CN104649875B - Propylene selective oxidation method - Google Patents
Propylene selective oxidation method Download PDFInfo
- Publication number
- CN104649875B CN104649875B CN201310585503.5A CN201310585503A CN104649875B CN 104649875 B CN104649875 B CN 104649875B CN 201310585503 A CN201310585503 A CN 201310585503A CN 104649875 B CN104649875 B CN 104649875B
- Authority
- CN
- China
- Prior art keywords
- catalyst
- propylene
- molybdenum
- oxidation
- roasting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 title claims abstract description 62
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 title claims abstract description 62
- 238000007254 oxidation reaction Methods 0.000 title claims abstract description 52
- 230000003647 oxidation Effects 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title claims abstract description 35
- 239000003054 catalyst Substances 0.000 claims abstract description 208
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 54
- 238000006243 chemical reaction Methods 0.000 claims abstract description 50
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims abstract description 46
- 239000011733 molybdenum Substances 0.000 claims abstract description 46
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 37
- 229910052721 tungsten Inorganic materials 0.000 claims abstract description 22
- 150000003839 salts Chemical class 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 229910052797 bismuth Inorganic materials 0.000 claims abstract description 15
- 229910052742 iron Inorganic materials 0.000 claims abstract description 12
- 229910052700 potassium Inorganic materials 0.000 claims abstract description 12
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000010937 tungsten Substances 0.000 claims abstract description 11
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000002994 raw material Substances 0.000 claims abstract description 10
- 229910017052 cobalt Inorganic materials 0.000 claims abstract description 8
- 239000010941 cobalt Substances 0.000 claims abstract description 8
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims abstract description 8
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000011591 potassium Substances 0.000 claims abstract description 5
- 239000000203 mixture Substances 0.000 claims description 25
- 239000007789 gas Substances 0.000 claims description 22
- 238000002360 preparation method Methods 0.000 claims description 22
- 229910052712 strontium Inorganic materials 0.000 claims description 22
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 claims description 21
- 150000001875 compounds Chemical class 0.000 claims description 19
- 239000002002 slurry Substances 0.000 claims description 16
- 229910052746 lanthanum Inorganic materials 0.000 claims description 15
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 claims description 15
- 239000003795 chemical substances by application Substances 0.000 claims description 14
- 239000006104 solid solution Substances 0.000 claims description 13
- 229910052710 silicon Inorganic materials 0.000 claims description 12
- 238000000975 co-precipitation Methods 0.000 claims description 11
- 239000011777 magnesium Substances 0.000 claims description 11
- 239000010703 silicon Substances 0.000 claims description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 9
- 239000001301 oxygen Substances 0.000 claims description 9
- 229910052760 oxygen Inorganic materials 0.000 claims description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 8
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 8
- 229910052796 boron Inorganic materials 0.000 claims description 8
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 7
- 239000002253 acid Substances 0.000 claims description 7
- 239000011575 calcium Substances 0.000 claims description 7
- 229910052749 magnesium Inorganic materials 0.000 claims description 7
- 229910052791 calcium Inorganic materials 0.000 claims description 6
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 229910052757 nitrogen Inorganic materials 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 4
- 239000004408 titanium dioxide Substances 0.000 claims description 4
- 229910016300 BiOx Inorganic materials 0.000 claims description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 3
- 229910052788 barium Inorganic materials 0.000 claims description 3
- 238000001354 calcination Methods 0.000 claims description 3
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 2
- 229910052786 argon Inorganic materials 0.000 claims description 2
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 2
- 239000000470 constituent Substances 0.000 claims description 2
- 229910052734 helium Inorganic materials 0.000 claims description 2
- 239000001307 helium Substances 0.000 claims description 2
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical group [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 claims description 2
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 abstract description 54
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 abstract description 31
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 abstract description 31
- VEALVRVVWBQVSL-UHFFFAOYSA-N strontium titanate Chemical compound [Sr+2].[O-][Ti]([O-])=O VEALVRVVWBQVSL-UHFFFAOYSA-N 0.000 abstract 2
- 230000009466 transformation Effects 0.000 abstract 1
- STNJBCKSHOAVAJ-UHFFFAOYSA-N Methacrolein Chemical compound CC(=C)C=O STNJBCKSHOAVAJ-UHFFFAOYSA-N 0.000 description 60
- 230000000694 effects Effects 0.000 description 46
- 235000016768 molybdenum Nutrition 0.000 description 42
- 239000010949 copper Chemical group 0.000 description 36
- 239000012071 phase Substances 0.000 description 34
- 239000002131 composite material Substances 0.000 description 25
- 229910052802 copper Inorganic materials 0.000 description 21
- 229910052720 vanadium Inorganic materials 0.000 description 16
- 229910052751 metal Inorganic materials 0.000 description 14
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 13
- 229910052787 antimony Inorganic materials 0.000 description 12
- 239000003377 acid catalyst Substances 0.000 description 11
- 238000004458 analytical method Methods 0.000 description 11
- 230000003197 catalytic effect Effects 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 11
- 238000010438 heat treatment Methods 0.000 description 11
- 239000002184 metal Substances 0.000 description 11
- 239000010955 niobium Substances 0.000 description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 10
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 9
- 229910052758 niobium Inorganic materials 0.000 description 9
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical group [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 9
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 8
- IKUPISAYGBGQDT-UHFFFAOYSA-N copper;dioxido(dioxo)molybdenum Chemical compound [Cu+2].[O-][Mo]([O-])(=O)=O IKUPISAYGBGQDT-UHFFFAOYSA-N 0.000 description 8
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical group [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 7
- 229910052785 arsenic Inorganic materials 0.000 description 7
- 230000008859 change Effects 0.000 description 7
- 229910044991 metal oxide Inorganic materials 0.000 description 7
- 239000010936 titanium Substances 0.000 description 7
- 229910052684 Cerium Inorganic materials 0.000 description 6
- 229910015667 MoO4 Inorganic materials 0.000 description 6
- 229910052804 chromium Inorganic materials 0.000 description 6
- 239000011651 chromium Substances 0.000 description 6
- 239000008367 deionised water Substances 0.000 description 6
- 229910021641 deionized water Inorganic materials 0.000 description 6
- 238000004821 distillation Methods 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- 230000008676 import Effects 0.000 description 6
- JKQOBWVOAYFWKG-UHFFFAOYSA-N molybdenum trioxide Chemical group O=[Mo](=O)=O JKQOBWVOAYFWKG-UHFFFAOYSA-N 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 230000004044 response Effects 0.000 description 6
- 229910052708 sodium Inorganic materials 0.000 description 6
- 229910052715 tantalum Inorganic materials 0.000 description 6
- 229910052719 titanium Inorganic materials 0.000 description 6
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 5
- 229910018864 CoMoO4 Inorganic materials 0.000 description 5
- 229910017354 Fe2(MoO4)3 Inorganic materials 0.000 description 5
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical compound CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 5
- 229910052792 caesium Inorganic materials 0.000 description 5
- 238000006555 catalytic reaction Methods 0.000 description 5
- 238000010790 dilution Methods 0.000 description 5
- 239000012895 dilution Substances 0.000 description 5
- 238000009826 distribution Methods 0.000 description 5
- 230000007774 longterm Effects 0.000 description 5
- 229910052759 nickel Inorganic materials 0.000 description 5
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 5
- 229910052698 phosphorus Inorganic materials 0.000 description 5
- 239000000377 silicon dioxide Substances 0.000 description 5
- 229910002900 Bi2MoO6 Inorganic materials 0.000 description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 229910052789 astatine Inorganic materials 0.000 description 4
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 description 4
- 239000012467 final product Substances 0.000 description 4
- 229910052732 germanium Inorganic materials 0.000 description 4
- 239000011572 manganese Substances 0.000 description 4
- 239000011148 porous material Substances 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 229910052701 rubidium Inorganic materials 0.000 description 4
- 230000001629 suppression Effects 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- 229910005809 NiMoO4 Inorganic materials 0.000 description 3
- 229910002367 SrTiO Inorganic materials 0.000 description 3
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 3
- 150000001336 alkenes Chemical class 0.000 description 3
- 239000004411 aluminium Substances 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 3
- 238000000498 ball milling Methods 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- MLUCVPSAIODCQM-NSCUHMNNSA-N crotonaldehyde Chemical compound C\C=C\C=O MLUCVPSAIODCQM-NSCUHMNNSA-N 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 235000013312 flour Nutrition 0.000 description 3
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 3
- FYDKNKUEBJQCCN-UHFFFAOYSA-N lanthanum(3+);trinitrate Chemical compound [La+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O FYDKNKUEBJQCCN-UHFFFAOYSA-N 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- YIXJRHPUWRPCBB-UHFFFAOYSA-N magnesium nitrate Chemical compound [Mg+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O YIXJRHPUWRPCBB-UHFFFAOYSA-N 0.000 description 3
- 150000004706 metal oxides Chemical class 0.000 description 3
- 229910000476 molybdenum oxide Inorganic materials 0.000 description 3
- PQQKPALAQIIWST-UHFFFAOYSA-N oxomolybdenum Chemical compound [Mo]=O PQQKPALAQIIWST-UHFFFAOYSA-N 0.000 description 3
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000000859 sublimation Methods 0.000 description 3
- 230000008022 sublimation Effects 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- 229910052726 zirconium Inorganic materials 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 2
- 229910015142 FeMoO4 Inorganic materials 0.000 description 2
- 229930194542 Keto Natural products 0.000 description 2
- BZLVMXJERCGZMT-UHFFFAOYSA-N Methyl tert-butyl ether Chemical compound COC(C)(C)C BZLVMXJERCGZMT-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 229910002370 SrTiO3 Inorganic materials 0.000 description 2
- 238000002441 X-ray diffraction Methods 0.000 description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 2
- 238000013019 agitation Methods 0.000 description 2
- 150000001299 aldehydes Chemical class 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 2
- 150000001342 alkaline earth metals Chemical class 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- UNTBPXHCXVWYOI-UHFFFAOYSA-O azanium;oxido(dioxo)vanadium Chemical compound [NH4+].[O-][V](=O)=O UNTBPXHCXVWYOI-UHFFFAOYSA-O 0.000 description 2
- IWOUKMZUPDVPGQ-UHFFFAOYSA-N barium nitrate Chemical compound [Ba+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O IWOUKMZUPDVPGQ-UHFFFAOYSA-N 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- ZCCIPPOKBCJFDN-UHFFFAOYSA-N calcium nitrate Chemical compound [Ca+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ZCCIPPOKBCJFDN-UHFFFAOYSA-N 0.000 description 2
- NXGASACSZHOEHS-UHFFFAOYSA-N cerium lanthanum zirconium Chemical compound [Zr].[La].[Ce] NXGASACSZHOEHS-UHFFFAOYSA-N 0.000 description 2
- HLRPCWSWHIWFHM-UHFFFAOYSA-N cerium(3+) lanthanum(3+) oxygen(2-) zirconium(4+) Chemical compound [O--].[O--].[O--].[O--].[O--].[Zr+4].[La+3].[Ce+3] HLRPCWSWHIWFHM-UHFFFAOYSA-N 0.000 description 2
- 230000001427 coherent effect Effects 0.000 description 2
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 description 2
- 230000009849 deactivation Effects 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 2
- BDAGIHXWWSANSR-NJFSPNSNSA-N hydroxyformaldehyde Chemical compound O[14CH]=O BDAGIHXWWSANSR-NJFSPNSNSA-N 0.000 description 2
- 230000002779 inactivation Effects 0.000 description 2
- 230000002427 irreversible effect Effects 0.000 description 2
- 125000000468 ketone group Chemical group 0.000 description 2
- 229910052748 manganese Inorganic materials 0.000 description 2
- 230000001404 mediated effect Effects 0.000 description 2
- 239000002905 metal composite material Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- WUJISAYEUPRJOG-UHFFFAOYSA-N molybdenum vanadium Chemical compound [V].[Mo] WUJISAYEUPRJOG-UHFFFAOYSA-N 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- 150000002894 organic compounds Chemical class 0.000 description 2
- -1 oxo metal compound Chemical class 0.000 description 2
- 150000002927 oxygen compounds Chemical class 0.000 description 2
- 239000002243 precursor Substances 0.000 description 2
- 238000009418 renovation Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 229910000018 strontium carbonate Inorganic materials 0.000 description 2
- DHEQXMRUPNDRPG-UHFFFAOYSA-N strontium nitrate Chemical compound [Sr+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O DHEQXMRUPNDRPG-UHFFFAOYSA-N 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 2
- 239000012808 vapor phase Substances 0.000 description 2
- OERNJTNJEZOPIA-UHFFFAOYSA-N zirconium nitrate Chemical compound [Zr+4].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O OERNJTNJEZOPIA-UHFFFAOYSA-N 0.000 description 2
- OQVYMXCRDHDTTH-UHFFFAOYSA-N 4-(diethoxyphosphorylmethyl)-2-[4-(diethoxyphosphorylmethyl)pyridin-2-yl]pyridine Chemical compound CCOP(=O)(OCC)CC1=CC=NC(C=2N=CC=C(CP(=O)(OCC)OCC)C=2)=C1 OQVYMXCRDHDTTH-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 241000790917 Dioxys <bee> Species 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 229910017061 Fe Co Inorganic materials 0.000 description 1
- 229910017010 Fe2 (MoO4)3 Inorganic materials 0.000 description 1
- 229910017135 Fe—O Inorganic materials 0.000 description 1
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- PTFXACQNOUVLPN-UHFFFAOYSA-N O=CC(C)=C.C(C=C)(=O)O Chemical compound O=CC(C)=C.C(C=C)(=O)O PTFXACQNOUVLPN-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical class OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 229910003074 TiCl4 Inorganic materials 0.000 description 1
- XHCLAFWTIXFWPH-UHFFFAOYSA-N [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] XHCLAFWTIXFWPH-UHFFFAOYSA-N 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910001413 alkali metal ion Inorganic materials 0.000 description 1
- 229910001420 alkaline earth metal ion Inorganic materials 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 235000018660 ammonium molybdate Nutrition 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 229910000410 antimony oxide Inorganic materials 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 229940036348 bismuth carbonate Drugs 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- TVFDJXOCXUVLDH-UHFFFAOYSA-N caesium atom Chemical compound [Cs] TVFDJXOCXUVLDH-UHFFFAOYSA-N 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 229910000420 cerium oxide Inorganic materials 0.000 description 1
- HSJPMRKMPBAUAU-UHFFFAOYSA-N cerium(3+);trinitrate Chemical compound [Ce+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O HSJPMRKMPBAUAU-UHFFFAOYSA-N 0.000 description 1
- 239000007809 chemical reaction catalyst Substances 0.000 description 1
- 239000003426 co-catalyst Substances 0.000 description 1
- UFMZWBIQTDUYBN-UHFFFAOYSA-N cobalt dinitrate Chemical class [Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O UFMZWBIQTDUYBN-UHFFFAOYSA-N 0.000 description 1
- 229910001981 cobalt nitrate Inorganic materials 0.000 description 1
- UBEWDCMIDFGDOO-UHFFFAOYSA-N cobalt(II,III) oxide Inorganic materials [O-2].[O-2].[O-2].[O-2].[Co+2].[Co+3].[Co+3] UBEWDCMIDFGDOO-UHFFFAOYSA-N 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- JVLRYPRBKSMEBF-UHFFFAOYSA-K diacetyloxystibanyl acetate Chemical compound [Sb+3].CC([O-])=O.CC([O-])=O.CC([O-])=O JVLRYPRBKSMEBF-UHFFFAOYSA-K 0.000 description 1
- DKUYEPUUXLQPPX-UHFFFAOYSA-N dibismuth;molybdenum;oxygen(2-) Chemical group [O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[Mo].[Mo].[Bi+3].[Bi+3] DKUYEPUUXLQPPX-UHFFFAOYSA-N 0.000 description 1
- GMZOPRQQINFLPQ-UHFFFAOYSA-H dibismuth;tricarbonate Chemical compound [Bi+3].[Bi+3].[O-]C([O-])=O.[O-]C([O-])=O.[O-]C([O-])=O GMZOPRQQINFLPQ-UHFFFAOYSA-H 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- PPNKDDZCLDMRHS-UHFFFAOYSA-N dinitrooxybismuthanyl nitrate Chemical class [Bi+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O PPNKDDZCLDMRHS-UHFFFAOYSA-N 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000006253 efflorescence Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910052735 hafnium Inorganic materials 0.000 description 1
- 239000011964 heteropoly acid Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- MEFBJEMVZONFCJ-UHFFFAOYSA-N molybdate Chemical compound [O-][Mo]([O-])(=O)=O MEFBJEMVZONFCJ-UHFFFAOYSA-N 0.000 description 1
- 239000012074 organic phase Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 150000004965 peroxy acids Chemical class 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000004323 potassium nitrate Substances 0.000 description 1
- 235000010333 potassium nitrate Nutrition 0.000 description 1
- 206010037844 rash Diseases 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- IGLNJRXAVVLDKE-UHFFFAOYSA-N rubidium atom Chemical compound [Rb] IGLNJRXAVVLDKE-UHFFFAOYSA-N 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000011973 solid acid Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 229910001631 strontium chloride Inorganic materials 0.000 description 1
- 238000000967 suction filtration Methods 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 229910052714 tellurium Inorganic materials 0.000 description 1
- PORWMNRCUJJQNO-UHFFFAOYSA-N tellurium atom Chemical compound [Te] PORWMNRCUJJQNO-UHFFFAOYSA-N 0.000 description 1
- 229910052716 thallium Inorganic materials 0.000 description 1
- BKVIYDNLLOSFOA-UHFFFAOYSA-N thallium Chemical compound [Tl] BKVIYDNLLOSFOA-UHFFFAOYSA-N 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
- 235000013619 trace mineral Nutrition 0.000 description 1
- 239000011573 trace mineral Substances 0.000 description 1
- WYXIGTJNYDDFFH-UHFFFAOYSA-Q triazanium;borate Chemical compound [NH4+].[NH4+].[NH4+].[O-]B([O-])[O-] WYXIGTJNYDDFFH-UHFFFAOYSA-Q 0.000 description 1
- 229910001935 vanadium oxide Inorganic materials 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Landscapes
- Catalysts (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
The invention relates to a method for preparing acrolein by propylene oxidation, wherein reaction raw materials of propylene, water and air enter a fixed bed single-tube reactor after being preheated by a preheater at a temperature of more than 120 ℃, and are heated by a salt bath, wherein the volume percent of the propylene is 8-14%, the volume percent of the air is 70-74%, and the water vapor is 15-20%; an oxidation catalyst is filled in the fixed bed reactor, the catalyst contains molybdenum, bismuth, iron, cobalt, tungsten and potassium elements, the catalyst also contains strontium titanate, and the finished catalyst is obtained after the molybdenum and bismuth-containing (I) and the strontium titanate are mixed according to the mass percent of 90-98% and 0.4-10%, kneaded, formed, dried and roasted. The catalyst has stable structure, active components such as molybdenum and the like are not easy to lose, the active phase is not easy to generate phase transformation, and the selectivity and the yield of target products are improved. Acrolein and acrylic acid can be stably produced for a long period.
Description
Technical field
The present invention relates to a kind of Propylene Selectivity method for oxidation, be particularly suited for Propylene Selectivity oxidation preparation third
Olefine aldehydr.
Background technology
The reaction unit that methacrylaldehyde is prepared in industrial propylene oxidation is mainly many reaction tubes, is ensureing catalyst not
It is sintered, on the premise of service life length, improves as far as possible selectively and purpose product yield, conservation,
Even if if feed stock conversion, methacrylaldehyde acrylic acid yield improve 0.1~0.5 percentage point, the amount of the product obtained
Increasing with hundreds of~thousands of tons of level, its economic benefit is also the most considerable.
It is mainly molybdenum system multicomponent catalyst about propylene fraction oxidation acrolein, acrylic acid catalyst.Due to
It is strong exothermal reaction that the acrylic acid reaction of methacrylaldehyde is prepared in Propylene Selectivity oxidation, so being passed through ratio in course of reaction
The steam that heat is big, effectively to remove reaction heat, but the active component molybdenum in catalyst etc. are at gas such as steam
Easy loss under the washing away of stream.And, under the high temperature conditions, in catalyst, part active component molybdenum is from catalyst
Surface loses because of distillation.The loss of active component molybdenum cause reduce the activity of catalyst, selectivity, intensity and
Service life, and molybdenum is in the deposition in reaction system downstream, and blocking pipeline affects the long-term operation of system.
It addition, the active component molybdenum etc. in catalyst i.e. enables and keeps not running off, basic before and after the reaction of molybdenum equal size
Change is little, but through long-term operation activity compatible, phase in version easily occurs.Key component bag in catalyst
Include Fe2(MoO4)3、α-Bi2(MoO4)3、CoMoO4And NiMoO4, wherein α-Bi2(MoO4)3It is to live in surface
Property center, plays selective oxidation effect;Fe2(MoO4)3Play redox facilitation;CoMoO4With
NiMoO4Play Stability Analysis of Structures effect.But, catalyst prepared by employing coprecipitation method is many due to component, mistake
Journey is complicated, and catalyst stabilization differs, although initial activity is the highest, but inactivation is fast.Cause many components
It is a lot, wherein because have that Mo-Bi-Co-Fe-O catalyst and Mo-V-O catalysqt deactivation and stability decline
Change including sublimation and the irreversible crystalline phase because of local abnormal high temperature (focus) caused Mo component
Deng.These factors all can cause the change of specificity of catalyst, causes the reduction of catalyst activity and shortens catalysis
The service life of agent.By decaying catalyst being carried out phenetic analysis, find Fe2(MoO4)3It is reduced into
FeMoO4, and α-Bi2(MoO4)3It is changed into γ-Bi2MoO6。
Solving the problems referred to above, the patent related to is the most, such as, for suppressing the loss of molybdenum, CN1583261
Disclose a kind of gas for the gas containing unsaturated aldehyde Yu a kind of molecule-containing keto and carry out selective oxygen in the gas phase
Changing the O composite metallic oxide catalyst of reaction, its catalyst consists of: [MoaVbCucXd]
1Ym[SbeZ1 fZ2 g]nOxWherein Mo is molybdenum, and V is vanadium, and Cu is copper, and Sb is antimony, X be at least selected from tungsten and
A kind of element of niobium, Y is at least selected from titanium, a kind of element of antimony, Z1It it is the one unit of at least chosen from Fe and nickel
Element, Z2At least selected from silicon, aluminium, a kind of element of alkali and alkaline earth metal ions, a, b, c, d, e, f,
G and x represents the atomic ratio number of its element, and time on the basis of a=12, b is a number of 1 to 6, and c is 0.5
To a number of 4, d is a number of 0.05 to 4, and e is a number of 0.1 to 30, and f is 0 to 25
A number, g is a number of 0.01 to 20;Needed for x is by meeting each metallic element combined oxidation state
One number;Catalyst is made up of its each element oxide or composite oxides.
In order to improve the stability of catalyst, the open a kind of acrylic acid catalyst of CN1130172, respectively with partially
Ammonium vanadate and copper nitrate, and with Low Valent Vanadium oxide and/or at a low price Cu oxide part replace ammonium metavanadate and/or
Copper nitrate makees the catalyst obtained by the raw material of vanadium metal and copper or in addition to above-mentioned raw materials, uses antimony oxidation at a low price
Thing and/or the catalyst that tin-oxide obtains at a low price demonstrate there is a strengthened peak (vanadium-molybdenum at d=4.00
Reactive compound is peculiar) and the V of a remitted its fury is had at d=4.38_2O5Specific peak.So, above-mentioned
The catalyst obtained has the catalysis activity of raising, and long-term performance can go out stability.Similar also has patent
Document 1: Japanese Unexamined Patent Publication 2002-233757 publication, patent document 2: Japanese Unexamined Patent Publication 8-299797 public affairs
Report, patent document 3: Japanese Unexamined Patent Publication 9-194213 publication, patent document 4: Japanese Unexamined Patent Application Publication 2004-504288
Number publication;CN102066000A.
For improving the activity of catalyst, selectivity and catalyst life, CN200980112659.3 discloses one
Kind comprise the coating catalyst of following components: (a) carrier, before (b) comprises molybdenum oxide or form molybdenum oxide
The ground floor of body compound, (c) comprises the second layer containing molybdenum He the poly-metal deoxide of at least one other metal.
The preferably molybdenum oxide of ground floor is MoO3, the poly-metal deoxide of the second layer is many metals that formula II represents
Oxide: Mo12BiaCrbX1 cFedX2 eX3 fOy.This catalyst is the application type catalyst including carrier.Invention
Purpose be suppression heterogeneously catalysed partial gas phase oxidation methacrylaldehyde be acrylic acid coating catalysqt deactivation, have and change
The inactivation performance entered.This invention is not expressly recited catalyst for being catalyzed propylene oxidation acrolein, propylene
The reactivity worth evaluating data of acid, such as conversion ratio, selectivity, yield etc..The open one of CN87103192
The method producing composite oxide catalysts, the Mo-Bi composite oxide catalytic wherein represented with following chemical formula
The production method of agent includes coherent element source compound to mix form compound in Aquo System and be combined this
Thing is heat-treated, and uses the one of the waltherite compound of (a) Bi and Na or (b) Bi, Na and X or (c) Bi and X
Compound, as Bi source, at least contains required Na and/or X of part wherein in this compound: X represent Mg, Ca,
Zn, Ce and/or Sm;Y represents K, Rb, Cs and/or Tl;Z represents B, P, As and/or W;A-K represents
Respective atomic ratio, as a=12, b=0.5-7, c=0-10, d=0-10, c+d=1-10, e=0.05-3, f=0.01-1,
G=0-1, h=0.04-0.4, i=0-3, j=0-48, k is a number meeting other element oxide state.Solve Bi
Can in composite oxide catalysts homodisperse problem.Containing α-Bi in catalyst2(MoO4)3、MoO3Fe2
(MoO4)3With β-CoMoO4、y-Bi2MoO6And γ-Bi2MoO6.The open one of CN101690900A
Preparing the preparation method of methacrylaldehyde and acrylic acid catalyst, catalyst is supported thing and inert alumina by active component
Carrier forms;Active component mainly comprises element, selected from Mo, Bi, Co and/or Ni and Fe, also comprises
The trace elements such as K, Na, Rb, Cs, Mg, Ca, Zn, B, P, W;The wherein following table of active component
The formula of stating represents: MoaBibCocNidFeeXfYgZhOiIn formula, X represents at least one of K, Na, Rb and Cs,
Y represents that at least one in B, P and W, Z represent at least one in Mg, Ca, Zn.Live
The ratio that property component is supported on carrier accounts for the 5-70% of overall catalyst weight;Active component is uneven distribution,
CoMoO4、NiMoO4Aluminate Deng divalent metal is positioned at the kernel of catalyst activity component;Fe2(MoO4)3
And the MoO of free state3Invest the outer layer of kernel;And the outermost layer of active component is bismuth molybdate, formation core-
The state of shell layer distributed.In active component, divalence molybdate is mainly beta phase structure, and α phase structure is in active component
Middle content is the lowest or does not exists.Catalyst has high activity and high stability.CN1280036 mono-kind produces not
Saturated aldehyde and the catalyst of unsaturated carboxylic acid, described production be by make at least one be selected from propylene, isobutene,
The compound of the tert-butyl alcohol and methyl tertiary butyl ether(MTBE) and oxygen molecule or the gas containing oxygen molecule carry out vapour-phase oxidation and
Realize, it is characterised in that this catalyst is a kind of combined oxidation compositions, contains: (A) containing molybdenum, bismuth and
Iron, as the composite oxides of key component, itself is known for urging that described vapor phase catalytic oxidation reacts
Agent, and (B) containing cerium and zirconium as the composite oxides of key component.Catalyst has long catalytic life also
Make to operate steadily in the long term to be possibly realized.Wherein component (B), is the composite oxides represented by below general formula (2):
CepZrqFrOy.The zirconium oxide of high degree of dispersion inhibits the gathering of cerium oxide, to keep the latter in course of reaction
In to absorbing and discharge the promotion functions of oxygen significantly, thus accelerate the oxidation reaction of isobutene, therefore improve
Catalysis activity.Additionally, further suppress component (A) composite oxides that cause because of over reduction in time
Irreversible activity reduces (i.e. the stability of composite oxides improves), so that catalytic life extends.This
The catalysis activity that improve and the catalytic life extended inhibit reaction temperature to raise in time, thus reduce
Molybdenum is in the distillation of hot spot.This catalyst is used for isobutylene oxidation.
CN102489309A discloses a kind of catalyst preparation for producing methacrylaldehyde and renovation process.Catalyst
For having the composite oxides of following atomic ratio: Mo: Bi: Co: Ni: Fe=10-14: 1.2-2.0:
4.8-5.6∶2-3∶1-2;This catalyst has a pore size distribution more concentrated, moderate total pore volume, wherein
The mesopore of about 5-10nm accounts for more than the 70% of total pore size distribution, forms short and thick pore passage structure, this feature
Give the anti-carbon deposition ability that catalyst is stronger, catalyst surface not easy-sintering, it is possible to extend the use longevity of catalyst
Life.And the renovation process provided by the present invention, decaying catalyst carries out calcining in 1-3 days in an oxidizing atmosphere
Processing, catalyst activity is suitable with fresh catalyst.CN87103192 produces Mo-Bi-Na composite oxides
The method of catalyst prod, the method includes that mixing coherent element source compound forms compound, then carries out at heat
Reason, the basic bismuth carbonate of the required Na of part is as Bi source compound using the most solid solution.Catalyst
Activity imports the catalyst of specific water-insoluble compound formation by means of Bi and Na and is improved greatly.
CN101850259A discloses propylene oxidation under a kind of high-speed and prepares the preparation method of the catalyst of methacrylaldehyde, should
Catalyst is based on Mo-Bi-Fe-Co metal composite oxide, and formula is;
MoaBibFecCodXeYfZgOh, wherein Mo represents that molybdenum, Bi represent that bismuth, Fe represent that iron, Co represent cobalt,
X be in W, Sb, As, P, Ni, Sn and Pb at least one element, Y be selected from Zn,
At least one element in Cr, Mn, Ru, Ag, Pd and Ru, Z be selected from Na, K, Li, Rb, Cs,
At least one element in Ca, Mg, Sr and Ba;A, b, c, d, e, f and g represent the former of each element
Sub-ratio, i.e. as a=12, b is 0.1~7, and c is 0.5~8, and d+e is 0.5~20, and f is 0~1, and g is
0~2, h are the numeral determined by the oxidation state of above-mentioned each element;This catalyst is obtained by coprecipitation method,
Used by will, the precursor compound of component obtains the pulpous state liquid that pH is 1.5~3.0 under co-precipitation, should
Pulpous state liquid is dried rapidly, add dilution thermal conducting agent shaping, roasting and obtain catalyst;Or at above-mentioned gained
In pulpous state liquid add dilution thermal conducting agent, the most after drying, shaping, roasting and obtain catalyst.This catalyst selects
Being incorporated in catalyst with the dilution thermal conducting agent with excellent heat conductivity performance, dilution thermal conducting agent is silica flour, solves
The rendezvous problem of focus under high-speed, makes catalyst have selectivity excellent.This invention mainly by
Catalyst preparation process adds dilution thermal conducting agent silica flour and improves the selectivity of catalyst.Silica flour is at methacrylaldehyde third
Olefin(e) acid catalyst is relatively common in preparing.
CN1109803 relates to multimetal oxide compositions, and they have two phase structure and comprise molybdenum, hydrogen, and one
Individual or multiple element phosphor, arsenic, boron, germanium and silicon;And relate to described composition and prepared by catalytic gas phase oxidation
Purposes in terms of methacrylic acid, improves activity and selectivity.The open a kind of poly-metal deoxide of CN1109802
Composition, they have two phase structure and comprise molybdenum, hydrogen, one or more element phosphors, arsenic, boron, germanium and silicon
And copper, improve base acrylic acid activity and selectivity.CN1298861A is then to use to add magnesium, aluminium and silicon
Composite oxides.CN1321110A is the most respectively using antimony oxide and antimony acetate as activity metal composite oxide
Antimony source.To solve under high-load condition, catalytic mechanical intensity is good, the problem that activity is high.
The open a kind of O composite metallic oxide catalyst of CN200410048021.7, catalyst is by 1. molybdenum, vanadium, copper
Main active component and the most requisite at least by antimony and the stable component of titanium and 3. nickel, iron, silicon, aluminium,
The composite oxides of alkali metal, alkaline-earth metal composition.The most 2. and 3. it is can be in the range of 120 DEG C to 900 DEG C
Composite oxides prepared by roasting.This catalyst shows the permanent stability under high activity and good selectivity.
CN1121441 discloses a kind of for being existed by methacrylaldehyde or the gas containing acrolein gas and a kind of molecule-containing keto
Carrying out oxidation reaction in vapour phase and produce acrylic acid catalyst, this catalyst includes (A) a kind of composite oxides,
There is molybdenum and vanadium as base stock, and be suitable to by vapor phase catalytic oxidation methacrylaldehyde to produce acrylic acid, and (B)
A kind of solid peracid, its acid strength (Ho) is not more than-11.93 (Ho≤-11.93).This invention uses molybdenum vanadium type composite oxygen
Compound combines with a kind of acid strength solid acid less than-11.93, improves the low temperature high activity of catalyst.
The open a kind of acrylic acid catalyst for producing of CN200510059468.9, is characterized in that, at following formula
The oxide of the metallic element composition that MoaVbWcCudOx (1) represents and/or composite oxides are for being catalyzed
In the acrylic acid catalyst for producing of agent composition, need to control tungsten and be partially the face side of this catalyst, and/or
Copper is the core side of this catalyst partially, to improve catalyst activity.Tungsten is the face side of this catalyst partially, and
/ or copper be partially the core side of this catalyst to be difficult to accurately to control.The open a kind of propylene formoxy-of CN102039143A
Change and prepare the preparation method of acrylic acid catalyst, a) preparation method of composite oxide coating: will containing Mo,
The water-soluble metal salt of V, W, Cu, Sb composition is dispersed in water/organic phase mixed system in 30-100 DEG C;
Keeping organic solvent and water weight ratio is 5~50%;Reaction generates composite oxides presoma slurries;Pass through again
Distillation, drying, roasting prepare catalyst activity component;B) above-mentioned active component mainly comprises element, is selected from
Mo, V, Cu, W, Sb one of which or several;Wherein active component following formula represents:
MoaVbCucWdSbeOf, this catalyst uses the mixed system of water and lower alcohol to prepare, and catalyst has higher
Specific surface area and special microstructure, there is relatively high-ratio surface and difficult drop-off, and bearing capacity can reach
To 50% and more than, solve shorter problem in application type catalyst service life.
The open a kind of MAL acrylic acid catalyst of selective oxidation synthesizing methyl of CN1647854, this is urged
The composition formula of agent is: x (Mo12PaKbSbcCudAseAfDgQhOiMoj)/yZ, Z are that carrier dilutes heat conduction
Agent;Mo, P, K, Sb, Cu and As are respectively molybdenum, phosphorus, potassium, antimony, copper and arsenic;A represent tungsten W,
At least one element in vanadium V, niobium Nb, iron Fe and lead Pb;D represents boron, gallium Ga, indium In, germanium
At least one element in Ge and silicon Si;Q represents at least one element in rubidium Rb, caesium Cs and thallium Tl, this
Bright one side improves the activity and selectivity of catalyst by adding Sb, Cu and As;On the other hand pass through
Add MoO3The heat endurance of catalyst, heat conductivility and mechanical strength is improved with carrier heat conduction diluent,
Effectively inhibitory activity component heteropolyacid salt decomposition and reduce beds hot(test)-spot temperature, it is to avoid Mo and
The loss of As, extends catalyst service life.
The open a kind of polymetal oxide materials of CN1109800: in formula, A is Mo12VaXb 1Xc 2
Xd 3Xe 4Xf 5Xg 6Ox(coexisting phase), its part B comprises and has the X-ray of at least one following copper molybdate and spread out
Penetrate the crystallite (giving the firsthand information about X-ray diffraction fingerprint in round parentheses) of pattern:
Cu3(MoO4)2(OH)2(lindgrenite, the card index 36-405 of JCPDS-ICDD index (1991)),
Cu4Mo6O20(A.Moini et al., Inorg.Chem.25(21) (1986), 3782-3785), Cu4Mo5O17
(the card index 39-181 of JCPDS-ICDD index (1991)), etc..CN1462211 relates to a kind of system
Standby containing Mo, V, Cu and the method for the multiple-phase multi-metal oxide materials of other optional element.According to this
Invention, at least one phase is pre-formed independently, and in the precursor material of the plastically deformable being dispersed in another phase.
Then this mixture is dried and calcines.Polymetal oxide materials is suitable as at catalytic gas phase oxidation organic
Compound, particularly acrolein oxidation is being become in acrylic acid the active material of catalyst used.
[A] p [B] q [C] r (I), phase A in multimetal oxide compositions, B and C can be unbodied and/or
Crystallization.Phase B is advantageously made up of the crystallite of oxometallate, or comprises there is X-ray diffraction
Pattern and and then the crystalline substance of oxometallate crystallite copper molybdate of crystal structure types of at least one following copper molybdate
Body structure class α-CuMo4[the registration card 22-242 of JCPDS-ICDD card index, (1991)],
Cu6Mo5O18[the registration card 40-865 of JCPCS-ICDD card index, (1991)], Cu4-xMo3O12, its
Middle x=0-0.25 [registration card 24-56 and 26-547 of JCPCS-ICDD card index, (1991)], etc..Should
Catalyst is to improve selectivity.
Polymetal oxide materials [A] p [B] q [C] r (I) of the open a kind of formula of CN1295499 (I), with containing molybdenum,
Vanadium, copper and antimony and one or more other metals specific also have the polymetal oxide materials of multicomponent structure
Acrylic acid catalyst is prepared as with the gas phase catalytic oxidation reaction of methacrylaldehyde.In formula, A is
Mo12VaX1bX2 cX3 dX4 eX5 fX6 gOx, B is X1 7CuhHiOy, C is X1 8SbjHkOz, X1For W, Nb,
Ta, Cr and/or Ce.Co-catalyst phase B is made up of the crystallite of these copper molybdate or micro-containing such copper molybdate
Brilliant: α-CuMoO4[the reference diffraction pattern in the index card 22-242 of JCPDS-ICDD retrieval 1991],
Cu6Mo5O18[the reference diffraction pattern in the index card 40-865 of JCPDS-ICDD retrieval 1991], Cu4-x
Mo3O12Wherein, x is the 0-0.25 [reference in index card 24-56 and 26-547 of JCPDS-ICDD retrieval 1991
Diffraction pattern], etc..Region C can have metaantimmonic acid copper Cu9Sb4O19The crystallite of structure or Cu4SbO4.5Structure micro-
Brilliant.CN1093950 discloses the composition of one kind of multiple metal oxides, including the oxidation shape as basis
Mo, V, W, Cu, Ni of formula, its premise is to there is following ratio: Mo:V=12:1 between each elemental composition
To 2:1, Mo:W=60:1 to 3:1, Mo:Cu=24:1 to 2:1, Cu:Ni=5:1 to 1:3.X1It is one or more
Alkali metal;X2It is one or more alkaline-earth metal;X3It is Cr, Mn, Ce and/or Nb;X4It is Sb and/or Bi;
X5It is Si, Al, Ti and/or Zr.CN1387945 relate to containing Cu, Mo and at least one selected from element W,
The oxo metal compound of the HT copper molybdate structure type of the element in V, Nb and Ta, its preparation method, and they
In preparation, containing molybdenum, vanadium, copper and to contain having of one or more elements in elemental tungsten, niobium, tantalum, chromium and cerium many
Application in the composite metal oxide material of phase structure.CN1394812 is at the catalysis gas for organic compound
Phase oxidation reaction catalyst in use poly-metal deoxide, described poly-metal deoxide contain Mo, V and
At least one in element W, Nb, Ti, Zr, Hf, Ta, Cr, Si and Ge, and it is former to have special three-dimensional
Son arrangement.CN1500770 contains molybdenum, vanadium, copper and contains in elemental tungsten, niobium, tantalum, chromium and cerium a kind of or many
Planting the composite metal oxide material having heterogeneous structure of element, they are by catalytic gas phase oxidation of acrolein system third
Application in olefin(e) acid, and containing Cu, Mo and at least one element in element W, V, Nb and Ta
The oxo metal compound of HT copper molybdate structure type.
It addition, under the high temperature conditions, in catalyst, part active component molybdenum loses because of distillation from catalyst surface.
The mixed airflows such as methacrylaldehyde, air (oxygen), nitrogen and steam wash away the activity that also can make in catalyst
Component runs off.For suppression molybdenum distillation loss cause activity decay, CN1121504 by mix copper component and
There is specified particle diameter and the zirconium of specific surface area and/or titanium and/or cerium, dissipation effect and the mistake of molybdenum composition can be suppressed
Degree reduction.Catalyst includes by lower formula (I) MOaVbWcCudXeYf(I) oxygen of the metallic element composition represented
Compound or composite oxides.CN1445020 adds a small amount of tellurium and plays stably free molybdenum trioxide and copper molybdate
The effect of crystal structure, sublimation and the over reduction of molybdenum have suppressed;CN1583261 with molybdenum, vanadium,
Copper, tungsten and/or niobium are key component, the composite oxides constituted with other element or its hopcalite
The loss of composition catalyst suppression molybdenum.
Accordingly, it is desirable to provide methacrylaldehyde, acrylic acid catalyst are prepared in Propylene Selectivity oxidation, anti-in propylene oxidation
Should carry out under low temperature, high-load condition.Temperature of reactor distribution is more reasonable, and active component molybdenum etc. is difficult to
Because of sublimation, and activity is not susceptible to phase in version, purpose selectivity of product and yield height mutually.
Propylene Selectivity is aoxidized, first has to select the oxidation catalyst of function admirable, secondly also will be in gentleness
Operating condition under react, to adapt to industrial high-speed, high selective requirement.Accordingly, it would be desirable to open
The Propylene Selectivity oxidation technology sent out reaction condition a kind of and relax.On the premise of suppression focus, improve as far as possible
The selectivity of purpose product and yield, to obtain bigger economic benefit.
Summary of the invention
The present invention provides a kind of method that Propylene Selectivity aoxidizes, mainly Propylene Selectivity oxidation to prepare propylene
Aldehyde, acrylic acid.
The method that methacrylaldehyde is prepared in the Propylene Selectivity oxidation that the present invention provides is as follows: use the reaction of fixed bed single tube
Device;Entrance reactor after more than the 120 DEG C preheatings of the preheated device of reaction raw materials propylene, water, air, salt bath heating,
Reaction process condition is: salt temperature 300~335 DEG C, preferably 305~325 DEG C;Air speed 800~1800h-1, excellent
Select 800~1400h-1, feed composition: propylene 8~14 volume %, air 70~74 volume %, steam 15~20%;
Fixed bed reactors are built with oxidation catalyst, and catalyst contains molybdenum, bismuth, iron, cobalt, tungsten and potassium element, main
Form by formula M oaBibFecCodWeKfSigAhBiOx(I) represent: wherein: Mo is molybdenum, Bi is
Bismuth, Fe is iron, and Co is cobalt, and W is tungsten, and K is potassium, and Si is silicon, and silicon is the carrier added in catalyst,
A is at least one element in manganese, boron, lanthanum;B is at least one element in magnesium, calcium or barium;
O is oxygen;A, b, c, d, e, f, g, h, i represent each Elements Atom ratio respectively, wherein a be 12 one
Number, b is a number of 1.0~7, preferably 1.0~6;C is a number of 1~6, preferably 1~5;D is 1~8
A number, preferably 1~5;E is a number of 0.2~5, and f is a number of 0.1~3.2, and g is 0.2~55
A number, preferably 1~20, h is a number of 0.01~2, and i is a number of 0~2, and x is by each oxidation
The numerical value that the oxygen of thing determines.Catalyst is possibly together with strontium titanates, containing molybdenum, (I) of bismuth and strontium titanates by 90~98
Finished catalyst is obtained through mediating, be molded, being dried, after roasting after % and 0.4~the mixing of 10% mass percent.
Inside reactor of the present invention is provided with thermocouple, is used for measuring each spot temperature of reactor, in order to prevent propylene
In lower catalyst agent, deep oxidation affects reaction yield, and makes catalyst coking, and the present invention controls under catalyst
Layer temperature, less than catalyst upper strata temperature, adjusts reaction bed temperature, salt bath temperature by controlling salt temperature
Degree is preferably controlled in 305~325 DEG C, is so conducive to the long-life of catalyst to use, and propylene oxidation reaction can
Long period steady running.
The preparation method of strontium titanates is not any limitation as, as adopted with the following method: by SrCl2And TiCl4
The ratio of 1.0~1.1 mixes in molar ratio, adds (NH4)2CO3Solution and ammoniacal liquor stir, ammonia
The pH value of water regulation solution is 9.5~10.5, is then spray-dried, and gained powder is at a temperature of 120~150 DEG C
Drying is placed in air atmosphere 1000~1200 DEG C of roastings 4~10 hours, finally by air-flow crushing, ball milling
SrTiO is obtained etc. method3.It is also possible that preparation: by strontium carbonate, titanium dioxide according to SrTiO3Chemistry
Metering ratio mixes, and adds the suspension forming high dispersive in deionized water, is then spray-dried it,
Gained powder dries at a temperature of 120~150 DEG C that to be placed on 1000~1200 DEG C of roastings 4~10 in air atmosphere little
Time, obtain SrTiO finally by the method such as air-flow crushing, ball milling3。
It is highly preferred that catalyst can also add the lanthanum cerium Zirconium oxide solid solution that weight/mass percentage composition is 0.1~4
Body, catalyst heat endurance and good hydrothermal stability, lanthanum CeO2-ZrO2 solid solution (La of the present inventionxCeyZr1-0.8x-yO2
(0 < x < 1,0 < y < 1,0 < x+y < 1) prepares according to conventional coprecipitation.
It is highly preferred that containing catalyst (I) 92~97%, also strontium titanates 1.5~8% in catalyst.
The catalyst activity component that the present invention (I) represents can add active component lanthanum, lanthanum and bismuth, cobalt energy
Form stable crystal phase structure, such as BiLa, BiLa2、Co3La2Deng, the good dispersion of molybdenum, thus suppressing portion
Point active component molybdenum loses because of distillation from catalyst surface, and active component molybdenum not easily runs off, before catalyst reaction
Rear active component molybdenum content is basically unchanged, and delays activity deterioration rate, catalyst activity and good stability.Lanthanum with
Molybdenum, cobalt ratio are suitable, and in formula (I), A is lanthanum, and h is a number of 0.05~1.5, and i is 0.01~1.2
A number, too much lanthanum add membership and bismuth and cobalt competition molybdenum, affect catalyst activity.Catalyst mainly comprises
As shown in formula (II).
MoaBibFecCodWeKfSigLahBiOx(II)
The multi-metal-oxide catalyst (I) of the present invention uses common preparation method, as used
Prepared by following step.
Will containing Mo, in Bi, Fe, the compound of Co, W, K and formula (I) AhBi relate to each
Elemental constituent compound dissolves and mixes, and forms slurries, add in slurry production process after being co-precipitated
One or more in silica, aluminum oxide or carborundum, dry, and shaping, roasting obtains catalyst (I).
The preparation method of catalyst of the present invention, prepares catalyst (I), strontium titanates including by coprecipitation, will urge
Agent (I), strontium titanates and/or lanthanum CeO2-ZrO2 solid solution by 90~98% and 0.4~10% mass percent mix
Through mediating, be molded, being dried after conjunction, obtain finished catalyst after roasting.
Catalyst of the present invention (I) and finished catalyst are required for roasting 3~10h at 400~580 DEG C, compare
Not distinguishing the catalyst of roasting, repeatedly roasting can improve activity and the stability of catalyst.It can be open roasting
Burning can also be enclosed roasting, and calcination atmosphere can be the inert gases such as helium, nitrogen, argon gas.
Under Oxygen Condition, catalyst molybdenum isoreactivity component under the high temperature conditions is not only easy to run off, and activity phase
Being susceptible to phase in version, activity occurs phase in version to cause active selectable to be decreased obviously mutually.Such as activity phase
CoMoO4It is converted into Co3O4, Fe2(MoO4)3It is transformed into FeMoO4, α-Bi2(MoO4)3It is changed into
γ-Bi2MoO6Deng.
Active component molybdenums in catalyst etc. i.e. enable holding and do not run off, and before and after the reaction of molybdenum equal size, basic change is not
Greatly, but easily there is phase in version through long-term operation activity compatible.The present invention is by strontium titanates and/or lanthanum cerium zirconium
Oxide solid solution adds in catalyst, makes active phase more stable, is not susceptible to phase in version thus improves
Catalyst activity and selectivity, makes catalyst long period steady running.
The compound of each component of catalyst of the present invention can use the nitrate of each element, ammonium salt, sulfuric acid
Salt, oxide, hydroxide, chloride, acetate etc., such as lanthanum nitrate, magnesium nitrate, potassium manganate, dioxy
Change manganese, ammonium borate, boric acid, titanium dioxide, barium nitrate etc., calcium nitrate, strontium nitrate etc..
After catalyst slurry of the present invention is dried, it is usually preferred to use extrusion molding, granulating and forming, compression molding etc.
Forming method is processed into spherical, hollow spheres, ellipticity, cylindric, hollow circuit cylinder etc., preferably hollow circle
Post or spherical.
The present invention, in order to improve the intensity of catalyst, efflorescence degree, can add glass in above-mentioned catalyst (I)
In fiber, graphite, ceramic or various whisker one or more.
Evaluating catalyst performance index definition is as follows:
Detailed description of the invention
With specific embodiment, the method that Propylene Selectivity aoxidizes is described below, but the scope of the present invention is not limited to
These embodiments.Following example use propylene be propylene content >=99.6%(volume fraction) high concentration
Propylene.The analysis method of product composition uses method generally in the art.
Embodiment 1
The preparation of catalyst 1
Under agitation, take 197 grams of ammonium molybdates and be dissolved in 1000ml pure water (water temperature more than 65 DEG C),
Obtain slurries (1), then take 73 grams of cobalt nitrates, 1.88 grams of potassium nitrate, 6.86 grams of magnesium nitrates, 112.7 grams of nitre
Acid iron, 15.1 grams of lanthanum nitrates are dissolved in 500ml pure water (water temperature more than 65 DEG C), are thoroughly mixed uniformly,
Obtain slurries (2).Take 45.1 grams of bismuth nitrates again, be dissolved under agitation in dust technology, obtain slurries (3).
Then, slurries (1) mix with slurries (2), obtain slurries (4), then slurries (3) are added slurries
(4), in, active component slurries (a) is obtained.11.7 grams of silica are added in active component slurries (a)
Powder and 4 grams of graphite, 80 DEG C of strong stirrings carry out heat drying after coprecipitation reaction, with 160 DEG C of heat in nitrogen
Process 3 hours, dry rear 550 DEG C of roastings 4 hours, grind to form the fine powder of below 40 μm the most again for 105 DEG C,
Prepare catalyst (I), mainly comprise as Mo12Bi1Fe3Co2.7W2K0.2Si2.1Mg0.4La0.5Ox。
Weigh a certain amount of cerous nitrate, lanthanum nitrate, zirconium nitrate according to stoichiometric proportion, be configured to mixed solution,
In the case of being stirred continuously, to mixed solution and dripping ammonia spirit so that it is carry out coprecipitation reaction, then
Through suction filtration, 120 DEG C of drying, 950 DEG C of roastings 10 hours, grind to form the fine powder of below 40 μm the most again, prepare
Ce0.6Zr0.3La0.22O2, Ce0.5Zr0.4La0.2O2, Ce0.7Zr0.2La0.31O2。
By strontium carbonate, titanium dioxide according to SrTiO3Stoichiometric proportion mix, add in deionized water
Forming the suspension of high dispersive, be then spray-dried it, gained powder is at a temperature of 120~150 DEG C
Drying is placed in air atmosphere 1100 DEG C of roastings 10 hours, obtains SrTiO finally by ball milling3。
Take catalyst (I) 93 part, strontium titanates oxide 4.5 parts, lanthanum CeO2-ZrO2 solid solution Ce0.5Zr0.4
La0.2O22.5 parts, add deionized water and mediate in kneader, the extruded hollow columnar for φ 4.5 × 5mm
Grain, is dried under the conditions of 120 DEG C, and at 450 DEG C, roasting obtains catalyst 1 in 6.5 hours.
Comparative example 1
Prepare comparative catalyst 1 according to the proportioning that mainly comprises of embodiment 1, but lanthanum cerium zirconium is not with solid solution
The form of oxide adds catalyst, and strontium titanates is not to add with the form of Whole Oxygen compound, but with co-precipitation
Method prepares catalyst, and reaction condition is with the appreciation condition of catalyst 1.Comparative catalyst 1 mainly comprises
For: Mo12Bi1Fe3Co2.7W2K0.2Si2.1Mg0.4Ce0.5Zr0.4La0.2Ti0.2Sr0.2La0.5Ox。
Comparative example 2
Prepare comparative catalyst 2 according to the proportioning that mainly comprises of comparative example 1, but strontium titanates is not with solid solution
The form of oxide adds catalyst, and titanium and strontium add in co-precipitation mode, aoxidizes without lanthanum cerium zirconium in catalyst
Thing solid solution, but prepare catalyst with coprecipitation method, reaction condition is with the appreciation condition of catalyst 1.
Comparative catalyst 2 mainly comprise for:
Mo12Bi1Fe3Co2.7W2K0.2Si2.1Mg0.4Ce0.5Zr0.4La0.2La0.5Ox。
Propylene method for oxidation
Fixed bed single tube reactor internal diameter 25mm, inside sets thermocouple, fills along propylene feed orienting response device bed
Enter the above-mentioned catalyst of 40ml or comparative example catalyst, salt bath heating temperature 312 DEG C.Tube inlet from the reactions above
Sentence air speed 1100h-1Import propylene 11 volume %, air 75 volume %, the mixing of steam 14 volume %
Gas.Bed hot localised points temperature 364 DEG C, beds upper temp is higher than beds bottom bed
Temperature 4 DEG C.Propylene conversion 99.2%, acrolein selectivity 88.4%, methacrylaldehyde yield 82.1%, propylene
Aldehyde+acrylic acid yield 92.5%.Temperature Distribution is more reasonable, beneficially catalyst long period steady running.Warp
Cross the reaction of 2000 hours, embodiment 1 bed hot localised points temperature 363 DEG C, beds upper temp
Higher than beds bottom bed temperature.Propylene conversion 99.1%, acrolein selectivity 88.3%, propylene
Aldehyde yield 82.1%, acrolein+acrylic acid yield 92.4%.Comparative example catalyst 1 was through reaction in 2000 hours
After, propylene conversion is respectively 98.1%, and acrolein selectivity is respectively 84.3, and methacrylaldehyde yield is respectively
75.5%, acrolein+acrylic acid yield is respectively 87.4%.Embodiment catalyst activity component molybdenum etc. not easily runs off,
Activity is not susceptible to phase in version mutually, and catalyst activity component structure is stable, improve purpose product selectivity and
Yield, catalyst structure is stable, it is possible to long period steady running.Comparative example catalyst 1 and 2 oxidation reaction
Sample analysis in 24 hours, bed hot localised points temperature is respectively 365 DEG C and 363 DEG C, and propylene conversion is respectively
Being 98.8%, 98.3%, acrolein selectivity is respectively 85.3%, 85.4%, methacrylaldehyde yield is respectively 78.1%,
77.8%, acrolein+acrylic acid yield is respectively 88.1%, 87.7%.Comparative example catalyst choice is poor, and third
Olefine aldehydr, acrylic acid yield are low.
Embodiment 2
The preparation of catalyst 2
Preparation process and primary raw material with embodiment 1 catalyst 1 are identical, through 550 DEG C of roastings 3 hours and get final product
Catalyst (I), mainly comprises as Mo12Bi5Fe5Co6W3K2Ba0.3Si1.2B0.5Ox.Take catalyst (I)
98 parts, strontium titanates oxide 1.5 parts, lanthanum CeO2-ZrO2 solid solution Ce0.5Zr0.4La0.2O20.5 part, add
Ionized water is mediated in kneader, and the extruded hollow columnar particle for φ 4.5 × 5mm, under the conditions of 120 DEG C
Being dried, at 500 DEG C, roasting obtains catalyst 2 in 4.5 hours.
Fixed bed single tube reactor internal diameter 25mm, inside sets thermocouple, fills along propylene feed orienting response device bed
Enter the above-mentioned catalyst of 45ml, salt bath heating temperature 316 DEG C.Tube inlet sentences air speed 1600h from the reactions above-1
Import propylene 10 volume %, air 73 volume %, the mixed gas of steam 17 volume %.Oxidation reaction
Sample analysis in 24 hours, bed hot localised points temperature 366 DEG C, propylene conversion 99.3%, methacrylaldehyde selects
Property 88.6%, methacrylaldehyde yield 81.7%, acrolein+acrylic acid yield 92.2%.
Embodiment 3
Preparation process and primary raw material with embodiment 1 catalyst 1 are identical, through 400 DEG C of roastings 6 hours and get final product
Catalyst (I).Mainly comprise as Mo12Bi7Fe1Co8W0.3K3.2Si5.1Ca0.3Mn1.8Ox, take catalyst
(I) 95 part, strontium titanates oxide 4 parts, lanthanum CeO2-ZrO2 solid solution Ce0.6Zr0.3La0.22O21 part,
Add deionized water to mediate in kneader, the extruded hollow columnar particle for φ 4.5 × 5mm, 120 DEG C of bars
Being dried under part, at 530 DEG C, roasting obtains catalyst 3 in 5 hours.
Fixed bed single tube reactor internal diameter 25mm, inside sets thermocouple, fills along propylene feed orienting response device bed
Enter the above-mentioned catalyst of 50ml, salt bath heating temperature 308 DEG C.Tube inlet sentences air speed 1000h from the reactions above-1
Import propylene 9 volume %, air 71 volume %, the mixed gas of steam 20 volume %.Oxidation reaction
Sample analysis in 24 hours, bed hot localised points temperature 358 DEG C, propylene conversion 98.7%, methacrylaldehyde selects
Property 88.1%, methacrylaldehyde yield 81.2%, acrolein+acrylic acid yield 91.5%.
Embodiment 4
Preparation process and primary raw material with embodiment 1 catalyst 1 are identical, through 5 hours catalyst of 480 DEG C of roastings
(I).Mainly comprise as Mo12Bi3.5Fe4Co4.5W1K0.5Si2.4Mn0.1Mg0.2Ox.Take catalyst (I)
91 parts, strontium titanates oxide 5.5 parts, lanthanum CeO2-ZrO2 solid solution Ce0.7Zr0.2La0.31O23.5 parts, add from
Sub-water is mediated in kneader, the extruded hollow columnar particle for φ 4.5 × 5mm, dry under the conditions of 120 DEG C
Dry, at 500 DEG C, roasting obtains catalyst 4 in 5 hours.
Fixed bed single tube reactor internal diameter 25mm, inside sets thermocouple, fills along propylene feed orienting response device bed
Enter the above-mentioned catalyst of 45ml 4, salt bath heating temperature 305 DEG C.Tube inlet sentences air speed 900h from the reactions above-1
Import propylene 9 volume %, air 72 volume %, the mixed gas of steam 19 volume %, oxidation reaction
Sample analysis in 24 hours, bed hot localised points temperature 351 DEG C, propylene conversion 98.6%, methacrylaldehyde selects
Property 88.4%, methacrylaldehyde yield 81.0%, acrolein+acrylic acid yield 91.0%.
Embodiment 5
Preparation process and primary raw material with embodiment 1 catalyst 1 are identical, through 560 DEG C of roastings 3 hours and get final product
Catalyst (I).Mainly comprise as Mo12Bi2.2Fe2.3Co1.2W5K1.4Si1.6La1.2Ba0.3Ox.Take catalyst
(I) 97 part, strontium titanates oxide 3 parts, add deionized water and mediate in kneader, extruded for φ 4.5 × 5
The hollow columnar particle of mm, is dried under the conditions of 120 DEG C, and at 480 DEG C, roasting obtains catalyst 5 in 6 hours.
Fixed bed single tube reactor internal diameter 25mm, inside sets thermocouple, fills along propylene feed orienting response device bed
Enter the above-mentioned catalyst of 50ml, salt bath heating temperature 310 DEG C.Tube inlet sentences air speed 1000h from the reactions above-1
Import propylene 10 volume %, air 71 volume %, the mixed gas of steam 19 volume %.Oxidation reaction
Sample analysis after 24 hours, bed hot localised points temperature 361 DEG C, propylene conversion 99.2%, methacrylaldehyde selects
Property 88.3%, methacrylaldehyde yield 81.3%, acrolein+acrylic acid yield 91.7%.Oxidation reaction 2000 hours
Rear sample analysis, bed hot localised points temperature 360 DEG C, propylene conversion 99.1%, acrolein selectivity 88.4%,
Methacrylaldehyde yield 81.2%, acrolein+acrylic acid yield 91.8%.Catalyst activity component molybdenum etc. not easily runs off,
Activity is not susceptible to phase in version mutually, and catalyst activity component structure is stable.
Embodiment 6
Preparation process and primary raw material with embodiment 1 catalyst 1 are identical, through 500 DEG C of roastings 4 hours and get final product
Catalyst (I).Mainly comprise as Mo12Bi3Fe2Co1.7W4K1.0Si1.0La2.1Ba0.3Ox.Take catalyst (I)
95 parts, strontium titanates oxide 5 parts, add deionized water and mediate in kneader, extruded for φ 4.5 × 5mm
Hollow columnar particle, under the conditions of 120 DEG C be dried, at 520 DEG C, roasting obtains catalyst 6 in 5 hours.
Fixed bed single tube reactor internal diameter 25mm, inside sets thermocouple, fills along propylene feed orienting response device bed
Enter the above-mentioned catalyst of 50ml, salt bath heating temperature 320 DEG C.Tube inlet sentences air speed 1900h from the reactions above-1
Import propylene 11 volume %, air 71 volume %, the mixed gas of steam 18 volume %.Oxidation reaction
Sample analysis after 24 hours, bed hot localised points temperature 370 DEG C, propylene conversion 99.1%, methacrylaldehyde selects
Property 88.4%, methacrylaldehyde yield 81.6%, acrolein+acrylic acid yield 92.3%.Oxidation reaction 2000 hours
Rear sample analysis, bed hot localised points temperature 368 DEG C, propylene conversion 99.2%, acrolein selectivity 88.5%,
Methacrylaldehyde yield 81.5%, acrolein+acrylic acid yield 92.2%.
Embodiment 4 catalyst is in salt bath heating temperature 312 DEG C, air speed 1100h-1, propylene 11 volume %, sky
React 24 hours and 500 hours under conditions of gas 69 volume %, steam 20 volume %, bed localized heat
Point temperature is respectively 363 DEG C, 361 DEG C, propylene conversion 99.0%, 98.8%, acrolein selectivity 88.0%,
88.2%, methacrylaldehyde yield 81.4%, 81.6%, acrolein+acrylic acid yield 91.5%, 92.4%.Temperature is divided
Cloth is more reasonable, and catalyst activity component structure is stable, beneficially catalyst long period steady running.Embodiment
4 and 6 catalyst are in salt bath heating temperature 312 DEG C, air speed 1100h-1, propylene 11 volume %, air 69 body
Adjust salt temperature again after stablizing 6 hours under conditions of long-pending %, steam 20 volume % and (stop third to 350 DEG C
Alkene), after 10 hours, it is down to 312 DEG C again, embodiment 4 and 6 (salt bath heating temperature under similarity condition
312 DEG C, air speed 1100h-1, propylene 11 volume %, air 69 volume %, steam 20 volume %) anti-
Answering 24 hours, bed hot localised points temperature is respectively 360 DEG C, 354 DEG C, propylene conversion 99.1%, 98.0%,
Acrolein selectivity 88.0%, 85.1%, methacrylaldehyde yield 81.3%, 76.5%, acrolein+acrylic acid yield
91.4%、87.5%.In the condition processed through steam 20 volume %, 350 DEG C of hydro-thermals of salt bath heating temperature
Under, relative to embodiment 6, embodiment 4 catalyst heat endurance and good hydrothermal stability, catalyst activity group
Separation structure is stable, meets catalyst long period steady running.
Claims (11)
1. one kind is used for Propylene Selectivity method for oxidation, it is characterised in that;The preheated device of reaction raw materials propylene, water, air 120 DEG C with
Entering reactor after upper preheating, reaction process condition is: salt temperature 300~335 DEG C, air speed 800~1800h-1, enter
Material composition: propylene 8~14 volume %, air 70~74 volume %, steam 15~20%;Fixed bed reactors are built-in
There are oxidation catalyst, catalyst to contain molybdenum, bismuth, iron, cobalt, tungsten and potassium element, mainly comprise by formula
MoaBibFecCodWeKfSigAhBiOx(I) represent: silicon is the carrier added in catalyst, and A is selected from manganese, boron, lanthanum
In at least one element;B is at least one element in magnesium, calcium or barium;O is oxygen;a、b、c、d、e、f、
G, h, i represent each Elements Atom ratio respectively, and wherein a is a number of 12, and b is a number of 1.0~7, and c is 1~6
A number, d is a number of 1~8, and e is a number of 0.2~5, and f is a number of 0.1~3.2, g be 0.2~
One number of 55, h is a number of 0.01~2, and i is a number of 0~2, and x is the number determined by the oxygen of each oxide
Value;Catalyst is possibly together with strontium titanates, containing molybdenum, (I) of bismuth and strontium titanates by 90~98% and 0.4~10% percent mass
Than after mixing through mediating, be molded, being dried, obtain finished catalyst after roasting.
Method the most according to claim 1, it is characterised in that be 0.1~4 possibly together with weight/mass percentage composition in used catalyst
Lanthanum CeO2-ZrO2 solid solution.
Method the most according to claim 1, it is characterised in that salt temperature 305~325 DEG C.
Method the most according to claim 1, it is characterised in that air speed 800~1400h-1。
Method the most according to claim 1, it is characterised in that beds lower floor temperature is less than beds upper strata temperature.
Method the most according to claim 1, it is characterised in that catalyst contains catalyst (I) 92~97%, also metatitanic acid
Strontium 1.5~8%.
Method the most according to claim 1, it is characterised in that the preparation method of used catalyst includes preparing by coprecipitation urging
Agent (I), strontium titanates oxide, catalyst (I), strontium titanates oxide are by 90~98% and 0.4~10% percent mass
Than mixing, obtain finished catalyst through mediating, be molded, being dried, after roasting.
Method the most according to claim 1, it is characterised in that in used catalyst (I), A is lanthanum, h is 0.05~1.5
One number, i is a number of 0.01~1.2, and catalyst mainly comprises as shown in formula (II):
MoaBibFecCodWeKfSigLahBiOx(Ⅱ)。
Method the most according to claim 1, it is characterised in that in used catalyst (I), b is a number of 1.0~6, c
Being a number of 1~5, d is a number of 1~5, and g is a number of 1~20.
Method the most according to claim 1, it is characterised in that the method for preparing catalyst that used catalyst (I) represents includes
Following steps: will containing Mo, in Bi, Fe, the compound of Co, W, K and formula (I) AhBi relate to each
Elemental constituent compound dissolves and mixes, and forms slurries after being co-precipitated, and adds titanium dioxide in slurry production process
Silicon, dries, and shaping, roasting obtains catalyst (I).
The preparation method of 11. catalyst according to claim 7, it is characterised in that catalyst (I) and finished catalyst all 400~
Roasting 3~10h at 580 DEG C, use open roasting or enclosed roasting, and calcination atmosphere is helium, nitrogen or argon gas.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201310585503.5A CN104649875B (en) | 2013-11-19 | 2013-11-19 | Propylene selective oxidation method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201310585503.5A CN104649875B (en) | 2013-11-19 | 2013-11-19 | Propylene selective oxidation method |
Publications (2)
Publication Number | Publication Date |
---|---|
CN104649875A CN104649875A (en) | 2015-05-27 |
CN104649875B true CN104649875B (en) | 2016-08-17 |
Family
ID=53241583
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201310585503.5A Active CN104649875B (en) | 2013-11-19 | 2013-11-19 | Propylene selective oxidation method |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN104649875B (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112439442B (en) * | 2019-09-05 | 2023-08-11 | 中石油吉林化工工程有限公司 | Preparation method of catalyst for preparing acrolein by propylene oxidation |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1226241A (en) * | 1996-07-01 | 1999-08-18 | 陶氏化学公司 | Process for direct oxidation of olefins to olefin oxides |
WO2000009260A1 (en) * | 1998-08-10 | 2000-02-24 | Saudi Basic Industries Corporation | Molybdenum-vanadium based catalyst for low temperature selective oxidation of propylene, methods of making and using the same |
CN102039144A (en) * | 2009-10-13 | 2011-05-04 | 中国石油化工股份有限公司 | Unsaturated aldehyde catalyst produced by an oxidation method and preparation method thereof |
CN102989480A (en) * | 2011-09-08 | 2013-03-27 | 中国石油天然气股份有限公司 | Composite multi-metal oxide catalyst and preparation method thereof |
CN102989479A (en) * | 2011-09-08 | 2013-03-27 | 中国石油天然气股份有限公司 | Selective oxidation catalyst and preparation method thereof |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101370749B1 (en) * | 2005-11-24 | 2014-03-06 | 바스프 에스이 | Process for preparing acrolein or acrylic acid or a mixture thereof from propane |
-
2013
- 2013-11-19 CN CN201310585503.5A patent/CN104649875B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1226241A (en) * | 1996-07-01 | 1999-08-18 | 陶氏化学公司 | Process for direct oxidation of olefins to olefin oxides |
WO2000009260A1 (en) * | 1998-08-10 | 2000-02-24 | Saudi Basic Industries Corporation | Molybdenum-vanadium based catalyst for low temperature selective oxidation of propylene, methods of making and using the same |
CN102039144A (en) * | 2009-10-13 | 2011-05-04 | 中国石油化工股份有限公司 | Unsaturated aldehyde catalyst produced by an oxidation method and preparation method thereof |
CN102989480A (en) * | 2011-09-08 | 2013-03-27 | 中国石油天然气股份有限公司 | Composite multi-metal oxide catalyst and preparation method thereof |
CN102989479A (en) * | 2011-09-08 | 2013-03-27 | 中国石油天然气股份有限公司 | Selective oxidation catalyst and preparation method thereof |
Also Published As
Publication number | Publication date |
---|---|
CN104649875A (en) | 2015-05-27 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5919870B2 (en) | Method for producing acrylonitrile production catalyst and method for producing acrylonitrile using the acrylonitrile production catalyst | |
JP5011176B2 (en) | Catalyst for synthesizing acrylonitrile and method for producing acrylonitrile | |
CN103934000A (en) | Acrolein catalyst and preparation method thereof | |
CN100490973C (en) | Catalyst and Application of Selective Oxidation of Methacrolein to Synthesis of Methacrylic Acid | |
CN104646016B (en) | Unsaturated aldehyde oxidation catalyst and preparation method thereof | |
CN103769161A (en) | Acrolein catalyst and preparation method thereof | |
CN104649892B (en) | Method for selectively oxidizing unsaturated aldehyde | |
US7217680B2 (en) | Method for producing composite oxide catalyst | |
CN100333834C (en) | Composite metal oxide for unsaturated aldehyde selective oxidation and preparing method thereof | |
CN104649876B (en) | Preparation method of acrolein | |
CN104649875B (en) | Propylene selective oxidation method | |
CN104646017B (en) | Catalyst for selective oxidation of acrolein and preparation method thereof | |
CN104649894B (en) | Method for preparing acrylic acid by selective oxidation of acrolein | |
JP2008237963A (en) | Method for preparing catalyst for manufacturing acrylonitrile | |
CN104841446B (en) | catalyst for selective oxidation of propylene and preparation method thereof | |
CN104649885B (en) | Method for preparing unsaturated acid from unsaturated aldehyde | |
CN104649872B (en) | Method for selectively oxidizing low-carbon olefin | |
JP2005058909A (en) | Production method for catalyst for synthesizing methacrylic acid | |
CN104646018B (en) | Unsaturated aldehyde selective oxidation catalyst and preparation method thereof | |
CN104649873B (en) | method for selective oxidation of low-carbon olefin | |
CN104646012B (en) | Propylene selective oxidation catalyst and preparation method thereof | |
JP4503444B2 (en) | Catalyst for producing acrylonitrile and method for producing acrylonitrile | |
CN104646015B (en) | Propylene oxidation catalyst and preparation method thereof | |
CN104649893B (en) | Method for preparing unsaturated acid | |
CN104646011B (en) | Low-carbon olefin oxidation catalyst and preparation method thereof |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
C14 | Grant of patent or utility model | ||
GR01 | Patent grant |