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CN104632624B - A two-cylinder two-stage compressor - Google Patents

A two-cylinder two-stage compressor Download PDF

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Publication number
CN104632624B
CN104632624B CN201310737881.0A CN201310737881A CN104632624B CN 104632624 B CN104632624 B CN 104632624B CN 201310737881 A CN201310737881 A CN 201310737881A CN 104632624 B CN104632624 B CN 104632624B
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pressure stage
stage cylinder
cylinder
low
pressure
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CN104632624A (en
Inventor
王大号
黄辉
胡余生
魏会军
梁社兵
朱红伟
刘靖
杨欧翔
吴健
任丽萍
邹鹏
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Gree Electric Appliances Inc of Zhuhai
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Zhuhai Gree Energy Saving Environmental Protection Refrigeration Technology Research Center Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C23/00Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/0021Systems for the equilibration of forces acting on the pump
    • F04C29/0035Equalization of pressure pulses
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/12Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Applications Or Details Of Rotary Compressors (AREA)

Abstract

The invention discloses a kind of twin-tub double-stage compressor, including for refrigerant gas providing the low-pressure stage cylinder of one stage of compression and for the refrigerant gas after one stage of compression provides the hiigh pressure stage cylinder of two-stage compression, and the phase contrast of the air inlet start time of described low-pressure stage cylinder and described hiigh pressure stage cylinder is in the range of 120 ° 240 °.When low-pressure stage cylinder arrives aerofluxus peak, hiigh pressure stage cylinder just at inspiration peak position near, this is just so that the one stage of compression gas that low-pressure stage cylinder is discharged can be siphoned away by hiigh pressure stage cylinder in time, decrease intermediate cavity pressure fluctuation, ensure that low-pressure stage cylinder and the seriality of hiigh pressure stage cylinder suction and discharge and smoothness, the inspiration capacity simultaneously also making hiigh pressure stage cylinder is the most sufficient, is effectively increased the performance of compressor.

Description

一种双缸双级压缩机A two-cylinder two-stage compressor

技术领域technical field

本发明涉及空调压缩机制备技术领域,更具体地说,涉及一种双缸双级压缩机。The invention relates to the technical field of preparation of air-conditioning compressors, in particular to a two-cylinder two-stage compressor.

背景技术Background technique

目前的滚动转子式双级压缩机一般包括一个低压级气缸和一个高压级气缸,低压级气缸在完成一级压缩后形成一级压缩气体,高压级气缸将吸入一级压缩气体,并对一级压缩气体进行二级压缩,从而形成二级压缩气体。The current rolling rotor two-stage compressor generally includes a low-pressure stage cylinder and a high-pressure stage cylinder. The low-pressure stage cylinder forms a stage of compressed gas after completing the stage of compression. The compressed gas undergoes secondary compression to form a secondary compressed gas.

目前的双级压缩缸中低压级气缸和高压级气缸之间的吸气衔接不够合理,经常会出现高压级气缸处于吸气峰值位置时,低压级气缸并未开始排气或者未达到排气峰值位置抑或是距离排气峰值位置的位置较远,或者高压级气缸的吸气速率较低时,低压级气缸已经处于排气峰值位置,这些情况会导致高低压级之间的吸排气衔接不够顺畅,从而在高压级气缸和低压级气缸之间产生吸排气脉动,低压级气缸与高压级气缸之间吸排气的连续性将直接影响到压缩机的性能,当一级压缩气体不能及时被高压级气缸吸入时,一级压缩气体将积存于中间腔内导致中间腔的压力升高,当高压级气缸处于吸气峰值位置时,低压级气缸并未开始排气或者距离排气峰值位置较远,这将会导致高压级气缸吸气量不足,造成压缩机性能的下降。The suction connection between the low-pressure stage cylinder and the high-pressure stage cylinder in the current two-stage compression cylinder is not reasonable enough. It often happens that when the high-pressure stage cylinder is at the suction peak position, the low-pressure stage cylinder does not start to exhaust or does not reach the exhaust peak. The position is far away from the exhaust peak position, or when the suction rate of the high-pressure stage cylinder is low, the low-pressure stage cylinder is already at the exhaust peak position. These situations will lead to insufficient connection between the high-pressure stage and the exhaust gas. smooth, so that suction and exhaust pulsations are generated between the high-pressure stage cylinder and the low-pressure stage cylinder. The continuity of suction and exhaust between the low-pressure stage cylinder and the high-pressure stage cylinder will directly affect the performance of the compressor. When inhaled by the high-pressure stage cylinder, the first-stage compressed gas will accumulate in the intermediate chamber, causing the pressure in the intermediate chamber to rise. When the high-pressure stage cylinder is at the peak suction position, the low-pressure stage cylinder has not started to exhaust or is far from the exhaust peak position. If it is far away, this will lead to insufficient air intake of the high-pressure stage cylinder, resulting in a decrease in compressor performance.

因此,如何能够解决目前双缸双级压缩机高压级气缸与低压级气缸之间吸排气脉动较大的问题,使得低压级气缸与高压级气缸之间的吸排气过程衔接的更为顺畅,是目前本领域技术人员亟需解决的技术问题。Therefore, how to solve the problem of large suction and exhaust pulsation between the high-pressure stage cylinder and the low-pressure stage cylinder of the current double-cylinder two-stage compressor, so that the connection between the suction and exhaust process between the low-pressure stage cylinder and the high-pressure stage cylinder is smoother , is a technical problem urgently needed to be solved by those skilled in the art.

发明内容Contents of the invention

有鉴于此,本发明的目的在于提供一种双缸双级压缩机,以解决目前双缸双级压缩机低压级与高压级吸排气脉动较大的问题,从而使得低压级气缸与高压级气缸之间的吸排气过程衔接的更为顺畅,进而提高压缩机的性能。In view of this, the object of the present invention is to provide a double-cylinder two-stage compressor to solve the problem that the low-pressure stage and high-pressure stage of the current double-cylinder two-stage compressor have large suction and exhaust pulsations, so that the low-pressure stage cylinder and the high-pressure stage The suction and exhaust process between the cylinders is more smoothly connected, thereby improving the performance of the compressor.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种双缸双级压缩机,包括用于对制冷剂气体提供一级压缩的低压级气缸和用于对经过一级压缩后的制冷剂气体提供二级压缩的高压级气缸,并且所述低压级气缸与所述高压级气缸的进气开始时刻的相位差在120°-240°范围内。A two-cylinder two-stage compressor, comprising a low-pressure stage cylinder for providing primary compression of refrigerant gas and a high-pressure stage cylinder for providing secondary compression of refrigerant gas after primary compression, and the low-pressure stage The phase difference between the intake start moment of the stage cylinder and the high-pressure stage cylinder is in the range of 120°-240°.

优选地,在所述压缩机的排气压力与吸气压力的比值不大于2时,所述低压级气缸与所述高压级气缸的进气开始时刻的相位差在120°-180°的范围内。Preferably, when the ratio of the discharge pressure to the suction pressure of the compressor is not greater than 2, the phase difference between the intake start time of the low-pressure stage cylinder and the high-pressure stage cylinder is in the range of 120°-180° Inside.

优选地,所述低压级气缸的曲轴偏心部和所述高压级气缸的曲轴偏心部呈180°对称布置,且所述低压级气缸的滑片与所述高压级气缸的滑片在曲轴旋转方向上的角度差值在0°-60°的范围内。Preferably, the crankshaft eccentric portion of the low-pressure stage cylinder and the crankshaft eccentric portion of the high-pressure stage cylinder are arranged symmetrically at 180°, and the sliding vanes of the low-pressure stage cylinder and the sliding vanes of the high-pressure stage cylinder are in the direction of rotation of the crankshaft. The angle difference on is in the range of 0°-60°.

优选地,所述低压级气缸的滑片和所述高压级气缸的滑片夹角为0°,且所述低压级气缸的曲轴偏心部与所述高压级气缸的曲轴偏心部在曲轴旋转方向上的角度差值在120°-180°的范围内。Preferably, the angle between the sliding vane of the low-pressure stage cylinder and the sliding vane of the high-pressure stage cylinder is 0°, and the crankshaft eccentric part of the low-pressure stage cylinder and the crankshaft eccentric part of the high-pressure stage cylinder are in the direction of crankshaft rotation. The angle difference above is in the range of 120°-180°.

优选地,在所述压缩机的排气压力与吸气压力的比值大于2时,所述低压级气缸与所述高压级气缸的进气开始时刻的相位差在180°-240°的范围内。Preferably, when the ratio of the discharge pressure to the suction pressure of the compressor is greater than 2, the phase difference between the intake start time of the low-pressure stage cylinder and the high-pressure stage cylinder is in the range of 180°-240° .

优选地,所述低压级气缸的曲轴偏心部和所述高压级气缸的曲轴偏心部呈180°对称布置,且所述低压级气缸的滑片与所述高压级气缸的滑片在曲轴旋转方向上的角度差值在-60°-0°的范围内。Preferably, the crankshaft eccentric portion of the low-pressure stage cylinder and the crankshaft eccentric portion of the high-pressure stage cylinder are arranged symmetrically at 180°, and the sliding vanes of the low-pressure stage cylinder and the sliding vanes of the high-pressure stage cylinder are in the direction of rotation of the crankshaft. The angle difference on is in the range of -60°-0°.

优选地,所述低压级气缸的滑片和所述高压级气缸的滑片夹角为0°,且所述低压级气缸的曲轴偏心部与所述高压级曲轴偏心部在曲轴旋转方向上的角度差值在180°-240°的范围内。Preferably, the included angle between the sliding vanes of the low-pressure stage cylinder and the sliding vanes of the high-pressure stage cylinder is 0°, and the crankshaft eccentric part of the low-pressure stage cylinder and the high-pressure stage crankshaft eccentric part are in the crankshaft rotation direction The angle difference is in the range of 180°-240°.

从上述的技术方案可以看出,本发明所提供的双缸双级压缩机中的低压级气缸和高压级气缸的进气开始时刻的相位差在120°-240°的范围内,即低压级气缸到达吸气开始时刻的位置时,高压级气缸还要再旋转120°-240°才会到达吸气开始时刻位置,随着压缩机曲轴的旋转,低压级气缸到达排气峰值位置附近时,高压级气缸则刚好处于吸气峰值位置附近,这就可以使得低压级气缸所排出的一级压缩气体能够及时被高压级气缸吸走,从而避免了一级压缩气体存储于中间腔内造成吸排气脉动较大的情况出现,并且该双缸双级压缩机也使得高压级气缸的吸气量较为充足,从而有效提高了压缩机的性能。It can be seen from the above-mentioned technical scheme that the phase difference of the intake start moment of the low-pressure stage cylinder and the high-pressure stage cylinder in the two-cylinder two-stage compressor provided by the present invention is in the range of 120°-240°, that is, the low-pressure stage When the cylinder reaches the position of the start of suction, the high-pressure stage cylinder will have to rotate 120°-240° to reach the position of the start of suction. With the rotation of the compressor crankshaft, when the low-pressure stage cylinder reaches the peak position of exhaust, The high-pressure stage cylinder is just near the suction peak position, which enables the primary compressed gas discharged from the low-pressure stage cylinder to be sucked away by the high-pressure stage cylinder in time, thereby avoiding the storage of the primary compressed gas in the intermediate cavity and causing suction and discharge. Large gas pulsation occurs, and the two-cylinder two-stage compressor also makes the air intake of the high-pressure stage cylinder relatively sufficient, thereby effectively improving the performance of the compressor.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1为本发明实施例中所提供的双缸双级压缩机的部分剖面示意图;Fig. 1 is a partial cross-sectional schematic diagram of a two-cylinder two-stage compressor provided in an embodiment of the present invention;

图2为第一实施例中低压级气缸的俯视示意图;Fig. 2 is a schematic top view of the low-pressure stage cylinder in the first embodiment;

图3为第一实施例中高压级气缸的俯视示意图;Fig. 3 is a schematic top view of the high-pressure stage cylinder in the first embodiment;

图4为第二实施例中高压级气缸的曲轴偏心部与低压级气缸的曲轴偏心部的俯视示意图;Fig. 4 is a schematic plan view of the crankshaft eccentric part of the high-pressure stage cylinder and the crankshaft eccentric part of the low-pressure stage cylinder in the second embodiment;

图5为第二实施例中低压级气缸的俯视示意图;Fig. 5 is a schematic top view of the low-pressure stage cylinder in the second embodiment;

图6为第二实施例中高压级气缸的俯视示意图;Fig. 6 is a schematic top view of the high-pressure stage cylinder in the second embodiment;

图7为第三实施例中高压级气缸的俯视示意图;Fig. 7 is a schematic top view of the high-pressure stage cylinder in the third embodiment;

图8为第四实施例中高压级气缸的曲轴偏心部与低压级气缸的曲轴偏心部的俯视示意图;Fig. 8 is a top view schematic diagram of the crankshaft eccentric part of the high-pressure stage cylinder and the crankshaft eccentric part of the low-pressure stage cylinder in the fourth embodiment;

图9为第四实施例中低压级气缸的俯视示意图;Fig. 9 is a schematic top view of the low-pressure stage cylinder in the fourth embodiment;

图10为第四实施例中高压级气缸的俯视示意图。Fig. 10 is a schematic top view of the high pressure stage cylinder in the fourth embodiment.

其中,in,

1为曲轴,2为低压级气缸,3为高压级气缸,4为中间腔;1 is the crankshaft, 2 is the low-pressure cylinder, 3 is the high-pressure cylinder, and 4 is the middle cavity;

11为低压级气缸的曲轴偏心部,12为高压级气缸的曲轴偏心部,21为低压级气缸进气口,22为低压级气缸排气口,23为低压级气缸的滑片,31为高压级气缸进气口,32为高压级气缸排气口,33为高压级气缸的滑片;11 is the eccentric part of the crankshaft of the low-pressure cylinder, 12 is the eccentric part of the crankshaft of the high-pressure cylinder, 21 is the intake port of the low-pressure cylinder, 22 is the exhaust port of the low-pressure cylinder, 23 is the slide plate of the low-pressure cylinder, and 31 is the high-pressure cylinder Stage cylinder intake port, 32 is the exhaust port of the high-pressure stage cylinder, and 33 is the sliding vane of the high-pressure stage cylinder;

111为低压滚子,121为高压滚子。111 is a low-pressure roller, and 121 is a high-pressure roller.

具体实施方式detailed description

本发明的核心在于提供一种双缸双级压缩机,以解决目前双缸双级压缩机低压级气缸的气体不能够及时被高压级气缸吸走,气体积存于中间腔,中间腔压力升高引起的中间腔压力脉动的技术问题,从而使得低压级气缸与高压级气缸之间的吸排气过程衔接的更为顺畅,进而提高压缩机的性能。The core of the present invention is to provide a two-cylinder two-stage compressor to solve the problem that the gas in the low-pressure stage cylinder of the current two-cylinder two-stage compressor cannot be sucked away by the high-pressure stage cylinder in time, the gas volume is stored in the middle cavity, and the pressure in the middle cavity increases The technical problem of the pressure pulsation in the intermediate chamber caused by it makes the connection between the suction and exhaust process between the low-pressure stage cylinder and the high-pressure stage cylinder more smooth, thereby improving the performance of the compressor.

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

首先将本发明的核心思想进行介绍:本发明所提供的双缸双级压缩机中包括对制冷剂气体进行一级压缩的低压级气缸和对经过一级压缩后的制冷剂气体进行二级压缩的高压级气缸,通过对低压级气缸和高压级气缸的进气开始时刻进行优化设计,以便使得当低压级气缸处于排气峰值位置附近时,高压级气缸刚好处于进气峰值位置附近,从而使得低压级气缸所排出的制冷剂气体能够及时的被高压级气缸吸走,并且能够保证高压级气缸的进气量充足。First, the core idea of the present invention is introduced: the two-cylinder two-stage compressor provided by the present invention includes a low-pressure stage cylinder for performing primary compression on the refrigerant gas and performing two-stage compression on the refrigerant gas after the primary compression. The high-pressure stage cylinder is designed by optimizing the intake start time of the low-pressure stage cylinder and the high-pressure stage cylinder, so that when the low-pressure stage cylinder is near the exhaust peak position, the high-pressure stage cylinder is just near the intake peak position, so that The refrigerant gas discharged from the low-pressure stage cylinder can be sucked away by the high-pressure stage cylinder in time, and the intake air volume of the high-pressure stage cylinder can be ensured to be sufficient.

基于该设计思想,下面通过具体实施方式对本发明所提供的双缸双级压缩机进行具体介绍,本发明中所提供的双缸双级压缩机包括用于对制冷剂气体提供一级压缩的低压级气缸2和对经过一级压缩后的制冷剂气体提供二级压缩的高压级气缸3,并且低压级气缸2与高压级气缸3的进气开始时刻的相位差为120°-240°的范围内。Based on this design concept, the following is a detailed introduction to the two-cylinder two-stage compressor provided by the present invention through specific implementation methods. The two-cylinder two-stage compressor provided by the present invention includes a low-pressure compressor for providing one-stage compression of refrigerant gas. stage cylinder 2 and the high-pressure stage cylinder 3 that provides two-stage compression for the refrigerant gas after the first-stage compression, and the phase difference between the intake start time of the low-pressure stage cylinder 2 and the high-pressure stage cylinder 3 is in the range of 120°-240° Inside.

在此有必要对相位差的概念进行解释,假设低压级气缸2开始进气时刻曲轴的角度为0°,若曲轴继续旋转A°之后,高压级气缸3开始吸气,那么我们就说低压级气缸2与高压级气缸3之间的相位差为A°。Here it is necessary to explain the concept of phase difference, assuming that the angle of the crankshaft at the moment when the low-pressure stage cylinder 2 starts to intake air is 0°, if the crankshaft continues to rotate A°, the high-pressure stage cylinder 3 starts to inhale, then we say the low-pressure stage The phase difference between cylinder 2 and high-pressure stage cylinder 3 is A°.

本领域技术人员容易理解的是,由于本发明所提供的双缸双级压缩机中的低压级气缸2和高压级气缸3的进气开始时刻的相位差在120°-240°的范围内,即低压级气缸2到达吸气开始时刻的位置时,高压级气缸3还要再旋转120°-240°才会到达吸气开始时刻位置,随着压缩机曲轴1的旋转,低压级气缸2到达排气峰值位置附近时,高压级气缸3则刚好处于吸气峰值位置附近,这就可以使得低压级气缸2所排出的一级压缩气体能够及时被高压级气缸3吸走,从而避免了一级压缩气体存储于中间腔4内造成吸排气脉动较大的情况出现,并且该双缸双级压缩机也使得高压级气缸3的吸气量较为充足,从而有效提高了压缩机的性能。Those skilled in the art can easily understand that, since the phase difference of the intake start moment of the low-pressure stage cylinder 2 and the high-pressure stage cylinder 3 in the two-cylinder two-stage compressor provided by the present invention is within the range of 120°-240°, That is, when the low-pressure stage cylinder 2 reaches the position of the suction start moment, the high-pressure stage cylinder 3 has to rotate 120°-240° to reach the position of the suction start moment. With the rotation of the compressor crankshaft 1, the low-pressure stage cylinder 2 reaches the position of the suction start moment. When the exhaust peak position is near, the high-pressure stage cylinder 3 is just near the suction peak position, which enables the first-stage compressed gas discharged from the low-pressure stage cylinder 2 to be sucked away by the high-pressure stage cylinder 3 in time, thus avoiding the first stage Compressed gas is stored in the intermediate cavity 4, resulting in large intake and exhaust pulsations, and the double-cylinder two-stage compressor also makes the intake volume of the high-pressure cylinder 3 relatively sufficient, thereby effectively improving the performance of the compressor.

根据压缩机的使用环境和压缩机工况的不同,低压级气缸2与高压级气缸3进气开始时刻的相位差可以为120°、180°、240°等处于120°-240°范围内的合适的角度值。Depending on the operating environment of the compressor and the working conditions of the compressor, the phase difference between the start of air intake of the low-pressure stage cylinder 2 and the high-pressure stage cylinder 3 can be 120°, 180°, 240°, etc. within the range of 120°-240° Appropriate angle value.

为了进一步优化上述实施例中的技术方案,本发明中所提供的双缸双级压缩机在排气压力与吸气压力的比值不大于2(即低负荷)时,由于低压级气缸2排气起始角度较小,因而将低压级气缸2与高压级气缸3的进气开始时刻的相位差设置在120°-180°的范围内,以便保证低压级气缸2与高压级气缸3之间吸排气衔接的更为顺畅。In order to further optimize the technical solutions in the above embodiments, when the ratio of the discharge pressure to the suction pressure of the two-cylinder two-stage compressor provided in the present invention is not greater than 2 (i.e. low load), due to the low-pressure stage cylinder 2 exhaust The initial angle is small, so the phase difference between the intake start time of the low-pressure stage cylinder 2 and the high-pressure stage cylinder 3 is set in the range of 120°-180°, so as to ensure the suction between the low-pressure stage cylinder 2 and the high-pressure stage cylinder 3. The exhaust connection is smoother.

为了方便说明,以下实施例中均以低压级气缸2和高压级气缸3进气开始时刻的相位差为120°或180°来进行说明。For the convenience of description, in the following embodiments, the phase difference between the intake start times of the low-pressure stage cylinder 2 and the high-pressure stage cylinder 3 is 120° or 180°.

实施例一Embodiment one

请参考图1至图3,图1为本发明实施例中所提供的双缸双级压缩机的部分剖面示意图,图2为第一实施例中低压级气缸的俯视示意图,图3为第一实施例中高压级气缸的俯视示意图。Please refer to Figures 1 to 3, Figure 1 is a partial cross-sectional view of a two-cylinder two-stage compressor provided in an embodiment of the present invention, Figure 2 is a top view of a low-pressure stage cylinder in the first embodiment, Figure 3 is a first A schematic top view of the high-pressure stage cylinder in the embodiment.

如图2中所示,以低压级气缸的曲轴偏心部11为基准,高压级气缸的曲轴偏心部12与低压级气缸的曲轴偏心部11呈180°夹角对称布置,请同时参考图3,低压级气缸的滑片23两侧分别设置有低压级气缸进气口21和低压级气缸排气口22,高压级气缸的滑片33两侧分别设置有高压级气缸进气口31和高压级气缸排气口32,因低压级气缸的曲轴偏心部11与高压级气缸的曲轴偏心部12间的夹角为180°,为了保证低压级气缸2与高压级气缸3的进气开始时刻的相位差在120°,将低压级气缸的滑片23与高压级气缸的滑片33在曲轴1旋转方向上的角度差值设置为60°(即相对于低压级气缸的滑片23,高压级气缸的滑片33逆时针旋转60°),以便构建低压级气缸2与高压级气缸3进气开始时刻的相位差为120°;若为了构建低压级气缸2与高压级气缸3进气开始时刻的相位差为180°,仅需将高压级气缸的滑片33设置为与低压级气缸的滑片23夹角为0°即可;当然,若需要构建低压级气缸2与高压级气缸3进气开始时刻的相位角差为120°-180°之间的其他值,可以通过对低压级气缸的曲轴偏心部11和高压级气缸的曲轴偏心部12之间的夹角以及低压级气缸的滑片23和高压级气缸的滑片33之间的夹角的共同调整来实现。As shown in Figure 2, based on the crankshaft eccentric part 11 of the low-pressure stage cylinder, the crankshaft eccentric part 12 of the high-pressure stage cylinder and the crankshaft eccentric part 11 of the low-pressure stage cylinder are symmetrically arranged at an angle of 180°, please refer to Figure 3 at the same time, Both sides of the slide 23 of the low-pressure cylinder are respectively provided with a low-pressure cylinder inlet 21 and a low-pressure cylinder exhaust 22, and both sides of the slide 33 of the high-pressure cylinder are respectively provided with a high-pressure cylinder inlet 31 and a high-pressure cylinder. Cylinder exhaust port 32, because the angle between the crankshaft eccentric part 11 of the low-pressure stage cylinder and the crankshaft eccentric part 12 of the high-pressure stage cylinder is 180°, in order to ensure the phase of the intake start time of the low-pressure stage cylinder 2 and the high-pressure stage cylinder 3 The difference is 120°, and the angle difference between the slide plate 23 of the low-pressure stage cylinder and the slide plate 33 of the high-pressure stage cylinder in the direction of rotation of the crankshaft 1 is set to 60° (that is, relative to the slide plate 23 of the low-pressure stage cylinder, the high-pressure stage cylinder The sliding plate 33 rotates 60° counterclockwise), so that the phase difference between the start of air intake of the low-pressure stage cylinder 2 and the high-pressure stage cylinder 3 is 120°; The phase difference is 180°, and it is only necessary to set the angle between the slide plate 33 of the high-pressure stage cylinder and the slide plate 23 of the low-pressure stage cylinder to be 0°; The phase angle difference at the start moment is other values between 120°-180°, which can be determined by the angle between the crankshaft eccentric part 11 of the low-pressure stage cylinder and the crankshaft eccentric part 12 of the high-pressure stage cylinder and the sliding vane of the low-pressure stage cylinder 23 and the joint adjustment of the angle between the slide vanes 33 of the high-pressure stage cylinder to achieve.

实施例二Embodiment two

请参考图4至图6,图4为第二实施例中高压级气缸的曲轴偏心部与低压级气缸的曲轴偏心部的俯视示意图,图5为第二实施例中低压级气缸的俯视示意图,图6为第二实施例中高压级气缸的俯视示意图。Please refer to FIG. 4 to FIG. 6, FIG. 4 is a schematic top view of the eccentric portion of the crankshaft of the high-pressure stage cylinder and the eccentric portion of the crankshaft of the low-pressure stage cylinder in the second embodiment, and FIG. 5 is a schematic top view of the low-pressure stage cylinder in the second embodiment. Fig. 6 is a schematic top view of the high-pressure stage cylinder in the second embodiment.

实施例一中所公开的双缸双级压缩机是通过对高低压气缸的曲轴偏心部夹角和高低压气缸的滑片夹角的共同调整来保证低压级气缸2与高压级气缸3进气开始时刻相位差在理想范围内,本实施例中所公开的双缸双级压缩机中是通过调整高压级气缸的曲轴偏心部12和低压级气缸的曲轴偏心部11之间的夹角来保证低压级气缸2与高压级气缸3进气开始时刻相位差在理想范围内,具体的,本实施例中所提供的低压级气缸的滑片23和高压级气缸的滑片33夹角为0°,因而为了构建低压级气缸2与高压级气缸3进气开始时刻的相位差为120°,那么低压级气缸的曲轴偏心部11与高压级气缸的曲轴偏心部12在曲轴1旋转方向上的角度差值为120°;为了构建低压级气缸2与高压级气缸3进气开始时刻的相位差为180°,低压级气缸的曲轴偏心部11与高压级气缸的曲轴偏心部12在曲轴1旋转方向上的角度差值为180°。The two-cylinder two-stage compressor disclosed in Embodiment 1 ensures the air intake of the low-pressure stage cylinder 2 and the high-pressure stage cylinder 3 by jointly adjusting the included angle of the eccentric part of the crankshaft of the high-low pressure cylinder and the included angle of the slide vane of the high-low pressure cylinder. The phase difference at the beginning is within the ideal range. In the two-cylinder two-stage compressor disclosed in this embodiment, it is ensured by adjusting the angle between the crankshaft eccentric part 12 of the high-pressure stage cylinder and the crankshaft eccentric part 11 of the low-pressure stage cylinder. The phase difference between the intake start time of the low-pressure stage cylinder 2 and the high-pressure stage cylinder 3 is within an ideal range. Specifically, the included angle between the slide plate 23 of the low-pressure stage cylinder and the slide plate 33 of the high-pressure stage cylinder provided in this embodiment is 0° , so in order to construct the phase difference between the low-pressure stage cylinder 2 and the high-pressure stage cylinder 3 intake start time is 120°, then the angle between the crankshaft eccentric portion 11 of the low-pressure stage cylinder and the crankshaft eccentric portion 12 of the high-pressure stage cylinder in the direction of rotation of the crankshaft 1 The difference is 120°; in order to establish a phase difference of 180° between the low-pressure stage cylinder 2 and the high-pressure stage cylinder 3 when the air intake starts, the crankshaft eccentric part 11 of the low-pressure stage cylinder and the crankshaft eccentric part 12 of the high-pressure stage cylinder are in the rotation direction of the crankshaft 1 The angular difference on is 180°.

当然,若需要构建低压级气缸2与高压级气缸3进气开始时刻的相位角差值为120°-180°之间的其他值,可以通过对低压级气缸的曲轴偏心部11和高压级气缸的曲轴偏心部12之间的夹角调整来实现。Of course, if it is necessary to construct a phase angle difference between the low-pressure stage cylinder 2 and the high-pressure stage cylinder 3 when the air intake starts to be other values between 120°-180°, the crankshaft eccentric portion 11 of the low-pressure stage cylinder and the high-pressure stage cylinder The angle adjustment between the crankshaft eccentric parts 12 is realized.

本发明实施例中所提供的双缸双级压缩机在排气压力与吸气压力的比值大于2(即高负荷)时,由于低压级气缸2排气起始角度较大,因而将低压级气缸2与高压级气缸3的进气开始时刻的相位差设置在180°-240°的范围内,以便保证低压级气缸2与高压级气缸3之间吸排气衔接的更为顺畅。In the two-cylinder two-stage compressor provided in the embodiment of the present invention, when the ratio of the discharge pressure to the suction pressure is greater than 2 (that is, high load), the low-pressure stage cylinder 2 has a relatively large exhaust starting angle, so the low-pressure stage The phase difference between the intake start time of the cylinder 2 and the high-pressure cylinder 3 is set in the range of 180°-240°, so as to ensure a smoother connection of intake and exhaust between the low-pressure cylinder 2 and the high-pressure cylinder 3 .

为了方便说明,以下实施例中均以低压级气缸2和高压级气缸3进气开始时刻的相位差为180°或240°来进行说明。For the convenience of description, in the following embodiments, the phase difference between the intake start times of the low-pressure stage cylinder 2 and the high-pressure stage cylinder 3 is 180° or 240°.

实施例三Embodiment Three

请参考图7,图7为第三实施例中高压级气缸的俯视示意图,需要进行说明的是,本实施例中低压气缸的俯视示意图与实施例一中的相同,因此该实施例中低压气缸的俯视示意图请参考图2,高压级气缸的俯视示意图请参考图7。Please refer to Fig. 7. Fig. 7 is a schematic top view of the high-pressure cylinder in the third embodiment. It should be noted that the top view of the low-pressure cylinder in this embodiment is the same as that in Embodiment 1. Please refer to Figure 2 for the top view schematic diagram of the high-pressure cylinder, and please refer to Figure 7 for the top view schematic diagram of the high-pressure cylinder.

如图2中所示,以低压级气缸的曲轴偏心部11为基准,高压级气缸的曲轴偏心部12与低压级气缸的曲轴偏心部11呈180°夹角对称布置,请同时参考图2和图7,低压级气缸的滑片23两侧分别设置有低压级气缸进气口21和低压级气缸排气口22,高压级气缸的滑片33两侧分别设置有高压级气缸进气口31和高压级气缸排气口32,因低压级气缸的曲轴偏心部11与高压级气缸的曲轴偏心部12间的夹角为180°,为了保证低压级气缸2与高压级气缸3的进气开始时刻的相位差在180°,将低压级气缸的滑片23与高压级气缸的滑片33在曲轴1旋转方向上的角度差值设置为0°,以便构建低压级气缸2与高压级气缸3进气开始时刻的相位差为180°;若为了构建低压级气缸2与高压级气缸3进气开始时刻的相位差为240°,仅需将低压级气缸的滑片23设置为与高压级气缸的滑片33角度差值为-60°(即相对于低压级气缸的滑片23,高压级气缸的滑片33顺时针旋转60°)即可;当然,若需要构建低压级气缸2与高压级气缸3进气开始时刻的相位角差值为180°-240°之间的其他值,可以通过对低压级气缸的曲轴偏心部11和高压级气缸的曲轴偏心部12之间的夹角以及低压级气缸的滑片23和高压级气缸的滑片33之间的夹角的共同调整来实现。As shown in Fig. 2, based on the crankshaft eccentric part 11 of the low-pressure stage cylinder, the crankshaft eccentric part 12 of the high-pressure stage cylinder and the crankshaft eccentric part 11 of the low-pressure stage cylinder are symmetrically arranged at an angle of 180°. Please refer to Fig. 2 and Fig. 7, the two sides of the slide 23 of the low-pressure cylinder are respectively provided with a low-pressure cylinder inlet 21 and the low-pressure cylinder exhaust 22, and the two sides of the slide 33 of the high-pressure cylinder are respectively provided with a high-pressure cylinder inlet 31 and the exhaust port 32 of the high-pressure stage cylinder, because the included angle between the crankshaft eccentric portion 11 of the low-pressure stage cylinder and the crankshaft eccentric portion 12 of the high-pressure stage cylinder is 180°, in order to ensure that the intake air of the low-pressure stage cylinder 2 and the high-pressure stage cylinder 3 starts The phase difference at each moment is 180°, and the angle difference between the slide plate 23 of the low-pressure stage cylinder and the slide plate 33 of the high-pressure stage cylinder in the direction of rotation of the crankshaft 1 is set to 0°, so as to construct the low-pressure stage cylinder 2 and the high-pressure stage cylinder 3 The phase difference at the start of the air intake is 180°; if the phase difference between the intake start time of the low-pressure stage cylinder 2 and the high-pressure stage cylinder 3 is 240°, it is only necessary to set the slide plate 23 of the low-pressure stage cylinder to be the same as that of the high-pressure stage cylinder. The angle difference of the sliding vane 33 is -60° (that is, relative to the sliding vane 23 of the low-pressure cylinder, the sliding vane 33 of the high-pressure cylinder rotates 60° clockwise); of course, if it is necessary to construct the low-pressure cylinder 2 and the high-pressure The phase angle difference value of stage cylinder 3 air intake start moment is other values between 180°-240°, can pass the included angle between the crankshaft eccentric portion 11 of the low-pressure stage cylinder and the crankshaft eccentric portion 12 of the high-pressure stage cylinder and The common adjustment of the included angle between the slide plate 23 of the low-pressure stage cylinder and the slide plate 33 of the high-pressure stage cylinder is realized.

实施例四Embodiment four

请参考图8至图10,图8为第四实施例中高压级气缸的曲轴偏心部与低压级气缸的曲轴偏心部的俯视示意图,图9为第四实施例中低压级气缸的俯视示意图,图10为第四实施例中高压级气缸的俯视示意图。Please refer to FIG. 8 to FIG. 10 , FIG. 8 is a schematic top view of the crankshaft eccentric portion of the high-pressure stage cylinder and the crankshaft eccentric portion of the low-pressure stage cylinder in the fourth embodiment, and FIG. 9 is a schematic top view of the low-pressure stage cylinder in the fourth embodiment. Fig. 10 is a schematic top view of the high pressure stage cylinder in the fourth embodiment.

实施例三中所公开的双缸双级压缩机是通过对高低压级气缸的曲轴偏心部夹角和高低压气缸的滑片夹角的共同调整来保证低压级气缸2与高压级气缸3进气开始时刻相位差在理想范围内,本实施例中所公开的双缸双级压缩机中是通过调整高压级气缸的曲轴偏心部11和低压级气缸的曲轴偏心部12之间的夹角来保证低压级气缸2与高压级气缸3进气开始时刻相位差在理想范围内,具体的,本实施例中所提供的低压级气缸的滑片23和高压级气缸的滑片33夹角为0°,因而为了构建低压级气缸2与高压级气缸3进气开始时刻的相位差为180°,那么低压级气缸的曲轴偏心部11与高压级气缸的曲轴偏心部12在曲轴1旋转方向上的角度差值为180°;为了构建低压级气缸2与高压级气缸3进气开始时刻的相位差为240°,低压级气缸的曲轴偏心部11与高压级气缸的曲轴偏心部12在曲轴1旋转方向上的角度差值为240°。The two-cylinder two-stage compressor disclosed in the third embodiment is to ensure that the low-pressure stage cylinder 2 and the high-pressure stage cylinder 3 are advanced by jointly adjusting the included angle of the eccentric part of the crankshaft of the high- and low-pressure stage cylinder and the included angle of the sliding vane of the high- and low-pressure stage cylinder. The phase difference at the start of gas is within the ideal range. In the two-cylinder two-stage compressor disclosed in this embodiment, the angle between the crankshaft eccentric part 11 of the high-pressure stage cylinder and the crankshaft eccentric part 12 of the low-pressure stage cylinder is adjusted. Ensure that the phase difference between the intake start time of the low-pressure stage cylinder 2 and the high-pressure stage cylinder 3 is within an ideal range. Specifically, the included angle between the slide plate 23 of the low-pressure stage cylinder and the slide plate 33 of the high-pressure stage cylinder provided in this embodiment is 0 °, so in order to construct the phase difference between the low-pressure stage cylinder 2 and the high-pressure stage cylinder 3 intake start time is 180°, then the crankshaft eccentric part 11 of the low-pressure stage cylinder and the crankshaft eccentric part 12 of the high-pressure stage cylinder in the direction of rotation of the crankshaft 1 The angle difference is 180°; in order to establish a phase difference of 240° at the start of air intake between the low-pressure stage cylinder 2 and the high-pressure stage cylinder 3, the crankshaft eccentric part 11 of the low-pressure stage cylinder and the crankshaft eccentric part 12 of the high-pressure stage cylinder rotate on the crankshaft 1 The angular difference in direction is 240°.

当然,若需要构建低压级气缸2与高压级气缸3进气开始时刻的相位角差值为180°-240°之间的其他值,可以通过对低压级气缸的曲轴偏心部11和高压级气缸的曲轴偏心部12之间的夹角调整来实现。Of course, if it is necessary to construct other values between 180°-240° for the phase angle difference between the low-pressure stage cylinder 2 and the high-pressure stage cylinder 3 when the air intake starts, the crankshaft eccentric portion 11 of the low-pressure stage cylinder and the high-pressure stage cylinder The angle adjustment between the crankshaft eccentric parts 12 is realized.

本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (5)

1. A two-cylinder two-stage compressor comprising a low-pressure stage cylinder (2) for providing one-stage compression of refrigerant gas and a high-pressure stage cylinder (3) for providing two-stage compression of refrigerant gas after the one-stage compression, characterized in that, when a ratio of discharge pressure to suction pressure of the compressor is not more than 2, a phase difference of intake start timings of the low-pressure stage cylinder (2) and the high-pressure stage cylinder (3) is in a range of 120 ° to 180 °; when the ratio of the discharge pressure to the suction pressure of the compressor is greater than 2, the phase difference between the intake start timings of the low-pressure stage cylinder (2) and the high-pressure stage cylinder (3) is in the range of 180-240 °.
2. The dual-cylinder dual-stage compressor as claimed in claim 1, wherein, when the ratio of the discharge pressure to the suction pressure of the compressor is not more than 2, the crank eccentric portion (11) of the low pressure stage cylinder and the crank eccentric portion (12) of the high pressure stage cylinder are symmetrically arranged by 180 °, and the difference in angle between the vane (23) of the low pressure stage cylinder and the vane (33) of the high pressure stage cylinder in the rotation direction of the crankshaft is in the range of 0 ° to 60 °.
3. The dual-cylinder dual-stage compressor as claimed in claim 1, wherein, when the ratio of the discharge pressure to the suction pressure of the compressor is not more than 2, the angle between the sliding vane (23) of the low pressure stage cylinder and the sliding vane (33) of the high pressure stage cylinder is 0 °, and the difference between the angle of the crankshaft eccentric portion (11) of the low pressure stage cylinder and the angle of the crankshaft eccentric portion (12) of the high pressure stage cylinder in the rotation direction of the crankshaft is in the range of 120 ° to 180 °.
4. The dual-cylinder dual-stage compressor as claimed in claim 1, wherein, when the ratio of the discharge pressure to the suction pressure of the compressor is greater than 2, the crank eccentric portion (11) of the low pressure stage cylinder and the crank eccentric portion (12) of the high pressure stage cylinder are symmetrically arranged by 180 °, and the difference in angle between the sliding vane (23) of the low pressure stage cylinder and the sliding vane (33) of the high pressure stage cylinder in the rotation direction of the crankshaft is in the range of-60 ° to 0 °.
5. The dual-cylinder dual-stage compressor as claimed in claim 1, wherein, when the ratio of the discharge pressure to the suction pressure of the compressor is greater than 2, the angle between the sliding vane (23) of the low pressure stage cylinder and the sliding vane (33) of the high pressure stage cylinder is 0 °, and the difference between the angle between the crankshaft eccentric portion (11) of the low pressure stage cylinder and the crankshaft eccentric portion (12) of the high pressure stage cylinder in the crankshaft rotation direction is in the range of 180 ° to 240 °.
CN201310737881.0A 2013-12-25 2013-12-25 A two-cylinder two-stage compressor Active CN104632624B (en)

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