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CN104446259A - Anchor rod anchoring agent applied to reinforcing underground broken rock body - Google Patents

Anchor rod anchoring agent applied to reinforcing underground broken rock body Download PDF

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Publication number
CN104446259A
CN104446259A CN201410749111.2A CN201410749111A CN104446259A CN 104446259 A CN104446259 A CN 104446259A CN 201410749111 A CN201410749111 A CN 201410749111A CN 104446259 A CN104446259 A CN 104446259A
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broken rock
anchoring agent
rock mass
underground
reinforcement
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李荣海
张�杰
朱万刚
胡泉
于向东
赵俊英
尤玉春
程杰
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Angang Group Mining Co Ltd
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Angang Group Mining Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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Abstract

本发明涉及一种适用于井下破碎岩体加固的锚杆锚固剂,其特征在于,由以下原料按如下重量百分比组成:复合硅酸盐水泥30.6%-34.0%、天然河砂60.3%-63.9%、聚羧酸系减水剂0.6%-0.9%、膨胀剂1.5%-1.8%、钢渣粉3.0%-3.5%。其从根本上解决了现有钢筋混凝土加固方法存在的施工周期长,造价高,浪费大,制标不治本的问题,其对井下破碎岩体锚杆加固中施加大锚固力,并可以对破碎岩石进行加固,使得破碎岩石成为锚杆加固巷道的有力基础,从而使加固后的破碎岩体安全、可靠,满足生产要求。

The invention relates to a bolt anchoring agent suitable for underground broken rock mass reinforcement, which is characterized in that it is composed of the following raw materials in the following weight percentages: composite portland cement 30.6%-34.0%, natural river sand 60.3%-63.9% , Polycarboxylate water reducer 0.6%-0.9%, expansion agent 1.5%-1.8%, steel slag powder 3.0%-3.5%. It fundamentally solves the problems of long construction period, high cost, large waste, and non-resolved problems in existing reinforced concrete reinforcement methods. The rock is reinforced, so that the broken rock becomes a strong foundation for the roadway reinforced by bolts, so that the reinforced broken rock mass is safe and reliable, and meets the production requirements.

Description

适用于井下破碎岩体加固的锚杆锚固剂Bolt anchoring agent suitable for underground broken rock mass reinforcement

技术领域 technical field

本发明涉及岩土工程中锚杆加固技术,特别是一种适用于井下破碎岩体加固的锚杆锚固剂。 The invention relates to bolt reinforcement technology in geotechnical engineering, in particular to a bolt anchoring agent suitable for strengthening broken rock mass underground.

背景技术 Background technique

在矿山井下巷道掘进过程中,经常出现破碎岩石段,需要对其进行加固,以满足生产的需要,目前常用的方法是采取钢筋混凝土加固方法,而且只是抵抗破碎岩体产生的压力,没有对该压力进行处理,许多情况下,由于压力太大,钢筋混凝土结构的断面需要增加很多,配置的钢筋相当惊人,该方法施工周期长,造价高,浪费大,制标不治本。 During the excavation process of mine underground roadway, there are often broken rock sections, which need to be reinforced to meet the needs of production. At present, the commonly used method is to adopt reinforced concrete reinforcement method, and it only resists the pressure generated by the broken rock mass, and there is no such thing as In many cases, due to too much pressure, the cross-section of the reinforced concrete structure needs to be increased a lot, and the steel bars configured are quite amazing. This method has a long construction period, high cost, and large waste.

目前,锚杆作为地下工程和岩石边坡的主要支护形式之一,对土木工程稳定性的维护起着重要作用,尤其是在节理裂隙岩体中,锚杆对岩体的加固作用十分明显。但基于井下破碎岩体的施工环境,需要在短时间内,在潮湿、爆破震动等不利条件下完成岩体加固,这就对锚杆锚固剂的流动性、渗透性、膨胀性及强度提出更高的要求,现有锚杆锚固剂难以达到。 At present, as one of the main support forms of underground engineering and rock slopes, bolts play an important role in maintaining the stability of civil engineering, especially in jointed and fissured rock masses, the reinforcement effect of bolts on rock masses is very obvious . However, based on the construction environment of the broken rock mass underground, it is necessary to complete the rock mass reinforcement in a short period of time under unfavorable conditions such as humidity and blasting vibration. High requirements are difficult to meet with the existing bolt anchoring agent.

发明内容 Contents of the invention

本发明的目的是为了提供一种适用于井下破碎岩体加固的锚杆锚固剂,其从根本上解决现有钢筋混凝土加固方法存在的施工周期长,造价高,浪费大,制标不治本的问题,其对井下破碎岩体锚杆加固中施加大锚固力,并可以对破碎岩石进行加固,使得破碎岩石成为锚杆加固巷道的有力基础,从而使加固后的破碎岩体安全、可靠,满足生产要求。 The purpose of the present invention is to provide a kind of bolt anchoring agent suitable for the reinforcement of broken rock mass underground, which fundamentally solves the problems of long construction period, high cost, large waste, and not a permanent cure in existing reinforced concrete reinforcement methods. The problem is that it applies a large anchoring force to the bolt reinforcement of the broken rock mass underground, and can reinforce the broken rock, so that the broken rock becomes a strong foundation for the roadway reinforced by the bolt, so that the broken rock mass after reinforcement is safe, reliable, and meets Production requirements.

本发明的技术方案是: Technical scheme of the present invention is:

一种适用于井下破碎岩体加固的锚杆锚固剂,其特征在于,由以下原料按如下重量百分比组成: A bolt anchoring agent suitable for underground broken rock mass reinforcement is characterized in that it consists of the following raw materials in the following weight percentages:

钢渣粉             3.0% - 3.5% Steel slag powder 3.0% - 3.5%

复合硅酸盐水泥     30.6%-34.0% Composite Portland cement 30.6%-34.0%

天然河砂           60.3%-63.9% Natural river sand 60.3%-63.9%

聚羧酸系减水剂     0.6% - 0.9% Polycarboxylate water reducer 0.6% - 0.9%

膨胀剂             1.5% - 1.8%。 Expanding agent 1.5% - 1.8%.

上述的适用于井下破碎岩体加固的锚杆锚固剂,使用时与水混合搅拌均匀,两者的重量配比为: The above-mentioned bolt anchoring agent suitable for underground broken rock mass reinforcement should be mixed with water and stirred evenly when used. The weight ratio of the two is:

锚固剂              88.2%-89.9% Anchoring agent 88.2%-89.9%

水                  10.1%-11.8%。 Water 10.1%-11.8%.

上述的适用于井下破碎岩体加固的锚杆锚固剂,所述天然河砂的细度模数在中砂的细度模数范围内,含泥量小于2.0% ,泥块含量小于0.5%,河砂粒径为3mm以下。 The above-mentioned bolt anchoring agent suitable for the reinforcement of broken rock mass underground, the fineness modulus of the natural river sand is within the range of the fineness modulus of medium sand, the mud content is less than 2.0%, and the mud content is less than 0.5%, The particle size of river sand is below 3mm.

上述的适用于井下破碎岩体加固的锚杆锚固剂,所述膨胀剂采用HEA膨胀剂。 The above-mentioned bolt anchoring agent suitable for the reinforcement of broken rock mass underground, the expansion agent adopts HEA expansion agent.

上述的适用于井下破碎岩体加固的锚杆锚固剂,所述钢渣粉的粒度为45μm±10μm,比表面积≥400m2/ kg,28天活性指数≥80%。 The above-mentioned bolt anchoring agent suitable for underground broken rock mass reinforcement, the particle size of the steel slag powder is 45 μm±10 μm, the specific surface area is ≥400m 2 /kg, and the 28-day activity index is ≥80%.

本发明的有益效果是:采用上述配比的锚杆锚固剂既可对破碎岩体进行加固,又产生高强锚固力,适用于井下各种恶劣情况,特别适合大面积岩体破碎带的加固,对破碎带加固深度大、宽度广;短时间内即可完成锚固作用,即其抗压、抗拉短时间内达到最佳工作状态,施工速度快;锚固剂具备高流动性、渗透性和膨胀性,使得加固后的破碎岩体基本恢复到完整状态;锚固剂具有高强度,与一般水泥砂浆相比,强度至少提高一倍以上,因而施工过程中可以缩短锚杆长度,降低造价,综合造价比一般锚固剂低30%以上,显著提高经济效益;同时安全可靠,与现有锚杆锚固剂相比,加固相同类别的破碎岩体,可靠性保证率高达98%以上,加固后的岩体在服务期限内保证适用安全。 The beneficial effects of the present invention are: the use of the above-mentioned ratio of the bolt anchoring agent can not only reinforce the broken rock mass, but also produce high-strength anchoring force, which is suitable for various harsh conditions in the underground, and is especially suitable for the reinforcement of large-scale rock mass fracture zones. The reinforcement depth of the broken zone is large and the width is wide; the anchoring effect can be completed in a short time, that is, its compression and tensile resistance can reach the best working state in a short time, and the construction speed is fast; the anchoring agent has high fluidity, permeability and expansion It can restore the broken rock mass to a complete state after reinforcement; the anchoring agent has high strength, and compared with ordinary cement mortar, the strength is at least doubled, so the length of the anchor rod can be shortened during the construction process, and the overall cost can be reduced. It is more than 30% lower than ordinary anchoring agents, which significantly improves economic benefits; at the same time, it is safe and reliable. Compared with existing anchoring agents, it can reinforce the same type of broken rock mass, and the reliability guarantee rate is as high as 98%. The reinforced rock mass Applicable security is guaranteed within the service period.

其中,锚固剂各组分的作用如下: Wherein, the effect of each component of anchoring agent is as follows:

(1)胶凝材料采用复合硅酸盐水泥,其抗腐蚀性较强,改善了锚固剂料的耐久性,增强了抵抗井下地下水等自然因素侵蚀的能力; (1) The cementitious material adopts composite Portland cement, which has strong corrosion resistance, improves the durability of the anchoring agent material, and enhances the ability to resist the erosion of natural factors such as underground water;

(2)细骨料采用天然河砂,其表面结构及比表面积均优于人工砂,对于提高锚固剂流动性及强度有利; (2) The fine aggregate is made of natural river sand, whose surface structure and specific surface area are better than artificial sand, which is beneficial to improve the fluidity and strength of the anchoring agent;

(3)外加剂采用聚羧酸系减水剂,改变锚固剂各组成材料,尤其是细颗粒材料的界面状态,降低表面张力,提高锚固剂的流动性及渗透性;另外,同时添加膨胀剂,使锚固剂硬化后具有一定的膨胀性,填充岩体缝隙; (3) The admixture adopts polycarboxylate water reducing agent to change the interface state of each component material of the anchoring agent, especially the interface state of the fine particle material, reduce the surface tension, and improve the fluidity and permeability of the anchoring agent; in addition, add an expansion agent at the same time , so that the anchoring agent has a certain expansibility after hardening, and fills the gaps in the rock mass;

(4)钢渣粉,由转炉炼钢排出的钢渣经水淬而成,主要由钙、铁、硅、镁和少量铝、锰、磷等的氧化物组成。主要的矿物相为硅酸三钙、硅酸二钙、铁铝酸钙以及硅、镁的氧化物形成的固熔体,还含有少量游离氧化钙等。由于钢渣粉具有一定活性,故可提高锚固剂的后期强度;可进一步消耗水泥水化产生的Ca(OH)2,降低碱度,提高锚固剂的抗腐蚀性,抑制碱骨料反应;可以改善锚固剂拌合物的和易性和可灌性;可以降低锚固剂的成本;且为工业废渣的利用又提供了一条途径。 (4) Steel slag powder, which is produced from steel slag discharged from converter steelmaking through water quenching, mainly composed of oxides of calcium, iron, silicon, magnesium and a small amount of aluminum, manganese, phosphorus, etc. The main mineral phase is a solid solution formed by tricalcium silicate, dicalcium silicate, calcium aluminoferrite, silicon and magnesium oxides, and also contains a small amount of free calcium oxide. Since the steel slag powder has certain activity, it can increase the late strength of the anchoring agent; it can further consume Ca(OH) 2 produced by cement hydration, reduce the alkalinity, improve the corrosion resistance of the anchoring agent, and inhibit the alkali-aggregate reaction; it can improve The ease and pourability of the anchoring agent mixture; can reduce the cost of the anchoring agent; and provide another way for the utilization of industrial waste.

经过多次实验,本发明的锚固剂的测试指标如表1所示: Through many experiments, the test index of anchoring agent of the present invention is as shown in table 1:

表1 Table 1

附图说明 Description of drawings

图1是井下破碎岩体锚杆加固原理立面图; Fig. 1 is the vertical view of the bolt reinforcement principle of the broken rock mass in the underground;

图2是利用本发明进行井下破碎岩体锚杆加固断面示意图。 Fig. 2 is a schematic cross-sectional view of the reinforcement of broken rock mass downhole by the present invention.

图中:L1-加固锚杆水平距离、L2-加固锚杆斜坡上距离、L3-锚杆锚固长度;A-锚固剂渗透主缝隙、B-锚固剂渗透支缝隙、C-锚头、D-锚杆、E-锚固体、F-破碎岩体、G-钻孔直径。 In the figure: L1-horizontal distance of reinforcement bolt, L2-distance on the slope of reinforcement bolt, L3-anchor length of bolt; A-main gap of anchoring agent penetration, B-branch gap of anchoring agent penetration, C-anchor head, D- Anchor rod, E-anchor body, F-broken rock mass, G-drilling diameter.

具体实施方式 Detailed ways

该适用于井下破碎岩体加固的锚杆锚固剂,其重量配比如表2所示。 The weight ratio of the bolt anchoring agent suitable for underground broken rock mass reinforcement is shown in Table 2.

表2 Table 2

复合硅酸盐水泥Composite Portland cement 天然河砂natural river sand 减水剂Superplasticizer 膨胀剂expansion agent 钢渣粉Steel slag powder 30.6%-34.0%30.6%-34.0% 60.3%-63.9%60.3%-63.9% 0.6%-0.9%0.6%-0.9% 1.5%-1.8%1.5%-1.8% 3.0%-3.5%3.0%-3.5%

使用时与水混合搅拌均匀,两者的重量配比如表3所示。 When in use, it is mixed with water and stirred evenly, and the weight ratio of the two is shown in Table 3.

其中,所述天然河砂的细度模数在中砂的细度模数范围内,含泥量小于2.0% ,泥块含量小于0.5%,河砂粒径为3mm以下。所述膨胀剂为HEA膨胀剂,是一种塑性期膨胀与硬化期膨胀的双重效应,充分补偿混凝土收缩,小掺量且兼有膨胀、减水、防渗、抗裂等复合功能的混凝土外加剂。所述钢渣粉的粒度为45μm±10μm,比表面积≥400m2/ kg,28天活性指数≥80%。水采用自来水。 Wherein, the fineness modulus of the natural river sand is within the range of the fineness modulus of medium sand, the mud content is less than 2.0%, the mud content is less than 0.5%, and the river sand particle size is less than 3mm. The expansion agent is HEA expansion agent, which is a double effect of expansion in the plastic period and expansion in the hardening period, which fully compensates for the shrinkage of concrete. agent. The steel slag powder has a particle size of 45 μm±10 μm, a specific surface area of ≥400 m 2 /kg, and an activity index of ≥80% in 28 days. Water adopts tap water.

现提供三个实施例具体描述: Now provide three specific descriptions of embodiment:

实施例1 Example 1

该锚固剂各组分及水用量如表4所示(单位kg)。 The components and water consumption of the anchoring agent are shown in Table 4 (in kg).

表4 Table 4

其指标测试结果如表5所示。 The index test results are shown in Table 5.

表5 table 5

实施例2 Example 2

该锚固剂各组分及水用量如表6所示(单位kg)。 The components and water consumption of the anchoring agent are shown in Table 6 (in kg).

表6 Table 6

其指标测试结果如表7所示。 The index test results are shown in Table 7.

表7 Table 7

实施例3 Example 3

该锚固剂各组分及水用量如表8所示(单位kg)。 The components and water consumption of the anchoring agent are shown in Table 8 (in kg).

表8 Table 8

其指标测试结果如表9所示。 The index test results are shown in Table 9.

表9 Table 9

如图1和图2所示,本发明所述的锚固剂与水混合制成浆体后采用压力注浆方式注入锚孔后,即连接注浆管,开动注浆泵,直至浆液从止浆塞周边挤出,关闭注浆泵,等待压力减弱到安全值后,拆除注浆管并用锚固剂或木塞堵塞注浆孔。注浆压力一般为地下水静水压的2-3倍,同时应考虑岩层的裂隙阻力,根据现场情况试验后确定。但瞬间最高压力值不应超过0.5MPa。锚固剂通过锚固剂渗透主缝隙A和锚固剂渗透支缝隙B进入破碎岩体F,由于该产品具有高渗透性、高流动性、高强度和耐久性,使得所渗透区域的岩体形成一个完整的岩体。通过控制加固锚杆水平距离L1、加固锚杆斜坡上距离L2、锚杆锚固长度L3和钻孔直径D来控制加固可控范围和加固深度,最后通过锚头C、锚杆D和锚固体E来临时和永久固定破碎岩体F。 As shown in Figure 1 and Figure 2, after the anchoring agent of the present invention is mixed with water to make a slurry, it is injected into the anchor hole by pressure grouting, then the grouting pipe is connected, and the grouting pump is started until the grout is released from the grouting stop. Extrude around the plug, turn off the grouting pump, wait for the pressure to weaken to a safe value, remove the grouting pipe and block the grouting hole with anchoring agent or wooden plug. The grouting pressure is generally 2-3 times of the hydrostatic pressure of the groundwater. At the same time, the crack resistance of the rock formation should be considered, and it should be determined after testing according to the site conditions. But the instantaneous maximum pressure value should not exceed 0.5MPa. The anchoring agent enters the broken rock mass F through the anchoring agent penetration main gap A and the anchoring agent penetration branch gap B. Due to the high permeability, high fluidity, high strength and durability of the product, the rock mass in the infiltrated area forms a complete rock mass. The controllable range of reinforcement and the reinforcement depth are controlled by controlling the horizontal distance L1 of the reinforcement anchor rod, the distance on the slope of the reinforcement anchor rod L2, the anchorage length L3 of the anchor rod, and the diameter of the drilling hole D. Finally, through the anchor head C, anchor rod D and anchor body E Temporary and permanent fixation of the broken rock mass F.

Claims (5)

1.一种适用于井下破碎岩体加固的锚杆锚固剂,其特征在于,由以下原料按如下重量百分比组成: 1. A bolt anchoring agent suitable for downhole broken rock mass reinforcement is characterized in that it is composed of the following raw materials in the following weight percentages: 钢渣粉             3.0% - 3.5% Steel slag powder 3.0% - 3.5% 复合硅酸盐水泥     30.6%-34.0% Composite Portland cement 30.6%-34.0% 天然河砂           60.3%-63.9% Natural river sand 60.3%-63.9% 聚羧酸系减水剂     0.6% - 0.9% Polycarboxylate water reducer 0.6% - 0.9% 膨胀剂             1.5% - 1.8%。 Expanding agent 1.5% - 1.8%. 2.根据权利要求1所述的适用于井下破碎岩体加固的锚杆锚固剂,其特征在于,使用时与水混合搅拌均匀,两者的重量配比为: 2. The bolt anchoring agent suitable for underground broken rock mass reinforcement according to claim 1, characterized in that, when in use, it is mixed and stirred evenly with water, and the weight ratio of the two is: 锚固剂              88.2%-89.9% Anchoring agent 88.2%-89.9% 水                  10.1%-11.8%。 Water 10.1%-11.8%. 3.根据权利要求1所述的适用于井下破碎岩体加固的锚杆锚固剂,其特征在于:所述天然河砂的细度模数在中砂的细度模数范围内,含泥量小于2.0% ,泥块含量小于0.5%,河砂粒径为3mm以下。 3. The bolt anchoring agent suitable for downhole broken rock mass reinforcement according to claim 1, characterized in that: the fineness modulus of the natural river sand is within the fineness modulus range of the medium sand, and the mud content Less than 2.0%, the mud content is less than 0.5%, and the river sand particle size is less than 3mm. 4.根据权利要求1所述的适用于井下破碎岩体加固的锚杆锚固剂,其特征在于:所述膨胀剂为HEA膨胀剂。 4. The bolt anchoring agent suitable for underground broken rock mass reinforcement according to claim 1, characterized in that: the expansion agent is HEA expansion agent. 5.根据权利要求1所述的适用于井下破碎岩体加固的锚杆锚固剂,其特征在于:所述钢渣粉的粒度为45μm±10μm,比表面积≥400m2/ kg,28天活性指数≥80%。 5. The bolt anchoring agent suitable for underground broken rock mass reinforcement according to claim 1, characterized in that: the particle size of the steel slag powder is 45 μm ± 10 μm, the specific surface area is ≥ 400 m 2 / kg, and the 28-day activity index is ≥ 80%.
CN201410749111.2A 2014-12-09 2014-12-09 Anchor rod anchoring agent applied to reinforcing underground broken rock body Pending CN104446259A (en)

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Application publication date: 20150325