CN104328594B - Adopt five merit position Computerized flat knitting machine knitting mechanisms of electromagnetic needle selection - Google Patents
Adopt five merit position Computerized flat knitting machine knitting mechanisms of electromagnetic needle selection Download PDFInfo
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- CN104328594B CN104328594B CN201410683542.3A CN201410683542A CN104328594B CN 104328594 B CN104328594 B CN 104328594B CN 201410683542 A CN201410683542 A CN 201410683542A CN 104328594 B CN104328594 B CN 104328594B
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- 238000009940 knitting Methods 0.000 title claims abstract description 166
- 230000007246 mechanism Effects 0.000 title claims abstract description 36
- 238000003825 pressing Methods 0.000 claims abstract description 85
- 238000009941 weaving Methods 0.000 claims abstract 4
- 230000008859 change Effects 0.000 claims description 2
- 230000003028 elevating effect Effects 0.000 claims 8
- 238000009954 braiding Methods 0.000 claims 1
- 238000009827 uniform distribution Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 8
- 230000015572 biosynthetic process Effects 0.000 abstract description 5
- 239000004744 fabric Substances 0.000 abstract description 3
- 238000005452 bending Methods 0.000 description 73
- 238000010586 diagram Methods 0.000 description 9
- 238000009963 fulling Methods 0.000 description 6
- 210000002268 wool Anatomy 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/66—Devices for determining or controlling patterns ; Programme-control arrangements
- D04B15/68—Devices for determining or controlling patterns ; Programme-control arrangements characterised by the knitting instruments used
- D04B15/70—Devices for determining or controlling patterns ; Programme-control arrangements characterised by the knitting instruments used in flat-bed knitting machines
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/32—Cam systems or assemblies for operating knitting instruments
- D04B15/36—Cam systems or assemblies for operating knitting instruments for flat-bed knitting machines
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Machines (AREA)
- Knitting Of Fabric (AREA)
Abstract
本发明公开的采用电磁选针的五功位电脑横机编织机构,包括有三角底板和设置于三角底板上的编织单元,编织单元至少设置有一个,编织单元包括有三角系统、压板系统及电磁选针单元。本发明的采用电磁选针的五功位电脑横机编织机构,能在每一编织横列所有的织针上任意实现长线圈成圈、短线圈成圈、长线圈集圈、短线圈集圈、不编织等五种编织方式,其与三功位电脑横机编织机构相比,极大地提高了电脑横机的针织物组织编织能力。
The five-position computerized flat knitting mechanism using electromagnetic needle selection disclosed by the present invention includes a triangular base plate and a knitting unit arranged on the triangular base plate. At least one knitting unit is provided. The knitting unit includes a cam system, a pressing plate system and an electromagnetic Needle selection unit. The five-position computerized flat knitting machine knitting mechanism adopting electromagnetic needle selection of the present invention can arbitrarily realize long loop formation, short loop formation, long loop tuck, short loop tuck, Compared with the three-position computerized flat knitting machine, it has five knitting methods such as no knitting, which greatly improves the knitted fabric weaving ability of the computerized flat knitting machine.
Description
技术领域technical field
本发明属于针织设备技术领域,涉及一种采用电磁选针的五功位电脑横机编织机构。The invention belongs to the technical field of knitting equipment, and relates to a knitting mechanism of a five-position computerized flat knitting machine using electromagnetic needle selection.
背景技术Background technique
近年来,针织服装日益受到人们的关注和重视,针织服装因其自身制作工艺的特点,使得它既具有服装的一般共性,又具有自身的特性。针织面料以舒适、柔软、富有弹性的优良性能形成了自己独特的风格,针织面料的生产离不开电脑横机。In recent years, people pay more and more attention to knitted garments. Due to the characteristics of its own manufacturing process, knitted garments not only have the general commonality of clothing, but also have their own characteristics. Knitted fabrics have formed their own unique style with their comfortable, soft and elastic properties. The production of knitted fabrics is inseparable from computerized flat knitting machines.
随着科技的发展,电脑横机以其速度快、功能强及质量稳定的优点逐步取代了手摇横机;但是,在现代毛针织企业中,“小批量、多花型”的生产趋势显然无法被现有的每一编织横列上的织针仅能实现成圈、集圈和不编织三种编织方式,即“三功位编织”或称“三针道编织”方式所满足,“三功位编织”方式已经严重阻碍了毛针织行业的发展。With the development of science and technology, the computerized flat knitting machine has gradually replaced the hand-operated flat knitting machine with its advantages of fast speed, strong function and stable quality; It cannot be satisfied by the existing knitting needles on each knitting course that can only realize three knitting methods of looping, tucking and non-knitting, that is, "three-position knitting" or "three-needle knitting". The way of knitting with merit has seriously hindered the development of the wool knitting industry.
目前,在国内外具有代表性的是一种采用电磁选针的三功位电脑横机的编织机构,如附图说明中的图11,包括三角底板、各种三角、压板和电磁选针器。在进行编织时,通过两次选针,将织针系统选成三种针道位置,使其在同一横列中分别完成不编织、集圈和成圈三种功能。采用三功位选针编织时,两个选针点都进行选针,编织成圈的织针系统在第一选针点选针,编织集圈的织针系统在第二选针点选针,不编织的织针系统在两个选针点都不选针。上述可完成一定的编织方式,但是,该种电脑横机只具有三功位编织功能,不具有五功位编织功能,其编织的花型数量很有限,不能满足毛针织企业对多花型的要求。此外,其它有关电脑横机编织机构,也尚未有涉及电磁选针五功位电脑横机编织机构的相关报道。At present, the representative one at home and abroad is a knitting mechanism of a three-position computerized flat knitting machine using electromagnetic needle selection, as shown in Figure 11 in the description of the drawings, including a triangular base plate, various cams, pressure plates and electromagnetic needle selectors. . When knitting, the knitting needle system is selected into three needle track positions through two needle selections, so that it can perform three functions of non-knitting, tucking and looping in the same row. When knitting with three-position needle selection, needles are selected at both needle selection points, the knitting needle system for knitting loops selects needles at the first needle selection point, and the knitting needle system for tuck knitting selects needles at the second needle selection point , the knitting needle system without knitting does not select needles at both needle selection points. The above-mentioned knitting methods can be completed to a certain extent. However, this computerized flat knitting machine only has the function of three-position knitting and does not have the function of five-position knitting. Require. In addition, other related computerized flat knitting mechanisms have not yet had relevant reports involving electromagnetic needle selection and five-position computerized flat knitting mechanisms.
发明内容Contents of the invention
本发明的目的在于提供一种采用电磁选针的五功位电脑横机编织机构,能在每一编织横列所有的织针上任意实现长线圈成圈、短线圈成圈、长线圈集圈、短线圈集圈、不编织五种编织方式,提高了电脑横机的针织物组织编织能力。The object of the present invention is to provide a five-position computerized flat knitting mechanism using electromagnetic needle selection, which can arbitrarily realize long loop formation, short loop formation, long loop tuck, Five knitting methods of short loop tuck and no knitting improve the knitting ability of computerized flat knitting machines.
本发明所采用的技术方案是,采用电磁选针的五功位电脑横机编织机构,包括有三角底板和设置于三角底板上的编织单元,所述编织单元至少设置有一个,所述编织单元包括有三角系统、压板系统及电磁选针单元。The technical solution adopted in the present invention is that the knitting mechanism of a five-position computerized flat knitting machine using electromagnetic needle selection includes a triangular base plate and a knitting unit arranged on the triangular base plate, and the knitting unit is provided with at least one knitting unit. Including triangle system, pressure plate system and electromagnetic needle selection unit.
本发明的特点还在于:The present invention is also characterized in that:
三角系统,包括有设置于三角底板上方中央处的两个导向三角,两个导向三角之间设置有间隔,两个导向三角下方的三角底板上设置有起针三角,起针三角的内部设置有接圈三角,起针三角下方的三角底板上设置有压板系统,压板系统下方的三角底板上依次设置有选针导片护针三角组、选针片上片踵下压三角及选针片下片踵下压三角,接圈三角两侧的三角底板上各对称活动连接有一个弯纱三角,每个弯纱三角一侧的三角底板上设置有一个上护针三角,每个上护针三角下方的三角底板上均设置有一个下护针三角,每个下护针三角下方的三角底板上设置有一个选针导片复位三角,两个选针导片复位三角分别位于选针导片护针三角组的两侧,选针片上片踵下压三角的两侧各连接有一个电磁选针器,每个电磁选针器下方的三角底板上均依次设置有第一选针片挺针三角、第二选针片挺针三角、第三选针片挺针三角、第四选针片挺针三角,选针片下片踵下压三角下方两侧的三角底板上各对称设置有一个选针三角,选针三角底部两侧各设置有一个选针片复位三角。The cam system includes two guiding cams arranged at the center above the triangular bottom plate. There is an interval between the two guiding cams. The connecting ring triangle, the triangular bottom plate below the needle starting cam is equipped with a pressing plate system, and the triangular bottom plate below the pressing plate system is successively equipped with a needle selection guide piece, a needle protection triangle group, a needle selection piece upper piece heel down pressure triangle and a needle selection piece bottom piece The heel presses down the triangle, and the triangle bottom plates on both sides of the ring triangle are symmetrically connected with a yarn bending triangle. An upper needle protection triangle is arranged on the triangle bottom plate on one side of each yarn bending triangle. There is a lower needle protection cam on the triangular bottom plate of each lower needle protective cam, and a needle selection guide reset cam is set on the triangular base below each lower needle guard cam, and the two needle selection guide reset cams are respectively located on the On both sides of the triangle group, an electromagnetic needle selector is connected to both sides of the upper heel pressing triangle of the needle selector, and the first selector needle jack triangle, The second selector jack cam, the third selector jack cam, the fourth selector jack cam, and each of the triangular bottom plates on both sides of the lower heel of the selector jack is symmetrically arranged with a selector cam There is a needle selector reset triangle on both sides of the bottom of the needle selection triangle.
压板系统,包括有半弯纱压板组,半弯纱压板组由水平设置的半弯纱压板a、半弯纱压板b、半弯纱压板c及半弯纱压板d组成;半弯纱压板a、半弯纱压板b呈左右对称设置,且位于同一直线上,半弯纱压板c设置于半弯纱压板a的正下方,半弯纱压板d设置于半弯纱压板b的正下方,半弯纱压板a与半弯纱压板c之间水平的设置有一个接圈压板,半弯纱压板b与半弯纱压板d之间也水平的设置有一个接圈压板,两个接圈压板位于同一直线上,半弯纱压板c及半弯纱压板d之间设置有集圈压板a,半弯纱压板c、集圈压板a及半弯纱压板d位于同一直线上,集圈压板a的正下方平行的设置有集圈压板b。The pressing plate system includes a half-bent yarn pressing plate group, which is composed of half-bending yarn pressing plate a, half-bending yarn pressing plate b, half-bending yarn pressing plate c and half-bending yarn pressing plate d arranged horizontally; half-bending yarn pressing plate a 1. The half-bending platen b is symmetrically arranged on the left and right, and is located on the same straight line. The half-bending platen c is set directly below the half-bending platen a, and the half-bending platen d is set directly below the half-bending platen b. There is an adapter ring horizontally arranged between the bending yarn pressing plate a and the half bending yarn pressing plate c, and an adapter ring pressing plate is also arranged horizontally between the half bending yarn pressing plate b and the half bending yarn pressing plate d. On the same straight line, a tuck presser a is arranged between the half-bent yarn presser c and the half-bent yarn presser d, the half-bend yarn presser c, the tuck presser a and the half-bend yarn presser d are located on the same straight line, and the tuck presser a A tuck pressing plate b is arranged directly below in parallel.
弯纱三角有两个弯纱深度,且弯纱三角内层的弯纱深度小于外层,两个弯纱深度之间的差值能变化;弯纱三角能平行于三角底板上、下移动。The yarn bending triangle has two yarn bending depths, and the yarn bending depth of the inner layer of the yarn bending triangle is smaller than that of the outer layer, and the difference between the two yarn bending depths can change; the yarn bending triangle can move up and down parallel to the triangle bottom plate.
磁选针器上面均匀分布着四个选针点,依次是第一选针点、第二选针点、第三选针点、第四选针点,第一选针点与第一选针片挺针三角相对应,第二选针点与第二选针片挺针三角相对应,第三选针点与第三选针片挺针三角相对应,第四选针点与第四选针片挺针三角相对应,依次分别选出编织短线圈成圈、长线圈成圈、短线圈集圈和长线圈集圈的织针。There are four needle selection points evenly distributed on the magnetic needle selector, which are the first needle selection point, the second needle selection point, the third needle selection point, the fourth needle selection point, the first needle selection point and the first needle selection point. The needle jack triangle corresponds to the second needle selection point, the second needle selection point corresponds to the second needle jack triangle, the third needle selection point corresponds to the third needle jack triangle, and the fourth needle selection point corresponds to the fourth selection jack. The needle jack triangles correspond to each other, and the knitting needles for knitting short loops into loops, long loops into loops, short loop tucks and long loop tucks are respectively selected in turn.
选针导片护针三角组由四个平行的选针导片护针三角组成,形成选针导片下片踵的五个针道。The needle selection guide guard triangle group is composed of four parallel needle selection guide guard triangles, forming five needle tracks on the lower heel of the needle selection guide.
选针三角内设置有第一斜面、第二斜面、第三斜面和第四斜面。A first inclined plane, a second inclined plane, a third inclined plane and a fourth inclined plane are arranged in the needle selection triangle.
第一斜面、第二斜面、第三斜面和第四斜面的倾斜角度均为50°The inclination angles of the first inclined plane, the second inclined plane, the third inclined plane and the fourth inclined plane are all 50°
本发明的有益效果在于:The beneficial effects of the present invention are:
(1)本发明采用电磁选针的五功位电脑横机编织机构,使电脑横机的编织功能极大地丰富,较好地满足了现代毛针织企业“小批量、多花型”的生产趋势要求,促进了毛针织行业的发展。(1) The present invention adopts the five-position computerized flat knitting mechanism of electromagnetic needle selection, which greatly enriches the knitting function of the computerized flat knitting machine, and better satisfies the production trend of "small batches and multiple patterns" of modern wool knitting enterprises Requirements have promoted the development of the wool knitting industry.
(2)本发明采用电磁选针的五功位电脑横机编织机构通过四次电磁选针,在相应三角、压板配合的基础上,可以在每一编织横列所有的织针上任意实现长线圈成圈、短线圈成圈、长线圈集圈、短线圈集圈、不编织五种编织方式。(2) The knitting mechanism of the five-position computerized flat knitting machine using electromagnetic needle selection in the present invention can realize long loops arbitrarily on all the knitting needles of each knitting course by four times of electromagnetic needle selection, on the basis of the cooperation of the corresponding triangle and the pressing plate There are five knitting methods: loop forming, short loop forming loop, long loop tuck, short loop tuck and no knitting.
附图说明Description of drawings
图1是本发明采用电磁选针的五功位电脑横机编织机构的结构示意图;Fig. 1 is the structural representation of the five-position computerized flat knitting machine knitting mechanism that adopts electromagnetic needle selection in the present invention;
图2是与本发明采用电磁选针的五功位电脑横机编织机构相对应的织针系统的结构示意图;Fig. 2 is a schematic structural view of the knitting needle system corresponding to the knitting mechanism of the five-position computerized flat knitting machine using electromagnetic needle selection in the present invention;
图3是本发明采用电磁选针的五功位电脑横机编织机构内弯纱三角的结构示意图;Fig. 3 is a structural schematic diagram of the bending triangle in the knitting mechanism of the five-position computerized flat knitting machine using electromagnetic needle selection in the present invention;
图4是利用本发明采用电磁选针的五功位电脑横机编织机构编织短线圈成圈时织针的走针轨迹示意图;Fig. 4 is a schematic diagram of the needle trajectory of the knitting needle when the knitting mechanism of the five-position computerized flat knitting machine using electromagnetic needle selection in the present invention is used to weave short coils into loops;
图5是利用本发明采用电磁选针的五功位电脑横机编织机构编织长线圈成圈时织针的走针轨迹示意图;Fig. 5 is a schematic diagram of the needle trajectory of the knitting needle when the knitting mechanism of the five-position computerized flat knitting machine using electromagnetic needle selection in the present invention is used to weave long coils into loops;
图6是利用本发明采用电磁选针的五功位电脑横机编织机构编织短线圈集圈时织针的走针轨迹示意图;Fig. 6 is a schematic diagram of the needle trajectory of the knitting needle when the knitting mechanism of the five-position computerized flat knitting machine using electromagnetic needle selection in the present invention is used to weave a short coil tuck;
图7是利用本发明采用电磁选针的五功位电脑横机编织机构编织长线圈集圈时织针的走针轨迹示意图;Fig. 7 is a schematic diagram of the needle trajectory of the knitting needle when the knitting mechanism of the five-position computerized flat knitting machine using electromagnetic needle selection in the present invention is used to weave long coil tucks;
图8是本发明采用电磁选针的五功位电脑横机编织机构不进行编织时织针的走针轨迹示意图;Fig. 8 is a schematic diagram of the needle trajectory of the knitting needle when the knitting mechanism of the five-position computerized flat knitting machine using electromagnetic needle selection is not knitting;
图9是利用本发明采用电磁选针的五功位电脑横机编织机构编织移圈时织针的走针轨迹示意图;Fig. 9 is a schematic diagram of the needle trajectory of the knitting needle when the knitting mechanism of the five-position computerized flat knitting machine using electromagnetic needle selection is used for knitting and transfer;
图10是利用本发明采用电磁选针的五功位电脑横机编织机构编织接圈时织针的走针轨迹示意图;Fig. 10 is a schematic diagram of the needle trajectory of the knitting needle when the knitting mechanism of the five-position computerized flat knitting machine using electromagnetic needle selection in the present invention is used to weave the adapter ring;
图11是电磁选针的“三功位”电脑横机的编织机构示意图。Fig. 11 is a schematic diagram of the knitting mechanism of the "three-position" computerized flat knitting machine with electromagnetic needle selection.
图中,1.起针三角,2.接圈三角,3.弯纱三角,4.导向三角,5.上护针三角,6.下护针三角,7.集圈压板a,8.接圈压板,9.电磁选针器,10.选针导片护针三角组,11.选针导片复位三角,12.选针片复位三角,13.选针三角,14.第一选针片挺针三角,15.第二选针片挺针三角,16.第三选针片挺针三角,17.第四选针片挺针三角,18.选针片上片踵下压三角,19.选针片下片踵下压三角,20.半弯纱压板a,21.织针,22.导针片,23.选针导片,24.选针片,25.选针片弹簧,26.半弯纱压板b,27.半弯纱压板c,28.半弯纱压板d,29.集圈压板b,30.选针导片压铁,31.三角底板,C1.第一选针点,C2.第二选针点,C3.第三选针点,C4.第四选针点,F1.第一斜面,F2.第二斜面,F3.第三斜面,F4.第四斜面。In the figure, 1. Needle-starting triangle, 2. Connecting circle triangle, 3. Yarn bending triangle, 4. Guide triangle, 5. Upper needle protecting triangle, 6. Lower needle protecting triangle, 7. Tucking plate a, 8. Connecting Ring pressure plate, 9. Electromagnetic needle selector, 10. Needle selection guide needle protection triangle group, 11. Needle selection guide reset triangle, 12. Needle selection guide reset triangle, 13. Needle selection triangle, 14. First needle selection 15. The 2nd selector jack cam, 16. The 3rd selector jack cam, 17. The 4th selector jack cam, 18. The heel pressing triangle on the selector jack, 19 .Needle selector lower heel pressing triangle, 20. Semi-bending yarn pressure plate a, 21. Knitting needle, 22. Needle guide, 23. Needle selection guide, 24. Needle selector, 25. Needle selector spring, 26. Half-bending yarn pressing plate b, 27. Half-bending yarn pressing plate c, 28. Half-bending yarn pressing plate d, 29. Tucking pressing plate b, 30. Needle selection guide piece pressure iron, 31. Triangular bottom plate, C 1. The first Needle selection point, C 2. Second selection point, C 3. Third selection point, C 4. Fourth selection point, F 1. First slope, F 2. Second slope, F 3. Third Bevel, F 4. Fourth bevel.
具体实施方式detailed description
下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
本发明采用电磁选针的五功位电脑横机编织机构,其结构如图1所示,包括有三角底板和设置于三角底板上的编织单元,编织单元至少设置有一个,编织单元包括有三角系统、压板系统及电磁选针单元。The present invention adopts the knitting mechanism of a five-position computerized flat knitting machine with electromagnetic needle selection, and its structure is shown in Figure 1, including a triangular base plate and a knitting unit arranged on the triangular base plate, at least one knitting unit is provided, and the knitting unit includes a triangular base plate system, platen system and electromagnetic needle selection unit.
三角系统,包括有设置于三角底板上方中央处的两个导向三角4,两个导向三角4之间设置有间隔,两个导向三角4下方的三角底板上设置有起针三角1,起针三角1的内部设有接圈三角2,起针三角1下方的三角底板上活动连接有压板系统,压板系统下方的三角底板上依次设置有选针导片护针三角组10、选针片上片踵下压三角18及选针片下片踵下压三角19,接圈三角2两侧的三角底板上各对称活动连接有一个弯纱三角3,每个弯纱三角3一侧的三角底板上设置有一个上护针三角5,每个上护针三角5下方的三角底板上均设置有一个下护针三角6,每个下护针三角6下方的三角底板上设置有一个选针导片复位三角11,两个选针导片复位三角11分别位于选针导片护针三角组10的两侧,选针片上片踵下压三角18的两侧各连接有一个电磁选针器9,每个电磁选针器9下方的三角底板上依次设置有第一选针片挺针三角14、第二选针片挺针三角15、第三选针片挺针三角16、第四选针片挺针三角17,选针片下片踵下压三角19下方两侧的三角底板上各对称设置有一个选针三角13,选针三角13底部两侧各设置有一个选针片复位三角12。The cam system includes two guide cams 4 arranged at the center above the triangular bottom plate, a space is provided between the two guide cams 4, and a needle-starting cam 1 is arranged on the cam base below the two guide cams 4, and the needle-trigger cam The inner part of 1 is provided with the connecting ring cam 2, and the cam bottom plate below the needle starting cam 1 is movably connected with a pressure plate system, and the triangular bottom plate below the pressure plate system is successively provided with the needle selection guide piece and the needle protection cam group 10, the upper heel of the needle selection piece The pressing cam 18 and the lower heel of the needle selector are pressing the cam 19, and each of the triangular bottom plates on both sides of the ring cam 2 is symmetrically connected with a yarn bending cam 3, and each yarn bending cam 3 is provided on the triangular bottom plate on one side. There is an upper needle protection cam 5, and a lower needle protection cam 6 is provided on the triangular bottom plate below each upper needle protection cam 5, and a needle selection guide plate reset is provided on the triangular bottom plate below each lower needle protection cam 6. Cam 11, two needle selector reset cams 11 are respectively located on both sides of the needle selector guard cam group 10, and both sides of the needle selector upper heel pressing cam 18 are respectively connected with an electromagnetic needle selector 9, each The first selector jack cam 14, the second selector jack cam 15, the third selector jack cam 16, and the fourth selector jack cam are sequentially arranged on the cam bottom plate below the first electromagnetic needle selector 9. A needle selection cam 17, a needle selection cam 13 is arranged symmetrically on the triangular base plate on both sides of the bottom of the needle selection cam 19, and a needle selection cam reset cam 12 is respectively arranged on both sides of the bottom of the needle selection cam 13.
如图3所示,弯纱三角3有两个弯纱深度,且弯纱三角3内层的弯纱深度小于外层,两个弯纱深度之间的差值可以变化,弯纱三角3能平行于三角底板上、下移动。As shown in Figure 3, the yarn bending triangle 3 has two yarn bending depths, and the yarn bending depth of the inner layer of the yarn bending triangle 3 is smaller than the outer layer, and the difference between the two yarn bending depths can be changed, and the yarn bending triangle 3 can Move up and down parallel to the triangular base.
电磁选针器9上面均匀分布着四个选针点,依次是第一选针点C1、第二选针点C2、第三选针点C3、第四选针点C4,第一选针点C1与第一选针片挺针三角14相对应,第二选针点C2与第二选针片挺针三角15相对应,第三选针点C3与第三选针片挺针三角16相对应,第四选针点C4与第四选针片挺针三角17相对应,依次分别选出编织短线圈成圈、长线圈成圈、短线圈集圈和长线圈集圈的织针。Four needle selection points are evenly distributed on the electromagnetic needle selector 9, which are the first needle selection point C 1 , the second needle selection point C 2 , the third needle selection point C 3 , the fourth needle selection point C 4 , and the fourth needle selection point C 4 . The first needle selection point C 1 corresponds to the first selector jack cam 14, the second selector point C 2 corresponds to the second selector jack cam 15, the third selector point C 3 corresponds to the third selector The needle jack cam 16 corresponds to the fourth needle selection point C 4 and the fourth needle jack cam 17 corresponds to the knitting short loop, long loop, short loop tuck and long loop respectively. Knitting needles for coil tuck.
如图4所示,第一选针片挺针三角14、第二选针片挺针三角15、第三选针片挺针三角16及第四选针片挺针三角17依次分别作用于第一选针点C1、第二选针点C2、第三选针点C3和第四选针点C4所选的选针片的上片踵,使其将对应的选针导片的上片踵依次分别推至L1、L2、T1和T2位置。As shown in Figure 4, the first selector jack cam 14, the second selector jack cam 15, the third selector jack cam 16 and the fourth selector jack cam 17 respectively act on the first selector jack cam in turn. The upper butt of the needle selection jack selected by the first needle selection point C 1 , the second needle selection point C 2 , the third needle selection point C 3 and the fourth needle selection point C 4 , so that the corresponding needle selection guide piece Push the upper butts to L 1 , L 2 , T 1 and T 2 respectively in turn.
选针导片护针三角组10由多个平行的选针导片护针三角组成,选针导片护针三角设置有4个,形成选针导片23下片踵的五个针道,使被推至L1、L2、T1、T2和N位置的选针导片23的上片踵能保持水平位置移动。The needle selection guide cam group 10 is composed of a plurality of parallel needle selection guide cams, and there are 4 needle selection guide cams, forming five needle tracks on the lower heel of the needle selection guide 23. The upper butt of the needle selector guide 23 pushed to the L 1 , L 2 , T 1 , T 2 and N positions can maintain the horizontal position and move.
选针三角13有四个斜面,分别为第一斜面F1、第二斜面F2、第三斜面F3和第四斜面F4(这4个斜面的角度为50°),作用于选针片24的下片踵上,将电磁选针器9选上的选针片24推至工作位置。The needle selection triangle 13 has four slopes, namely the first slope F 1 , the second slope F 2 , the third slope F 3 and the fourth slope F 4 (these four slopes have an angle of 50°), which are used for needle selection. On the lower butt of the sheet 24, the needle selector 24 selected by the electromagnetic needle selector 9 is pushed to the working position.
压板系统,包括有半弯纱压板组,半弯纱压板组由水平设置的半弯纱压板a20、半弯纱压板b26、半弯纱压板c27及半弯纱压板d28组成;其中,弯纱压板a20、半弯纱压板b26呈左右对称设置,且位于同一直线上,半弯纱压板c27设置于半弯纱压板a20的正下方,半弯纱压板d28设置于半弯纱压板b26的正下方,半弯纱压板a20与半弯纱压板c27之间水平的设置有一个接圈压板8,半弯纱压板b26与半弯纱压板d28之间也水平的设置有一个接圈压板8,两个接圈压板8位于同一直线上,半弯纱压板c27及半弯纱压板d28之间设置有集圈压板a7,半弯纱压板c27、集圈压板a7及半弯纱压板d28位于同一直线上,集圈压板a7的正下方平行的设置有集圈压板b29。The platen system includes a half-bending platen group, which is composed of a half-bending platen a20, a half-bending platen b26, a half-bending platen c27 and a half-bending platen d28; among them, the bending platen a20, the half-bending yarn pressing plate b26 is symmetrically arranged left and right, and is located on the same straight line, the half-bending yarn pressing plate c27 is arranged directly below the half-bending yarn pressing plate a20, and the half-bending yarn pressing plate d28 is arranged directly below the half-bending yarn pressing plate b26, Between the half-bending yarn pressing plate a20 and the half-bending yarn pressing plate c27, an adapter ring pressing plate 8 is horizontally arranged, and between the half-bending yarn pressing plate b26 and the half-bending yarn pressing plate d28 is also horizontally provided with an adapter ring pressing plate 8, and the two connecting rings are horizontally arranged. The loop pressing plate 8 is located on the same straight line, the tuck pressing plate a7 is arranged between the half bending yarn pressing plate c27 and the half bending yarn pressing plate d28, the half bending yarn pressing plate c27, the tuck pressing plate a7 and the half bending yarn pressing plate d28 are located on the same straight line, A tuck presser b29 is arranged in parallel directly under the hoop presser a7.
半弯纱压板组由半弯纱压板a20、半弯纱压板b26、半弯纱压板c27及半弯纱压板d28组成,配合织针21分别完成短线圈成圈或短线圈集圈工作。The half-bending platen group is composed of the half-bending platen a20, the half-bending platen b26, the half-bending platen c27 and the half-bending platen d28, and cooperates with the knitting needle 21 to complete the short coil forming or short coil tucking work respectively.
图2所示为织针系统,其包括有依次连接的织针21、导针片22、选针导片23和选针片24,选针片24下面还装有选针片弹簧25,织针系统放置在针床上的每一个针槽内,其织针系统在针槽内的位置由高到低分别为织针21、导针片22、选针导片23、选针片24。图2所示织针系统与图1所示编织机构的位置对应关系如图4至图10所示。Figure 2 shows the knitting needle system, which includes sequentially connected knitting needles 21, sliders 22, needle selection guides 23 and needle selection sliders 24, and a selection slider spring 25 is also housed below the selection slider 24. The needle system is placed in each needle groove on the needle bed, and the positions of the knitting needle system in the needle groove from high to low are respectively knitting needle 21, needle guide 22, needle selection guide 23, and needle selection 24. The position corresponding relationship between the knitting needle system shown in Fig. 2 and the knitting mechanism shown in Fig. 1 is shown in Fig. 4 to Fig. 10 .
本发明电磁选针的五功位电脑横机编织机构的工作过程如下:The working process of the five-position computerized flat knitting machine knitting mechanism of electromagnetic needle selection of the present invention is as follows:
利用本发明的编织机构进行编织时,整个编织机构随机头在针床上往复运动,选针片复位三角12克服选针片弹簧25的弹力将选针片的片尾压入针槽,选针片的片头摆向电磁选针器9,电磁选针器9的磁力将选针片24的片头吸住,其对应的被压下织针21保持不工作状态。若电磁选针器9内的4个选针点中的电磁铁进行选针,此时电磁选针器对选针片24片头的吸力便消失,此时在选针片24背面的选针片弹簧25的作用下使选针片24的下片踵从针槽中露出,并受选针三角13的作用向前移动,选针导片23受其推力向前运动,脱离选针导片压铁30的向下作用力,按编织要求将选针导片23的上片踵推到L1、L2、T1或T2位置,此时,导针片22被释压,其片踵挺出针槽而沿起针三角运动,由织针21进行编织或集圈工作。在机头的每次横移中,所有织针21均被压入针床,机头的每个工作系统使所有选针片24受电磁选针器9选针四次,其中只有被选中的织针工作。When the knitting mechanism of the present invention is used for knitting, the random head of the whole knitting mechanism reciprocates on the needle bed, and the selector reset cam 12 overcomes the elastic force of the selector spring 25 to press the end of the selector into the needle groove, and the selector The film head swings to the electromagnetic needle selector 9, and the magnetic force of the electromagnetic needle selector 9 sucks the film head of the needle selector 24, and its corresponding pressed knitting needle 21 remains in a non-working state. If the electromagnets in the 4 needle selection points in the electromagnetic needle selector 9 select needles, the suction force of the electromagnetic needle selector to the 24 heads of the needle selectors will disappear, and the needle selectors on the back of the needle selector 24 will Under the action of the spring 25, the lower heel of the needle selection piece 24 is exposed from the needle groove, and is moved forward by the action of the needle selection cam 13, and the needle selection guide piece 23 is moved forward by its thrust, breaking away from the pressure of the needle selection guide piece. The downward force of the iron 30 pushes the upper heel of the needle selection guide 23 to the L 1 , L 2 , T 1 or T 2 position according to the knitting requirements. At this time, the guide 22 is released and its heel Stretch out the needle groove and move along the needle triangle, and knitting or tucking work is carried out by the knitting needle 21. During each traverse of the machine head, all knitting needles 21 are pressed into the needle bed, and each working system of the machine head makes all needle selection jacks 24 be selected four times by the electromagnetic needle selector 9, and only the selected Knitting needles work.
若机头从右向左运动:If the nose moves from right to left:
(1)在C1点选针时,选针导片23的上片踵被推至L1位置,导针片22的片踵从针槽中露出,沿起针三角1上升退圈,沿导向三角4下降;此时,半弯纱压片a20退出工作,半弯纱压片b26向上移动至L1针道进入工作;当导针片22的片踵下降到将与弯纱三角3相接处时,选针导片23的上片踵将被半弯纱压片b26压入针槽一半,导针片22的片踵也被压入针槽一半,接着沿弯纱三角3内层下降,如图3所示,完成短线圈成圈编织,织针系统的走针轨迹如图4所示;(1) When the needle is selected at point C1 , the upper heel of the needle selection guide piece 23 is pushed to the L1 position, and the heel of the needle guide piece 22 is exposed from the needle groove, and it rises and retreats along the needle starting triangle 1, and moves along the The guide cam 4 descends; at this time, the half-bending yarn pressing piece a20 exits the work, and the half-bending yarn pressing piece b26 moves upwards to the L 1 needle track and enters into work; When connecting, the upper heel of the needle selection guide piece 23 will be pressed halfway into the needle groove by the half-bending yarn pressing piece b26, and the heel of the needle guide piece 22 will also be pressed halfway into the needle groove, and then along the inner layer of the bending triangle 3 Descend, as shown in Figure 3, to complete the knitting of short loops, and the needle trajectory of the knitting needle system is shown in Figure 4;
(2)在C2点选针时,选针导片23的上片踵被推至L2位置,导针片22的片踵从针槽中露出,沿起针三角1上升退圈,沿导向三角4和弯纱三角3外层下降,完成长线圈成圈编织,织针系统的走针轨迹如图5所示;(2) When the needle is selected at point C 2 , the upper butt of the needle selection guide 23 is pushed to the L 2 position, the butt of the needle guide 22 is exposed from the needle groove, and it rises and retreats along the needle starting triangle 1, and moves along the The guide cam 4 and the outer layer of the yarn bending cam 3 descend to complete the knitting of long loops, and the needle trajectory of the knitting needle system is shown in Figure 5;
(3)在C3点选针时,选针导片23被推至T1位置,导针片22的片踵露出针槽,沿起针三角1上升;此时,半弯纱压板c27退出工作,半弯纱压板d28和集圈压板a7向上移动至T1针道,进入工作;当到达集圈高度时,集圈压板a7垂直于针床表面作用于选针导片23的片踵,导针片22重新被压入针槽,不再沿起针三角1上升,经过集圈压板a7后,导针片22的片踵重新露出针槽,当导针片22的片踵将与弯纱三角3相接处时,选针导片23的上片踵将被半弯纱压板d28压入针槽一半,导针片22的片踵也被相应的压入针槽一半,接着沿弯纱三角3内层下降,完成短线圈集圈编织,织针系统的走针轨迹如图6所示(3) When the needle is selected at point C 3 , the needle selection guide 23 is pushed to the T 1 position, the butt of the needle guide 22 exposes the needle groove, and rises along the needle starting triangle 1; at this time, the half-bent yarn pressing plate c27 exits When working, the half-bending pressing plate d28 and the tuck pressing plate a7 move up to the T 1 needle track and enter into work; when reaching the tuck height, the tuck pressing plate a7 acts on the butt of the needle selection guide 23 perpendicular to the surface of the needle bed, The slider 22 is pressed into the needle groove again and no longer rises along the needle raising cam 1. After passing through the tuck platen a7, the butt of the slider 22 is exposed to the needle groove again. When the yarn triangle 3 is connected, the upper heel of the needle selection guide piece 23 will be pressed halfway into the needle groove by the half-bent yarn pressing plate d28, and the heel of the needle guide piece 22 will also be pressed into the halfway of the needle groove correspondingly, and then along the curved The inner layer of the yarn triangle 3 descends to complete short loop tuck knitting. The needle trajectory of the knitting needle system is shown in Figure 6
(4)在C4点选针时,选针导片23被推至T2位置,导针片22的片踵露出针槽,沿起针三角1上升;此时,集圈压板b29向上移动至T2针道,进入工作;当到达集圈高度时,集圈压板b29垂直于针床表面作用于选针导片23的片踵,导针片22重新被压入针槽,不再沿起针三角1上升,当经过集圈压板b29后,导针片22的片踵重新露出针槽,沿弯纱三角3外层下降,完成长线圈集圈编织,织针系统的走针轨迹如图7所示。(4) When selecting the needle at point C 4 , the needle selection guide piece 23 is pushed to the T2 position, the butt of the needle guide piece 22 exposes the needle groove, and rises along the needle starting cam 1; at this time, the tuck pressure plate b29 moves upward Go to T2 needle track and start working; when the tuck height is reached, the tuck pressure plate b29 acts on the butt of the needle selection guide piece 23 perpendicular to the surface of the needle bed, and the needle guide piece 22 is pressed into the needle groove again, no longer along the The starting cam 1 rises, and after passing through the tuck platen b29, the butt of the slider 22 re-exposes the needle groove, descends along the outer layer of the bending cam 3, and completes the long coil tuck knitting. The needle movement track of the knitting needle system is as follows: Figure 7 shows.
(5)在上述四点(C1、C2、C3、C4)都不选针时,电磁选针器9一直吸着选针片24的片头,使其下片踵沉入针槽,不沿选针三角13上升,对应的选针导片23仍位于N位置,其上片踵被选针导片压铁30压入针槽,对应的导针片22的踵也沉入针槽(如图1所示),不沿起针三角1上升,其对应的织针不参加工作,织针系统的走针轨迹如图8所示。(5) When the above four points (C 1 , C 2 , C 3 , C 4 ) do not select needles, the electromagnetic needle selector 9 keeps sucking the head of the needle selector 24 so that the lower heel of the needle sinks into the needle groove, If the needle selection cam 13 does not go up, the corresponding needle selection guide 23 is still at the N position, and its upper heel is pressed into the needle groove by the needle selection guide weight 30, and the corresponding heel of the needle selection guide 22 also sinks into the needle groove. (As shown in Figure 1), if it does not rise along the needle raising triangle 1, its corresponding knitting needle does not participate in work, and the needle movement track of the knitting needle system is shown in Figure 8.
编织机构在进行移圈工作时,假设机头从右向左移动,以在C2和C3选针为例:When the knitting mechanism is performing transfer work, it is assumed that the machine head moves from right to left, taking needle selection at C 2 and C 3 as an example:
集圈压板组退出工作,半弯纱压板组也退出工作,接圈压板8向下移动至T1针道位置,进入工作,左边的弯纱三角3下降到最低位置,而右边的弯纱三角3上抬到较高的弯纱位置;移圈编织时,选针片在C2点选针,被选的选针片24所对应的导针片22沿左边的弯纱三角3的外侧面上升到移圈高度,使其对应的织针握持的线圈套在织针的移圈弹簧片上,将线圈转移到对面针床对应的织针上,然后被右边弯纱三角3压回到原来的起针位置,完成移圈工作,织针系统的走针轨迹如图9所示。接圈时,选针片24在C3点选针,选针导片23的上片踵沿左边接圈压板8行进,当经过左边接圈压8板后,导针片22被释放,片踵露出针槽,沿接圈三角2上升到接圈高度,使针头正好进入对面针床上对应织针21的移圈弹簧片中,接受对面针床上对应织针转移来的线圈,然后右边接圈压板8重新作用于选针导片23的上片踵,使导针片22的片踵再次沉入针槽;经过右边接圈压板8后,导针片22的片踵再露出针槽,经护针三角5被压到起始位置,完成接圈工作,织针系统的走针轨迹如图10所示。The tuck pressing plate group quits work, and the half-bending yarn pressing plate group also quits working, and the looping ring pressing plate 8 moves down to the T 1 needle track position, and enters into work, the yarn bending triangle 3 on the left drops to the lowest position, and the yarn bending triangle 3 on the right 3 Lift up to a higher bending position; during transfer knitting, the selector selects needles at point C 2 , and the slider 22 corresponding to the selected selector 24 is along the outer surface of the bending triangle 3 on the left Rise to the transfer height, so that the loops held by the corresponding knitting needles are placed on the transfer springs of the knitting needles, and the loops are transferred to the corresponding knitting needles on the opposite needle bed, and then pressed back to the original position by the bending triangle 3 on the right The starting position of the needle is completed, and the transfer work is completed. The needle trajectory of the knitting needle system is shown in Figure 9. When connecting the ring, the needle selection piece 24 selects the needle at C 3 , and the upper heel of the needle selection guide piece 23 advances along the left side of the extension ring pressing plate 8. After the left side connecting ring presses the 8 plate, the needle guide piece 22 is released, and the The heel is exposed from the needle groove, and rises to the height of the loop along the loop extension triangle 2, so that the needle head just enters the transfer spring piece of the corresponding knitting needle 21 on the opposite needle bed, accepts the coil transferred from the corresponding knitting needle on the opposite needle bed, and then the right loop is connected Pressing plate 8 re-acts on the upper heel of needle selection guide 23, so that the heel of slider 22 sinks into the needle groove again; The needle guard cam 5 is pressed to the initial position to complete the work of the loop extension, and the needle movement trajectory of the knitting needle system is shown in Figure 10.
本发明电磁选针的五功位电脑横机编织机构通过四次电磁选针,在相应三角、压板配合的基础上,可以在每一编织横列所有的织针上任意实现长线圈成圈、短线圈成圈、长线圈集圈、短线圈集圈、不编织等五种编织方式。本发明电磁选针的五功位电脑横机编织机构,使电脑横机的编织功能极大地丰富,较好地满足了现代毛针织企业“小批量、多花型”的生产趋势要求,将较大地促进国内外毛针织行业的发展。The five-position computerized flat knitting mechanism of the electromagnetic needle selection of the present invention, through four electromagnetic needle selections, can arbitrarily realize the formation of long loops and short loops on all knitting needles in each knitting course on the basis of the cooperation of corresponding triangles and pressure plates. There are five knitting methods: loop-to-loop, long-coil tuck, short-coil tuck, and non-knit. The five-position computerized flat knitting mechanism for electromagnetic needle selection of the present invention greatly enriches the knitting functions of the computerized flat knitting machine, satisfies the production trend requirements of modern wool knitting enterprises "small batches, multi-patterns", and will be more Dadi promotes the development of wool knitting industry at home and abroad.
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CN105239264B (en) * | 2015-10-28 | 2017-03-29 | 东华大学 | A kind of complex cam system |
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CN201276637Y (en) * | 2008-09-19 | 2009-07-22 | 常熟市金龙机械有限公司 | Triangular mechanism of computer flat knitting machine having a knitting and loop transfer system |
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