CN104670524B - A kind of friction-free air floating space weightlessness rotating simulator - Google Patents
A kind of friction-free air floating space weightlessness rotating simulator Download PDFInfo
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Abstract
本发明涉及模拟空间失重转动的装置,具体地说是一种无摩擦气浮空间失重转动模拟装置,气浮主轴的两端分别连接有左、右轴端板轴,左、右轴端板轴分别通过轴支撑安装在基体上;气浮主轴外套设有气浮轴轴套,气浮轴轴套与气浮主轴之间留有间隙,左轴端板轴上设有向间隙导入气体的气管,在力矩电机断电时,气浮主轴与气浮轴轴套之间为无摩擦状态;力矩电机转子转接套连接于气浮轴轴套的一侧,力矩电机转子套设在右轴端板轴上、并与力矩电机转子转接套相连,力矩电机定子通过定子压环安装在右轴端板轴上,转子套管位于力矩电机转子与力矩电机定子之间。本发明能最大限度的减小摩擦力,保证转动精度,结构简单、安装方便、便于维护。
The invention relates to a device for simulating weightless rotation in space, in particular to a device for simulating weightless rotation in a frictionless air-floating space. They are respectively installed on the base body through shaft support; the air bearing shaft outer cover is equipped with an air bearing shaft sleeve, and there is a gap between the air bearing shaft sleeve and the air bearing main shaft, and a gas pipe for introducing gas into the gap is provided on the left shaft end plate shaft , when the torque motor is powered off, there is no friction between the air-floating spindle and the air-floating shaft sleeve; the torque motor rotor adapter sleeve is connected to one side of the air-floating shaft sleeve, and the torque motor rotor is sleeved on the right shaft end On the plate shaft and connected with the torque motor rotor adapter sleeve, the torque motor stator is installed on the right shaft end plate shaft through the stator pressure ring, and the rotor sleeve is located between the torque motor rotor and the torque motor stator. The invention can reduce the frictional force to the greatest extent, ensure the rotation precision, and has the advantages of simple structure, convenient installation and maintenance.
Description
技术领域technical field
本发明涉及模拟空间失重转动的装置,具体地说是一种无摩擦气浮空间失重转动模拟装置。The invention relates to a device for simulating weightless rotation in space, in particular to a device for simulating weightless rotation in frictionless air-floating space.
背景技术Background technique
目前已有的模拟空间失重转动的高精度转动装置中,一种为机械摩擦式转动,这种装置使得轴与轴承之间存在很大的摩擦损耗,空间失重转动模拟精度不高;另一种虽为气浮转动,但是没有采用非接触力矩电机驱动,这种装置比前一种要有所改进,但是无法控制轴与轴承之间的转速,无法设定转动装置初始运动状态。Among the existing high-precision rotating devices for simulating weightless rotation in space, one is mechanical friction rotation, which causes a large friction loss between the shaft and the bearing, and the simulation accuracy of weightless rotation in space is not high; the other is Although it is air-floating, it is not driven by a non-contact torque motor. This device is improved compared to the previous one, but it cannot control the speed between the shaft and the bearing, and cannot set the initial motion state of the rotating device.
发明内容Contents of the invention
为了解决上述在模拟空间失重转动中存在的问题,本发明的目的在于提供一种无摩擦气浮空间失重转动模拟装置。该模拟装置将非接触力矩电机驱动和气浮转动结合在一起,大大地减少了摩擦力对系统的负面影响,还可精确设定转动的角度及角速度。In order to solve the above-mentioned problems existing in simulating weightless rotation in space, the object of the present invention is to provide a frictionless air-floating space weightless rotation simulation device. The simulation device combines non-contact torque motor drive and air bearing rotation, which greatly reduces the negative impact of friction on the system, and can also accurately set the rotation angle and angular velocity.
本发明的目的是通过以下技术方案来实现的:The purpose of the present invention is achieved through the following technical solutions:
本发明包括气浮主轴、气浮轴轴套、力矩电机定子、力矩电机转子、转子套管、定子压环、力矩电机转子转接套、左轴端板轴、右轴端板轴及气管,其中气浮主轴的两端分别连接有左轴端板轴及右轴端板轴,所述左轴端板轴及右轴端板轴分别通过轴支撑安装在基体上;所述气浮主轴外套设有气浮轴轴套,该气浮轴轴套与气浮主轴之间留有间隙,所述左轴端板轴上设有向所述间隙导入气体的气管,在力矩电机断电时,所述气浮主轴与气浮轴轴套之间为无摩擦状态;所述力矩电机转子转接套连接于气浮轴轴套的一侧,所述力矩电机转子套设在右轴端板轴上、并与所述力矩电机转子转接套相连,所述力矩电机定子通过定子压环安装在右轴端板轴上,所述转子套管位于力矩电机转子与力矩电机定子之间;所述力矩电机转子通过力矩电机转子转接套驱动气浮轴轴套转动,安装在气浮轴轴套上的空间失重转动模拟装置随所述气浮轴轴套转动。The invention includes an air-floating main shaft, an air-floating shaft sleeve, a torque motor stator, a torque motor rotor, a rotor sleeve, a stator pressure ring, a torque motor rotor adapter sleeve, a left shaft end plate shaft, a right shaft end plate shaft and a gas pipe. Wherein the two ends of the air-floating main shaft are respectively connected with the left-axis end-plate shaft and the right-axis end-plate shaft, and the left-axis end-plate shaft and the right-axis end-plate shaft are respectively installed on the substrate through shaft supports; An air bearing shaft sleeve is provided, and there is a gap between the air bearing shaft sleeve and the air bearing main shaft. A gas pipe for introducing gas into the gap is provided on the left shaft end plate shaft. When the torque motor is powered off, There is no friction between the air-floating main shaft and the air-floating shaft sleeve; the torque motor rotor adapter sleeve is connected to one side of the air-floating shaft sleeve, and the torque motor rotor is sleeved on the right shaft end plate shaft and connected with the torque motor rotor adapter sleeve, the torque motor stator is installed on the right shaft end plate shaft through the stator pressure ring, and the rotor sleeve is located between the torque motor rotor and the torque motor stator; The torque motor rotor drives the air bearing shaft sleeve to rotate through the torque motor rotor adapter sleeve, and the space weightless rotation simulation device installed on the air bearing shaft sleeve rotates with the air bearing shaft sleeve.
其中:所述气浮轴轴套的另一侧的圆周表面上安装有圆光栅,所述左轴端板轴上设有与圆光栅相对应的读数头,该读数头通过圆光栅随气浮轴轴套的转动计数;所述气浮轴轴套、力矩电机定子、力矩电机转子、力矩电机转子转接套、圆光栅及所述空间失重转动模拟装置同轴设置;Wherein: a circular grating is installed on the circumferential surface of the other side of the air bearing shaft sleeve, and a reading head corresponding to the circular grating is arranged on the shaft of the left shaft end plate. The rotation count of the shaft sleeve; the air bearing shaft sleeve, the torque motor stator, the torque motor rotor, the torque motor rotor adapter sleeve, the circular grating and the space weightless rotation simulation device are coaxially arranged;
所述右轴端板轴的一端为圆盘,另一端为空心圆柱,所述圆盘一侧的端面与气浮主轴的一端连接,该圆盘的另一侧沿径向设有条形槽;所述定子压环安装在右轴端板轴上,并套接在所述力矩电机定子的一端,对力矩电机定子径向定位;所述力矩电机定子的另一端容置在所述条形槽内,通过所述右轴端板轴轴向定位;One end of the right shaft end plate shaft is a disk, and the other end is a hollow cylinder. The end surface on one side of the disk is connected to one end of the air-floating main shaft, and the other side of the disk is provided with a strip groove along the radial direction. The stator pressure ring is installed on the right shaft end plate shaft, and is sleeved on one end of the torque motor stator to radially position the torque motor stator; the other end of the torque motor stator is accommodated in the bar-shaped In the groove, the axis of the right shaft end plate is axially positioned;
所述力矩电机转子与力矩电机转子转接套的一端相连,所述力矩电机转子转接套的另一端与气浮轴轴套的一侧固接;所述力矩电机转子的外圈与转子套管的内圈连接,所述力矩电机定子安装在转子套管的外圈,力矩电机转子、转子套管及力矩电机定子均位于所述力矩电机转子转接套内;所述力矩电机转子分别通过力矩电机转子转接套及转子套管进行轴向和径向定位;The torque motor rotor is connected to one end of the torque motor rotor adapter sleeve, and the other end of the torque motor rotor adapter sleeve is fixedly connected to one side of the air bearing shaft sleeve; the outer ring of the torque motor rotor is connected to the rotor sleeve The inner ring of the tube is connected, the torque motor stator is installed on the outer ring of the rotor sleeve, the torque motor rotor, the rotor sleeve and the torque motor stator are all located in the torque motor rotor adapter sleeve; the torque motor rotor is respectively passed through Torque motor rotor adapter sleeve and rotor sleeve for axial and radial positioning;
所述左轴端板轴的一端为圆盘,另一端为空心圆柱,所述气管安装在圆盘上,并在圆盘上通过读数头安装块固接有读数头;One end of the left shaft end plate shaft is a disk, and the other end is a hollow cylinder, the air pipe is installed on the disk, and the reading head is fixedly connected to the disk through the reading head mounting block;
所述气浮轴轴套上沿轴向开设有多个环槽。The sleeve of the air bearing shaft is provided with a plurality of annular grooves in the axial direction.
本发明的优点与积极效果为:Advantage of the present invention and positive effect are:
1.本发明能最大限度地减小摩擦力,保证转动精度。1. The present invention can minimize friction and ensure rotation accuracy.
2.本发明的非接触式力矩电机具有高精度(0.001度)、低速(0.01度/秒)性能,采用分装式的非接触式力矩电机,力矩电机定子与力矩电机转子之间无摩擦扭矩,驱动达到初始条件设定位置后,电机断电,力矩电机转子随空间失重转动模拟装置一起运动,处于自由状态,对摩擦精度无干扰。2. The non-contact torque motor of the present invention has high-precision (0.001 degrees), low-speed (0.01 degrees/second) performance, adopts a sub-package non-contact torque motor, and has no frictional torque between the torque motor stator and the torque motor rotor After the drive reaches the position set by the initial conditions, the motor is powered off, and the rotor of the torque motor moves with the space weightless rotation simulation device, and is in a free state without disturbing the friction accuracy.
3.本发明由圆光栅测量非接触式力矩电机的转动角度及角速度,测量准确。3. The invention uses a circular grating to measure the rotation angle and angular velocity of the non-contact torque motor, and the measurement is accurate.
4.本发明结构简单,安装方便,便于维护。4. The present invention has simple structure, convenient installation and maintenance.
附图说明Description of drawings
图1为本发明的结构主视图;Fig. 1 is a structural front view of the present invention;
图2为图1的俯视剖视图;Figure 2 is a top sectional view of Figure 1;
图3为图1的左视图;Fig. 3 is the left view of Fig. 1;
图4为本发明右轴端板轴的结构主视图;Fig. 4 is a structural front view of the right shaft end plate shaft of the present invention;
图5为图4的左视图;Fig. 5 is the left view of Fig. 4;
图6为图4的A—A剖视图;Fig. 6 is A-A sectional view of Fig. 4;
其中:1为左轴支撑,2为气浮主轴,3为气浮主轴轴套,4为力矩电机定子,5为力矩电机转子,6为转子套管,7为定子压环,8为力矩电机转子转接套,9为右轴支撑,10为右轴端板轴,11为圆光栅,12为读数头,13为读数头安装块,14为气管,15为左轴端板轴,16为条形槽,17为环槽。Among them: 1 is the left shaft support, 2 is the air bearing main shaft, 3 is the air bearing main shaft sleeve, 4 is the torque motor stator, 5 is the torque motor rotor, 6 is the rotor bushing, 7 is the stator pressure ring, 8 is the torque motor Rotor adapter sleeve, 9 is the right shaft support, 10 is the right shaft end plate shaft, 11 is the circular grating, 12 is the reading head, 13 is the reading head mounting block, 14 is the air pipe, 15 is the left shaft end plate shaft, 16 is Bar groove, 17 is an annular groove.
具体实施方式detailed description
下面结合附图对本发明作进一步详述。The present invention will be described in further detail below in conjunction with the accompanying drawings.
如图1~3所示,本发明包括左轴支撑1、气浮主轴2、气浮轴轴套3、力矩电机定子4、力矩电机转子5、转子套管6、定子压环7、力矩电机转子转接套8、右轴支撑9、左轴端板轴15、右轴端板轴10、圆光栅11、读数头12及气管14,其中左轴端板轴15及右轴端板轴10均一端为圆盘,另一端为空心圆柱(轴向截面为“T”型),气浮主轴2的一端(左端)与左轴端板轴15的圆盘端面通过螺栓固接,气浮主轴2的另一端(右端)与右轴端板轴10的圆盘端面通过螺栓固接,左轴端板轴15及右轴端板轴10对气浮主轴2进行轴向定位。左轴端板轴15及右轴端板轴10上的空心圆柱分别通过螺栓固定安装在左轴支撑1及右轴支撑9上。As shown in Figures 1 to 3, the present invention includes a left shaft support 1, an air-floating main shaft 2, an air-floating shaft sleeve 3, a torque motor stator 4, a torque motor rotor 5, a rotor sleeve 6, a stator pressure ring 7, and a torque motor Rotor adapter sleeve 8, right shaft support 9, left shaft end plate shaft 15, right shaft end plate shaft 10, circular grating 11, reading head 12 and air pipe 14, of which left shaft end plate shaft 15 and right shaft end plate shaft 10 One end is a disc, the other end is a hollow cylinder (the axial section is "T" shape), one end (left end) of the air-floating main shaft 2 and the disc end face of the left shaft end plate shaft 15 are fixed by bolts, and the air-floating main shaft The other end (right end) of 2 is fixedly connected with the disk end face of the right end plate shaft 10 by bolts, and the left end plate shaft 15 and the right end plate shaft 10 are axially positioned for the air bearing main shaft 2. The hollow cylinders on the left shaft end plate shaft 15 and the right shaft end plate shaft 10 are fixedly installed on the left shaft support 1 and the right shaft support 9 by bolts respectively.
气管14安装在左轴端板轴15的圆盘端面上,气浮主轴2的外面套有气浮轴轴套3,该气浮轴轴套3与气浮主轴2之间留有间隙,气体由气管14导入,使得气浮轴轴套3与气浮主轴2之间的间隙充满气体;当力矩电机断电时,气浮主轴2与气浮轴轴套3之间为无摩擦状态,不产生摩擦及电磁阻力矩。读数头12由读数头安装块13固定安装,而读数头安装块13也安装在左轴端板轴15的圆盘端面上。The air pipe 14 is installed on the disk end face of the left shaft end plate shaft 15, and the air bearing shaft sleeve 3 is covered outside the air bearing shaft 2, and there is a gap between the air bearing shaft sleeve 3 and the air bearing main shaft 2, and the gas Introduced by the air pipe 14, the gap between the air bearing shaft sleeve 3 and the air bearing main shaft 2 is filled with gas; when the torque motor is powered off, there is no friction between the air bearing main shaft 2 and the air bearing shaft sleeve 3, no Generate friction and electromagnetic resistance torque. The reading head 12 is fixedly installed by the reading head installation block 13, and the reading head installation block 13 is also installed on the disc end face of the left shaft end plate shaft 15.
力矩电机转子5、转子套管6及力矩电机定子4均位于力矩电机转子转接套8内,其中力矩电机转子5套设在右轴端板轴10上,并与力矩电机转子转接套8的一端端面通过螺栓固接,力矩电机转子转接套8的另一端端面通过螺栓固接于气浮轴轴套3的一侧。力矩电机转子5的外圈与转子套管6的内圈连接,力矩电机定子4安装在转子套管6的外圈;力矩电机转子5分别通过力矩电机转子转接套8及转子套管6进行轴向和径向定位。如图4~6所示,右轴端板轴10圆盘的一侧端面与气浮主轴2右端通过螺栓固接,另一侧端面沿径向设有条形槽16,并与定子压环7通过螺栓固接;定子压环7套接在力矩电机定子4的一端,对力矩电机定子4径向定位,力矩电机定子4的另一端容置在条形槽16内,通过右轴端板轴10轴向定位。The torque motor rotor 5, the rotor casing 6 and the torque motor stator 4 are all located in the torque motor rotor adapter sleeve 8, wherein the torque motor rotor 5 is sleeved on the right shaft end plate shaft 10, and is connected with the torque motor rotor adapter sleeve 8 One end face of the torque motor rotor adapter sleeve 8 is fixedly connected to one side of the air bearing shaft sleeve 3 by bolts. The outer ring of the torque motor rotor 5 is connected to the inner ring of the rotor sleeve 6, and the torque motor stator 4 is installed on the outer ring of the rotor sleeve 6; Axial and radial positioning. As shown in Figures 4 to 6, one end face of the right shaft end plate shaft 10 disc is fixed to the right end of the air-floating main shaft 2 through bolts, and the other end face is provided with a strip groove 16 along the radial direction, and is connected with the stator pressure ring 7 is fixedly connected by bolts; the stator pressure ring 7 is sleeved on one end of the torque motor stator 4 to radially position the torque motor stator 4, and the other end of the torque motor stator 4 is accommodated in the strip groove 16, passing through the right shaft end plate The shaft 10 is positioned axially.
力矩电机转子5通过力矩电机转子转接套8驱动气浮轴轴套3转动,安装在气浮轴轴套3上的空间失重转动模拟装置随所述气浮轴轴套3转动。气浮轴轴套3的另一侧的圆周表面上安装有圆光栅11,与左轴端板轴15上设置的读数头12相对应,该读数头12通过圆光栅11随气浮轴轴套3的转动计数,。The torque motor rotor 5 drives the air bearing shaft sleeve 3 to rotate through the torque motor rotor adapter sleeve 8 , and the space weightlessness rotation simulation device installed on the air bearing shaft sleeve 3 rotates with the air bearing shaft sleeve 3 . A circular grating 11 is installed on the circumferential surface of the other side of the air bearing shaft sleeve 3, corresponding to the reading head 12 arranged on the left shaft end plate shaft 15, and the reading head 12 is connected with the air bearing shaft sleeve through the circular grating 11 3 turns count,.
气浮轴轴套3上沿轴向开设有多个环槽17,以减轻模拟装置的重量。A plurality of annular grooves 17 are formed in the axial direction on the air shaft sleeve 3 to reduce the weight of the simulation device.
本发明的气浮轴轴套3、力矩电机定子4、力矩电机转子5、力矩电机转子转接套8、圆光栅11及空间失重转动模拟装置同轴设置,以组成垂向运动的测量反馈的一部分。The air bearing shaft sleeve 3, the torque motor stator 4, the torque motor rotor 5, the torque motor rotor adapter sleeve 8, the circular grating 11 and the space weightless rotation simulation device of the present invention are coaxially arranged to form a measurement feedback system for vertical motion part.
本发明的工作原理为:Working principle of the present invention is:
本发明的非接触式力矩电机与空间失重转动模拟装置集成安装在一起,非接触式力矩电机直接驱动空间失重转动模拟装置转动,即力矩电机转子5通过力矩电机转子转接套8驱动气浮轴轴套3转动,安装在气浮轴轴套3上的空间失重转动模拟装置随气浮轴轴套3转动。在转动过程中,通过圆光栅11测量力矩电机的转动角度及角速度。气体从气管14导入,使得气浮主轴2和气浮轴轴套3之间充满了气体;当力矩电机断电时,气浮主轴2和气浮轴轴套3之间就处于无摩擦状态,不产生摩擦及电磁阻力矩。The non-contact torque motor of the present invention is integrated with the space weightless rotation simulation device, and the non-contact torque motor directly drives the space weightlessness rotation simulation device to rotate, that is, the torque motor rotor 5 drives the air bearing shaft through the torque motor rotor adapter sleeve 8 The shaft sleeve 3 rotates, and the space weightlessness rotation simulation device installed on the air bearing shaft sleeve 3 rotates with the air bearing shaft sleeve 3 . During the rotation process, the rotation angle and angular velocity of the torque motor are measured through the circular grating 11 . The gas is introduced from the air pipe 14, so that the space between the air-floating main shaft 2 and the air-floating shaft sleeve 3 is filled with gas; when the torque motor is powered off, the air-floating main shaft 2 and the air-floating shaft sleeve 3 are in a frictionless state, and no friction occurs. Friction and electromagnetic resistance torque.
本发明的非接触式力矩电机为市购产品,购置于美国丹纳赫公司,型号为KBM-43X01;气管14为市购产品,购置于德国(费斯托)公司,型号为FESTO-QSML-1分-5。The non-contact torque motor of the present invention is a commercially available product, purchased from Danaher Corporation of the United States, and the model is KBM-43X01; the air pipe 14 is a commercially available product, purchased from Germany (Festo) company, and the model is FESTO-QSML- 1 point - 5.
Claims (9)
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