CN104296930B - A kind of hydraulic reciprocating movable sealing status monitoring sensor - Google Patents
A kind of hydraulic reciprocating movable sealing status monitoring sensor Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及传感器,特别是一种液压往复动密封状态监测传感器。The invention relates to a sensor, in particular to a hydraulic reciprocating dynamic sealing state monitoring sensor.
背景技术Background technique
液压往复密封是一种用在液压执行元件中的关键基础元件,其作用是隔开压力相同或不同的空间以阻止液体或气体介质的交流。通常采用聚合物或者热塑性材料,以及复合材料等制成。在液压系统的各类故障中,由于密封失效而导致的液压介质泄漏既是其中最为主要的故障形式,也是最难解决的问题之一,不但影响了机械装备的作业效率和施工质量,还对环境造成了污染和危害。在工程实际中,导致液压系统往复动密封失效的原因主要有两个方面:一是液压系统的执行机构在持续不断的往复运动过程中,密封工作面会受到周期性的交变载荷作用,容易产生疲劳失效;二是在液压系统的实际作业环境中往往存在着大量造成油液污染的物质,随着执行机构的往复运动过程进入系统内部,会进一步加剧往复动密封的失效过程。此外,往复动密封的结构设计、安装、启动和运行是否正确等都是可能存在着造成其失效的原因。因此,液压系统执行元件工作的可靠性实际上主要取决于其中往复动密封的有效性。本发明以提高液压系统执行元件的可靠性为目标,利用光纤传感技术对液压系统往复动密封的状态进行及时监测,在装备的实际工作过程中实现对泄漏故障的监测和有效预防。The hydraulic reciprocating seal is a key basic component used in hydraulic actuators. Its function is to separate spaces with the same or different pressures to prevent the exchange of liquid or gas media. It is usually made of polymer or thermoplastic materials, as well as composite materials. Among all kinds of failures in the hydraulic system, the leakage of hydraulic medium due to seal failure is the most important form of failure and one of the most difficult problems to solve. It not only affects the operation efficiency and construction quality of mechanical equipment, but also affects the environment. pollution and hazards. In engineering practice, there are two main reasons for the failure of the reciprocating dynamic seal of the hydraulic system. Fatigue failure; Second, in the actual working environment of the hydraulic system, there are often a large number of substances that cause oil pollution. As the reciprocating motion of the actuator enters the system, it will further aggravate the failure process of the reciprocating dynamic seal. In addition, the structural design, installation, start-up and operation of the reciprocating dynamic seal are all possible reasons for its failure. Therefore, the reliability of the work of hydraulic system actuators mainly depends on the effectiveness of the reciprocating seal. The invention aims at improving the reliability of hydraulic system actuators, and uses optical fiber sensing technology to monitor the state of the reciprocating dynamic seal of the hydraulic system in time, and realizes the monitoring and effective prevention of leakage faults during the actual working process of the equipment.
发明内容Contents of the invention
本发明所要解决的技术问题是:针对现有技术不能在液压系统工作过程中实现对执行元件中的往复动密封状态进行实时监测这一不足,提供一种基于光纤光栅的液压往复动密封状态监测传感器的设计方案。The technical problem to be solved by the present invention is to provide a fiber grating-based hydraulic reciprocating seal state monitoring in view of the fact that the existing technology cannot realize real-time monitoring of the reciprocating dynamic seal state in the actuator during the working process of the hydraulic system. The design of the sensor.
本发明解决其技术问题采用以下的技术方案:The present invention solves its technical problem and adopts the following technical solutions:
本发明提供的液压往复动密封状态监测传感器,其主要由往复动密封槽底面传感器和往复动密封槽侧面传感器组成,其中:往复动密封槽底面传感器包括密封槽底面传感光栅铺设基体,铺设在该基体内侧周向的密封槽底面应变传感光栅,以及铺设在该基体内侧轴向槽中的密封槽底面温度传感光栅,用来监测往复动密封底面的温度和应变变化;往复动密封槽侧面传感器包括密封槽侧面传感光栅铺设基体,铺设在该基体端面周向槽中的密封槽侧面应变的传感光栅,用来监测往复动密封侧面的应变变化。The hydraulic reciprocating sealing state monitoring sensor provided by the present invention is mainly composed of a reciprocating sealing groove bottom surface sensor and a reciprocating sealing groove side sensor, wherein: the reciprocating sealing groove bottom surface sensor includes a sealing groove bottom surface sensing grating laying base, laid on The strain sensing grating on the bottom surface of the sealing groove in the inner circumferential direction of the substrate, and the temperature sensing grating on the bottom surface of the sealing groove laid in the axial groove inside the substrate are used to monitor the temperature and strain changes of the bottom surface of the reciprocating seal; the reciprocating seal groove The side sensor includes a substrate for laying the sensing grating on the side of the sealing groove, and a sensing grating for strain on the side of the sealing groove laid in the circumferential groove on the end surface of the substrate to monitor the strain change of the side of the reciprocating seal.
所述的传感光栅都是用环氧树脂胶粘在相应铺设基体的凹槽中。The sensing gratings are glued in the grooves of the corresponding laying substrates with epoxy resin.
所述的往复动密封槽侧面传感器往复动密封槽底面传感器之间为过盈配合,以保证传感光栅和动密封工作面保持紧密接触,同时保证此两传感器之间的相对位置关系,以利于光纤的引出。The side sensor of the reciprocating movable sealing groove is an interference fit between the sensors on the bottom surface of the reciprocating movable sealing groove, so as to ensure that the sensing grating and the dynamic sealing working surface maintain close contact, and at the same time ensure the relative positional relationship between the two sensors, so as to facilitate The output of the optical fiber.
所述的往复动密封槽侧面传感器与往复动密封槽底面传感器,其轴向位置是由端盖和连接螺钉来固定的。The axial positions of the side sensor of the reciprocating sealing groove and the bottom surface sensor of the reciprocating sealing groove are fixed by the end cover and the connecting screw.
本发明提供的上述液压往复动密封状态监测传感器,其制备方法包括以下步骤:The preparation method of the above-mentioned hydraulic reciprocating seal state monitoring sensor provided by the present invention comprises the following steps:
(1)密封槽底面温度传感光栅的封装:(1) Encapsulation of the temperature sensing grating on the bottom surface of the sealing groove:
在裸光栅表面涂一层耐高温型环氧树脂,涂层的厚度以刚好能裹住光栅部位为宜,待其固化前穿入毛细钢管,确保裸光栅在毛细钢管的中间,然后用耐高温胶粘剂封住毛细钢管两端出口;Coat a layer of high-temperature-resistant epoxy resin on the surface of the bare grating. The thickness of the coating should be just enough to cover the grating. The adhesive seals the outlets at both ends of the capillary steel pipe;
(2)密封槽底面应变传感光栅的铺设:(2) Laying of the strain sensing grating on the bottom of the sealing groove:
①在密封槽底面传感光栅铺设基体内表面已开设好的周向槽内均匀涂覆一层室温固化环氧树脂,①Apply a layer of room temperature curing epoxy resin evenly in the circumferential groove on the inner surface of the sensor grating on the bottom surface of the sealing groove,
②待其未固化前铺设用于监测往复动密封应变变化的密封槽底面应变传感光栅,② Lay the strain sensing grating on the bottom surface of the sealing groove for monitoring the strain change of the reciprocating dynamic seal before it is cured.
③再铺设环氧树脂使其厚度与密封槽底面应变传感光栅的径向厚度一致,传感光纤的引出端与铺设在轴向槽中的底面温度传感光栅的光纤引出端一起引出;③Lay epoxy resin to make the thickness consistent with the radial thickness of the strain sensing grating on the bottom of the sealing groove, and the leading end of the sensing fiber is led out together with the leading end of the optical fiber of the temperature sensing grating on the bottom surface laid in the axial groove;
(3)密封槽底面温度传感光栅的铺设:(3) Laying of the temperature sensing grating on the bottom surface of the sealing groove:
①在密封槽底面传感光栅铺设基体内表面已开设好的轴向槽内均匀涂覆一层室温固化环氧树脂,① Evenly coat a layer of room temperature curing epoxy resin in the axial groove on the inner surface of the sensor grating on the bottom surface of the sealing groove.
②待其未固化前铺设用于监测温度的光纤光栅,同时铺设密封槽底面应变传感光栅的光纤引出部分,② Lay the fiber grating for temperature monitoring before it is cured, and lay the fiber lead-out part of the strain sensor grating on the bottom of the sealing groove at the same time,
③再铺设环氧树脂使其厚度与往复动密封槽底面温度传感光栅的径向厚度一致,然后将底面温度传感光栅和密封槽底面应变传感光栅的光纤引出端一起从端盖中事先开设好的光纤引出孔中引出;③Lay epoxy resin to make the thickness consistent with the radial thickness of the temperature sensing grating on the bottom surface of the reciprocating sealing groove, and then remove the temperature sensing grating on the bottom surface and the optical fiber leading end of the strain sensing grating on the bottom surface of the sealing groove together from the end cover in advance. Lead out from the opened fiber lead-out hole;
(4)密封槽侧面应变传感光栅的铺设:(4) Laying of the strain sensing grating on the side of the sealing groove:
①用软刷蘸室温固化环氧树脂在密封槽侧面传感光栅铺设基体端面的周向槽内均匀涂覆一层,① Use a soft brush dipped in room temperature curing epoxy resin to evenly coat a layer in the circumferential groove of the end surface of the base body where the sensing grating is laid on the side of the sealing groove,
②待其未固化前铺设密封槽侧面应变传感光栅,② Lay the strain sensing grating on the side of the sealing groove before it is cured,
③铺设环氧树脂使其厚度与密封槽侧面应变传感光栅的径向厚度一致,其光纤的引出端经密封槽侧面传感光栅铺设基体上开设的轴向孔从端盖的光纤引出孔中引出;③Pay epoxy resin so that its thickness is consistent with the radial thickness of the strain sensing grating on the side of the sealing groove. elicit;
(5)往复动密封槽底面传感器和往复动密封槽侧面传感器的安装:(5) Installation of the bottom sensor of the reciprocating seal groove and the side sensor of the reciprocating seal groove:
按前述步骤制作好的往复动密封槽底面传感器和往复动密封槽侧面传感器在安装往复动密封之前,先将往复动密封槽底面传感器装入缸头的密封槽中,然后再进行往复动密封的安装,接着在往复动密封槽底面传感器的内圆周面装入往复动密封槽侧面传感器,并确保往复动密封槽侧面传感器能与往复动密封的左端面紧密接触。The sensor on the bottom surface of the reciprocating seal groove and the sensor on the side of the reciprocating seal groove manufactured according to the above steps are installed in the seal groove of the cylinder head before installing the reciprocating seal groove bottom surface sensor, and then the reciprocating seal groove is installed Install, then install the side sensor of the reciprocating seal groove on the inner circumferential surface of the sensor on the bottom surface of the reciprocating seal groove, and ensure that the side sensor of the reciprocating seal groove can be in close contact with the left end face of the reciprocating seal.
本发明与现有技术相比有以下优点:Compared with the prior art, the present invention has the following advantages:
1.本发明设计的传感器能够在不改变液压系统执行元件现有结构和功能的前提下,通过铺设在往复密封槽底面和侧面的应变光纤光栅和温度光纤光栅对往复动密封的应变及温度进行测量,实现对液压往复动密封状态变化的实时监测。1. The sensor designed by the present invention can measure the strain and temperature of the reciprocating seal through the strain fiber grating and temperature fiber grating laid on the bottom and side of the reciprocating sealing groove without changing the existing structure and function of the hydraulic system actuator. Real-time monitoring of state changes of hydraulic reciprocating seals.
2.本发明设计的传感器结构采用为标准的结构化设计思想,使其可适应不同型号液压执行元件的结构和功能需要,同时便于加工、安装以及更换。2. The sensor structure designed by the present invention adopts the standard structural design idea, so that it can adapt to the structural and functional requirements of different types of hydraulic actuators, and is convenient for processing, installation and replacement.
附图说明Description of drawings
图1是本发明液压往复动密封状态监测传感器的结构示意图。Fig. 1 is a structural schematic diagram of a hydraulic reciprocating seal state monitoring sensor of the present invention.
图2是图1中往复动密封槽侧面传感器6中密封槽侧面传感光栅铺设基体601的结构示意图。FIG. 2 is a schematic structural diagram of the substrate 601 for laying the sensing grating on the side of the sealing groove in the reciprocating side sensor 6 of the sealing groove in FIG. 1 .
图3是图2的A-A剖视图。Fig. 3 is a cross-sectional view along line A-A of Fig. 2 .
图4是图1中往复动密封槽底面传感器5中密封槽底面传感光栅铺设基体502的结构示意图。FIG. 4 is a schematic structural diagram of the substrate 502 for laying the sensing grating on the bottom surface of the sealing groove in the sensor 5 on the bottom surface of the reciprocating sealing groove in FIG. 1 .
图5是图4的A-A剖视图。Fig. 5 is a cross-sectional view along line A-A of Fig. 4 .
图6是图1中端盖3的结构示意图。FIG. 6 is a schematic structural view of the end cap 3 in FIG. 1 .
图7是图6的右视图。Fig. 7 is a right side view of Fig. 6 .
图8是密封槽底面温度传感光栅500(由光纤5002、裸光栅5003和毛细钢管5001组成)的封装示意图。Fig. 8 is a package schematic diagram of a temperature sensing grating 500 (composed of an optical fiber 5002, a bare grating 5003 and a capillary steel tube 5001) at the bottom of the sealed groove.
图9、10、11是往复动密封槽底面传感器5中铺设密封槽底面应变传感光栅501的示意图。9, 10, and 11 are schematic diagrams of laying a strain sensing grating 501 on the bottom surface of the sealing groove in the sensor 5 on the bottom surface of the reciprocating movable sealing groove.
图12、13、14是往复动密封槽底面传感器5中铺设轴向温度传感光纤光栅500的示意图(图中标示的501指密封槽底面应变传感光栅,其光纤引出端需要从轴向温度传感光纤光栅500的铺设槽中引出)。12, 13, and 14 are schematic diagrams of laying an axial temperature sensing fiber grating 500 in the reciprocating sealing groove bottom sensor 5 (501 marked in the figure refers to the strain sensing grating on the bottom surface of the sealing groove, and the optical fiber lead-out end needs to be read from the axial temperature lead out from the laying groove of the sensing fiber grating 500).
图15、16、17是往复动密封槽侧面传感器6中铺设密封槽侧面应变传感光栅600的示意图。15, 16, and 17 are schematic diagrams of laying a strain sensing grating 600 on the side of the sealing groove in the reciprocating side sensor 6 of the sealing groove.
图18至图21是往复动密封槽底面传感器5和往复动密封槽侧面传感器6的安装的示意图。18 to 21 are schematic diagrams of the installation of the reciprocating seal groove bottom sensor 5 and the reciprocating seal groove side sensor 6 .
图中:1.活塞杆;2.防尘圈;3.端盖;4.垫圈;5.往复动密封槽底面传感器;6.往复动密封槽侧面传感器;7.往复动密封;8.缸头;9.缸筒;10.连接螺钉;500.密封槽底面温度传感光栅(5001.毛细钢管;5002.光纤;5003.裸光栅);501.密封槽底面应变传感光栅;502.密封槽底面传感光栅铺设基体;600.密封槽侧面应变传感光栅;601.密封槽侧面传感光栅铺设基体。In the figure: 1. Piston rod; 2. Dustproof ring; 3. End cover; 4. Gasket; 5. Reciprocating seal groove bottom sensor; 6. Reciprocating seal groove side sensor; 7. Reciprocating seal; 8. Cylinder Head; 9. Cylinder; 10. Connecting screw; 500. Temperature sensing grating at the bottom of the sealing groove (5001. Capillary steel pipe; 5002. Optical fiber; 5003. Bare grating); 501. Strain sensing grating at the bottom of the sealing groove; 502. Sealing 600. The strain sensing grating on the side of the sealed groove; 601. The substrate for the sensing grating on the side of the sealed groove.
具体实施方式detailed description
本发明提供一种可安装在液压执行元件往复动密封槽内的液压往复动密封状态监测传感器,该传感器内部铺设有应变光纤光栅和温度光纤光栅,可与液压往复动密封一起在往复动密封槽内进行同步安装及使用,能够在液压执行元件工作过程中对液压往复动密封可能发生的失效状态进行监测,有效预防并避免因密封失效而造成的泄漏和安全事故。The invention provides a hydraulic reciprocating seal state monitoring sensor that can be installed in the reciprocating seal groove of a hydraulic actuator. The sensor is equipped with a strain fiber grating and a temperature fiber grating inside, and can be installed in the reciprocating seal groove together with the hydraulic reciprocating seal. Synchronous installation and use within the hydraulic actuator can monitor the possible failure state of the hydraulic reciprocating dynamic seal during the working process of the hydraulic actuator, effectively preventing and avoiding leakage and safety accidents caused by seal failure.
下面结合实例对本发明作进一步阐述,但本发明的内容不仅仅局限于以下实施例。The present invention will be further described below in conjunction with examples, but the content of the present invention is not limited only to the following examples.
实施例1.液压往复动密封状态监测传感器Example 1. Hydraulic reciprocating seal state monitoring sensor
该液压往复动密封状态监测传感器是一种基于光纤光栅的传感器,可用于监测液压缸中往复动密封的工作状态以预防工作介质泄漏。其特征是由传感光栅铺设基体、应变传感光纤光栅和温度传感光纤光栅组成,其中传感光栅铺设基体的结构及尺寸根据液压系统执行元件的结构和尺寸给定,能够在满足液压系统执行元件正常功能的前提下,在其中专门开设的周向槽和轴向槽内进行应变传感光纤光栅和温度传感光纤光栅的铺设,并通过合理的结构设计使其可以在液压系统的执行元件中方便地进行安装和更换。其结构如图1至图21所示,包含往复动密封槽底面传感器5和往复动密封槽侧面传感器6。其中:往复动密封槽底面传感器5采用45#钢为原材料,包括密封槽底面传感光栅铺设基体502和铺设在其内侧周向的密封槽底面应变传感光栅501以及铺设在其内侧轴向的密封槽底面温度传感光栅500,用来监测往复动密封7底面的温度和应变变化。往复动密封槽侧面传感器6采用45#钢为原材料,包括密封槽侧面传感光栅铺设基体601和铺设在其端面周向槽中的密封槽侧面应变传感光栅600,用来监测往复动密封7侧面的应变变化。其中,光纤光栅都是用环氧树脂胶粘在相应铺设基体的凹槽中。往复动密封槽侧面传感器6用来监测往复动密封7的侧面,其与往复动密封槽底面传感器5之间为过盈配合,以保证传感光栅和动密封工作面保持紧密接触,同时保证往复动密封槽底面传感器5和往复动密封槽侧面传感器6之间的周向相对位置关系,以利于光纤的引出。往复动密封槽底面传感器5和往复动密封槽侧面传感器6的轴向位置固定是由端盖3和连接螺钉10来保证的。The hydraulic reciprocating dynamic seal state monitoring sensor is a sensor based on fiber grating, which can be used to monitor the working state of the reciprocating dynamic seal in the hydraulic cylinder to prevent the leakage of the working medium. It is characterized by a sensor grating laying base, a strain sensing fiber grating and a temperature sensing fiber grating. The structure and size of the sensing grating laying base are given according to the structure and size of the hydraulic system actuators, and can meet the requirements of the hydraulic system. Under the premise of the normal function of the actuator, the strain sensing fiber grating and temperature sensing fiber grating are laid in the specially opened circumferential groove and axial groove, and through reasonable structural design, it can be used in the hydraulic system. Easy to install and replace in the component. Its structure is shown in FIGS. 1 to 21 , which includes a reciprocating seal groove bottom sensor 5 and a reciprocating seal groove side sensor 6 . Among them: the reciprocating sealing groove bottom surface sensor 5 adopts 45# steel as the raw material, including the sealing groove bottom surface sensing grating laying substrate 502 and the sealing groove bottom surface strain sensing grating 501 laid on its inner circumferential direction, and the sealing groove bottom surface strain sensing grating 501 laid on its inner axial direction. The temperature sensing grating 500 on the bottom surface of the sealing groove is used to monitor the temperature and strain changes on the bottom surface of the reciprocating seal 7 . The reciprocating sealing groove side sensor 6 uses 45# steel as the raw material, including the sealing groove side sensing grating laying base 601 and the sealing groove side strain sensing grating 600 laid in the circumferential groove on its end surface, used to monitor the reciprocating sealing groove 7 Variations in strain on the sides. Wherein, the optical fiber grating is glued in the groove of the corresponding laying substrate with epoxy resin. The side sensor 6 of the reciprocating seal groove is used to monitor the side of the reciprocating seal 7, and it is an interference fit with the sensor 5 on the bottom surface of the reciprocating seal groove to ensure that the sensing grating and the working surface of the dynamic seal are kept in close contact, while ensuring the reciprocating The relative positional relationship in the circumferential direction between the bottom surface sensor 5 of the dynamic sealing groove and the side sensor 6 of the reciprocating dynamic sealing groove is to facilitate the extraction of the optical fiber. The axial position fixing of the reciprocating seal groove bottom surface sensor 5 and the reciprocating seal groove side sensor 6 is guaranteed by the end cover 3 and the connecting screw 10 .
所述缸头8通过连接螺钉10与缸筒9相连。采用垫圈4,以便补偿端盖3和缸头8在制造中可能存在的尺寸误差。The cylinder head 8 is connected to the cylinder barrel 9 through connecting screws 10 . The gasket 4 is used to compensate possible dimensional errors in the manufacture of the end cap 3 and the cylinder head 8 .
所述缸筒9是用于为液压系统中液压缸活塞杆1的往复运动提供封闭的压力油容腔。活塞杆1是根据液压系统的工作需要执行伸出和缩回运动的部件。采用防尘圈2,其是用来阻挡活塞杆1伸出和缩回过程中可能跟随活塞杆一起被带入系统内部的污染物质。The cylinder 9 is used to provide a closed pressure oil chamber for the reciprocating movement of the piston rod 1 of the hydraulic cylinder in the hydraulic system. The piston rod 1 is a part that performs extension and retraction movements according to the working needs of the hydraulic system. The dustproof ring 2 is used to block the pollutants that may be brought into the system along with the piston rod 1 during the process of extending and retracting the piston rod 1 .
所述密封槽底面传感光栅铺设基体502和密封槽侧面传感光栅铺设基体601用来进行密封槽底面及侧面应变传感光纤光栅和温度传感光纤光栅的铺设,密封槽底面传感光栅铺设基体502装在缸头预留的密封槽中,而密封槽侧面传感光栅铺设基体601则与密封槽底面传感光栅铺设基体502配合,其结构及尺寸根据液压系统执行元件的结构和尺寸给定,能够方便地进行安装和更换。The sensing grating laying substrate 502 on the bottom surface of the sealing groove and the laying substrate 601 on the side sensing grating of the sealing groove are used for laying the strain sensing fiber grating and the temperature sensing fiber grating on the bottom surface and the side of the sealing groove, and laying the sensing grating on the bottom surface of the sealing groove The base body 502 is installed in the sealing groove reserved in the cylinder head, and the sensing grating laying base 601 on the side of the sealing groove cooperates with the sensing grating laying base 502 on the bottom surface of the sealing groove. Its structure and size are given according to the structure and size of the hydraulic system actuator. fixed, can be easily installed and replaced.
所述密封槽底面应变传感光栅501和密封槽侧面应变传感光栅600用来监测往复动密封工作面的应变变化,其中密封槽底面应变传感光栅501安装在密封槽底面传感光栅铺设基体502内侧的周向槽中,密封槽侧面应变传感光栅600安装在密封槽侧面传感光栅铺设基体601的端面的周向槽中。The strain sensing grating 501 on the bottom of the sealing groove and the strain sensing grating 600 on the side of the sealing groove are used to monitor the strain change of the reciprocating sealing working surface, wherein the strain sensing grating 501 on the bottom of the sealing groove is installed on the substrate for laying the sensing grating on the bottom of the sealing groove In the circumferential groove inside 502 , the strain sensing grating 600 on the side of the sealing groove is installed in the circumferential groove on the end surface of the substrate 601 where the sensing grating is laid on the side of the sealing groove.
所述密封槽底面温度传感光栅500是用来监测往复动密封工作面的温度变化,其安装在密封槽底面传感光栅铺设基体502内侧的轴向槽中。The temperature sensing grating 500 on the bottom surface of the sealing groove is used to monitor the temperature change of the reciprocating sealing working surface, and it is installed in the axial groove inside the substrate 502 where the sensing grating on the bottom surface of the sealing groove is laid.
上述基于光纤光栅的液压往复动密封状态监测传感器,通过铺设在往复动密封槽底面和侧面的应变传感光纤光栅和温度传感光纤光栅,在液压系统执行元件的工作过程中实现对往复动密封状态的实时监测(参见表1至表7),以便在其发生失效之前及时加以更换,以预防泄漏故障的发生,避免因此而造成环境污染及安全事故。The above optical fiber grating-based hydraulic reciprocating dynamic sealing state monitoring sensor, through the strain sensing optical fiber grating and temperature sensing optical fiber grating laid on the bottom and side of the reciprocating dynamic sealing groove, realizes the reciprocating dynamic sealing during the working process of the hydraulic system actuator. Real-time monitoring of the state (see Table 1 to Table 7), so that it can be replaced in time before it fails, so as to prevent the occurrence of leakage failure and avoid environmental pollution and safety accidents.
该液压往复动密封状态监测传感器的工作过程是:在液压缸的工作过程中,通过往复动密封槽底面传感器5和往复动密封槽侧面传感器6的波长变化实现对往复动密封7表面温度和应变变化的实时监测,据此可判断往复动密封7的工作状态是否正常,以便及时更换失效的往复动密封,预防泄漏,减少并避免不必要的损失。The working process of the hydraulic reciprocating seal state monitoring sensor is: during the working process of the hydraulic cylinder, the temperature and strain on the surface of the reciprocating seal 7 are realized by the wavelength change of the reciprocating seal groove bottom surface sensor 5 and the reciprocating seal groove side sensor 6 The real-time monitoring of changes can judge whether the working state of the reciprocating dynamic seal 7 is normal, so as to replace the failed reciprocating dynamic seal in time, prevent leakage, and reduce and avoid unnecessary losses.
实施例2.基于光纤光栅的液压往复动密封状态监测传感器的制备Example 2. Preparation of a fiber grating-based hydraulic reciprocating seal state monitoring sensor
该液压往复动密封状态监测传感器根据液压系统执行元件的结构和功能要求设计成标准化的零件,可实现统一加工,并且方便装配和更换。其中,温度传感光纤光栅的制备及密封槽底面传感光栅的铺设步骤如下:The hydraulic reciprocating dynamic seal state monitoring sensor is designed as a standardized part according to the structure and function requirements of the actuator of the hydraulic system, which can realize unified processing and is convenient for assembly and replacement. Among them, the preparation of the temperature sensing fiber grating and the laying steps of the sensing grating on the bottom of the sealing groove are as follows:
(1)密封槽底面温度传感光栅500的封装:(1) Encapsulation of the temperature sensing grating 500 on the bottom surface of the sealing groove:
密封槽底面温度传感光栅500采用以下方法封装:参见图8,在裸光栅5003表面涂一层耐高温型环氧树脂,涂层的厚度以刚好能裹住光栅部位为宜。待其固化前穿入毛细钢管5001,并确保裸光栅5003在毛细钢管5001的中间,5002为引出的光纤,然后用耐高温胶粘剂(J133型环氧树脂)封住毛细钢管两端出口。The temperature sensing grating 500 on the bottom of the sealing groove is encapsulated by the following method: Referring to FIG. 8 , coat a layer of high-temperature-resistant epoxy resin on the surface of the bare grating 5003, and the thickness of the coating should be just enough to wrap the grating. Penetrate the capillary steel pipe 5001 before it solidifies, and ensure that the bare grating 5003 is in the middle of the capillary steel pipe 5001, and 5002 is the leading optical fiber, and then seal the outlets at both ends of the capillary steel pipe with a high-temperature resistant adhesive (J133 type epoxy resin).
(2)密封槽底面应变传感光栅501的铺设:(2) Laying of the strain sensor grating 501 on the bottom surface of the sealing groove:
如图9至图11所示:①在密封槽底面传感光栅铺设基体502内表面已开设好的周向槽内均匀涂覆一层室温固化环氧树脂503,②待其未固化前铺设用于监测应变的密封槽底面应变传感光栅501,③再铺设环氧树脂503使其厚度与密封槽底面应变传感光栅501的径向厚度一致,光纤的引出端与铺设在轴向槽中的底面温度传感光栅500的光纤引出端一起引出。As shown in Figures 9 to 11: ①Apply a layer of room temperature curing epoxy resin 503 evenly in the circumferential groove on the inner surface of the sensor grating laying substrate 502 on the bottom surface of the sealing groove, and ②Pay it before it is cured. The strain sensing grating 501 on the bottom surface of the sealing groove is used to monitor the strain. ③ Lay epoxy resin 503 to make the thickness consistent with the radial thickness of the strain sensing grating 501 on the bottom surface of the sealing groove. The fiber leading ends of the bottom surface temperature sensing grating 500 are led out together.
(3)密封槽底面温度传感光栅500的铺设:(3) Laying of the temperature sensing grating 500 on the bottom surface of the sealing groove:
如图12至图14所示:①在密封槽底面传感光栅铺设基体502内表面已开设好的轴向槽内均匀涂覆一层室温固化环氧树脂503,②待其未固化前铺设用于监测温度的光纤光栅500,同时铺设密封槽底面应变传感光栅501的光纤的引出端③再铺设环氧树脂503使其厚度与往复动密封槽底面温度传感光栅500的径向厚度一致,然后将底面温度传感光栅500和密封槽底面应变传感光栅501两者的光纤的引出端一起从端盖3中事先开设好的光纤引出孔(见图7中的d6)中引出。As shown in Figures 12 to 14: ① uniformly coat a layer of room temperature curing epoxy resin 503 in the axial groove on the inner surface of the substrate 502 where the sensor grating is laid on the bottom surface of the sealing groove, and ② use it for laying before it is cured. For the fiber grating 500 used to monitor the temperature, at the same time lay the lead-out end of the optical fiber of the strain sensing grating 501 on the bottom surface of the sealing groove ③ and then lay epoxy resin 503 to make the thickness consistent with the radial thickness of the temperature sensing grating 500 on the bottom surface of the reciprocating sealing groove. Then the leading ends of the optical fibers of the bottom temperature sensing grating 500 and the sealing groove bottom strain sensing grating 501 are drawn together from the fiber leading hole (see d6 in Fig. 7 ) opened in advance in the end cover 3 .
(4)密封槽侧面应变传感光栅600的铺设:(4) Laying of the strain sensor grating 600 on the side of the sealing groove:
如图15至图17所示:①用软刷蘸室温固化环氧树脂602在密封槽侧面传感光栅铺设基体601端面的周向槽内均匀涂覆一层,②待其未固化前铺设密封槽侧面应变传感光栅600,③铺设环氧树脂602使其厚度与密封槽侧面应变传感光栅600的径向厚度一致,其光纤的引出端经密封槽侧面传感光栅铺设基体601上开设的轴向孔(见图2中d4的孔)从端盖3中的光纤引出孔(见图7中的d6)中引出。As shown in Figures 15 to 17: ① Dip a soft brush into the room temperature curing epoxy resin 602 to evenly coat a layer in the circumferential groove of the end surface of the substrate 601 where the sensor grating is laid on the side of the sealing groove. The strain sensing grating 600 on the side of the groove, ③ lay epoxy resin 602 to make its thickness consistent with the radial thickness of the strain sensing grating 600 on the side of the sealing groove, and the lead-out end of the optical fiber is laid on the substrate 601 of the sensing grating on the side of the sealing groove. The axial hole (see hole d4 in FIG. 2 ) is led out from the fiber outlet hole (see d6 in FIG. 7 ) in the end cap 3 .
(5)往复动密封槽底面传感器5和往复动密封槽侧面传感器6的安装:(5) Installation of sensor 5 on the bottom surface of the reciprocating seal groove and sensor 6 on the side of the reciprocating seal groove:
按前述步骤制作好的往复动密封槽底面传感器5和往复动密封槽侧面传感器6在安装往复动密封7之前先将往复动密封槽底面传感器5装入缸头8的密封槽中,然后再进行往复动密封7的安装,接着在往复动密封槽底面传感器5的内圆周面装入往复动密封槽侧面传感器6,并确保往复动密封槽侧面传感器6能与往复动密封7的左端面紧密接触。作为本发明的一个应用实例,往复动密封槽底面传感器5和往复动密封槽侧面传感器6在液压缸活塞杆往复动密封槽内的安装如图18至图21所示。The bottom surface sensor 5 of the reciprocating sealing groove and the side sensor 6 of the reciprocating sealing groove made according to the preceding steps are installed in the sealing groove of the cylinder head 8 before the reciprocating sealing groove bottom surface sensor 5 is installed, and then To install the reciprocating seal 7, install the reciprocating seal groove side sensor 6 on the inner circumference of the reciprocating seal groove bottom sensor 5, and ensure that the reciprocating seal groove side sensor 6 can be in close contact with the left end surface of the reciprocating seal 7 . As an application example of the present invention, the installation of the reciprocating seal groove bottom surface sensor 5 and the reciprocating seal groove side sensor 6 in the hydraulic cylinder piston rod reciprocating seal groove is shown in Fig. 18 to Fig. 21 .
装配好后的本发明液压往复动密封状态监测传感器结构如图1所示。The structure of the assembled hydraulic reciprocating dynamic seal state monitoring sensor of the present invention is shown in FIG. 1 .
表1传感光栅的初始波长、对应通道及灵敏度系数Table 1 The initial wavelength, corresponding channel and sensitivity coefficient of the sensing grating
表2正常状态下的往复动密封在介质压力1MPa时的试验数据Table 2 Test data of reciprocating dynamic seal under medium pressure 1MPa under normal state
表3正常状态下的往复动密封在介质压力2MPa时的试验数据Table 3 Test data of reciprocating dynamic seal under medium pressure 2MPa under normal state
表4正常状态下的往复动密封在介质压力3MPa时的数据Table 4 The data of the reciprocating dynamic seal under the normal state when the medium pressure is 3MPa
表5磨损状态下的往复动密封在介质压力1MPa时的试验数据Table 5 Test data of reciprocating dynamic seal under medium pressure of 1MPa in worn state
表6磨损状态下的往复动密封在介质压力2MPa时的试验数据Table 6 Test data of reciprocating dynamic seal under medium pressure of 2MPa in worn state
表7磨损状态下的往复动密封在介质压力3MPa时的试验数据Table 7 The test data of the reciprocating dynamic seal under the wear state at the medium pressure of 3MPa
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