CN104595432A - Stepless speed regulation gear reversing transmission structure - Google Patents
Stepless speed regulation gear reversing transmission structure Download PDFInfo
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- CN104595432A CN104595432A CN201410667673.2A CN201410667673A CN104595432A CN 104595432 A CN104595432 A CN 104595432A CN 201410667673 A CN201410667673 A CN 201410667673A CN 104595432 A CN104595432 A CN 104595432A
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 98
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H37/00—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
- F16H37/02—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings
- F16H37/021—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings toothed gearing combined with continuously variable friction gearing
- F16H37/022—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings toothed gearing combined with continuously variable friction gearing the toothed gearing having orbital motion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/023—Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Transmission Devices (AREA)
Abstract
Description
技术领域 technical field
本发明涉及汽车变速传动装置技术领域,特别是一种无级调速倒挡传动结构。 The invention relates to the technical field of variable speed transmission devices for automobiles, in particular to a stepless speed regulation reverse gear transmission structure.
背景技术 Background technique
目前应用的汽车无级变速器一般为单级的传递形式,采用传动带和工作直径可变的主、从动轮相配合来传递动力,可以实现传动比的连续改变,常见的无级变速器有皮带式及金属带式两种带式无级变速器。单级的传递形式使得无级变速器的的总传动比的数值较小,如目前汽车上应用的单级无级变速器总传动比的数值小于6,这样使得汽车高速行驶时发动机转速高,经济性较差。另外,目前一般普通的无级变速器需要专门设置倒挡齿轮及倒挡控制装置,增加控制机构制造及控制难度,使变速器的成本及故障率都会增加。 The currently used automotive continuously variable transmission is generally in the form of single-stage transmission. The transmission belt is used to cooperate with the driving and driven wheels with variable working diameters to transmit power, which can realize the continuous change of the transmission ratio. The common continuously variable transmissions include belt type and Metal belt type two type belt type continuously variable transmission. The single-stage transmission form makes the value of the total transmission ratio of the continuously variable transmission smaller. For example, the value of the total transmission ratio of the single-stage continuously variable transmission used in automobiles is less than 6, so that the engine speed is high when the vehicle is running at high speed, and the economy poor. In addition, the current general continuously variable transmission needs to be specially equipped with a reverse gear and a reverse control device, which increases the difficulty of manufacturing and controlling the control mechanism, and increases the cost and failure rate of the transmission.
发明内容 Contents of the invention
本发明要解决的技术问题是,提供一种通过全新结构的无级调速倒挡传动结构,其总传动比的数值大,实现倒挡时不需要另外设置倒挡机构及控制装置,以克服现有技术的不足。 The technical problem to be solved by the present invention is to provide a stepless speed regulation reverse gear transmission structure with a completely new structure. Insufficiency of existing technology.
为解决上述技术问题,本发明采用的技术方案是:无级调速倒挡传动结构,包括带式无级变速器,单排行星齿轮机构,输入轴,输出轴,所述单排行星齿轮机构包括行星架、齿圈、太阳轮、行星轮,所述带式无级变速器包括主动盘与从动盘,还包括惰轮、主动齿轮、从动齿轮,所述惰轮分别与主动齿轮、从动齿轮啮合,从动齿轮与太阳轮连接在一起,行星架与带式无级变速器的从动盘连接,所述齿圈与输出轴连接,所述主动齿轮与带式无级变速器的主动盘安装在输入轴上。 In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is: stepless speed regulation and reverse gear transmission structure, comprising a belt-type continuously variable transmission, a single-row planetary gear mechanism, an input shaft, and an output shaft, and the single-row planetary gear mechanism includes Planetary carrier, ring gear, sun gear, planetary gear, described belt-type continuously variable transmission comprises driving disc and driven disc, also comprises idler gear, driving gear, driven gear, described idler gear and driving gear, driven gear respectively The gears mesh, the driven gear is connected with the sun gear, the planet carrier is connected with the driven disc of the belt type continuously variable transmission, the ring gear is connected with the output shaft, and the driving gear is installed with the driving disc of the belt type continuously variable transmission on the input shaft.
所述带式无级变速器的从动盘安装在第二轴上,所述第二轴与行星架连接。 The driven disc of the belt type continuously variable transmission is installed on the second shaft, and the second shaft is connected with the planet carrier.
与现有技术相比,本发明具有以下优点: Compared with the prior art, the present invention has the following advantages:
本发明是在现有的普通无级变速器的基础上,通过增加单排行星齿轮机构及主从动齿轮,使其通过小幅度控制带式无级变速器的传动比变化来获得大幅度的变速器传动比的变化,其变速器总传动比数值远远大于现有的无级变速器的总传动比数值,变速器总传动比数值超过10以上,理论上可以实现的变速器总传动比数值为无穷大,使汽车高速行驶时发动机转速较低,经济性得以提高。另外变速器不需要单独设置倒挡机构,使变速器结构更加紧凑,减小控制机构制造及控制难度,同时变速器的成本及故障率也会下降。 The present invention is on the basis of the existing ordinary continuously variable transmission, by adding a single row planetary gear mechanism and driving and driven gears, so as to control the transmission ratio change of the belt type continuously variable transmission in a small range to obtain a large range of transmission transmission. The value of the total transmission ratio of the transmission is far greater than that of the existing continuously variable transmission, and the value of the total transmission ratio of the transmission exceeds 10. In theory, the value of the total transmission ratio of the transmission that can be realized is infinite, making the car high-speed The engine speed is lower when driving, and the economy is improved. In addition, the transmission does not need a separate reverse gear mechanism, which makes the structure of the transmission more compact, reduces the difficulty of manufacturing and controlling the control mechanism, and at the same time reduces the cost and failure rate of the transmission.
附图说明 Description of drawings
图1为本发明的动力传动机构结构示意图。 Fig. 1 is a schematic structural diagram of the power transmission mechanism of the present invention.
具体实施方式 Detailed ways
以下将结合附图与实施例,对本发明进一步详细说明。 The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments.
参见图1,本发明无级调速倒挡传动结构采用带式无级变速器与行星齿轮机构组合传递动力,由带式无级变速器18、单排行星齿轮机构12(包含太阳轮10、行星轮9、行星架14及齿圈8)、输入轴5、主动齿轮4、惰轮6、从动齿轮13、第二轴15以及输出轴11组成。带式无级变速器包括主动盘与从动盘,主动盘包括主动固定盘1、主动可动盘3,从动盘包括从动固定盘16、从动可动盘17,主动盘与从动盘通过V型带2连接并传输动力,可以实现小范围的传动比变化。无级调速倒挡传动结构还包括惰轮、主动齿轮、从动齿轮,惰轮6安装在惰轮轴7上,分别与主动齿轮4及从动齿轮13啮合。从动齿轮与太阳轮连接在一起,行星架与带式无级变速器的从动盘连接,所述齿圈与输出轴11连接,所述主动齿轮与带式无级变速器的主动盘安装在输入轴上。动力由输出轴11对外输出。 Referring to Fig. 1, the continuously variable speed and reverse gear transmission structure of the present invention adopts a combination of a belt type continuously variable transmission and a planetary gear mechanism to transmit power. 9. Planet carrier 14 and ring gear 8), input shaft 5, driving gear 4, idler gear 6, driven gear 13, second shaft 15 and output shaft 11. The belt type continuously variable transmission includes a driving plate and a driven plate, the driving plate includes the active fixed plate 1, the active movable plate 3, the driven plate includes the driven fixed plate 16, the driven movable plate 17, the driving plate and the driven plate The V-belt 2 is used to connect and transmit power, so that a small range of transmission ratio changes can be realized. The stepless speed regulation reverse transmission structure also includes an idler gear, a driving gear, and a driven gear. The idler gear 6 is installed on the idler shaft 7 and meshes with the driving gear 4 and the driven gear 13 respectively. The driven gear is connected with the sun gear, the planet carrier is connected with the driven disk of the belt type continuously variable transmission, the ring gear is connected with the output shaft 11, and the driving gear and the driving disk of the belt type continuously variable transmission are installed on the input on axis. The power is externally output by the output shaft 11.
主动固定盘1、主动可动盘3及主动齿轮4安装在输入轴5上,从动固定盘16、从动可动盘17在第二轴15上,通过第二轴15与行星架10连接。主动可动盘3与从动可动盘17可以通过控制机构实现左右移动,从而改变带式无级变速器18传动比,当主动可动盘3左移,同时从动可动盘17右移时,带式无级变速器18传动比减小,当主动可动盘3右移,同时从动可动盘17左移时,带式无级变速器18传动比则增大。 The active fixed disk 1, the active movable disk 3 and the driving gear 4 are installed on the input shaft 5, and the driven fixed disk 16 and the driven movable disk 17 are on the second shaft 15, and are connected with the planet carrier 10 through the second shaft 15 . The active movable disc 3 and the driven movable disc 17 can move left and right through the control mechanism, thereby changing the transmission ratio of the belt type continuously variable transmission 18. When the active movable disc 3 moves to the left and the driven movable disc 17 moves to the right , The belt type continuously variable transmission 18 transmission ratios reduce, and when the active movable disc 3 moves to the right and the driven movable disc 17 moves left, the belt type continuously variable transmission 18 transmission ratios then increase.
该实施方案的变速器传动比 的特性跟从动齿轮14与主动齿轮4之间的传动比、单排行星齿轮机构13的齿圈8齿数与太阳轮11齿数的比值有关,经推导得出变速器传动比公式如下: The transmission ratio of the embodiment The characteristics of the transmission ratio between the driven gear 14 and the driving gear 4 , The ratio of the number of teeth of the ring gear 8 of the single row planetary gear mechanism 13 to the number of teeth of the sun gear 11 Relevant, the transmission ratio is derived by deriving The formula is as follows:
=a/[(1+a)/-1/] =a/[(1+a)/ -1/ ]
—变速器传动比; - transmission ratio;
a—单排行星齿轮机构13的齿圈8齿数与太阳轮11齿数的比值; a—the ratio of the number of teeth of the ring gear 8 of the single row planetary gear mechanism 13 to the number of teeth of the sun gear 11;
—带式无级变速器18传动比; —Belt type continuously variable transmission 18 transmission ratio;
—从动齿轮14与主动齿轮4之间的传动比。 - The transmission ratio between the driven gear 14 and the driving gear 4 .
设从动齿轮14与主动齿轮4之间的传动比为=0.5,行星齿轮机构12的齿圈8齿数与太阳轮11齿数的比值=2时,变速器传动比为: Suppose the transmission ratio between the driven gear 14 and the driving gear 4 is =0.5, the ratio of the number of teeth of the ring gear 8 of the planetary gear mechanism 12 to the number of teeth of the sun gear 11 =2, the transmission ratio for:
=2/(3/-2) =2/(3/ -2)
该实施方案的变速器传动比数值与带式无级变速器18传动比的对应关系如表1所示。 The transmission ratio of the embodiment Numerical and belt type continuously variable transmission 18 transmission ratio The corresponding relationship is shown in Table 1.
表1 变速器的传动比i数值与带式无级变速器传动比iTable 1 The transmission ratio i value of the transmission and the transmission ratio i of the belt type continuously variable transmission
tt
的对应关系Correspondence
从表1可以看出,带式无级变速器18传动比的从0.7到1.35连续变化范围小于2倍,而变速器传动比则从0.88到9连续变化,总传动比数值超过10倍,从而实现通过小幅度控制带式无级变速器18的传动比变化来获得大幅度的变速器传动比的变化,理论上可以实现的变速器总传动比数值为无穷大。另外当带式无级变速器18传动比大于1.5时,输出轴11转动方向发生改变,实现倒挡,不需要单独设置倒挡机构。 It can be seen from Table 1 that the transmission ratio of the belt type continuously variable transmission 18 The continuous change range from 0.7 to 1.35 is less than 2 times, while the transmission ratio Then it changes continuously from 0.88 to 9, and the value of the total transmission ratio is more than 10 times, thereby achieving a large change in the transmission ratio of the transmission by controlling the transmission ratio change of the belt type continuously variable transmission 18 in a small range. The total transmission ratio that can be realized in theory is The transmission ratio value is infinite. In addition, when the transmission ratio of the belt-type continuously variable transmission 18 is greater than 1.5, the rotation direction of the output shaft 11 is changed to realize the reverse gear, and no reverse gear mechanism is required separately.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105351498A (en) * | 2015-12-24 | 2016-02-24 | 江苏理工学院 | Dual-belt type continuously variable transmission for vehicle |
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WO1992021896A1 (en) * | 1991-05-31 | 1992-12-10 | Aragonesa De Equipamientos Para Automoviles, S.A. Adepasa | Continuous mechanical gear-shift |
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EP0943841A1 (en) * | 1998-03-19 | 1999-09-22 | Ford Global Technologies, Inc. | All wheel drive continuously variable transmission having dual mode operation |
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Application publication date: 20150506 |