CN104358627B - Boat diesel engine NOx and SOx associating emission reduction device and control method - Google Patents
Boat diesel engine NOx and SOx associating emission reduction device and control method Download PDFInfo
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- 230000009467 reduction Effects 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 15
- 239000007789 gas Substances 0.000 claims abstract description 120
- 230000002000 scavenging effect Effects 0.000 claims abstract description 24
- 238000005406 washing Methods 0.000 claims abstract description 17
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000002912 waste gas Substances 0.000 claims description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 31
- 239000002918 waste heat Substances 0.000 claims description 16
- 239000007921 spray Substances 0.000 claims description 3
- 239000013589 supplement Substances 0.000 claims description 2
- 239000003570 air Substances 0.000 claims 21
- GQPLMRYTRLFLPF-UHFFFAOYSA-N Nitrous Oxide Chemical class [O-][N+]#N GQPLMRYTRLFLPF-UHFFFAOYSA-N 0.000 claims 2
- 239000005864 Sulphur Substances 0.000 claims 2
- 239000012080 ambient air Substances 0.000 claims 2
- 239000008187 granular material Substances 0.000 claims 2
- 239000008246 gaseous mixture Substances 0.000 claims 1
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 abstract description 24
- 238000005201 scrubbing Methods 0.000 abstract description 22
- 238000002485 combustion reaction Methods 0.000 abstract description 18
- 229910052717 sulfur Inorganic materials 0.000 abstract description 18
- 239000011593 sulfur Substances 0.000 abstract description 18
- 239000002245 particle Substances 0.000 abstract description 15
- 238000006477 desulfuration reaction Methods 0.000 abstract description 6
- 230000023556 desulfurization Effects 0.000 abstract description 6
- 239000000446 fuel Substances 0.000 abstract description 6
- 238000001816 cooling Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 description 9
- 239000000295 fuel oil Substances 0.000 description 6
- 230000003134 recirculating effect Effects 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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Abstract
本发明提供的是一种船舶柴油机NOx和SOx联合减排装置及控制方法。在非氮氧化物排放控制区,工作在非EGR模式,从排气歧管来的废气驱动涡轮做功,带动压气机压缩空气,通过扫气箱进入发动机参与燃烧;当船舶在氮氧化物排放控制区航行时,工作在EGR模式,部分废气从排气歧管中引出,通过冷却和洗涤,降低温度并除去其中的颗粒和SOx,再经EGR风机增压,与新鲜空气混合,降低发动机的NOx生成和排放量,满足IMO有关NOx排放的Tier III标准;在硫排放控制区或港口时,工作在洗涤模式,废气经洗涤脱硫装置脱硫后排入大气,满足IMO对船舶燃油硫含量的要求;在非硫排放控制区和非港口区域时,工作在非洗涤模式,排放的废气直接排入环境大气。
The invention provides a marine diesel engine NOx and SOx joint emission reduction device and control method. In the non-nitrogen oxide emission control area, working in the non-EGR mode, the exhaust gas from the exhaust manifold drives the turbine to do work, drives the compressor to compress the air, and enters the engine through the scavenging box to participate in combustion; when the ship is in the nitrogen oxide emission control When sailing in the region, it works in EGR mode, part of the exhaust gas is drawn from the exhaust manifold, through cooling and washing, the temperature is lowered and the particles and SOx are removed, and then it is pressurized by the EGR fan and mixed with fresh air to reduce the NOx of the engine The generation and emissions meet IMO's Tier III standards for NOx emissions; when in sulfur emission control areas or ports, work in the scrubbing mode, and the exhaust gas is desulfurized by the scrubbing and desulfurization device and then discharged into the atmosphere, meeting IMO's requirements for the sulfur content of ship fuel; In non-sulfur emission control areas and non-port areas, it works in non-scrubbing mode, and the exhaust gas is directly discharged into the ambient atmosphere.
Description
技术领域technical field
本发明涉及的是一种船舶废气污染物排放控制装置,具体涉及到为满足国际海事组织(IMO)有关船舶废气污染物排放法规的船舶柴油机NOx和SOx的联合控制装置及控制方法。The present invention relates to a ship exhaust pollutant emission control device, in particular to a joint control device and control method for marine diesel engine NOx and SOx to meet the International Maritime Organization (IMO) regulations on ship exhaust pollutant emission.
背景技术Background technique
为减少船舶营运成本,海洋运输船舶使用高硫重油,发动机燃烧产生的NOx和SOx对海洋大气和港口环境产生了严重危害。In order to reduce ship operating costs, ocean transport ships use high-sulfur heavy oil, and the NOx and SOx produced by engine combustion have caused serious harm to the marine atmosphere and port environment.
IMO和欧美等发达国家都对船舶发动机废气中的NOx和SOx排放进行了严格的限制。IMO and developed countries such as Europe and the United States have imposed strict restrictions on NOx and SOx emissions in ship engine exhaust.
目前,常用的NOx减排措施主要包括机内减排措施和机外减排措施。机内减排措施是通过一定的方法,例如缸内延迟喷油、改进喷油规律、降低进气温度、缸内喷水等,改变缸内燃烧,减少缸内NOx生成,最终减少发动机的NOx排放;机外减排NOx措施,主要是SCR后处理技术,利用还原剂还原柴油机排气管中的NOx,使之变为无害的N2,最终减少发动机的NOx排放。相对而言,上述机内减排措施比较容易实现,但减排效果有限;机外减排SCR技术,减排效果好,能满足IMO的NOx排放要求,但后处理装置体积庞大,减少了船舶的有效空间,同时SCR的运行和维护成本也较高。At present, commonly used NOx emission reduction measures mainly include in-machine emission reduction measures and out-of-machine emission reduction measures. The internal emission reduction measures are through certain methods, such as delaying fuel injection in the cylinder, improving the fuel injection law, reducing the intake air temperature, spraying water in the cylinder, etc., to change the combustion in the cylinder, reduce the generation of NOx in the cylinder, and finally reduce the NOx of the engine Emissions: Off-machine NOx reduction measures are mainly SCR post-treatment technology, which uses reducing agents to reduce NOx in the exhaust pipe of diesel engines and turn them into harmless N 2 , ultimately reducing engine NOx emissions. Relatively speaking, the above-mentioned internal emission reduction measures are relatively easy to implement, but the emission reduction effect is limited; the external emission reduction SCR technology has a good emission reduction effect and can meet the NOx emission requirements of IMO, but the post-processing device is bulky, reducing the number of ships. The effective space of the SCR, while the operation and maintenance costs of the SCR are also relatively high.
作为一种有效的柴油机NOx减排措施,废气再循环(EGR)技术通过将一部分废气从排气歧管中引出,经过降温、去除颗粒等过程,进入发动机扫气箱,再分配给发动机各气缸参与燃烧,由于再循环的废气中含有一定量的CO2和H2O,降低了发动机缸内工质的比热,同时再循环废气降低了缸内氧气浓度,降低了发动机燃烧温度,从而降低了发动机的NOx生成和排放量;EGR技术由于能满足IMO有关NOx的Tier III排放标准,且其体积和成本均远小于SCR系统,是一种有前途的船舶柴油机NOx排放控制技术。As an effective NOx emission reduction measure for diesel engines, Exhaust Gas Recirculation (EGR) technology draws a part of the exhaust gas from the exhaust manifold, goes through the process of cooling down and removing particles, enters the engine scavenging box, and then distributes it to each cylinder of the engine Participate in combustion, because the recirculated exhaust gas contains a certain amount of CO 2 and H 2 O, which reduces the specific heat of the working medium in the engine cylinder, and at the same time the recirculated exhaust gas reduces the oxygen concentration in the cylinder, reduces the engine combustion temperature, and thus reduces EGR technology is a promising NOx emission control technology for marine diesel engines because it can meet IMO's Tier III emission standards for NOx, and its volume and cost are much smaller than SCR systems.
船舶SOx减排技术,主要包括采用低硫燃油和废气洗涤技术两种。相对而言,采用低硫燃油比较方便,对船舶改动较小,可以满足IMO对船舶燃油硫含量的要求,但船用高低硫燃油之间差价巨大,使用低硫燃油成本太高,同时现有发动机使用低硫燃油存在粘度过低、润滑性差、容易磨损等问题,对发动机有一定的损害,且低硫燃油在炼制过程中会产生大量的CO2,加剧全球温室效应。Ship SOx emission reduction technologies mainly include the use of low-sulfur fuel oil and exhaust gas scrubbing technology. Relatively speaking, it is more convenient to use low-sulfur fuel oil, and the changes to the ship are small. It can meet the IMO requirements for the sulfur content of ship fuel oil. The use of low-sulfur fuel has problems such as low viscosity, poor lubricity, and easy wear, which will cause certain damage to the engine, and low-sulfur fuel will produce a large amount of CO 2 during the refining process, which will intensify the global warming effect.
作为IMO认可的一种除去船舶废气中SOx的有效方法,废气洗涤技术通过对燃用低质高硫重油产生的废气进行清洗,除去其中的SOx,满足IMO有关燃油硫含量的要求。废气洗涤运行成本低,但洗涤装置也存在体积较大,运行和维护需一定费用的问题。As an effective method approved by IMO to remove SOx from ship exhaust gas, the exhaust gas scrubbing technology cleans the exhaust gas produced by burning low-quality high-sulfur heavy oil to remove SOx and meet the IMO requirements on fuel sulfur content. The operation cost of exhaust gas scrubbing is low, but the scrubbing device also has the problem of large volume and certain costs for operation and maintenance.
目前,对船舶废气NOx、SOx的研究和处理,都是分开单独进行,即使用两套不同设备,分别对NOx和SOx进行处理。这种废气串联处理方法,设备体积巨大,背压高,对发动机正常工作影响较大,设备投资和运行费用都很高。At present, the research and treatment of ship exhaust NOx and SOx are carried out separately, that is, two sets of different equipment are used to treat NOx and SOx respectively. This exhaust gas series treatment method has huge equipment volume and high back pressure, which has a great impact on the normal operation of the engine, and the equipment investment and operation costs are very high.
迄今为止,国内外尚无一个能对船舶柴油机排放的NOx和SOx进行一体化处理的装置,使在满足IMO有关NOx和SOx排放要求的基础上,缩减排放控制设备体积和成本,并减少减排设备对船舶营运费用和有效空间的影响。So far, there is no integrated treatment device for NOx and SOx emitted by marine diesel engines at home and abroad, which can reduce the size and cost of emission control equipment and reduce emission reduction while meeting IMO's requirements for NOx and SOx emissions. The impact of equipment on ship operating costs and effective space.
发明内容Contents of the invention
本发明的目的在于提供一种能有效地改善发动机燃烧状况,降低缸内燃烧温度,减少柴油机的NOx生成和去除废气中的SOX,实现同时降低发动机废气中的NOx和SOx,满足IMO法规对船舶柴油机NOx和SOx排放的限制的船舶柴油机NOx和SOx联合减排装置。本发明的目的还在于提供一种船舶柴油机NOx和SOx联合减排装置的控制方法。The purpose of the present invention is to provide a method that can effectively improve the combustion conditions of the engine, reduce the combustion temperature in the cylinder, reduce the NOx generation of the diesel engine and remove the SOx in the exhaust gas, realize the simultaneous reduction of NOx and SOx in the engine exhaust gas, and meet the requirements of IMO regulations. Marine diesel engine NOx and SOx combined emission reduction device for limiting NOx and SOx emissions from marine diesel engines. The object of the present invention is also to provide a control method of a marine diesel engine NOx and SOx combined emission reduction device.
本发明的船舶柴油机NOx和SOx联合减排装置包括在与柴油机的排气管相连的排气歧管和与油机的进气管相连的扫气箱之间连接的进气系统,所述进气系统包括连通到排气歧管的涡轮、由涡轮驱动的压气机、连接于压气机出口与扫气箱之间的空气中间冷却器,在与柴油机的排气管相连的排气歧管和柴油机的进气管相连的扫气箱之间还连接EGR系统,所述EGR系统包括通过第二单向截止阀与排气歧管连接的预洗涤器、连接在预洗涤器后的EGR冷却器、连接在EGR冷却器后的EGR洗涤器、连接在EGR洗涤器后的EGR水滴捕集器,EGR水滴捕集器的出口连接风机,风机的出口通过第三单向截止阀与扫气箱相连,所述进气系统还包括连接于压气机出口和排气歧管之间的包含第一单向截止阀的压缩空气旁通通路,在涡轮进出口之间设置废气旁通管路,废气旁通管路上设置第四单向截止阀,废气旁通管路连接余热锅炉,余热锅炉后通过三通阀连接废气洗涤装置或直接连通大气。The marine diesel engine NOx and SOx combined emission reduction device of the present invention comprises the intake system connected between the exhaust manifold connected with the exhaust pipe of the diesel engine and the scavenging box connected with the intake pipe of the oil engine, the intake system The system includes a turbine connected to the exhaust manifold, a compressor driven by the turbine, an air intercooler connected between the outlet of the compressor and the scavenging box, the exhaust manifold connected to the exhaust pipe of the diesel engine and the diesel engine An EGR system is also connected between the scavenging air tanks connected to the intake pipe of the intake pipe, and the EGR system includes a pre-washer connected to the exhaust manifold through a second one-way stop valve, an EGR cooler connected after the pre-washer, and a The EGR scrubber behind the EGR cooler, the EGR droplet catcher connected behind the EGR scrubber, the outlet of the EGR droplet catcher is connected to the fan, and the outlet of the fan is connected to the scavenging box through the third one-way stop valve, so The air intake system also includes a compressed air bypass passage connected between the compressor outlet and the exhaust manifold and includes a first one-way stop valve. A waste gas bypass line is arranged between the turbine inlet and outlet. The waste gas bypass pipe The fourth one-way stop valve is set on the road, the waste gas bypass pipeline is connected to the waste heat boiler, and the waste heat boiler is connected to the waste gas scrubber through a three-way valve or directly connected to the atmosphere.
本发明的船舶柴油机NOx和SOx联合减排装置还可以包括:Marine diesel engine NOx and SOx combined emission reduction device of the present invention can also comprise:
1、在空气中间冷却器与扫气箱之间空气水滴捕集器。1. An air droplet catcher between the air intercooler and the scavenging air box.
2、所述预洗涤器和EGR洗涤器采用一级或多级喷淋塔结构,或采用填料塔结构。2. The pre-scrubber and EGR scrubber adopt a one-stage or multi-stage spray tower structure, or a packed tower structure.
本发明的船舶柴油机NOx和SOx联合减排装置的控制方法为:The control method of marine diesel engine NOx and SOx combined emission reduction device of the present invention is:
包括非EGR模式和EGR模式;Including non-EGR mode and EGR mode;
船舶在非氮氧化物排放控制区航行时,发动机运行在非EGR模式,关闭EGR系统中第二、三单向截止阀,柴油机的废气通过排气歧管全部通入涡轮,压缩空气经过空气中间冷却器降温,进入水滴捕集器,进入扫气箱,再由进气管,进入柴油机参与燃烧;压缩空气旁通通路中的第一单向截止阀关闭,当发动机高负荷工作时,开启涡轮废气旁通通路中的第四单向截止阀,旁通多余废气;When the ship is sailing in a non-nitrogen oxide emission control area, the engine is running in non-EGR mode, the second and third one-way stop valves in the EGR system are closed, the exhaust gas of the diesel engine is completely passed into the turbine through the exhaust manifold, and the compressed air passes through the air center The cooler cools down, enters the droplet collector, enters the scavenging air box, and then enters the diesel engine through the intake pipe to participate in combustion; the first one-way stop valve in the compressed air bypass passage is closed, and when the engine is working under high load, the turbine exhaust gas is turned on. The fourth one-way stop valve in the bypass passage bypasses excess exhaust gas;
船舶在氮氧化物排放控制区航行时,发动机运行在EGR模式,开启EGR系统中的第二、三单向截止阀,柴油机大部分废气仍通入涡轮;其余废气通过第二单向截止阀流入EGR系统,经废气预洗装置降低废气温度并除去部分颗粒,再经EGR冷却器降低废气温度,进入EGR洗涤器除去废气中颗粒和SOx,再由水滴捕集器消除废气携带的水滴,废气通过EGR风机加压,经第三单向截止阀进入扫气箱和由进气通路过来的加压新鲜空气混合,混合气通过进气管,进入发动机参与燃烧,降低发动机NOx的生成和排放量;EGR模式下,涡轮废气旁通通路中的第四单向截止阀关闭,开启压缩空气旁通通路中的第一单向截止阀,由压气机向涡轮补充部分压缩空气;When the ship is navigating in the nitrogen oxide emission control area, the engine is running in EGR mode, and the second and third one-way stop valves in the EGR system are opened, and most of the exhaust gas of the diesel engine is still passed into the turbine; the rest of the exhaust gas flows into the turbine through the second one-way stop valve. In the EGR system, the temperature of the exhaust gas is reduced by the exhaust gas prewashing device and part of the particles are removed, and then the temperature of the exhaust gas is reduced by the EGR cooler, and then enters the EGR scrubber to remove particles and SOx in the exhaust gas, and then the water droplets carried by the exhaust gas are eliminated by the water droplet catcher, and the exhaust gas passes through The EGR fan pressurizes, enters the scavenging box through the third one-way stop valve and mixes with the pressurized fresh air from the intake passage, and the mixture passes through the intake pipe and enters the engine to participate in combustion, reducing the generation and emission of NOx in the engine; EGR In mode, the fourth one-way stop valve in the turbine waste gas bypass passage is closed, and the first one-way stop valve in the compressed air bypass passage is opened, and the compressor supplies part of the compressed air to the turbine;
废气洗涤装置分为非洗涤模式和洗涤模式两种运行模式,当船舶在非硫排放控制区和非港口区域航行时,非再循环的废气,经过余热锅炉回收能量后,经三通阀,由废气旁通通路直接排入环境大气;当船舶在硫排放控制区或港口区域航行时,非再循环的废气,经过余热锅炉回收能量后,经三通阀,由废气洗涤脱硫通路流入废气洗涤装置,洗涤脱去其中SOx和颗粒,经洗涤装置顶部除雾器去除水滴后,排入环境大气;当船舶废气洗涤装置维修或出现故障时,废气经三通阀,由废气旁通通路直接排入大气环境。The exhaust gas scrubber is divided into two operating modes: non-scrubbing mode and scrubbing mode. When the ship is sailing in the non-sulfur emission control area and non-port area, the non-recirculating exhaust gas passes through the three-way valve after recovering energy from the waste heat boiler. The exhaust gas bypass channel is directly discharged into the ambient atmosphere; when the ship is sailing in the sulfur emission control area or the port area, the non-recirculated exhaust gas, after recovering energy through the waste heat boiler, passes through the three-way valve, and flows into the exhaust gas scrubber through the exhaust gas scrubbing and desulfurization channel. , wash off the SOx and particles, remove the water droplets by the demister at the top of the washing device, and discharge it into the ambient atmosphere; when the ship's exhaust gas washing device is repaired or fails, the exhaust gas will be directly discharged into the waste gas bypass passage through the three-way valve. Atmospheric Environment.
针对现有船舶柴油机排放控制技术的不足,本发明提出一种用于船舶柴油机NOx和SOx联合脱除的方法和装置,它能有效地改善发动机燃烧状况,降低缸内燃烧温度,减少柴油机的NOx生成和去除废气中的SOX,实现同时降低发动机废气中的NOx和SOx,满足IMO法规对船舶柴油机NOx和SOx排放的限制。本发明的技术方案的主要特点体现在:Aiming at the deficiencies of the existing marine diesel engine emission control technology, the present invention proposes a method and device for combined removal of NOx and SOx from marine diesel engines, which can effectively improve the combustion conditions of the engine, reduce the combustion temperature in the cylinder, and reduce the NOx of the diesel engine Generate and remove SOx in exhaust gas, realize simultaneous reduction of NOx and SOx in engine exhaust gas, and meet IMO regulations on NOx and SOx emissions from marine diesel engines. The main features of the technical solution of the present invention are reflected in:
本发明的船舶柴油机NOx和SOx排放控制装置包含柴油机系统和附属于与柴油机系统的EGR装置及废气洗涤装置。所述EGR装置连接到排气歧管和扫气箱,其中设有单向截止阀、废气预洗装置、EGR冷却器、EGR洗涤器和EGR风机。所述的废气洗涤装置通过三通阀与余热锅炉排气出口相连。The marine diesel engine NOx and SOx emission control device of the present invention includes a diesel engine system, an EGR device and an exhaust gas cleaning device attached to the diesel engine system. The EGR device is connected to the exhaust manifold and the scavenging air box, and is provided with a one-way stop valve, an exhaust gas prewashing device, an EGR cooler, an EGR scrubber and an EGR blower. The exhaust gas cleaning device is connected with the exhaust outlet of the waste heat boiler through a three-way valve.
在所述柴油机系统中,在空气中间冷却器后增设水滴捕集器。In the diesel engine system, a water droplet catcher is added after the air intercooler.
在所述柴油机系统中,增设涡轮废气旁通通路,连通涡轮进出口。In the diesel engine system, a turbine waste gas bypass passage is added to communicate with the turbine inlet and outlet.
在所述柴油机系统中,增设压缩空气旁通通路,连通压气机出口和涡轮入口。In the diesel engine system, a compressed air bypass passage is added to communicate with the compressor outlet and the turbine inlet.
在所述柴油机系统中,非再循环的废气,经余热锅炉后,通过三通阀,或去废气洗涤装置洗涤或直接排入大气。In the diesel engine system, the non-recirculating exhaust gas passes through the waste heat boiler, then passes through the three-way valve, or goes to the exhaust gas cleaning device for washing or is directly discharged into the atmosphere.
在所述联合减排装置中,所述废气预洗装置、EGR洗涤器和废气洗涤装置采用一级或多级喷淋塔结构,或采用填料塔结构。In the combined emission reduction device, the exhaust gas prewashing device, EGR scrubber and exhaust gas scrubbing device adopt a one-stage or multi-stage spray tower structure, or adopt a packed tower structure.
本发明的船舶柴油机NOx和SOx联合减排控制方法的主要特点为:The main features of the marine diesel engine NOx and SOx joint emission reduction control method of the present invention are:
将具有EGR装置的船舶柴油机分为两种工作模式,非EGR模式和EGR模式。The marine diesel engine with EGR device is divided into two working modes, non-EGR mode and EGR mode.
非EGR模式:船舶在非氮氧化物排放控制区航行时,发动机运行在非EGR模式,即关闭EGR通路中单向截止阀,EGR装置不投入运行;此时柴油机的废气通过排气歧管全部通入涡轮,做功驱动压气机工作,压缩新鲜空气,压缩空气经过空气中间冷却器降温,进入水滴捕集器,去除其中所含水滴,进入扫气箱,再由进气管,进入柴油机参与燃烧;非EGR模式下,压缩空气旁通通路中单向截止阀关闭,当发动机高负荷工作时,开启涡轮废气旁通通路中单向截止阀,旁通多余废气。Non-EGR mode: When the ship is sailing in a non-nitrogen oxide emission control area, the engine runs in a non-EGR mode, that is, the one-way stop valve in the EGR passage is closed, and the EGR device is not put into operation; at this time, the exhaust gas of the diesel engine passes through the exhaust manifold and all It enters the turbine, works to drive the compressor to work, compresses fresh air, and the compressed air passes through the air intercooler to cool down, enters the water droplet collector, removes the water droplets contained in it, enters the scavenging air box, and then enters the diesel engine through the intake pipe to participate in combustion; In non-EGR mode, the one-way stop valve in the compressed air bypass passage is closed, and when the engine is working under high load, the one-way stop valve in the turbine waste gas bypass passage is opened to bypass excess exhaust gas.
EGR模式:船舶在氮氧化物排放控制区航行时,发动机运行在EGR模式,即开启EGR通路中单向截止阀,EGR装置投入运行;此时柴油机大部分废气仍通入涡轮;其余废气通过单向截止阀流入EGR通路,经废气预洗装置降低废气温度并除去部分颗粒,再经EGR冷却器降低废气温度,进入EGR洗涤器除去废气中颗粒和SOx,再由水滴捕集器消除废气携带的水滴,废气通过EGR风机加压,经单向截止阀,进入扫气箱,和由进气通路过来的加压新鲜空气混合,混合气通过进气管,进入发动机参与燃烧,降低发动机NOx的生成和排放量;EGR模式下,涡轮废气旁通通路中单向截止阀关闭,开启压缩空气旁通通路中单向截止阀,由压气机向涡轮补充部分压缩空气。EGR mode: When the ship is sailing in the nitrogen oxide emission control area, the engine runs in the EGR mode, that is, the one-way stop valve in the EGR passage is opened, and the EGR device is put into operation; at this time, most of the exhaust gas of the diesel engine is still passed into the turbine; the rest of the exhaust gas passes through the single Flow into the EGR channel through the stop valve, reduce the temperature of the exhaust gas and remove some particles through the exhaust gas prewashing device, then reduce the temperature of the exhaust gas through the EGR cooler, enter the EGR scrubber to remove particles and SOx in the exhaust gas, and then eliminate the particles and SOx carried by the exhaust gas by the water droplet trap Water droplets and exhaust gas are pressurized by the EGR fan, enter the scavenging box through the one-way stop valve, and mix with the pressurized fresh air from the intake passage. The mixed gas enters the engine through the intake pipe to participate in combustion, reducing the generation of engine NOx and Emission volume: In EGR mode, the one-way stop valve in the turbine exhaust bypass passage is closed, and the one-way stop valve in the compressed air bypass passage is opened, and the compressor supplies part of the compressed air to the turbine.
EGR模式下,通过EGR风机调整再循环的废气流量(即EGR率),实现在不同发动机工况下,发动机NOx排放都能满足IMO Tier III的要求。In EGR mode, the recirculated exhaust gas flow rate (that is, the EGR rate) is adjusted through the EGR fan, so that the NOx emission of the engine can meet the requirements of IMO Tier III under different engine operating conditions.
涡轮废气旁通通路中单向截止阀在非EGR模式下开启,用于旁通柴油机多余废气,提高发动机效率。The one-way stop valve in the turbine exhaust bypass passage is opened in non-EGR mode, which is used to bypass excess exhaust gas from the diesel engine and improve engine efficiency.
压缩空气旁通通路中单向截止阀在EGR模式下开启,用于向涡轮补充部分压缩空气,提高涡轮的输出功率。The one-way stop valve in the compressed air bypass channel is opened in EGR mode, which is used to supplement part of the compressed air to the turbine and increase the output power of the turbine.
按废气洗涤装置是否工作,将船舶柴油机系统分为两种运行模式,非洗涤模式和洗涤模式。According to whether the exhaust gas scrubber works, the marine diesel engine system is divided into two operating modes, non-scrubbing mode and scrubbing mode.
非洗涤模式:当船舶在非硫排放控制区和非港口区域航行时,非再循环的废气,经过余热锅炉回收能量后,经三通阀,由废气旁通通路直接排入环境大气。Non-scrubbing mode: When the ship is sailing in a non-sulfur emission control area and a non-port area, the non-recirculating exhaust gas is directly discharged into the ambient atmosphere through the waste gas bypass passage through the three-way valve after recovering energy through the waste heat boiler.
洗涤模式:当船舶在硫排放控制区或港口区域航行时,非再循环的废气,经过余热锅炉回收能量后,经三通阀,由废气洗涤脱硫通路流入废气洗涤装置,洗涤脱去其中SOx和颗粒,经洗涤装置顶部除雾器去除水滴后,排入环境大气。Scrubbing mode: When a ship is navigating in a sulfur emission control area or a port area, the non-recirculating exhaust gas, after recovering energy through the waste heat boiler, passes through the three-way valve, flows into the exhaust gas scrubbing device through the exhaust gas scrubbing and desulfurization passage, and washes off the SOx and The particles are discharged into the ambient atmosphere after the water droplets are removed by the demister at the top of the washing device.
当船舶废气洗涤装置维修或出现故障时,废气经三通阀,由废气旁通通路直接排入大气环境。When the ship exhaust gas scrubber is repaired or fails, the exhaust gas will be directly discharged into the atmosphere through the waste gas bypass passage through the three-way valve.
与现有技术相比,本发明的优势在于:Compared with the prior art, the present invention has the advantages of:
1.本发明采用的一种船舶柴油机NOx和SOx联合减排系统满足即将开始实施的IMO有关船舶废气排放标准,即在排放控制区和非排放控制区均能满足IMO有关NOx和燃油硫含量的要求。1. A kind of marine diesel engine NOx and SOx combined emission reduction system that the present invention adopts meets the relevant IMO emission standards for ships that are about to be implemented, that is, both the emission control area and the non-emission control area can meet the IMO relevant NOx and fuel oil sulfur content requirements Require.
2.与SCR联合废气洗涤技术方案相比,本发明采用的船舶柴油机NOx和SOx联合减排系统体积小,节省船舶有效空间,投资成本和运行费用低,对发动机影响小。2. Compared with the SCR combined exhaust gas scrubbing technical solution, the marine diesel engine NOx and SOx combined emission reduction system adopted by the present invention is small in size, saves the effective space of the ship, has low investment and operating costs, and has little impact on the engine.
3.再循环废气进入发动机燃烧室之前,经洗涤器、除雾器,除去废气中的SOX和大部分颗粒,使废气得到净化,减少了进入柴油机气缸的颗粒含量,避免了发动机的磨损,同时显著改善了燃烧条件,通过调整发动机参数,可使柴油机动力、经济性能和排放性能都得到提高。3. Before the recirculated exhaust gas enters the engine combustion chamber, it passes through the scrubber and demister to remove SO X and most of the particles in the exhaust gas, so that the exhaust gas is purified, reducing the particle content entering the diesel engine cylinder, and avoiding engine wear. At the same time, the combustion conditions are significantly improved. By adjusting the engine parameters, the power, economic performance and emission performance of the diesel engine can be improved.
4.再循环废气经洗涤后,温度得以降低,增加了发动机的进气量,可以保证发动机功率。4. After the recirculation exhaust gas is washed, the temperature can be reduced, which increases the intake air volume of the engine and can ensure the engine power.
5.再循环低温废气中含有CO2和水蒸气,进入发动机后,增加了缸内工质中的CO2及水蒸气含量,减少了缸内氧浓度,提高了缸内工质的比热,降低了燃烧温度,进而降低了NOX的生成量。5. The recirculated low-temperature exhaust gas contains CO 2 and water vapor. After entering the engine, the content of CO 2 and water vapor in the working fluid in the cylinder is increased, the oxygen concentration in the cylinder is reduced, and the specific heat of the working fluid in the cylinder is increased. The combustion temperature is reduced, thereby reducing the amount of NO X produced.
6.由于使用一套装置同时脱除发动机废气中的NOx和SOx,本发明装置的体积和重量要明显小于分别进行脱硫和脱硝的装置的体积和重量之和,运行和维护费用要小得多。6. Since a set of devices is used to simultaneously remove NOx and SOx in the exhaust gas of the engine, the volume and weight of the device of the present invention are significantly smaller than the sum of the volume and weight of the devices for desulfurization and denitrification respectively, and the operation and maintenance costs are much smaller .
附图说明Description of drawings
图1为本发明的船舶柴油机NOx和SOx联合减排系统示意图。Fig. 1 is a schematic diagram of a marine diesel engine NOx and SOx combined emission reduction system of the present invention.
具体实施方式detailed description
下面结合图1对本发明进行详细地描述。The present invention will be described in detail below with reference to FIG. 1 .
本发明的船舶废气NOx和SOx联合减排系统适合于船舶动力装置,该动力装置具有:柴油机1,通过排气管2连接到柴油机1上的排气歧管3,设置在进气通路上的空气中间冷却器15和水滴捕集器16,连通到排气歧管3的涡轮12,以及设置在进气通路上的压气机13;进气通路连通压气机13出口和扫气箱17,包含空气中间冷却器15和水滴捕集器16;含有单向截止阀11的涡轮废气旁通通路直接连接涡轮12入口和余热锅炉19入口;包含单向截止阀14的压缩空气旁通通路直接连接压气机13出口和涡轮12入口;由三通阀20控制的废气洗涤脱硫通路和废气旁通通路。The marine exhaust NOx and SOx combined emission reduction system of the present invention is suitable for marine power plants, which have: a diesel engine 1, an exhaust manifold 3 connected to the diesel engine 1 through an exhaust pipe 2, and an exhaust manifold 3 arranged on the intake passage. The air intercooler 15 and the droplet catcher 16 are connected to the turbine 12 of the exhaust manifold 3, and the compressor 13 arranged on the intake passage; the intake passage communicates with the outlet of the compressor 13 and the scavenging box 17, including Air intercooler 15 and water droplet collector 16; turbine waste gas bypass passage containing one-way stop valve 11 is directly connected to turbine 12 inlet and waste heat boiler 19 inlet; compressed air bypass passage including one-way stop valve 14 is directly connected to compressed air The outlet of the machine 13 and the inlet of the turbine 12; the exhaust gas scrubbing and desulfurization passage and the waste gas bypass passage controlled by the three-way valve 20.
EGR装置包括:连通排气歧管3和扫气箱17的EGR通路,设置在EGR通路上的用于控制EGR开启和废气流向的单向截止阀4;设置在EGR通路上,用于初步冷却废气并预洗颗粒的废气预洗装置5;设置在EGR通路上,在废气预洗装置5后,用于冷却EGR废气的EGR冷却器6;在EGR冷却器6后,用于洗涤EGR废气中颗粒和SOx的洗涤器7;在洗涤器7后,用于捕集洗涤后EGR废气中水滴的水滴捕集器8;设置在EGR通路中,用于对EGR废气增压的EGR风机9;设置在EGR通路中,用于控制EGR通路开闭和废气流向的单向截止阀10。The EGR device includes: an EGR passage connecting the exhaust manifold 3 and the scavenging air box 17, a one-way stop valve 4 arranged on the EGR passage for controlling the opening of EGR and the flow direction of the exhaust gas; arranged on the EGR passage for preliminary cooling Exhaust gas pre-washing device 5 for pre-washing the exhaust gas; it is installed on the EGR passage, after the exhaust gas pre-washing device 5, it is used to cool the EGR exhaust gas EGR cooler 6; after the EGR cooler 6, it is used for washing the EGR exhaust gas A scrubber 7 for particles and SOx; behind the scrubber 7, a water drop catcher 8 for trapping water droplets in the scrubbed EGR exhaust gas; an EGR blower 9 arranged in the EGR passage for supercharging the EGR exhaust gas; setting In the EGR passage, the one-way stop valve 10 is used to control the opening and closing of the EGR passage and the flow direction of the exhaust gas.
本发明的EGR系统分两种工作模式,非EGR模式和EGR模式。The EGR system of the present invention is divided into two working modes, non-EGR mode and EGR mode.
非EGR模式:船舶在非氮氧化物排放控制区运行时,发动机运行在非EGR模式,即EGR通路中单向截止阀4和10关闭,EGR装置不投入运行;此时柴油机1的废气通过排气歧管3全部通入涡轮12,在涡轮12中膨胀做功,驱动压气机13工作,压气机13压缩新鲜空气,压缩空气经过空气中间冷却器15降温,进入水滴捕集器16,去除其中所含水滴,进入扫气箱17,再通过进气管18,进入柴油机1,参与燃烧;非EGR模式下,压缩空气旁通通路中单向截止阀14关闭,当发动机高负荷工作时,柴油机废气量过剩,开启涡轮废气旁通通路中单向截止阀11,旁通多余废气,提高发动机效率。Non-EGR mode: When the ship is running in a non-nitrogen oxide emission control area, the engine runs in a non-EGR mode, that is, the one-way stop valve 4 and 10 in the EGR passage are closed, and the EGR device is not put into operation; at this time, the exhaust gas of the diesel engine 1 passes through the exhaust The air manifold 3 is all connected to the turbine 12, expands in the turbine 12 to do work, drives the compressor 13 to work, the compressor 13 compresses fresh air, the compressed air passes through the air intercooler 15 to cool down, enters the water droplet collector 16, and removes all Contains water droplets, enters the scavenging air box 17, and then enters the diesel engine 1 through the intake pipe 18, and participates in combustion; in the non-EGR mode, the one-way stop valve 14 in the compressed air bypass passage is closed, and when the engine is working at a high load, the exhaust gas volume of the diesel engine Excess, open the one-way stop valve 11 in the turbine waste gas bypass passage, bypass the excess waste gas, and improve engine efficiency.
EGR模式:船舶在氮氧化物排放控制区运行时,发动机运行在EGR模式,即EGR通路中单向截止阀4和10开启,EGR装置投入运行;此时柴油机1大部分废气仍通入涡轮12;其余废气通过单向截止阀4流入EGR通路,经废气预洗装置5,降低废气温度并除去部分颗粒,经EGR冷却器6,降低废气温度,进入EGR洗涤器7,除去废气中颗粒和SOx,再由水滴捕集器8,消除废气携带的水滴,通过EGR风机9加压,经单向截止阀10,进入扫气箱17,和由进气通路B过来的加压新鲜空气混合,混合气通过进气管18,进入船舶二冲程柴油机1参与燃烧,降低发动机NOx的生成和排放量;EGR模式下,由于EGR通路开启,分流部分废气,使流经涡轮12的废气流量不足,此时关闭涡轮废气旁通通路中单向截止阀11,同时开启压缩空气旁通通路中单向截止阀14,由压气机13向涡轮12补充部分压缩空气,提高涡轮12的输出功率。EGR模式下,通过EGR通路中的EGR风机9调整再循环的废气流量(即EGR率),实现在不同发动机工况下,发动机NOx排放都能满足IMO Tier III的要求。EGR mode: when the ship is running in the nitrogen oxide emission control area, the engine runs in the EGR mode, that is, the one-way stop valves 4 and 10 in the EGR passage are opened, and the EGR device is put into operation; at this time, most of the exhaust gas of the diesel engine 1 is still passed into the turbine 12 The rest of the exhaust gas flows into the EGR passage through the one-way stop valve 4, passes through the exhaust gas prewashing device 5, reduces the temperature of the exhaust gas and removes some particles, passes through the EGR cooler 6, reduces the temperature of the exhaust gas, enters the EGR scrubber 7, and removes particles and SOx in the exhaust gas , and then the water droplet catcher 8 eliminates the water droplets carried by the exhaust gas, pressurized by the EGR fan 9, passes through the one-way stop valve 10, enters the scavenging air box 17, and mixes with the pressurized fresh air coming from the intake passage B, mixing The gas passes through the intake pipe 18 and enters the ship's two-stroke diesel engine 1 to participate in combustion, reducing the generation and emission of NOx from the engine; in EGR mode, because the EGR passage is opened, part of the exhaust gas is diverted, so that the flow of exhaust gas flowing through the turbine 12 is insufficient, and it is closed at this time The one-way stop valve 11 in the turbine waste gas bypass passage opens the one-way stop valve 14 in the compressed air bypass passage at the same time, and the compressor 13 supplies part of the compressed air to the turbine 12 to increase the output power of the turbine 12. In the EGR mode, the recirculated exhaust gas flow rate (that is, the EGR rate) is adjusted through the EGR fan 9 in the EGR passage, so that the NOx emission of the engine can meet the requirements of IMO Tier III under different engine operating conditions.
涡轮废气旁通通路中单向截止阀11在非EGR模式下开启,在非EGR模式下关闭,气流方向从排气歧管3到余热锅炉19。The one-way stop valve 11 in the turbine waste gas bypass passage is opened in the non-EGR mode and closed in the non-EGR mode, and the airflow direction is from the exhaust manifold 3 to the waste heat boiler 19 .
压缩空气旁通通路中单向截止阀14在非EGR模式下关闭,在EGR模式下开启,气流方向从压气机13出口到涡轮12入口。The one-way stop valve 14 in the compressed air bypass passage is closed in the non-EGR mode and opened in the EGR mode, and the airflow direction is from the outlet of the compressor 13 to the inlet of the turbine 12 .
EGR通路中单向截止阀4和10在非EGR模式下关闭,在EGR模式下开启,气流方向分别为从排气歧管3流向废气预洗装置5和从EGR风机9流向扫气箱17。The one-way stop valves 4 and 10 in the EGR passage are closed in non-EGR mode and opened in EGR mode, and the airflow directions are from the exhaust manifold 3 to the exhaust gas prewashing device 5 and from the EGR fan 9 to the scavenging air box 17 respectively.
按废气洗涤装置21是否投入运行,船舶柴油机系统分为两种运行模式,非洗涤模式和洗涤模式。According to whether the exhaust gas washing device 21 is put into operation, the marine diesel engine system is divided into two operating modes, a non-washing mode and a washing mode.
非洗涤模式:当船舶在非硫排放控制区和非港口区域航行时,非再循环的废气,经过余热锅炉19回收能量后,经三通阀20,由废气旁通通路直接排入环境大气。Non-scrubbing mode: When the ship is navigating in non-sulfur emission control areas and non-port areas, the non-recirculating exhaust gas is discharged into the ambient atmosphere through the waste gas bypass passage through the three-way valve 20 after recovering energy through the waste heat boiler 19 .
洗涤模式:当船舶在硫排放控制区或港口区域航行时,非再循环的废气,经过余热锅炉19回收能量后,经三通阀20,由废气洗涤脱硫通路流入废气洗涤装置21,洗涤脱去其中SOx和颗粒,经洗涤装置顶部除雾器去除水滴后,排入环境大气。Scrubbing mode: When a ship is navigating in a sulfur emission control area or a port area, the non-recirculated exhaust gas, after recovering energy through the waste heat boiler 19, passes through the three-way valve 20, flows into the exhaust gas scrubber 21 through the exhaust gas scrubbing and desulfurization passage, and washes off the exhaust gas. Among them, SOx and particles are discharged into the ambient atmosphere after the demister at the top of the washing device removes water droplets.
当船舶废气洗涤装置维修或出现故障时,废气经三通阀20,由废气旁通通路直接排入大气环境。When the exhaust gas scrubber of the ship is maintained or fails, the exhaust gas passes through the three-way valve 20 and is directly discharged into the atmosphere through the exhaust gas bypass passage.
Claims (4)
- null1. boat diesel engine NOx and SOx combines emission reduction device,It is included between exhaust manifold and the scavenging air box being connected with the air inlet pipe of diesel engine that the exhaustor with diesel engine is connected the gas handling system being connected,Described gas handling system includes the turbine being communicated to exhaust manifold、By turbo-driven compressor、The air intercooler being connected between blower outlet and scavenging air box,It is characterized in that: between the scavenging air box that the air inlet pipe of the exhaust manifold being connected with the exhaustor of diesel engine and diesel engine is connected, be also connected with egr system,Described egr system includes the waste gas prewashing device being connected by the second unidirectional stop valve with exhaust manifold、It is connected to the cooler for recycled exhaust gas after waste gas prewashing device、It is connected to the EGR scrubber after cooler for recycled exhaust gas、It is connected to the EGR water droplet catcher behind EGR scrubber,The outlet connecting fan of EGR water droplet catcher,The outlet of blower fan is connected with scavenging air box by the 3rd unidirectional stop valve,Described gas handling system also includes the compressed air bypass comprising the first unidirectional stop valve being connected between blower outlet and exhaust manifold,Between turbine is imported and exported, exhaust gas bypass pipeline is set,4th unidirectional stop valve is set on exhaust gas bypass pipeline,Exhaust gas bypass pipeline connects waste heat boiler,Connect exhaust gas scrubber by three-way valve after waste heat boiler or directly connect air.
- Boat diesel engine NOx and SOx the most according to claim 1 combines emission reduction device, it is characterized in that: arrange air water droplet catcher between in atmosphere between cooler and scavenging air box.
- Boat diesel engine NOx and SOx the most according to claim 1 and 2 combines emission reduction device, it is characterized in that: described waste gas prewashing device and EGR scrubber use one or more levels spray column structure, or use packed tower structure.
- 4. a control method for boat diesel engine NOx and the SOx associating emission reduction device described in claim 1, is characterized in that:Including non-EGR mode and EGR mode;When boats and ships navigate by water in non-discharged nitrous oxides control zone, electromotor operates in non-EGR mode, close second and third unidirectional stop valve in egr system, the waste gas of diesel engine is all passed through turbine by exhaust manifold, compressed air is lowered the temperature through air intercooler, enters water droplet catcher, enters scavenging air box, again by air inlet pipe, enter diesel engine and participate in burning;The first unidirectional stop valve in compressed air bypass is closed, and when high engine load works, opens the 4th unidirectional stop valve in turbine exhaust bypass, bypasses unnecessary waste gas;When boats and ships navigate by water in discharged nitrous oxides control zone, electromotor operates in EGR mode, opens second and third unidirectional stop valve in egr system, and diesel engine major part waste gas is still passed through turbine;Remaining waste gas flows into egr system by the second unidirectional stop valve, reduce EGT through waste gas prewashing device and remove partial particulate, EGT is reduced again through cooler for recycled exhaust gas, enter EGR scrubber and remove granule and SOx in waste gas, the water droplet that waste gas carries is eliminated again by water droplet catcher, waste gas is pressurizeed by EGR blower fan, scavenging air box and the pressurised fresh air mixing come by intake channel is entered through the 3rd unidirectional stop valve, gaseous mixture passes through air inlet pipe, enter electromotor and participate in burning, reduce generation and the discharge capacity of electromotor NOx;Under EGR mode, the 4th unidirectional stop valve in turbine exhaust bypass is closed, and opens the first unidirectional stop valve in compressed air bypass, compressor supplements Partial shrinkage air to turbine;Exhaust gas scrubber is divided into non-washing mode and two kinds of operational modes of washing mode, when boats and ships navigate by water in non-sulphur emissions control zone and non-port area, the waste gas of non-recirculated, after waste heat boiler recovers energy, through three-way valve, exhaust gas bypass path it is directly discharged into ambient air;When boats and ships navigate by water in sulphur emissions control zone or port area, the waste gas of non-recirculated, after waste heat boiler recovers energy, through three-way valve, by waste gas washing desulphurization path inflow exhaust gas wash mill, wherein SOx and granule are sloughed in washing, after water droplet removed by exhaust gas scrubber top demister, enter ambient air;When exhaust gas scrubber keeps in repair or breaks down, waste gas, through three-way valve, is directly discharged into atmospheric environment by exhaust gas bypass path.
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