CN104520571A - Exhaust gas purification device and marine engine system provided with same - Google Patents
Exhaust gas purification device and marine engine system provided with same Download PDFInfo
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- CN104520571A CN104520571A CN201380042798.XA CN201380042798A CN104520571A CN 104520571 A CN104520571 A CN 104520571A CN 201380042798 A CN201380042798 A CN 201380042798A CN 104520571 A CN104520571 A CN 104520571A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/005—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for draining or otherwise eliminating condensates or moisture accumulating in the apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/04—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust using liquids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
- F02M26/13—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
- F02M26/35—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories with means for cleaning or treating the recirculated gases, e.g. catalysts, condensate traps, particle filters or heaters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2570/00—Exhaust treating apparatus eliminating, absorbing or adsorbing specific elements or compounds
- F01N2570/04—Sulfur or sulfur oxides
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2590/00—Exhaust or silencing apparatus adapted to particular use, e.g. for military applications, airplanes, submarines
- F01N2590/02—Exhaust or silencing apparatus adapted to particular use, e.g. for military applications, airplanes, submarines for marine vessels or naval applications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Exhaust-Gas Circulating Devices (AREA)
- Exhaust Gas After Treatment (AREA)
- Processes For Solid Components From Exhaust (AREA)
- Output Control And Ontrol Of Special Type Engine (AREA)
- Treating Waste Gases (AREA)
Abstract
提供能够减少排气净化装置整体的物量(大小以及重量),借助于此能够谋求成本的减少的排气净化装置。在减少以及去除从船舶用主机(12)排出的排气(14)中的大气污染物质的排气净化装置(13)中,具备:与船舶用主机(12)连接,用于将从该船舶用主机(12)排出的排气(14)排出至大气中的排气线(18);以从排气线(18)分叉的形式设置,用于将排气线(18)内的排气(14)的一部分再次供给至船舶用主机(12)的循环线(24);设置于排气线(18),用于净化排出至大气中的排气(14)的排气用洗涤器(21);和设置于循环线(24),用于净化再次供给至船舶用主机(12)的排气(14)的循环用洗涤器(26)。
Provided is an exhaust gas purification device capable of reducing the overall material quantity (size and weight) of the exhaust gas purification device, thereby achieving reduction in cost. In the exhaust purification device (13) for reducing and removing air pollutants in the exhaust gas (14) discharged from the main engine (12) for a ship, it is provided with: connected to the main engine (12) for a ship, for The exhaust line (18) is discharged into the atmosphere by the exhaust gas (14) discharged from the main engine (12); it is set in the form of a branch from the exhaust line (18), which is used to discharge the exhaust gas in the exhaust line (18) Part of the gas (14) is supplied again to the circulation line (24) of the main engine (12) for the ship; an exhaust scrubber installed on the exhaust line (18) to purify the exhaust gas (14) discharged into the atmosphere (21); and a circulation scrubber (26) provided on the circulation line (24) for purifying the exhaust gas (14) supplied again to the ship main engine (12).
Description
技术领域 technical field
本发明涉及应用于例如作为船舶用主机的柴油发动机等中的排气净化装置以及具备该排气净化装置的船舶发动机系统。 The present invention relates to an exhaust purification device applied to, for example, a diesel engine as a main engine for ships, and a ship engine system including the exhaust purification device.
背景技术 Background technique
关于从船舶用主机排出的排气,与硫氧化物(SOx)和氮氧化物(NOx)等的大气污染物质相关的排气限制处于强化的状况。因此,提供减少以及去除从船舶用主机排出的排气中的硫氧化物(SOx)和氮氧化物(NOx)等的排气净化装置(例如参照专利文献1)。 With regard to exhaust gas discharged from marine main engines, exhaust gas regulations related to air pollutants such as sulfur oxides (SOx) and nitrogen oxides (NOx) are being strengthened. Therefore, there is provided an exhaust purification device that reduces and removes sulfur oxides (SOx), nitrogen oxides (NOx) and the like in exhaust gas discharged from a marine main engine (for example, refer to Patent Document 1).
该排气净化装置具备排气洗净装置、和排气再循环装置。该排气洗净装置设置于船舶用主机的排气线中,对全部排气进行洗净处理。而且,排气再循环装置将通过该排气洗净装置洗净的排气的一部分作为再循环用排气再次供给至船舶用主机。 The exhaust purification device includes an exhaust purification device and an exhaust gas recirculation device. The exhaust cleaning device is installed in the exhaust line of the main engine of the ship, and cleans all the exhaust gas. Then, the exhaust gas recirculation device resupplies a part of the exhaust gas cleaned by the exhaust gas cleaning device to the main engine of the ship as exhaust gas for recirculation.
根据该排气净化装置,通过排气洗净装置洗净全部排气,从而可以通过该排气洗净装置去除排气中的硫氧化物以及粉粒状物。 According to this exhaust purification device, the entire exhaust gas is cleaned by the exhaust gas cleaning device, so that sulfur oxides and particulate matter in the exhaust gas can be removed by the exhaust gas cleaning device.
而且,根据排气再循环装置,将与空气相比氧浓度低的再循环用排气再次供给至船舶用主机,以此可以抑制船舶用主机内的氮氧化物的生成。 Furthermore, according to the exhaust gas recirculation device, the generation of nitrogen oxides in the marine main engine can be suppressed by resupplying the exhaust gas for recirculation whose oxygen concentration is lower than that of air to the marine main engine.
像这样,可以将硫氧化物以及氮氧化物的含有率减少的排气排出至大气中。 In this way, the exhaust gas with reduced content of sulfur oxides and nitrogen oxides can be discharged into the atmosphere.
现有技术文献: Prior art literature:
专利文献: Patent documents:
专利文献1:2012-47056号公报。 Patent Document 1: Publication No. 2012-47056.
发明内容 Contents of the invention
发明要解决的问题: Problems to be solved by the invention:
然而,尽管供给至船舶用主机的排气所要求的净化标准JK(例如排气中所含有的硫氧化物以及粉粒状物被去除的程度)高于排出至大气中的排气所要求的净化标准JT(例如国际条约等中规定的排出限值),但是在上述现有的排气净化装置中,将排出至大气中的排气的净化标准JT提高到供给至船舶用主机的排气所要求的净化标准JK,因此与此相应地排气洗净装置的物量(大小、重量)以及成本提高。 However, although the purification standard JK (such as the degree of removal of sulfur oxides and particulate matter contained in the exhaust gas) required for the exhaust gas supplied to the main engine of the ship is higher than that required for the exhaust gas discharged into the atmosphere Standard JT (e.g. emission limits stipulated in international treaties, etc.), but in the above-mentioned existing exhaust purification device, the purification standard JT of the exhaust gas discharged into the atmosphere is increased to the exhaust station supplied to the main engine of the ship. The required purification standard JK, therefore, the volume (size, weight) and cost of the exhaust gas cleaning device increase accordingly.
因此,如果在船舶中采用这样的现有的排气净化装置,则该发动机室内的物量增大,由此导致该船舶的货物空间减少或者该船的重量增加。其结果是,存在该船舶的载货重量吨位(能够搬运货物的能力)减少的问题。 Therefore, if such a conventional exhaust purification device is adopted in a ship, the amount of material in the engine room increases, resulting in a decrease in the cargo space of the ship or an increase in the weight of the ship. As a result, there is a problem that the cargo tonnage (ability to carry cargo) of the ship decreases.
又,在排气净化装置整体的物量增大时,该船舶变得大型化,由此导致水的阻力增大而燃料消耗量增加。 In addition, when the volume of the entire exhaust purification device increases, the size of the ship increases, resulting in an increase in water resistance and an increase in fuel consumption.
本发明是为了解决这样的问题而形成,其目的是提供减少排气净化装置整体的物量(大小以及重量),由此能够谋求成本的减少的排气净化装置以及具备该排气净化装置的船舶发动机系统。 The present invention is made to solve such problems, and an object of the present invention is to provide an exhaust gas purification device capable of reducing the cost by reducing the overall volume (size and weight) of the exhaust gas purification device, and a ship equipped with the exhaust gas purification device. engine system.
解决问题的手段: Means to solve the problem:
根据本发明的排气净化装置是减少以及去除从船舶用主机排出的排气中的大气污染物质的排气净化装置,具备:与所述船舶用主机连接,用于将从该船舶用主机排出的排气排出至大气中的排气线;以从所述排气线分叉的形式设置,用于将所述排气线内的排气的一部分再次供给至所述船舶用主机的循环线;设置于所述排气线,用于净化排出至大气中的排气的排气用洗涤器;和设置于所述循环线,用于净化再次供给至所述船舶用主机的排气的循环用洗涤器。 The exhaust gas purification device according to the present invention is an exhaust gas purification device for reducing and removing air pollutants in the exhaust gas discharged from a main engine for a ship, and is provided with: being connected to the main engine for a ship, and used to discharge the air pollutants from the main engine for a ship; An exhaust line that discharges the exhaust gas to the atmosphere; it is provided in a form branched from the exhaust line, and is used to resupply a part of the exhaust gas in the exhaust line to the circulation line of the main engine for the ship an exhaust scrubber provided on the exhaust line for purifying exhaust exhaust discharged into the atmosphere; and a cycle for purifying exhaust resupplied to the main engine of the ship provided on the circulation line Use a scrubber.
根据本发明的排气净化装置,可以将从船舶用主机排出并通过排气线的排气通过排气用洗涤器净化至能够排出至大气中的程度的净化标准后排出至大气中。而且,可以将通过从排气线分叉的循环线的排气通过循环用洗涤器净化至能够供给至船舶用主机的程度的净化标准后供给至船舶用主机。又,将与空气相比氧浓度低的排气通过循环线供给至船舶用主机,以此可以抑制船舶用主机内的氮氧化物的生成。借助于此,可以谋求排出至大气中的排气中的氮氧化物浓度(含有率)的减少。 According to the exhaust gas purification device of the present invention, the exhaust gas discharged from the main engine of the ship and passed through the exhaust line can be purified to the purification standard to the extent that it can be discharged into the atmosphere by the scrubber for exhaust gas, and then discharged into the atmosphere. In addition, the exhaust gas passing through the circulation line branched from the exhaust line can be purified to a purification standard that can be supplied to the marine main engine by the circulating scrubber, and then supplied to the marine main engine. In addition, by supplying exhaust gas having a lower oxygen concentration than air to the marine main engine through the circulation line, the generation of nitrogen oxides in the marine main engine can be suppressed. With this, it is possible to reduce the concentration (content rate) of nitrogen oxides in the exhaust gas discharged into the atmosphere.
在根据本发明的排气净化装置中,优选的是所述循环用洗涤器与所述排气用洗涤器相比净化排气的标准高。 In the exhaust gas purification device according to the present invention, it is preferable that the circulation scrubber purifies the exhaust gas at a higher standard than the exhaust gas scrubber.
本发明是鉴于供给至船舶用主机的排气所要求的净化标准高于排出至大气中的排气所要求的净化标准而形成。因此,排气用洗涤器可以以能够将排气净化至能够排出至大气中的净化标准后排出至大气的形式进行设定,因此是合理的。而且,循环用洗涤器可以以能够将排气净化至能够供给至船舶用主机的净化标准后供给至该船舶用主机的形式进行设定,因此是合理的。 The present invention is formed in view of the fact that the purification standard required for the exhaust gas supplied to the marine main engine is higher than the purification standard required for the exhaust gas discharged into the atmosphere. Therefore, it is reasonable that the scrubber for exhaust gas can be set in a form capable of purifying the exhaust gas to a purification standard that can be discharged into the atmosphere and then discharging it to the atmosphere. Furthermore, it is reasonable that the circulation scrubber can be set in such a manner that it can purify the exhaust gas to a purification standard that can be supplied to the marine main engine and then supply it to the marine main engine.
在根据本发明的排气净化装置中,优选的是所述排气用洗涤器用于去除排气中的硫氧化物;所述循环用洗涤器用于去除排气中的硫氧化物以及粉粒状物。 In the exhaust gas purification device according to the present invention, it is preferable that the scrubber for exhaust gas is used to remove sulfur oxides in exhaust gas; the scrubber for circulation is used to remove sulfur oxides and powdery particles in exhaust gas .
根据这样的结构,例如可以根据允许排出至大气中的排气中的硫氧化物的含有率适当地设定排气用洗涤器的净化处理能力。而且,例如可以根据允许供给至船舶用主机的排气中的硫氧化物以及粉粒状物的含有率适当地设定循环用洗涤器的净化处理能力。借助于此,可以谋求排气净化装置整体的物量(大小以及重量)的减少。 According to such a configuration, for example, the purification treatment capability of the exhaust gas scrubber can be appropriately set according to the content rate of sulfur oxides in the exhaust gas that is allowed to be discharged into the atmosphere. In addition, for example, the purification treatment capacity of the circulation scrubber can be appropriately set according to the content of sulfur oxides and particulate matter in the exhaust gas that is allowed to be supplied to the main engine for ships. With this, it is possible to reduce the amount (size and weight) of the entire exhaust purification device.
在根据本发明的排气净化装置中,优选的是所述排气用洗涤器以及所述循环用洗涤器为了净化排气而使用循环液,该循环液在循环液槽以及离心分离器中被净化,在该离心分离器中分离的废弃物保存到废弃物槽内,循环液的pH的调节使用从药剂槽供给的药剂;所述循环液槽、所述离心分离器、所述废弃物槽以及所述药剂槽中的任意一个或全部被所述排气用洗涤器以及所述循环用洗涤器两者共用。 In the exhaust purification device according to the present invention, it is preferable that the scrubber for exhaust gas and the scrubber for circulation use circulating liquid for purifying exhaust gas, and the circulating liquid is extracted in the circulating liquid tank and the centrifugal separator. Purification, the waste separated in the centrifugal separator is stored in the waste tank, and the pH of the circulating liquid is adjusted using the chemical supplied from the chemical tank; the circulating liquid tank, the centrifugal separator, the waste tank And either one or all of the chemical tanks are shared by both the exhaust scrubber and the circulation scrubber.
像这样,通过形成为循环液槽、离心分离器、废弃物槽以及药剂槽中的任意一个或全部被排气用洗涤器以及循环用洗涤器两者共用的结构,以此可以谋求排气净化装置整体的物量(大小以及重量)以及成本的进一步减少。 In this way, exhaust gas purification can be achieved by forming a structure in which any or all of the circulating liquid tank, centrifugal separator, waste tank, and chemical tank are shared by both the exhaust scrubber and the circulation scrubber. Further reduction in the overall volume (size and weight) and cost of the device.
在根据本发明的排气净化装置中,优选的是与所述循环线从所述排气线分叉的分叉部相比所述排气用洗涤器设置于排气流向的下游侧。 In the exhaust gas purification device according to the present invention, it is preferable that the exhaust gas scrubber is provided on a downstream side of a flow direction of the exhaust gas compared to a branch portion where the circulation line is branched from the exhaust line.
如此一来,排气用洗涤器只要具备能够净化在从船舶用主机排出的排气中减去分流至循环线的循环排气流量后剩余流量的排气的净化处理能力即可,从而可以谋求该排气用洗涤器的小型化。 In this way, the scrubber for exhaust gas only needs to have the purification treatment ability to purify the exhaust gas of the remaining flow after subtracting the flow rate of circulating exhaust gas diverted to the circulation line from the exhaust gas discharged from the main engine of the ship, so as to achieve Miniaturization of this exhaust scrubber.
在根据本发明的排气净化装置中,优选的是与所述循环线从所述排气线分叉的分叉部相比所述排气用洗涤器设置于排气流向的上游侧。 In the exhaust gas purification device according to the present invention, it is preferable that the scrubber for exhaust gas is provided on an upstream side of a flow direction of exhaust gas compared to a branch portion where the circulation line is branched from the exhaust line.
像这样,通过排气用洗涤器净化从船舶用主机排出的全部排气时,可以使用排气用洗涤器以及循环用洗涤器两者净化再次供给至船舶用主机的排气。借助于此,可以使循环用洗涤器小型化,从而可以谋求物量及成本的减少。 In this way, when all the exhaust gas discharged from the marine main engine is purified by the exhaust scrubber, the exhaust gas resupplied to the marine main engine can be purified using both the exhaust scrubber and the circulation scrubber. This makes it possible to reduce the size of the recycling scrubber, thereby reducing the volume and cost.
在根据本发明的排气净化装置中,优选的是所述排气用洗涤器以及所述循环用洗涤器形成为一体型洗涤器,在所述一体型洗涤器内设置有所述循环线从所述排气线分叉的分叉部,所述一体型洗涤器与所述循环液槽通过共用循环液线相连接。 In the exhaust gas purification device according to the present invention, it is preferable that the scrubber for exhaust gas and the scrubber for circulation are formed as an integrated type scrubber, and the circulation line from the The bifurcated portion of the exhaust line is bifurcated, and the integrated scrubber is connected to the circulating liquid tank through a common circulating liquid line.
像这样,通过形成为具备排气用洗涤器以及循环用洗涤器的一体型洗涤器使用共用循环液线的结构,以此可以谋求循环液线的简单化,可以整体上减少循环液线内的循环液的液体量,可以谋求排气净化装置整体的物量以及成本的进一步减少。 In this way, by adopting a structure in which the integrated scrubber including the scrubber for exhaust and the scrubber for circulation uses a common circulation line, the circulation line can be simplified and the overall load in the circulation line can be reduced. The liquid volume of the circulating fluid can further reduce the volume and cost of the exhaust gas purification device as a whole.
根据本发明的船舶发动机系统具备根据本发明的排气净化装置。 A marine engine system according to the present invention includes the exhaust purification device according to the present invention.
根据本发明的船舶发动机系统具备根据本发明的排气净化装置,从而该排气净化装置可发挥与上述相同的作用。 The marine engine system according to the present invention includes the exhaust gas purification device according to the present invention, so that the exhaust gas purification device can exert the same function as described above.
发明效果: Invention effect:
根据本发明的排气净化装置以及船舶发动机系统,通过形成为由排气用洗涤器净化排出至大气中的排气,并且由循环用洗涤器净化供给至船舶用主机的排气的结构,以此可以根据所需的净化标准、被净化的大气污染物质的种类以及其量(体积、重量)以及被净化的排气的量(体积、重量)设定排气用洗涤器以及循环用洗涤器的各自的净化处理功能和能力等。借助于此,可以谋求排气净化装置整体的物量(大小以及重量)的减少,可以谋求排气净化装置的成本的减少。 According to the exhaust gas purification device and ship engine system of the present invention, the exhaust gas discharged into the atmosphere is purified by the exhaust scrubber, and the exhaust gas supplied to the main engine for the ship is purified by the circulation scrubber, so that The scrubber for exhaust and the scrubber for circulation can be set according to the required purification standard, the type and amount (volume, weight) of the air pollutant to be purified, and the amount (volume, weight) of the exhaust gas to be purified. The respective purification treatment functions and capabilities, etc. With this, it is possible to reduce the amount (size and weight) of the entire exhaust gas purification device, and to reduce the cost of the exhaust gas purification device.
而且,在船舶中采用排气净化装置和船舶发动机系统时,可以减少其发动机室内的物量,借助于此可以增大该船舶的货物空间,或者可以减少该船舶的重量。其结果是,可以增加该船舶的载货重量吨位(能够搬运货物的能力)。 Moreover, when the exhaust purification device and the ship engine system are used in the ship, the amount of material in the engine room can be reduced, by means of which the cargo space of the ship can be increased, or the weight of the ship can be reduced. As a result, the ship's cargo tonnage (ability to carry cargo) can be increased.
又,可以谋求排气净化装置整体的物量的减少,因此可以使该船舶小型化。借助于此,可以减少水的阻力,可以削减燃料消耗量。 In addition, since the volume of the entire exhaust purification device can be reduced, the ship can be downsized. With this, water resistance can be reduced, and fuel consumption can be reduced.
附图说明 Description of drawings
图1是示出根据本发明的第一实施形态的船舶发动机系统的结构图; FIG. 1 is a block diagram showing a ship engine system according to a first embodiment of the present invention;
图2是示出根据本发明的第二实施形态的船舶发动机系统的结构图; Fig. 2 is a block diagram showing a ship engine system according to a second embodiment of the present invention;
图3是示出根据本发明的第三实施形态的船舶发动机系统的结构图; 3 is a block diagram showing a ship engine system according to a third embodiment of the present invention;
图4是示出根据本发明的第四实施形态的船舶发动机系统的结构图; 4 is a block diagram showing a ship engine system according to a fourth embodiment of the present invention;
图5是示出根据本发明的第五实施形态的船舶发动机系统的结构图。 Fig. 5 is a block diagram showing a ship engine system according to a fifth embodiment of the present invention.
具体实施方式 Detailed ways
以下参照图1说明根据本发明的排气净化装置以及具备该排气净化装置的船舶发动机系统的第一实施形态。该图1所示的船舶发动机系统11在船舶用主机12中设置有排气净化装置13。该排气净化装置13是减少以及去除作为用于船舶推进的船舶用主机12(以下简称为“主机”)的主发动机(例如柴油发动机)的排气14中所含有的硫氧化物和氮氧化物等的大气污染物质(有害物质)的装置。 Hereinafter, a first embodiment of an exhaust purification device according to the present invention and a ship engine system including the exhaust purification device will be described with reference to FIG. 1 . The marine engine system 11 shown in FIG. 1 is provided with an exhaust purification device 13 in a marine main engine 12 . The exhaust purification device 13 is to reduce and remove sulfur oxides and nitrogen oxides contained in the exhaust gas 14 of the main engine (such as a diesel engine) that is a main engine 12 for marine propulsion (hereinafter referred to as "the main engine"). Air pollutants (hazardous substances) such as air pollutants.
如图1所示,在船舶的发动机室内搭载有用于船舶推进的主机12,从该主机12排出的排气14从烟囱排出至大气。 As shown in FIG. 1 , a main engine 12 for propulsion of the ship is mounted in an engine room of the ship, and exhaust gas 14 discharged from the main engine 12 is discharged to the atmosphere through a chimney.
主机12具备多个汽缸15、进气歧管16和排气歧管17。由未图示的燃料供给装置供给的燃料喷射至各汽缸15的内部。该燃料通过由进气歧管16供给的进气中的氧而在汽缸15内燃烧,因此在主机12中,燃料所持有的热能转换为主机12的输出,并且通过燃烧而生成排气14。 The main unit 12 includes a plurality of cylinders 15 , an intake manifold 16 and an exhaust manifold 17 . Fuel supplied from a fuel supply device not shown is injected into each cylinder 15 . This fuel is combusted in the cylinder 15 by oxygen in the intake air supplied from the intake manifold 16, so in the main unit 12, the thermal energy held by the fuel is converted into an output of the main unit 12, and exhaust gas 14 is generated by combustion .
在各汽缸15中生成的排气14集中在排气歧管17中。而且,该排气歧管17与排气线18连接。该排气线18将集中在排气歧管17中的排气14通过烟囱排出至大气中。在该排气线18上设置有排气涡轮增压器19的涡轮部20、排气用洗涤器(scrubber)21。 Exhaust gas 14 generated in each cylinder 15 is collected in an exhaust manifold 17 . Furthermore, the exhaust manifold 17 is connected to an exhaust line 18 . The exhaust line 18 discharges the exhaust gas 14 collected in the exhaust manifold 17 to the atmosphere through a chimney. A turbine unit 20 of an exhaust turbocharger 19 and an exhaust scrubber 21 are provided on the exhaust line 18 .
排气涡轮增压器19是利用排气14持有的能量(动能以及热能)使涡轮部20高速旋转,通过该旋转力旋转驱动压缩机部22而压缩进气(排气14)的装置。另外,图中的符号23是将涡轮部20和压缩机部22相互连接的旋转轴。 The exhaust turbocharger 19 is a device that rotates the turbine unit 20 at a high speed using energy (kinetic energy and thermal energy) contained in the exhaust gas 14 , and rotates the compressor unit 22 by the rotational force to compress intake air (exhaust gas 14 ). In addition, the reference numeral 23 in the figure is the rotation shaft which connects the turbine part 20 and the compressor part 22 mutually.
排气用洗涤器21用于净化排出至大气中的排气14。即,该排气用洗涤器21是用于去除排气中14中含有的大气污染物质(有害物质)的装置。根据该排气用洗涤器21,可以将作为排气14中的大气污染物质的硫氧化物或黑烟等的粉粒状物等捕捉到洗净液的液滴或液膜等中而进行分离。在该排气用洗涤器21中进行处理的排气14已通过了排气涡轮增压器19的涡轮部20,因此压力降低的同时温度稍有下降。因此,排气用洗涤器21因排气14而受到不良影响的情况较少,可以保持较高的可靠性以及耐久性。 The exhaust gas scrubber 21 is used to clean the exhaust gas 14 discharged into the atmosphere. That is, the exhaust scrubber 21 is a device for removing air pollutants (harmful substances) contained in the exhaust gas 14 . According to this scrubber 21 for exhaust gas, particulate matter such as sulfur oxides and soot, which are air pollutants in the exhaust gas 14 , can be captured in droplets or a liquid film of the cleaning liquid and separated. The exhaust gas 14 treated in the scrubber 21 for exhaust gas has passed through the turbine part 20 of the exhaust gas turbocharger 19, so the pressure is lowered and the temperature is slightly lowered. Therefore, the scrubber 21 for exhaust gas is less likely to be adversely affected by the exhaust gas 14 , and can maintain high reliability and durability.
而且,如图1所示,在该排气线18上以从该排气线18分叉的形式设置有循环线24。该循环线24用于使排气线18内的排气14的一部分供给至主机12。该循环线24的与排气线18连接侧的一端部形成为分叉部25,该分叉部25在排气线18中设置于涡轮部20的出口与排气用洗涤器21的入口部之间。因此,与分叉部25相比排气用洗涤器21设置于排气14流向的下游侧。 Furthermore, as shown in FIG. 1 , a circulation line 24 is provided on the exhaust line 18 so as to branch from the exhaust line 18 . This circulation line 24 is used to supply a part of the exhaust gas 14 in the exhaust line 18 to the main engine 12 . One end portion of the circulation line 24 on the side connected to the exhaust line 18 is formed as a branch portion 25 provided at the outlet of the turbine unit 20 and the inlet portion of the scrubber 21 for exhaust gas in the exhaust line 18 . between. Therefore, the exhaust gas scrubber 21 is provided on the downstream side of the flow direction of the exhaust gas 14 from the branch portion 25 .
而且,循环线24的另一端部在压缩机部22的前方与新气的导入口(新导入线27)连接。因此,通过该循环线24导入的排气14(循环用排气(以下称为“EGR气体”))通过进气歧管16供给至各汽缸15中。而且,在该循环线24上设置有循环用洗涤器26、和排气涡轮增压器19的压缩机部22。 Furthermore, the other end of the circulation line 24 is connected to a fresh air introduction port (new introduction line 27 ) in front of the compressor unit 22 . Therefore, the exhaust gas 14 (exhaust gas for circulation (hereinafter referred to as “EGR gas”)) introduced through the circulation line 24 is supplied to each cylinder 15 through the intake manifold 16 . Further, a scrubber 26 for circulation and a compressor unit 22 of the exhaust turbocharger 19 are provided on the circulation line 24 .
循环用洗涤器26用于净化再供给至主机12的EGR气体14。即,该循环用洗涤器26是用于去除排气14中所含有的对主机12有害的物质的装置。根据该循环用洗涤器26,可以将排气14中的硫氧化物和粉粒状物等捕捉到洗净液的液滴或液膜等中而进行分离。 The circulation scrubber 26 is used to purify the EGR gas 14 supplied to the main engine 12 again. That is, the circulation scrubber 26 is a device for removing substances harmful to the main engine 12 contained in the exhaust gas 14 . According to the scrubber 26 for circulation, sulfur oxides, powdery particles, and the like in the exhaust gas 14 can be captured in droplets or a liquid film of the cleaning liquid, and separated.
又,排气涡轮增压器19的压缩机部22形成为在其入口部中被导入EGR气体14和新气,将这些EGR气体14以及新气进行压缩的结构。而且,该压缩的EGR气体14以及新气通过进气歧管16供给至各汽缸15中。 Also, the compressor unit 22 of the exhaust turbocharger 19 is configured to introduce the EGR gas 14 and fresh air into its inlet, and compress the EGR gas 14 and fresh air. Then, the compressed EGR gas 14 and fresh air are supplied to each cylinder 15 through an intake manifold 16 .
像这样,将新气混合至EGR气体14中,并且将该混合气体供给至各汽缸15中,以此可以将该混合气体中的氧浓度调节为适合各汽缸15中的燃烧的值。该适合的燃烧是指能够将氮氧化物的生成抑制在一定基准以下,并且以一定基准以上的热效率产生动力的燃烧。另外,尽管未图示,但是在循环线24上设置有用于调节EGR气体14的分流流量的分流流量调节阀。 In this way, by mixing fresh air into the EGR gas 14 and supplying the mixed gas to each cylinder 15 , the oxygen concentration in the mixed gas can be adjusted to a value suitable for combustion in each cylinder 15 . The appropriate combustion refers to combustion capable of suppressing the generation of nitrogen oxides below a certain standard and generating power with a thermal efficiency above a certain standard. In addition, although not shown, a split flow rate adjustment valve for adjusting the split flow rate of the EGR gas 14 is provided on the circulation line 24 .
接着,说明图1所示的循环液净化装置29。该循环液净化装置29用于净化排气用洗涤器21以及循环用洗涤器26以净化排气14为目的所使用的循环液28(例如水)。该循环液净化装置29具备循环液槽30、离心分离器31、废弃物槽32以及药剂槽33。 Next, the circulating fluid purification device 29 shown in FIG. 1 will be described. The circulating fluid purification device 29 is used to purify the circulating fluid 28 (for example, water) used by the exhaust gas scrubber 21 and the circulation scrubber 26 to purify the exhaust gas 14 . The circulating liquid purification device 29 includes a circulating liquid tank 30 , a centrifugal separator 31 , a waste tank 32 , and a chemical tank 33 .
该循环液槽30通过第一循环液线34(第一循环液管)与排气用洗涤器21连接,该第一循环液线34具有第一排液管35和第一供液管36。第一排液管35用于将排气用洗涤器21内的污染的循环液28移送至循环液槽30,第一供液管36用于将在循环液槽30内净化的循环液28移送至排气用洗涤器21中。 The circulating liquid tank 30 is connected to the exhaust scrubber 21 through a first circulating liquid line 34 (first circulating liquid pipe) having a first liquid discharge pipe 35 and a first liquid supply pipe 36 . The first liquid discharge pipe 35 is used to transfer the polluted circulating liquid 28 in the exhaust scrubber 21 to the circulating liquid tank 30, and the first liquid supply pipe 36 is used to transfer the circulating liquid 28 purified in the circulating liquid tank 30. to exhaust scrubber 21.
而且,该循环液槽30通过第二循环液线37(第二循环液管)与循环用洗涤器26连接,该第二循环线37具有第二排液管38和第二供液管39。第二排液管38用于将循环用洗涤器26内的污染的循环液28移送至循环液槽30中,第二供液管39用于将在循环液槽30内净化的循环液28移送至循环用洗涤器26中。 Further, this circulating liquid tank 30 is connected to the circulating scrubber 26 through a second circulating liquid line 37 (second circulating liquid pipe) having a second liquid discharge pipe 38 and a second liquid supply pipe 39 . The second liquid discharge pipe 38 is used to transfer the polluted circulating liquid 28 in the circulating scrubber 26 to the circulating liquid tank 30, and the second liquid supply pipe 39 is used to transfer the circulating liquid 28 purified in the circulating liquid tank 30. To the recycling scrubber 26.
又,循环液槽30通过第三循环液线40(第三循环液管)与离心分离器31连接,该第三循环液线40具有第三排液管41和第三供液管42。第三排液管41用于将循环液槽30内的污染的循环液28移送至离心分离器31中,第三供液管42用于将离心分离器31内净化的循环液28移送至循环液槽30中。 Furthermore, the circulating liquid tank 30 is connected to the centrifugal separator 31 through a third circulating liquid line 40 (third circulating liquid pipe) having a third liquid discharge pipe 41 and a third liquid supply pipe 42 . The third liquid discharge pipe 41 is used to transfer the polluted circulating liquid 28 in the circulating liquid tank 30 to the centrifugal separator 31, and the third liquid supply pipe 42 is used to transfer the purified circulating liquid 28 in the centrifugal separator 31 to the circulating liquid. In the tank 30.
此外,离心分离器31可以将污染的循环液28分离为去除污染物的循环液28和废弃物,并且通过废弃物排出管43与废弃物槽32连接。该废弃物排出管43用于将离心分离器31内的废弃物移送至废弃物槽32中。 In addition, the centrifugal separator 31 can separate the polluted circulating fluid 28 into the polluted circulating fluid 28 and waste, and is connected to the waste tank 32 through the waste discharge pipe 43 . The waste discharge pipe 43 is used to transfer the waste in the centrifugal separator 31 to the waste tank 32 .
而且,循环液槽30通过药剂供给管44与药剂槽33连接,该药剂供给管44用于将药剂槽33内的药剂供给至循环液槽30中。该药剂使用于循环液槽30内的净化的循环液28的pH调节中,例如是苛性钠水。 Furthermore, the circulating liquid tank 30 is connected to the chemical tank 33 through a chemical supply pipe 44 for supplying the chemical in the chemical tank 33 to the circulating liquid tank 30 . This agent is used for pH adjustment of the purified circulating liquid 28 in the circulating liquid tank 30, for example caustic soda water.
而且,在该实施形态中,如图1所示形成为循环液槽30、离心分离器31、废弃物槽32以及药剂槽33均被排气用洗涤器21以及循环用洗涤器26两者共用的结构。 Furthermore, in this embodiment, as shown in FIG. 1 , the circulating liquid tank 30 , the centrifugal separator 31 , the waste tank 32 , and the chemical tank 33 are all shared by both the exhaust scrubber 21 and the circulation scrubber 26 . Structure.
根据如上述那样构成的循环液净化装置29,在排气用洗涤器21以及循环用洗涤器26中以净化排气14为目的使用而被污染的循环液28在循环液槽30以及离心分离器31中被净化,并且在该离心分离器31中分离的废弃物保存到废弃物槽32中,并且从药剂槽33供给的药剂使用于净化的循环液28的pH的调节。 According to the circulating liquid purifying device 29 configured as above, the circulating liquid 28 contaminated by the exhaust gas scrubber 21 and the circulating scrubber 26 for the purpose of purifying the exhaust gas 14 is discharged from the circulating liquid tank 30 and the centrifugal separator. 31 , and the waste separated in the centrifugal separator 31 is stored in the waste tank 32 , and the chemical supplied from the chemical tank 33 is used to adjust the pH of the purified circulating fluid 28 .
而且,像这样通过形成为循环液槽30、离心分离器31、废弃物槽32以及药剂槽33均被排气用洗涤器21以及循环用洗涤器26两者共用的结构,以此可以谋求排气净化装置13整体的物量(大小以及重量)及成本的减少。 Furthermore, by forming the circulation liquid tank 30, the centrifugal separator 31, the waste tank 32, and the chemical tank 33 in such a structure that both the exhaust scrubber 21 and the circulation scrubber 26 are shared, it is possible to achieve exhaustion. Reduction in the volume (size and weight) and cost of the entire gas purification device 13 .
接着,说明如上述那样构成的排气净化装置13以及具备该排气净化装置的船舶发动机系统11的作用。根据该图1所示的船舶发动机系统11,可以通过排气用洗涤器21将从船舶用主机12排出并通过排气线18的排气14净化至能够排出至大气中的程度的净化标准后排出至大气中。而且,可以通过循环用洗涤器26将通过从排气线18分叉的循环线24的EGR气体14净化至能够供给至船舶用主机12的程度的净化标准后供给至船舶用主机12。又,通过循环线24将循环气体混合至新气中,以此将与空气相比氧浓度低的EGR气体14供给至船舶用主机12中,以此可以抑制船舶用主机12内的氮氧化物的生成。借助于此,可以谋求排出至大气中的排气14中的氮氧化物浓度(含有率)的减少。 Next, the operation of the exhaust purification device 13 configured as described above and the marine engine system 11 including the exhaust purification device will be described. According to the ship engine system 11 shown in FIG. 1 , the exhaust gas 14 discharged from the main engine 12 for the ship and passed through the exhaust line 18 can be purified by the exhaust scrubber 21 to the purification standard of the degree that can be discharged into the atmosphere. Exhaust to atmosphere. Furthermore, the EGR gas 14 passing through the circulation line 24 branched from the exhaust line 18 can be purified by the circulation scrubber 26 to a level of purification capable of being supplied to the marine main engine 12 and then supplied to the marine main engine 12 . In addition, by mixing the circulating gas with the fresh air through the circulation line 24, the EGR gas 14 having a lower oxygen concentration than air is supplied to the marine main engine 12, thereby suppressing nitrogen oxides in the marine main engine 12. generation. With this, it is possible to reduce the concentration (content rate) of nitrogen oxides in the exhaust gas 14 discharged into the atmosphere.
又,根据该船舶发动机系统11,通过形成为利用排气用洗涤器21净化排出至大气中的排气14,利用循环用洗涤器26净化供给至船舶用主机12的排气14的结构,以此可以根据所需的净化标准、被净化的大气污染物质的种类以及其量(体积、重量)以及被净化的排气14的量(体积、重量)设定排气用洗涤器21以及循环用洗涤器26的各自的净化处理功能和能力等。借助于此,可以谋求排气净化装置13整体的物量(大小以及重量)的减少,可以谋求排气净化装置13的成本的减少。 In addition, according to the ship engine system 11, the exhaust gas 14 discharged into the atmosphere is cleaned by the exhaust scrubber 21, and the exhaust gas 14 supplied to the main engine 12 for the ship is cleaned by the circulation scrubber 26. This can be based on the required purification standard, the type of air pollutants to be purified and its amount (volume, weight), and the amount (volume, weight) of the exhaust gas 14 to be purified. The respective purification treatment functions and capabilities of the scrubber 26, etc. Thereby, the quantity (size and weight) of the exhaust purification device 13 as a whole can be reduced, and the cost of the exhaust purification device 13 can be reduced.
而且,在将排气净化装置13应用于船舶中时,可以减少其发动机室内的物量,借助于此可以减少该船舶的重量。其结果是,可以增加该船舶的载货重量吨位(能够搬运货物的能力)。 Furthermore, when the exhaust gas purification device 13 is applied to a ship, the amount of material in the engine room can be reduced, thereby reducing the weight of the ship. As a result, the ship's cargo tonnage (ability to carry cargo) can be increased.
又,可以谋求排气净化装置13整体的物量的减少,因此可以使该船舶小型化。借助于此,可以减少水的阻力,可以削减燃料消耗量。 In addition, since the volume of the entire exhaust purification device 13 can be reduced, the size of the ship can be reduced. With this, water resistance can be reduced, and fuel consumption can be reduced.
此外,图1所示的循环用洗涤器26与排气用洗涤器21相比,净化排气14的标准高。即,该实施形态是鉴于供给至船舶用主机12的EGR气体14(排气)所要求的净化标准高于排出至大气中的排气14所要求的净化标准而形成。因此,排气用洗涤器21可以以能够将排气14净化至能够排出至大气中的净化标准后排出至大气的形式进行设定,因此是合理的。而且,循环用洗涤器26可以以能够将排气14净化至能够供给至船舶用主机12的净化标准后供给至该船舶用主机12的形式进行设定,因此是合理的。 In addition, the circulation scrubber 26 shown in FIG. 1 has a higher level of purification of the exhaust gas 14 than the exhaust scrubber 21 . That is, this embodiment is formed considering that the purification standard required for the EGR gas 14 (exhaust gas) supplied to the marine main engine 12 is higher than that required for the exhaust gas 14 discharged into the atmosphere. Therefore, it is reasonable to set the exhaust gas scrubber 21 in such a manner that it can purify the exhaust gas 14 to a purification standard that can be discharged into the atmosphere and discharge it to the atmosphere. Furthermore, it is reasonable that the circulation scrubber 26 can be set in such a manner that it can purify the exhaust gas 14 to a purification standard that can be supplied to the marine main engine 12 and then supply it to the marine main engine 12 .
具体而言,供给至船舶用主机12的EGR气体14所要求的净化标准JK(例如去除排气14中含有的黑烟等的粉粒状物的程度)高于排出至大气中的排气14所要求的净化标准JT,因此在图1所示的排气净化装置13中,使排出至大气中的排气14的净化标准JT与供给至船舶用主机12的EGR气体14所要求的净化标准JK相比降低,因此与此相应地可以减少排气净化装置13的物量(大小、重量)以及成本。 Specifically, the purification standard JK required for the EGR gas 14 supplied to the ship's main engine 12 (such as the degree of removal of powdery and granular substances such as black smoke contained in the exhaust gas 14) is higher than that required for the exhaust gas 14 discharged into the atmosphere. The required purification standard JT, therefore, in the exhaust purification device 13 shown in FIG. Therefore, the amount (size, weight) and cost of the exhaust purification device 13 can be reduced accordingly.
而且,排气用洗涤器21用于主要去除排气14中的硫氧化物,循环用洗涤器26用于去除排气14中的硫氧化物以及粉粒状物。根据这样的结构,例如根据允许排出至大气中的排气14中的硫氧化物的含有率,可以适当地设定排气用洗涤器21的净化处理能力。而且,例如根据允许供给至船舶用主机12的排气14中的粉粒状物的含有率,可以适当地设定循环用洗涤器26的净化处理能力。借助于此,可以谋求排气净化装置13整体的物量(大小以及重量)的减少。 Furthermore, the scrubber 21 for exhaust gas is used to mainly remove sulfur oxides in the exhaust gas 14 , and the scrubber 26 for circulation is used to remove sulfur oxides and particulate matter in the exhaust gas 14 . According to such a configuration, the purification treatment capacity of the exhaust gas scrubber 21 can be appropriately set according to, for example, the content rate of sulfur oxides in the exhaust gas 14 that is allowed to be discharged into the atmosphere. In addition, for example, the purification treatment capability of the circulation scrubber 26 can be appropriately set according to the content rate of the particulate matter in the exhaust gas 14 that is allowed to be supplied to the main engine 12 for a ship. With this, it is possible to reduce the amount (size and weight) of the entire exhaust purification device 13 .
又,如图1所示,与循环线24从排气线18分叉的分叉部25相比排气用洗涤器21设置于排气14流向的下游侧。 Moreover, as shown in FIG. 1 , the scrubber 21 for exhaust gas is provided on the downstream side of the flow direction of the exhaust gas 14 from the branch portion 25 where the circulation line 24 diverges from the exhaust line 18 .
如此一来,排气用洗涤器21只要具备能够净化在从船舶用主机12排出的排气14中减去分流至循环线24的EGR气体流量(循环排气流量)后剩余流量的排气14的净化处理能力即可,从而可以谋求该排气用洗涤器21的小型化。 In this way, as long as the exhaust scrubber 21 is equipped with the exhaust gas 14 that can purify the remaining flow after subtracting the EGR gas flow rate (circulation exhaust gas flow rate) branched to the circulation line 24 from the exhaust gas 14 discharged from the ship main engine 12 The purification treatment capability of the exhaust gas can be reduced, and the size of the scrubber 21 for exhaust gas can be achieved.
接着参照图2说明根据本发明的船舶发动机系统的第二实施形态。该图2所示的第二实施形态的船舶发动机系统46与图1所示的第一实施形态的船舶发动机系统11所不同点在于图1所示的第一实施形态中,与循环线24从排气线18分叉的分叉部25相比排气用洗涤器21设置于排气14流向的下游侧,相对于此,在图2所示的第二实施形态中,与循环线24从排气线18分叉的分叉部25相比排气用洗涤器21设置于排气14流向的上游侧。 Next, a second embodiment of the ship engine system according to the present invention will be described with reference to FIG. 2 . The ship engine system 46 of the second embodiment shown in FIG. 2 is different from the ship engine system 11 of the first embodiment shown in FIG. 1 in that in the first embodiment shown in FIG. The branch portion 25 where the exhaust line 18 diverges is provided on the downstream side of the flow direction of the exhaust gas 14 compared to the scrubber 21 for exhaust gas. On the other hand, in the second embodiment shown in FIG. The branch portion 25 where the exhaust line 18 branches is provided on the upstream side of the flow direction of the exhaust gas 14 from the scrubber 21 for exhaust gas.
除此以外,具有与第一实施形态相同的结构,发挥相同作用,因此对于同等部分标以相同附图标记,省略其详细说明。 Otherwise, it has the same structure as the first embodiment and exerts the same functions, so the same reference numerals are assigned to the same parts, and detailed description thereof will be omitted.
像这样,通过排气用洗涤器21净化从船舶用主机12排出的全部排气14时,可以使用排气用洗涤器21以及循环用洗涤器26两者净化循环至船舶用主机12的排气14。借助于此,可以使循环用洗涤器26小型化,从而可以谋求排气净化装置13整体的物量(大小以及重量)的减少。 In this way, when all the exhaust gas 14 discharged from the ship main engine 12 is purified by the exhaust scrubber 21, the exhaust gas circulated to the ship main engine 12 can be purified using both the exhaust scrubber 21 and the circulation scrubber 26. 14. With this, the circulation scrubber 26 can be miniaturized, and the amount (size and weight) of the exhaust purification device 13 as a whole can be reduced.
接着,参照图3说明根据本发明的船舶发动机系统的第三实施形态。该图3所示的第三实施形态的船舶发动机系统48与图1所示的第一实施形态的船舶发动机系统11所不同点如下所述。 Next, a third embodiment of the ship engine system according to the present invention will be described with reference to FIG. 3 . The difference between the ship engine system 48 of the third embodiment shown in FIG. 3 and the ship engine system 11 of the first embodiment shown in FIG. 1 is as follows.
图1所示的第一实施形态是独立地设置排气用洗涤器21与循环用洗涤器26,并且在排气用洗涤器21上设置第一循环液线34,在循环用洗涤器26上设置第二循环液线37的结构。 The first embodiment shown in Fig. 1 is that the scrubber 21 for exhaust and the scrubber 26 for circulation are set independently, and the first circulating liquid line 34 is set on the scrubber 21 for exhaust, and the scrubber 26 for circulation The structure of the second circulating liquid line 37 is provided.
相对于此,在图3所示的第三实施形态中,排气用洗涤器21以及循环用洗涤器26形成为一体型洗涤器49,该一体型洗涤器49通过共用循环液线50与循环液槽30相连接,通过构成该共用循环液线50的共用排液管51以及共用供液管52,可以与第一实施形态的循环液线34、37相同地使循环液28循环。此外,排气14在一体型洗涤器49的内部,在排气线18与循环线24的分叉部25上分叉,并且被净化至各个线所需的净化标准JT以及JK。 In contrast, in the third embodiment shown in FIG. 3 , the scrubber 21 for exhaust gas and the scrubber 26 for circulation are formed as an integrated scrubber 49 , and the integrated scrubber 49 is connected to the circulation through a common circulation liquid line 50 . The liquid tanks 30 are connected, and the circulating liquid 28 can be circulated in the same manner as the circulating liquid lines 34 and 37 of the first embodiment through the common drain pipe 51 and the common liquid supply pipe 52 constituting the common circulating liquid line 50 . In addition, the exhaust gas 14 is branched at the branch portion 25 of the exhaust line 18 and the circulation line 24 inside the integrated scrubber 49, and is purified to the purification standards JT and JK required for each line.
除此以外,具有与第一实施形态相同的结构,发挥相同的作用,因此对于同等部分标以相同的附图标记,省略其详细说明。 Otherwise, it has the same configuration as the first embodiment and exerts the same functions, so the same reference numerals are assigned to the same parts, and detailed description thereof will be omitted.
像这样,通过形成为具备排气用洗涤器21以及循环用洗涤器26的一体型洗涤器49使用共用循环液线50的结构,以此可以谋求循环液线的简单化,并且可以整体上减少循环液线内的循环液28的液体量,从而可以谋求排气净化装置48整体上的物量以及成本的进一步减少。 In this way, by forming the integrated scrubber 49 including the exhaust scrubber 21 and the circulation scrubber 26 and using the common circulation liquid line 50, the circulation liquid line can be simplified and the overall reduction can be achieved. By reducing the liquid volume of the circulating fluid 28 in the circulating liquid line, further reductions in the volume and cost of the exhaust purification device 48 as a whole can be achieved.
接着,参照图4说明根据本发明的船舶发动机系统的第四实施形态。该图4所示的第四实施形态的船舶发动机系统54与图1所示的第一实施形态的船舶发动机系统11所不同点如下所述。 Next, a fourth embodiment of the ship engine system according to the present invention will be described with reference to FIG. 4 . The differences between the ship engine system 54 of the fourth embodiment shown in FIG. 4 and the ship engine system 11 of the first embodiment shown in FIG. 1 are as follows.
图1所示的第一实施形态是将分叉部25设置于排气线18上的涡轮部20与排气用洗涤器21之间,通过该分叉部25进入的排气14被循环用洗涤器26净化,并且通过压缩机部22压缩该净化后的排气14和新气,并将该压缩的混合气体供给至各汽缸15中的结构。 In the first embodiment shown in FIG. 1 , the bifurcated portion 25 is arranged between the turbine portion 20 on the exhaust line 18 and the exhaust scrubber 21, and the exhaust gas 14 entering through the bifurcated portion 25 is circulated. The scrubber 26 cleans and compresses the cleaned exhaust gas 14 and fresh air by the compressor unit 22 , and supplies the compressed mixed gas to each cylinder 15 .
相对于此,图4所示的第四实施形态是将分叉部25设置在排气线18的排气歧管17与涡轮部20之间,将通过该分叉部25进入的排气14利用循环用洗涤器26净化,并且将该净化后的排气14通过另设的压缩机55进行压缩后,将该压缩的EGR气体14供给至各汽缸15中的结构。而且,形成为新气被压缩机部22压缩,该压缩的新气与净化后的压缩的EGR气体14在进气歧管16中合流而供给至各汽缸15中的结构。 On the other hand, in the fourth embodiment shown in FIG. 4 , a bifurcated portion 25 is provided between the exhaust manifold 17 of the exhaust line 18 and the turbine portion 20, and the exhaust gas 14 entering through the bifurcated portion 25 is The exhaust gas 14 is purified by the scrubber 26 for circulation, and the purified exhaust gas 14 is compressed by a separate compressor 55 , and then the compressed EGR gas 14 is supplied to each cylinder 15 . Further, the fresh air is compressed by the compressor unit 22 , and the compressed fresh air and the purified compressed EGR gas 14 are combined in the intake manifold 16 and supplied to the cylinders 15 .
除此以外,具有与第一实施形态相同的结构,发挥相同的作用,因此对于同等部分标以相同附图标记,省略其详细说明。 Otherwise, it has the same structure as the first embodiment and exerts the same functions, so the same reference numerals are assigned to the same parts, and detailed description thereof will be omitted.
根据如上述那样构成的第四实施形态,通过形成为将用于压缩新气的压缩机部22、和用于压缩EGR气体14的压缩机55独立地进行设置的结构,无需使EGR气体14通过压缩机部22,可以防止压缩机部22受到EGR气体14的影响而附着污染物导致性能降低。 According to the fourth embodiment configured as described above, since the compressor unit 22 for compressing the fresh air and the compressor 55 for compressing the EGR gas 14 are provided independently, it is not necessary to pass the EGR gas 14 . The compressor part 22 can prevent the compressor part 22 from being affected by the EGR gas 14 and being affected by the EGR gas 14, and the pollutants are attached to the compressor part 22 to prevent performance degradation.
接着,参照图5说明根据本发明的船舶发动机系统的第五实施形态。该图5所示的第五实施形态的船舶发动机系统57与图4所示的第四实施形态的船舶发动机系统54的不同点在于循环液净化装置29不相同。 Next, a fifth embodiment of the ship engine system according to the present invention will be described with reference to FIG. 5 . The ship engine system 57 of the fifth embodiment shown in FIG. 5 is different from the ship engine system 54 of the fourth embodiment shown in FIG. 4 in that the circulating fluid purification device 29 is different.
图4所示的第四实施形态的循环液净化装置29形成为循环液槽30、离心分离器31、废弃物槽32以及药剂槽33均被排气用洗涤器21以及循环用洗涤器26两者共用的结构。 The circulating fluid purifying device 29 of the fourth embodiment shown in FIG. shared structure.
相对于此,图5所示的第五实施形态的循环液净化装置29、29形成为将循环液槽30、离心分离器31、废弃物槽32以及药剂槽33均以分别对于排气用洗涤器21以及循环用洗涤器26专用的形式进行设置的结构。 In contrast, the circulating fluid purification devices 29 and 29 according to the fifth embodiment shown in FIG. The structure is provided in a form dedicated to the washer 21 and the circulation scrubber 26.
除此以外,具有与第一实施形态相同的结构,发挥相同的作用,因此对于同等部分标以相同附图标记,省略其详细说明。 Otherwise, it has the same structure as the first embodiment and exerts the same functions, so the same reference numerals are assigned to the same parts, and detailed description thereof will be omitted.
根据如上述那样构成的第五实施形态,如在上述各实施形态中已说明那样,可以根据所需的净化标准、被净化的大气污染物质的种类以及其量(体积、重量)以及被净化的排气14的量(体积、重量)设定排气用洗涤器21以及循环用洗涤器26的各自的净化处理功能和能力等。借助于此,可以谋求排气净化装置58的洗涤器21、26的物量(大小以及重量)的减少,可以谋求洗涤器21、26的成本的减少。 According to the fifth embodiment constituted as above, as described in each of the above-mentioned embodiments, it can be based on the required purification standard, the type and amount (volume, weight) of the air pollutant to be purified, and the purified air pollutant. The amount (volume, weight) of the exhaust gas 14 sets the respective purification processing functions, capabilities, and the like of the exhaust gas scrubber 21 and the circulation scrubber 26 . With this, the volume (size and weight) of the scrubbers 21 and 26 of the exhaust purification device 58 can be reduced, and the cost of the scrubbers 21 and 26 can be reduced.
然而,在上述实施形态中,例如图1所示形成为循环液槽30、离心分离器31、废弃物槽32以及药剂槽33均被排气用洗涤器21以及循环用洗涤器26两者共用的结构,但是也可以取而代之形成为其中的任意一个被洗涤器21、26两者共用的结构。 However, in the above-mentioned embodiment, for example, as shown in FIG. However, it may be replaced by a structure in which any one of them is shared by both the scrubbers 21 and 26 .
工业应用性: Industrial applicability:
如上所述,根据本发明的排气净化装置以及具备该排气净化装置的船舶发动机系统具有能够减少排气净化装置整体的物量(大小以及重量),借助于此能够谋求成本的减少的优异的效果,从而适用于这样的排气净化装置以及具备该排气净化装置的船舶发动机系统。 As described above, the exhaust gas purification device according to the present invention and the marine engine system equipped with the exhaust gas purification device have the excellent advantage of being able to reduce the overall material quantity (size and weight) of the exhaust gas purification device, thereby achieving cost reduction. effect, and thus is applicable to such an exhaust purification device and a ship engine system equipped with the exhaust purification device.
符号说明: Symbol Description:
11 船舶发动机系统; 11 Ship engine system;
12 船舶用主机; 12 main engine for ships;
13 排气净化装置; 13 Exhaust purification device;
14 排气、EGR气体; 14 Exhaust, EGR gas;
15 汽缸; 15 cylinders;
16 进气歧管; 16 intake manifold;
17 排气歧管; 17 exhaust manifold;
18 排气线; 18 exhaust line;
19 排气涡轮增压器; 19 Exhaust turbocharger;
20 涡轮部; 20 Turbine Department;
21 排气用洗涤器; 21 exhaust scrubber;
22 压缩机部; 22 Compressor Department;
23 旋转轴; 23 axis of rotation;
24 循环线; 24 loop lines;
25 分叉部; 25 fork;
26 循环用洗涤器; 26 Scrubbers for circulation;
27 新气导入线; 27 Fresh air introduction line;
28 循环液; 28 circulating fluid;
29 循环液净化装置; 29 Circulating fluid purification device;
30 循环液槽; 30 Circulating liquid tank;
31 离心分离器; 31 centrifugal separator;
32 废弃物槽; 32 waste chute;
33 药剂槽; 33 medicine tank;
34 第一循环液线; 34 The first circulating liquid line;
35 第一排液管; 35 The first discharge pipe;
36 第一供液管; 36 The first liquid supply pipe;
37 第二循环液线; 37 Second circulation liquid line;
38 第二排液管; 38 the second discharge pipe;
39 第二供液管; 39 the second liquid supply pipe;
40 第三循环液线; 40 The third circulation liquid line;
41 第三排液管; 41 The third discharge pipe;
42 第三供液管; 42 The third liquid supply pipe;
43 废弃物排出管; 43 waste discharge pipe;
44 药剂供给管; 44 drug supply tube;
46、48 船舶发动机系统; 46, 48 Ship engine system;
49 一体型洗涤器; 49 Integrated scrubber;
50 共用循环液线; 50 shared circulation liquid line;
51 共用排液管; 51 common discharge pipe;
52 共用供液管; 52 common liquid supply pipe;
54 船舶发动机系统; 54 Ship engine system;
55 压缩机; 55 compressor;
57 船舶发动机系统; 57 Ship engine system;
58 排气净化装置。 58 Exhaust purification device.
Claims (8)
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JP2012201895A JP2014055567A (en) | 2012-09-13 | 2012-09-13 | Exhaust emission control system and ship engine system |
JP2012-201895 | 2012-09-13 | ||
PCT/JP2013/004340 WO2014041734A1 (en) | 2012-09-13 | 2013-07-16 | Exhaust gas purification device and marine engine system provided with same |
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KR (1) | KR20150024437A (en) |
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JP3694309B1 (en) * | 2004-06-25 | 2005-09-14 | 有限会社K2R | Exhaust gas purification device |
JP4952595B2 (en) * | 2008-01-23 | 2012-06-13 | トヨタ自動車株式会社 | Exhaust gas purification device for internal combustion engine |
JP5063652B2 (en) * | 2009-09-10 | 2012-10-31 | Udトラックス株式会社 | Exhaust gas recirculation device |
JP6041418B2 (en) * | 2010-12-16 | 2016-12-07 | 臼井国際産業株式会社 | Exhaust gas purification system for large-displacement marine diesel engines using low quality fuels below heavy oil |
-
2012
- 2012-09-13 JP JP2012201895A patent/JP2014055567A/en active Pending
-
2013
- 2013-07-16 KR KR1020157002673A patent/KR20150024437A/en not_active Ceased
- 2013-07-16 WO PCT/JP2013/004340 patent/WO2014041734A1/en active Application Filing
- 2013-07-16 CN CN201380042798.XA patent/CN104520571A/en active Pending
Also Published As
Publication number | Publication date |
---|---|
WO2014041734A1 (en) | 2014-03-20 |
JP2014055567A (en) | 2014-03-27 |
KR20150024437A (en) | 2015-03-06 |
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Application publication date: 20150415 |