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CN104728382A - Stepless engine speed change system - Google Patents

Stepless engine speed change system Download PDF

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Publication number
CN104728382A
CN104728382A CN201510163510.5A CN201510163510A CN104728382A CN 104728382 A CN104728382 A CN 104728382A CN 201510163510 A CN201510163510 A CN 201510163510A CN 104728382 A CN104728382 A CN 104728382A
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variable
speed
output
power
engine
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CN104728382B (en
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方何龙
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H37/00Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
    • F16H37/12Gearings comprising primarily toothed or friction gearing, links or levers, and cams, or members of at least two of these types
    • F16H37/124Gearings comprising primarily toothed or friction gearing, links or levers, and cams, or members of at least two of these types for interconverting rotary motion and reciprocating motion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B61/00Adaptations of engines for driving vehicles or for driving propellers; Combinations of engines with gearing
    • F02B61/06Combinations of engines with mechanical gearing

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Friction Gearing (AREA)
  • Structure Of Transmissions (AREA)

Abstract

本发明提供了一种发动机无极变速系统,包括输出主动轮、变距连杆、变速支撑座、变距活动座和输出单向器,变距连杆一端偏心地铰接在输出主动轮上,另一端铰接于变距活动座,变距活动座可移动地设在变速支撑座上,变速支撑座能绕摆动轴线摆动地设置,输出单向器连接于变速支撑座。将本发明结构的无齿、无极、变矩、变扭、变速系统应用到热动力发动机上,动力在原机动力基础上提升15%以上,油耗可降低20%以上,本发明动力传递结构适用于单缸和缸数较少的发动机,而变速系统结构则适用于所有热动力发动机。

The invention provides an engine continuously variable speed system, which includes an output driving wheel, a variable distance connecting rod, a transmission support seat, a variable distance movable seat and an output one-way device. One end of the variable distance connecting rod is eccentrically hinged on the output driving wheel, and the other One end is hinged to the pitch-changing movable seat, which is movably arranged on the speed-changing support seat, which can swing around the swing axis, and the output one-way device is connected to the speed-changing support seat. Applying the gearless, stepless, torque-changing, torque-changing, and speed-changing system of the present invention to the thermal power engine, the power can be increased by more than 15% on the basis of the original engine power, and the fuel consumption can be reduced by more than 20%. The power transmission structure of the present invention is suitable for Single-cylinder and engines with fewer cylinders, and the structure of the transmission system is suitable for all thermal power engines.

Description

发动机无极变速系统Engine continuously variable transmission system

技术领域technical field

本发明涉及热动力发动机领域,具体而言,涉及发动机无极变速系统。The invention relates to the field of thermal power engines, in particular to a continuously variable transmission system for engines.

背景技术Background technique

随着世界交通工具以及农业机械的发展,热动力发动机已普及到世界各地,特别是近年来,随着我国汽车工业的发展,家用汽车已逐渐渗透到普通老百姓的工作、生活中。可以说,现代社会各行各业都已离不开热动力发动机。我们知道,现有发动机变速系统普遍采用的是通过更换齿轮来达到变扭、变矩、变速的目的。当然也有采用CVT形式的自动变速系统。对于普通手动齿轮变速器,我们经常听到我的变速箱又打坏了。而对于现有自动变速器,特点是结构复杂、价格高、传递效率低、油耗高。With the development of the world's vehicles and agricultural machinery, thermal power engines have spread all over the world. Especially in recent years, with the development of my country's automobile industry, family cars have gradually penetrated into the work and life of ordinary people. It can be said that all walks of life in modern society are inseparable from thermal power engines. We know that what the existing engine transmission system generally adopts is to achieve the purpose of variable torque, variable torque, and variable speed by changing gears. Of course, there is also an automatic transmission system in the form of a CVT. With normal manual gear transmissions, we often hear that my transmission is broken again. As for the existing automatic transmission, it is characterized by complex structure, high price, low transmission efficiency and high fuel consumption.

发明内容Contents of the invention

本发明的目的在于提供一种发动机无极变速系统,以解决上述的技术问题。The object of the present invention is to provide an engine continuously variable transmission system to solve the above technical problems.

本发明是这样实现的:The present invention is achieved like this:

一种发动机无极变速系统,包括输出主动轮、变距连杆、变速支撑座、变距活动座和输出单向器,变距连杆一端偏心地铰接在输出主动轮上,另一端铰接于变距活动座,变距活动座可移动地设在变速支撑座上,变速支撑座能绕摆动轴线摆动地设置,输出单向器连接于变速支撑座。A continuously variable transmission system for an engine, comprising an output drive wheel, a variable distance connecting rod, a transmission support seat, a variable distance movable seat and an output one-way device, one end of the variable distance connecting rod is eccentrically hinged on the output driving wheel, and the other end is The distance movable seat and the variable pitch movable seat are movably arranged on the speed change support seat, the speed change support seat can swing around the swing axis, and the output one-way device is connected to the speed change support seat.

本发明的发动机无极变速系统,输出主动轮、变距连杆和变速支撑座相互连接,形成曲柄摇杆机构,变距连杆一端铰接在变距活动座上,通过移动变距活动座来改变该曲柄摇杆机构的摇杆长度,在使用时将输出主动轮与发动机曲轴连接,通过发动机曲轴驱动输出主动轮旋转,输出主动轮通过偏心地铰接在输出主动轮上的变距连杆驱动变距活动座往复运动,变距活动座驱动变速支撑座绕摆动轴线摆动,变速支撑座通过与其连接的输出单向器将动力输出至行走系统。In the infinitely variable engine speed change system of the present invention, the output driving wheel, the variable distance connecting rod and the speed change support seat are connected to each other to form a crank rocker mechanism. The length of the rocker of the crank-rocker mechanism connects the output drive wheel with the engine crankshaft when in use, and the output drive wheel is driven to rotate through the engine crankshaft, and the output drive wheel is driven by a pitch-variable connecting rod eccentrically hinged on the output drive wheel. The distance movable seat reciprocates, and the variable distance movable seat drives the variable speed support seat to swing around the swing axis, and the variable speed support seat outputs power to the walking system through the output one-way device connected thereto.

当需要变速变矩时,沿变速支撑座移动变距活动座,改变变距活动座至变速支撑座的摆动轴线的距离,从而改变变距活动座在变速支撑座上力作用点至该摆动轴线的距离,以达到变速变矩的目的。When it is necessary to change the speed and torque, move the variable pitch movable seat along the variable speed support seat, change the distance from the variable pitch movable seat to the swing axis of the variable speed support seat, thereby changing the force action point of the pitch variable movable seat on the variable speed support seat to the swing axis distance to achieve the purpose of variable speed and torque.

本发明的发动机无极变速系统巧妙地利用了曲柄摇杆机构原理和输出单向器将发动机动力输出,通过移动变距活动座来变速,无需变换齿轮来变速,以简单的结构达到了真正的无齿、无极、变矩、变速的目的。The infinitely variable engine speed change system of the present invention cleverly utilizes the principle of the crank rocker mechanism and the output one-way device to output the power of the engine, and shifts the speed by moving the variable distance movable seat without changing gears, and achieves a real infinite speed change with a simple structure. The purpose of tooth, stepless, torque conversion and speed change.

本发明的发动机无极变速系统,还包括用于连接所述输出主动轮与发动机曲轴的一级固定齿轮,该一级固定齿轮的传动比为2:1。The engine continuously variable transmission system of the present invention further includes a primary fixed gear for connecting the output driving wheel and the engine crankshaft, and the transmission ratio of the primary fixed gear is 2:1.

本发明的发动机无极变速系统,还包括动力传入单向器,该动力传入单向器连接行走系统与发动机曲轴。The continuously variable engine transmission system of the present invention also includes a power input one-way device, and the power input one-way device connects the traveling system and the engine crankshaft.

本发明中,通过该一级固定齿轮将发动机的一个工作单元(四个冲程,曲轴旋转两圈)转换成四个冲程输出主动轮仅旋转一圈,那么做功冲程此时占这一圈的四分之一,也即是旋转90度,本发明巧妙的通过一个输出单向器将做功冲程的动力输出,其余四分之三圈(三个冲程:进气、压缩、排气)依靠一个传入单向器将机械设备和车辆行走时产生的惯性旋转,由于动力通过单向器传递,此时的三个消耗动力的冲程产生的阻力大部分被车辆或机械设备产生的惯性消耗掉,从而使做功冲程能够全力将产生的动力输出。而传统的单缸和缸数较少的发动机,在将动力传递到输出轴前,做功冲程产生的动力首先要克服其余三个冲程产生的阻力,剩余的动力才能输出到输出轴和车辆上,降低了发动机动力的利用率。In the present invention, one working unit (four strokes, crankshaft rotates two circles) of the engine is converted into four strokes and the output driving wheel only rotates one circle through the one-stage fixed gear, so the power stroke accounts for four quarters of this circle now. One-third, that is, to rotate 90 degrees, the present invention cleverly outputs the power of the power stroke through an output one-way device, and the remaining three-quarters of the circle (three strokes: intake, compression, exhaust) rely on a transmission Into the one-way device to rotate the inertia generated by the mechanical equipment and the vehicle when walking. Since the power is transmitted through the one-way device, most of the resistance generated by the three power-consuming strokes at this time is consumed by the inertia generated by the vehicle or mechanical equipment. Make the power stroke can fully output the generated power. For traditional single-cylinder and engines with fewer cylinders, before the power is transmitted to the output shaft, the power generated by the power stroke must first overcome the resistance generated by the remaining three strokes, and the remaining power can be output to the output shaft and the vehicle. Reduced utilization of engine power.

本发明的发动机无极变速系统,还包括主动液压缸和变距活塞,所述变距活塞设置在所述变速支撑座中并与所述变距活动座固定连接,所述主动液压缸和变距活塞形成液压连接。The continuously variable engine transmission system of the present invention also includes an active hydraulic cylinder and a variable pitch piston. The pistons form a hydraulic connection.

通过液缸活塞来移动变距活动座,实现增大和减小扭矩传递,结构简单,精度高,能达到无极无齿变距变速的目的。The pitch-variable movable seat is moved by the hydraulic cylinder piston to realize the increase and decrease of torque transmission, the structure is simple, the precision is high, and the purpose of stepless gearless pitch variable speed can be achieved.

本发明的发动机无极变速系统,还设有变距压簧,该变距压簧一端支撑在变距活动座上,另一端支撑在变速支撑座上。The infinitely variable engine transmission system of the present invention is also provided with a pitch-variable compression spring, one end of which is supported on the pitch-variable movable seat, and the other end is supported on the variable-speed supporting seat.

通过液缸活塞来移动变距活动座,实现增大和减小扭矩传递,而变距压簧在主动液压缸内的主动活塞回缩时(变大扭矩时),起到使变距活塞回到变速支撑座顶端回位的作用。而变速支撑座则起到将所有部件组合到一起的作用,使整个动力输出系统只输出做功冲程的动力。The variable distance movable seat is moved by the hydraulic cylinder piston to realize the increase and decrease of torque transmission, and the variable distance compression spring is used to make the variable distance piston return when the active piston in the active hydraulic cylinder retracts (when the torque is increased). The function of returning the top of the transmission support seat. The variable speed support seat then plays the role of combining all parts, so that the whole power output system only outputs the power of the power stroke.

本发明的发动机无极变速系统,还包括输出从动轴,所述输出单向器通过输出从动轴与变速支撑座连接。The continuously variable transmission system of the engine of the present invention also includes an output driven shaft, and the output one-way device is connected with the transmission supporting base through the output driven shaft.

本发明的发动机无极变速系统,所述主动液压缸设在所述输出从动轴内。In the continuously variable engine transmission system of the present invention, the active hydraulic cylinder is arranged in the output driven shaft.

主动液压缸是用于驱动设在变速支撑座中的变距活塞,以实现变矩变速,将主动液压缸设在输出从动轴内,结构紧凑,能减小本发明的发动机无极变速系统在热动力终端上的安装空间和方便设置变速操作机构。The active hydraulic cylinder is used to drive the variable-pitch piston arranged in the transmission supporting base to realize torque-variable speed change. The active hydraulic cylinder is arranged in the output driven shaft, and the structure is compact, which can reduce the engine stepless transmission system of the present invention. The installation space on the thermal power terminal and the convenient setting of the variable speed operating mechanism.

本发明的发动机无极变速系统,所述输出单向器为精密单向器。In the continuously variable engine transmission system of the present invention, the output one-way device is a precision one-way device.

本发明的发动机无极变速系统,所述动力传入单向器为精密单向器。In the continuously variable engine transmission system of the present invention, the power input one-way device is a precision one-way device.

精密单向器传动精确度高,能量损耗小,通过将所述输出单向器和所述动力传入单向器设计为精密单向器,能进一步提高本发明的发动机无极变速系统的效率。The precision one-way device has high transmission accuracy and low energy loss. By designing the output one-way device and the power input one-way device as precision one-way devices, the efficiency of the continuously variable engine transmission system of the present invention can be further improved.

本发明的发动机无极变速系统,所述输出单向器通过齿轮传动装置与行走系统连接。In the continuously variable engine transmission system of the present invention, the output unidirectional device is connected with the traveling system through a gear transmission device.

本发明的发动机无极变速系统能将四冲程发动机做功冲程与其它消耗动力的三个冲程进气、压缩、排气脱离开,使发动机做功冲程能够全力将做功产生的动力输出到车辆或机械设备上。而其余三个消耗动力的冲程则可以通过一个单向器将车辆或机械设备行走产生的惯性力传递到发动机热机部分,用于驱动进气、压缩、排气三个冲程完成动作。The engine infinitely variable speed system of the present invention can separate the power stroke of the four-stroke engine from the intake, compression, and exhaust of the other three strokes that consume power, so that the power stroke of the engine can fully output the power generated by the work to the vehicle or mechanical equipment . The remaining three power-consuming strokes can transmit the inertial force generated by the vehicle or mechanical equipment to the heat engine part of the engine through a one-way device, which is used to drive the three strokes of intake, compression, and exhaust to complete the action.

经实验表明,将本发明结构的无齿、无极、变矩、变扭、变速系统应用到热动力发动机上,动力在原机动力基础上提升15%以上,油耗可降低20%以上,本发明动力传递结构适用于单缸和缸数较少的发动机,而变速系统结构则适用于所有热动力发动机。Experiments have shown that applying the gearless, stepless, variable torque, variable torque, and variable speed system of the present invention to the thermal power engine, the power can be increased by more than 15% on the basis of the original engine power, and the fuel consumption can be reduced by more than 20%. The transfer structure is suitable for single-cylinder and engines with fewer cylinders, while the transmission system structure is suitable for all thermal power engines.

本发明可以设置动力传入系统,用于驱动进气、压缩、排气冲程动作,也可以不设置动力传入系统,依靠曲轴惯性驱动。In the present invention, a power transmission system can be provided to drive the intake, compression, and exhaust strokes, or the power transmission system can not be provided, and the drive can be driven by the inertia of the crankshaft.

附图说明Description of drawings

为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and thus It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.

图1为本发明第一实施例的发动机无极变速系统;Fig. 1 is the engine continuously variable transmission system of the first embodiment of the present invention;

图2为本发明第二实施例的发动机无极变速系统;Fig. 2 is the engine continuously variable transmission system of the second embodiment of the present invention;

图3为本发明实施例的主动液压缸。Fig. 3 is the active hydraulic cylinder of the embodiment of the present invention.

附图标记汇总:发动机101、变速支撑座102、变距活动座103、变距连杆105、输出主动轴107、输出主动轮108、输出单向器110、动力传入单向器112、主动液压缸113、变距活塞106、变距压簧104、第一液压管路121、第二液压管路122、主动活塞114。Summary of reference numerals: engine 101, speed change support seat 102, variable distance movable seat 103, variable distance connecting rod 105, output driving shaft 107, output driving wheel 108, output one-way device 110, power input one-way device 112, drive Hydraulic cylinder 113 , variable pitch piston 106 , variable pitch compression spring 104 , first hydraulic pipeline 121 , second hydraulic pipeline 122 , active piston 114 .

具体实施方式Detailed ways

随着世界交通工具以及农业机械的发展,热动力发动机已普及到世界各地,特别是近年来,随着我国汽车工业的发展,家用汽车已逐渐渗透到普通老百姓的工作、生活中。可以说,现代社会各行各业都已离不开热动力发动机。我们知道,现有发动机变速系统普遍采用的是通过更换齿轮来达到变扭、变矩、变速的目的。当然也有采用CVT形式的自动变速系统。对于普通手动齿轮变速器,我们经常听到我的变速箱又打坏了。而对于现有自动变速器,特点是结构复杂、价格高、传递效率低、油耗高。With the development of the world's vehicles and agricultural machinery, thermal power engines have spread all over the world. Especially in recent years, with the development of my country's automobile industry, family cars have gradually penetrated into the work and life of ordinary people. It can be said that all walks of life in modern society are inseparable from thermal power engines. We know that what the existing engine transmission system generally adopts is to achieve the purpose of variable torque, variable torque, and variable speed by changing gears. Of course, there is also an automatic transmission system in the form of a CVT. With normal manual gear transmissions, we often hear that my transmission is broken again. As for the existing automatic transmission, it is characterized by complex structure, high price, low transmission efficiency and high fuel consumption.

鉴于此,本发明的设计者设计了一种发动机无极变速系统,包括输出主动轮、变距连杆、变速支撑座、变距活动座和输出单向器,变距连杆一端偏心地铰接在输出主动轮上,另一端铰接于变距活动座,变距活动座可移动地设在变速支撑座上,变速支撑座能绕摆动轴线摆动地设置,输出单向器连接于变速支撑座。In view of this, the designer of the present invention has designed a kind of engine infinitely variable transmission system, comprises output driving wheel, pitch-changing connecting rod, speed-changing supporting seat, changing pitch movable seat and output one-way device, and one end of pitch-changing connecting rod is eccentrically hinged on On the output drive wheel, the other end is hinged to the variable distance movable seat, which is movably arranged on the speed change support seat, which can swing around the swing axis, and the output one-way device is connected to the speed change support seat.

本发明的发动机无极变速系统在使用时将输出主动轮与发动机曲轴连接,通过发动机曲轴驱动输出主动轮旋转,输出主动轮通过偏心地铰接在输出主动轮上的变距连杆驱动变距活动座往复运动,变距活动座驱动变速支撑座绕摆动轴线摆动,变速支撑座通过与其连接的输出单向器将动力输出至行走系统。The engine continuously variable transmission system of the present invention connects the output driving wheel with the engine crankshaft when in use, and drives the output driving wheel to rotate through the engine crankshaft, and the output driving wheel drives the variable distance movable seat through the variable distance connecting rod eccentrically hinged on the output driving wheel In reciprocating motion, the pitch-variable movable seat drives the variable-speed supporting seat to swing around the swing axis, and the variable-speed supporting seat outputs power to the walking system through the output one-way device connected thereto.

经实验表明,将本发明结构的无齿、无极、变矩、变扭、变速系统应用到热动力发动机上,动力在原机动力基础上提升15%以上,油耗可降低20%以上。不管是增加辅助离心力机构、电子机构等自动变速驱动装置还是设置手动变速装置,均能够大大提高燃料热值利用率,简化和方便用户操作。Experiments show that applying the gearless, stepless, variable torque, variable torque, and variable speed system of the present invention to the thermal power engine, the power can be increased by more than 15% on the basis of the original engine power, and the fuel consumption can be reduced by more than 20%. Whether it is to add an automatic variable speed drive device such as an auxiliary centrifugal force mechanism or an electronic mechanism, or to set a manual transmission device, it can greatly improve the utilization rate of the fuel calorific value, simplify and facilitate the user's operation.

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations. Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.

在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。转换比例可以是2:1,也可以是3:1。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "installation", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. The conversion ratio can be 2:1 or 3:1. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

实施例1,参照图1Embodiment 1, with reference to Fig. 1

该发动机无极变速系统包括输出主动轮108、变距连杆105、变速支撑座102、变距活动座103和输出单向器110,变距连杆105一端偏心地铰接在输出主动轮上,另一端铰接于变距活动座103,变距活动座103可移动地设在变速支撑座102上,变速支撑座102能绕摆动轴线摆动地设置,输出单向器110连接于变速支撑座102。The engine continuously variable transmission system includes an output driving wheel 108, a variable distance connecting rod 105, a transmission support seat 102, a variable distance movable seat 103 and an output one-way device 110. One end of the variable distance connecting rod 105 is eccentrically hinged on the output driving wheel, and the other One end is hinged to the pitch-changing movable seat 103, which is movably arranged on the speed-changing support seat 102, which can swing around the swing axis, and the output one-way device 110 is connected to the speed-changing support seat 102.

输出主动轮108通过输出主动轴107与曲轴连接,输出主动轮108与输出主动轴107固定连接,可以是焊接、螺纹连接、压紧连接等。The output driving wheel 108 is connected with the crankshaft through the output driving shaft 107, and the output driving wheel 108 is fixedly connected with the output driving shaft 107, which can be welded, screwed, pressed, etc.

该发动机无极变速系统中,输出主动轮108也可以直接固定在发动机101的曲轴上。In the engine continuously variable transmission system, the output driving wheel 108 may also be directly fixed on the crankshaft of the engine 101 .

变距活动座103在变速支撑座102上的移动可以通过各种已知的机械的、液压的、电动的方式方法来实现,例如齿轮齿条机构、蜗轮蜗杆机构、伺服电机、液缸活塞等。The movement of the variable pitch movable seat 103 on the variable speed support seat 102 can be realized by various known mechanical, hydraulic, and electric methods, such as rack and pinion mechanisms, worm gear mechanisms, servo motors, hydraulic cylinder pistons, etc. .

优选地,还设有输出从动轴109,所述输出单向器110通过输出从动轴与变速支撑座102连接。也可以不设置输出从动轴,将输出单向器110与变速支撑座102直接连接,例如通过焊接、铆接、螺纹连接等。Preferably, an output driven shaft 109 is also provided, and the output one-way device 110 is connected with the transmission support base 102 through the output driven shaft. It is also possible to directly connect the output one-way device 110 to the transmission support base 102 without an output driven shaft, for example, by welding, riveting, screwing and the like.

本发明的发动机无极变速系统的工作方式为:启动发动机,通过发动机曲轴驱动输出主动轮108旋转,输出主动轮108通过偏心地铰接在输出主动轮108上的变距连杆105驱动变距活动座103往复运动,变距活动座103驱动变速支撑座102绕摆动轴线摆动,变速支撑座102通过与其连接的输出单向器110将动力输出至行走系统。The working mode of the continuously variable engine transmission system of the present invention is as follows: start the engine, drive the output drive wheel 108 to rotate through the engine crankshaft, and the output drive wheel 108 drives the variable distance movable seat through the variable distance connecting rod 105 eccentrically hinged on the output drive wheel 108 103 reciprocates, the variable distance movable seat 103 drives the speed change support seat 102 to swing around the swing axis, and the speed change support seat 102 outputs power to the walking system through the output one-way device 110 connected thereto.

当需要变速变矩时,沿变速支撑座102移动变距活动座103,改变变距活动座103至变速支撑座102的摆动轴线的距离,从而改变变距活动座103在变速支撑座102上力作用点至该摆动轴线的距离,以达到变速变矩的目的。When it is necessary to change the speed and torque, move the distance variable movable seat 103 along the variable speed supporting base 102, change the distance from the variable pitch movable seat 103 to the swing axis of the variable speed supporting seat 102, thereby changing the force of the variable pitch movable seat 103 on the variable speed supporting seat 102 The distance from the point of action to the swing axis to achieve the purpose of variable speed and torque.

本发明的发动机无极变速系统巧妙地利用了曲柄摇杆原理和输出单向器110将发动机动力输出,通过移动变距活动座103来变速,无需变换齿轮来变速,以简单的结构达到了真正的无齿、无极、变矩、变速的目的。The engine infinitely variable transmission system of the present invention cleverly utilizes the principle of the crank rocker and the output one-way device 110 to output the power of the engine, and shifts the speed by moving the pitch-variable movable seat 103 without changing gears, and achieves real speed change with a simple structure. The purpose of gearless, stepless, torque conversion and speed change.

该发动机变速装置设有用于连接所述输出主动轮108与发动机曲轴的一级固定齿轮,该一级固定齿轮的传动比为2:1。由此能将发动机的一个工作单元(四个冲程,曲轴旋转两圈)转换成四个冲程输出主动轮108仅旋转一圈。The engine transmission is provided with a primary fixed gear for connecting the output driving wheel 108 and the engine crankshaft, and the transmission ratio of the primary fixed gear is 2:1. Thus, one working unit of the engine (four strokes, two revolutions of the crankshaft) can be converted into four strokes and the output driving wheel 108 only rotates one revolution.

该发动机无极变速系统还包括动力传入单向器112,该动力传入单向器连接行走系统与发动机曲轴。通过该动力传入单向器112在三个消耗动力的冲程中将车辆或机械设备行走产生的惯性力传递到发动机热机部分,用于驱动进气、压缩、排气三个冲程完成动作。The engine continuously variable transmission system also includes a power input one-way device 112, which connects the traveling system and the engine crankshaft. Through the power input one-way device 112, the inertial force generated by the vehicle or mechanical equipment is transmitted to the heat engine part of the engine during the three power-consuming strokes, and is used to drive the three strokes of intake, compression, and exhaust to complete the action.

本发明中的输出单向器110、动力传入单向器112可以使用现有的各种滚子式单向器、楔块式单向器,其结构、原理和使用的方式方法都是已知的,在此不再详细描述。The output one-way device 110 and the power input one-way device 112 among the present invention can use existing various roller type one-way devices, wedge type one-way device, and its structure, principle and the mode method of use all are all already. Known, will not be described in detail here.

本发明中,通过该一级固定齿轮将发动机101的一个工作单元转换成四个冲程输出主动轮108仅旋转一圈,那么做功冲程此时占这一圈的四分之一,也即是旋转90度,本发明巧妙的通过一个输出单向器110将做功冲程的动力输出,其余四分之三圈(三个冲程:进气、压缩、排气)依靠一个传入单向器将机械设备和车辆行走时产生的惯性旋转,由于动力通过单向器传递,此时的三个消耗动力的冲程产生的阻力大部分被车辆或机械设备产生的惯性消耗掉,从而使做功冲程能够全力将产生的动力输出。而传统的单缸和缸数较少的发动机,在将动力传递到输出轴前,做功冲程产生的动力首先要克服其余三个冲程产生的阻力,剩余的动力才能输出到输出轴和车辆上,降低了发动机动力的利用率。In the present invention, one working unit of the engine 101 is converted into four strokes through the first-stage fixed gear, and the output driving wheel 108 only rotates once, so the power stroke accounts for a quarter of this circle at this time, that is, the rotation 90 degrees, the present invention cleverly outputs the power of the power stroke through an output one-way device 110, and the remaining three-quarters of the circle (three strokes: intake, compression, and exhaust) rely on an incoming one-way device to transfer the mechanical equipment And the inertial rotation generated when the vehicle is walking, because the power is transmitted through the one-way device, most of the resistance generated by the three power-consuming strokes at this time is consumed by the inertia generated by the vehicle or mechanical equipment, so that the power stroke can be fully generated. power output. For traditional single-cylinder and engines with fewer cylinders, before the power is transmitted to the output shaft, the power generated by the power stroke must first overcome the resistance generated by the remaining three strokes, and the remaining power can be output to the output shaft and the vehicle. Reduced utilization of engine power.

实施例2,参照图2-3Embodiment 2, refer to Figure 2-3

本实施例的发动机无极变速系统,其基本结构、实现原理及产生的技术效果和前述实施例1相同,为简要描述,本实施例部分未提及之处,可参考实施例1中相应内容。The CVT system of this embodiment has the same basic structure, realization principle and technical effect as that of Embodiment 1. For a brief description, for parts not mentioned in this embodiment, reference may be made to the corresponding content in Embodiment 1.

本实施例的发动机无极变速系统提供了用于变矩变速的液压系统,该液压系统包括主动液压缸113和变距活塞106,所述变距活塞设置在所述变速支撑座102中并与所述变距活动座103固定连接,所述主动液压缸和变距活塞形成液压连接。The engine continuously variable transmission system of this embodiment provides a hydraulic system for torque-variable transmission, the hydraulic system includes an active hydraulic cylinder 113 and a distance-changing piston 106, and the distance-changing piston is arranged in the transmission support seat 102 and is connected to the The pitch-changing movable seat 103 is fixedly connected, and the active hydraulic cylinder and the pitch-changing piston form a hydraulic connection.

还设有变距压簧104,该变距压簧一端支撑在变距活动座103上,另一端支撑在变速支撑座102上。Also be provided with variable pitch compression spring 104, one end of this variable pitch compression spring is supported on the pitch variable movable seat 103, and the other end is supported on the speed change support seat 102.

通过液缸活塞来移动变距活动座103,实现增大和减小扭矩传递,而变距压簧104在主动液压缸113内的主动活塞回缩时(变大扭矩时),起到使变距活塞106回到变速支撑座102顶端回位的作用。而变速支撑座102则起到将所有部件组合到一起的作用,使整个动力输出系统只输出做功冲程的动力。Move the pitch-changing movable seat 103 by the hydraulic cylinder piston to realize increasing and reducing torque transmission, and the pitch-changing compression spring 104 plays a role in making the pitch change when the active piston in the active hydraulic cylinder 113 retracts (when the torque becomes larger). Piston 106 gets back to the effect of shift support seat 102 top return. And the speed change supporting base 102 then plays the effect of combining all components together, so that the whole power output system only outputs the power of the power stroke.

该发动机无极变速系统中,优选地,所述主动液压缸113设在所述输出从动轴内。In the continuously variable transmission system of the engine, preferably, the active hydraulic cylinder 113 is arranged in the output driven shaft.

为了实现主动液压缸113与变距活塞106的液压连接,在主动液压缸113中设有第一液压管路121,该第一液压管路一端连通主动液压缸113中的液压油腔,另一端连通设在变速支撑座102中的第二液压管路122,该第二液压管路另一端与变距活塞106连通。In order to realize the hydraulic connection between the active hydraulic cylinder 113 and the variable pitch piston 106, the active hydraulic cylinder 113 is provided with a first hydraulic pipeline 121, one end of the first hydraulic pipeline communicates with the hydraulic oil chamber in the active hydraulic cylinder 113, and the other end It is communicated with the second hydraulic pipeline 122 arranged in the transmission supporting seat 102 , and the other end of the second hydraulic pipeline is communicated with the distance-changing piston 106 .

需要变速时,驱动主动液压缸113的主动活塞114向前或向后移动,就能通过第一液压管路121和第二液压管路122驱动变距活塞106相应地向下或向上移动,实现变矩变速。When gear shifting is required, the active piston 114 that drives the active hydraulic cylinder 113 moves forward or backward, and the pitch-changing piston 106 can be driven to move downward or upward through the first hydraulic pipeline 121 and the second hydraulic pipeline 122 to realize Torque variable speed.

主动液压缸113是用于驱动设在变速支撑座102中的变距活塞106,以实现变矩变速,将主动液压缸113设在输出从动轴内,结构紧凑,能减小本发明的发动机无极变速系统在汽车上的安装空间。The active hydraulic cylinder 113 is used to drive the pitch-changing piston 106 arranged in the speed change support seat 102, so as to realize variable torque and speed change. The installation space of the continuously variable transmission system on the car.

该发动机无极变速系统中,所述输出单向器110为精密单向器。In the continuously variable transmission system of the engine, the output one-way device 110 is a precision one-way device.

该发动机无极变速系统中,所述动力传入单向器112为精密单向器。In the continuously variable transmission system of the engine, the power input one-way device 112 is a precision one-way device.

精密单向器为精确度高的、精密制造的单向器。Precision checks are high precision, precision manufactured checks.

通过将所述输出单向器110和所述动力传入单向器112设计为精密单向器,能提高精度,进一步减小能耗。By designing the output one-way device 110 and the power input one-way device 112 as precision one-way devices, precision can be improved and energy consumption can be further reduced.

该发动机无极变速系统中,所述输出单向器110与行走系统的连接以及行走系统与动力传入单向器112的连接可通过齿轮传动装置、带传动装置、链传动装置或其它可行的各种传动装置实现。In the continuously variable transmission system of the engine, the connection between the output one-way device 110 and the walking system and the connection between the walking system and the power input one-way device 112 can be through a gear transmission, a belt transmission, a chain transmission or other feasible methods. A transmission device is realized.

本发明的发动机无极变速系统能将四冲程发动机做功冲程与其它消耗动力的三个冲程进气、压缩、排气脱离开,使发动机做功冲程能够全力将做功产生的动力输出到车辆或机械设备上。而其余三个消耗动力的冲程则可以通过一个单向器将车辆或机械设备行走产生的惯性力传递到发动机热机部分,用于驱动进气、压缩、排气三个冲程完成动作。The engine infinitely variable speed system of the present invention can separate the power stroke of the four-stroke engine from the intake, compression, and exhaust of the other three strokes that consume power, so that the power stroke of the engine can fully output the power generated by the work to the vehicle or mechanical equipment . The remaining three power-consuming strokes can transmit the inertial force generated by the vehicle or mechanical equipment to the heat engine part of the engine through a one-way device, which is used to drive the three strokes of intake, compression, and exhaust to complete the action.

经实验表明,将本发明结构的无齿、无极、变矩、变扭、变速系统应用到热动力发动机上,动力在原机动力基础上提升15%以上,油耗可降低20%以上,本发明动力传递结构适用于单缸和缸数较少的发动机,而变速系统结构则适用于所有热动力发动机。Experiments have shown that applying the gearless, stepless, variable torque, variable torque, and variable speed system of the present invention to the thermal power engine, the power can be increased by more than 15% on the basis of the original engine power, and the fuel consumption can be reduced by more than 20%. The transfer structure is suitable for single-cylinder and engines with fewer cylinders, while the transmission system structure is suitable for all thermal power engines.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1. a motor stepless speed-changing system, it is characterized in that, comprise and export driving wheel, displacement connecting rod, speed change supporting base, displacement active base and export one-way element, displacement connecting rod one end is hinged on prejudicially and exports on driving wheel, the other end is articulated with displacement active base, displacement active base is located on speed change supporting base movably, and speed change supporting base swingingly can be arranged around axis of oscillation, exports one-way element and is connected to speed change supporting base.
2. motor stepless speed-changing system according to claim 1, is characterized in that, also comprises the one-level fixed gear for connecting described output driving wheel and engine crankshaft, and the velocity ratio of this one-level fixed gear is 2:1.
3. motor stepless speed-changing system according to claim 1, is characterized in that, also comprises power and imports one-way element into, and this power imports one-way element connected row walking system and engine crankshaft into.
4. according to the motor stepless speed-changing system in claim 1-3 described in any one, it is characterized in that, also comprise initiatively oil hydraulic cylinder and displacement piston, this displacement piston to be arranged in described speed change supporting base and to be fixedly connected with described displacement active base, and initiatively oil hydraulic cylinder and displacement piston form hydraulic connecting.
5. motor stepless speed-changing system according to claim 4, is characterized in that, is also provided with displacement stage clip, and this displacement stage clip one end is supported in displacement active base, and the other end is supported on speed change supporting base.
6. motor stepless speed-changing system according to claim 4, is characterized in that, also comprises output driven shaft, and described output one-way element is connected with speed change supporting base by exporting driven shaft.
7. motor stepless speed-changing system according to claim 6, is characterized in that, described active oil hydraulic cylinder is located in described output driven shaft.
8. motor stepless speed-changing system according to claim 1, is characterized in that, described output one-way element is accurate one-way element.
9. motor stepless speed-changing system according to claim 3, is characterized in that, it is accurate one-way element that described power imports one-way element into.
10. motor stepless speed-changing system according to claim 1, is characterized in that, described output one-way element is connected with running gear by gear drive.
CN201510163510.5A 2015-04-08 2015-04-08 Electromotor stepless speed variator system Expired - Fee Related CN104728382B (en)

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CN108591406A (en) * 2018-05-31 2018-09-28 韦炳伦 A kind of contiuously variable transmission
CN117705418A (en) * 2023-12-14 2024-03-15 湖北久之洋红外系统股份有限公司 Optical lens transfer function test target generator convenient to switch

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CN103851147A (en) * 2014-03-18 2014-06-11 奇瑞重工股份有限公司 CVT (continuously variable transmission) speed changer based on variable-stroke reciprocating motion
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* Cited by examiner, † Cited by third party
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CN108591406A (en) * 2018-05-31 2018-09-28 韦炳伦 A kind of contiuously variable transmission
CN117705418A (en) * 2023-12-14 2024-03-15 湖北久之洋红外系统股份有限公司 Optical lens transfer function test target generator convenient to switch

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