CN104566603B - Line with heating function heat floor - Google Patents
Line with heating function heat floor Download PDFInfo
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- CN104566603B CN104566603B CN201510027539.0A CN201510027539A CN104566603B CN 104566603 B CN104566603 B CN 104566603B CN 201510027539 A CN201510027539 A CN 201510027539A CN 104566603 B CN104566603 B CN 104566603B
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- heating function
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 88
- 239000005030 aluminium foil Substances 0.000 claims abstract description 46
- 238000009413 insulation Methods 0.000 claims abstract description 33
- 239000000758 substrate Substances 0.000 claims abstract description 32
- 238000000034 method Methods 0.000 claims abstract description 9
- 230000008569 process Effects 0.000 claims abstract description 9
- 230000006378 damage Effects 0.000 claims abstract description 8
- 238000009826 distribution Methods 0.000 claims description 16
- 238000001514 detection method Methods 0.000 claims description 10
- 239000002390 adhesive tape Substances 0.000 claims description 9
- 239000006260 foam Substances 0.000 claims description 9
- 229920005830 Polyurethane Foam Polymers 0.000 claims description 8
- 239000011496 polyurethane foam Substances 0.000 claims description 8
- 230000005611 electricity Effects 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 230000015572 biosynthetic process Effects 0.000 claims description 6
- 238000005034 decoration Methods 0.000 claims description 6
- 238000005516 engineering process Methods 0.000 claims description 6
- 238000005187 foaming Methods 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 5
- 239000012188 paraffin wax Substances 0.000 claims description 5
- 230000005855 radiation Effects 0.000 claims description 5
- 238000010521 absorption reaction Methods 0.000 claims description 4
- 238000012360 testing method Methods 0.000 claims description 4
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims description 3
- 208000027418 Wounds and injury Diseases 0.000 claims description 3
- 238000005266 casting Methods 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- 208000014674 injury Diseases 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 238000005070 sampling Methods 0.000 claims description 3
- 238000001179 sorption measurement Methods 0.000 claims description 3
- 230000007306 turnover Effects 0.000 claims description 3
- 239000004568 cement Substances 0.000 claims description 2
- 238000007689 inspection Methods 0.000 claims 2
- 239000004411 aluminium Substances 0.000 claims 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims 1
- 229910052782 aluminium Inorganic materials 0.000 claims 1
- 239000007787 solid Substances 0.000 abstract description 4
- 239000002023 wood Substances 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
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- Central Heating Systems (AREA)
Abstract
Line with heating function heat floor of the present invention belongs to solid wood heat floor technical field, including substrate, line with heating function, temperature switch, power line, aluminium foil and heat-insulation layer；The substrate back is sequentially provided with aluminium foil and heat-insulation layer, and line with heating function is provided between substrate and aluminium foil, temperature switch and power line are provided among aluminium foil and heat-insulation layer；The power line includes heat floor leader cable, heat floor reference power supply line and heat floor connecting line, heat floor reference power supply line connection temperature switch and line with heating function；Pass through the end to end series connection of heat floor reference power supply line of each substrate, last heat floor reference power supply line is connected on heat floor leader cable, male and female grafting, it ensure that wiring is firm, thoroughly prevent misconnection and loose contact, line with heating function is located at substrate back, is clipped in heat-insulation layer by the present invention, both the worries for needing that electro-heat equipment is suppressed in big plate in process had been eliminated, can also easily realize replacing when electro-heat equipment damages.
Description
Technical field
The invention belongs to solid wood heat floor technical field, more particularly to a kind of line with heating function heat floor.
Background technology
China is vast in territory, and wherein northern area winter temperature is extremely low, and the area such as northwest, Central China, East China makes a clear distinction between the four seasons again
Every winter, its temperature was also to subzero；In order to solve winter warming problem, typically using central heating, but central heating mode by
In energy resource consumption is big, to waste the problems such as big, seriously polluted be that can not obtain large-scale promotion and use, cause central heating mode
Cover only some extremely cold areas of northern area and be confined to some middle big cities, and relatively northern small city and it is vast other
Cold districts can not heat at all.In recent years, heating region is expanding：From traditional north just rapidly to East China, west
The southern areas such as south cover, and are covered from big and medium-sized cities to small and medium-sized cities and vast small towns.With thering is no the Yangtze river basin of central heating
Heating consumption demand based on area brings infinite commercial opportunities for ground heating industry.Heating system is changing：Electricity floor heating is as one
The environmentally friendly easily heating system of kind, expand again the share of floor heating market rapidly.China's ground radiation heating market is 2012
The wherein low temperature hot water radiation heating of technology maturation and cooling fin heating will occupy about 70% or so more than hundred billion yuan in the end of the year
The market share, though electric heating is in the starting stage, its is easy for installation, do not take up space, can point family heating, facilitate old room heating to change
The every advantage made so that electricity floor heating also occupies 25% or so the market share, and keeps the trend persistently risen.I once sent out
Understand heat laminated flooring, heat multi-layer solid wood heat floor, although solving above mentioned problem, production technology is excessively smart
Cause, electro-heat equipment is compressed in designed substrate when big plate suppress, separated according to design size during cutting, every piece heats
Floor all has heating function, and this way in timber floor process equivalent to one circuit branch of installation is needed, each
Circuit branch circuit is distributed in one piece of timber floor, and in whole plate process, these circuit branch need positioning extremely accurate,
Otherwise circuitry cuts may be caused circuit is obstructed to cause useless plate, cause finished product cost higher, be unfavorable for during cutting
Promote.Further, heater is compressed in timber floor, can not be changed if damage, can only monoblock heat floor report together
It is useless, cause the wasting of resources.
The content of the invention
It is an object of the invention to propose a kind of line with heating function heat floor, the floor machining process is simple, and cost substantially drops
It is low.Used technical scheme is to achieve these goals：A kind of line with heating function heat floor, including substrate, line with heating function, temperature
Switch, power line, aluminium foil and heat-insulation layer；The substrate back is sequentially provided with aluminium foil and heat-insulation layer, is provided between substrate and aluminium foil
Temperature switch and power line are provided among line with heating function, aluminium foil and heat-insulation layer；The power line includes heat floor leader cable, heating
Floor reference power supply line and heat floor connecting line, heat floor reference power supply line connection temperature switch and line with heating function；By each
The end to end series connection of heat floor reference power supply line of substrate, last heat floor reference power supply line are connected to heat floor master
On cable, male and female grafting, it is ensured that wiring is firm, thoroughly prevents misconnection and loose contact, and line with heating function is located at substrate by the present invention
The back side, it is clipped in heat-insulation layer, has both eliminated the worries for needing that electro-heat equipment is suppressed in big plate in process, can also send out
Thermal easily realizes replacing when damage, without scrapping whole heat floor.
The line with heating function heat floor production technology is：The first step, raw material prepare, substrate, power line, temperature switch,
Line with heating function；Second step：Line with heating function and electric elements are mated formation, and are operated by two employees, respectively the both ends in workbench, by substrate
It is back side up to be fixed with the anchor point of fixture；Mat formation operation, side in the range of each comfortable both ends aluminium foil covering of two operative employees, patch
Upper 1~2cm double faced adhesive tape, after throwing off paraffin paper, aluminium-foil paper is fixed on double faced adhesive tape upwardly；The paraffin paper of aluminium foil is thrown off, is exposed
Pressure-sensitive glue surface；Line with heating function is fixed on pressure sensitive adhesive, is gently compacted with hand after stretching, fixes it, is not allowed crooked；Two
Name operative employee coordinates, and the aluminium foil of the good line with heating function of cloth is uncovered from double faced adhesive tape, by turn-over above and below aluminium foil, will have the one side of line with heating function
Downwards, the edge of aluminium foil aligns with laser positioning edge line is attached to substrate back；By tight line with heating function, first opened from a middle line
Begin, along its length by tightly, then extended again to both sides, so ensure that aluminium foil can entirely be attached to substrate back；Then
Fixed electric elements, 1 terminal box are fixed, and terminal box, the leaded one end direction ground of terminal box are placed by the position of fixture positioning
The trough rim of plate long side, is then cemented with woodgrained paper, must not there is gap between floor and terminal box；2 temperature switches are fixed, and temperature is opened
Pass is placed near the midpoint or midpoint on floor by the length of line, then fixation is cemented with woodgrained paper, between temperature switch and aluminium foil
There must not be gap；3 electric wires are fixed, and after terminal box and temperature switch fixation, all electric wires are made in order, institute's live wire has to
In the range of B1 level polyurethane foams, the distance on liftoff each side of plate wants more than 1cm, while can avoid keeping away as far as possible for aluminium foil scope
Open, fixed and cemented with woodgrained paper, must not the larger tilting of live wire, maximum gap does not allow more than between electric wire and floor or aluminium foil
2mm；Fixture is exited on floor after the completion of all of above process, placement is sent to subsequent processing processing on a moving belt；3rd step, is poured
Note B1 level polyurethane foams；Floor is back side up, by the bed die equipped with floor upwards jack up with middle mould close, check terminal box with
Electric wire is molded into either with or without by, and back of the body decorations paper is put on absorption platform, after by putting to good position, presses controlling switch
Back of the body decorations paper can be sent to mold and adsorbed on the upper mold by " suction " button, platform, and foaming machine enters from the left side of mould to the right
Row cast foamed material, after casting complete, " conjunctions " button of controlling switch is pressed before foam foaming exceedes middle mould, allow mould and
Middle mould closure；After upper mould closure, timer starts timing, and negative-pressure adsorption is stopped after 1min, and 7min rear molds are beaten by program
Open；The product machined is removed from the molds, clears up mould, prepares next round work；4th step, cleaning are examined, and product is clear
Reason：Foam overlap is gently pruned with blade and emits hole remnants；Be powered sampling observation, and the temperature difference is examined in the window that generates heat, on verifying bench,
After energization 20min, detection is scanned to every floor with infrared radiation detection apparatus, in heating window, thermal self-restraint stress and temperature
The temperature difference between minimum point within 5 DEG C for certified products, the temperature difference more than 5 DEG C for defective work；Temperature control is covered to examine,
After the completion of temperature difference detection, covering and heat-insulation layer more than floor area identical 5mm thick, acting indicator lamp put out on every floor
After going out, the surface temperature that heat-insulation layer detected floor in 10 seconds with infrared scanner is opened immediately, the temperature that is above standard is 55 DEG C,
Product more than 60 DEG C or less than 50 DEG C is substandard product；Appearance test：Check whether there is scarce foam it is unqualified, positioning not
Just, electric wire it is exposed, the underproof situation of dash-board injury, reject substandard product；5th step, packaging.
The heat floor reference power supply line includes the blind plug at both ends, the power line of centre, on power line
Line card；The left end of the heat floor reference power supply line is left blind plug, and right-hand member is right blind plug, in left blind plug by
Up to have ground wire jack, zero line jack and a firewire jack, the right side of right blind plug be from top to bottom provided with ground wire plug,
Zero line plug and live wire plug；The power line of connection is provided between left blind plug and right blind plug, power line is provided with one
The relative line card of group；The power line of the connection is from top to bottom ground wire power line, zero line power line and fire-wire power line, in addition
Draw a live wire lead in left blind plug, right blind plug draws a zero line lead, live wire lead and zero line lead it
Between be provided with line with heating function, the junction of live wire lead and line with heating function is provided with temperature switch；The line card includes left line card and right line card,
The zero line lead, live wire lead, temperature switch and line with heating function are all located between left line card and right line card；The ground wire plug is
Flat column, live wire plug and zero line plug are cylindric, and ground wire jack is square opening, and firewire jack and zero line jack are circle
Hole, it ensure that ground wire plug can only be inserted in ground wire jack, wiring error will not be caused；The ground wire electricity of the power line of the connection
Source line is than fire-wire power line, zero line power supply line length 300mm；The heating line length is 1-3m；The ground wire plug, live wire plug
Projection is provided with zero line plug；Conducting ring is provided with the ground wire jack, firewire jack and zero line jack.
The heat floor leader cable includes the power branch that power line is located at power line with several, each power branch
Including deconcentrator, power distribution cable and blind plug；The power line includes ground wire power line, zero line power line and fire-wire power
Line；The ground wire power line is provided with some ground wire deconcentrators, and ground wire deconcentrator draws a ground wire power distribution cable, zero line power supply
Line is provided with some zero line deconcentrators, and zero line deconcentrator draws a zero line power distribution cable, and fire-wire power line is provided with live wire point
Line device, live wire deconcentrator draw a fire-wire power branch line, the ground wire power distribution cable of same power branch, zero line power distribution cable and
Fire-wire power branch line is connected on same heat floor leader cable blind plug；The heat floor leader cable blind plug by
Left-to-right is sequentially provided with ground wire plug, zero line plug and live wire plug, and the ground wire plug is square, and live wire plug and zero line are inserted
Head is circle, the ground wire jack grafting of the ground wire plug and the left blind plug of heat floor reference power supply line, zero line plug with
The zero line jack grafting of the left blind plug of heat floor reference power supply line, live wire plug and the left insulation of heat floor reference power supply line
The firewire jack grafting of plug.
The heat-insulation layer is B1 level polyurethane foam insulation layers, and the insulation layer thickness is 10-20mm.
The temperature switch is set as normally closed；Break-off signal is 80 degrees Celsius.
It is an advantage of the invention that：Simple production process, manufacturing cost are low；By the heat floor reference power supply provided with line with heating function
Line is placed in the timber floor back side, directly forms circuit branch, solves the problems, such as to heat timber floor process complexity, present invention knot
Structure is simple, easy to use, while ensure that wiring is firm, thoroughly prevents misconnection and loose contact, prevents safety problem.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is Fig. 1 A-A sectional views.
Fig. 3 is the heat floor leader cable structural representation of the present invention.
Shown in figure：1 substrate, 2 line cards, 3 aluminium foils, 4 temperature switches, 5 line with heating function, 6 power lines, 7 heat-insulation layers, 8 right insulation
Plug, 9 ground wire plugs, 10 zero line plugs, 11 live wire plugs, 12 left blind plugs, 13 ground wire deconcentrators, 14 ground wire power lines,
15 ground wire power distribution cables, 16 zero line deconcentrators, 17 zero line power distribution cables, 18 zero line power lines, 19 live wire deconcentrators, 20 live wires electricity
Source line, 21 fire-wire power branch lines, 22 heat floor leader cable blind plugs.
Embodiment
Below in conjunction with the accompanying drawings and embodiment the invention will be further described：
Embodiment 1, as shown in Figure 1, 2, 3, a kind of line with heating function heat floor, including substrate 1, line with heating function 5, temperature switch 4,
Power line 6, aluminium foil 3 and heat-insulation layer 7；The back side of substrate 1 is sequentially provided with aluminium foil 3 and heat-insulation layer 7, is set between substrate and aluminium foil 3
There is line with heating function 5, temperature switch 4 and power line 6 are provided among aluminium foil 3 and heat-insulation layer 7；The power line 6 includes heat floor master
Cable, heat floor reference power supply line and heat floor connecting line, heat floor reference power supply line connection temperature switch 4 and heating
Line 5；By the end to end series connection of heat floor reference power supply line of each substrate, last heat floor reference power supply line is connected to
On heat floor leader cable, male and female grafting, it is ensured that wiring is firm, thoroughly prevents misconnection and loose contact, and the present invention will heating
Line 5 is located at the back side of substrate 1, is clipped in heat-insulation layer 7, has both eliminated the hardship for needing that electro-heat equipment is suppressed in big plate in process
It is angry, replacing can also be easily realized when electro-heat equipment damages, without scrapping whole heat floor.The heat floor mark
Quasi- power line includes the blind plug, middle power line, the line card 2 on power line at both ends；The heat floor standard
The left end of power line is left blind plug 12, and right-hand member is right blind plug 8, is from top to bottom inserted in left blind plug 12 provided with ground wire
Hole, zero line jack and firewire jack, the right side of right blind plug 8 are from top to bottom provided with ground wire plug 9, zero line plug 10 and fire
Line plug 11；Be provided with the power line of connection between left blind plug 12 and right blind plug 8, power line be provided with one group it is relative
Line card 2；The power line of the connection is from top to bottom ground wire power line 14, zero line power line 18 and fire-wire power line 20, in addition
A live wire lead is drawn in left blind plug 12, right blind plug 8 draws a zero line lead, live wire lead and zero line lead
Between be provided with line with heating function 5, the junction of live wire lead and line with heating function is provided with temperature switch 4；The line card 2 includes left line card and the right side
Line card, the zero line lead, live wire lead, temperature switch 4 and line with heating function are all located between left line card and right line card；The ground wire
Plug 9 is flat column, and live wire plug 11 and zero line plug 10 are cylindric, and ground wire jack is square opening, firewire jack and zero line
Jack is circular port, ensure that ground wire plug 9 can only be inserted in ground wire jack, will not cause wiring error；The electricity of the connection
The ground wire power line 14 of source line is than fire-wire power line 20,18 long 300mm of zero line power line；The heating line length is 1-3m, excellent
It is to design line length according to every square metre of floor power requirement to select scheme；The ground wire plug 9, live wire plug 11 and zero line plug
10 are provided with projection；Conducting ring is provided with the ground wire jack, firewire jack and zero line jack.The heat floor leader cable bag
The power branch that power line is located at power line with several is included, each power branch includes deconcentrator, power distribution cable and insulation and inserted
Head；The power line includes ground wire power line 14, zero line power line 18 and fire-wire power line 20；Set on the ground wire power line 14
There are some ground wire deconcentrators 13, ground wire deconcentrator 13 draws a ground wire power distribution cable 15, and zero line power line 18 is provided with some
Zero line deconcentrator 16, zero line deconcentrator 16 draw a zero line power distribution cable 17, and fire-wire power line 20 is provided with live wire deconcentrator
19, live wire deconcentrator 19 draws a fire-wire power branch line 21, the ground wire power distribution cable 15 of same power branch, zero line power supply branch
Line 17 and fire-wire power branch line are connected on same heat floor leader cable blind plug 22；The heat floor leader cable is exhausted
Edge plug 22 is sequentially provided with ground wire plug 9, zero line plug 10 and live wire plug 11 from left to right, the ground wire plug 9 be it is square,
Live wire plug 11 and zero line plug 10 are circle, the ground wire plug 9 and the left blind plug 12 of heat floor reference power supply line
Ground wire jack grafting, the zero line jack grafting of zero line plug 10 and the left blind plug 12 of heat floor reference power supply line, live wire are inserted
First 11 with the firewire jack grafting of the left blind plug 12 of heat floor reference power supply line.Line with heating function heat floor as described above,
Its production technology is：The first step, raw material prepare, substrate 1, power line, temperature switch, line with heating function；Second step：Line with heating function and
Electric elements are mated formation, and are operated by two employees, respectively the both ends in workbench, and substrate back is used to the positioning solid point of fixture upwards
It is fixed；Mat formation operation, side in the range of each comfortable both ends aluminium foil covering of two operative employees, stick 1~2cm double faced adhesive tape, throw off wax
After paper, aluminium-foil paper is fixed on double faced adhesive tape upwardly；The paraffin paper of aluminium foil is thrown off, exposes pressure-sensitive glue surface；Line with heating function is fixed on
On pressure sensitive adhesive, gently it is compacted with hand after stretching, fixes it, is not allowed crooked；Two operative employees coordinate, and cloth is generated heat well
The aluminium foil of line is uncovered from double faced adhesive tape, and by turn-over above and below aluminium foil, by have line with heating function one downwards, edge and the laser of aluminium foil are determined
Position edge line alignment is attached to substrate back；By tight line with heating function, first since a middle line, along its length by tight, Ran Houzai
Extended to both sides, so ensure that aluminium foil can entirely be attached to substrate back；Then electric elements are fixed, 1 terminal box is fixed,
Terminal box is placed by the position of fixture positioning, then woodgrained paper is used in the leaded one end of terminal box towards the trough rim of floor long side
Cement, there must not be gap between floor and terminal box；2 temperature switches are fixed, and temperature switch is placed on into floor by the length of line
Near midpoint or midpoint, fixation then is cemented with woodgrained paper, there must not be gap between temperature switch and aluminium foil；3 electric wires are fixed, wiring
After box and temperature switch are fixed, all electric wires to be made in order, institute's live wire is had in the range of B1 level polyurethane foams, from
The distance on each side in floor wants more than 1cm, while can avoid avoiding as far as possible for aluminium foil scope, is fixed and cemented with woodgrained paper, must not had
The larger tilting of electric wire, maximum gap does not allow more than 2mm between electric wire and floor or aluminium foil；By ground after the completion of all of above process
Plate exits fixture, and placement is sent to subsequent processing processing on a moving belt；3rd step, pour into a mould B1 level polyurethane foams；Ground back
Upwards, the bed die equipped with floor is jacked up upwards and closed with middle mould, checked that terminal box is molded into electric wire either with or without by, will carry on the back
Decorations paper is put on absorption platform, after by putting to good position, presses " suction " button of controlling switch, back of the body decorations paper can be sent to by platform
Mold simultaneously adsorbs on the upper mold, and foaming machine carries out cast foamed material from the left side of mould to the right, after casting complete,
Foam foaming allows mould to be closed with middle mould more than " conjunction " button for pressing controlling switch before middle mould；After upper mould closure, timer is opened
Beginning timing, negative-pressure adsorption is stopped after 1min, and 7min rear molds are opened by program；It is removed from the molds the production machined
Product, mould is cleared up, prepare next round work；4th step, cleaning are examined, product cleaning：Gently pruned with blade foam overlap and
Emit hole remnants；Be powered sampling observation, and the temperature difference is examined in the window that generates heat, on verifying bench, after energization 20min, with infrared radiation detection apparatus pair
Every floor is scanned detection, and in heating window, the temperature difference between thermal self-restraint stress and temperature minimum point is within 5 DEG C
Certified products, on the contrary it is defective work；Temperature control is covered to examine, after the completion of temperature difference detection, covering and floor on every floor
Heat-insulation layer 7 thick more than area identical 5mm, after acting indicator lamp extinguishes, heat-insulation layer 7 is opened immediately and was swept in 10 seconds with infrared
The surface temperature on instrument detection floor is retouched, normal temperature is 55 DEG C, and the product more than 60 DEG C or less than 50 DEG C is substandard product；Outside
See and examine：Check whether there is scarce foam it is unqualified, positioning not just, electric wire it is exposed, the underproof situation of dash-board injury, rejecting do not conform to
Lattice product；5th step, packaging.
Heat floor leader cable is connected on power supply, and its ground wire plug 9, zero line plug 10, live wire plug 11 are plugged on respectively
In the ground wire jack of heat floor reference power supply line, zero line jack, firewire jack, the ground wire of heat floor reference power supply line is inserted
Ground wire jack, the zero line that head, zero line plug 10, live wire plug 11 are plugged on second heat floor reference power supply line respectively are inserted
In hole, firewire jack, grafting successively, because ground wire plug is flat column, ground wire jack is square hole, and zero line plug 10 and live wire
Plug 11 is cylindric, will not wrong plug so ground wire plug can only be inserted in ground wire jack, it is ensured that wiring is firm, avoids
Misconnection.When temperature is less than 10 degrees Celsius, temperature switch is opened, live wire lead and the line with heating function circuit of heat floor reference power supply line
Connect, begin to warm up, discharged by timber floor, and heat-insulation layer 7 prevents heat from earthward conducting, and effectively raises hot profit
With rate；When temperature is higher than 80 degrees Celsius, temperature switch is closed, and live wire lead disconnects with line with heating function circuit, and line with heating function stops heating,
This effectively prevents timber floor from overheating, and has saved the energy, realizes intelligent heating.
Finally it should be noted that：Obviously, above-described embodiment is only intended to clearly illustrate example of the present invention, and simultaneously
The non-restriction to embodiment.For those of ordinary skill in the field, can also do on the basis of the above description
Go out other various forms of changes or variation, guarantor of the obvious changes or variations thus extended out still in the present invention
Protect among scope.
Claims (5)
1. a kind of line with heating function heat floor, including substrate, line with heating function, temperature switch, power line, aluminium foil and heat-insulation layer；The base
Back is sequentially provided with aluminium foil and heat-insulation layer, and line with heating function is provided between substrate and aluminium foil, temperature is provided among aluminium foil and heat-insulation layer
Switch and power line；The power line includes heat floor leader cable, heat floor reference power supply line and heat floor connecting line,
Heat floor reference power supply line connects temperature switch and line with heating function；It is end to end by the heat floor reference power supply line of each substrate
Series connection, last heat floor reference power supply line are connected on heat floor leader cable, male and female grafting, it is ensured that and wiring is firm,
Thoroughly prevent misconnection and loose contact, line with heating function is located at substrate back, is clipped in heat-insulation layer, has both eliminated processed by the present invention
The worries of the compacting electro-heat equipment in big plate are needed in journey, can also easily realize replacing, nothing when electro-heat equipment damages
Whole heat floor need to be scrapped；It is characterized in that line with heating function heat floor production technology is：The first step, raw material prepare, substrate, power supply
Line, temperature switch, line with heating function；Second step：Line with heating function and electric elements are mated formation, and are operated by two employees, respectively in workbench
Both ends, substrate back is fixed with the anchor point of fixture upwards；Mat formation operation, each comfortable both ends aluminium foil covering of two operative employees
In the range of side, stick 1~2cm double faced adhesive tape, after throwing off paraffin paper, aluminium-foil paper be fixed on double faced adhesive tape upwardly；Throw off aluminium
The paraffin paper of paper tinsel, expose pressure-sensitive glue surface；Line with heating function is fixed on pressure sensitive adhesive, is gently compacted with hand after stretching, fixes it, do not permitted
Perhaps it is crooked；Two operative employees coordinate, and the aluminium foil of the good line with heating function of cloth is uncovered from double faced adhesive tape, will by turn-over above and below aluminium foil
Have the one of line with heating function downwards, the edge of aluminium foil aligns with laser positioning edge line is attached to substrate back；By tight line with heating function, first from
A middle line starts, and along its length by tightly, is then extended again to both sides, so ensures that aluminium foil can entirely be attached to base
Back；Then electric elements are fixed, 1 terminal box is fixed, and places terminal box by the position of fixture positioning, terminal box is leaded
Then one end is cemented with woodgrained paper towards the trough rim of floor long side, must not there is gap between floor and terminal box；2 temperature switches are consolidated
It is fixed, temperature switch is placed near the midpoint or midpoint on floor by the length of line, then cements fixation with woodgrained paper, temperature is opened
Gap must not be had between aluminium foil by closing；3 electric wires are fixed, and after terminal box and temperature switch fixation, all electric wires are made in order, Suo You electricity
Line is had in the range of B1 level polyurethane foams, and the distance on liftoff each side of plate wants more than 1cm, while can avoid aluminium foil scope
Avoid as far as possible, fixed and cemented with woodgrained paper, must not the larger tilting of live wire, maximum gap is not between electric wire and floor or aluminium foil
Allow more than 2mm；Fixture is exited on floor after the completion of all of above process, placement is sent to subsequent processing processing on a moving belt；
3rd step, pour into a mould B1 level polyurethane foams；Floor is back side up, and the bed die equipped with floor is jacked up upwards and closed with middle mould, inspection
Look into terminal box to be molded into either with or without by electric wire, back of the body decorations paper is put on absorption platform, after by putting to good position, presses control
Make " suctions " button of switch, platform can will back of the body decorations paper be sent to mold and absorption on the upper mold, foaming machine is from the left side of mould
Cast foamed material is carried out to the right, and after casting complete, " conjunction " button of controlling switch is pressed before foam foaming exceedes middle mould,
Mould is allowed to be closed with middle mould；After upper mould closure, timer starts timing, and negative-pressure adsorption is stopped after 1min, 7min rear molds
Opened by program；The product machined is removed from the molds, clears up mould, prepares next round work；4th step, cleaning inspection
Test, product cleaning：Foam overlap is gently pruned with blade and emits hole remnants；Be powered sampling observation, and the temperature difference is examined in the window that generates heat, and is being examined
Test on platform, after energization 20min, detection is scanned to every floor with infrared radiation detection apparatus, in heating window, temperature highest
Point and the temperature difference between temperature minimum point within 5 DEG C for certified products；Temperature control is covered to examine, after the completion of temperature difference detection,
Covering and heat-insulation layer more than floor area identical 5mm thick, after acting indicator lamp extinguishes, open insulation immediately on every floor
Layer detected the surface temperature on floor in 10 seconds with infrared scanner, and normal temperature is 55 DEG C, more than 60 DEG C or less than 50 DEG C
Product is substandard product；Appearance test：Check whether there is scarce foam it is unqualified, positioning not just, electric wire it is exposed, dash-board injury not
Qualified situation, reject substandard product；5th step, packaging.
2. line with heating function heat floor according to claim 1, it is characterized in that the heat floor reference power supply line includes two
The blind plug at end, middle power line, the line card on power line；The left end of the heat floor reference power supply line is a left side
Blind plug, right-hand member are right blind plug, are from top to bottom inserted in left blind plug provided with ground wire jack, zero line jack and live wire
Hole, the right side of right blind plug are from top to bottom provided with ground wire plug, zero line plug and live wire plug；Left blind plug and the right side are exhausted
The power line of connection is provided between edge plug, power line is provided with one group of relative line card；The power line of the connection is by up to
It is ground wire power line, zero line power line and fire-wire power line down, draws a live wire lead, right insulation in left blind plug in addition
Plug draws a zero line lead, and line with heating function, the connection of live wire lead and line with heating function are provided between live wire lead and zero line lead
Place is provided with temperature switch；The line card includes left line card and right line card, the zero line lead, live wire lead, temperature switch and hair
Hot line is all located between left line card and right line card；The ground wire plug is flat column, live wire plug and zero line plug be it is cylindric,
Ground wire jack is square opening, and firewire jack and zero line jack are circular port, ensure that ground wire plug can only be inserted in ground wire jack,
Wiring error will not be caused；The ground wire power line of the power line of the connection is than fire-wire power line, zero line power supply line length 300mm；
The heating line length is 1-3m, and line length is designed according to every square metre of floor power requirement；The ground wire plug, live wire plug
Projection is provided with zero line plug；Conducting ring is provided with the ground wire jack, firewire jack and zero line jack.
3. line with heating function heat floor according to claim 1, it is characterized in that the heat floor leader cable includes power line
The power branch of power line is located at several, each power branch includes deconcentrator, power distribution cable and blind plug；The electricity
Source line includes ground wire power line, zero line power line and fire-wire power line；The ground wire power line is provided with some ground wire deconcentrators,
Ground wire deconcentrator draws a ground wire power distribution cable, and zero line power line is provided with some zero line deconcentrators, and zero line deconcentrator is drawn
A piece zero line power distribution cable, fire-wire power line are provided with live wire deconcentrator, and live wire deconcentrator draws a fire-wire power branch line, together
Ground wire power distribution cable, zero line power distribution cable and the fire-wire power branch line of one power branch are connected to same heat floor leader cable
On blind plug；The heat floor leader cable blind plug is sequentially provided with ground wire plug, zero line plug and live wire from left to right
Plug, the ground wire plug are square, and live wire plug and zero line plug are circle, the ground wire plug and heat floor standard electric
The ground wire jack grafting of the left blind plug of source line, the zero line jack of zero line plug and the left blind plug of heat floor reference power supply line
Grafting, the firewire jack grafting of live wire plug and the left blind plug of heat floor reference power supply line.
4. line with heating function heat floor according to claim 1, it is characterized in that the heat-insulation layer is protected for B1 levels polyurethane foam
Warm layer, the insulation layer thickness are 10-20mm.
5. line with heating function heat floor according to claim 1, it is characterized in that the temperature switch be set as it is normally closed；Disconnect temperature
Spend for 80 degrees Celsius.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510027539.0A CN104566603B (en) | 2015-01-21 | 2015-01-21 | Line with heating function heat floor |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510027539.0A CN104566603B (en) | 2015-01-21 | 2015-01-21 | Line with heating function heat floor |
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| CN104566603B true CN104566603B (en) | 2017-12-22 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105926894A (en) * | 2016-06-29 | 2016-09-07 | 刘政 | Integral self-heating floor |
| CN106225047A (en) * | 2016-08-31 | 2016-12-14 | 张正国 | The floor heating of integrated electricity |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103640214A (en) * | 2013-11-22 | 2014-03-19 | 张正国 | Production method for heat insulation layer of heating floor |
| CN203549995U (en) * | 2013-05-07 | 2014-04-16 | 朴载庆 | Electrical heating floor with heating wire |
| CN203839614U (en) * | 2014-05-15 | 2014-09-17 | 张正国 | Main cable for solid-wood multilayer heating floor |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8371526B2 (en) * | 2006-01-12 | 2013-02-12 | Goodrich Corporation | Aircraft heater floor panel |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203549995U (en) * | 2013-05-07 | 2014-04-16 | 朴载庆 | Electrical heating floor with heating wire |
| CN103640214A (en) * | 2013-11-22 | 2014-03-19 | 张正国 | Production method for heat insulation layer of heating floor |
| CN203839614U (en) * | 2014-05-15 | 2014-09-17 | 张正国 | Main cable for solid-wood multilayer heating floor |
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| CN104566603A (en) | 2015-04-29 |
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Effective date of registration: 20190812 Address after: 430104 Redford Industrial Park, Tanshu Village, Yishan Street, Caidian District, Wuhan City, Hubei Province Patentee after: European smart home (Wuhan) Co., Ltd. Address before: Rui Fude Industrial Park 430108 Hubei city of Wuhan province Caidian extravagant Hill Street tanshu Village Patentee before: Zhang Zhengguo |
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