CN104482444A - Electrodeless lamp with long service life - Google Patents
Electrodeless lamp with long service life Download PDFInfo
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- CN104482444A CN104482444A CN201410801133.9A CN201410801133A CN104482444A CN 104482444 A CN104482444 A CN 104482444A CN 201410801133 A CN201410801133 A CN 201410801133A CN 104482444 A CN104482444 A CN 104482444A
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- 229910010293 ceramic material Inorganic materials 0.000 claims abstract description 17
- 239000003822 epoxy resin Substances 0.000 claims abstract description 16
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 16
- 239000011248 coating agent Substances 0.000 claims abstract description 11
- 238000000576 coating method Methods 0.000 claims abstract description 11
- 239000010410 layer Substances 0.000 abstract 9
- 239000011247 coating layer Substances 0.000 abstract 1
- 239000004065 semiconductor Substances 0.000 description 7
- JNDMLEXHDPKVFC-UHFFFAOYSA-N aluminum;oxygen(2-);yttrium(3+) Chemical compound [O-2].[O-2].[O-2].[Al+3].[Y+3] JNDMLEXHDPKVFC-UHFFFAOYSA-N 0.000 description 6
- 230000005611 electricity Effects 0.000 description 6
- 229910019901 yttrium aluminum garnet Inorganic materials 0.000 description 6
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 5
- 239000000919 ceramic Substances 0.000 description 5
- 229920002050 silicone resin Polymers 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 239000003086 colorant Substances 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 238000002679 ablation Methods 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000012053 enzymatic serum creatinine assay Methods 0.000 description 1
- 230000004438 eyesight Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000001795 light effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- FDNAPBUWERUEDA-UHFFFAOYSA-N silicon tetrachloride Chemical compound Cl[Si](Cl)(Cl)Cl FDNAPBUWERUEDA-UHFFFAOYSA-N 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S2/00—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V17/00—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
- F21V17/10—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
- F21V17/101—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening permanently, e.g. welding, gluing or riveting
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
- H10H20/852—Encapsulations
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
- H10H20/852—Encapsulations
- H10H20/854—Encapsulations characterised by their material, e.g. epoxy or silicone resins
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
本发明公开一种使用寿命长的无极灯,所述的使用寿命长的无极灯包括最外层的陶瓷材料层、中间层的环氧树脂层和最下层的磨砂涂层,所述陶瓷材料层和磨砂涂层通过所述环氧树脂层黏合在一起,所述陶瓷材料层的厚度为1mm,所述陶瓷材料层、环氧树脂层和磨砂涂层的厚度比例为2:1:2。本发明提供一种使用寿命长的无极灯,具有光效高、耗电少,寿命长、易控制、免维护的优点。
The invention discloses an electrodeless lamp with a long service life. The electrodeless lamp with a long service life comprises an outermost ceramic material layer, an epoxy resin layer in the middle layer and a frosted coating layer in the lowermost layer. The ceramic material layer and the frosted coating are bonded together through the epoxy resin layer, the thickness of the ceramic material layer is 1mm, and the thickness ratio of the ceramic material layer, the epoxy resin layer and the frosted coating is 2:1:2. The invention provides an electrodeless lamp with long service life, which has the advantages of high light efficiency, low power consumption, long service life, easy control and maintenance-free.
Description
技术领域 technical field
本发明涉及一种使用寿命长的无极灯。 The invention relates to an electrodeless lamp with long service life.
背景技术 Background technique
LED(Light Emitting Diode),发光二极管,是一种能够将电能转化为可见光的固态的半导体器件,它可以直接把电转化为光。LED的心脏是一个半导体的晶片,晶片的一端附在一个支架上,一端是负极,另一端连接电源的正极,使整个晶片被环氧树脂封装起来。半导体晶片由两部分组成,一部分是P型半导体,在它里面空穴占主导地位,另一端是N型半导体,在这边主要是电子。但这两种半导体连接起来的时候,它们之间就形成一个P-N结。当电流通过导线作用于这个晶片的时候,电子就会被推向P区,在P区里电子跟空穴复合,然后就会以光子的形式发出能量,这就是LED灯发光的原理。而光的波长也就是光的颜色,是由形成P-N结的材料决定的。 LED (Light Emitting Diode), light-emitting diode, is a solid-state semiconductor device that can convert electrical energy into visible light, and it can directly convert electricity into light. The heart of LED is the wafer of a semiconductor, and one end of wafer is attached on a bracket, and one end is negative pole, and the other end connects the positive pole of power supply, and whole wafer is encapsulated by epoxy resin. Semiconductor wafer is made up of two parts, and a part is P-type semiconductor, and hole occupies an leading position in it, and the other end is N-type semiconductor, and here mainly is electron. But time these two kinds of semiconductors couple together, between them, just form a P-N junction. When electric current acts on this chip by wire time, electron will be pushed to P district, and in P district, electron is recombined with hole, then will send energy with the form of photon, the principle of LED light that Here it is. And the wavelength of light i.e. the color of light, be determined by the material forming P-N junction.
最初LED用作仪器仪表的指示光源,后来各种光色的LED在交通信号灯和大面积显示屏中得到了广泛应用,产生了很好的经济效益和社会效益。以12英寸的红色交通信号灯为例,在美国本来是采用长寿命,低光视效能的140瓦白炽灯作为光源,它产生2000流明的白光。经红色滤光片后,光损失90%,只剩下200流明的红光。而在新设计的灯中,Lumileds公司采用了18个红色LED光源,包括电路损失在内,共耗电14瓦,即可产生同样的光效。汽车信号灯也是LED光源应用的重要领域。 Initially, LEDs were used as indicating light sources for instruments and meters. Later, LEDs of various light colors were widely used in traffic lights and large-area display screens, resulting in good economic and social benefits. Take the 12-inch red traffic light as an example. In the United States, a long-life, low-light 140-watt incandescent lamp was originally used as the light source, which produces 2000 lumens of white light. After passing through the red filter, 90% of the light is lost, leaving only 200 lumens of red light. In the newly designed lamp, Lumileds uses 18 red LED light sources, including circuit loss, and consumes a total of 14 watts of power to produce the same light effect. Automobile signal lights are also an important field of application of LED light sources.
对于一般照明而言,人们更需要白色的光源。1998年发白光的LED开发成功。这种LED是将GaN芯片和钇铝石榴石(YAG)封装在一起做成。GaN芯片发蓝光(λp=465nm,Wd=30nm),高温烧结制成的含Ce3+的YAG荧光粉受此蓝光激发后发出黄色光射,峰值550nLED灯m。蓝光LED基片安装在碗形反射腔中,覆盖以混有YAG的树脂薄层,约200-500nm。 LED基片发出的蓝光部分被荧光粉吸收,另一部分蓝光与荧光粉发出的黄光混合,可以得到得白光。对于InGaN/YAG白色LED,通过改变YAG荧光粉的化学组成和调节荧光粉层的厚度,可以获得色温3500-10000K的各色白光。这种通过蓝光LED得到白光的方法,构造简单、成本低廉、技术成熟度高,因此运用最多。 For general lighting, people need more white light sources. In 1998, the LED that emits white light was successfully developed. The LED is made by packaging a GaN chip with yttrium aluminum garnet (YAG). The GaN chip emits blue light (λp=465nm, Wd=30nm), and the YAG phosphor powder containing Ce3+ produced by high-temperature sintering is excited by this blue light and emits yellow light, with a peak value of 550nm. The blue LED substrate is installed in a bowl-shaped reflective cavity, covered with a thin layer of resin mixed with YAG, about 200-500nm. Part of the blue light emitted by the LED substrate is absorbed by the phosphor, and the other part of the blue light is mixed with the yellow light emitted by the phosphor to obtain white light. For InGaN/YAG white LEDs, by changing the chemical composition of the YAG phosphor and adjusting the thickness of the phosphor layer, white light of various colors with a color temperature of 3500-10000K can be obtained. This method of obtaining white light through blue LEDs has a simple structure, low cost, and high technical maturity, so it is most widely used.
发明内容 Contents of the invention
本发明提供一种具有光效高、耗电少,寿命长、易控制、免维护优点的使用寿命长的无极灯。 The present invention provides a long-life electrodeless lamp with the advantages of high luminous efficiency, low power consumption, long life, easy control, and maintenance-free.
本发明的技术方案是:一种使用寿命长的无极灯,所述的使用寿命长的无极灯包括最外层的陶瓷材料层、中间层的环氧树脂层和最下层的磨砂涂层,所述陶瓷材料层和磨砂涂层通过所述环氧树脂层黏合在一起,所述陶瓷材料层的厚度为1mm,所述陶瓷材料层、环氧树脂层和磨砂涂层的厚度比例为2:1:2。 The technical solution of the present invention is: an electrodeless lamp with long service life. The electrodeless lamp with long service life includes the outermost layer of ceramic material, the middle layer of epoxy resin layer and the lowermost layer of frosted coating. The ceramic material layer and the frosted coating are bonded together through the epoxy resin layer, the thickness of the ceramic material layer is 1mm, and the thickness ratio of the ceramic material layer, the epoxy resin layer and the frosted coating is 2:1 :2.
在本发明一个较佳实施例中,所述环氧树脂层为有机硅树脂。 In a preferred embodiment of the present invention, the epoxy resin layer is silicone resin.
在本发明一个较佳实施例中,所述有机硅树脂的厚度为2mm。 In a preferred embodiment of the present invention, the thickness of the silicone resin is 2 mm.
本发明的一种使用寿命长的无极灯,具有光效高、耗电少,寿命长、易控制、免维护的优点。 The electrodeless lamp with long service life of the present invention has the advantages of high light efficiency, low power consumption, long service life, easy control and maintenance-free.
附图说明 Description of drawings
附图1为本发明使用寿命长的无极灯一较佳实施例的立体结构示意图。 Accompanying drawing 1 is the three-dimensional structure diagram of a preferred embodiment of the electrodeless lamp with long service life of the present invention.
附图中各部件的标记如下:1、最上层,2、中间层,3、最下层。 The marks of each part in the accompanying drawings are as follows: 1, the uppermost layer, 2, the middle layer, and 3, the lowermost layer.
具体实施方式 Detailed ways
下面结合附图对发明的较佳实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。 The preferred embodiments of the invention will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the invention can be more easily understood by those skilled in the art, so as to define the protection scope of the invention more clearly.
其中,所述的使用寿命长的无极灯包括最外层1的陶瓷材料层、中间层2的环氧树脂层和最下层3的磨砂涂层,所述陶瓷材料层和磨砂涂层通过所述环氧树脂层黏合在一起,所述陶瓷材料层的厚度为1mm,所述陶瓷材料层、环氧树脂层和磨砂涂层的厚度比例为2:1:2,所述环氧树脂层为有机硅树脂,所述有机硅树脂的厚度为2mm。 Wherein, the electrodeless lamp with a long service life includes a ceramic material layer in the outermost layer 1, an epoxy resin layer in the middle layer 2, and a frosted coating on the lowermost layer 3, and the ceramic material layer and the frosted coating pass through the The epoxy resin layer is bonded together, the thickness of the ceramic material layer is 1mm, the thickness ratio of the ceramic material layer, epoxy resin layer and frosted coating is 2:1:2, and the epoxy resin layer is organic Silicone resin, the thickness of the silicone resin is 2mm.
在进一步说明,陶瓷材料层具有1、高效节能:以相同亮度比较,3W的LED节能灯333小时耗1度电,而普通60W白炽灯17小时耗1度电,普通5W节能灯200小时耗1度电。2、超长寿命:半导体芯片发光,无灯丝,无玻璃泡,不怕震动,不易破碎,使用寿命可达五万小时(普通白炽灯使用寿命仅有一千小时,普通节能灯使用寿命也只有八千小时)。3、健康:光线健康光线中含紫外线和红外线少,产生辐射少(普通灯光线中含有紫外线和红外线)。4、绿色环保:不含汞和氙等有害元素,利于回收,普通灯管中含有汞和铅等元素。5、保护视力:直流驱动,无频闪(普通灯都是交流驱动,就必然产生频闪)。6、光效率高:CREE公司实验室最高光效已达260lm/W,而市面上的单颗大功率LED也已经突破100lm/W,制成的LED节能灯,由于电源效率损耗,灯罩的光通损耗,实际光效在60lm/W,而白炽灯仅为15lm/W左右,质量好的节能灯在60lm/W左右,所以总体来说,LED节能灯光效与节能灯持平或略优。7、安全系数高:所需电压、电流较小,安全隐患小,于矿场等危险场所。8、市场潜力大:低压、直流供电,电池、太阳能供电,于边远山区及野外照明等缺电、少电场所。 In further explanation, the ceramic material layer has 1. High efficiency and energy saving: compared with the same brightness, a 3W LED energy-saving lamp consumes 1 kilowatt-hour of electricity in 333 hours, while an ordinary 60W incandescent lamp consumes 1 kilowatt-hour of electricity in 17 hours, and an ordinary 5W energy-saving lamp consumes 1 kilowatt-hour in 200 hours. electricity. 2. Ultra-long lifespan: the semiconductor chip emits light, has no filament, no glass bubble, is not afraid of vibration, is not easy to break, and has a service life of up to 50,000 hours (the service life of ordinary incandescent lamps is only 1,000 hours, and the service life of ordinary energy-saving lamps is only eight thousand hours). 3. Health: Healthy light contains less ultraviolet and infrared rays, and produces less radiation (ordinary light contains ultraviolet and infrared rays). 4. Green and environmental protection: it does not contain harmful elements such as mercury and xenon, which is conducive to recycling. Ordinary lamps contain elements such as mercury and lead. 5. Eyesight protection: DC drive, no flickering (ordinary lights are AC driven, so flickering is inevitable). 6. High luminous efficiency: the highest luminous efficiency of CREE's laboratory has reached 260lm/W, and a single high-power LED on the market has also exceeded 100lm/W. The LED energy-saving lamps made, due to the loss of power supply efficiency, the light of the lampshade The actual light efficiency is 60lm/W, while the incandescent lamp is only about 15lm/W, and the high-quality energy-saving lamp is about 60lm/W. Therefore, in general, the LED energy-saving lighting effect is equal to or slightly better than the energy-saving lamp. 7. High safety factor: the required voltage and current are small, and the potential safety hazard is small. It is suitable for dangerous places such as mines. 8. Large market potential: low-voltage, DC power supply, battery, solar power supply, in remote mountainous areas and field lighting and other places that lack electricity and less electricity.
在工程结构上使用的陶瓷称为工程陶瓷,它主要在高温下使用,也称高温结构陶瓷。这类陶瓷以氧化铝为主要原料,具有在高温下强度高、硬度大、抗氧化、耐腐蚀、耐磨损、耐烧蚀等优点,在空气中可以耐受1980℃的高温,是空间技术、军事技术、原子能、业及化工设备等领域中的重要材料。工程陶瓷有许多种类,但目前世界上研究最多,认为最有发展前途的是氯化硅、碳化硅和增韧氧化物三类材料。本发明提供一种使用寿命长的无极灯,具有光效高、耗电少,寿命长、易控制、免维护的优点。 Ceramics used in engineering structures are called engineering ceramics, which are mainly used at high temperatures, also known as high-temperature structural ceramics. This type of ceramics uses alumina as the main raw material. It has the advantages of high strength, high hardness, oxidation resistance, corrosion resistance, wear resistance, and ablation resistance at high temperatures. It can withstand high temperatures of 1980 ° C in the air. It is a space technology , military technology, atomic energy, industrial and chemical equipment and other fields of important materials. There are many types of engineering ceramics, but currently the most researched in the world, it is believed that the most promising materials are silicon chloride, silicon carbide and toughened oxides. The invention provides an electrodeless lamp with long service life, which has the advantages of high light efficiency, low power consumption, long service life, easy control and maintenance-free.
本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本领域的技术人员在本发明所揭露的技术范围内,可不经过创造性劳动想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求书所限定的保护范围为准。 The specific implementation of the present invention, but the scope of protection of the present invention is not limited thereto, any changes or replacements that can be thought of by those skilled in the art within the technical scope disclosed in the present invention without creative work shall be covered in within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope defined in the claims.
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101639181A (en) * | 2009-08-07 | 2010-02-03 | 广东昭信光电科技有限公司 | Direct type backlighting system |
CN204403826U (en) * | 2014-12-22 | 2015-06-17 | 常熟史美特节能照明技术有限公司 | The Non-polarized lamp of long service life |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN101639181A (en) * | 2009-08-07 | 2010-02-03 | 广东昭信光电科技有限公司 | Direct type backlighting system |
CN204403826U (en) * | 2014-12-22 | 2015-06-17 | 常熟史美特节能照明技术有限公司 | The Non-polarized lamp of long service life |
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Application publication date: 20150401 |