CN104590627B - Opening sealing machine for silencer cylinder - Google Patents
Opening sealing machine for silencer cylinder Download PDFInfo
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- CN104590627B CN104590627B CN201510029047.5A CN201510029047A CN104590627B CN 104590627 B CN104590627 B CN 104590627B CN 201510029047 A CN201510029047 A CN 201510029047A CN 104590627 B CN104590627 B CN 104590627B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
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Abstract
本发明公开了一种应用于消声器筒的封口机,属于封口机的结构设计领域,该应用于消声器筒的封口机包括:滚边托盘、上压盘、多个卷封滚轮、机架、多个驱动马达以及控制台,滚边托盘、上压盘和多个卷封滚轮均安置在机架上,滚边托盘、上压盘和卷封滚轮分别通过相应的驱动轴与相应的驱动马达相连,同时,在上压盘底面开设一圆形凹槽,且圆形凹槽的半径与消声器筒的半径相同;从而克服了现有技术中的封口机结构设计不合理导致消声器筒在封口过程中容易打滑影响封口工作持续进行的问题,保证了封口过程中的稳定性。
The invention discloses a sealing machine applied to muffler cylinders, which belongs to the structural design field of sealing machines. The sealing machine applied to muffler cylinders comprises: a hemming tray, an upper pressure plate, a plurality of sealing rollers, a frame, a plurality of The driving motor, the console, the hemming tray, the upper platen and a plurality of seaming rollers are all placed on the frame, and the hemming tray, the upper pressure plate and the seaming rollers are respectively connected to the corresponding driving motors through corresponding driving shafts. At the same time, A circular groove is set on the bottom surface of the upper platen, and the radius of the circular groove is the same as that of the muffler barrel; thereby overcoming the influence of the unreasonable structural design of the sealing machine in the prior art that causes the muffler barrel to slip easily during the sealing process The problem of continuous sealing work ensures the stability in the sealing process.
Description
技术领域technical field
本发明涉及一种封口机,尤其涉及一种应用于消声器筒的封口机。The invention relates to a sealing machine, in particular to a sealing machine applied to a muffler cylinder.
背景技术Background technique
随着人们生活水平的不断提高,汽车作为一种交通工具日益普及。汽车的动力源—发动机在运转过程中,会产生大量的噪声,为了降低噪声以及保证汽车使用的舒适性,消声器总成作为降低汽车发动机排气噪声的关键零部件被广泛应用于汽车行业中。With the continuous improvement of people's living standards, automobiles are becoming more and more popular as a means of transportation. The power source of the car - the engine will generate a lot of noise during operation. In order to reduce the noise and ensure the comfort of the car, the muffler assembly is widely used in the automotive industry as a key component to reduce the exhaust noise of the car engine.
消声器总成通常包括消声器筒、与消声器筒一端相连的排气管,与消声器筒另一端相连的消声器尾管等;由此可见,消声器筒是消声器总成的主要部件,因此,消声器筒的加工是尤为重要的一环。The muffler assembly usually includes a muffler barrel, an exhaust pipe connected to one end of the muffler barrel, a muffler tailpipe connected to the other end of the muffler barrel, etc.; it can be seen that the muffler barrel is the main component of the muffler assembly. Therefore, the processing of the muffler barrel is a particularly important part.
在消声器筒的加工过程中,对消声器筒的两端进行封口是必不可少的步骤,通常采用封口机对消声器筒进行封口工艺,然而,现有技术中的封口机在对消声器筒进行封口工作时,下方的托盘带动消声器筒进行旋转的时候,消声器筒的顶端与压头接触的地方通常会打滑,从而会影响封口工作的持续进行;另外,消声器筒安装于下方的托盘上时,也极不容易定位,从而影响消声器筒的封口效率。During the processing of the muffler barrel, it is an essential step to seal the two ends of the muffler barrel. Usually, a sealing machine is used to seal the muffler barrel. However, the sealing machine in the prior art performs the sealing work on the muffler barrel When the lower tray drives the muffler barrel to rotate, the place where the top of the muffler barrel contacts the pressure head will usually slip, which will affect the continuous sealing work; in addition, when the muffler barrel is installed on the lower tray, it is also extremely It is not easy to locate, thus affecting the sealing efficiency of the muffler cylinder.
发明内容Contents of the invention
针对上述存在的问题,本发明提供一种应用于消声器筒的封口机,以克服现有技术中的封口机结构设计不合理导致消声器筒不易定位的问题,也克服现有技术中的封口机结构设计不合理导致消声器筒在封口过程中容易打滑影响封口工作持续进行的问题,从而既保证了封口过程中的稳定性,又方便消声器筒的放置,进而提高了消声器筒的封口效率。In view of the above-mentioned problems, the present invention provides a sealing machine applied to the muffler cylinder to overcome the problem that the unreasonable structural design of the sealing machine in the prior art leads to the difficult positioning of the muffler cylinder, and also to overcome the structure of the sealing machine in the prior art The unreasonable design leads to the problem that the muffler cylinder is easy to slip during the sealing process and affects the continuous sealing work, which not only ensures the stability in the sealing process, but also facilitates the placement of the muffler cylinder, thereby improving the sealing efficiency of the muffler cylinder.
为了实现上述目的,本发明采取的技术方案为:In order to achieve the above object, the technical scheme that the present invention takes is:
一种应用于消声器筒的封口机,其中,包括:用于安置所述消声器筒和盖板的滚边托盘,对应于所述滚边托盘上方的上压盘,设于所述滚边托盘周边的多个卷封滚轮,所述滚边托盘、所述上压盘和多个所述卷封滚轮均安置于一机架上,所述滚边托盘通过第一驱动轴与第一驱动马达相连,所述上压盘通过第二驱动轴与第二驱动马达相连,每个所述卷封滚轮均通过一第三驱动轴与第三驱动马达相连,所述第一驱动马达、所述第二驱动马达和所述第三驱动马达均由一控制台控制;A sealing machine applied to muffler cylinders, including: a hemming tray for placing the muffler cylinder and the cover plate, corresponding to the upper platen above the hemming tray, a plurality of Seaming rollers, the hemming tray, the upper platen and a plurality of the seaming rollers are all arranged on a frame, the hemming tray is connected with the first drive motor through the first drive shaft, the upper pressing The disk is connected with the second drive motor through the second drive shaft, each of the seaming rollers is connected with the third drive motor through a third drive shaft, the first drive motor, the second drive motor and the The third drive motors are all controlled by a console;
其中,所述上压盘底面开设有一圆形凹槽,且所述圆形凹槽的半径与所述消声器筒的半径相同。Wherein, a circular groove is provided on the bottom surface of the upper platen, and the radius of the circular groove is the same as that of the muffler cylinder.
上述的应用于消声器筒的封口机,其中,所述上压盘底面相接于所述圆形凹槽内侧一体成型有至少三个定位块。In the above-mentioned sealing machine applied to the muffler cylinder, at least three positioning blocks are integrally formed on the bottom surface of the upper platen connected to the inner side of the circular groove.
上述的应用于消声器筒的封口机,其中,所述滚边托盘的盘端面内侧一圈一体成型有定位圈。The above-mentioned sealing machine applied to the muffler cylinder, wherein, a positioning ring is integrally formed around the inner side of the disc end surface of the hemming tray.
上述的应用于消声器筒的封口机,其中,所述定位圈的外径与所述消声器筒的内径相同。In the aforementioned sealing machine applied to the muffler cylinder, the outer diameter of the positioning ring is the same as the inner diameter of the muffler cylinder.
上述的应用于消声器筒的封口机,其中,所述滚边托盘周边设有两个卷边滚轮,且两个所述卷边滚轮位置对应。In the aforementioned sealing machine applied to muffler cylinders, two curling rollers are arranged around the edge of the curling tray, and the positions of the two curling rollers correspond to each other.
上述的应用于消声器筒的封口机,其中,所述圆形凹槽的深度为1~3mm。The above-mentioned sealing machine applied to muffler cylinders, wherein the depth of the circular groove is 1-3mm.
上述技术方案具有如下优点或者有益效果:The above technical solution has the following advantages or beneficial effects:
本发明提供的应用于消声器筒的封口机包括:滚边托盘、上压盘、多个卷封滚轮、机架、多个驱动马达以及控制台,滚边托盘、上压盘和多个卷封滚轮均安置在机架上,滚边托盘、上压盘和卷封滚轮分别通过相应的驱动轴与相应的驱动马达相连,同时,在上压盘底面开设一圆形凹槽,且圆形凹槽的半径与消声器筒的半径相同;从而克服了现有技术中的封口机结构设计不合理导致消 声器筒在封口过程中容易打滑影响封口工作持续进行的问题,保证了封口过程中的稳定性。The sealing machine applied to the muffler cylinder provided by the present invention includes: a hemming tray, an upper platen, a plurality of seaming rollers, a frame, a plurality of driving motors and a console, and the hemming tray, an upper pressure plate and a plurality of seaming rollers are all Installed on the frame, the hemming tray, the upper platen and the seaming roller are respectively connected to the corresponding drive motor through the corresponding drive shaft. At the same time, a circular groove is opened on the bottom surface of the upper platen, and the radius of the circular groove is The radius is the same as that of the muffler barrel; thereby overcoming the problem that the unreasonable structural design of the sealing machine in the prior art causes the muffler barrel to slip easily during the sealing process and affect the continuous sealing work, and ensures the stability of the sealing process.
同时,在上压盘底面相接于圆形凹槽内侧一体成型有至少三个定位块,进一步的避免了封口过程中,打滑现象的产生,进一步的保证了封口工作的安全性和稳定性。At the same time, at least three positioning blocks are integrally formed on the bottom surface of the upper platen connected to the inner side of the circular groove, which further avoids the occurrence of slipping during the sealing process and further ensures the safety and stability of the sealing work.
另外,设计滚边托盘的盘端面内侧一圈一体成型有定位圈,且定位圈的外径与消声器筒的内径相同,从而克服了现有技术中的封口机结构设计不合理导致消声器筒不易定位的问题,进而方便了消声器筒的放置,提高了消声器筒的封口效率。In addition, a locating ring is integrally formed on the inner side of the plate end face of the hemming tray, and the outer diameter of the locating ring is the same as the inner diameter of the muffler barrel, thus overcoming the unreasonable structural design of the sealing machine in the prior art that makes the muffler barrel difficult to locate problem, which in turn facilitates the placement of the muffler cylinder and improves the sealing efficiency of the muffler cylinder.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明及其特征、外形和优点将会变得更加明显。在全部附图中相同的标记指示相同的部分。并未刻意按照比例绘制附图,重点在于示出本发明的主旨。The invention and its characteristics, configurations and advantages will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings. Like numbers designate like parts throughout the drawings. The drawings are not intended to be drawn to scale, emphasis instead being placed upon illustrating the gist of the invention.
图1是本发明实施例1提供的应用于消声器筒的封口机的结构示意图;Fig. 1 is a schematic structural view of a sealing machine applied to a muffler cylinder provided in Embodiment 1 of the present invention;
图2是本发明实施例1提供的应用于消声器筒的封口机的结构示意图;Fig. 2 is a schematic structural view of a sealing machine applied to a muffler cylinder provided in Embodiment 1 of the present invention;
图3是本发明实施例1提供的应用于消声器筒的封口机中的上压盘的结构示意图;Fig. 3 is a schematic structural view of the upper platen applied in the sealing machine for the muffler cylinder provided by Embodiment 1 of the present invention;
图4是本发明实施例1提供的应用于消声器筒的封口机中的滚边托盘的剖面图。Fig. 4 is a cross-sectional view of the hemming tray used in the muffler cylinder sealing machine provided by Embodiment 1 of the present invention.
具体实施方式detailed description
下面结合附图和具体的实施例对本发明作进一步的说明,但是不作为本发明的限定。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, but not as a limitation of the present invention.
实施例1:Example 1:
图1是本发明实施例1提供的应用于消声器筒的封口机的结构示意图;图2是本发明实施例1提供的应用于消声器筒的封口机的结构示意图;图3是本发明实施例1提供的应用于消声器筒的封口机中的上压盘的结构示意图;图4是本发明实施例1提供的应用于消声器筒的封口机中的滚边托盘的剖面图;如图所示,本发明实施例1提供的应用于消声器筒的封口机包括:用于安置消声器筒和盖板的滚边托盘101,对应于滚边托盘101上方的上压盘102,设于滚边托盘101周边的两个卷封滚轮103,滚边托盘101、上压盘102和两个卷封滚轮103均安置于一机架104上,滚边托盘101通过第一驱动轴10与第一驱动马达(图中未示,在机架104内部)相连,上压盘102通过第二驱动轴20与第二驱动马达(图中未示,在机架104上)相连,每个卷封滚轮103均通过一第三驱动轴30与第三驱动马达31相连,第一驱动马达、第二驱动马达和第三驱动马达均由一控制台105控制;其中,上压盘102底面开设有一圆形凹槽1021,且圆形凹槽1021的半径与消声器筒的半径相同。通过该圆形凹槽1021,使得消声器筒的顶端固定在圆形凹槽1021内,从而克服了现有技术中的封口机结构设计不合理导致消声器筒在封口过程中容易打滑影响封口工作持续进行的问题,保证了封口过程中的稳定性。Figure 1 is a schematic structural view of a sealing machine applied to a muffler cylinder provided by Embodiment 1 of the present invention; Figure 2 is a schematic structural view of a sealing machine applied to a muffler cylinder provided by Embodiment 1 of the present invention; Provided is a schematic structural view of the upper platen used in the sealing machine for muffler cylinders; FIG. 4 is a cross-sectional view of the hemming tray used in the sealing machine for muffler cylinders provided by Embodiment 1 of the present invention; as shown in the figure, the present invention The sealing machine applied to the muffler cylinder provided in Embodiment 1 includes: a hemming tray 101 for placing the muffler cylinder and the cover plate, corresponding to the upper platen 102 above the hemming tray 101, and two seaming seals arranged around the hemming tray 101 The roller 103, the hemming tray 101, the upper platen 102 and the two seaming rollers 103 are all placed on a frame 104, and the hemming tray 101 passes through the first drive shaft 10 and the first drive motor (not shown in the figure, on the frame 104 inside), the upper platen 102 is connected to the second drive motor (not shown in the figure, on the frame 104) through the second drive shaft 20, and each seaming roller 103 is connected to the second drive motor through a third drive shaft 30 Three driving motors 31 are connected, and the first driving motor, the second driving motor and the third driving motor are all controlled by a console 105; The radius is the same as that of the muffler barrel. Through the circular groove 1021, the top of the muffler cylinder is fixed in the circular groove 1021, thereby overcoming the unreasonable structural design of the sealing machine in the prior art, which causes the muffler cylinder to slip easily during the sealing process and affects the continuous sealing work. The problem ensures the stability during the sealing process.
在本发明实施例1提供的应用于消声器筒的封口机中,上压盘102底面相接于圆形凹槽1021内侧一体成型有四个定位块1022,定位块1022也可以为三个,根据消声器筒的内径大小进行设置,并且该定位块1022靠近圆形凹槽1021的那部分较薄,不设计成长方体形状的定位块,使得在消声器筒的一端已经封口完毕后,倒过来对另一端进行封口时,不会磕伤盖板;设计该定位块1022进一步的避免了在封口过程中打滑现象的产生,进一步的保证了封口工作的安全性和稳定性。In the sealing machine applied to the muffler cylinder provided in Embodiment 1 of the present invention, the bottom surface of the upper platen 102 is connected to the inner side of the circular groove 1021, and four positioning blocks 1022 are integrally formed, and the number of positioning blocks 1022 can also be three, according to The inner diameter of the muffler cylinder is set, and the part of the positioning block 1022 close to the circular groove 1021 is thinner, and the positioning block in the shape of a cuboid is not designed, so that after one end of the muffler cylinder has been sealed, turn it upside down to the other end. When sealing, the cover plate will not be damaged; the design of the positioning block 1022 further avoids the occurrence of slippage during the sealing process, and further ensures the safety and stability of the sealing work.
在本发明实施例1提供的应用于消声器筒的封口机中,滚边托盘101的盘端面内侧一圈一体成型有定位圈1011,且该定位圈1011的外径与消声器筒的内径相同,在放置消声器筒于滚边托盘101上时,通过该定位圈1011便能够简单 方便的将消声器筒准确的安置于滚边托盘101上,从而克服了现有技术中的封口机结构设计不合理导致消声器筒不易定位的问题,进而方便了消声器筒的放置,提高了消声器筒的封口效率。In the sealing machine applied to the muffler cylinder provided in Embodiment 1 of the present invention, a positioning ring 1011 is integrally formed on the inner side of the end surface of the hemming tray 101, and the outer diameter of the positioning ring 1011 is the same as the inner diameter of the muffler cylinder. When the muffler cylinder is placed on the hemming tray 101, the positioning ring 1011 can be used to simply and conveniently place the muffler cylinder on the hemming tray 101 accurately, thereby overcoming the unreasonable structural design of the sealing machine in the prior art that makes the muffler cylinder difficult to locate The problem is solved, which in turn facilitates the placement of the muffler cylinder and improves the sealing efficiency of the muffler cylinder.
在本发明实施例1提供的应用于消声器筒的封口机中,滚边托盘101周边设有两个卷边滚轮103,且两个卷边滚轮103位置对应。In the sealing machine applied to the muffler cylinder provided in Embodiment 1 of the present invention, two crimping rollers 103 are provided around the hemming tray 101, and the positions of the two hemming rollers 103 correspond.
在本发明实施例1提供的应用于消声器筒的封口机中,圆形凹槽1021的深度为1~3mm,如1mm、1.5mm、2.0mm、2.5mm、3.0mm等。该深度的圆形凹槽1021能够固定消声器筒在此范围内,从而使得消声器筒在封口过程中,不会打滑,提高了消声器筒封口工艺的稳定性和安全性。In the sealing machine applied to the muffler cylinder provided in Embodiment 1 of the present invention, the depth of the circular groove 1021 is 1-3mm, such as 1mm, 1.5mm, 2.0mm, 2.5mm, 3.0mm and so on. The circular groove 1021 of this depth can fix the muffler cylinder within this range, so that the muffler cylinder will not slip during the sealing process, which improves the stability and safety of the muffler cylinder sealing process.
在使用本发明实施例1提供的应用于消声器筒的封口机进行封口工作时,首先,在滚边托盘101上的定位圈1011的定位作用下,精确的将消声器筒安置于滚边托盘101上,而后开启控制台,启动第二驱动马达,第二驱动马达带动第二驱动轴20,使得上压盘102向下移动,从而压紧消声器筒,并且此时的消声器筒的上端在圆形凹槽1021内,而后启动第三驱动马达30,第三驱动马达30带动第三驱动轴31,使得卷封滚轮103开始滚动,同时,启动第一驱动马达,第一驱动马达带动第一驱动轴10,使得滚边托盘101旋转,一边旋转一边在卷风滚轮的作用下卷边,从而完成对消声器筒的封口工作。When using the sealing machine applied to the muffler cylinder provided by Embodiment 1 of the present invention for sealing work, first, under the positioning effect of the positioning ring 1011 on the hemming tray 101, the muffler cylinder is accurately placed on the hemming tray 101, and then Open the console, start the second drive motor, the second drive motor drives the second drive shaft 20, so that the upper platen 102 moves down, thereby pressing the muffler cylinder, and at this time the upper end of the muffler cylinder is in the circular groove 1021 Then start the third drive motor 30, the third drive motor 30 drives the third drive shaft 31, so that the seaming roller 103 starts to roll, at the same time, start the first drive motor, the first drive motor drives the first drive shaft 10, so that The hemming tray 101 rotates, and hems under the effect of the whirlwind roller while rotating, thereby completing the sealing work of the muffler cylinder.
综上所述,本发明实施例1提供的应用于消声器筒的封口机包括:滚边托盘、上压盘、多个卷封滚轮、机架、多个驱动马达以及控制台,滚边托盘、上压盘和多个卷封滚轮均安置在机架上,滚边托盘、上压盘和卷封滚轮分别通过相应的驱动轴与相应的驱动马达相连,同时,在上压盘底面开设一圆形凹槽,且圆形凹槽的半径与消声器筒的半径相同;从而克服了现有技术中的封口机结构设计不合理导致消声器筒在封口过程中容易打滑影响封口工作持续进行的问题,保证了封口过程中的稳定性。In summary, the sealing machine applied to the muffler cylinder provided by Embodiment 1 of the present invention includes: a hemming tray, an upper platen, a plurality of seaming rollers, a frame, a plurality of driving motors and a console, a hemming tray, an upper pressing plate The disc and multiple seaming rollers are all placed on the frame, and the hemming tray, upper platen and seaming rollers are respectively connected to the corresponding drive motors through corresponding drive shafts, and at the same time, a circular groove is opened on the bottom of the upper platen , and the radius of the circular groove is the same as the radius of the muffler cylinder; thereby overcoming the unreasonable structural design of the sealing machine in the prior art that causes the muffler cylinder to slip easily during the sealing process and affects the continuous sealing work, ensuring the sealing process in the stability.
同时,在上压盘底面相接于圆形凹槽内侧一体成型有至少三个定位块,进一步的避免了封口过程中,打滑现象的产生,进一步的保证了封口工作的安全性和稳定性。At the same time, at least three positioning blocks are integrally formed on the bottom surface of the upper platen connected to the inner side of the circular groove, which further avoids the occurrence of slipping during the sealing process and further ensures the safety and stability of the sealing work.
另外,设计滚边托盘的盘端面内侧一圈一体成型有定位圈,且定位圈的外径与消声器筒的内径相同,从而克服了现有技术中的封口机结构设计不合理导致消声器筒不易定位的问题,进而方便了消声器筒的放置,提高了消声器筒的封口效率。In addition, a locating ring is integrally formed on the inner side of the plate end face of the hemming tray, and the outer diameter of the locating ring is the same as the inner diameter of the muffler barrel, thus overcoming the unreasonable structural design of the sealing machine in the prior art that makes the muffler barrel difficult to locate problem, which in turn facilitates the placement of the muffler cylinder and improves the sealing efficiency of the muffler cylinder.
本领域技术人员应该理解,本领域技术人员结合现有技术以及上述实施例可以实现所述变化例,在此不予赘述。这样的变化例并不影响本发明的实质内容,在此不予赘述。Those skilled in the art should understand that those skilled in the art can implement the variation examples in combination with the prior art and the foregoing embodiments, which will not be repeated here. Such variations do not affect the essence of the present invention, and will not be repeated here.
以上对本发明的较佳实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,其中未尽详细描述的设备和结构应该理解为用本领域中的普通方式予以实施;任何熟悉本领域的技术人员,在不脱离本发明技术方案作出许多可能的变动和修饰,或修改为等同变化的等效实施例,这并不影响本发明的实质内容。因此,凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均仍属于本发明技术方案保护的范围内。The preferred embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the specific embodiments described above, and the devices and structures that are not described in detail should be understood to be implemented in a common manner in the art; Many possible changes and modifications are made in the technical solution of the invention, or modified into equivalent embodiments with equivalent changes, which do not affect the essence of the present invention. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention, which do not deviate from the technical solution of the present invention, still fall within the protection scope of the technical solution of the present invention.
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