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CN104627740A - Method for monitoring paraffin body, waxing apparatus and work station of textile machine - Google Patents

Method for monitoring paraffin body, waxing apparatus and work station of textile machine Download PDF

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Publication number
CN104627740A
CN104627740A CN201410673967.6A CN201410673967A CN104627740A CN 104627740 A CN104627740 A CN 104627740A CN 201410673967 A CN201410673967 A CN 201410673967A CN 104627740 A CN104627740 A CN 104627740A
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CN
China
Prior art keywords
paraffin body
yarn
detecting element
paraffin
sensing device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410673967.6A
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Chinese (zh)
Inventor
T·福歇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Saurer Spinning Solutions GmbH and Co KG
Original Assignee
Saurer Germany GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Saurer Germany GmbH and Co KG filed Critical Saurer Germany GmbH and Co KG
Publication of CN104627740A publication Critical patent/CN104627740A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H71/00Moistening, sizing, oiling, waxing, colouring or drying filamentary material as additional measures during package formation
    • B65H71/005Oiling, waxing by applying solid wax cake during spooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H71/00Moistening, sizing, oiling, waxing, colouring or drying filamentary material as additional measures during package formation
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/30Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting
    • D01H13/308Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting by applying solids, e.g. wax
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Spinning Or Twisting Of Yarns (AREA)

Abstract

The invention relates to a method for monitoring a paraffin body, a waxing apparatus and a work station of a textile machine. The method for monitoring the paraffin body is used for monitoring the paraffin body of the waxing apparatus during a waxing process of a yarn travelling along the yarn path of the work station of the textile machine for producing a cross winding bobbin. According to the method, a sensing element and a switching element detected by the sensing element can be guided in a manner of overlap to each other based on a consumption status of the paraffin body, and the consumption status of the paraffin body, gradually decreasing due to contact with the yarn, is detected by the sensing element and the switching element in a close sensing manner. According to the invention, the consumption status of the paraffin body (18) is determined by an overlap ratio of the detecting elements (42, 43) and detecting time obtained from the overlap ratio, wherein the detecting time is obtained according to a corresponding position and geometrical shapes of the detecting elements (42, 43).

Description

Monitor the station of the method for paraffin body, waxing attachment and weaving loom
Technical field
The present invention relates to a kind of method utilizing the sensing device be made up of the first detecting element and the second detecting element to monitor paraffin body in process of waxing at the yarn of advancing to the yarn course of station along the weaving loom producing cross winding bobbin.In winding process, paraffin body diminishes gradually because of contact yarn, therefore makes the first detecting element in the second detecting element side process, now determines the consumption state of paraffin body according to the overlap ratio of detecting element.
The invention still further relates to the waxing attachment with sensing device, this waxing attachment is used for monitoring in the process of waxing at the yarn of advancing to the yarn course of station along the weaving loom producing cross winding bobbin the paraffin body consumption of the paraffin body installed in the mode that can rotate around rotation axis, wherein, sensing device comprises at least two detecting elements, wherein the first detecting element is arranged regularly relative to rotation axis measurement, second detecting element is then arranged on paraffin body or support, this second detecting element can be rotated around rotation axis on the one hand, can move linearly along rotation axis on the other hand, and the first detecting element and the second detecting element can be overlapped along rotation axis gradually by the straight-line motion of paraffin body.
The invention still further relates to the station of the weaving loom producing cross winding bobbin, this station has the waxing attachment that the yarn for advancing to the yarn course of station along the weaving loom producing cross winding bobbin is waxed, and described waxing attachment comprises can with the paraffin body of yarn contacts, for keeping the holding device of the rotary actuation of paraffin body, the feed arrangement for feeding paraffin body and the sensing device for the consumption state that detects the paraffin body reduced gradually because contacting yarn.
Background technology
Such as German Prospectus DE 42 26 265 A1 discloses this method and apparatus, wherein, the paraffin body that instruction like this constantly diminishes because of contact yarn reaches minimum, and method determines that paraffin body reaches the expection time of run of minimum by paraffin body weight, paraffin abrasion loss, Yarn count, these parameters of winding speed with account form.In this case, paraffin body is maintained in the device of respective design in the mode that can be rotated along the feeding axis perpendicular to yarn course.
But the shortcoming of this solution is, this account form can cause the mis-information about current in esse paraffin body size usually, therefore exists and uses up because paraffin body closes on and make the danger that the paraffin of yarn is under-supply.But on the other hand, even often also enough large paraffin body can be changed in advance, still spendable paraffin body waste product therefore can be produced, both unnecessarily, also very expensive.
In order to overcome these shortcomings, existing a lot of suggestion, such as, utilize proximity transducer to monitor the threshold value of critical paraffin body feeding.
Such as in DE 40 10 469 A1, just describe a kind of waxing attachment, the lever-like force-input device being wherein equipped with the radiated element of permanent magnet form abuts on the paraffin body of rotation from behind.In this this waxing attachment external, also sensitive member (such as Hall element) is positioned on fixing holding device.
When the radiated element of force-input device because paraffin body consumes all the time when fixing sensitive member, Hall element because of magnetic element near detecting its magnetic field.Then utilize electronic switching device directly or time delay produce the alerting signal requiring to change paraffin body.Shifter for the treatment of alerting signal can be set to, winding process directly be stopped or just stopping after the excess time of 10 minutes to 240 minutes, or just for operating personal provides optics to indicate.
But this shortcoming of excess time that indicates to be optically is, it is available that operating personal also must determine in fact each station also has how many excess times according to multiple parameter usually seriatim to manually.This operating mode bothers very much, and is easy to make mistakes.
Another shortcoming is, when on multiple station, instruction is about to change paraffin body, operating personal cannot reliably determine immediately before this station is forced to stop actually on which station in the urgent need to changing.
In addition, also exist operating personal often cannot to estimate from when produce the shortcoming of the alerting signal of excess time.
In addition, the above-mentioned waxing attachment carrying out work when using proximity transducer also has following shortcoming: due to structural restriction, sensitive member or corresponding radiated element can only arrange mutually in disadvantageous mode, thus make all the time can only with higher uncertain factor to estimate the excess time of paraffin body.
Summary of the invention
Task of the present invention is, overcomes the above-mentioned shortcoming of the method and apparatus for monitoring paraffin body consumption state at least partly.
The method of monitoring the paraffin body of waxing attachment in the process of being waxed by a kind of yarn of advancing in the yarn course of the station to the weaving loom along production cross winding bobbin solves task of the present invention, according to described method, sensitive member and can by the switchover element of this sensing element senses is guided in the mode overlapped each other according to the consumption state of paraffin body, and the consumption state of paraffin body is determined according to overlap ratio and the detection duration of detecting element that draws accordingly, wherein, detect duration to be drawn by the mutual relevant position of detecting element and geometrical property thereof.
That is, in order to determine the consumption state of paraffin body, not only simply can detect (wherein can assess the first detection signal up to now) between two detecting elements of the mutual correspondence of sensing device, and also can carry out qualitative evaluation to multiple detection signal according to the present invention, thus also can gather the detection duration relevant with the geometrical property of interactional transmitting or sensitive member between the detecting element of mutual process separated by a distance.Also can the gather detection period be assessed subsequently, thus very accurately can determine the excess time of corresponding paraffin body.
Radiated element and sensitive member process periodically mutually, can make monitoring more accurate.
" periodically " of the present invention refers to radiated element and sensitive member close to each other or process repeatedly regularly, such as, the motion of the continuous rotation of paraffin body moved with the straight-line feed of paraffin body and combine.
Also can the coincidence duration that drawn by parts geometrical property of continuous detecting, this is because the overlap ratio of radiated element and sensitive member increases gradually.
" sensitive member " of the present invention refers to the parts in sensing device, and these parts can detect the radiated element corresponding with sensitive member, such as Hall element.
" radiated element " of the present invention refers in sensing device can parts interactional with sensitive member, such as magnet pieces.Described magnet pieces preferably has the permanent magnet element of circular cross section.
Obviously, also can select other geometric configuration for detecting element, the shapes such as such as oval or rectangle, to obtain the detection duration that can distinguish.
Therefore, radiated element of the present invention and sensitive member are used to the detecting element of the sensing device of monitoring waxing attachment.
The feeding axis of paraffin body is made up of the rotation axis of the paraffin body of waxing attachment, and preferably perpendicular to the plane of the yarn course of station.This means paraffin body from behind to the yarn feeding in motion.
Utilize method of the present invention can very reliably produce the detection signal determined needed for paraffin body consumption on structure space little especially, and be easy to detect this signal of analysis.
Described in a kind of preferred implementation of the present invention, paraffin body is along the yarn translation feeding in rotation axis orientation movements, and in feeding process, this paraffin body rotates around this rotation axis.First detecting element of sensing device is fixed relative to rotation axis measurement, and the second detecting element of sensing device turns round together with paraffin body.The consumption state of paraffin body is determined according to the detection duration between the first detecting element measured along paraffin body hand of rotation and the second detecting element.
The the second pivotal detecting element being designed to permanent magnet form is preferably arranged on paraffin body or on its support, is arranged on the waxing attachment shell of the weaving loom station producing cross winding bobbin by the first detecting element being designed to sensitive member form in the mode that position is fixed.
This project organization is very compact, although usually only have very minor structure space to use in station region, still can improve the monitoring result of paraffin body consumption.
In the station of weaving loom producing cross winding bobbin, the method of monitoring the paraffin body of waxing attachment in the process that the yarn of advancing to the yarn course along this station is waxed have passed through suitable decision design, thus can along the feeding axis perpendicular to yarn course by paraffin body towards yarn feeding.Utilize two can interactional detecting element to detect the consumption state of paraffin body, one of them detecting element being designed to magnetics form can be made to move into together with paraffin body on the one hand to rotate to axis, on the other hand when paraffin body is towards yarn feeding, detecting element is moved along feeding axis.Another detecting element being designed to Hall element form is then fixed relative to feed shaft line position.In the feeding process of the first detecting element and the second detecting element, make the overlap ratio of detecting element increase gradually due to motion of translation in the process simultaneously rotated in the feeding of paraffin body, therefore can determine the consumption state of paraffin body according to the detection duration between the magnetics measured in paraffin body hand of rotation and Hall element.
Magnetics preferably has circular cross sections, and Hall element is designed to rectangle, and standardized component namely can be used to perform the method.
In addition, if the longitudinal extent of sensitive member or Hall element also aligns with the feeding axis of paraffin body or rotation axis, thus the detectability of detecting unit is improved further.
The waxing attachment with sensing device also can solve task of the present invention, the paraffin body consumption rotating the paraffin body installed around rotation axis is monitored in the process that the yarn that the described waxing attachment with sensing device can be advanced in the station of the weaving loom to production cross winding bobbin is waxed, described sensing device comprises at least two detecting elements, wherein the first detecting element is fixed relative to rotation axis measurement, second detecting element is then suitably arranged on paraffin body or support, second detecting element can be rotated around rotation axis on the one hand, can move linearly along rotation axis on the other hand, and the first detecting element and the second detecting element can be overlapped gradually along rotation axis by the straight-line motion of paraffin body.
Paraffin body or its holding device are preferably equipped with permanent magnet element, and the mode that Hall element is then fixed with position is arranged on the shell of waxing attachment at rotation axis or feeding axis side.
Sensing device of the present invention is utilized especially accurately and reliably to gather, and the progress that energy accurate surveying paraffin body consumes.
This means to utilize this waxing attachment especially can perform method of the present invention with extraordinary effect.
Thus, by the station of weaving loom producing cross winding bobbin, there is the waxing attachment that the yarn for advancing to the yarn course along this station waxes and also can solve task of the present invention, described waxing attachment comprises the sensing device that can detect with the paraffin body holding device of the paraffin body of yarn contacts, rotary actuation, paraffin body feed arrangement and the consumption state to the paraffin body reduced gradually because contacting yarn, and the feature of described station is the waxing attachment with respective design.
Utilize this waxing attachment any one station in the numerous stations of weaving loom producing cross winding bobbin accurately can measure especially the consumption of corresponding paraffin body.
In time relative stations reaching predetermined detection duration, or after reaching, if the alerting signal about excess time etc. of waxing can be triggered, the method just can be made more useful.So just to the operating personal of textile machine in time but also can not indicate too early and be about to change the paraffin body used up, thus can directly take corresponding preparation measures.
As additional or replacement scheme, also can using the detection duration that relative stations declines again as the standard triggering the alerting signal of waxing excess time.But very reliably some can to detect the time point of energizing signal a little later by this way.
Described in the particularly preferred embodiment of one, the detection duration detected first time saves as setting up index with reference to duration.
By this detection with reference to based on duration, can very accurately and constantly can redeterminate the consumption state of paraffin body.
Thus, if gather more testing results and relative detection duration, and it is detected compared with duration with first, to determine to indicate the signal activation time point needing replacing paraffin body, thus make the method more useful.
Obviously, by first time testing result and more testing results in contrast based on, a lot of method of calculating just can be had to can be used to energizing signal in a most advantageous manner.
If determine the threshold X of energizing signal according to following formulae discovery report to the police, just can with mistake seldom and simple mode carrys out trigger alarm signals
X report to the police[%]=(t current-t for the first time)/t for the first time
T in formula currentrepresent the detection duration of current mensuration, t for the first timerepresent the detection duration that first time is detected.
Can according to the requirement to current degree of waxing needed for yarn of waxing, independent defined threshold X report to the police.
Threshold X report to the policenot preferably absolute value, but with the relative value that percentage value represents, so just can show the error relationship of each testing process with extraordinary effect.
Although seeming also can only according to the progressive overlap ratio of the first detecting element and the second detecting element and therefore and the detection signal strength occurred raises and judges feeding process, because available feed distance is shorter, this method still very inaccuracy.
Described in alternatively useful embodiment, detect within the scope of duration measure the paraffin body that rotates along hand of rotation the anglec of rotation of process, to determine to indicate the activation time point needing the signal changing paraffin body.
Can determine by different modes or measure the anglec of rotation of process, pole wheel or incremental encoder such as can be utilized to measure.
Then just can according to the predetermined anglec of rotation energizing signal measured within gathered detection duration.
As an alternative, can in other embodiments described in, detecting within the scope of duration the step number of the stepping motor selecting to make paraffin body to rotate at hand of rotation, to determine to indicate the signal activation time point needing replacing paraffin body.
In this case can according to the predetermined step number energizing signal selected within the detection duration of corresponding collection.
Even if adopt last described scheme, preferably also the step number that the measured anglec of rotation or first time detect is saved as setting up index with reference to duration.
Equally can according to the measured reference anglec of rotation or the reference step number counted, very accurately and constantly redeterminate the consumption state of paraffin body.
Equally also the more result of a measurement of preferred acquisition and by its with first with reference to the anglec of rotation or first with reference to compared with step number, to determine to indicate the signal activation time point needing to change paraffin body.
Corresponding threshold value can be determined by corresponding formula
X warning _ anglec of rotation[%]=(anglec of rotation-the first anglec of rotation of current mensuration)/first anglec of rotation or
X warning _ step number[%]=(step number-the first step number of current mensuration)/the first step number
The method modification utilizing any one to propose, on the one hand by technology, advantageously can adjust the activation time point of alerting signal on the other hand according to little structure space.
In all method modification of the present invention, almost can according to special process parameter, the particular value etc. such as determined by yarn types or paraffin body, operational paraffin body excess time after being arranged on trigger alarm signals arbitrarily.
Accompanying drawing explanation
More details of the present invention can be obtained from following embodiment shown with reference to the accompanying drawings.
Wherein:
Fig. 1 diagrammatically illustrates the lateral plan of the station of the weaving loom producing cross winding bobbin with the embodiment of automatic winder, the station of this weaving loom is equipped with waxing attachment, and described waxing attachment has the sensing device forming according to the present invention and work,
Fig. 2 shows the side cutaway view of waxing attachment, the sensing device that this waxing attachment has new paraffin body and forms according to the present invention and work,
Fig. 3 shows the waxing attachment according to Fig. 2 of the more late time point being in the cycle of waxing, and the paraffin body to be replaced such as wherein to have,
Fig. 4 show as paraffin body drive stepping motor two detecting elements first time overlap until paraffin body reach form according to the present invention and work waxing attachment on final position during performed switch step diagram of curves, and
Fig. 5 be form according to the present invention and work waxing attachment on another diagram of curves of triggering with percentage calculation alerting signal of the detection duration of two detecting elements.
Detailed description of the invention
Figure 1 shows that the lateral plan of the station 2 of the weaving loom (being so-called automatic winder 1 in this situation) producing cross winding bobbin.
This type of automatic winder 1 has multiple similar station 2 be set up in parallel, on these stations, the cop 3 with less amount of thread produced by the upstream weaving loom (especially ring spinner) in production process is wound into high capacity of switch winding bobbin 5, these are known, are therefore not described in detail in this.
The station 2 of this type of automatic winder 1 with multiple different yarn monitoring processing equipment (as is known, is therefore not described in detail in this), in winding process, monitors and have from the yarn 16 of cop unwinding the yarn defect that need not remove.In addition, also in winding process, yarn 16 is waxed.In other words, guide yarn 16 through waxing attachment 19, this waxing attachment can reduce the friction coefficient of yarn 16, thus significantly improves motion and the sliding properties of yarn 16.
The waxing attachment 19 formed according to the present invention will be explained in detail after a while according to Fig. 2 and Fig. 3.
After completing cross winding bobbin 5, the service unit of (unshowned) automatic operation is utilized cross winding bobbin to be given the cross winding bobbin feedway 7 longitudinally arranged along machine, and to being arranged on yarn cylinder load station or the conveying of similar station of machine side.
As shown in fig. 1, this type of automatic winder 1 is also equipped with yarn cylinder and bobbin conveying system 6 usually, and cop 3 or bare bobbin are advanced on transfer dish 11.
Illustrate only in FIG the cop supply section 24 of this yarn cylinder and bobbin conveying system 6, can reverse drive memory paragraph 25, one of them leads to lateral transfer section 26 and the bobbin loopback section 27 of winder station 2.
Each station 2 also equally has the various devices ensureing that these stations normally run with described before.
Such device is known already, therefore only partly illustrates in FIG.
One of them this known devices is such as wind2 4, and this wind2 has the bobbin bank 8 installed in the mode can moved around pivotal axis 12.
Described in the present embodiment, cross winding bobbin 5 abuts on head roll 9 with its surface in winding process, and the head roll 9 of self-contained power effect drives yarn cylinder by frictional fit.
Reference numeral 33 represents the corresponding actuating device being connected to station computing machine 28 by control line 35.
Be provided with Yarn lateral-movement device 10, to make yarn 16 traversing in winding process.This known equally already and Yarn lateral-movement device 10 only schematically shown in FIG such as has the thread-carrier of the form of the yarn traverse bar 13 formed in finger-like.
The yarn traverse bar 13 worked by electromechanical actuating device 14 makes yarn 16 traversing between two end faces of cross winding bobbin 5 in winding process.
The actuating device 14 of thread-carrier 13 is connected with station computing machine 28 by control line 15 equally.
As previously mentioned, the station 2 of this type of automatic winder 1 also has waxing attachment 19 the immediately front of Yarn lateral-movement device 10 in yarn course region, and this waxing attachment can wax in winding process yarn 16.
Fig. 2 shows and to form according to the present invention and a kind of cutaway view of embodiment of waxing attachment 19 of work, this waxing attachment has new paraffin body 18, Fig. 3 shows the waxing attachment 19 at later time point, that is, at this time point, paraffin body 18 is wearing and tearing and before therefore this time point is in replacing construction point in a large number.
Waxing attachment 19 has fixing shell 23, and this shell is fixed on station shell 60 by (unshowned) support.The stepping motor 34 be connected with station computing machine 28 by control line 57 is fixed on this fixing shell 23.
By supporting member 36, wax cup 41 is bearing on the motor shaft 58 of stepping motor 34 in the mode of anti-rotating, in this wax cup, paraffin body 18 with anti-rotating but the mode that can move axially be bearing on supporting member 36.
Such as pivot plate 21 is hinged on fixing shell 23 above, this pivot plate can between control position and " loaded " position pivotable, and be locked in control position by such as permanent magnet assembly 22, described permanent magnet assembly is such as made up of the permanent magnet elements 29 be embedded in shell 23 and the pivot plate 21 be made up of ferromagnetic material.
Pivot plate 21 has stroke limitation component 17, can be regulated the different operating position of paraffin body 18 by the Angle Position of the trip limiting member, paraffin body in wax cup 41 can to move axially but the mode of anti-rotating is installed.
Also can find out from Fig. 2 and Fig. 3, paraffin body 18 is connected with the supporting member 36 of wax cup 41 in the mode of anti-rotating by the drive plate 37 with pin 38 or like, is therefore also connected with wax cup 41 in the mode of anti-rotating.
By spring installation 39, paraffin body 18 is moved axially on supporting member 36.This spring installation 39 is supported on pressing plate 40, and exerts a force along direction R to drive plate 37.In other words, paraffin body 18 moves along direction R in wax cup 41, until 30 to abut on stroke limitation component 17 before this paraffin body, and abuts in thus on the yarn 16 of advancing.
In the present embodiment, fixing shell 23 also has blowing nozzle array 54 as is known in its bottom section 45, and this blowing nozzle array is by the electromagnetic valve of constrained control being connected to positive pressure source.
In other words, the multiple blowing nozzles arranged in the form of a ring point to the annular gap 53 between the inwall 51 and the excircle 50 of wax cup 41 of shell 23, thus can blow out rapidly presumable impurity in annular gap 53 region without any problems.
As can be seen from Fig. 2 and Fig. 3 especially, waxing attachment 19 also has sensing device 20, and this sensing device is made up of the first detecting element 42 and the second detecting element 43 in this case.
In this embodiment, the first detecting element 42 is sensitive members of hard-wired rectangular Hall chip form, and this sensitive member is connected to station computing machine 28 by signal wire (SW) 44.
Second detecting element 43 such as exists with the form of circular permanent magnet, and its magnetic field is detected by Hall chip.Second detecting element 43 is fixed in the region, side of paraffin body 18.Detecting element 43 1 aspect is turned round together with paraffin body 18, on the other hand then along with the wearing and tearing change of paraffin body 18 translation near the first detecting element 42.
In other words, by the translation feed motion of pivotal paraffin body 18, two detecting elements 42 and 43 are overlapped gradually, thus make Hall chip finally permanent magnet be detected.In other words, each when permanent magnet along rotate or gyratory directions periodicity through Hall chip time, Hall chip all can detect permanent magnet.
Because permanent magnet is preferably rounded, therefore the front summit of this permanent magnet is first near Hall chip, thus first occurs overlapping in apex region, originally only has very little coincidence.
In winding process, due to paraffin body 18 spillage of material caused by the feed motion of paraffin body 18, therefore paraffin body 18 often revolves and turns around, and this coincidence degree will increase, until reach the greatest coincide degree of detecting element 42 and 43.
When permanent magnet with its whole width through Hall chip time, then the maximal degree of coincidence of detecting element 42 and 43.
Described action principle can cause again the detection duration between permanent magnet and Hall chip constantly to increase in winding process, and this situation carries out determining and analyzing preferably by station computing machine 28.
Obviously, when the direction of feed of this detecting element and paraffin body 18 and/or rotation or gyratory directions phase universal time coordinated, as an alternative or supplement, also can utilize the sensor geometry of detecting element 42 to determine and detect duration.
If detect duration when reaching the value that certain can set arbitrarily, the station computing machine 28 in relative stations 2 will trigger optical signalling 31, and this station 2 of operating personal of instruction automatic winder 1 is about to need to change paraffin body.
Such as can arrange until trigger optics alerting signal 31 time period used according to the determined value detecting duration.
In the present embodiment can according to formula X report to the police[%]=(t current-t for the first time)/t for the first timecalculate and determine the threshold X of energizing signal report to the police, so just especially reliably can monitor the consumption of paraffin body.
Such as can select separately the time point of trigger alarm signals, such as can trigger alarm signals in a case where:
X report to the police=20% or 50% or 90%.
Curve Figure 49 shown in curve Figure 48 and Fig. 5 according to Fig. 4 further illustrates other available method.
According to the method shown in Fig. 4, determine step number performed in the process that the stepping motor 34 of waxing attachment 19 overlaps at corresponding detecting element 42 and 43.
The axis of ordinate 32 of the Figure 48 of curve shown in Fig. 4 is detect overlap ratio first time until reach the step number of stepping motor 34 in the process of the greatest coincide degree being substantially equivalent to paraffin body 18 final position.
Axis of abscissa 46 for first time detect after until still spendable excess time before reaching paraffin body 18 final position.
Because paraffin body 18 not rotates along a hand of rotation consistently, but in fact after each winding interrupts, change its hand of rotation, and two hand of rotation have slightly different overlap ratios and detect duration, therefore curve Figure 48 illustrates two curves.
Top curve 64 represents the step number that stepping motor 34 performs when overlapping when paraffin body 18 left-hand revolution.
Lower curve 65 represents the step number that stepping motor 34 performs when overlapping when paraffin body 18 clickwise.
Can know according to curve Figure 48 and find out, the counting step number of actuating device 34 constantly increases, this is because the detection duration measured between two detecting elements 42 and 43 constantly increases along with the feeding of paraffin body 18 and associated consumption.Can know and find out that the excess time arrived before paraffin body 18 final position increases and corresponding reduction with step number.
When such as triggering when the stepper motor steps of determined detection duration inside counting is the alerting signal of 80 steps after time point x1=1300s (top curve 64) and x2=1750s (lower curve 65), before relative stations 2 stops due to critical paraffin body state, the also remaining 3700s (x1=1300s) or 3250s (x2=1750s) excess time of paraffin body 18.
The different curvilinear motions of top curve 64 and lower curve 65 can have different reasons, such as, may produce these difference due to the error of detecting element 42 and 43, not be further expalined for this here.
Consider that the relative value of excess time replaces the absolute value the same with curve Figure 48 if adopted, the error that may exist can be made up well, then advantageously curve Figure 49 as shown in Figure 5 equally can set percentage threshold.
Formula needed for calculating is:
X warning _ step number[%]=(step number-the first step number of current mensuration)/the first step number
The axis of ordinate 52 of curve Figure 49 represents the step number of stepping motor 34 with percentum, the step number that namely stepping motor 34 is performed when detecting element 42,43 reaches certain overlap ratio.
Axis of abscissa 55 be detect first time after reaching the final condition of paraffin body 18 and excess time of still spendable paraffin body 18 before closing relative stations 2.
Two curves 56 and 59 be close to reflect the different rotary direction that paraffin body 18 may occur.
If such as calculate relative threshold X when the about 3000s of time point x3= warning _ step numbertrigger alarm signals when=100%, then relative stations 2 was only left about 2000s before forcing owing to reaching critical paraffin body state to stop.
What illustrate at this especially has the following advantages compared with common method flow for the method flow of monitoring paraffin body state.
First, greatly can shorten excess time, the risk changing still spendable paraffin body 18 too early can be reduced thus.
Secondly, can at each station 2 place than ever more accurately and trigger the signal being about to change paraffin body later.Thus, operating personal can be instructed better when really to need to change paraffin body 18.
Moreover, according to the parameter of paraffin body 18 used and/or yarn used 16, can more specifically regulate the activation time point of alerting signal of the present invention.
All these all significantly can reduce the risk that each station 2 is forced to stop.
Obviously, above-described embodiment only relates to the first embodiment of the method for the invention and relevant waxing attachment.But embodiments of the present invention are not limited to this embodiment.

Claims (11)

1. monitor the method for paraffin body for one kind, the paraffin body of waxing attachment is monitored in the process that the yarn that the method is used for advancing in the yarn course of the station to the weaving loom along production cross winding bobbin is waxed, according to described method, sensitive member and can by the switchover element of this sensing element senses is guided in the mode overlapped each other according to the consumption state of described paraffin body, and by means of described sensitive member with described switchover element to gather the consumption state of the described paraffin body diminished gradually because contacting yarn close to induction mode
It is characterized in that,
According to the detecting element (42 of sensing device (20), 43) overlap ratio and the detection duration that draws thus are to determine the consumption state of described paraffin body (18), wherein, described detection duration is drawn by the geometrical property of described detecting element (42,43) mutual relevant position and described detecting element.
2. method according to claim 1, it is characterized in that, described paraffin body (18) is along rotation axis (59) towards yarn (16) the translation feeding in advancing, and described paraffin body rotates around described rotation axis (59) in the process of described feeding, first detecting element (42) of described sensing device (20) is configured to fix relative to described rotation axis (59) position, second detecting element (43) of described sensing device (20) turns round together with described paraffin body (18), described first detecting element measured according to the hand of rotation along described paraffin body (18) and the second detecting element (42, 43) the detection duration between determines the consumption state of described paraffin body (18).
3. method according to claim 1 and 2, is characterized in that, when reaching predetermined detection duration in relative stations (2), triggers the alerting signal (31) of the excess time about described paraffin body (18).
4. method according to claim 1 and 2, is characterized in that, when the detection duration in relative stations (2) declines again, triggers the alerting signal (31) of the excess time about described paraffin body (18).
5. method according to any one of claim 1 to 4, is characterized in that, detected first time first detects duration is labeled as with reference to duration, and stores this first detection duration with ideal style.
6. method according to claim 5, it is characterized in that, gather other testing results and the detection duration relevant to this testing result, and this detection duration and described first is detected compared with duration, to determine indicating the activation time point needing the alerting signal changing paraffin body.
7. method according to any one of claim 1 to 6, is characterized in that, determines the threshold X of trigger alarm signals according to following formulae discovery report to the police
X report to the police[%]=(t current-t for the first time)/t for the first time
Wherein, X can be set separately according to requirement of waxing report to the police.
8. method according to claim 1 and 2, it is characterized in that, detect within the scope of duration measure the described paraffin body (18) that rotates along hand of rotation the anglec of rotation of process, to determine indicating the activation time point needing the signal changing paraffin body.
9. method according to claim 1 and 2, it is characterized in that, within the scope of detection duration, select stepping motor (34) to make described paraffin body (18) rotate the quantity of execution step number used along hand of rotation, to determine indicating the activation time point needing the alerting signal changing paraffin body.
10. a waxing attachment, this waxing attachment has sensing device, the paraffin body consumption of paraffin body is monitored in the process that the yarn that this sensing device is used for advancing in the station of the weaving loom to production cross winding bobbin is waxed, this paraffin body is installed in the mode rotated around rotation axis, described sensing device comprises at least two detecting elements, the first detecting element in described two detecting elements is configured to fix relative to described rotation axis measurement, the second detecting element in described two detecting elements is arranged on paraffin body or is arranged on support, thus described second detecting element can be rotated around described rotation axis on the one hand, can move linearly along described rotation axis on the other hand, and make it possible to by the straight-line motion of described paraffin body, described first detecting element and described second detecting element be overlapped gradually along described rotation axis, this waxing attachment is particularly useful for performing method in any one of the preceding claims wherein, it is characterized in that, sensing device (20) can be used to monitor described paraffin body consumption according to the geometrical property of detecting element and the detection duration that draws thus.
11. 1 kinds of stations producing the weaving loom of cross winding bobbin, this station has the waxing attachment that the yarn for advancing to the yarn course along described station is waxed, and wherein, described waxing attachment has: can with the paraffin body of yarn contacts; The paraffin body holding device of rotary actuation, this paraffin body holding device is for keeping described paraffin body; Feed arrangement, this feed arrangement is used for paraffin body described in feeding; And sensing device, this sensing device is used for detecting the consumption state of the paraffin body reduced gradually because of contact yarn, and it is characterized in that, described station has waxing attachment according to claim 10 (19).
CN201410673967.6A 2013-11-11 2014-11-06 Method for monitoring paraffin body, waxing apparatus and work station of textile machine Pending CN104627740A (en)

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