CN114688026A - Multi-cylinder rotary compressor - Google Patents
Multi-cylinder rotary compressor Download PDFInfo
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- CN114688026A CN114688026A CN202011621348.4A CN202011621348A CN114688026A CN 114688026 A CN114688026 A CN 114688026A CN 202011621348 A CN202011621348 A CN 202011621348A CN 114688026 A CN114688026 A CN 114688026A
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- 239000003507 refrigerant Substances 0.000 claims abstract description 51
- 230000006835 compression Effects 0.000 claims abstract description 32
- 238000007906 compression Methods 0.000 claims abstract description 32
- 239000007788 liquid Substances 0.000 claims abstract description 14
- 238000004891 communication Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 4
- 230000009286 beneficial effect Effects 0.000 description 8
- 238000006073 displacement reaction Methods 0.000 description 7
- 230000007774 longterm Effects 0.000 description 6
- 238000005452 bending Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000002411 adverse Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/001—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids of similar working principle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/30—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
- F04C18/34—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
- F04C18/356—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member
- F04C18/3562—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member the inner and outer member being in contact along one line or continuous surfaces substantially parallel to the axis of rotation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/0042—Driving elements, brakes, couplings, transmissions specially adapted for pumps
- F04C29/005—Means for transmitting movement from the prime mover to driven parts of the pump, e.g. clutches, couplings, transmissions
- F04C29/0057—Means for transmitting movement from the prime mover to driven parts of the pump, e.g. clutches, couplings, transmissions for eccentric movement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/12—Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/10—Stators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/60—Shafts
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Applications Or Details Of Rotary Compressors (AREA)
Abstract
Description
技术领域technical field
本发明涉及压缩机技术领域,具体地说,涉及一种多气缸的旋转式压缩机。The invention relates to the technical field of compressors, in particular to a multi-cylinder rotary compressor.
背景技术Background technique
目前的旋转式压缩机都在往大容量方向发展,这样的大容量旋转式压缩机由于受限于整机结构尺寸,气缸容量无法进一步增大。所以,一般需要采用多缸方式。The current rotary compressors are all developing in the direction of large capacity. Due to the limitation of the structural size of the whole machine, the cylinder capacity of such a large-capacity rotary compressor cannot be further increased. Therefore, a multi-cylinder method is generally required.
但很多多缸旋转式压缩机都是采用单级压缩的形式,随着压缩机的制冷剂逐渐采用新型制冷剂,吸排气压比普遍较大;比如CO2制冷剂,吸气压力为3.4MPa,排气压力达到12MPa。在这种吸排气压比值较大的使用环境下,压缩机运行时单级的压力比将大大提高,性能降低,压缩机长期运行可靠性变差,易发生损坏。However, many multi-cylinder rotary compressors use the form of single-stage compression. As the refrigerant of the compressor gradually adopts a new type of refrigerant, the suction and discharge pressure ratio is generally larger; for example, the CO 2 refrigerant, the suction pressure is 3.4MPa, The exhaust pressure reaches 12MPa. In such a use environment with a large ratio of suction and discharge pressures, the pressure ratio of a single stage of the compressor during operation will be greatly improved, the performance will be reduced, the long-term operation reliability of the compressor will be deteriorated, and damage will easily occur.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明提供一种多气缸的旋转式压缩机,有效降低单级压缩的压比,以及曲轴所受气体合力,提高了压缩机的可靠性。In view of this, the present invention provides a multi-cylinder rotary compressor, which effectively reduces the pressure ratio of single-stage compression and the resultant gas force on the crankshaft, thereby improving the reliability of the compressor.
根据本发明的一个方面,提供一种多气缸的旋转式压缩机,至少包括两储液器以及沿压缩机的高度方向依次设置的两气缸组,所述两储液器为第一储液器和第二储液器,所述两气缸组为第一气缸组和第二气缸组;每一气缸组中仅有一气缸连通所述储液器;According to one aspect of the present invention, a multi-cylinder rotary compressor is provided, which at least includes two accumulators and two cylinder groups arranged in sequence along the height direction of the compressor, wherein the two accumulators are the first accumulator. and a second liquid reservoir, the two cylinder groups are a first cylinder group and a second cylinder group; only one cylinder in each cylinder group is connected to the liquid reservoir;
自第一储液器进入的制冷剂在第一气缸组中两级压缩后,沿与压缩机的轴向方向平行的第一方向的流路排出至压缩机的壳体内;After the refrigerant entering from the first accumulator is compressed in two stages in the first cylinder group, it is discharged into the casing of the compressor along a flow path in a first direction parallel to the axial direction of the compressor;
自第二储液器进入的制冷剂在第二气缸组中两级压缩后,沿与压缩机的轴向方向平行的第二方向的流路排出至压缩机的壳体内;所述第二方向与所述第一方向相反。After the refrigerant entering from the second accumulator is compressed in two stages in the second cylinder group, it is discharged into the casing of the compressor along a flow path in a second direction parallel to the axial direction of the compressor; the second direction Opposite to the first direction.
可选地,所述气缸组中的每一气缸均设有叶片槽以容纳叶片进行滑动,所述叶片用于与活塞配合将气缸内部腔体分隔为吸气腔与排气腔;每一所述气缸组中的两个气缸对应的叶片的轴线的夹角为0°,分别位于相邻两所述气缸组中且沿压缩机的轴线方向相邻设置的两个气缸对应的叶片的轴线的夹角大于90°。Optionally, each cylinder in the cylinder group is provided with a vane groove to accommodate vanes for sliding, and the vanes are used to cooperate with the piston to separate the inner cavity of the cylinder into a suction chamber and an exhaust chamber; The included angle between the axes of the vanes corresponding to the two cylinders in the cylinder group is 0°, and the axes of the vanes corresponding to the two cylinders that are located in the adjacent two cylinder groups and are arranged adjacently along the axial direction of the compressor are respectively 0°. The included angle is greater than 90°.
可选地,所述压缩机还包括上缸盖与下缸盖,所述第一气缸组包括第一气缸以及与所述第一储液器连通的第二气缸;自所述第一储液器进入的制冷剂在所述第二气缸中进行一级压缩后,进入所述第一气缸中进行二级压缩,二级压缩后的制冷剂经所述上缸盖排出,形成所述第一方向的流路;Optionally, the compressor further includes an upper cylinder head and a lower cylinder head, the first cylinder group includes a first cylinder and a second cylinder communicated with the first accumulator; After the first-stage compression is performed in the second cylinder, the refrigerant entering the compressor enters the first cylinder for second-stage compression, and the refrigerant after the second-stage compression is discharged through the upper cylinder head to form the first cylinder. direction of the flow path;
所述第二气缸组包括第四气缸以及与所述第二储液器连通的第三气缸;自所述第二储液器进入的制冷剂在所述第三气缸中进行一级压缩后,进入所述第四气缸中进行二级压缩;二级压缩后的制冷剂经所述下缸盖排出,形成所述第二方向的流路。The second cylinder group includes a fourth cylinder and a third cylinder communicated with the second accumulator; after the refrigerant entering from the second accumulator is compressed in the third cylinder in one stage, Enter into the fourth cylinder for secondary compression; the refrigerant after secondary compression is discharged through the lower cylinder head to form a flow path in the second direction.
可选地,所述压缩机还包括曲轴,所述曲轴沿轴向设有多个分别与气缸组中的气缸一一对应的偏心部,且相邻两偏心部呈180°对称。Optionally, the compressor further includes a crankshaft, and the crankshaft is axially provided with a plurality of eccentric parts corresponding to the cylinders in the cylinder group one-to-one, and two adjacent eccentric parts are 180° symmetrical.
可选地,气缸组中的每一气缸均具有用于吸入制冷剂的吸气口,所述第二气缸的吸气口与所述第三气缸的吸气口的相位差为180°,所述第一气缸的吸气口与所述第四气缸的吸气口的相位差为180°,所述第一气缸的吸气口和所述第二气缸的吸气口的相位差为0°。Optionally, each cylinder in the cylinder group has an intake port for inhaling refrigerant, and the phase difference between the intake port of the second cylinder and the intake port of the third cylinder is 180°, so The phase difference between the intake port of the first cylinder and the intake port of the fourth cylinder is 180°, and the phase difference between the intake port of the first cylinder and the intake port of the second cylinder is 0° .
可选地,所述第一气缸的吸气口的轴线与所述第三气缸的吸气口的轴线形成的平面与所述第一气缸的端面垂直,所述第二气缸的吸气口的轴线与所述第四气缸的吸气口的轴线形成的平面与所述第一气缸的端面垂直。Optionally, the plane formed by the axis of the intake port of the first cylinder and the axis of the intake port of the third cylinder is perpendicular to the end face of the first cylinder, and the plane of the intake port of the second cylinder is vertical. The plane formed by the axis and the axis of the intake port of the fourth cylinder is perpendicular to the end face of the first cylinder.
可选地,气缸组中的每一气缸均具有用于吸入制冷剂的吸气口以及用于排出制冷剂的排气口,所述吸气口与所述吸气腔连通,所述排气口与所述排气腔连通,所述第一气缸的吸气腔和所述第四气缸的吸气腔关于第一气缸端面的中心点成点对称,所述第二气缸的吸气腔和所述第三气缸的吸气腔关于第二气缸端面的中心点成点对称。Optionally, each cylinder in the cylinder group has a suction port for sucking in refrigerant and an exhaust port for discharging refrigerant, the suction port is communicated with the suction chamber, and the exhaust port is The port communicates with the exhaust cavity, the suction cavity of the first cylinder and the suction cavity of the fourth cylinder are point-symmetrical about the center point of the end face of the first cylinder, and the suction cavity of the second cylinder and the The suction chamber of the third cylinder is point-symmetrical with respect to the center point of the end face of the second cylinder.
可选地,所述第一气缸和所述第四气缸的吸气腔容积相等且排气腔容积相等,所述第二气缸和所述第三气缸的吸气腔容积相等且排气腔容积相等。Optionally, the volumes of the suction chambers of the first cylinder and the fourth cylinder are equal and the volumes of the exhaust chambers are the same, and the volumes of the suction chambers of the second cylinder and the third cylinder are the same and the volumes of the exhaust chambers are equal. equal.
本发明与现有技术相比的有益效果在于:The beneficial effects of the present invention compared with the prior art are:
本发明提供的多气缸的旋转式压缩机一方面通过一气缸组内双气缸连接一储液器,实现两级压缩,可以有效降低单级压缩的压比,有利于提升压缩机长期运行的可靠性。On the one hand, the multi-cylinder rotary compressor provided by the present invention realizes two-stage compression by connecting two cylinders in a cylinder group to a liquid accumulator, which can effectively reduce the pressure ratio of single-stage compression, and is beneficial to improve the reliability of long-term operation of the compressor. sex.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本发明的实施例,并与说明书一起用于解释本发明的原理。显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description serve to explain the principles of the invention. Obviously, the drawings in the following description are only some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1为现有技术中的一种双缸旋转式压缩机的结构剖视图;Fig. 1 is a structural cross-sectional view of a two-cylinder rotary compressor in the prior art;
图2为图1中上气缸的结构示意图;Fig. 2 is the structural representation of the upper cylinder in Fig. 1;
图3为图1中下气缸的结构示意图;Fig. 3 is the structural representation of the lower cylinder in Fig. 1;
图4为本发明实施例公开的一种多气缸的旋转式压缩机的结构剖视图;4 is a structural cross-sectional view of a multi-cylinder rotary compressor disclosed in an embodiment of the present invention;
图5为图4中曲轴的结构剖视图;Fig. 5 is a structural cross-sectional view of the crankshaft in Fig. 4;
图6为图4中第一气缸的结构示意图;Fig. 6 is the structural representation of the first cylinder in Fig. 4;
图7为图4中第二气缸的结构示意图;Fig. 7 is the structural representation of the second cylinder in Fig. 4;
图8为图4中第三气缸的结构示意图;Fig. 8 is the structural schematic diagram of the third cylinder in Fig. 4;
图9为图4中第四气缸的结构示意图。FIG. 9 is a schematic structural diagram of the fourth cylinder in FIG. 4 .
具体实施方式Detailed ways
现在将参考附图更全面地描述示例实施方式。然而,示例实施方式能够以多种形式实施,且不应被理解为限于在此阐述的实施方式。相反,提供这些实施方式使得本发明将全面和完整,并将示例实施方式的构思全面地传达给本领域的技术人员。所描述的特征、结构或特性可以以任何合适的方式结合在一个或更多实施方式中。在下面的描述中,提供许多具体细节从而给出对本公开的实施方式的充分理解。然而,本领域技术人员将意识到,可以实践本公开的技术方案而没有所述特定细节中的一个或更多,或者可以采用其它的方法、材料、装置等。在其它情况下,不详细示出或描述公知技术方案以避免模糊本公开的各方面。图中相同的附图标记表示相同或类似的结构,因而将省略它们的详细描述。Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments, however, can be embodied in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of example embodiments to those skilled in the art. The described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments. In the following description, numerous specific details are provided in order to give a thorough understanding of the embodiments of the present disclosure. However, one skilled in the art will appreciate that the technical solutions of the present disclosure may be practiced without one or more of the specific details, or other methods, materials, devices, etc. may be employed. In other instances, well-known solutions have not been shown or described in detail to avoid obscuring aspects of the present disclosure. The same reference numerals in the drawings denote the same or similar structures, and thus their detailed descriptions will be omitted.
用语“一个”、“一”、“该”、“所述”和“至少一个”用以表示存在一个或多个要素/组成部分/等;用语“包括”、“具有”以及“设有”用以表示开放式的包括在内的意思并且是指除了列出的要素/组成部分/等之外还可存在另外的要素/组成部分/等。The terms "a", "an", "the", "said" and "at least one" are used to indicate the presence of one or more elements/components/etc; the terms "include", "have" and "have" Included is used to mean open ended and means that additional elements/components/etc may be present in addition to the listed elements/components/etc.
现有技术中的旋转式压缩机以单缸和双缸为主。单缸旋转式压缩机即具有一个气缸,气缸设于上缸盖与下缸盖之间。气缸的吸气口和储液器连接。图1是现有技术中的一种双缸旋转式压缩机结构示意图。如图1所示,该双缸压缩机包括壳体101、上缸盖102、上气缸103、中间板104、下气缸105、下缸盖106以及曲轴107,中间板104位于上气缸103和下气缸105之间,上气缸103和下气缸105均设于上缸盖102与下缸盖106之间。The rotary compressors in the prior art are mainly single-cylinder and double-cylinder. A single-cylinder rotary compressor has one cylinder, and the cylinder is arranged between the upper cylinder head and the lower cylinder head. The suction port of the cylinder is connected to the reservoir. FIG. 1 is a schematic structural diagram of a two-cylinder rotary compressor in the prior art. As shown in FIG. 1 , the two-cylinder compressor includes a
图2和图3分别是图1中的上气缸103与下气缸105的结构示意图。如图2所示,上气缸103的内部空间被第一叶片201和第一活塞202分隔成了第一吸气腔203和第一排气腔204。如图3所示,下气缸105的内部空间被第二叶片301和第二活塞302分隔成了第二吸气腔303和第二排气腔304。曲轴107分别带动第一活塞202和第二活塞302旋转。FIG. 2 and FIG. 3 are schematic structural diagrams of the
上气缸103具有第一吸气口205,下气缸105具有第二吸气口305,且第一吸气口205和第二吸气口305位于同一侧,也即第一吸气口205的轴线和第二吸气口305的轴线各自在上气缸103的端面上的投影之间的夹角为0°。The
一方面,该压缩机是单级压缩。当在需要排气压力与吸气压力比值较大的使用环境下,单级压缩使得压缩机内部的压力比明显增加,使得压缩机内部零部件在长期运行下的可靠性变差,降低了压缩机长期运行的可靠性。In one aspect, the compressor is a single stage compression. In the environment where the ratio of discharge pressure to suction pressure is required to be large, single-stage compression makes the pressure ratio inside the compressor increase significantly, which makes the reliability of the internal components of the compressor worse under long-term operation, and reduces the compression rate. The reliability of long-term operation of the machine.
另一方面,当上气缸103内部的第一活塞202的圆心点转过θ角时,下气缸105内部的第二活塞302的圆心点将转过(θ+180°)角度,此刻第一吸气腔203和第二吸气腔303的容积始终不一致,类似地,第一排气腔204和第二排气腔304的容积也始终不一致。由于对于相同结构设计的压缩机来说,若为了增大压缩机的排量,而单纯增加气缸的个数时,比如采用上述双缸旋转式压缩机结构设计的四缸压缩机,那么该四缸压缩机的曲轴受力将会是上述双缸旋转式压缩机曲轴受力的两倍。这将使得曲轴变形的风险明显提高,而曲轴弯曲对压缩机泵体各部件配合间隙将会产生不良影响,导致无法保证大排量压缩机工作的可靠性。其中,图2和图3中箭头方向即为气缸内部制冷剂气体流动方向。On the other hand, when the center point of the
因此,本发明公开了一种多气缸的旋转式压缩机。该压缩机至少包括两个储液器以及沿压缩机的高度方向依次设置的至少两气缸组。且气缸组的个数为偶数。每一气缸组中仅有一气缸连通储液器。自上述储液器进入的制冷剂在上述气缸组中进行两级压缩后,由压缩机的顶部排出。Therefore, the present invention discloses a multi-cylinder rotary compressor. The compressor includes at least two accumulators and at least two cylinder groups arranged in sequence along the height direction of the compressor. And the number of cylinder banks is an even number. Only one cylinder in each cylinder group communicates with the accumulator. The refrigerant entering from the above-mentioned accumulator is discharged from the top of the compressor after being compressed in two stages in the above-mentioned cylinder group.
每一上述气缸组中包含两个气缸。每一气缸均设有叶片槽以容纳叶片进行滑动。上述叶片用于与活塞配合将气缸内部腔体分隔为吸气腔与排气腔。每一上述气缸组中的两个气缸对应的叶片的轴线的夹角为0°。位于相邻两上述气缸组中且沿压缩机的轴线方向相邻设置的两个气缸对应的叶片的轴线的夹角大于90°。通过使同一气缸组的气缸对应叶片重合,不同气缸组相邻气缸对应叶片夹角大于90°,即使得同一气缸组内的气缸吸气口位于同侧,不同气缸组内的气缸吸气口位于不同侧,减小了压缩机运转时曲轴所受的气体合理,有利于降低曲轴磨耗,提高压缩机的运转可靠性。Each of the aforementioned cylinder groups includes two cylinders. Each cylinder is provided with a vane slot to accommodate the vane for sliding. The above-mentioned vanes are used for cooperating with the piston to divide the inner cavity of the cylinder into a suction cavity and an exhaust cavity. The included angle between the axes of the vanes corresponding to the two cylinders in each of the above cylinder groups is 0°. The included angle between the axes of the vanes corresponding to the two cylinders located in the adjacent two cylinder groups and arranged adjacently in the axial direction of the compressor is greater than 90°. By making the corresponding blades of the cylinders of the same cylinder group overlap, the included angles of the corresponding blades of the adjacent cylinders of different cylinder groups are greater than 90°, that is, the air intake ports of the cylinders in the same cylinder group are located on the same side, and the air intake ports of the cylinders in different cylinder groups are located on the same side. On different sides, the gas on the crankshaft when the compressor is running is reduced, which is beneficial to reduce the wear of the crankshaft and improve the operation reliability of the compressor.
上述两个储液器为第一储液器和第二储液器。上述两气缸组为第一气缸组和第二气缸组。自第一储液器进入的制冷剂在第一气缸组中两级压缩后,沿与压缩机的轴向方向平行的第一方向的流路排出至压缩机的壳体内,对压缩机产生第一方向的作用力。自第二储液器进入的制冷剂在第二气缸组中两级压缩后,沿与压缩机的轴向方向平行的第二方向的流路排出至压缩机的壳体内,对压缩机产生第二方向的作用力。The above two accumulators are a first accumulator and a second accumulator. The above two cylinder groups are a first cylinder group and a second cylinder group. After the refrigerant entering from the first accumulator is compressed in two stages in the first cylinder group, it is discharged into the casing of the compressor along the flow path in the first direction parallel to the axial direction of the compressor, and generates a second flow to the compressor. force in one direction. After the refrigerant entering from the second accumulator is compressed in two stages in the second cylinder group, it is discharged into the casing of the compressor along the flow path in the second direction parallel to the axial direction of the compressor, generating a first force in two directions.
本实施例中,上述压缩机还包括上缸盖与下缸盖。上述第一气缸组包括第一气缸以及与上述第一储液器连通的第二气缸。自上述第一储液器进入的制冷剂在上述第二气缸中进行一级压缩后,进入上述第一气缸中进行二级压缩,二级压缩后的制冷剂经压缩机的上缸盖排出,形成上述第一方向的流路。In this embodiment, the above-mentioned compressor further includes an upper cylinder head and a lower cylinder head. The first cylinder group includes a first cylinder and a second cylinder in communication with the first accumulator. After the refrigerant entering from the first accumulator is compressed in the second cylinder, it enters the first cylinder for secondary compression, and the refrigerant after the secondary compression is discharged through the upper cylinder head of the compressor. The flow path of the above-mentioned first direction is formed.
上述第二气缸组包括第四气缸以及与上述第二储液器连通的第三气缸。自上述第二储液器进入的制冷剂在上述第三气缸中进行一级压缩后,进入上述第四气缸中进行二级压缩。二级压缩后的制冷剂经压缩机的下缸盖排出,形成上述第二方向的流路。The second cylinder group includes a fourth cylinder and a third cylinder in communication with the second accumulator. The refrigerant entering from the second accumulator is subjected to primary compression in the third cylinder, and then enters the fourth cylinder for secondary compression. The secondary-compressed refrigerant is discharged through the lower cylinder head of the compressor to form the flow path in the second direction.
也即本申请利用两个气缸组分别实现了两级压缩,使得在压排气比较大的使用环境中,降低了每一级压缩的压比,有利于提升压缩机长期运行的可靠性。That is, the present application utilizes two cylinder groups to realize two-stage compression respectively, so that in a use environment with a relatively large pressure-to-exhaust ratio, the pressure ratio of each stage of compression is reduced, which is beneficial to improve the long-term operation reliability of the compressor.
另一方面,本申请中,上述第二方向与上述第一方向相反,从而可以使得两个方向的气体流路对压缩机运转过程中产生冲击力可以部分抵消,降低该冲击力,有利于压缩机运转过程中的稳定性。On the other hand, in the present application, the above-mentioned second direction is opposite to the above-mentioned first direction, so that the impact force generated by the gas flow paths in the two directions during the operation of the compressor can be partially offset, reducing the impact force and facilitating the compression stability during machine operation.
其中,上述第一气缸、第二气缸、第三气缸与第四气缸为沿压缩机的轴向依次设置的,也即为沿曲轴的轴向依次设置的。Wherein, the first cylinder, the second cylinder, the third cylinder and the fourth cylinder are arranged in sequence along the axial direction of the compressor, that is, they are arranged in sequence along the axial direction of the crankshaft.
本申请中,上述压缩机还包括曲轴,上述曲轴沿轴向设有多个分别与气缸组中的气缸一一对应的偏心部,也即上述偏心部与上述气缸一一对应地设置,且相邻两偏心部呈180°对称。每一个偏心部上套设有一个活塞。In the present application, the compressor further includes a crankshaft, and the crankshaft is axially provided with a plurality of eccentric portions corresponding to the cylinders in the cylinder group one-to-one, that is, the eccentric portions are arranged in a one-to-one correspondence with the cylinders, and are opposite to each other. The two adjacent eccentric parts are 180° symmetrical. A piston is sleeved on each eccentric part.
由于现有技术中,在由多气缸组成的大容量旋转式压缩机中,其曲轴受力较大。尤其是,随着压缩机排量有越做越大的趋势,曲轴所受气体力也会随着排量的增加而逐渐增大。曲轴弯曲变形的风险也增大,而曲轴弯曲对压缩机泵体各部件配合间隙将会产生不良影响,导致压缩机可靠性及性能降低。Because in the prior art, in a large-capacity rotary compressor composed of multiple cylinders, the crankshaft is subjected to a relatively large force. In particular, as the displacement of the compressor tends to become larger and larger, the gas force on the crankshaft will also gradually increase with the increase of the displacement. The risk of crankshaft bending and deformation also increases, and crankshaft bending will adversely affect the fitting clearance of various components of the compressor pump body, resulting in reduced compressor reliability and performance.
本申请的技术方案有利于使得相邻两个气缸内的气体对曲轴的作用力实现等大反向的效果,降低曲轴所受作用力,提高压缩机的运转可靠性。The technical solution of the present application is beneficial to make the force of the gas in two adjacent cylinders on the crankshaft achieve an equal and opposite effect, reduce the force on the crankshaft, and improve the operation reliability of the compressor.
本申请中,气缸组中的每一气缸均具有一用于吸入和排出制冷剂的制冷剂流通部。上述制冷剂流通部包括吸气口和排气口。其中,吸气口用于吸入制冷剂,排气口用于排出制冷剂。上述吸气口的轴线和上述排气口的轴线在一气缸的端面上确定一预设线条。制冷剂流通部具有一经过上述预设线条的方向向量。所以,每一气缸均具有一与其对应的上述方向向量。其中,第一气缸对应的方向向量与上述第二气缸对应的方向向量方向相同。第三气缸对应的方向向量与第四气缸对应的方向向量方向相同。第二气缸对应的方向向量与第三气缸对应的方向向量之间的夹角大于90°。In the present application, each cylinder in the cylinder group has a refrigerant flow portion for sucking and discharging refrigerant. The said refrigerant|coolant flow part has an intake port and an exhaust port. Among them, the suction port is used to inhale the refrigerant, and the exhaust port is used to discharge the refrigerant. The axis of the intake port and the axis of the exhaust port define a predetermined line on the end face of a cylinder. The refrigerant circulation portion has a direction vector passing through the predetermined line. Therefore, each cylinder has a corresponding above-mentioned direction vector. The direction vector corresponding to the first cylinder is in the same direction as the direction vector corresponding to the second cylinder. The direction vector corresponding to the third cylinder is in the same direction as the direction vector corresponding to the fourth cylinder. The included angle between the direction vector corresponding to the second cylinder and the direction vector corresponding to the third cylinder is greater than 90°.
第一气缸和第四气缸内的吸气腔和排气腔的容积分别相等。这使得第一气缸内的气体和第四气缸的气体对曲轴的作用力大小相等,方向相反。所以,第一气缸和第四气缸内气体对曲轴的作用力的合力为零。类似地,第二气缸和第三气缸内气体对曲轴的作用力的合力也为零。所以,每一个气缸分组对曲轴的作用力合力始终为零,从而改善了曲轴受力情况,减小了曲轴的弯曲变形程度。The volumes of the intake chamber and the exhaust chamber in the first cylinder and the fourth cylinder are respectively equal. This makes the gas in the first cylinder and the gas in the fourth cylinder have equal and opposite forces on the crankshaft. Therefore, the resultant force of the forces acting on the crankshaft by the gas in the first cylinder and the fourth cylinder is zero. Similarly, the resultant force of the gas in the second and third cylinders on the crankshaft is also zero. Therefore, the resultant force of each cylinder grouping on the crankshaft is always zero, thereby improving the stress on the crankshaft and reducing the bending deformation of the crankshaft.
由于第一气缸对应的方向向量与上述第二气缸对应的方向向量方向相同,且第一气缸和第二气缸内的偏心部呈180°对称,所以,第一气缸内的气体和第二气缸内的气体合力矩与现有技术的双缸压缩机一致。类似地,第三气缸内的气体和第四气缸内的气体合力矩也与现有技术的双缸压缩机一致。类似地,第三气缸内的气体和第四气缸内的气体合力矩也与现有技术的双缸压缩机一致。且每一个气缸分组内的第一气缸内的气体和第二气缸内的气体合力矩,与第三气缸内的气体和第四气缸内的气体合力矩大小相等,方向相同。这使得本申请提供的压缩机在排量增大、气缸数量增加的前提下,力矩波动与常规的双缸压缩机保持一致,较为平缓,保证了压缩机运转噪音较低。Since the direction vector corresponding to the first cylinder is in the same direction as the direction vector corresponding to the second cylinder, and the eccentric parts in the first cylinder and the second cylinder are 180° symmetrical, the gas in the first cylinder and the gas in the second cylinder are 180° symmetrical. The resulting gas torque is consistent with the prior art twin-cylinder compressor. Similarly, the combined torque of the gas in the third cylinder and the gas in the fourth cylinder is also consistent with the prior art twin-cylinder compressor. Similarly, the combined torque of the gas in the third cylinder and the gas in the fourth cylinder is also consistent with the prior art twin-cylinder compressor. And the combined moment of the gas in the first cylinder and the gas in the second cylinder in each cylinder group is equal in magnitude and in the same direction as the gas in the third cylinder and the gas in the fourth cylinder. This makes the torque fluctuation of the compressor provided by the present application consistent with that of the conventional two-cylinder compressor under the premise of increasing the displacement and the number of cylinders, which is relatively gentle, and ensures low operating noise of the compressor.
图4为本发明的一实施例对应的压缩机结构示意图。如图4所示,本实施例中,该压缩机包括曲轴408、第一储液器409、第二储液器410和四个气缸。四个气缸分别为沿上述曲轴408的轴向依次设置的第一气缸401、第二气缸402、第三气缸403和第四气缸404。该压缩机还包括壳体405、上缸盖406与下缸盖407。四个气缸均设于上缸盖406与下缸盖407之间。每一个气缸均具有一中空的环形本体。FIG. 4 is a schematic structural diagram of a compressor corresponding to an embodiment of the present invention. As shown in FIG. 4 , in this embodiment, the compressor includes a
如图5所示,上述曲轴408设有四个偏心部,分别为沿上述曲轴408的轴向依次设置的第一偏心部501、第二偏心部502、第三偏心部503与第四偏心部504。相邻的两个偏心部呈180°对称布置。上述第一偏心部501位于上述第一气缸401中,上述第二偏心部502位于上述第二气缸402中,上述第三偏心部503位于上述第三气缸403中,上述第四偏心部504位于上述第四气缸404中。As shown in FIG. 5 , the
如图6所示,第一气缸401上具有第一制冷剂流通部601和第一环形本体602,且设有第一叶片槽以容纳第一叶片603进行滑动。第一制冷剂流通部601包括第一吸气口604和第一排气口605。第一偏心部501上套设有第一活塞606,第一活塞606与第一叶片603配合,将第一气缸401的内部空间分割为与第一吸气口604连通的第一吸气腔607和与上述第一排气口605连通的第一排气腔608。As shown in FIG. 6 , the
类似地,如图7所示,第二气缸402对应具有第二制冷剂流通部701、第二叶片702、第二活塞703、第二吸气口704、第二排气口705、第二吸气腔706、第二排气腔707和第二环形本体708。如图8所示,第三气缸403对应具有第三制冷剂流通部801、第三叶片802、第三活塞803、第三吸气口804、第三排气口805、第三吸气腔806、第三排气腔807和第三环形本体808。如图9所示,第四气缸404对应具有第四制冷剂流通部901、第四叶片902、第四活塞903、第四吸气口904、第四排气口905、第四吸气腔906、第四排气腔907和第四环形本体908。Similarly, as shown in FIG. 7 , the
第二吸气口704与上述第一储液器409连通。第三吸气口804与上述第二储液器410连通。自上述第一储液器409进入的制冷剂在上述第二气缸402的第二环形本体708中进行一级压缩后,进入上述第一气缸401的第一环形本体602中进行二级压缩,二级压缩后的制冷剂经压缩机的上缸盖406排出,形成上述第一方向的流路。The
自上述第二储液器410进入的制冷剂在上述第三气缸403的第三环形本体808中进行一级压缩后,进入上述第四气缸404的第四环形本体908中进行二级压缩。二级压缩后的制冷剂经压缩机的下缸盖407排出,形成上述第二方向的流路。The refrigerant entering from the
上述第一吸气腔607和第四吸气腔906关于第一气缸401端面的中心点成点对称,第一排气腔608和第四排气腔907关于第一气缸401端面的中心点成点对称。第二吸气腔706和第三吸气腔806关于第一气缸401端面的中心点成点对称,第二排气腔707和第三排气腔807关于第一气缸401端面的中心点成点对称。The
参考图6至图9,在气缸的端面上,第一吸气口604的轴线和第一排气口605的轴线关于第二预设线条对称,第一制冷剂流通部601对应的第一方向向量穿过上述第二预设线条。第二吸气口704的轴线和第二排气口705的轴线关于第三预设线条对称,第二制冷剂流通部701对应存在一穿过上述第三预设线条的第二方向向量。第三吸气口804和第三排气口805的轴线关于第四预设线条对称,第三制冷剂流通部801对应存在一穿过上述第四预设线条的第三方向向量。第四吸气口904和第四排气口905的轴线关于第五预设线条对称,第四制冷剂流通部901对应存在一穿过上述第五预设线条的第四方向向量。图6至图9中箭头方向即为气缸内部制冷剂气体流动方向。需要说明的是,在其他实施例中,各个吸气口也可以不与排气口关于预设线条对称。Referring to FIGS. 6 to 9 , on the end face of the cylinder, the axis of the
本实施例中,第一方向向量和第二方向向量的方向相同。第三方向向量和第四方向向量的方向相同。第二方向向量和第三方向向量的方向相反。也即第二方向向量和第三方向向量之间的夹角大于90°。In this embodiment, the directions of the first direction vector and the second direction vector are the same. The directions of the third direction vector and the fourth direction vector are the same. The second direction vector and the third direction vector have opposite directions. That is, the angle between the second direction vector and the third direction vector is greater than 90°.
第一吸气口604的轴线与第三吸气口804的轴线形成的平面与上述第一气缸401的端面垂直。第二吸气口704的轴线与第四吸气口904的轴线形成的平面与上述第一气缸401的端面垂直。The plane formed by the axis of the
在本申请的另一实施例中,上述第二预设线条和第一叶片603的中心线重合。上述第三预设线条和第二叶片702的中心线重合。上述第四预设线条和第三叶片802的中心线重合。上述第五预设线条和第四叶片902的中心线重合。In another embodiment of the present application, the above-mentioned second preset line coincides with the center line of the
参考图6至图9,本实施例中,上述第一吸气口604和第二吸气口704的相位差为0°。第三吸气口804和第四吸气口904的相位差为0°。第二吸气口704与第三吸气口804具有180°的相位差。第一吸气口604与第四吸气口904具有180°的相位差。上述第一叶片603的轴线与第二叶片702的轴线之间的夹角为0°。第三叶片802的轴线与第四叶片902的轴线之间的夹角为0°。第二叶片702的轴线与第三叶片802的轴线之间的夹角大于90°。示例性地,本实施例中第二叶片702的轴线与第三叶片802的轴线之间的夹角为180°。但本申请不以此为限。Referring to FIGS. 6 to 9 , in this embodiment, the phase difference between the
继续参考图6至图9,当第一气缸401内部的第一活塞606的圆心点转过θ角时,则第二气缸402内部的第二活塞703的圆心点将转过(θ+180°)角。同时,第三气缸403内部的第三活塞803的圆心点将转过(θ+180°)角,且第四气缸404内部的第四活塞903的圆心点将转过θ角。Continuing to refer to FIGS. 6 to 9 , when the center point of the
由于第一吸气口604与第四吸气口904具有180°的相位差,而第一偏心部501和第四偏心部504也呈180°对称设置,这样使得在曲轴408的任意转角时刻,第一吸气腔607和第四吸气腔906的容积均相等,第一排气腔608和第四排气腔907的容积也均相等。所以,第一气缸401内的气体和第四气缸404内的气体对曲轴408的作用力大小相等,方向相反。类似地,在曲轴408的任意转角时刻,第二吸气腔706和第三吸气腔806的容积均相等,第二排气腔707和第三排气腔807的容积也均相等。第二气缸402内的气体和第三气缸403内的气体对曲轴408的作用力也是大小相等,方向相反。这样使得所有气缸作用在曲轴408上的力始终恒为零,有效降低曲轴408所受气体力,有利于减小曲轴408的弯曲程度,有利于提升压缩机的运转可靠性。Since the
另一方面,由于第一吸气口604与第二吸气口704的相位差为0°,第一偏心部501和第二偏心部502呈180°对称设置,使得这两个气缸形成的结构相当于常规的双缸压缩机结构,因此第一气缸401内的气体和第二气缸402内的气体合力矩与现有技术的双缸压缩机一致。类似地,第三气缸403内的气体和第四气缸404内的气体合力矩也与现有技术的双缸压缩机一致。且第一气缸401内的气体和第二气缸402内的气体合力矩,与第三气缸403内的气体和第四气缸404内的气体合力矩大小相等,方向相同。这使得本申请提供的压缩机在气缸数量增加能够实现大排量的前提下,力矩波动与图1所示的现有技术中常规的双缸压缩机保持一致,较为平缓,保证了压缩机运转噪音较低。On the other hand, since the phase difference between the
采用本申请发明思路设计的多气缸旋转式压缩机,即使相比于图1所示的现有技术的双缸旋转式压缩机,增大了压缩机的排量,但能够保证曲轴所受合力始终为零,有利于保证压缩机运转的可靠性。The multi-cylinder rotary compressor designed by adopting the idea of the invention of the present application can ensure the resultant force on the crankshaft even though the displacement of the compressor is increased compared with the two-cylinder rotary compressor in the prior art shown in FIG. 1 . It is always zero, which is beneficial to ensure the reliability of compressor operation.
在本申请的另一实施例中,上述第二环形本体708的径向宽度等于上述第三环形本体808的径向宽度,上述第一环形本体602的径向宽度等于上述第四环形本体908的径向宽度,上述第二环形本体708的径向宽度大于上述第一环形本体602的径向宽度,这样有利于提高压缩机运转过程中的稳定性。上述径向为各个环形本体分别对应的直径方向。In another embodiment of the present application, the radial width of the second
综上,本发明的多气缸的旋转式压缩机至少具有如下优势:To sum up, the multi-cylinder rotary compressor of the present invention has at least the following advantages:
本实施例公开的多气缸的旋转式压缩机一方面通过一气缸组内双气缸连接一储液器,实现两级压缩,可以有效降低单级压缩的压比,有利于提升压缩机长期运行的可靠性;另一方面,通过使同一气缸组的气缸对应叶片重合,不同气缸组中相邻气缸对应叶片夹角大于90°,即使得同一气缸组内的气缸吸气口位于同侧,不同气缸组内的气缸吸气口位于不同侧,减小了压缩机运转时曲轴所受的气体合理,有利于降低曲轴磨耗,提高压缩机的运转可靠性。The multi-cylinder rotary compressor disclosed in this embodiment, on the one hand, realizes two-stage compression by connecting two cylinders in a cylinder group to a liquid accumulator, which can effectively reduce the pressure ratio of single-stage compression, and is conducive to improving the long-term operation of the compressor. Reliability; on the other hand, by making the corresponding blades of the cylinders in the same cylinder group overlap, the angle between the corresponding blades of adjacent cylinders in different cylinder groups is greater than 90°, that is, the air intake ports of the cylinders in the same cylinder group are located on the same side, and different cylinders The air intake ports of the cylinders in the group are located on different sides, which reduces the gas on the crankshaft when the compressor is running, which is beneficial to reduce the wear of the crankshaft and improve the operation reliability of the compressor.
在本发明的描述中,需要理解的是,术语“底部”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“竖直”、“水平”等指示的方位或者位置关系为基于附图所示的方位或者位置关系,仅是为了便于描述本发明和简化描述,而不是指示或者暗示所指的结构或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上,“若干个”的含义是一个或一个以上。In the description of the present invention, it should be understood that the terms "bottom", "portrait", "horizontal", "top", "bottom", "front", "rear", "vertical", "horizontal", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated structure or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention. Furthermore, features delimited with "first", "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more, and "several" means one or more.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”等的描述是指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或者示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或者示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或者多个实施例或者示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment", "some embodiments", "exemplary embodiment", "example", "specific example", etc. refer to the specific embodiment described in connection with the embodiment or example. A feature, structure, material or characteristic is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more of the embodiments or examples.
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明的保护范围。The above content is a further detailed description of the present invention in combination with specific preferred embodiments, and it cannot be considered that the specific implementation of the present invention is limited to these descriptions. For those of ordinary skill in the technical field of the present invention, without departing from the concept of the present invention, some simple deductions or substitutions can be made, which should be regarded as belonging to the protection scope of the present invention.
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