CN104595913A - Ash fertilizer firing device - Google Patents
Ash fertilizer firing device Download PDFInfo
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- CN104595913A CN104595913A CN201410728767.6A CN201410728767A CN104595913A CN 104595913 A CN104595913 A CN 104595913A CN 201410728767 A CN201410728767 A CN 201410728767A CN 104595913 A CN104595913 A CN 104595913A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G7/00—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
- F23G7/10—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of field or garden waste or biomasses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/12—Washers with plural different washing sections
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05D—INORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C; FERTILISERS PRODUCING CARBON DIOXIDE
- C05D1/00—Fertilisers containing potassium
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2201/00—Pretreatment
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2206/00—Waste heat recuperation
- F23G2206/10—Waste heat recuperation reintroducing the heat in the same process, e.g. for predrying
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2209/00—Specific waste
- F23G2209/26—Biowaste
- F23G2209/262—Agricultural waste
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
- Y02P20/129—Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
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- Environmental & Geological Engineering (AREA)
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- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Energy (AREA)
- Sustainable Development (AREA)
- Inorganic Chemistry (AREA)
- Organic Chemistry (AREA)
- Muffle Furnaces And Rotary Kilns (AREA)
- Fertilizers (AREA)
Abstract
本发明公开了一种灰肥烧制装置,旨在提供一种能有效对麦秸进行集中烧制处理,烧制过程稳定高效、可保障焚烧充分,制成的灰肥纯度高,并能对产生的烟气进行有效处理,可避免造成烟尘污染的装置。它包括焚烧窑、送料装置、净烟装置:所述的焚烧窑具有焚烧内腔,所述的焚烧窑倾斜且与水平面之间成10至60度,所述的焚烧内腔中设有由主电机带动的传动主轴,所述的传动主轴上设有多个用于拨动物料的散料体,所述的焚烧窑上设有进气口、出烟部、进料口、清料启闭门。本发明的有益效果是:分离效果上佳;可实现对烟气中固体颗粒物和粉尘的清除;利用烟气余热对原料进行干化,提高后续烧制效果;具有预热结构,能更好更充分的保证后续的焚烧。
The invention discloses a burning device for ash fertilizer, aiming to provide a kind of device which can effectively carry out centralized burning treatment on wheat straw, the burning process is stable and efficient, can ensure sufficient burning, the ash fertilizer produced has high purity, and can reduce the production of wheat straw. The flue gas is effectively treated to avoid the device that causes smoke pollution. It includes an incineration kiln, a feeding device, and a smoke-cleaning device: the incineration kiln has an incineration cavity, the incineration kiln is inclined and is 10 to 60 degrees from the horizontal plane, and the incineration cavity is equipped with a main The transmission shaft driven by the motor, the transmission shaft is provided with a plurality of bulk materials for moving materials, and the incineration kiln is provided with an air inlet, a smoke outlet, a material inlet, and a material cleaning opening and closing Door. The beneficial effects of the invention are: excellent separation effect; removal of solid particles and dust in flue gas; use of waste heat of flue gas to dry raw materials to improve subsequent firing effect; with preheating structure, better and more Fully guarantee the subsequent incineration.
Description
技术领域technical field
本发明属于肥料生产技术领域,尤其涉及一种灰肥烧制装置。The invention belongs to the technical field of fertilizer production, in particular to a burning device for ash fertilizer.
背景技术Background technique
当前,经常会有许多较难处理且利用价值不大的植物,例如园林中的杂草,已经死亡的枯木,植物的断枝、作物的秸秆等,在这之中,麦秸每年在我国的生成量是相当大的。若将麦秸或其它植物直接作为肥料来填埋使用,由于其相对体积较大、分解缓慢、实际供肥能力较差,反而容易造成许多负面效果。所以,可选择将其进行集中焚烧,从而烧制成草木灰肥料来进行合理使用。草木灰为各种植物燃烧后的灰烬,所以凡是植物所含的矿质元素,草木灰中几乎都含有。其中含量最多的是钾元素,一般含钾6~12%;其次是磷,一般含1.5~3%;还含有钙、镁、硅、硫和铁、锰、铜、锌、硼、钼等微量营养元素。不同植物的灰分,其养分含量有所不同。在等钾量施用草木灰时,肥效好于化学钾肥。所以,它是一种养分齐全、肥效明显的无机肥。然而,目前在焚烧制肥的过程中,有几个主要的不足之处:容易产生大量的固体颗粒物,从而形成烟尘,对周边环境造成不利影响:因为集中焚烧,易出现焚烧过程不充分的现象,原料利用率受限且会导致杂质含量过高;而由于制成的草木灰肥料中杂质、余料较多,需要进行后续的处理,增加了工序,对生产效率和成本造成负面影响。At present, there are often many plants that are difficult to handle and have little use value, such as weeds in the garden, dead wood, broken branches of plants, crop straw, etc. Among them, the generation of wheat straw in our country every year The amount is quite large. If wheat straw or other plants are directly used as fertilizers for landfill, due to their relatively large size, slow decomposition, and poor actual fertilizer supply capacity, it is easy to cause many negative effects. Therefore, it can be selected to be incinerated centrally, so as to be burned into plant ash fertilizer for rational use. Plant ash is the ashes of various plants after burning, so almost all the mineral elements contained in plants are contained in plant ash. Among them, potassium is the most abundant element, generally containing 6-12% of potassium; followed by phosphorus, generally containing 1.5-3%; it also contains trace amounts of calcium, magnesium, silicon, sulfur and iron, manganese, copper, zinc, boron, molybdenum, etc. nutrient. The ash content of different plants has different nutrient content. When plant ash is applied at the same amount of potassium, the fertilizer effect is better than that of chemical potassium fertilizer. Therefore, it is an inorganic fertilizer with complete nutrition and obvious fertilizer effect. However, at present, in the process of burning fertilizer, there are several main shortcomings: it is easy to produce a large amount of solid particles, thereby forming smoke and dust, which has adverse effects on the surrounding environment; because of centralized burning, it is easy to appear insufficient burning process , the utilization rate of raw materials is limited and the content of impurities will be too high; and because there are many impurities and residual materials in the plant ash fertilizer made, follow-up treatment is required, which increases the process and has a negative impact on production efficiency and cost.
发明内容Contents of the invention
本发明是为了克服现有技术中的不足,提供了一种能有效对麦秸等植物、植物残料进行集中烧制处理,烧制过程稳定高效、可保障焚烧充分,制成的灰肥纯度高,并能对产生的烟气进行有效处理,可避免造成烟尘污染的装置。In order to overcome the deficiencies in the prior art, the present invention provides a method that can effectively carry out centralized burning treatment of wheat straw and other plants and plant residues. The burning process is stable and efficient, which can ensure sufficient burning, and the ash fertilizer produced has high purity. , and can effectively treat the generated flue gas, which can avoid the device that causes smoke pollution.
为了实现上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种灰肥烧制装置,包括焚烧窑、送料装置、净烟装置:A burning device for ash fertilizer, including a burning kiln, a feeding device, and a smoke cleaning device:
所述的焚烧窑具有焚烧内腔,所述的焚烧窑倾斜且与水平面之间成10至60度,所述的焚烧内腔中设有由主电机带动的传动主轴,所述的传动主轴上设有多个用于拨动物料的散料体,所述的焚烧窑上设有进气口、出烟部、进料口、清料启闭门;The incineration kiln has an incineration inner cavity, the incineration kiln is inclined and forms 10 to 60 degrees with the horizontal plane, and the incineration inner cavity is provided with a transmission main shaft driven by a main motor, and the transmission main shaft is There are a plurality of bulk material bodies for moving materials, and the incineration kiln is provided with an air inlet, a smoke outlet, a material inlet, and a material cleaning opening and closing door;
所述的送料装置包括送料筒、压缩部,所述的送料筒内设有送料绞龙,所述的压缩部连接在送料筒与进料口之间,所述的压缩部的口径从送料绞龙至进料口方向逐渐减小;The feeding device includes a feeding cylinder and a compression part. A feeding auger is provided in the feeding cylinder, and the compression part is connected between the feeding cylinder and the feeding port. The diameter of the compression part is from the feeding auger The direction from the dragon to the feed inlet gradually decreases;
所述的净烟装置包括排烟外道、落水池,所述的排烟外道与出烟部连通,所述的排烟外道内上方设有多个淋水头,淋水方向为从上至下,所述的排烟外道与落水池连通;The smoke cleaning device includes an outer smoke exhaust channel and a sink. The outer smoke exhaust channel is connected to the smoke outlet. There are multiple shower heads on the upper side of the outer smoke exhaust channel. The direction of water spraying is from top to bottom. The outer smoke exhaust channel is connected with the sink;
所述的散料体上设有若干引火通孔,所述的引火通孔的轴线与传动主轴轴线平行。The bulk body is provided with a number of fire through holes, and the axes of the fire through holes are parallel to the axis of the drive shaft.
作为优选,所述的净烟装置还包括一排烟管路,所述的排烟管路内壁与落水池水面之间形成排烟终道,所述的排烟终道内设有多个喷雾器,所述的喷雾器的水源为落水池,所述的排烟终道入口与排烟外道出口连通。As a preference, the smoke cleaning device further includes a smoke exhaust pipeline, a smoke exhaust terminal is formed between the inner wall of the smoke exhaust pipeline and the water surface of the sink, and a plurality of sprayers are arranged in the smoke exhaust terminal , the water source of the sprayer is a sink, and the entrance of the final smoke exhaust channel is connected with the outlet of the outer smoke exhaust channel.
作为优选,所述的进气口处在焚烧窑接近地面的一端,出烟部处在焚烧窑远离地面的一端,所述的进气口连接一压气装置,所述的出烟部与净烟装置之间设有灰肥沉管,所述的灰肥沉管与出烟部之间通过出烟管连接,灰肥沉管与净烟装置之间通过过烟管连接,所述的净烟装置的口径为出烟管口径的3至10倍。As a preference, the air inlet is at the end of the incineration kiln close to the ground, the smoke outlet is at the end of the incineration kiln away from the ground, the air inlet is connected to a compressor, and the smoke outlet is connected to the clean smoke There is a gray fertilizer sinking tube between the devices, the gray fertilizer sinking tube is connected to the smoke outlet through a smoke outlet pipe, the gray fertilizer sinking tube is connected to the smoke cleaning device through a smoke passing tube, and the smoke cleaning device The caliber of the device is 3 to 10 times the caliber of the smoke outlet pipe.
作为优选,所述的出烟管与灰肥沉管的连接部处在灰肥沉管一端管口的上部,过烟管与灰肥沉管的连接部处在灰肥沉管另一端管口的上部,所述的灰肥沉管下部设有卸肥门。As a preference, the connection between the smoke outlet pipe and the ash and fertilizer sinking tube is at the upper part of the nozzle at one end of the ash and fertilizer sinking tube, and the connection between the smoke passing pipe and the gray and fertilizer sinking tube is at the other end of the nozzle of the gray and fertilizer sinking tube The upper part of the gray fertilizer sinking tube is provided with a fertilizer unloading door.
作为优选,所述的焚烧窑内设有预热料筒,所述的预热料筒与进料口连通,所述的预热料筒处在焚烧窑内远离进气口的一端。Preferably, the incineration kiln is provided with a preheating barrel, the preheating barrel is in communication with the feed inlet, and the preheating barrel is at the end of the incineration kiln away from the air inlet.
作为优选,还包括一原料干化装置,所述的原料干化装置包括一可沿自身轴线旋转的离心筒,所述的离心筒为上下开口的圆锥台状,离心筒上开口为原料入口,下开口为原料出口。Preferably, it also includes a raw material drying device. The raw material drying device includes a centrifugal cylinder that can rotate along its own axis. The centrifugal cylinder is in the shape of a truncated cone with upper and lower openings, and the upper opening of the centrifugal cylinder is the raw material inlet. The lower opening is the raw material outlet.
作为优选,所述的离心筒外套设有热干筒,所述的热干筒内侧壁、上下底部与离心筒外侧壁之间形成热干腔,所述的热干腔上设有供热口、排出口,一根湿热气管的两端分别连接供热口、净烟装置。As a preference, a heat drying cylinder is provided outside the centrifugal cylinder, and a heat drying chamber is formed between the inner side wall, the upper and lower bottom of the heat drying cylinder and the outer wall of the centrifugal cylinder, and a heat supply port is provided on the heat drying chamber. , exhaust port, the two ends of a hot and humid air pipe are respectively connected to the heat supply port and the smoke cleaning device.
作为优选,所述的热干筒内侧壁上设有一条连续的、呈螺旋状的内隔板,所述的内隔板将热干腔分隔成一条连续的通气道,所述的通气道的起始口连通供热口,所述的通气道的终止段连通排出口。As a preference, a continuous, spiral inner partition is provided on the inner wall of the heat drying cylinder, and the inner partition divides the heat drying chamber into a continuous air channel, and the air channel The starting port is connected to the heat supply port, and the ending section of the air passage is connected to the discharge port.
作为优选,还包括一打垢电机,所述的传动主轴上设有主轴内腔,一根与传动主轴同轴的传动内轴伸入主轴内腔之中,所述的传动内轴一端与打垢电机输出轴相连,另一端与内轴轴承配合连接,所述的传动主轴上设有多个打垢装置,所述的打垢装置包括打垢球、限位球、收球弹簧、滑杆、设于传动主轴壁上的滑孔,所述的滑杆与滑孔滑动配合,所述的打垢球与限位球分别与滑杆两端连接,所述的收球弹簧套设在滑杆上且处在限位球与传动主轴内侧壁之间,所述的打垢球与传动主轴外侧壁接触,所述的传动内轴上设有多个用于推动限位球的推板,每个限位球对应一个推板。As a preference, it also includes a cleaning motor, the transmission main shaft is provided with a main shaft inner cavity, and a transmission inner shaft coaxial with the transmission main shaft extends into the main shaft inner cavity, and one end of the transmission inner shaft is connected to the inner cavity of the main shaft. The output shaft of the scaling motor is connected, and the other end is connected with the bearing of the inner shaft. The transmission spindle is provided with a plurality of scaling devices, and the scaling devices include a scaling ball, a limit ball, a ball receiving spring, a sliding rod 1. The sliding hole provided on the wall of the transmission main shaft, the sliding rod and the sliding hole are slidably matched, the dirt-cleaning ball and the limit ball are respectively connected to the two ends of the sliding rod, and the ball-receiving spring is set on the sliding On the rod and between the limit ball and the inner wall of the transmission spindle, the dirt ball is in contact with the outer wall of the transmission spindle, and the transmission inner shaft is provided with a plurality of push plates for pushing the limit ball, Each limit ball corresponds to a push plate.
作为优选,所述的打垢装置还包括延长保护基,所述的延长保护基与传动主轴内侧壁连接,所述的滑杆穿过延长保护基,所述的收球弹簧两端分别压紧限位球、延长保护基,对于隶属于同一个打垢装置的打垢球与滑杆,其中的打垢球球心与传动主轴轴线的垂直连线,与其中的滑杆之间成20至45度角。As a preference, the descaling device further includes an extended protective base, the extended protective base is connected to the inner wall of the drive shaft, the sliding rod passes through the extended protective base, and the two ends of the ball receiving spring are respectively compressed For the limit ball and the extended protection base, for the dirt ball and the slide rod belonging to the same dirt cleaning device, the vertical connection line between the center of the dirt ball and the axis of the transmission shaft and the slide rod are within 20 to 45-degree angle.
本发明的有益效果是:可通过空气吹动实现草木灰的提纯分离,分离效果上佳;具有喷雾和淋水净化功能,两道净化工序完善地实现对烟气中固体颗粒物和粉尘的清除;利用烟气余热对原料进行干化,提高后续烧制效果;具有预热结构,能更好更充分的保证后续的焚烧;工作完成后可以快速实现结垢的清理操作,可延长使用寿命、保证下一次的焚烧效果。The beneficial effects of the present invention are: the purification and separation of plant ash can be realized by air blowing, and the separation effect is excellent; it has the functions of spraying and water spraying purification, and the two purification processes perfectly realize the removal of solid particles and dust in the flue gas; The residual heat of the flue gas dries the raw materials to improve the subsequent firing effect; it has a preheating structure, which can better and more fully guarantee the subsequent incineration; after the work is completed, the scaling cleaning operation can be quickly realized, which can prolong the service life and ensure the next One-time incineration effect.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明焚烧窑及送料装置处的结构示意图;Fig. 2 is the structural representation of incineration kiln and feeding device place of the present invention;
图3是本发明原料干化装置的结构示意图;Fig. 3 is a schematic structural view of a raw material drying device of the present invention;
图4是本发明实施例2中主轴内腔内的结构示意图;Fig. 4 is a schematic structural view of the inner cavity of the main shaft in Example 2 of the present invention;
图5是本发明散料体的结构示意图。Fig. 5 is a schematic structural view of the bulk body of the present invention.
图中:焚烧窑1、送料装置2、净烟装置3、主电机4、传动主轴5、散料体6、进气口7、出烟部8、送料筒9、压缩部10、送料绞龙11、排烟外道12、落水池13、淋水头14、排烟管路15、排烟终道16、喷雾器17、灰肥沉管18、出烟管19、过烟管20、卸肥门21、预热料筒22、原料干化装置23、离心筒24、热干筒25、供热口26、排出口27、湿热气管28、内隔板29、通气道30、主轴内腔31、传动内轴32、打垢球33、限位球34、收球弹簧35、滑杆36、推板37、延长保护基38、引火通孔39。In the figure: incineration kiln 1, feeding device 2, smoke cleaning device 3, main motor 4, transmission spindle 5, bulk material body 6, air inlet 7, smoke outlet 8, feeding cylinder 9, compression part 10, feeding auger 11. Smoke exhaust outer channel 12, sink 13, shower head 14, smoke exhaust pipeline 15, smoke exhaust final channel 16, sprayer 17, ash and fertilizer sinking pipe 18, smoke outlet pipe 19, smoke passing pipe 20, fertilizer unloading door 21 , preheating barrel 22, raw material drying device 23, centrifuge barrel 24, heat drying barrel 25, heat supply port 26, discharge port 27, wet and hot air pipe 28, inner partition 29, air passage 30, main shaft inner cavity 31, transmission Inner shaft 32, dirt ball 33, limit ball 34, ball receiving spring 35, slide bar 36, push plate 37, extension protection base 38, fire through hole 39.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明做进一步的描述。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
实施例1:如图1、图2、图3、图5所示的实施例中,一种灰肥烧制装置,包括焚烧窑1、送料装置2、净烟装置3:所述的焚烧窑具有焚烧内腔,所述的焚烧窑倾斜且与水平面之间成10至60度,所述的焚烧内腔中设有由主电机4带动的传动主轴5,所述的传动主轴上设有多个用于拨动物料的散料体6,所述的焚烧窑上设有进气口7、出烟部8、进料口;所述的送料装置包括送料筒9、压缩部10,所述的送料筒内设有送料绞龙11,所述的压缩部连接在送料筒与进料口之间,所述的压缩部的口径从送料绞龙至进料口方向逐渐减小;所述的净烟装置包括排烟外道12、落水池13,所述的排烟外道与出烟部连通,所述的排烟外道内上方设有多个淋水头14,淋水方向为从上至下,所述的排烟外道与落水池连通;所述的散料体上设有若干引火通孔39,所述的引火通孔的轴线与传动主轴轴线平行。Embodiment 1: In the embodiment shown in Fig. 1, Fig. 2, Fig. 3, Fig. 5, a kind of ash fertilizer firing device comprises incineration kiln 1, feeding device 2, smoke cleaning device 3: described incineration kiln It has an incineration inner cavity. The incineration kiln is inclined and forms 10 to 60 degrees with the horizontal plane. The incineration inner cavity is provided with a transmission main shaft 5 driven by a main motor 4. The transmission main shaft is provided with multiple A bulk material body 6 for moving materials, the incineration kiln is provided with an air inlet 7, a smoke outlet 8, and a feed port; the feeding device includes a feeding cylinder 9, a compression portion 10, and the A feeding auger 11 is provided in the feeding cylinder, and the compression part is connected between the feeding cylinder and the feed port, and the diameter of the compression part decreases gradually from the feed auger to the feed port; The smoke cleaning device includes an outer smoke exhaust channel 12 and a sink 13. The outer smoke exhaust channel is connected to the smoke outlet. A plurality of shower heads 14 are arranged on the upper side of the outer smoke exhaust channel. The direction of water spraying is from top to bottom. The outer smoke exhaust channel communicates with the sink; the bulk material body is provided with a number of ignition holes 39, and the axes of the ignition holes are parallel to the axis of the drive shaft.
焚烧内腔可供麦秸等在其中焚烧,大量麦秸被送料绞龙推送,达到压缩部之后开始互相挤紧并以此状态进入进料口,而空气或其它助燃气体则从进气口进入焚烧窑。麦秸以挤紧的状态进入焚烧窑,因此进料口处空气不能流通,此处的秸秆基本不会燃烧,最多只有秸秆进入焚烧窑的头部部分可能会引到一些火焰,但因空气不足也难以大范围扩展,因此首先保证了靠外侧的秸秆不会先大量焚烧掉,避免了因外部秸秆先焚烧、碳化,导致被挤在中间的秸秆后续难以引燃,无法充分燃烧的问题。麦秸进入散料体区域后,开始被一直搅动前进、打散,此时分散的麦秸会与空气充分接触,能够较好的进行燃烧,燃烧完后直接形成草木灰留在焚烧窑内。秸秆焚烧后,难免会留下一些未燃尽的部分,而泥土等杂质、以及已经形成的草木灰会盖住这些未燃尽的部分,使其难以继续燃烧,此时,由于散料体一直在搅动,会将新进料的秸秆和未燃尽的秸秆包括杂质、草木灰一起向上带动,然后再使其落下,从而反复打散,再利用新进料的引燃和供火,实现再燃烧。散料体上的引火通孔既利于通气,也利于引导火焰与原料更好的接触,散料体的搅动功能是通过主电机带动传动主轴转动而实现的,在应用时,也可以根据实际需要在主电机上增设减速器等辅助装置,从而让传动主轴的转速能够处在更合理的范围,传动主轴可以用轴架、轴承或其它常用的与轴配合的结构来进行支撑、定位,使其在焚烧窑之内能稳定的工作。秸秆燃烧过后产生的热烟气可达600至700度,其内含有大量固体颗粒物,此时,热烟气通过出烟部进入排气外道。排气外道中的淋水头可以淋水,在排气外道中形成类似降雨部的一段烟气通道,热烟气温度适当降低,固体颗粒物被“雨水”大量带走,并随着落下的水一起进入落水池,从而实现烟气的净化。The incineration cavity can be used for burning wheat straw, etc. A large amount of wheat straw is pushed by the feeding auger, and after reaching the compression part, it starts to squeeze each other and enters the feeding port in this state, while air or other combustion-supporting gases enter the incineration kiln from the air inlet . Wheat straw enters the incineration kiln in a tightly packed state, so the air at the feed port cannot circulate, and the straw here will basically not burn. At most, only the head part of the straw entering the incineration kiln may cause some flames, but due to insufficient air It is difficult to expand in a large area, so first of all, it is ensured that the straw on the outside will not be burned in large quantities first, and the problem that the straw squeezed in the middle is difficult to ignite and cannot be fully burned due to the incineration and carbonization of the outer straw first is avoided. After the wheat straw enters the bulk material area, it starts to be continuously stirred and broken up. At this time, the dispersed wheat straw will fully contact with the air and can be burned well. After burning, it will directly form plant ash and stay in the incineration kiln. After the straw is burned, it is inevitable that some unburned parts will be left, and impurities such as soil and the plant ash that have formed will cover these unburned parts, making it difficult to continue burning. Stirring will drive the newly fed straw and unburned straw including impurities and plant ash upwards, and then make them fall down, so as to repeatedly disperse them, and then use the ignition and fire supply of the new feed to realize reburning. The ignition hole on the bulk material body is not only good for ventilation, but also good for guiding the flame to better contact with the raw material. The stirring function of the bulk material body is realized by the main motor driving the drive shaft to rotate. In application, it can also be used according to actual needs. Auxiliary devices such as reducers are added to the main motor, so that the speed of the transmission spindle can be in a more reasonable range. The transmission spindle can be supported and positioned by shaft brackets, bearings or other commonly used structures that cooperate with the shaft. It can work stably in the incineration kiln. The hot flue gas produced after straw burning can reach 600 to 700 degrees, which contains a large amount of solid particles. At this time, the hot flue gas enters the outer exhaust channel through the smoke outlet. The shower head in the outer exhaust channel can be sprayed with water, forming a section of flue gas channel similar to the rainfall part in the outer exhaust channel, the temperature of the hot flue gas is appropriately lowered, and the solid particles are taken away by the "rainwater" in large quantities, and together with the falling water Into the sink, so as to achieve the purification of flue gas.
所述的净烟装置还包括一排烟管路15,所述的排烟管路内壁与落水池水面之间形成排烟终道16,所述的排烟终道内设有多个喷雾器17,所述的喷雾器的水源为落水池,所述的排烟终道入口与排烟外道出口连通。The smoke cleaning device also includes a smoke exhaust pipeline 15, and a smoke exhaust terminal 16 is formed between the inner wall of the smoke exhaust pipeline and the water surface of the sink, and a plurality of sprayers 17 are arranged in the smoke exhaust terminal , the water source of the sprayer is a sink, and the entrance of the final smoke exhaust channel is connected with the outlet of the outer smoke exhaust channel.
为了防止排烟阻力过大,淋水净化时要保持各股水流之间的间隙,不能让淋下的水大面积充盈、覆盖排烟外道,因此初次净化后排出的烟气仍含有一定量的固体颗粒物和粉尘。此时,这些烟气会经过排烟终道,喷雾器会喷出水雾,在排烟终道内形成大面积的净化水雾,这些净化水雾排烟阻力小、分布均匀且充盈排烟终道,烟气中的固体颗粒物一接水雾后容易结合水雾中的水滴,也容易多次结合、吸附迅速变成大水滴,一起落回落水池,落水池中的水通过喷雾器可反复循环,一直对烟气进行过滤和净化,所耗能量不过是喷雾器耗掉的电能,效果明显、可无限循环使用,也十分环保,并且淋水头的供水水源可以是落水池,形成整体的循环,也可节省额外设备。In order to prevent excessive smoke exhaust resistance, the gap between the water streams should be maintained during water spraying and purification, and the poured water should not be filled in a large area and cover the outer smoke exhaust channel. Therefore, the exhausted smoke after the initial purification still contains a certain amount. Solid particles and dust. At this time, the smoke will pass through the final exhaust channel, and the sprayer will spray water mist to form a large area of purified water mist in the final exhaust channel. The purified water mist has low smoke exhaust resistance, uniform distribution and fills the final exhaust channel. , the solid particles in the flue gas are easy to combine with the water droplets in the water mist once they are connected to the water mist, and they are also easy to combine multiple times, absorb and quickly become large water droplets, and fall back to the sink together. To filter and purify the flue gas, the energy consumed is only the electric energy consumed by the sprayer, the effect is obvious, it can be used infinitely, and it is also very environmentally friendly, and the water supply source of the shower head can be a sink, forming an overall cycle, which can also save energy. Additional equipment.
所述的进气口处在焚烧窑接近地面的一端,出烟部处在焚烧窑远离地面的一端,所述的进气口连接一压气装置,所述的出烟部与净烟装置之间设有灰肥沉管18,所述的灰肥沉管与出烟部之间通过出烟管19连接,灰肥沉管与净烟装置之间通过过烟管20连接,所述的净烟装置的口径为出烟管口径的3至10倍。The air inlet is at the end of the incineration kiln close to the ground, the smoke outlet is at the end of the incineration kiln away from the ground, the air inlet is connected to a compressor, and the smoke outlet and the smoke cleaning device are connected The ash and fertilizer sinking tube 18 is provided, the ash and fertilizer sinking tube is connected with the smoke outlet through a smoke outlet pipe 19, and the ash and fertilizer sinking tube is connected with the smoke cleaning device through a smoke passing tube 20. The caliber of the device is 3 to 10 times the caliber of the smoke outlet pipe.
压气装置可以是气泵、鼓风机等任意常用的压气设备。只要能将空气以一定压力送入焚烧窑即可,这样一来,相当于在焚烧窑内形成了一股具有一定速度的、持续的气流,这股气流可以保证空气中的氧气能多一些被带到焚烧窑内,避免因空气流速过慢而导致氧气在进气口附近就被耗尽,导致焚烧窑内燃烧太过不均。而且,当烧成草木灰之后,由于草木灰相对很轻,而秸秆、杂质、未燃尽部分则相对较重,草木灰随着气流一起被吹动,从出烟部离开,相当于形成了“风筛”,直接将草木灰和其他原料、杂质分离开了,而被气流带出的草木灰,进入到灰肥沉管后,由于灰肥沉管口径相对骤升,气流直接变缓,吹动草木灰能力大大下降,草木灰开始沉降至灰肥沉管底部,气流则带着相对更轻的固体颗粒物离开灰肥沉管,进入净烟装置。这个过程直接实现了草木灰提纯,提取到灰肥沉管的草木灰纯度极高,杂质等则一开始就被留在了焚烧窑内,高纯度草木灰可以直接进行包装和后续使用,并且这个过程不需要什么高成本设备和分离净化过程,经济成本很低,焚烧完成后清料启闭门可以打开,从而可清理焚烧窑底部的残料、杂质等。The compressed air device can be any commonly used compressed air equipment such as an air pump and a blower. As long as the air can be sent into the incineration kiln at a certain pressure, it is equivalent to forming a continuous airflow with a certain speed in the incineration kiln. This airflow can ensure that more oxygen in the air can be consumed. Bring it into the incineration kiln to avoid the oxygen being exhausted near the air inlet due to the slow air flow rate, resulting in too uneven combustion in the incineration kiln. Moreover, after being burned into plant ash, because the plant ash is relatively light, while the straw, impurities, and unburned parts are relatively heavy, the plant ash is blown together with the airflow and leaves from the smoke outlet, which is equivalent to forming a "wind sieve". ", the plant ash is directly separated from other raw materials and impurities, and the plant ash brought out by the airflow enters the ash and fertilizer sinking tube. Due to the relatively sharp increase in the caliber of the ash and fertilizer sinking tube, the airflow directly slows down, and the blowing plant ash is greatly improved. As it descends, the plant ash begins to settle to the bottom of the ash and fertilizer sinking tube, and the airflow carries relatively lighter solid particles out of the ash and fertilizer sinking tube and enters the smoke purification device. This process directly realizes the purification of plant ash. The plant ash extracted into the ash fertilizer sink tube is extremely high in purity, and impurities, etc. are left in the incineration kiln from the beginning. High-purity plant ash can be directly packaged and used later, and this process does not require The economic cost of the high-cost equipment and separation and purification process is very low. After the incineration is completed, the material cleaning door can be opened, so that the residual materials and impurities at the bottom of the incineration kiln can be cleaned.
所述的出烟管与灰肥沉管的连接部处在灰肥沉管一端管口的上部,过烟管与灰肥沉管的连接部处在灰肥沉管另一端管口的上部,所述的灰肥沉管下部设有卸肥门21。避免沉降后的草木灰直接接触到急速气流,更好的留住草木灰。The connection between the smoke outlet pipe and the ash and fertilizer sinking tube is at the top of one end of the ash and fertilizer sinking tube, and the connection between the smoke passing pipe and the ash and fertilizer sinking tube is at the top of the other end of the ash and fertilizer sinking tube. The lower part of the gray fertilizer sinking tube is provided with a fertilizer unloading door 21 . Avoid the settled plant ash from direct contact with the rapid air flow, so as to better retain the plant ash.
所述的焚烧窑内设有预热料筒22,所述的预热料筒与进料口连通,所述的预热料筒处在焚烧窑内远离进气口的一端。互相挤紧的秸秆在进料后,并不会直接进入散料体范围被打散,而是先经过预热料筒,空气从进气口进入后,由于燃烧会被加热,加热后的气流达到预热料筒处,对秸秆先进行预热。预热过的秸秆,更接近燃烧温度,一旦大面积触火,燃烧起来更猛烈、更快速、更均匀,因此能够更充分的燃尽,提高一次燃烧的燃尽率。The incineration kiln is provided with a preheating barrel 22, the preheating barrel communicates with the feed inlet, and the preheating barrel is located at the end of the incineration kiln away from the air inlet. After feeding, the tightly squeezed straws will not directly enter the range of the bulk material to be broken up, but first pass through the preheating barrel, and after the air enters from the air inlet, it will be heated due to combustion, and the heated airflow will When it reaches the preheating barrel, the straw is preheated first. The preheated straw is closer to the combustion temperature. Once a large area is exposed to fire, it will burn more violently, faster and more uniformly, so it can be burned more fully and improve the burnout rate of one combustion.
还包括一原料干化装置23,所述的原料干化装置包括一可沿自身轴线旋转的离心筒24,所述的离心筒为上下开口的圆锥台状,离心筒上开口为原料入口,下开口为原料出口。所述的离心筒外套设有热干筒25,所述的热干筒内侧壁、上下底部与离心筒外侧壁之间形成热干腔,所述的热干腔上设有供热口26、排出口27,一根湿热气管28的两端分别连接供热口、净烟装置。所述的热干筒内侧壁上设有一条连续的、呈螺旋状的内隔板29,所述的内隔板将热干腔分隔成一条连续的通气道30,所述的通气道的起始口连通供热口,所述的通气道的终止段连通排出口。It also includes a raw material drying device 23. The raw material drying device includes a centrifugal cylinder 24 that can rotate along its own axis. The centrifugal cylinder is in the shape of a truncated cone with upper and lower openings. The opening is for raw material outlet. The outer casing of the centrifugal cylinder is provided with a heat drying cylinder 25, and a heat drying chamber is formed between the inner side wall, the upper and lower bottom of the heat drying cylinder and the outer wall of the centrifugal cylinder, and the heat supply opening 26, The two ends of the outlet 27 and a hot and humid air pipe 28 are respectively connected to the heat supply port and the smoke cleaning device. A continuous, spiral inner partition 29 is provided on the inner wall of the heat drying cylinder, and the inner partition divides the heat drying chamber into a continuous air channel 30, and the air channel starts from The beginning port is connected to the heat supply port, and the end section of the air passage is connected to the discharge port.
秸秆等原料因受潮、降雨以及原本就含水等原因,并不是干的,干化装置可以通过离心甩动,适当去水。而最终排出的烟气是经过淋水和水雾区域净化的,其温度约在130度至250度,视水雾区域、淋水区域的长度以及空气流速等因素的影响而不同,但至少还是高温气流。可是,这股高温气流中含有水蒸汽,因此直接用于对原料的干化并不科学,容易导致水汽冷凝回到原料中。而将其通过通气道,则可以通过间接导热对原料进行干化。原料被离心甩动后,会形成贴在离心筒上的“贴壁”效果,因此受热干化效果更好。干化后的原料再通过进料绞龙进料、焚烧,就可以降低能耗、提高焚烧窑内的燃烧效率和燃烧的充分性。Straw and other raw materials are not dry due to damp, rainfall, and inherent water content. The drying device can properly remove water through centrifugal shaking. The final exhausted flue gas is purified by the water spray and water mist area, and its temperature is about 130 degrees to 250 degrees, depending on the influence of factors such as the water mist area, the length of the water spray area, and the air velocity, but at least it is still Hot air flow. However, this high-temperature air contains water vapor, so it is unscientific to directly use it to dry raw materials, and it is easy to cause water vapor to condense back into the raw materials. By passing it through the air passage, the raw material can be dried through indirect heat conduction. After the raw material is centrifugally shaken, it will form a "wall-attached" effect attached to the centrifugal cylinder, so the heat drying effect is better. The dried raw materials are then fed and incinerated through the feeding auger, which can reduce energy consumption and improve the combustion efficiency and adequacy of combustion in the incineration kiln.
实施例2:本实施例的基本结构及实施方式同实施例1,其不同之处在于,如图4所示,还包括一打垢电机,所述的传动主轴上设有主轴内腔31,一根与传动主轴同轴的传动内轴32伸入主轴内腔之中,所述的传动内轴一端与打垢电机输出轴相连,另一端与内轴轴承配合连接,打垢电机也可以设在主轴内腔之中,所述的传动主轴上设有多个打垢装置,所述的打垢装置包括打垢球33、限位球34、收球弹簧35、滑杆36、设于传动主轴壁上的滑孔,所述的滑杆与滑孔滑动配合,所述的打垢球与限位球分别与滑杆两端连接,所述的收球弹簧套设在滑杆上且处在限位球与传动主轴内侧壁之间,所述的打垢球与传动主轴外侧壁接触,所述的传动内轴上设有多个用于推动限位球的推板37,每个限位球对应一个推板。Embodiment 2: The basic structure and implementation of this embodiment are the same as those in Embodiment 1. The difference is that, as shown in FIG. A transmission inner shaft 32 that is coaxial with the transmission main shaft stretches among the main shaft inner cavity, and one end of the transmission inner shaft is connected with the output shaft of the cleaning motor, and the other end is connected with the inner shaft bearing, and the cleaning motor can also be set In the inner cavity of the main shaft, the transmission main shaft is provided with a plurality of cleaning devices, and the cleaning devices include a cleaning ball 33, a limit ball 34, a ball receiving spring 35, a sliding rod 36, and a The sliding hole on the main shaft wall, the sliding rod and the sliding hole are slidingly matched, the dirt ball and the limit ball are respectively connected to the two ends of the sliding rod, and the ball receiving spring is sleeved on the sliding rod and Between the limit ball and the inner side wall of the transmission main shaft, the dirt ball is in contact with the outer side wall of the transmission main shaft, and the inner shaft of the transmission is provided with a plurality of push plates 37 for pushing the limit ball, each limit ball The bit ball corresponds to a push paddle.
焚烧结束后,焚烧窑内,窑壁,会留下大量的灰、泥的结垢,焚烧窑由于体积大,较难拆装清理,时间一长,容易造成窑壁上附着太多的硬块,对之后的使用造成不利影响。此时,可以启动打垢电机,带动传动内轴快速旋转,传动内轴带动推板一起高速转动,推板推动、打击限位部向外移动,收球弹簧被压缩,打垢球离开传动主轴,开始敲击干化主筒内壁,同时,还可以让转速相对较慢的传动主轴工作旋转,带动滑杆不断变换位置、朝向,使得每个打垢球都能敲击到干化主筒内壁的多处,通过直接敲击、间接震动实现焚烧窑内结垢的清理,维持良好的后续工作环境,延长焚烧窑的使用寿命。After incineration, a large amount of ash and mud scaling will be left in the incineration kiln and on the kiln wall. Due to the large size of the incineration kiln, it is difficult to disassemble and clean. After a long time, it is easy to cause too many hard blocks on the kiln wall. adversely affect subsequent use. At this time, the scaling motor can be started to drive the transmission inner shaft to rotate rapidly, and the transmission inner shaft drives the push plate to rotate at a high speed together, the push plate is pushed, the impact limit part moves outward, the ball receiving spring is compressed, and the scale ball leaves the transmission shaft , start to knock on the inner wall of the drying main cylinder, and at the same time, let the relatively slow-speed transmission spindle work and rotate, driving the slide bar to continuously change its position and orientation, so that each dirt ball can hit the inner wall of the drying main cylinder In many places, through direct knocking and indirect vibration, the scaling in the incineration kiln can be cleaned, a good follow-up working environment can be maintained, and the service life of the incineration kiln can be extended.
所述的打垢装置还包括延长保护基38,所述的延长保护基与传动主轴内侧壁连接,所述的滑杆穿过延长保护基,所述的收球弹簧两端分别压紧限位球、延长保护基,对于隶属于同一个打垢装置的打垢球与滑杆,其中的打垢球球心与传动主轴轴线的垂直连线,与其中的滑杆之间成20至45度角。The cleaning device also includes an extended protection base 38, the extended protection base is connected to the inner wall of the drive shaft, the slide bar passes through the extension protection base, and the two ends of the ball receiving spring are respectively pressed to limit the position. For balls and extended protection bases, for the dirt balls and sliders belonging to the same dirt cleaning device, the vertical line between the center of the dirt ball and the axis of the drive shaft is 20 to 45 degrees from the slider horn.
通过延长保护基对滑杆进行保护,可减少其轴偏,防止其折损。滑杆与是具有一定偏角的,因此可以在相同滑杆长度的前提下,允许设计更小的主轴内腔。且打垢球在回收过程中,对传动主轴也不再是垂直敲击,可以分散传动主轴半径方向上受到的垂直敲击力,达到保护的效果。The sliding bar is protected by extending the protective base, which can reduce its axis deflection and prevent its breakage. The sliding rod has a certain deflection angle, so it is possible to design a smaller spindle inner cavity under the premise of the same length of the sliding rod. In addition, during the recycling process, the fouling ball no longer strikes the transmission shaft vertically, and can disperse the vertical knocking force received in the radial direction of the transmission shaft to achieve the effect of protection.
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