CN104748996B - Power plant's smoke discharging residual heat utilizes system Dynamic Response Simulation experimental apparatus for testing and method - Google Patents
Power plant's smoke discharging residual heat utilizes system Dynamic Response Simulation experimental apparatus for testing and method Download PDFInfo
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Abstract
本发明公开了一种电厂排烟余热利用系统动态响应仿真测试实验装置及方法,包括离心风机、试验段、仿真部件和测量装置,试验段包括烟气换热器模拟试验段和空气预热试验段;离心风机设置于进风口处,离心风机的出风口通过管道分为两路,一路设有烟气换热器模拟试验段,另一路上设置有空气预热试验段,空气预热试验段与烟气换热器模拟试验段通过管道连接;管道外设置有仿真部件,仿真部件包括膨胀水箱和恒温水浴,将恒温水浴的进、出水管分别与待测定烟气换热器模拟试验段换热管束、空气预热试验段换热管束的进、出水管连接,形成循环水闭环路,恒温水浴上设有恒温水箱循环泵;本发明可进行排烟余热利用系统在不同影响因素下的动态响应试验,测试方法简单。
The invention discloses a dynamic response simulation test device and method for a power plant exhaust waste heat utilization system, including a centrifugal fan, a test section, a simulation component and a measuring device, and the test section includes a flue gas heat exchanger simulation test section and an air preheating test section; the centrifugal fan is set at the air inlet, and the air outlet of the centrifugal fan is divided into two roads through the pipeline. One road is equipped with a flue gas heat exchanger simulation test section, and the other road is equipped with an air preheating test section. It is connected with the simulation test section of the flue gas heat exchanger through pipelines; there are simulation components outside the pipeline, and the simulation components include an expansion tank and a constant temperature water bath. The inlet and outlet pipes of the heat pipe bundle and the heat exchange pipe bundle of the air preheating test section are connected to form a closed loop of circulating water, and a constant temperature water tank circulation pump is installed on the constant temperature water bath; Response test, the test method is simple.
Description
技术领域technical field
本发明涉及一种电厂排烟余热利用系统动态响应仿真测试实验装置及方法。The invention relates to a dynamic response simulation test experiment device and method of a power plant exhaust waste heat utilization system.
背景技术Background technique
我国的能源结构决定了以燃煤发电为主体的格局在很长一段时间内不会有大的变化。近年来,我国电力装机容量增速迅猛,截至2013年底,全国电力装机总容量已达12.47亿千瓦,仅次于美国,其中火电为8.62亿千瓦,占全国总装机容量的69%,并预计在2015年我国火电装机容量将达9.33亿千瓦,火电发电量约占总发电量的80%以上,年消耗燃煤可达20亿吨以上。大型火电机组的“节能减排”一直是国家的重要能源政策,各电厂面临着节能的巨大潜力。my country's energy structure determines that the pattern of coal-fired power generation as the main body will not change significantly for a long time. In recent years, my country's installed power capacity has grown rapidly. As of the end of 2013, the total installed capacity of the country's electric power has reached 1.247 billion kilowatts, second only to the United States, of which thermal power is 862 million kilowatts, accounting for 69% of the country's total installed capacity. In 2015, my country's thermal power installed capacity will reach 933 million kilowatts, thermal power generation will account for more than 80% of the total power generation, and the annual coal consumption will reach more than 2 billion tons. "Energy saving and emission reduction" of large thermal power units has always been an important energy policy of the country, and each power plant is faced with a huge potential for energy saving.
在锅炉的各项损失中,排烟损失是最大的一项,降低排烟温度对于节能减排具有重要的实际意义。目前锅炉排烟温度通常为120-140℃,排烟温度每降低10~20℃,锅炉热效率提高约0.6%~1%,相应少耗煤1.2%~2.4%。锅炉尾部排烟余热属于低品位热源,具有烟气量大、能量密度低、回收困难等特点;但其利用潜力巨大,如果能充分利用,不仅可节约大量能源,带来可观的社会经济效益,解决能源紧张问题,还可以大幅降低环境污染。目前关于排烟余热利用的研究很多,可做为回热热量引入蒸汽回热系统,用于加热汽轮机凝结水,或通过加热空气预热器进口冷空气以引入锅炉,均有一定的节能效果。Among the various losses of the boiler, the exhaust gas loss is the largest item, and reducing the exhaust gas temperature has important practical significance for energy saving and emission reduction. At present, the exhaust gas temperature of boilers is usually 120-140°C. For every 10-20°C reduction in exhaust gas temperature, the thermal efficiency of the boiler will increase by about 0.6%-1%, and the corresponding coal consumption will be reduced by 1.2%-2.4%. The waste heat from boiler tail exhaust is a low-grade heat source, which has the characteristics of large flue gas volume, low energy density, and difficult recovery; however, its utilization potential is huge. If it can be fully utilized, it will not only save a lot of energy, but also bring considerable social and economic benefits. Solving the energy shortage problem can also greatly reduce environmental pollution. At present, there are many studies on the utilization of exhaust waste heat. It can be used as heat recovery heat to be introduced into the steam recovery system to heat the condensate water of the steam turbine, or imported cold air through the heating air preheater to be introduced into the boiler, all of which have certain energy-saving effects.
目前,虽然“利用排烟余热加热空气预热器进口冷空气以引入锅炉节能系统”的理论研究已经很充分了,但是实际工程经验仍不足,尤其是电厂现场环境复杂,很多位置不适合安装测点,测量安装受限制;有些测量装置老化损坏,导致测量结果不准确;仅根据设计工况确定系统设备容量,没有分析变工况以及极限工况,对于实际运行中的变参数,系统的动态响应没有指导规程;采用工艺模拟软件进行仿真计算,得到的结果有局限性。At present, although the theoretical research on "Using exhaust waste heat to heat the inlet cold air of the air preheater to introduce the boiler energy-saving system" has been sufficient, the actual engineering experience is still insufficient, especially the site environment of the power plant is complex, and many locations are not suitable for installation and testing. point, the measurement installation is limited; some measuring devices are aging and damaged, resulting in inaccurate measurement results; the system equipment capacity is only determined according to the design working conditions, and the variable working conditions and limit working conditions are not analyzed. For the variable parameters in actual operation, the dynamics of the system There is no guiding procedure for the response; simulation calculations using process simulation software have limitations in the results obtained.
发明内容Contents of the invention
本发明为了解决上述问题,提出了一种电厂排烟余热利用系统动态响应仿真测试实验装置及方法,本装置在满足电厂各设备流场相似原则的基础上,简化系统,保证测量准确性;根据电厂系统实际工况模拟设备的流动、换热特性,对系统进行仿真测试,观测不同影响因素下系统的动态响应特性。In order to solve the above problems, the present invention proposes a dynamic response simulation test device and method for a power plant exhaust waste heat utilization system. This device simplifies the system and ensures measurement accuracy on the basis of satisfying the principle of similarity in the flow field of each equipment in the power plant; The actual working conditions of the power plant system simulate the flow and heat transfer characteristics of the equipment, conduct simulation tests on the system, and observe the dynamic response characteristics of the system under different influencing factors.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种电厂排烟余热利用系统动态响应仿真测试实验装置,包括离心风机、试验段、仿真部件和测量装置,其中:A dynamic response simulation test device for a power plant exhaust waste heat utilization system, including a centrifugal fan, a test section, a simulation component and a measuring device, wherein:
所述试验段包括电加热试验段、烟气换热器模拟试验段、空气温度调节试验段和空气预热试验段;The test section includes an electric heating test section, a flue gas heat exchanger simulation test section, an air temperature adjustment test section and an air preheating test section;
离心风机设置于进风口处,离心风机的出风口通过管道分为两路,分别利用闸板控制风速,以满足烟气侧与空气侧的流量比;一路上空气先经电加热试验段,用干烧空气电加热管将空气加热后,进入烟气换热器模拟试验段,进行换热;The centrifugal fan is set at the air inlet, and the air outlet of the centrifugal fan is divided into two paths through the pipeline, and the wind speed is controlled by the shutter respectively to meet the flow ratio of the flue gas side and the air side; the air along the way first passes through the electric heating test section, and is used After the dry-burning air electric heating tube heats the air, it enters the simulation test section of the flue gas heat exchanger for heat exchange;
另一路上空气先经空气温度调节试验段,将空气加热或冷却后,进入空气预热试验段,进行换热,空气预热试验段排出的空气与烟气换热器模拟试验段排出的空气一起排出室外,分别在烟气换热器模拟试验段、电加热试验段、空气预热试验段以及空气温度调节试验段的矩形风道进出口处设定温度和风速测点;The air on the other road first passes through the air temperature adjustment test section, after heating or cooling the air, enters the air preheating test section for heat exchange, the air discharged from the air preheating test section and the air discharged from the flue gas heat exchanger simulation test section The temperature and wind speed measurement points are respectively set at the entrance and exit of the rectangular air duct of the flue gas heat exchanger simulation test section, electric heating test section, air preheating test section and air temperature adjustment test section;
管道外设置有仿真部件,仿真部件包括恒温水浴、膨胀水箱,将恒温水浴的进、出水管分别与空气温度调节试验段的换热管束的进、出水管连接,形成循环水闭环路,对空气预热器入口空气温度进行调节;空气预热试验段和烟气换热器模拟试验段通过下进上出的方式连接水管,形成闭式循环回路,并在循环水泵入口处设置膨胀水箱,进行补水定压;There are simulation components outside the pipeline, and the simulation components include a constant temperature water bath and an expansion tank. The water inlet and outlet pipes of the constant temperature water bath are respectively connected with the inlet and outlet pipes of the heat exchange tube bundle in the air temperature adjustment test section to form a closed loop of circulating water. The air temperature at the inlet of the preheater is adjusted; the air preheating test section and the simulation test section of the flue gas heat exchanger are connected with water pipes through the way of bottom inlet and top outlet to form a closed loop, and an expansion tank is installed at the inlet of the circulating water pump to carry out Moisturizing and constant pressure;
空气预热试验段排出的空气与烟气换热器模拟试验段排出的空气一起排出室外,测量装置测量试验段的参数,并将其传输给数据采集器。The air discharged from the air preheating test section is discharged outside together with the air discharged from the flue gas heat exchanger simulation test section. The measuring device measures the parameters of the test section and transmits them to the data collector.
所述烟气换热器模拟试验段采用H型翅片管或螺旋翅片管管束顺列或错列排布,空气预热试验段采用螺旋翅片管管束顺列或错列排布,管内循环水流动,两试验段均采用下进上出的方式进行连接水管,循环水在烟气换热器模拟试验段吸热温度上升,在空气预热试验段放热温度下降,形成闭式循环回路,由循环泵改变流量进行变流量工况试验,并设置开式高位膨胀水箱进行定压,分别在烟气换热器模拟试验段和空气预热试验段的上下水集箱进出口管段处设定温度测点,得到水侧各点的进出口温度。The simulated test section of the flue gas heat exchanger adopts H-shaped finned tubes or spiral finned tube bundles arranged in parallel or staggered arrangement, and the air preheating test section adopts spiral finned tube bundles arranged in parallel or staggered arrangement. The circulating water flows, and the two test sections are connected with water pipes in the way of bottom in and top out. The temperature of the circulating water in the simulation test section of the flue gas heat exchanger rises, and the temperature of the heat release in the air preheating test section drops, forming a closed cycle. For the circuit, the flow rate is changed by the circulating pump to carry out the variable flow condition test, and an open high-level expansion tank is set up for constant pressure, respectively at the inlet and outlet pipe sections of the upper and lower water headers in the simulation test section of the flue gas heat exchanger and the air preheating test section Set the temperature measuring points to obtain the inlet and outlet temperatures of each point on the water side.
所述空气温度调节试验段采用矩形椭圆翅片管束排布,恒温水浴的水作为在管内流动,通过调节恒温水浴的水温来调节空气预热试验段前空气入口温度,并在试验段的上下水集箱进出口管段处设定温度测点,得到水侧的进出口温度。The air temperature adjustment test section is arranged with rectangular elliptical finned tube bundles, and the water in the constant temperature water bath flows in the tube. The temperature measuring point is set at the inlet and outlet pipe section of the header to obtain the inlet and outlet temperature of the water side.
所述电加热试验段采用干烧空气电加热管对空气进行加热,采用高温空气模拟烟气,为了保证加热空气温度的恒定,附加控温装置;采用智能PID温控仪和SSR固态继电器的控温系统,温控仪通过安装在烟道中的热电偶测点实时监测烟道温度,以此为依据控制固态继电器的吸合与断开,最终达到实验所需温度。The electric heating test section uses a dry-fired air electric heating tube to heat the air, and uses high-temperature air to simulate flue gas. In order to ensure the constant temperature of the heating air, a temperature control device is added; an intelligent PID temperature controller and a SSR solid-state relay are used for control. In the temperature system, the temperature controller monitors the flue temperature in real time through the thermocouple measuring point installed in the flue, and controls the solid state relay on and off based on this, and finally reaches the temperature required for the experiment.
一种基于上述装置的仿真测试实验方法,具体包括以下步骤:A kind of simulation test experiment method based on above-mentioned device, specifically comprises the following steps:
(1)进行空气预热试验段入口空气变温度工况实验;(1) Carry out the experiment of air variable temperature condition at the inlet of the air preheating test section;
(2)改变入口烟温,进行烟气换热器模拟试验段变工况实验;(2) Change the inlet smoke temperature, and conduct the variable working condition experiment of the flue gas heat exchanger simulation test section;
(3)对循环水流量进行控制,进行循环水变工况实验。(3) Control the circulating water flow, and conduct the experiment of changing working conditions of the circulating water.
所述步骤(1)中,具体方法包括以下步骤:In described step (1), specific method comprises the following steps:
①恒温水浴充水,并加热到设定温度;①The constant temperature water bath is filled with water and heated to the set temperature;
②开启水泵,低速运行,直到试验管束中的空气排空,高速运行水泵,直至工况稳定,即水侧进出口管段测温相同;② Turn on the water pump and run it at low speed until the air in the test tube bundle is emptied, then run the water pump at high speed until the working condition is stable, that is, the temperature measurement of the inlet and outlet pipe sections on the water side is the same;
③开启风机,分别调整两风道的闸阀,并用微压计测量两风道的风速,直至空气预热试验段与烟气换热器模拟试验段的流量比为设定值;③ Turn on the fan, adjust the gate valves of the two air ducts respectively, and measure the wind speed of the two air ducts with a micromanometer until the flow ratio between the air preheating test section and the flue gas heat exchanger simulation test section reaches the set value;
④连接电加热管,设定模拟烟气的温度对烟气换热器模拟试验段进行加热;④ Connect the electric heating pipe, set the temperature of the simulated flue gas to heat the simulated test section of the flue gas heat exchanger;
⑤待工况稳定后,读取数采仪的水侧和空气侧的进出口温度,读取循环泵水表以及转子流量计的读数,并采用“九宫格”法,用皮托管和微压计测量得到取得横截面的平均风速;⑤ After the working condition is stable, read the inlet and outlet temperatures of the water side and air side of the data acquisition instrument, read the readings of the circulating pump water meter and the rotor flowmeter, and use the "nine square grid" method to measure with pitot tube and micro pressure gauge Obtain the average wind speed of the obtained cross-section;
⑥调节恒温水浴的水温,重复上述步骤得到不同空气预热试验段入口空气温度下,水侧和空气侧的进出口温度,水侧流速以及横截面的平均风速。⑥Adjust the water temperature of the constant temperature water bath, repeat the above steps to obtain the inlet and outlet temperatures of the water side and air side, the flow velocity of the water side and the average wind velocity of the cross section under different air preheating test section inlet air temperatures.
所述步骤⑤中,工况稳定指运行30min以上。In the step ⑤, stable working condition refers to running for more than 30 minutes.
所述步骤(2)中,变入口烟温的实验方法包括:In described step (2), the experimental method of changing inlet smoke temperature comprises:
a.开启风机,分别调整两风道的闸阀,并用微压计测量两风道的风速,直至空气预热试验段与烟气换热器模拟试验段的流量比为设定值;a. Turn on the fan, adjust the gate valves of the two air ducts respectively, and measure the wind speed of the two air ducts with a micromanometer until the flow ratio of the air preheating test section and the flue gas heat exchanger simulation test section is the set value;
b.连接电加热管,改变设定模拟烟气的温度,对烟气换热器模拟试验段进行加热;b. Connect the electric heating tube, change the temperature of the simulated flue gas, and heat the simulated test section of the flue gas heat exchanger;
c.待工况稳定后,读取数采仪的水侧和空气侧的进出口温度,读取循环泵水表以及转子流量计的读数,并采用“九宫格”法,用皮托管和微压计测量得到取得横截面的平均风速;c. After the working conditions are stable, read the inlet and outlet temperatures of the water side and air side of the data acquisition instrument, read the readings of the water meter of the circulating pump and the rotor flowmeter, and use the "nine-square grid" method to use the pitot tube and micro pressure gauge Measure the average wind speed of the obtained cross-section;
d.以5℃为间隔,分别设定不同的模拟烟气温度,对烟气换热器模拟试验段进行加热,重复上述步骤得到不同烟气换热器模拟试验段入口“烟气”温度下,水侧和空气侧的进出口温度,水侧流速以及横截面的平均风速。d. With an interval of 5°C, set different simulated flue gas temperatures, heat the simulated test section of the flue gas heat exchanger, and repeat the above steps to obtain the "flue gas" temperature at the inlet of the simulated test section of the flue gas heat exchanger. , the inlet and outlet temperatures of the water and air sides, the flow velocity of the water side, and the average wind velocity of the cross section.
所述步骤(3)循环水变工况实验的具体步骤包括:The specific steps of described step (3) circulating water variable working condition experiment include:
(3-1)开启风机,分别调整两风道的闸阀,并用微压计测量两风道的风速,直至空气预热试验段与烟气换热器模拟试验段的流量比为设定值;(3-1) Turn on the fan, adjust the gate valves of the two air ducts respectively, and measure the wind speed of the two air ducts with a micromanometer until the flow ratio between the air preheating test section and the flue gas heat exchanger simulation test section is the set value;
(3-2)连接电加热管,设定模拟烟气的温度对烟气换热器模拟试验段进行加热;(3-2) Connect the electric heating pipe, set the temperature of the simulated flue gas to heat the simulated test section of the flue gas heat exchanger;
(3-3)调节循环水泵后连接的阀门,对循环水流量进行控制,达到设定流量的50%;(3-3) Adjust the valve connected behind the circulating water pump to control the circulating water flow to reach 50% of the set flow;
(3-4)待工况稳定后,读取数采仪的水侧和空气侧的进出口温度,读取循环泵水表以及转子流量计的读数,并采用“九宫格”法,用皮托管和微压计测量得到取得横截面的平均风速;(3-4) After the working condition is stable, read the inlet and outlet temperatures of the water side and air side of the data acquisition instrument, read the readings of the water meter of the circulating pump and the rotor flowmeter, and use the "nine-square grid" method to use the pitot tube and The average wind speed of the obtained cross-section is obtained by micromanometer measurement;
(3-5)调节循环水泵后连接的阀门,对循环水流量进行控制,从50%到100%变化,重复上述步骤得到不同循环水流量下,水侧和空气侧的进出口温度,水侧流速以及横截面的平均风速。(3-5) Adjust the valve connected to the circulating water pump to control the circulating water flow from 50% to 100%. Repeat the above steps to obtain the inlet and outlet temperatures of the water side and the air side under different circulating water flows, and the water side Velocity and average wind velocity across the cross-section.
所述步骤(3-4)所述工况稳定是指运行30min以上。The stable working condition in the step (3-4) refers to running for more than 30 minutes.
本发明的有益效果为:The beneficial effects of the present invention are:
(1)根据电厂系统实际工况模拟各设备的流动、换热特性,对系统进行仿真;(1) Simulate the flow and heat transfer characteristics of each equipment according to the actual working conditions of the power plant system, and simulate the system;
(2)在满足各相似原则的基础上,简化系统动态响应测试;(2) Simplify the dynamic response test of the system on the basis of satisfying the similar principles;
(3)在本实验台可进行空气预热试验段入口空气变温度工况实验、烟气换热器模拟试验段变入口烟温工况实验、循环水变工况实验;(3) In this test bench, the air preheating test section inlet air variable temperature working condition experiment, the flue gas heat exchanger simulation test section variable inlet flue temperature working condition experiment, and the circulating water variable working condition experiment can be carried out;
(4)为电厂实际工程的设计、运行提供可靠的试验数据基础,以及变工况预测变化曲线。(4) Provide a reliable test data basis for the design and operation of the actual project of the power plant, as well as a forecast change curve for variable working conditions.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
其中,A-进风口;B-风机;C-电加热试验段;D-烟气换热器模拟试验段;E-空气温度调节试验段;F-空气预热试验段;G-循环水泵;H-高位开式膨胀水箱;J-可设置温度和记录加热时间的电加热恒温水浴;K-恒温水箱循环泵;L-调节挡板阀;1-12-热电偶温度测点。Among them, A-air inlet; B-fan; C-electric heating test section; D-flue gas heat exchanger simulation test section; E-air temperature adjustment test section; F-air preheating test section; G-circulating water pump; H-high-level open expansion tank; J-electrically heated constant temperature water bath that can set temperature and record heating time; K-circulating pump of constant temperature water tank; L-adjustable baffle valve; 1-12-thermocouple temperature measuring point.
具体实施方式:Detailed ways:
下面结合附图与实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1所示,本测试平台中的装置包括离心风机B、风道调节闸门、电加热试验段C、烟气换热器模拟试验段D、空气温度调节试验段E、空气预热试验段F、循环水泵G、高位开式膨胀水箱H、可设置温度和记录加热时间的电加热恒温水浴J、恒温水浴配套循环泵K;测量装置包括皮托管、电子微压计、风道测点温度传感器、循环水测量温度传感器、转子流量计。As shown in Figure 1, the devices in this test platform include centrifugal fan B, air duct adjustment gate, electric heating test section C, flue gas heat exchanger simulation test section D, air temperature adjustment test section E, air preheating test section F. Circulating water pump G, high-level open expansion tank H, electric heating constant temperature water bath J that can set temperature and record heating time, supporting circulation pump K of constant temperature water bath; measuring devices include pitot tube, electronic micromanometer, air duct temperature measuring point Sensor, circulating water measurement temperature sensor, rotameter.
不同影响因素下的动态响应试验:Dynamic response test under different influencing factors:
本平台可测量烟气换热器模拟试验段D换热管束、空气预热试验段F换热管束不同影响因素下系统的动态响应试验,测量时,由风机出口的总风道引出两路空气,分别用闸板控制风速,以满足烟气侧与空气侧的流量比;其中一路空气先经电加热试验段C,用干烧空气电加热管将空气加热后,进入烟气换热器模拟试验段D,进行换热;另一路空气先经空气温度调节试验段E,将空气加热或冷却后,进入空气预热试验段F,进行换热,空气预热试验段F排出的空气与烟气换热器模拟试验段D排出的空气一起排出室外,分别在烟气换热器模拟试验段D、电加热试验段C、空气预热试验段F以及空气温度调节试验段E的矩形风道进出口处设定温度和风速测点,采用“九宫格”法,得到风道各横截面的平均风速以及温度。This platform can measure the dynamic response test of the system under different influencing factors of the flue gas heat exchanger simulation test section D heat exchange tube bundle and the air preheating test section F heat exchange tube bundle. , use gates to control the wind speed to meet the flow ratio between the flue gas side and the air side; one of the air first passes through the electric heating test section C, and after the air is heated by the dry-burning air electric heating tube, it enters the flue gas heat exchanger for simulation The test section D is for heat exchange; the other air first passes through the air temperature adjustment test section E to heat or cool the air, and then enters the air preheating test section F for heat exchange. The air discharged from the air preheating test section F is mixed with smoke The air discharged from the simulation test section D of the air heat exchanger is discharged outside together, and is respectively in the rectangular air ducts of the simulation test section D of the flue gas heat exchanger, the electric heating test section C, the air preheating test section F and the air temperature adjustment test section E The temperature and wind speed measuring points are set at the entrance and exit, and the average wind speed and temperature of each cross section of the air duct are obtained by using the "nine square grid" method.
其中,烟气换热器模拟试验段D采用H型翅片管或螺旋翅片管管束顺列或错列排布,空气预热试验段F采用螺旋翅片管管束顺列或错列排布,管内循环水流动,两试验段均采用下进上出的方式进行连接水管,循环水在烟气换热器模拟试验段D吸热温度上升,在空气预热试验段F放热温度下降,形成闭式循环回路,由循环泵改变流量进行变流量工况试验,并设置开式高位膨胀水箱进行定压,分别在烟气换热器模拟试验段D和空气预热试验段F的上下水集箱进出口管段处设定温度测点,得到水侧各点的进出口温度。Among them, the flue gas heat exchanger simulation test section D adopts H-shaped finned tubes or spiral finned tube bundles arranged in parallel or staggered arrangement, and the air preheating test section F adopts spiral finned tube bundles arranged in parallel or staggered arrangement , the circulating water flows in the pipe, and the two test sections are connected with the water pipes in the way of bottom in and top out. A closed circulation loop is formed, and the flow rate is changed by the circulating pump to carry out the variable flow rate test, and an open high-level expansion tank is set up for constant pressure. The temperature measuring points are set at the inlet and outlet pipe sections of the header to obtain the inlet and outlet temperatures of each point on the water side.
电加热试验段C采用干烧空气电加热管对空气进行加热,采用高温空气模拟烟气,为了保证加热空气温度的恒定,附加控温装置;采用智能PID温控仪和SSR固态继电器的控温系统,温控仪通过安装在烟道中的热电偶测点实时监测烟道温度,以此为依据控制固态继电器的吸合与断开,最终达到实验所需温度。The electric heating test section C uses dry-burning air electric heating tubes to heat the air, and uses high-temperature air to simulate flue gas. In order to ensure the constant temperature of the heating air, a temperature control device is added; intelligent PID temperature controllers and SSR solid-state relays are used for temperature control. System, the temperature controller monitors the flue temperature in real time through the thermocouple measuring points installed in the flue, and controls the solid state relay on and off based on this, and finally reaches the temperature required for the experiment.
空气温度调节试验段E采用原有矩形椭圆翅片管束排布,恒温水浴的水作为在管内流动,通过调节恒温水浴的水温来调节空气预热试验段F前的空气入口温度,并在试验段的上下水集箱进出口管段处设定温度测点,得到水侧的进出口温度。The air temperature adjustment test section E adopts the original rectangular elliptical finned tube bundle arrangement, and the water in the constant temperature water bath flows in the tube. By adjusting the water temperature of the constant temperature water bath, the air inlet temperature before the air preheating test section F is adjusted. Set temperature measuring points at the inlet and outlet pipe sections of the upper and lower water headers to obtain the inlet and outlet temperatures on the water side.
实际测量中,按照如下步骤进行测量:In the actual measurement, the measurement is carried out according to the following steps:
1)空气预热试验段F入口空气变温度工况1) The condition of variable air temperature at the inlet of air preheating test section F
①恒温水浴充水,并加热到设定温度;①The constant temperature water bath is filled with water and heated to the set temperature;
②开启水泵,低速运行,直到试验管束中的空气排空,高速运行水泵,直至工况稳定(水侧进出口管段测温相同);② Turn on the water pump and run it at low speed until the air in the test tube bundle is emptied, then run the water pump at high speed until the working condition is stable (the temperature measurement of the inlet and outlet pipe sections on the water side is the same);
③开启风机,分别调整两风道的闸阀,并用微压计测量两风道的风速,直至空气预热试验段F与烟气换热器模拟试验段D的流量比为1.52:1;③ Turn on the fan, adjust the gate valves of the two air ducts respectively, and measure the wind speed of the two air ducts with a micromanometer until the flow ratio of the air preheating test section F and the flue gas heat exchanger simulation test section D is 1.52:1;
④连接电加热管,设定模拟烟气的温度对烟气换热器模拟试验段D进行加热;④ Connect the electric heating tube, set the temperature of the simulated flue gas to heat the simulated test section D of the flue gas heat exchanger;
⑤待工况稳定后(30min),读取数采仪的水侧和空气侧的进出口温度,读取循环泵水表以及转子流量计的读数,并采用“九宫格”法,用皮托管和微压计测量得到取得横截面的平均风速;⑤ After the working condition is stable (30min), read the inlet and outlet temperatures of the water side and air side of the data acquisition instrument, read the readings of the water meter of the circulating pump and the rotor flowmeter, and use the "nine-square grid" method to use the pitot tube and the micrometer. The average wind speed of the obtained cross-section is obtained by barometer measurement;
⑥调节恒温水浴的水温,重复上述步骤得到不同空气预热试验段F入口空气温度下,水侧和空气侧的进出口温度,水侧流速以及横截面的平均风速。⑥Adjust the water temperature of the constant temperature water bath, repeat the above steps to obtain the inlet and outlet temperatures of the water side and the air side, the flow velocity of the water side and the average wind velocity of the cross section under different air temperature at the inlet of the air preheating test section F.
2)烟气换热器模拟试验段D变工况2) Flue gas heat exchanger simulation test section D variable working condition
①开启风机,分别调整两风道的闸阀,并用微压计测量两风道的风速,直至空气预热试验段F与烟气换热器模拟试验段D的流量比为1.52:1;① Turn on the fan, adjust the gate valves of the two air ducts respectively, and measure the wind speed of the two air ducts with a micromanometer until the flow ratio of the air preheating test section F and the flue gas heat exchanger simulation test section D is 1.52:1;
②连接电加热管,改变设定模拟烟气的温度,对烟气换热器模拟试验段D进行加热;② Connect the electric heating tube, change the temperature of the simulated flue gas, and heat the simulated test section D of the flue gas heat exchanger;
③待工况稳定后(30min),读取数采仪的水侧和空气侧的进出口温度,读取循环泵水表以及转子流量计的读数,并采用“九宫格”法,用皮托管和微压计测量得到取得横截面的平均风速;③ After the working condition is stable (30min), read the inlet and outlet temperatures of the water side and the air side of the data acquisition instrument, read the readings of the water meter of the circulating pump and the rotor flowmeter, and use the "nine-square grid" method to use the pitot tube and the micrometer. The average wind speed of the obtained cross-section is obtained by barometer measurement;
④以5℃为间隔,分别设定不同的模拟烟气温度,对烟气换热器模拟试验段进行加热,重复上述步骤得到不同烟气换热器模拟试验段D入口“烟气”温度下,水侧和空气侧的进出口温度,水侧流速以及横截面的平均风速。④ With an interval of 5°C, set different simulated flue gas temperatures, heat the simulated test section of the flue gas heat exchanger, repeat the above steps to obtain the "flue gas" temperature at the inlet D of the simulated test section of the flue gas heat exchanger , the inlet and outlet temperatures of the water and air sides, the flow velocity of the water side, and the average wind velocity of the cross section.
3)循环水变工况3) Changing working condition of circulating water
①开启风机,分别调整两风道的闸阀,并用微压计测量两风道的风速,直至空气预热试验段F与烟气换热器模拟试验段D的流量比为1.52:1;① Turn on the fan, adjust the gate valves of the two air ducts respectively, and measure the wind speed of the two air ducts with a micromanometer until the flow ratio of the air preheating test section F and the flue gas heat exchanger simulation test section D is 1.52:1;
②连接电加热管,设定模拟烟气的温度对烟气换热器模拟试验段D进行加热;② Connect the electric heating tube, set the temperature of the simulated flue gas to heat the simulated test section D of the flue gas heat exchanger;
③调节循环水泵G后连接的阀门,对循环水流量进行控制,达到设定流量的50%;③Adjust the valve connected to the circulating water pump G to control the circulating water flow to 50% of the set flow;
④待工况稳定后(30min),读取数采仪的水侧和空气侧的进出口温度,读取循环泵水表以及转子流量计的读数,并采用“九宫格”法,用皮托管和微压计测量得到取得横截面的平均风速;④ After the working condition is stable (30min), read the inlet and outlet temperatures of the water side and air side of the data acquisition instrument, read the readings of the water meter of the circulating pump and the rotor flowmeter, and use the "nine-square grid" method to use the pitot tube and the micrometer. The average wind speed of the obtained cross-section is obtained by barometer measurement;
⑤调节循环水泵G后连接的阀门,对循环水流量进行控制,从50%到100%变化,重复上述步骤得到不同循环水流量下,水侧和空气侧的进出口温度,水侧流速以及横截面的平均风速。⑤ Adjust the valve connected to the circulating water pump G to control the circulating water flow from 50% to 100%. Repeat the above steps to obtain the inlet and outlet temperatures of the water side and the air side, the flow rate of the water side and the transverse The average wind speed of the section.
上述虽然结合附图对本发明的具体实施方式进行了描述,但并非对本发明保护范围的限制,所属领域技术人员应该明白,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。Although the specific implementation of the present invention has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the present invention. Those skilled in the art should understand that on the basis of the technical solution of the present invention, those skilled in the art do not need to pay creative work Various modifications or variations that can be made are still within the protection scope of the present invention.
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