CN104528629B - Janus micro-sphere array that a kind of homogeneity is excellent and preparation method thereof - Google Patents
Janus micro-sphere array that a kind of homogeneity is excellent and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种均一性优异的Janus微球阵列,其中每个Janus微球的整体呈圆饼形,Janus微球的上表面带有规则条纹图案。其制备是将自组装单层胶粒晶体与物理热压印相结合,包括利用滴涂法制备36.74μm PSt-MCC作为压印基底,利用机械拉伸法制备PDMS皱纹模板作为印章。将微球100℃预加热15min,然后在其上加盖皱纹模板及一定负载,加热保持高于PStTg温度一段时间。冷却后取下模板,可得到上表面带有规则条纹图案的圆饼形Janus微球阵列。通过调控退火温度及负载,得到具有不同变形程度的Janus微球。本发明利用简单的操作方式,实现了同时在PSt微球表面构筑图案及制备均一性优异的Janus微球阵列,避免了大多数合成法制备Janus微球时制备过程复杂、均一性较差、形貌不易控制的缺点。
The invention discloses a Janus microsphere array with excellent uniformity, wherein each Janus microsphere is in the shape of a round cake as a whole, and the upper surface of the Janus microsphere has a regular stripe pattern. Its preparation is a combination of self-assembled single-layer colloidal crystals and physical thermal embossing, including the preparation of 36.74 μm PSt-MCC as the imprinting substrate by the drop coating method, and the preparation of the PDMS wrinkle template as the stamp by the mechanical stretching method. The microspheres were preheated at 100°C for 15 minutes, and then covered with a wrinkle template and a certain load, and the heating was kept higher than the PStT g temperature for a period of time. After cooling, the template is removed to obtain a circular pie-shaped Janus microsphere array with a regular stripe pattern on the upper surface. By adjusting the annealing temperature and load, Janus microspheres with different degrees of deformation were obtained. The present invention utilizes a simple operation method to simultaneously construct patterns on the surface of PSt microspheres and prepare Janus microsphere arrays with excellent uniformity, avoiding the complicated preparation process, poor uniformity, and poor shape of Janus microspheres prepared by most synthetic methods. The appearance is not easy to control the shortcomings.
Description
技术领域technical field
本发明涉及聚合物微球的微结构加工技术,具体涉及一种利用PDMS皱纹模板压印聚苯乙烯微球的工艺方法。The invention relates to the microstructure processing technology of polymer microspheres, in particular to a process method for embossing polystyrene microspheres using a PDMS wrinkle template.
背景技术Background technique
与球形对称粒子相比,各向异性粒子由于其对称性下降,给单一粒子赋予了截然不同的物理或化学性质。作为各向异性粒子中一大类的Janus(各向异性)粒子,拥有结构形态和/或化学组成不同的两个半面,在乳液稳定、物质传输、生物医药、光学、电子学等众多领域都有着潜在的应用前景。现有Janus微球合成方法大多还存在重复性较差、形状的可控性低、制备步骤繁琐以及产量低的不足。特别是在制备形状和大小均一的单分散聚合物微球上有待进一步研究。而利用对已有对称粒子进行后期改性来制备Janus粒子的“自上而下”式策略,由于其适用范围广、所得粒子均一性好等特点越来越受到学术界的重视。Anisotropic particles impart distinct physical or chemical properties to a single particle due to their reduced symmetry compared to spherically symmetric particles. As a large class of anisotropic particles, Janus (anisotropic) particles have two half-faces with different structural shapes and/or chemical compositions. have potential application prospects. Most of the existing Janus microsphere synthesis methods still have the disadvantages of poor repeatability, low shape controllability, cumbersome preparation steps and low yield. In particular, the preparation of monodisperse polymer microspheres with uniform shape and size needs further study. However, the "top-down" strategy of preparing Janus particles by post-modification of existing symmetrical particles has attracted more and more attention from the academic community due to its wide application range and good uniformity of the obtained particles.
发明内容Contents of the invention
针对上述现有技术,本发明提供一种“自下而上”式自组装单层胶粒晶体及“自上而下”式物理热压印相结合,制备均一性优异的Janus微球及其阵列的方法。本发明选用36.74μm聚苯乙烯微球单层胶粒晶体为基底,以机械拉伸法制备的周期性正弦状条纹图案的PDMS皱纹为压印模板,利用简单的物理热压印实现了上鼓面带有规则条纹图案的橄榄形Janus微球及其阵列的制备。并做到了通过改变压印过程参数,实现对Janus微球形貌的调控。这一方法避免了昂贵仪器的使用以及繁琐复杂的操作步骤。In view of the above prior art, the present invention provides a combination of "bottom-up" self-assembled single-layer colloidal crystals and "top-down" physical hot embossing to prepare Janus microspheres with excellent uniformity and its array method. The present invention selects 36.74 μm polystyrene microsphere single-layer colloidal crystals as the substrate, uses PDMS wrinkles with periodic sinusoidal stripe patterns prepared by mechanical stretching as the embossing template, and realizes the upper drum by simple physical hot embossing. Preparation of olive-shaped Janus microspheres with regular stripe pattern and their arrays. And it is possible to control the morphology of Janus microspheres by changing the parameters of the imprinting process. This method avoids the use of expensive instruments and cumbersome and complicated operation steps.
为了解决上述技术问题,本发明提出的一种均一性优异的Janus微球阵列,该Janus微球阵列中的每个Janus微球的整体呈圆饼形,所述Janus微球的上表面带有规则条纹图案。In order to solve the above-mentioned technical problems, the present invention proposes a Janus microsphere array with excellent uniformity, the whole of each Janus microsphere in the Janus microsphere array is in the shape of a round pie, and the upper surface of the Janus microsphere has a Regular stripe pattern.
本发明提出的一种均一性优异的Janus微球阵列的制备方法,将自组装单层胶粒晶体与物理热压印相结合,并包括以下步骤:A method for preparing a Janus microsphere array with excellent uniformity proposed by the present invention combines self-assembled single-layer colloidal crystals with physical thermal embossing, and includes the following steps:
步骤一、利用滴涂法制备粒径为36.74μm的聚苯乙烯微球单层胶粒晶体,该聚苯乙烯微球单层胶粒晶体作为压印基底;Step 1, using the drop coating method to prepare polystyrene microsphere single-layer colloidal crystals with a particle size of 36.74 μm, and the polystyrene microsphere single-layer colloidal crystals are used as the embossing substrate;
步骤二、利用机械拉伸法制备带有条形皱纹的聚二甲基硅氧烷皱纹模板,该聚二甲基硅氧烷皱纹模板作为印章;Step 2, using a mechanical stretching method to prepare a polydimethylsiloxane wrinkle template with striped wrinkles, and the polydimethylsiloxane wrinkle template is used as a stamp;
步骤三、将步骤一制得的压印基底在100℃下预加热15min,然后在该压印基底上加盖步骤二制得的印章,外加10-40g负载,在退火温度为高于聚苯乙烯玻璃化转变温度下加热1h;随炉冷却至室温,取下印章并卸载,得到均一性优异的Janus微球阵列。Step 3. Preheat the embossed substrate prepared in step 1 at 100°C for 15 minutes, then cover the imprinted substrate with the stamp prepared in step 2, add a load of 10-40g, and anneal at a temperature higher than that of polystyrene Heating at the glass transition temperature of ethylene for 1 h; cooling to room temperature with the furnace, removing the stamp and unloading to obtain a Janus microsphere array with excellent uniformity.
进一步讲,所述步骤一中,用移液枪取体积分数为1%的36.74μm聚苯乙烯微球水溶液15μl,滴到洁净的盖玻片上,在室温环境下自然晾干,所得到的聚苯乙烯微球单层胶粒晶体即为压印基底。Further speaking, in the first step, 15 μl of 36.74 μm polystyrene microsphere aqueous solution with a volume fraction of 1% was taken with a pipette gun, dropped onto a clean cover glass, and dried naturally at room temperature. Styrene microsphere monolayer colloidal crystals are the imprinting substrate.
步骤二的具体内容包括:The specific content of step two includes:
首先,将聚二甲基硅氧烷预聚体和交联剂按质量比为10:1混合后,倒入培养皿中,用玻璃棒充分搅拌形成均匀的预聚合物;First, mix the polydimethylsiloxane prepolymer and the crosslinking agent at a mass ratio of 10:1, pour it into a petri dish, and stir it fully with a glass rod to form a uniform prepolymer;
将上述预聚合物在循环水式多用真空泵中脱气0.5-1.5小时后,在60-80℃下加热3-6h进行固化;获得聚二甲基硅氧烷弹性体;After the above prepolymer is degassed in a circulating water multi-purpose vacuum pump for 0.5-1.5 hours, it is cured by heating at 60-80°C for 3-6 hours to obtain a polydimethylsiloxane elastomer;
将上述的聚二甲基硅氧烷弹性体剪切成6cm×2cm的长方形,在预拉伸10%的状态下用氧等离子体处理30min,处理过程中的回缩速度为0.1-0.5mm/min,回缩后得到带有条形皱纹的聚二甲基硅氧烷皱纹模板。Cut the above-mentioned polydimethylsiloxane elastomer into a rectangle of 6cm×2cm, and treat it with oxygen plasma for 30 minutes under the state of pre-stretching 10%, and the retraction speed during the treatment is 0.1-0.5mm/ min, a polydimethylsiloxane wrinkle template with striped wrinkles was obtained after retraction.
所述步骤三中,退火温度为110℃或120℃。In the third step, the annealing temperature is 110°C or 120°C.
本发明制备方法中,通过外加负载及退火温度工艺参数调控微球的变形程度。In the preparation method of the present invention, the degree of deformation of the microspheres is regulated through the technical parameters of the external load and the annealing temperature.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明的方法具有快速,简单,重复性好的特点。可一步法制备均一性优异的Janus微球阵列。避免了现有Janus微球合成方法大多存在的重复性较差、粒子均一性差、形状的可控性低、制备步骤繁琐以及产量低的缺点。The method of the invention has the characteristics of quickness, simplicity and good repeatability. Janus microsphere arrays with excellent uniformity can be prepared in one step. The invention avoids the disadvantages of poor repeatability, poor particle uniformity, low shape controllability, cumbersome preparation steps and low yield that most existing Janus microsphere synthesis methods have.
附图说明Description of drawings
图1为本发明实施例1机械拉伸法制备的PDMS皱纹模板得到的PDMS皱纹形貌的光学显微镜图片;Fig. 1 is the optical microscope picture of the PDMS wrinkle appearance obtained by the PDMS wrinkle template prepared by mechanical stretching method in Example 1 of the present invention;
图2为本发明实施例1得到压印参数为110℃-1h-10g时制备的橄榄形Janus微球阵列的橄榄形Janus微球阵列的光学显微镜图片;Fig. 2 is an optical microscope picture of the olive-shaped Janus microsphere array prepared when the embossing parameter is 110°C-1h-10g in Example 1 of the present invention;
图3为本发明实施例2得到压印参数为120℃-1h-10g时制备的橄榄形Janus微球阵列的橄榄形Janus微球阵列的光学显微镜图片;3 is an optical microscope picture of the olive-shaped Janus microsphere array prepared when the embossing parameter is 120°C-1h-10g in Example 2 of the present invention;
图4为本发明实施例3得到压印参数为120℃-1h-40g时制备的橄榄形Janus微球阵列的橄榄形Janus微球阵列的光学显微镜图片。Fig. 4 is an optical microscope picture of the olive-shaped Janus microsphere array prepared when the embossing parameters are 120°C-1h-40g in Example 3 of the present invention.
具体实施方式detailed description
下面结合具体实施例对本发明方法做进一步的说明。提供实施例是为了理解的方便,绝不是限制本发明。The method of the present invention will be further described below in conjunction with specific examples. The examples are provided for ease of understanding and by no means to limit the invention.
实施例1:制备均一性优异的Janus微球阵列,包括以下步骤:Embodiment 1: The Janus microsphere array with excellent uniformity is prepared, comprising the following steps:
步骤一、利用滴涂法制备粒径为36.74μm的聚苯乙烯微球单层胶粒晶体,该聚苯乙烯微球单层胶粒晶体作为压印基底;具体内容是:用移液枪取体积分数为1%的36.74μmPSt微球水溶液15μl,滴到洁净的盖玻片上,在室温环境下自然晾干得到PSt-MCC压印基底。Step 1. Prepare polystyrene microsphere single-layer colloidal crystals with a particle size of 36.74 μm by drop coating method, and the polystyrene microsphere single-layer colloidal crystals are used as the embossing substrate; the specific content is: use a pipette gun to take 15 μl of 36.74 μm PSt microsphere aqueous solution with a volume fraction of 1% was dropped onto a clean cover glass, and dried naturally at room temperature to obtain a PSt-MCC imprinted substrate.
步骤二、利用机械拉伸法制备带有条形皱纹的聚二甲基硅氧烷皱纹模板,该聚二甲基硅氧烷皱纹模板作为印章;具体内容是:首先,将聚二甲基硅氧烷(PDMS)预聚体和交联剂184(购自美国道康宁公司)按质量比为10:1混合后,倒入培养皿中,用玻璃棒充分搅拌形成均匀的预聚合物;然后,将上述预聚合物在循环水式多用真空泵中脱气1小时后,在70℃下加热4h进行固化;获得PDMS弹性体;最后,将上述的PDMS弹性体剪切成6cm×2cm的长方形,在预拉伸10%的状态下用氧等离子体处理30min,处理过程中的回缩速度为0.1mm/min,回缩后得到带有条形皱纹的PDMS皱纹模板,该皱纹模板的PDMS皱纹形貌如图1所示。Step 2, using the mechanical stretching method to prepare a polydimethylsiloxane wrinkle template with striped wrinkles, the polydimethylsiloxane wrinkle template is used as a stamp; the specific content is: first, polydimethylsiloxane Oxymethane (PDMS) Prepolymers and Crosslinkers 184 (purchased from U.S. Dow Corning Company) was mixed according to a mass ratio of 10:1, poured into a petri dish, and fully stirred with a glass rod to form a uniform prepolymer; After degassing for 1 hour, heat at 70°C for 4 hours to cure; obtain PDMS elastomer; finally, cut the above-mentioned PDMS elastomer into a rectangle of 6cm×2cm, and use oxygen plasma in the state of pre-stretching 10% After processing for 30 minutes, the retraction speed during the processing was 0.1mm/min. After retraction, a PDMS wrinkle template with striped wrinkles was obtained. The PDMS wrinkle morphology of the wrinkle template is shown in Figure 1.
步骤三、将步骤一制得的压印基底在100℃下预加热15min,然后在该压印基底上加盖步骤二制得的带有条形皱纹的PDMS皱纹模板,外加10g负载,在烘箱中保持退火温度为110℃加热1h;随炉冷却至室温取下PDMS皱纹模板并卸载,得到均一性优异的Janus微球阵列。Step 3. Preheat the imprinted substrate prepared in step 1 at 100°C for 15 minutes, then cover the imprinted substrate with the PDMS wrinkle template with striped wrinkles prepared in step 2, add a load of 10g, and place in an oven Keep the annealing temperature at 110°C and heat for 1 hour; cool down to room temperature with the furnace to remove the PDMS wrinkle template and unload it to obtain a Janus microsphere array with excellent uniformity.
通过光学显微镜下观察,该Janus微球阵列中的每个Janus微球的整体呈圆饼形(即原球形微球在受到垂直向下的外力作用时发生垂直方向(高度)尺寸减小,横向尺寸增加,且微球上下表面均为平面),所述Janus微球的上表面带有规则条纹图案。本实施例1所得Janus微球阵列如图2的光镜图所示。Observed under an optical microscope, the whole of each Janus microsphere in the Janus microsphere array is in the shape of a round cake (that is, the original spherical microsphere decreases in size in the vertical direction (height) when it is subjected to a vertically downward external force, and the size in the lateral direction decreases. size increases, and the upper and lower surfaces of the microspheres are plane), the upper surface of the Janus microspheres has a regular stripe pattern. The Janus microsphere array obtained in Example 1 is shown in the optical mirror image of FIG. 2 .
实施例2:制备均一性优异的Janus微球阵列,其步骤与实施例1基本相同,不同仅在于其中步骤三中的退火温度为120℃。得到的圆饼形Janus微球阵列如图3的光镜图所示。Example 2: The steps for preparing a Janus microsphere array with excellent uniformity are basically the same as in Example 1, except that the annealing temperature in Step 3 is 120°C. The obtained circular pie-shaped Janus microsphere array is shown in the light microscope image of FIG. 3 .
实施例3:制备均一性优异的Janus微球阵列,其步骤与实施例1基本相同,不同仅在于其中步骤三中的加载负荷为40g,退火温度为120℃。得到的圆饼形Janus微球阵列如图4的光镜图所示。Example 3: Preparation of a Janus microsphere array with excellent uniformity. The steps are basically the same as in Example 1, except that the loading in step 3 is 40 g, and the annealing temperature is 120° C. The obtained circular pie-shaped Janus microsphere array is shown in the light microscope image of FIG. 4 .
综上,本发明方法主要是利用PDMS皱纹模板对PSt-MCC微球基底进行物理热压印,来制备均一性优异的橄榄形Janus微球阵列。通过调控退火温度、外加负载等压印参数,可得到Janus微球阵列中变形程度可控的Janus微球。本发明方法避免了之前大多数合成法制备Janus微球时均一性较差、制备过程复杂、形貌不易控制的缺点。To sum up, the method of the present invention mainly utilizes the PDMS wrinkled template to perform physical thermal embossing on the PSt-MCC microsphere substrate to prepare olive-shaped Janus microsphere arrays with excellent uniformity. By adjusting the imprinting parameters such as annealing temperature and external load, Janus microspheres with controllable deformation degree in the Janus microsphere array can be obtained. The method of the invention avoids the disadvantages of poor uniformity, complicated preparation process and difficult shape control when preparing Janus microspheres by most prior synthesis methods.
尽管上面结合图对本发明进行了描述,但本发明并不局限于上述的具体实施方案,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨的情况下,还可以作出很多变形,这些均属于本发明的保护之内。Although the present invention has been described above in conjunction with the drawings, the present invention is not limited to the above-mentioned specific embodiments, and the above-mentioned specific embodiments are only illustrative and not restrictive. Under the inspiration, many modifications can be made without departing from the gist of the present invention, and these all belong to the protection of the present invention.
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