CN104391011A - Condensation sensor - Google Patents
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- CN104391011A CN104391011A CN201410608929.2A CN201410608929A CN104391011A CN 104391011 A CN104391011 A CN 104391011A CN 201410608929 A CN201410608929 A CN 201410608929A CN 104391011 A CN104391011 A CN 104391011A
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- 230000005494 condensation Effects 0.000 title claims abstract description 41
- 238000009833 condensation Methods 0.000 title claims abstract description 41
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- 239000000523 sample Substances 0.000 claims abstract description 23
- 239000000919 ceramic Substances 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 10
- 230000035945 sensitivity Effects 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 230000001939 inductive effect Effects 0.000 claims 5
- 229920002521 macromolecule Polymers 0.000 claims 1
- 239000011236 particulate material Substances 0.000 claims 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 abstract description 8
- 239000002245 particle Substances 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012770 industrial material Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
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Abstract
本发明是一种凝露传感器,包括电路模块基板和凝露感应探头,在所述电路模块基板一端设置有凝露感应探头接口,所述凝露感应探头接口的侧面依次设置有沿电路模块基板横向布置的芯片模组、旋钮安装块、信号指示灯、输入输出接口,所述凝露感应探头包括陶瓷基片、以及设置在陶瓷基片上的交叉梳状电极,所述梳状电极表面上设置有感湿膜,梳状电极尾端连接有引线,所述引线连接凝露感应探头接口。采用本发明技术方案,可以将电路模块基板放置在盒内形成密封式,体积小,操作简单,灵敏度高,并且能依据感湿膜的材料构成形成正特性的露点传感器和负特性的露点传感器。
The present invention relates to a condensation sensor, which includes a circuit module substrate and a condensation sensing probe. A condensation sensing probe interface is provided at one end of the circuit module substrate. Chip modules, knob mounting blocks, signal indicators, and input and output interfaces are arranged horizontally. The condensation sensing probe includes a ceramic substrate and interdigitated electrodes arranged on the ceramic substrate. The comb electrodes are arranged on the surface There is a sensing wet film, and a lead wire is connected to the end of the comb-shaped electrode, and the lead wire is connected to the interface of the condensation sensing probe. Adopting the technical scheme of the invention, the circuit module substrate can be placed in the box to form a sealed type, which is small in size, easy to operate, high in sensitivity, and can form a positive dew point sensor and a negative dew point sensor according to the material composition of the moisture sensitive film.
Description
技术领域 technical field
本发明传感器领域,具体涉及一种凝露传感器。 The sensor field of the present invention specifically relates to a condensation sensor. the
背景技术 Background technique
随着时代的发展,科研、农业、暖通、纺织、机房、航空航天、电力等工业部门,越来越需要采用凝露传感器,对产品质量的要求越业越高,对环境温、湿度的控制以及对工业材料水份值的监测与分析都已成为比较普遍的技术条件之一;凝露传感器产品及湿度测量属于90年代兴起的行业,如何制造好的凝露传感器,如何判断湿度传感器的性能,这对现今的技术水平来讲,仍是一件较为复杂的问题;在将要出现凝露状态的高湿度区域,厚膜陶瓷半导体的电阻值会急剧发生变化,凝露传感器即利用这一原理制成的。凝露传感器的电阻随相对湿度呈线性变化,传感器把湿度的变化转换成电阻值的变化,利用这一特性进行湿度测定,而本凝露传感器采用的电路模块基板,使得传感器体积更加小巧,测量灵敏度高,并且能依据感湿膜的材料构成形成正特性的露点传感器和负特性的露点传感器。 With the development of the times, industrial sectors such as scientific research, agriculture, HVAC, textiles, machine rooms, aerospace, electric power, etc., increasingly need to use condensation sensors, and the requirements for product quality are getting higher and higher. Control and monitoring and analysis of the moisture value of industrial materials have become one of the more common technical conditions; condensation sensor products and humidity measurement are industries that emerged in the 1990s. How to make a good condensation sensor and how to judge the humidity sensor? Performance, this is still a relatively complicated issue for the current technical level; in the high humidity area where condensation will occur, the resistance value of the thick film ceramic semiconductor will change sharply, and the condensation sensor uses this principle made. The resistance of the condensation sensor changes linearly with the relative humidity. The sensor converts the change of humidity into the change of resistance value, and uses this characteristic to measure the humidity. The circuit module substrate used in this condensation sensor makes the sensor smaller and more compact. The sensitivity is high, and a dew point sensor with positive characteristics and a dew point sensor with negative characteristics can be formed according to the material of the moisture sensitive film. the
发明内容 Contents of the invention
本发明的目的在于克服现有技术存在的问题,提供一种凝露传感器。 The purpose of the present invention is to overcome the problems existing in the prior art and provide a condensation sensor. the
为实现上述技术目的,达到上述技术效果,本发明通过以下技术方案实现: In order to achieve the above-mentioned technical purpose and achieve the above-mentioned technical effect, the present invention is realized through the following technical solutions:
一种凝露传感器,包括电路模块基板和凝露感应探头,在所述电路模块基板一端设置有凝露感应探头接口,所述凝露感应探头接口的侧面依次设置有沿电路模块基板横向布置的芯片模组、旋钮安装块、信号指示灯、输入输出接口,所述凝露感应探头包括陶瓷基片、以及设置在陶瓷基片上的交叉梳状电极,所述梳状电极表面上设置有感湿膜,梳状电极尾端连接有引线,所述引线连接凝露感应探头接口。 A condensation sensor, comprising a circuit module substrate and a condensation sensing probe. A condensation sensing probe interface is provided at one end of the circuit module substrate. A chip module, a knob mounting block, a signal indicator light, and an input/output interface. The condensation sensing probe includes a ceramic substrate and interdigitated electrodes arranged on the ceramic substrate. The surface of the comb electrode is provided with a moisture sensor The end of the comb-shaped electrode is connected with a lead wire, and the lead wire is connected to the interface of the condensation sensing probe.
进一步的,所述芯片模组中的芯片为LM393芯片。 Further, the chip in the chip module is an LM393 chip. the
进一步的,所述旋钮安装块上设置有灵敏度调节旋钮。 Further, the knob mounting block is provided with a sensitivity adjustment knob. the
进一步的,所述输入输出接口包括电源负极接口、电源正极接口、模拟信号输出接口和电平信号输出接口。 Further, the input and output interfaces include a power supply negative interface, a power supply positive interface, an analog signal output interface, and a level signal output interface. the
优选的,所述感湿膜为高分子和导电粒子材料,或者水电离材料中一种制成。 Preferably, the moisture-sensitive film is made of one of polymer and conductive particle material, or water ionization material. the
本发明的有益效果是: The beneficial effects of the present invention are:
采用本发明技术方案,可以将电路模块基板放置在盒内形成密封式,体积小,操作简单,灵敏度高,并且能依据感湿膜的材料构成形成正特性的露点传感器和负特性的露点传感器。 By adopting the technical solution of the invention, the circuit module substrate can be placed in the box to form a sealed type, which is small in size, easy to operate, high in sensitivity, and can form a positive characteristic dew point sensor and a negative characteristic dew point sensor according to the material composition of the moisture sensitive film.
附图说明 Description of drawings
图1为本发明的电路模块基板结构示意图; Fig. 1 is a schematic structural diagram of a circuit module substrate of the present invention;
图2为凝露感应探头主视图; Figure 2 is the front view of the condensation sensing probe;
图3为凝露感应探头截面示意图。 Fig. 3 is a schematic cross-sectional view of the condensation sensing probe.
图中标号说明:1、电路模块基板,2、凝露感应探头,21、陶瓷基片,22、梳状电极,23、感湿膜,24、引线,3、凝露感应探头接口,4、芯片模组,5、旋钮安装块,6、信号指示灯,7、输入输出接口,71、电源负极接口,72、电源正极接口,73、模拟信号输出接口,74、电平信号输出接口,8、灵敏度调节旋钮。 Explanation of symbols in the figure: 1. Circuit module substrate, 2. Condensation sensing probe, 21. Ceramic substrate, 22. Comb electrode, 23. Moisture sensing film, 24. Lead wire, 3. Condensation sensing probe interface, 4. Chip module, 5. Knob installation block, 6. Signal indicator light, 7. Input and output interface, 71. Power supply negative interface, 72. Power supply positive interface, 73. Analog signal output interface, 74. Level signal output interface, 8 , Sensitivity adjustment knob. the
具体实施方式 Detailed ways
下面将参考附图并结合实施例,来详细说明本发明。 The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. the
如图1所示,一种凝露传感器,包括电路模块基板1和凝露感应探头2,在所述电路模块基板1一端设置有凝露感应探头接口3,所述凝露感应探头接口3的侧面依次设置有沿电路模块基板1横向布置的芯片模组4、旋钮安装块5、信号指示灯6、输入输出接口7,如图2和图3所示,所述凝露感应探头2包括陶瓷基片21、以及设置在陶瓷基片21上的交叉梳状电极22,所述梳状电极22表面上设置有感湿膜23,梳状电极22尾端连接有引线24,所述引线24连接凝露感应探头接口3。 As shown in Figure 1, a condensation sensor includes a circuit module substrate 1 and a condensation sensing probe 2, and a condensation sensing probe interface 3 is provided at one end of the circuit module substrate 1, and the condensation sensing probe interface 3 The side is sequentially provided with a chip module 4, a knob mounting block 5, a signal indicator light 6, and an input and output interface 7 arranged laterally along the circuit module substrate 1, as shown in Figures 2 and 3, the condensation sensing probe 2 includes a ceramic The substrate 21, and the interdigitated comb electrode 22 arranged on the ceramic substrate 21, the surface of the comb electrode 22 is provided with a moisture-sensitive film 23, the tail end of the comb electrode 22 is connected to a lead wire 24, and the lead wire 24 is connected to Condensation sensing probe interface 3. the
所述芯片模组4中的芯片为LM393芯片。 The chips in the chip module 4 are LM393 chips. the
所述旋钮安装块5上设置有灵敏度调节旋钮8。 The knob mounting block 5 is provided with a sensitivity adjusting knob 8 . the
所述输入输出接口7包括电源负极接口71、电源正极接口72、模拟信号输出接口73和电平信号输出接口74。 The input and output interface 7 includes a power negative interface 71 , a power positive interface 72 , an analog signal output interface 73 and a level signal output interface 74 . the
所述感湿膜23为高分子和导电粒子材料,或者水电离材料中一种制成;其中,高分子和导电粒子材料构成的感湿膜23,实现电子传导,形成正特性的露点传感器;水电离材料构成的感湿膜23,实现离子传导,形成负特性的露点传感器。 The moisture-sensitive film 23 is made of polymer and conductive particle material, or one of water ionization materials; wherein, the moisture-sensitive film 23 composed of polymer and conductive particle material realizes electron conduction and forms a dew point sensor with positive characteristics; The moisture-sensitive membrane 23 made of water ionization material realizes ion conduction and forms a dew point sensor with negative characteristics. the
在本实施例中,凝露感应探头2的制造工艺如下: In the present embodiment, the manufacturing process of the condensation sensing probe 2 is as follows:
a)首先在陶瓷基片21上制作梳状电极22; a) first fabricate comb electrodes 22 on the ceramic substrate 21;
b)然后在梳状电极22上涂敷感湿膜23; b) Then apply a moisture-sensitive film 23 on the comb electrode 22;
c)在梳状电极22尾端焊上引线24即可。 c) Solder the lead wire 24 on the end of the comb electrode 22 .
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention. the
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CN110646471A (en) * | 2019-09-29 | 2020-01-03 | 杭州铂得科技有限公司 | Microenvironment intelligent monitoring device and microenvironment intelligent monitoring system |
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JPH04118547A (en) * | 1990-09-10 | 1992-04-20 | Glory Ltd | Humidity sensor |
CN1063161A (en) * | 1991-04-09 | 1992-07-29 | 电子科技大学 | A kind of α-alundum (Al absolute humidity sensor that is used to detect micro-moisture |
JP2007192628A (en) * | 2006-01-18 | 2007-08-02 | Canon Inc | Gas sensor |
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Patent Citations (3)
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JPH04118547A (en) * | 1990-09-10 | 1992-04-20 | Glory Ltd | Humidity sensor |
CN1063161A (en) * | 1991-04-09 | 1992-07-29 | 电子科技大学 | A kind of α-alundum (Al absolute humidity sensor that is used to detect micro-moisture |
JP2007192628A (en) * | 2006-01-18 | 2007-08-02 | Canon Inc | Gas sensor |
Non-Patent Citations (3)
Title |
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HTTP://WWW.DOC88.COM/P-981346715443.HTML: "元器件检测", 《道客巴巴网》 * |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN110646471A (en) * | 2019-09-29 | 2020-01-03 | 杭州铂得科技有限公司 | Microenvironment intelligent monitoring device and microenvironment intelligent monitoring system |
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