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CN104696235B - Spiral case centrifugal multiblade environmental protection special fan - Google Patents

Spiral case centrifugal multiblade environmental protection special fan Download PDF

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CN104696235B
CN104696235B CN201410751641.0A CN201410751641A CN104696235B CN 104696235 B CN104696235 B CN 104696235B CN 201410751641 A CN201410751641 A CN 201410751641A CN 104696235 B CN104696235 B CN 104696235B
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receiver
impeller
fan
spiral case
volute
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CN104696235A (en
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许廷杨
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Abstract

本技术专用于油烟水蒸气PM2.5等复杂混合污染气体源头治理;2、环保专用风机叶轮转速1450转/分,叶片72片,每秒钟以1740切向飞出面的污染物速度抛向风机蜗壳壁,90%左右的污染物而被接收器接收,10%左右的污染物抛向出风口;3、在转轴垂直方向上每0.618处安装同心圆筋板共三块,增加叶轮强度,减少震动、降噪,控制油水切面飞出方向,防止风力作用下污染物的脱逃;4、接收器由植物纤维制作,固定在风机蜗壳与金属筛网之间,与蜗壳几何形状相同,利用阿基米德螺旋线传送风系统,接收器增加了蜗壳强度,减少了震动,有一定吸音、消音效果;5、在出风口安装锥度接收器,相当于在出风口增加了消音器。

This technology is dedicated to the source control of complex mixed pollution gases such as oil fume, water vapor, PM2.5; 2. The impeller speed of the fan for environmental protection is 1450 rpm, with 72 blades, and the pollutants flying tangentially out of the surface are thrown to the fan at a speed of 1740 per second. On the volute wall, about 90% of the pollutants are received by the receiver, and about 10% of the pollutants are thrown to the air outlet; 3. Install three concentric rib plates at every 0.618 in the vertical direction of the rotating shaft to increase the strength of the impeller. Reduce vibration and noise, control the flying direction of the oil-water cut surface, and prevent pollutants from escaping under the action of wind; 4. The receiver is made of plant fiber, fixed between the fan volute and the metal screen, and has the same geometric shape as the volute. Using the Archimedes helix transmission wind system, the receiver increases the strength of the volute, reduces vibration, and has a certain sound absorption and noise reduction effect; 5. Installing a tapered receiver at the air outlet is equivalent to adding a muffler at the air outlet.

Description

蜗壳多叶离心环保专用风机Volute multi-blade centrifugal fan for environmental protection

一、技术领域1. Technical field

本技术专用于环境保护中大气污染物:油烟水蒸气PM2.5复杂混合污染气体源头治理。This technology is dedicated to the source control of air pollutants in environmental protection: oil fume, water vapor, PM2.5 complex mixed pollution gas.

二、背景技术2. Background technology

1、在本技术没有前,所使用的蜗壳离心多叶风机、离心风机式轴流式风机,用于吸、送风直排或降温抽湿等。1. Before this technology existed, the volute centrifugal multi-leaf fan and centrifugal fan axial flow fan used were used for suction, air supply, direct discharge or cooling and dehumidification.

2、在发明厨房PM2.5及污染空气净化机的设计、制造、使用和检修维护过程中发现蜗壳离心多叶风机,叶轮有离心分离油水,并让油水聚合,包裹粉尘及PM2.5颗粒物的作用:油烟、水蒸气与混合复杂气体及各种颗粒物进入风机后,好比进入一个小型油水雾除尘系统,故此本人就产生了设计蜗壳多叶离心环保专用风机,具净化(接收)油烟水气、PM2.5等颗粒物混合复杂物质等功能的思想,并加以实验,效果很好。实验过程:利用180W功率的电机带动普通多叶风机,叶轮1450转/分钟情况下,污染气体(厨房烹饪油炸时)油水PM2.5等复杂混合物中的颗粒物在风机中能溶于油水的溶于油水,不能溶于油水的颗粒物被油水包裹后而抛向蜗壳壁又反弹回叶轮,反复进行,随机部分被风力送入大气污染面更大,散布面更广。从除尘到扩展放尘的过程,这就是要解决的问题。2. In the process of inventing kitchen PM2.5 and polluted air purifier design, manufacture, use and maintenance, it was discovered that the volute centrifugal multi-leaf fan, the impeller has centrifugal separation of oil and water, and allows oil and water to aggregate, wrapping dust and PM2.5 particles Function: After oil fume, water vapor, mixed complex gas and various particles enter the fan, it is like entering a small oil-water mist dust removal system. Therefore, I have designed a multi-leaf centrifugal environmental protection special fan with a volute, which can purify (receive) oil fume and water. Air, PM2.5 and other particles mixed with complex substances and other functions, and experimented with it, the effect is very good. Experimental process: A 180W motor is used to drive an ordinary multi-blade fan. When the impeller is 1450 rpm, the particulate matter in the complex mixture of polluted gas (during cooking and frying in the kitchen) such as oil and water PM2.5 can dissolve in the fan. In oil and water, the particles that cannot be dissolved in oil and water are wrapped in oil and water, thrown to the wall of the volute and then bounced back to the impeller, and the process is repeated. The random part is sent into the air by the wind, and the pollution surface is larger and the spread is wider. From dust removal to extended dust release, that's the problem to be solved.

3、在研究中发现要扩大污染物的汇聚功能必须增加叶轮叶片与污染物的接触面积一般多叶离心风机叶片数为60片,电机每分钟1450转,则每秒钟转动24转。也就是说飞速转动的叶轮每秒钟产生的切面抛出污染物数为60叶,切面×24转/秒=1450叶切面/秒,普通多叶离心风机工作时,每秒钟产生1450个切面飞出污染物在风力的作用下近距离90%的飞向蜗壳,并反弹回叶轮、叶片或汇聚于蜗壳。反复进行,10%左右污染物直排入大气。在风力的作用下最后95%以上污染物以极小的颗粒随风直排入大气,散布更远,污染面积更大;这就是在风机内除尘,在风机外造尘的污染产生和扩散过程。3. In the research, it is found that in order to expand the converging function of pollutants, the contact area between impeller blades and pollutants must be increased. Generally, the number of blades of multi-blade centrifugal fans is 60, and the motor rotates at 1450 revolutions per minute, so it rotates at 24 revolutions per second. That is to say, the number of pollutants thrown by the rapidly rotating impeller is 60 leaves per second, and the cut surface × 24 revolutions/second = 1450 leaf cut surfaces/second. When the ordinary multi-blade centrifugal fan is working, 1450 cut surfaces are produced per second. 90% of the flying pollutants fly to the volute at close range under the action of wind force, and bounce back to the impeller, blade or gather in the volute. Repeatedly, about 10% of the pollutants are directly discharged into the atmosphere. Under the action of the wind force, more than 95% of the pollutants are directly discharged into the atmosphere with the wind as extremely small particles, spreading farther, and the pollution area is larger; this is the pollution generation and diffusion process of dust removal inside the fan and dust generation outside the fan .

4、为了解决上述问题,于是就发明了蜗壳多叶离心环保专用风机。4. In order to solve the above problems, a volute multi-blade centrifugal fan for environmental protection was invented.

三、发明内容3. Contents of the invention

1、普通多叶离心风机的风叶为60片,环保专用风机叶片设计为72片,360°的圆周每度安装2片,与污染物接触面积增大20%,以每钞钟1740切向飞出面的污染物速度抛向风机蜗壳壁,为后续接收90%以上污染物创造条件。1. The blades of the ordinary multi-blade centrifugal fan are 60 pieces, and the blades of the special environmental protection fan are designed to be 72 pieces. 2 pieces are installed every degree of the 360°circle, and the contact area with the pollutants is increased by 20%. The pollutants flying out of the surface are thrown to the wall of the fan volute at a high speed, creating conditions for the subsequent reception of more than 90% of the pollutants.

2、在叶轮轴垂直方向上每0.618处安装一同心圆筋板共三块,如图3、D、C、E、B为电机方向端头,A为进气口端头,目的①是增加叶轮强度,减少震 动、降噪。②是控制油水切面飞出方向,即在离心力作用下定向飞向接收器,以利接收器对污染物的接收能力更强,吸附深度更深,防风力作用下的脱逃(见附图3)。2. Install a concentric circular rib plate at every 0.618 in the vertical direction of the impeller shaft, a total of three pieces, as shown in Figure 3, D, C, E, B are the ends of the motor direction, A is the end of the air inlet, the purpose ① is to increase The strength of the impeller reduces vibration and noise. ② is to control the flying direction of the oil-water section, that is, to fly directionally to the receiver under the action of centrifugal force, so that the receiver has a stronger ability to receive pollutants, a deeper adsorption depth, and escape under the action of wind (see Figure 3).

3、接收器由植物纤维组成,固定在风机铁蜗壳与金属筛网之间,接收器内壳几何形状与离心多叶风机蜗壳几何形状相同,风机工作时,叶片上汇聚的油水PM2.5污染复杂混合物在筋板的护卫下,定向切面方向飞向蜗壳。而被固定在蜗壳上的接收器植物纤维接收,该接收器防止了油水污染物的反弹扩散(有草船借箭的意思),工作结束后余温将水蒸发,而其它物质则留于植物纤为中。接收器由植物纤维与油水吸咐比1∶1以上的植物纤维组成,具有较强的吸附油烟水气PM2.5及其它颗粒物的能力。植物纤维接收器增加了蜗壳的强度减小了震动,有一定的吸音消音效果(见附图1、附图2及附图4)。3. The receiver is composed of plant fibers and fixed between the iron volute of the fan and the metal screen. The geometric shape of the inner shell of the receiver is the same as that of the volute of the centrifugal multi-leaf fan. When the fan is working, the oil and water PM2. 5. Under the protection of the ribs, the complex mixture of pollution flies towards the volute in the direction of the tangent plane. It is received by the receiver plant fiber fixed on the volute, which prevents the rebound and diffusion of oil and water pollutants (meaning that the straw boat borrows an arrow). After the work is over, the residual temperature evaporates the water, while other substances remain in the Plant fiber is medium. The receiver is composed of plant fibers and plant fibers with an oil-water adsorption ratio of more than 1:1, and has a strong ability to absorb oil fumes, water vapor, PM2.5 and other particulate matter. The plant fiber receiver increases the strength of the volute, reduces vibration, and has certain sound-absorbing and sound-absorbing effects (see accompanying drawing 1, accompanying drawing 2 and accompanying drawing 4).

3、在出风口安装锥度油烟水气污染混合物植物纤维接收器,相当于在出风口增加安装了消音器(见附图1、附图2)。3. Install a taper oil fume water vapor pollution mixture plant fiber receiver at the air outlet, which is equivalent to adding a silencer at the air outlet (see accompanying drawing 1 and accompanying drawing 2).

4、只要烹饪或工业生产、焚烧油脂类要产生油烟水蒸气及PM2.5复杂混合污染物的场所都适宜安装使用该风机,该风机与厨房PM2.5及污染气体净化机联合使用效果会更好。4. As long as cooking or industrial production, incineration of oils and fats will produce oil fumes, water vapor and PM2.5 complex mixed pollutants, it is suitable to install and use this fan. The combined use of this fan with kitchen PM2.5 and polluted gas purifiers will have a better effect it is good.

四、附图说明4. Description of drawings

图1:蜗壳多叶离心环保专用风机组成说明(侧换接收器式)Figure 1: Description of the composition of the volute multi-blade centrifugal fan for environmental protection (side-changing receiver type)

1、风机叶轮1. Fan impeller

2、叶轮、叶片加强筋板三块2. Three pieces of rib plate for impeller and blade

3、蜗壳内衬(接收器筛网固定网)3. Volute lining (receiver screen fixed net)

4、由1∶1以上植物纤维与油水吸附比的植物纤维组成的油烟水气粉尘颗粒物PM2.5等复杂混合物接收器4. Receivers for complex mixtures such as oil fume, water, gas, dust particles, PM2.5, etc., composed of plant fibers with an oil-water adsorption ratio of more than 1:1

5、风机蜗壳外壁5. The outer wall of the fan volute

6、风机支撑及进出风箱体6. Fan support and air inlet and outlet boxes

7、出风口与排风管连接7. The air outlet is connected to the exhaust pipe

8、出风口接收器(减震消音器)8. Air outlet receiver (shock-absorbing muffler)

9、集油观查孔(一旦发现该孔有油脂集结,说明接收器集油饱和,须更换新的接收器)9. Oil collection observation hole (Once the hole is found to have grease accumulation, it means that the receiver is saturated with oil, and a new receiver must be replaced)

图2:蜗壳多叶离心环保专用风机(顶换式接收器)说明Figure 2: Explanation of volute multi-blade centrifugal fan for environmental protection (top-change receiver)

1、叶轮1. Impeller

2、筋板(三块)2. Ribs (three pieces)

3、接收器固定筛网3. Receiver fixed screen

4、植物纤维油烟水蒸气PM2.5及混合复杂物接收器4. Plant fiber oil smoke water vapor PM2.5 and mixed complex receiver

5、蜗壳外壁5. The outer wall of the volute

6、风机进、排气及风机固定支撑箱体6. Fan inlet, exhaust and fan fixed support box

7、出风口法兰接头7. Air outlet flange joint

8、锥度植物纤维污染物接收器(出风口消音器)8. Tapered plant fiber pollutant receiver (air outlet muffler)

9、集油观查孔9. Oil collection observation hole

10、出风口与箱体联接法兰,接收器顶点10. The connecting flange between the air outlet and the box, and the top of the receiver

图3:三块筋板D、C、E在叶轮上的位置Figure 3: The positions of the three ribs D, C, E on the impeller

1、筋板D:AD=0.618AC1. Rib D: AD=0.618AC

2、筋板C:AC=0.618AB2. Rib C: AC=0.618AB

3、筋板E:CE=0.618CB3. Rib E: CE=0.618CB

4、电机4. Motor

5、风机叶轮5. Fan impeller

注:AC=0.618ABNote: AC=0.618AB

AD=0.618AC=0.618*0.618ABAD=0.618AC=0.618*0.618AB

CE=0.618CB=0.618(AB-AC)=0.618(AB-0.618AB)=0.618*0.382ABCE=0.618CB=0.618(AB-AC)=0.618(AB-0.618AB)=0.618*0.382AB

图4:风机蜗壳与接收器装配Figure 4: Fan volute and receiver assembly

1、多叶离心环保专用风机蜗壳1. Multi-leaf centrifugal fan volute for environmental protection

2、多叶离心环保专用风机接收器固定筛网2. Multi-leaf centrifugal environmental protection special fan receiver fixed screen

3、锅壳多叶离心环保专用风机油烟水蒸气PM2.5复杂混合污染物接收器(由植物纤维与油水吸附比1∶1以上的植物纤维组成)。3. The multi-leaf centrifugal environmental protection special fan in the pot shell, oil fume, water vapor, PM2.5 complex mixed pollutant receiver (composed of plant fibers with an oil-water adsorption ratio of 1:1 or more).

Claims (3)

1. 360 ° of impeller spiral case centrifugal multiblade environmental protection special fans for amounting to 72 leaves of circumference, based on 1450 revs/min of motors, often Second generating 1740 sections dishes out oil mixing with water complexity object in receiver, improves impeller blade to greatest extent and pollutant is collected Area, to improve the acceptance rate of pollutant, the complicated pollutant receiver of oil smoke vapor PM2.5 mixing is made of plant fiber, It is fixed between wind turbine iron spiral case and sieve, pollutant receiving plane geometry is consistent with spiral case geometry in receiver, adopts With spiral of Archimedes collection supply air system, the grease PM2.5 collected on blade during blower fan work pollutes complex mixture in muscle Plant fiber receiver is thrown to the grease complex mixture orientation of 1740 sections per second convergence under the escorting of plate, the receiver The diffusion of pollutant is prevented, rebounds, while reduces wheel rotation resistance;After work, residual temperature allows vapor to evaporate, oil Fat, PM2.5 are stayed in plant fiber, and the receiver that plant fiber is done adds the intensity of spiral case, reduce the vibrations of spiral case, have Certain sound-absorbing, erasure effect.
2. 360 ° of impeller spiral case centrifugal multiblade environmental protection special fans for amounting to 72 leaves of circumference according to claim 1, leaf In wheel shaft vertical direction, installing web plate at every line segment 0.618, totally three pieces, B is impeller motor end terminal, and A is impeller air inlet end Point, D, C, E are installation site of three pieces of gussets on impeller, wherein
AC=0.618AB
AD=0.618AC
CE=0.618CB
Gusset strengthens impeller intensity and reduces vibrations, reduces noise, and gusset controls blade face pollutant tangential under the action of the centrifugal force Fly out direction, and orientation flies to receiver, makes receiver receiving ability stronger, and it is deeper that pollutant enters plant fiber, prevents from running away.
3. 360 ° of impeller spiral case centrifugal multiblade environmental protection special fans for amounting to 72 leaves of circumference according to claim 1, Air outlet installation taper oil smoke aqueous vapor pollution complex mixture plant fiber receiver, is equivalent to and is mounted with noise reduction in air outlet Device.
CN201410751641.0A 2014-12-10 2014-12-10 Spiral case centrifugal multiblade environmental protection special fan Expired - Fee Related CN104696235B (en)

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CN102305220A (en) * 2011-08-16 2012-01-04 江西维特科技有限公司 Low-noise blade-free fan
CN103123158A (en) * 2011-11-18 2013-05-29 布罗恩-努托恩有限责任公司 Ventilating system and method
CN103174661A (en) * 2006-05-24 2013-06-26 雷斯梅德电动科技有限公司 Compact low noise efficient blower for cpap devices

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Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02231000A (en) * 1989-03-01 1990-09-13 Hitachi Ltd Electric fan
CN1210207A (en) * 1997-09-03 1999-03-10 协同工业私人有限公司 Apparatus and a method for minimizing noise of a blower filter assembly
US6217281B1 (en) * 1999-06-30 2001-04-17 Industrial Technology Research Institute Low-noise fan-filter unit
CN1637246A (en) * 2003-12-22 2005-07-13 联合工艺公司 Airfoil surface impedance modification for noise reduction in turbofan engines
CN103174661A (en) * 2006-05-24 2013-06-26 雷斯梅德电动科技有限公司 Compact low noise efficient blower for cpap devices
CN102305220A (en) * 2011-08-16 2012-01-04 江西维特科技有限公司 Low-noise blade-free fan
CN103123158A (en) * 2011-11-18 2013-05-29 布罗恩-努托恩有限责任公司 Ventilating system and method

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