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CN104373241B - Cylinder head of internal combustion engine and method for manufacturing cylinder head of internal combustion engine - Google Patents

Cylinder head of internal combustion engine and method for manufacturing cylinder head of internal combustion engine Download PDF

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Publication number
CN104373241B
CN104373241B CN201410401566.5A CN201410401566A CN104373241B CN 104373241 B CN104373241 B CN 104373241B CN 201410401566 A CN201410401566 A CN 201410401566A CN 104373241 B CN104373241 B CN 104373241B
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China
Prior art keywords
cylinder head
sheet metal
exhaust
metal casing
internal combustion
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Expired - Fee Related
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CN201410401566.5A
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Chinese (zh)
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CN104373241A (en
Inventor
M.克洛夫特
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Volkswagen AG
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Volkswagen AG
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F1/00Cylinders; Cylinder heads 
    • F02F1/24Cylinder heads
    • F02F1/243Cylinder heads and inlet or exhaust manifolds integrally cast together
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F1/00Cylinders; Cylinder heads 
    • F02F1/24Cylinder heads
    • F02F1/42Shape or arrangement of intake or exhaust channels in cylinder heads
    • F02F1/4285Shape or arrangement of intake or exhaust channels in cylinder heads of both intake and exhaust channel
    • F02F1/4292Shape or arrangement of intake or exhaust channels in cylinder heads of both intake and exhaust channel with liners
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F2200/00Manufacturing
    • F02F2200/06Casting

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)
  • Exhaust Silencers (AREA)

Abstract

本发明涉及内燃机的气缸盖和用于制造内燃机的气缸盖的方法,具体而言,涉及一种内燃机的气缸盖,该气缸盖带有至少一个排放通道(4),其通过金属板罩壳(1)形成,围绕该金属板罩壳(1)铸造气缸盖。根据本发明设置成,所有的排气通道(4)和排气歧管(5)通过以铸造的方式位于气缸盖中的金属板罩壳(1)形成。此外本发明涉及一种用于制造内燃机的气缸盖的方法,在该方法中单件式金属板罩壳(1)或者金属板罩壳的单个的罩壳部件(2,3)首先至少部分区段地设有覆层(8)和/或者一定结构,然后插入到铸模中并且最后由铸造材料以围绕单件式金属板罩壳(1)或者金属板罩壳的单个的罩壳部件(2,3)铸造的方式形成气缸盖。

Figure 201410401566

The present invention relates to a cylinder head of an internal combustion engine and a method for producing a cylinder head of an internal combustion engine, in particular to a cylinder head of an internal combustion engine with at least one discharge channel (4), which passes through a sheet metal casing ( 1) Forming, casting the cylinder head around the sheet metal casing (1). According to the invention it is provided that all exhaust ducts (4) and exhaust manifolds (5) are formed by a sheet metal casing (1) which is cast in the cylinder head. Furthermore, the invention relates to a method for producing a cylinder head of an internal combustion engine, in which method a single-piece sheet metal housing ( 1 ) or individual housing parts ( 2 , 3 ) of a sheet metal housing is first at least partially subdivided The coating ( 8 ) and/or structures are provided in sections, then inserted into the casting mould and finally made of casting material to surround the one-piece sheet metal casing ( 1 ) or the individual casing parts ( 2 of the sheet metal casing) , 3) The way of casting to form the cylinder head.

Figure 201410401566

Description

Cylinder head for an internal combustion engine and method for producing a cylinder head for an internal combustion engine
Technical Field
The invention relates to a cylinder head of an internal combustion engine, comprising at least one exhaust duct, which is formed by a sheet metal casing (Blechmantel), wherein the cylinder head is cast (umgiessen) around the sheet metal casing.
The invention further relates to a method for producing a cylinder head for an internal combustion engine, in which method a one-piece sheet metal jacket or a single jacket part of a sheet metal jacket is integrated into the cylinder head.
Background
A device of the above-mentioned type is known from the publication DE 3315988 a 1. This publication describes a cylinder head for an internal combustion engine with at least one discharge channel formed by a sheet metal casing inserted (eingissen) in the cylinder head in a cast manner. An insulating layer is provided between the sheet metal casing inserted in the cast manner and the cast body of the cylinder head. The insulating layer can be formed by applying a ceramic material to the sheet metal housing prior to casting, for example by spraying.
A method of the above-mentioned type is known from the publication document DD 290705 a 5. This publication describes a ceramic lining (Auskleidung) for a gas conducting channel of a cylinder head of an internal combustion engine. The ceramic lining gives rise to good thermal insulation of the exhaust gases flowing through the exhaust pipe. The lining is produced in that the lining is additionally inserted into the cast cylinder head. The lining is fixed to the casting material of the cylinder head by means of a high-temperature-stable adhesive material.
The use of pre-ceramicizing (prekeramisch) polymers is also known from the publications DE 102009046003 a1 and DE 102007034609 a1 and DE 102006008010 a 1. The pre-ceramming polymer is applied to the workpiece and converted by heating into an amorphous or crystalline ceramic.
The exhaust manifold is a component of an exhaust apparatus of an internal combustion engine. The exhaust manifold is usually connected directly to the engine, in particular to the cylinder head of the engine. The exhaust manifold serves as a collecting main and combines the individual exhaust channels of the engine combustion chambers into a common exhaust pipe. The intensive cooling required for the cylinder head when the exhaust manifold is integrated in the cylinder head also acts on the exhaust duct and in particular on the exhaust manifold. Since the exhaust gas stays longer in the cylinder head when the exhaust manifold is integrated in the cylinder head, the exhaust gas is cooled accordingly. However, high exhaust gas temperatures are advantageous for the operation of a catalytic converter and/or a turbocharger arranged in the exhaust gas line between the exhaust manifold and the exhaust system (ausfuff).
Disclosure of Invention
Against this background, it is an object of the present invention to overcome the disadvantages of the prior art and to improve a device and a method of the type mentioned at the outset.
This object is solved with a cylinder head for an internal combustion engine. The cylinder head is provided with a plurality of discharge passages and an exhaust manifold integrated in the cylinder head, the discharge passages being formed by exactly one sheet metal shell, wherein the cylinder head is cast around the sheet metal casing, characterized in that all discharge channels are at least partly sectioned and the exhaust manifold is formed by the one sheet metal casing located in the cylinder head in a cast manner, wherein the exhaust manifold serves as a collecting main and combines the individual exhaust passages of the combustion chambers of the internal combustion engine into a common exhaust pipe, wherein the sheet metal housing is assembled from a plurality of housing parts, wherein one housing part is an upper half shell of the sheet metal housing and the other housing part is a lower half shell of the sheet metal housing, and wherein each half-shell is associated with the other half of the cross-section of the exhaust channel or exhaust manifold.
According to the invention, a cylinder head of an internal combustion engine is therefore provided for which all the outlet channels are formed at least in sections and the exhaust manifold by a sheet metal casing, around which the cylinder head is cast. Hereby it is achieved that the exhaust gas channel formed by the discharge channel and the exhaust manifold is created with a material having a smaller heat transfer capacity and a high stability with respect to aggressive exhaust gases.
In one embodiment of the invention, the sheet metal housing is designed in such a way that all the outlet channels are completely lined with the sheet metal housing, in particular from the valve seat up to the exhaust manifold. In an alternative, production-technically simpler and therefore preferred embodiment, the sheet metal housing extends from the exhaust manifold over only a partial length section of the discharge channel. For example, the sheet metal jacket extends from the exhaust manifold only up to the beginning of a sharp bend in the central section of the exhaust gas duct, so that the sheet metal jacket has an approximately flat geometry over its entire extent.
It has proven advantageous to embody the sheet metal housing as a single piece. This allows, on the one hand, a rapid and precise loading of the casting mould and, on the other hand, the geometry of the exhaust duct can be precisely predefined by the sheet metal jacket and can be individualized independently of the casting mould. Furthermore, the one-piece sheet metal housing has only a small number of joining areas and connecting interfaces, which reduces the outlay for producing a guide channel for the exhaust gas seal.
It has proven practical for the sheet metal cover shell to be filled with sand cores, which are removed only after casting. It is hereby simpler and more reliable to handle thin-walled and therefore sensitive sheet metal enclosures.
However, it may also be advantageous if the sheet metal housing is assembled from a plurality of housing parts, preferably from two housing parts. This makes it easier to handle the sheet metal housing, in particular during its production, during transport, storage and during further processing (for example insertion into a casting mold). The sheet metal housing can be easily deformed due to its small wall thickness and thus become unusable.
A casting mold typically comprises two mold halves. Since the two mold halves are also provided for casting independently of one another, it is advantageous if one housing part is an upper half shell of the sheet metal housing and the other housing part is a lower half shell of the sheet metal housing. Each half shell is associated here with the other half of the cross section of the exhaust channel or exhaust manifold. The half-shells are inserted into the respective mould halves before the casting mould is closed.
It is particularly desirable for the sheet metal housing to be oriented partially perpendicular to the envelope curve of the exhaust duct and/or the exhaust manifold in the region of the joint between two adjacent housing parts. In this way, it is possible to achieve a high level of tightness against the exhaust gas if the sheet metal housing is multi-part. The edge sections of the two housing parts oriented perpendicularly to the envelope curve bear against one another and are connected in a force-fitting and/or material-fitting manner during the casting process. This makes it impossible for exhaust gas to flow behind the sheet metal casing, in particular to be squeezed between the sheet metal casing and the cylinder head. This serves to protect the cylinder head and also the insulating layer which may be provided between the sheet metal cover shell and the cylinder head.
It has proven to be highly possible for the sheet metal housing to have a coating at least in sections at the outer face facing the cylinder head and/or at the inner face facing the exhaust gas duct. The coating is formed from a ceramic material and/or from an enamel material and/or from a pre-cerammed polymer, wherein the coating is applied to the sheet metal casing prior to casting of the cylinder head. The application of the coating is preferably carried out by means of thermal application, spraying and/or dipping. Here, a plurality of layers of different materials is possible. Zirconia and alumina have proven to be particularly useful as ceramic materials.
The exhaust passage is a passage structure that includes an exhaust passage and an exhaust manifold between the combustion chamber and an exhaust pipe coupled to the cylinder head and that guides exhaust gas.
The heat transfer between the sheet metal jacket and the cylinder head made of aluminum is greater than in the case of a cladding inserted in the middle and/or a sheet metal jacket with a certain structure (strukturring). The coating or a certain structure applied on the outer face of the sheet metal housing is protected from the exhaust gas. The coating has a thickness of 0.1 to 10 mm, preferably 0.5 mm. The sheet metal housing has a thickness of 0.1 to 10 mm, preferably 0.5 mm. According to a particular embodiment, the sheet metal housing and the coating have the same thickness.
The heat insulation of the sheet metal cover with respect to the cylinder head is also achieved according to the invention in that the sheet metal cover has a structure at least in sections at the outer face facing the cylinder head. The certain structure can be formed by an application and/or a recess on the outer face. The gap for isolation is provided between the sheet metal housing and the cylinder head by the certain structure.
Furthermore, by thermally isolating the exhaust gas from the cylinder head, the thermal load on the cylinder head and thus the cooling requirement can be reduced.
This object is also solved with a method for manufacturing the cylinder head. In the method for producing the cylinder head, the individual shell parts of the sheet metal shell are first coated at least in sections by means of a thermal coating method, then inserted into a casting mold and finally the cylinder head is formed from a casting material by casting around the individual shell parts of the sheet metal shell.
According to the invention, a method is therefore provided for producing a cylinder head of an internal combustion engine, in which method the individual shell parts of the one-piece sheet metal shell or the multi-piece sheet metal shell are first provided at least in sections with a coating and/or a structure. The individual housing parts of the one-piece sheet metal housing or of the multi-piece sheet metal housing are then inserted into the casting mold and the casting mold is closed. Finally, the cylinder head is formed from a casting material by casting around a sheet metal casing. The coating of the sheet metal housing is effected by means of a thermal coating process, for example flame spraying, and/or by means of spraying and/or by means of dipping. The metal sheet housing is structured by means of sand blasting and/or by means of chemical reaction and/or by means of a laser beam.
In the case of a preceraming polymer as a coating, the preceraming polymer transforms into a ceramic material above a certain temperature. This conversion is effected during casting or during the operation of the internal combustion engine.
Drawings
The invention allows many embodiments. For further explanation of its basic principle, one of many embodiments is shown in the drawings and described below, wherein:
fig. 1 shows a schematic representation of a sheet metal housing of an exhaust gas channel;
fig. 2 shows a schematic cross-sectional view of a section of a cylinder head.
Reference chart
1 sheet metal housing
2 housing parts
3 housing parts
4 discharge channel
5 exhaust manifold
6 outer face
7 inner side
8 coating
9 exhaust channel
10 cylinder head
11 area of joint
12 edge segment
13 thickness.
Detailed Description
Fig. 1 shows a two-part sheet metal housing 1. The sheet metal casing 1 comprises two casing parts 2,3, wherein one casing part 2 is an upper half of the sheet metal casing 1 and the other casing part 3 is a lower half of the sheet metal casing 1, the casing parts 2,3 being assembled together to form the sheet metal casing 1. An exhaust gas duct 9 is formed by the sheet metal housing 1, which comprises the exhaust gas duct 4 and the exhaust manifold 5, the sheet metal housing 1 having an outer face 6 and an inner face 7. The sheet metal housing 1 has a coating 8 at the outer face 6.
Fig. 2 shows a section of a cylinder head 10 with at least one exhaust channel 4 of an internal combustion engine not described further here. The exhaust gas duct 9, which comprises all the exhaust gas ducts 4 and the exhaust manifold 5 of the internal combustion engine described briefly in fig. 1, is formed by a sheet metal housing 1 inserted in a cast manner into a cylinder head 10. The sheet metal housing 1 is assembled from two housing parts 2, 3. The sheet metal housing 1 has an edge section 12 in the joint region 11. The edge section 12 is oriented partially perpendicular to the envelope curve of the exhaust duct 9. The edge sections 12 of adjacent housing parts 2,3 bear against one another. The sheet metal jacket 1 has a coating 8 at its outer face 6 facing the cylinder head 10 in sections. The thickness 13 of the cladding 8 and the sheet metal housing 1 is 0.5 mm each.

Claims (10)

1.一种内燃机的气缸盖(10),该气缸盖带有多个排放通道(4)和集成在所述气缸盖(10)中的排气歧管(5),所述排放通道通过正好一个金属板罩壳(1)形成,其中,围绕该金属板罩壳(1)铸造所述气缸盖(10),其特征在于,所有的排放通道(4)至少部分区段地并且所述排气歧管(5)通过以铸造的方式位于所述气缸盖(10)中的所述一个金属板罩壳(1)形成,其中,所述排气歧管(5)用作为集流管并且将所述内燃机的燃烧室的各个排放通道(4)联合成共同的排气管,其中,所述金属板罩壳(1)由多个罩壳部件(2,3)装配而成,其中,一罩壳部件(2)是金属板罩壳(1)的上半壳,而另一罩壳部件(3)是金属板罩壳(1)的下半壳,并且其中,每个半壳与排放通道(4)或者排气歧管(5)的横截面的另外一半相关联。1. A cylinder head (10) for an internal combustion engine, the cylinder head having a plurality of exhaust passages (4) and an exhaust manifold (5) integrated in the cylinder head (10), the exhaust passages passing through just A sheet metal casing (1) is formed, wherein the cylinder head (10) is cast around the sheet metal casing (1), characterised in that all discharge ducts (4) are at least partially partially and the row An air manifold (5) is formed by casting the one sheet metal casing (1) in the cylinder head (10), wherein the exhaust manifold (5) serves as a header and The individual exhaust channels (4) of the combustion chambers of the internal combustion engine are combined into a common exhaust pipe, wherein the sheet metal casing (1) is assembled from a plurality of casing parts (2, 3), wherein, One housing part (2) is the upper half-shell of the sheet metal housing (1), and the other housing part (3) is the lower half-shell of the sheet metal housing (1), and wherein each half-shell is associated with The other half of the cross section of the exhaust channel (4) or the exhaust manifold (5) is associated. 2.根据权利要求1所述的气缸盖(10),其特征在于,所述金属板罩壳(1)在两个相邻的罩壳部件(2,3)的接缝区域(11)中部分区段地垂直于排放通道(4)或者排气歧管(5)的包络曲线而定向。2 . The cylinder head ( 10 ) according to claim 1 , wherein the sheet metal casing ( 1 ) is in the seam region ( 11 ) of two adjacent casing parts ( 2 , 3 ). 3 . Sections are oriented perpendicular to the envelope curve of the exhaust duct ( 4 ) or the exhaust manifold ( 5 ). 3.根据权利要求1或2所述的气缸盖(10),其特征在于,所述金属板罩壳(1)至少部分区段地在面向所述气缸盖(10)的外面(6)处和/或在面向包括所述排放通道(4)和所述排气歧管(5)的排气通道(9)的内面(7)处具有覆层(8),其中,在所述气缸盖(10)铸造之前利用陶瓷材料和/或利用珐琅材料和/或利用预陶瓷化聚合体形成所述覆层(8)。3 . The cylinder head ( 10 ) according to claim 1 , wherein the sheet metal casing ( 1 ) is at least partially at the outer side ( 6 ) facing the cylinder head ( 10 ). 4 . and/or having a cladding (8) on the inner face (7) facing the exhaust passage (9) comprising the exhaust passage (4) and the exhaust manifold (5), wherein in the cylinder head (10) The coating (8) is formed with ceramic material and/or with enamel material and/or with pre-ceramized polymer before casting. 4.根据权利要求3所述的气缸盖(10),其特征在于,所述覆层(8)具有0.1到10毫米的厚度(13),和/或所述金属板罩壳(1)具有0.1到10毫米的厚度(13)。4. The cylinder head (10) according to claim 3, characterized in that the coating (8) has a thickness (13) of 0.1 to 10 mm, and/or the sheet metal casing (1) has a thickness (13) of 0.1 to 10 mm 0.1 to 10 mm thickness (13). 5.根据权利要求1或2所述的气缸盖(10),其特征在于,所述金属板罩壳(1)至少部分区段地在面向所述气缸盖(10)的外面(6)处具有一定结构。5 . The cylinder head ( 10 ) according to claim 1 , wherein the sheet metal casing ( 1 ) is at least partially at the outer side ( 6 ) facing the cylinder head ( 10 ). 6 . have a certain structure. 6.根据权利要求4所述的气缸盖(10),其特征在于,所述覆层(8)具有0.5毫米的厚度。6. The cylinder head (10) according to claim 4, characterized in that the coating (8) has a thickness of 0.5 mm. 7.根据权利要求4所述的气缸盖(10),其特征在于,所述金属板罩壳(1)具有0.5毫米的厚度。7. The cylinder head (10) according to claim 4, characterized in that the sheet metal casing (1) has a thickness of 0.5 mm. 8.一种用于制造根据权利要求1到7中任一项所述的内燃机的气缸盖(10)的方法,在该方法中金属板罩壳(1)的单个的罩壳部件(2,3)首先至少部分区段地借助于热施覆方法设置覆层(8),然后插入到铸模中并且最后由铸造材料以围绕金属板罩壳(1)的单个的罩壳部件(2,3)铸造的方式形成气缸盖(10)。8. A method for producing a cylinder head (10) of an internal combustion engine according to any one of claims 1 to 7, in which the individual casing parts (2, 3) The coating ( 8 ) is first provided at least partially by means of a thermal coating method, then inserted into a casting mould and finally the individual casing parts ( 2 , 3 ) of the sheet metal casing ( 1 ) are surrounded by casting material ) to form the cylinder head (10) by casting. 9.根据权利要求8所述的方法,其特征在于,所述金属板罩壳(1)或者所述罩壳部件(2,3)至少部分区段地借助于喷砂和/或者借助于化学反应和/或者借助于激光光束设置一定结构。9 . The method according to claim 8 , wherein the sheet metal housing ( 1 ) or the housing parts ( 2 , 3 ) is at least partially by means of sandblasting and/or by means of chemical means 9 . Reacting and/or setting a certain structure by means of a laser beam. 10.根据权利要求8所述的方法,其特征在于,所述热施覆方法是火焰喷涂。10. The method of claim 8, wherein the thermal coating method is flame spraying.
CN201410401566.5A 2013-08-16 2014-08-15 Cylinder head of internal combustion engine and method for manufacturing cylinder head of internal combustion engine Expired - Fee Related CN104373241B (en)

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