段17和扩张段19都要小,从这一点而言,本发明仍是一种节流装置。本实施例是一种对称结构,收缩段17的形状,从入口9的上下两部分到与狭缝段18相连接的部位呈扩张过渡,从入口9的中部到与狭缝段18相连接的部位呈收缩过渡,扩张段19与收缩段17相对称。使用时水平放置,入口与出口通过法兰外接到需要测量两相流量的管道上。Referring to Figure 1 and Figure 2, Figure 1 is a front view and Figure 2 is a top view. The slit Venturi throttling device of the present invention includes an inlet 9 , a
本发明的气液两相流测量系统,采用上述的狭缝文丘里节流装置,利用垂直于水平流向的重位压差脉动信号与时均信号识别流型及测量相含率,利用收缩段17与扩张段19的差压信号测量流量,进而求得两相的分相流量。参见图3,图中,1、狭缝文丘里节流装置,2、压力变送器,3、收缩段差压变送器,4、狭缝段高频差压变送器,5、扩张段差压变送器,6、温度传感器,7、数据采集与处理单元、8、显示单元。The gas-liquid two-phase flow measurement system of the present invention adopts the above-mentioned slit Venturi throttling device, utilizes the gravity differential pressure pulse signal and time-average signal perpendicular to the horizontal flow direction to identify the flow pattern and measure the phase holdup, and uses the
气-液两相流体进入狭缝文丘里节流装置1,在狭缝段18的11、12之间会产生一重位压降,装置狭缝处取压孔之间的竖直高度是100mm,高频差压变送器4正压端接12。该重位压降信号的时均值与两相含率直接相关。通过高频差压变送器4测得重位压降的脉动值与时均值,利用这两个信号可以将装置1中的两相流动状态识别出来。这里,我们将水平管的气液两相流动状态划分为三大类,第一类是气相为主的气液两相流动,包括所谓的环状流、分层流和波状分层流,这类流动中气相体积流量比液相大很多,气相的流速都高于液相;第二类是液相为主的气液两相流动,包括泡状流,塞状流。这类流动中液相的体积流量比气相大很多,气相的流速都低于液相。第三类是间歇流动,主要包括弹状流。这类流动中气相液相间歇的冲刷管壁。根据不同的流型决定后面不同的求解方案。当管内是以气相为主的两相流动时,重位压降的时均信号都较低,不超过300Pa,当管内是以液相为主的两相流动时,重位压降的时均信号都较高,不低于500Pa,而当管内是间歇的两相流动时,时均信号则呈高低交错出现的波动状态,通过时均信号值的大小可以将这三种流动状态区分开,再配合高频的脉动信号可以更准确的区分是气液分别单独流动还是气液两相流动。当管内是以气相为主的两相流动时,通过狭缝文丘里节流装置1的收缩段17与扩张段19的两个差压变送器3、5获得与流量有关的信息。收缩段17的差压在13、14两个取压孔之间取得,差压变送器正压端接13,扩张段19的差压在15、16两个取压孔之间取得,差压变送器的正压端接16。收缩段17的差压等于加速压降与摩阻压降之和,扩张段19的压降等于加速压降与摩阻压降的差。这两个差压信号相加取平均可以将加速压降求出来,而不包含摩阻压降,加速压降与两相流量及相含率之间有明确关系。差压变送器3、5两个差压信号的比值与相含率之间也有确定的函数关系,通过流量与含率方程联立求解可获得两相流量。当管内是以液相为主的两相流动是,则根据重位压差的时均值可求得相含率,由节流装置1的收缩段17与扩张段19的两个差压变送器3、5获得流量信息,联立求解可获得两相流量。当管内是间歇流动状态时,以气相为主的流动和以液相为主的流动交替出现,同样可以通过高频差压变送器4测得的重位压降脉动值与时均值识别出这两种流动交替的时间,然后分别用相应的求解方案求解即可。温度变送器6用于修正气体及液体的密度。所有信号都进入数据采集与处理单元7进行处理。通过显示单元8显示。数据采集与处理单元7及显示单元8也可以用计算机系统来实现。系统具体工作过程见工作流程图4。When the gas-liquid two-phase fluid enters the slit Venturi throttling device 1, a heavy pressure drop will be generated between 11 and 12 of the
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CN102865895A (en) * | 2012-05-29 | 2013-01-09 | 成都飞机设计研究所 | Venturi flow sensor |
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CN102944271A (en) * | 2012-11-27 | 2013-02-27 | 银川融神威自动化仪表厂(有限公司) | Composite internal and external venturi tube flowmeter |
CN103196505B (en) * | 2013-04-22 | 2016-04-06 | 刘建中 | A kind of three-phase fluid ratio and flow testing device and computing method |
CN105486358B (en) * | 2015-11-19 | 2018-11-16 | 中国石油大学(华东) | Gas-liquid two-phase flow parameter measurement method based on Venturi tube double difference pressure |
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CN107063932A (en) * | 2017-03-01 | 2017-08-18 | 榆林学院 | It is a kind of to observe the device that drop is migrated under Venturi tube pressure drop gradient |
CN107228690A (en) * | 2017-04-10 | 2017-10-03 | 中国计量科学研究院 | It is a kind of not by non-measured direction flow rate effect Pitotmeter or flowmeter |
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CN110220556A (en) * | 2019-06-25 | 2019-09-10 | 西安交通大学 | A kind of biphase gas and liquid flow double parameter transient measurement system |
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