CN104295780B - Pressure-operated valve - Google Patents
Pressure-operated valve Download PDFInfo
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- CN104295780B CN104295780B CN201410334840.1A CN201410334840A CN104295780B CN 104295780 B CN104295780 B CN 104295780B CN 201410334840 A CN201410334840 A CN 201410334840A CN 104295780 B CN104295780 B CN 104295780B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/02—Construction of housing; Use of materials therefor of lift valves
- F16K27/0236—Diaphragm cut-off apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K17/00—Safety valves; Equalising valves, e.g. pressure relief valves
- F16K17/02—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side
- F16K17/04—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded
- F16K17/044—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded with more than one spring
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K17/00—Safety valves; Equalising valves, e.g. pressure relief valves
- F16K17/02—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side
- F16K17/04—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K17/00—Safety valves; Equalising valves, e.g. pressure relief valves
- F16K17/02—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side
- F16K17/04—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded
- F16K17/0406—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded in the form of balls
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K17/00—Safety valves; Equalising valves, e.g. pressure relief valves
- F16K17/02—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side
- F16K17/164—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side and remaining closed after return of the normal pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/12—Actuating devices; Operating means; Releasing devices actuated by fluid
- F16K31/126—Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a diaphragm, bellows, or the like
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K7/00—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves
- F16K7/12—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm
- F16K7/14—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm arranged to be deformed against a flat seat
- F16K7/17—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm arranged to be deformed against a flat seat the diaphragm being actuated by fluid pressure
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Safety Valves (AREA)
- Diaphragms And Bellows (AREA)
- Pens And Brushes (AREA)
- Indication Of The Valve Opening Or Closing Status (AREA)
Abstract
Description
技术领域technical field
本发明涉及具有通过流体的压力使膜片体变形而对阀口进行开闭的结构的压力动作阀。The present invention relates to a pressure-operated valve having a structure in which a diaphragm body is deformed by fluid pressure to open and close a valve port.
背景技术Background technique
如图11所示,专利文献1所公开的压力动作阀801具有:设于阀口817的周围的阀座部818;以及作为膜片体的翻转板823,该翻转板823的中央形成为大致半球状并感应作用于板面的压力而以速动式(根据压力而缓慢变形至某个变形量,当超过该变形量时则一下变形至规定变形量的形态)进行翻转动作并具有弹性。即、翻转板823在某种变形量前为欲返回初始形状的方向的弹簧常数(正的弹簧常数),当超过该变形量时则成为欲向翻转动作方向变形至规定变形量的方向的弹簧常数(负的弹簧常数)。该翻转板823配置成,在正的弹簧常数的范围内,以不进行翻转动作的程度稍微预先变形并被按压到阀座部。由此,利用翻转板823的弹性将该翻转板823的中央部分按压到阀座部818以确保阀断流性。As shown in FIG. 11 , the pressure-operated valve 801 disclosed in Patent Document 1 has: a valve seat portion 818 provided around a valve port 817; It is hemispherical and responds to the pressure acting on the surface of the board to perform flipping action in a snap-action type (slowly deformed to a certain deformation amount according to the pressure, and deforms to a specified deformation amount at once when the deformation amount exceeds the deformation amount) and has elasticity. That is, the reversing plate 823 has a spring constant (positive spring constant) in the direction of returning to the original shape before a certain amount of deformation, and becomes a spring in the direction of deforming to a predetermined amount of deformation in the direction of the reversing action when the amount of deformation exceeds the amount. constant (negative spring constant). The reversing plate 823 is arranged so as to be slightly pre-deformed so as not to perform a reversing operation within the range of a positive spring constant, and to be pressed against the valve seat. As a result, the center portion of the reversing plate 823 is pressed against the valve seat portion 818 by the elasticity of the reversing plate 823 to ensure valve shutoff performance.
根据该压力动作阀801,由于以不进行翻转动作的程度稍微预先变形而被按压到阀座部,因此能够实现良好的速动式的动作,能够得到可靠地快速切换开闭状态的良好的阀特性。According to this pressure-operated valve 801, since it is slightly deformed in advance and pressed against the valve seat to such an extent that it does not perform an inversion operation, a good snap-action operation can be realized, and a good valve that reliably and quickly switches the on-off state can be obtained. characteristic.
现有技术文献prior art literature
专利文献1:日本特开2002-71037号公报Patent Document 1: Japanese Patent Laid-Open No. 2002-71037
发明内容Contents of the invention
发明所要解决的课题The problem to be solved by the invention
然而,在上述的压力动作阀801中,由于翻转板823以速动式进行翻转动作,因此在翻转板823进行了翻转动作时,容纳有该翻转板823的阀室内的流体压力急剧下降。并且,由于该流体压力的下降,翻转板823从翻转状态复原,因该复原,阀室内的流体压力升高,翻转板823再次进行翻转动作,因此存在如下问题:重复翻转动作及其复原动作,流量在短周期内有可能产生反复增减的振动动作。However, in the pressure operated valve 801 described above, since the reversing plate 823 performs the reversing operation in a snap-action manner, when the reversing plate 823 performs the reversing operation, the fluid pressure in the valve chamber containing the reversing plate 823 drops sharply. And, due to the drop of the fluid pressure, the inverting plate 823 is restored from the inverting state, and the fluid pressure in the valve chamber is increased due to the restoration, and the inverting plate 823 performs an inverting action again, so there is a problem that the inverting action and its restoring action are repeated, The flow may repeatedly increase and decrease in a short period of vibration.
因此,本发明的课题是提供一种能够抑制膜片体的振动动作的压力动作阀。Therefore, an object of the present invention is to provide a pressure-operated valve capable of suppressing the vibration operation of the diaphragm body.
用于解决课题的方案Solution to the problem
本发明的发明者对膜片体的动作重新进行了锐意研究的结果发现,通过层叠在单体状态下进行速动式的动作的多个薄膜金属部件而构成、以及使其预先变形为特定的形状(预先变形),从而在流体压力施加于膜片体时,该膜片体进行与压力相应的变形动作(也成为“慢动式的动作”),由此完成了本发明。The inventors of the present invention re-examined the movement of the diaphragm body and found that it is formed by laminating a plurality of thin-film metal parts that perform snap-action movement in a single state and deformed in advance to a specific Shape (deformed in advance), so that when fluid pressure is applied to the diaphragm body, the diaphragm body performs a deformation action corresponding to the pressure (also referred to as "slow-motion action"), thereby completing the present invention.
为了解决上述课题,方案1所述的发明是一种压力动作阀,阀壳;膜片体,其与上述阀壳一起划分阀室,并通过层叠因该阀室内的流体压力而变形的多个弹性薄膜金属部件而构成;以及阀座部,其设于上述阀壳,且形成有伴随上述流体压力引起的上述膜片体的变形而开闭的阀口,上述压力动作阀的特征在于,上述多个薄膜金属部件的各个具有环状平板部、和与该环状平板部的内缘一体地连接的俯视呈圆形状且向一个方向隆起成山状的突部,形成为在单体状态下,上述突部整体从初始形状朝向与上述一个方向相反的翻转动作方向变形至到达规定的翻转动作开始位置的形状时,该突部进行速动式的翻转动作,并且上述突部以分别朝向同一方向的方式相互层叠,上述膜片体以使上述多个薄膜金属部件各个的突部朝向上述阀口侧的方式将该膜片体的周缘固定于上述阀壳,上述阀口与离该阀口最近的上述薄膜金属部件的突部的中央部分的移动相应地开闭,在上述阀口被关闭的闭阀时,预先变形为如下形状,离上述阀口最近的上述薄膜金属部件的突部的中央部分配置成向上述翻转动作方向侧超过上述翻转动作开始位置的与该中央部分对应的位置,而且该突部的中央部分以外的部分配置在比上述翻转动作开始位置的与该中央部分以外的部分对应的位置更靠跟前。In order to solve the above-mentioned problems, the invention described in Claim 1 is a pressure-operated valve, a valve case; and a valve seat part, which is provided on the above-mentioned valve casing, and is formed with a valve port that opens and closes with the deformation of the above-mentioned diaphragm body caused by the above-mentioned fluid pressure. The above-mentioned pressure-operated valve is characterized in that the above-mentioned Each of the plurality of thin film metal parts has an annular flat plate portion, and a protruding portion integrally connected to the inner edge of the annular flat plate portion that is circular in plan view and bulges into a mountain shape in one direction, and is formed in a single state. When the entire protrusion is deformed from the initial shape toward the reverse direction opposite to the above-mentioned one direction to a shape reaching a predetermined starting position of the reverse operation, the protrusion performs a snap-action reverse operation, and the protrusions respectively face in the same direction. The above-mentioned diaphragm body is fixed to the above-mentioned valve housing in such a way that the protrusions of each of the plurality of thin-film metal parts face the side of the valve port, and the valve port is closest to the valve port. The movement of the central part of the protrusion of the thin film metal part opens and closes accordingly. When the valve is closed when the valve port is closed, it is deformed into the following shape in advance. The center of the protrusion of the thin film metal part closest to the valve port The portion is disposed at a position corresponding to the central portion of the above-mentioned inversion operation start position beyond the above-mentioned inversion operation direction side, and the portion other than the central portion of the protrusion is arranged at a portion other than the above-mentioned inversion operation start position and the central portion. The corresponding position is closer to the front.
方案2所述的发明根据方案1所述的发明,其特征在于,上述突部具备以同心状配置并在半径方向上依次连接的多个构成部分,上述多个构成部分的各个形成为,半径方向的弯曲程度或者相对于上述环状平板部的倾斜程度与邻接的其他上述构成部分相互不同。The invention according to claim 2 is the invention according to claim 1, wherein the protrusion has a plurality of constituent parts concentrically arranged and sequentially connected in the radial direction, and each of the plurality of constituent parts is formed such that the radius The degree of curvature in the direction or the degree of inclination with respect to the annular flat plate part is different from that of the other adjacent constituent parts.
方案3所述的发明根据方案2所述的发明,其特征在于,还具备:对上述阀口进行开闭的阀体;以及以伴随上述膜片体的变形而开闭上述阀口的方式连结该膜片体和上述阀体的圆柱状的阀杆,上述阀杆的上述膜片体侧的端面的直径比上述膜片体的位于离上述阀口最近的上述薄膜金属部件的突部的中央的上述构成部分的直径小。The invention according to claim 3 is the invention according to claim 2, further comprising: a valve body for opening and closing the valve port; The diaphragm body and the cylindrical valve stem of the valve body, the diameter of the end surface of the valve stem on the side of the diaphragm body is larger than the center of the protrusion of the thin film metal part of the diaphragm body that is closest to the valve port. The diameter of the above constituent parts is small.
方案4所述的发明根据方案1~3任一项中所述的发明,其特征在于,在上述多个薄膜金属部件之间填充有非压缩性流体。The invention according to claim 4 is the invention according to any one of claims 1 to 3, wherein an incompressible fluid is filled between the plurality of thin film metal members.
方案5所述的发明根据方案1~3任一项中所述的发明,其特征在于,从上述多个薄膜金属部件除去离上述阀口最近的上述薄膜金属部件后剩余的一个或多个上述薄膜金属部件中的至少一个在其上述突部的中央形成有贯通孔。The invention according to claim 5 is the invention according to any one of claims 1 to 3, characterized in that one or more of the thin film metal parts remaining after removing the thin film metal part closest to the valve port from the plurality of thin film metal At least one of the thin film metal members has a through hole formed in the center of the protrusion.
本发明的效果如下。The effects of the present invention are as follows.
根据方案1所述的发明,构成膜片体的多个薄膜金属部件的各个具有环状平板部、和与该环状平板部的内缘一体地连接的俯视呈圆形状且向一个方向隆起成山状的突部。多个薄膜金属部件的各个形成为,在单体状态下,突部整体在从初始形状朝向与上述一个方向相反的翻转动作方向变形至到达规定的翻转动作开始位置的形状时,该突部进行速动式的翻转动作。多个薄膜金属部件以各个突部朝向同一方向的方式相互层叠。膜片体以多个薄膜金属部件的各个突部朝向阀口侧的方式,将该膜片体的周缘固定于阀壳。阀口与离该阀口最近的薄膜金属部件的突部的中央部分的移动相应地开闭。并且,在阀口被关闭的闭阀时,以如下方式预先变形,离阀口最近的薄膜金属部件的突部的中央部分配置成向翻转动作方向侧超过翻转动作开始位置的与该中央部分对应的位置,而且该突部的中央部分以外的部分配置在翻转动作开始位置的与该中央部分以外的部分对应的位置的跟前。According to the invention described in claim 1, each of the plurality of thin film metal members constituting the diaphragm body has an annular flat plate portion, and the inner edge integrally connected with the annular flat plate portion has a circular shape in plan view and is raised into a mountain in one direction. shaped protrusions. Each of the plurality of thin film metal members is formed so that, in a single state, when the entire protrusion is deformed from the initial shape toward the direction of the inversion operation opposite to the above-mentioned one direction to a shape reaching a predetermined inversion operation start position, the protrusion moves forward. Snap-action flip action. The plurality of thin film metal members are stacked on each other such that the projections face the same direction. The peripheral edge of the diaphragm body is fixed to the valve housing so that each protrusion of the plurality of thin film metal members faces the valve port side. The valve port opens and closes in accordance with the movement of the central portion of the protrusion of the thin film metal member closest to the valve port. And when the valve is closed when the valve port is closed, it is pre-deformed in such a way that the central part of the protrusion of the thin film metal member closest to the valve port is arranged to correspond to the central part beyond the inversion operation start position to the inversion operation direction side. position, and the portion other than the central portion of the protruding portion is arranged in front of the position corresponding to the portion other than the central portion of the turning operation start position.
这样,(i)构成膜片体的多个薄膜金属部件的各个在单体状态下进行速动式的动作,层叠这些多个薄膜金属部件而构成膜片体,因此变形时在薄膜金属部件间产生滑动阻力,(ii)并且,在阀口的闭阀时,离该阀口最近的薄膜金属部件的突部的中央部分配置成超过预先翻转动作开始位置,因此多个薄膜金属部件的各个突部的中央部分成为彼此相接触的状态,薄膜金属部件之间产生的滑动阻力进一步变大,抑制了速动式动作。因此,通过抑制多个薄膜金属部件的各个的速动式动作,作为膜片体成为与流体压力相应的变形动作(慢动式的动作),因此与速动式的动作相比,能够抑制阀室内的急剧的压力变动,能够抑制振动动作。In this way, (i) each of the plurality of thin film metal parts constituting the diaphragm body performs a snap-action action in a single state, and these plurality of thin film metal parts are stacked to form the diaphragm body. Sliding resistance is generated, (ii) and, when the valve port is closed, the central portion of the protrusion of the thin film metal member closest to the valve port is configured to exceed the pre-turning action start position, so each protrusion of the plurality of thin film metal parts The central part of the part is in a state of contact with each other, and the sliding resistance generated between the thin film metal parts is further increased, and the snap action is suppressed. Therefore, by suppressing the snap action of each of the plurality of thin film metal members, the diaphragm body becomes deformed according to the fluid pressure (slow action), so that the valve can be suppressed compared with the snap action. Sudden pressure fluctuations in the room can suppress vibration action.
(iii)另外,由于薄膜金属部件间的滑动阻力抑制了若超过规定的压力则一下变形的速动式的动作,因此通过膜片体变形,即使变形至若各薄膜金属部件为单体状态则进行速动式的动作的程度的情况下,膜片体自体的弹簧常数也不会成为负的值,该弹簧常数成为0或接近0的正的值。因此,相对于压力的变化能够得到比较大的变形量。因此,即使流体压力的变化量小,膜片体也较大地变形,从而在开阀时能够确保比较大的流量。(iii) In addition, since the sliding resistance between the thin film metal parts suppresses the snap action that deforms once when the pressure exceeds a predetermined value, even if the thin film metal parts are deformed to the point where each thin film metal part is in a single state, the diaphragm body deforms. Even when the snap action is performed, the spring constant of the diaphragm itself does not take a negative value, but the spring constant takes a positive value close to zero or zero. Therefore, a relatively large amount of deformation can be obtained with respect to a change in pressure. Therefore, even if the change amount of the fluid pressure is small, the diaphragm body is greatly deformed, and a relatively large flow rate can be ensured when the valve is opened.
根据方案2所述的发明,构成膜片体的多个薄膜金属部件的突部具有以同心状配置并在半径方向上依次连接的多个构成部分,这些多个构成部分的各个形成为,半径方向的弯曲程度或者相对于环状平板部的倾斜程度与邻接的其他构成部分相互不同。这样,例如与整体平滑地连续地弯曲的半球形状的突部等相比,如果各构成部分是弯曲的形状,则能够独立地调整各构成部分的弯曲程度,或者,如果各构成部分是在一个方向(例如半径方向)上平坦的形状,则能够独立地调整相对于环状平板部的倾斜程度,由此,能够对由多个构成部分构成的突部的变形特性在更大幅度的范围内进行调整。因此,能够容易地得到所希望的变形特性的膜片体。According to the invention described in claim 2, the protrusions of the plurality of thin film metal members constituting the diaphragm body have a plurality of constituent parts arranged concentrically and sequentially connected in the radial direction, and each of these plurality of constituent parts is formed so that the radius The degree of curvature of the direction or the degree of inclination with respect to the annular flat plate portion is different from that of other adjacent components. In this way, for example, compared with a hemispherical protrusion that is curved smoothly and continuously as a whole, if each constituent part has a curved shape, the degree of curvature of each constituent part can be adjusted independently, or if each constituent part is formed in one If the shape is flat in the direction (such as the radial direction), the degree of inclination relative to the annular flat plate can be adjusted independently, thereby enabling the deformation characteristics of the protrusion composed of a plurality of constituent parts to be within a wider range. Make adjustments. Therefore, a diaphragm body having desired deformation characteristics can be easily obtained.
根据方案3所述的发明,还具备:对阀口进行开闭的阀体;以及以伴随膜片体的变形而开闭阀口的方式连结该膜片体和阀体的圆柱状的阀杆。并且,阀杆的膜片体侧的端面的直径比膜片体的位于离阀口最近的薄膜金属部件的突部的中央的构成部分的直径小。这样,位于薄膜金属部件的突部的中央的第二构成部分由于刚性低容易变形,因此该第二构成部分容易与其他薄膜金属部件相接触,因此,能够增大摩擦阻力。由此,能够进一步抑制速动式的动作,成为与流体压力相应的变形动作(慢动式的动作)。According to the invention described in claim 3, further comprising: a valve body that opens and closes the valve port; and a cylindrical valve stem that connects the diaphragm body and the valve body so as to open and close the valve port as the diaphragm body deforms. . In addition, the diameter of the end surface of the valve stem on the side of the diaphragm body is smaller than the diameter of the constituent part of the diaphragm body located at the center of the protrusion of the thin film metal member closest to the valve port. In this way, the second structural part located in the center of the protrusion of the thin film metal member has low rigidity and is easily deformed. Therefore, the second structural part is easily in contact with other thin film metal members, thereby increasing frictional resistance. Thereby, the snap-action operation can be further suppressed, and deformation operation (slow-action operation) according to the fluid pressure can be achieved.
根据方案4所述的发明,在多个薄膜金属部件之间填充有非压缩性流体。这样,即使在层叠的薄膜金属部件间存在微小的空间,也由于一个薄膜金属部件的变形经由非压缩性流体而传到邻接的其他薄膜金属部件,因此能够提高相对于流体压力的阀开闭的反应性,因此对微小的压力变化也能够得到比较大的变形量。According to the invention described in Claim 4, an incompressible fluid is filled between the plurality of thin film metal members. In this way, even if there is a small space between the stacked thin film metal parts, since the deformation of one thin film metal part is transmitted to the other adjacent thin film metal parts through the incompressible fluid, the opening and closing of the valve against the fluid pressure can be improved. Reactivity, so a relatively large amount of deformation can be obtained for small pressure changes.
根据方案5所述的发明,从构成膜片体的多个薄膜金属部件除去离阀口最近的薄膜金属部件后剩余的一个或多个薄膜金属部件中的至少一个在其突部的中央形成有贯通孔。这样,通过改变该贯通孔的形状、大小、或者设有贯通孔的薄膜金属部件的数量等,能够对膜片体的变形特性在更大幅度的范围内进行调整。因此,能够容易地得到所希望的变形特性的膜片体。According to the invention described in claim 5, at least one of the remaining one or more thin film metal parts after removing the thin film metal part closest to the valve port from the plurality of thin film metal parts constituting the diaphragm body is formed with a Through hole. In this way, by changing the shape and size of the through hole, or the number of thin film metal parts provided with the through hole, etc., the deformation characteristics of the diaphragm body can be adjusted in a wider range. Therefore, a diaphragm body having desired deformation characteristics can be easily obtained.
附图说明Description of drawings
图1是本发明的实施方式的压力动作阀的纵向剖视图。Fig. 1 is a longitudinal sectional view of a pressure-operated valve according to an embodiment of the present invention.
图2是表示图1的膜片体的结构的剖视图。Fig. 2 is a cross-sectional view showing the structure of the diaphragm body in Fig. 1 .
图3(a)是构成的图2的膜片体的薄膜金属部件的立体图,图3(b)是沿着图3(a)的X-X线的剖视图。FIG. 3( a ) is a perspective view of a thin film metal member constituting the diaphragm body of FIG. 2 , and FIG. 3( b ) is a cross-sectional view along line XX of FIG. 3( a ).
图4是示意性地表示在构成图2的膜片体的薄膜金属部件处于单体状态的情况下施加了压力时的突部的变形状态的图,图4(a)是表示突部处于初始位置的初始状态的图,图4(b)是表示突部整体处于翻转动作开始位置的状态的图,图4(c)是表示突部处于翻转位置的状态的图。Fig. 4 is a diagram schematically showing the deformed state of the protrusion when pressure is applied when the thin film metal member constituting the diaphragm body of Fig. 2 is in a single state, and Fig. 4(a) shows that the protrusion is in the initial state The figure of the initial state of the position, Fig. 4 (b) is the figure that shows the state that the whole protrusion is in the turning operation start position, Fig. 4 (c) is the figure that shows the state that the protrusion is in the turning position.
图5是示意性地表示图2的膜片体的预先变形以及变形动作的图,图5(a)是表示闭阀时的状态的图,图5(b)是表示突部整体大致处于翻转动作开始位置的状态的图,图5(c)是表示突部处于翻转位置的状态的图。Fig. 5 is a diagram schematically showing the pre-deformation and deformation operation of the diaphragm body in Fig. 2, Fig. 5(a) is a diagram showing the state when the valve is closed, and Fig. 5(b) is a diagram showing that the entire protrusion is roughly turned over. The figure of the state of the operation start position, FIG. 5(c) is a figure which shows the state which the protrusion part is in the reversed position.
图6是示意性地表示施加于膜片体的流体压力与阀杆的移动量的关系的曲线图。Fig. 6 is a graph schematically showing the relationship between the fluid pressure applied to the diaphragm body and the movement amount of the valve stem.
图7是表示图2的膜片体的变形例的结构的剖视图(在除去了离阀口最近的薄膜金属部件以外的薄膜金属部件的突部的中央设有贯通孔的结构)。7 is a cross-sectional view showing the configuration of a modified example of the diaphragm body in FIG. 2 (a structure in which a through hole is provided in the center of the protrusion of the thin-film metal member except the thin-film metal member closest to the valve port).
图8(a)是表示图3的薄膜金属部件的第1变形例的结构的剖视图(具有凹下地弯曲的第二构成部分的结构),图8(b)是表示图3的薄膜金属部件的第2变形例的结构的剖视图(具有凸出地弯曲的第二构成部分的结构),图8(c)是表示图3的薄膜金属部件的第3变形例的结构的剖视图(具有整体平滑地连续弯曲的半球形状的突部的结构),图8(d)是表示图3的薄膜金属部件的第4变形例的结构的剖视图(具有三个构成部分的结构)。Fig. 8 (a) is a cross-sectional view showing the structure of the first modified example of the thin film metal part of Fig. 3 (the structure having a concavely curved second constituent part), and Fig. 8 (b) shows the structure of the thin film metal part of Fig. 3 A cross-sectional view of the structure of the second modification (the structure having a convexly curved second component), and FIG. continuously curved hemispherical protrusion), and FIG. 8( d ) is a cross-sectional view showing the structure of a fourth modification of the thin film metal member in FIG.
图9是表示单体状态的薄膜金属部件的相对于流体压力的变形量(突部的中央部分的移动量)的关系的曲线图。9 is a graph showing the relationship between the amount of deformation (the amount of movement of the central portion of the protrusion) of the thin film metal member in a single state with respect to fluid pressure.
图10是表示阀杆的移动量相对于施加于膜片体的流体压力的关系的曲线图。Fig. 10 is a graph showing the relationship between the movement amount of the valve stem and the fluid pressure applied to the diaphragm body.
图11是现有的压力动作阀的纵向剖视图。Fig. 11 is a longitudinal sectional view of a conventional pressure-operated valve.
图中:In the picture:
1—压力动作阀,10—阀壳,16—阀口,19—阀座部,25—阀室,30—阀部件,31—阀杆,32—球阀(阀体),40—螺旋弹簧,50、50A—膜片体,51、51A~51G—薄膜金属部件,52—非压缩性流体,53—环状平板部,54、54F、54G—突部,55、55G—第一构成部分,56、56D、56E、56G—第二构成部分,57G—第三构成部分,58—贯通孔,C—突部的中央部分,P0—突部的初始位置,P1—突部的翻转动作开始位置,P2—突部的翻转位置,Q0—突部的初始位置以及与翻转动作开始位置对应的阀杆的位置,Q2—与突部的翻转位置对应的阀杆的位置。1—pressure action valve, 10—valve housing, 16—valve port, 19—valve seat, 25—valve chamber, 30—valve component, 31—valve stem, 32—ball valve (valve body), 40—coil spring, 50, 50A—diaphragm body, 51, 51A~51G—thin film metal parts, 52—incompressible fluid, 53—annular flat plate portion, 54, 54F, 54G—protruding portion, 55, 55G—first component part, 56, 56D, 56E, 56G—the second component, 57G—the third component, 58—the through hole, C—the central part of the protrusion, P0—the initial position of the protrusion, P1—the starting position of the overturning action of the protrusion , P2—the overturning position of the protrusion, Q0—the initial position of the protrusion and the position of the valve stem corresponding to the starting position of the overturning action, Q2—the position of the valve stem corresponding to the overturning position of the protrusion.
具体实施方式detailed description
以下,参照图1~图6对本发明的一个实施方式的压力动作阀进行说明。Hereinafter, a pressure-operated valve according to an embodiment of the present invention will be described with reference to FIGS. 1 to 6 .
图1是本发明的实施方式的压力动作阀的纵向剖视图。图2是表示图1的膜片体的结构的剖视图。图3(a)是构成图2的膜片体的薄膜金属部件的立体图,图3(b)是沿着图3(a)的X-X线的剖视图。图4是示意性地表示在构成图2的膜片体的薄膜金属部件处于单体状态的情况下施加了压力时的突部的变形状态的图,图4(a)是表示突部处于初始位置的初始状态的图,图4(b)是表示突部整体处于翻转动作开始位置的状态的图,图4(c)是表示突部处于翻转位置的状态的图。图5是示意性地表示图2的膜片体的预先变形以及变形动作的图,图5(a)是表示闭阀时的状态的图,图5(b)是表示突部整体处于大致翻转动作开始位置的状态的图,图5(c)是表示突部处于翻转位置的状态的图。图6是示意性地表示施加于薄膜金属部件的流体压力与该薄膜金属部件的突部的中央部分的移动量的关系的曲线图。此外,在以下的说明中的“上下”的概念与图1中的上下对应,表示各部件的相对的位置关系,不表示绝对的位置关系。Fig. 1 is a longitudinal sectional view of a pressure-operated valve according to an embodiment of the present invention. Fig. 2 is a cross-sectional view showing the structure of the diaphragm body in Fig. 1 . 3( a ) is a perspective view of a thin film metal member constituting the diaphragm body of FIG. 2 , and FIG. 3( b ) is a cross-sectional view along line XX of FIG. 3( a ). Fig. 4 is a diagram schematically showing the deformed state of the protrusion when pressure is applied when the thin film metal member constituting the diaphragm body of Fig. 2 is in a single state, and Fig. 4(a) shows that the protrusion is in the initial state The figure of the initial state of the position, Fig. 4 (b) is the figure that shows the state that the whole protrusion is in the turning operation start position, Fig. 4 (c) is the figure that shows the state that the protrusion is in the turning position. Fig. 5 is a diagram schematically showing the pre-deformation and deformation operation of the diaphragm body in Fig. 2, Fig. 5(a) is a diagram showing the state when the valve is closed, and Fig. 5(b) is a diagram showing that the entire protrusion is roughly inverted The figure of the state of the operation start position, FIG. 5(c) is a figure which shows the state which the protrusion part is in the reversed position. 6 is a graph schematically showing the relationship between the fluid pressure applied to the thin film metal member and the amount of movement of the central portion of the projection of the thin film metal member. In addition, the concept of "up and down" in the following description corresponds to the up and down in FIG. 1 , and represents the relative positional relationship of each member, not the absolute positional relationship.
如图1所示,压力动作阀1具备阀壳10、阀部件30、螺旋弹簧40、膜片体50、以及限位器60。As shown in FIG. 1 , the pressure-operated valve 1 includes a valve housing 10 , a valve member 30 , a coil spring 40 , a diaphragm body 50 , and a stopper 60 .
阀壳10具备主体部11和帽部20。The valve case 10 includes a body portion 11 and a cap portion 20 .
主体部11例如使用黄铜、不锈钢等金属形成为大致圆柱状,具备一次侧接头连接孔12、二次侧接头连接孔13、阀容纳空间14、一次侧口15、阀口16、弹簧室17、连通路18、以及阀座部19。The main body 11 is formed into a substantially cylindrical shape using metal such as brass or stainless steel, for example, and includes a primary side joint connection hole 12, a secondary side joint connection hole 13, a valve accommodation space 14, a primary side port 15, a valve port 16, and a spring chamber 17. , the communication path 18, and the valve seat portion 19.
一次侧接头连接孔12以穿通主体部11的周面的方式形成。二次侧接头连接孔13以穿通主体部11的图中下侧的端面的方式形成。阀容纳空间14形成为从主体部11的图中上侧的端面向主体部11内伸出的圆柱状的空间。一次侧口15形成为连通一次侧接头连接孔12与阀容纳空间14的图中下部。阀口16形成连通二次侧接头连接孔13与阀容纳空间14的图中下部。二次侧接头连接孔13、阀容纳空间14及阀口16以与主体部11同轴的方式配置。主体部11的阀口16的周围的部分作为后述的阀部件30的球阀32离座、落座的阀座部19发挥功能。弹簧室17以包围阀容纳空间14的方式与该阀容纳空间14同轴地配置,形成为从主体部11的图中上侧的端面向主体部11内伸出的大致筒状的空间。换言之,弹簧室17在阀容纳空间14的周围作为环状的深槽而形成。连通路18形成为连通上述一次侧口15与弹簧室17。The primary-side joint connection hole 12 is formed to pass through the peripheral surface of the main body portion 11 . The secondary-side joint connection hole 13 is formed to pass through the lower end surface of the main body 11 in the figure. The valve accommodating space 14 is formed as a cylindrical space protruding from the upper end surface of the main body 11 in the drawing into the main body 11 . The primary side port 15 is formed to communicate with the primary side joint connection hole 12 and the lower part in the figure of the valve housing space 14 . The valve port 16 forms a lower portion in the figure that communicates with the secondary side joint connection hole 13 and the valve housing space 14 . The secondary-side joint connection hole 13 , the valve accommodation space 14 , and the valve port 16 are arranged coaxially with the main body 11 . The portion around the valve port 16 of the main body portion 11 functions as a valve seat portion 19 on which a ball valve 32 of the valve member 30 to be described later is seated and unseated. The spring chamber 17 is disposed coaxially with the valve housing space 14 so as to surround the valve housing space 14 , and is formed as a substantially cylindrical space protruding from the upper end surface of the main body 11 in the drawing into the main body 11 . In other words, the spring chamber 17 is formed as an annular deep groove around the valve accommodation space 14 . The communication path 18 is formed to communicate with the above-mentioned primary side port 15 and the spring chamber 17 .
在一次侧接头连接孔12安装有入口接头12a,入口接头12a经由一次侧口15与阀容纳空间14连通。另外,在二次侧接头连接孔13安装有出口接头13a,作为二次侧口的出口接头13a的阀口16侧的开口端经由阀口16与阀容纳空间14连通。由此,从入口接头12a流入到主体部11内的流体依次通过一次侧口15、阀容纳空间14、阀口16,从出口接头13a流出。另外,一次侧口15经由连通路18与弹簧室17连通。由此,从入口接头12a流入的流体依次通过一次侧口15、连通路18,流入到弹簧室17。An inlet joint 12 a is attached to the primary side joint connection hole 12 , and the inlet joint 12 a communicates with the valve accommodation space 14 through the primary side port 15 . In addition, an outlet joint 13 a is attached to the secondary side joint connection hole 13 , and the opening end of the outlet joint 13 a serving as the secondary side port on the valve port 16 side communicates with the valve housing space 14 via the valve port 16 . Thus, the fluid flowing into the main body 11 from the inlet joint 12a passes through the primary side port 15, the valve accommodation space 14, and the valve port 16 in order, and flows out from the outlet joint 13a. In addition, the primary side port 15 communicates with the spring chamber 17 via the communication path 18 . Accordingly, the fluid flowing in from the inlet joint 12 a passes through the primary side port 15 and the communication path 18 in order, and flows into the spring chamber 17 .
帽部20例如由不锈钢等金属构成,具备大致圆筒状的周壁部21和与周壁部21的图中上端形成为一体的凸缘部22。周壁部21形成为直径与阀壳10的外径大致相同的圆筒状(环状),其图中下端通过硬钎焊固定安装于主体部11的图中上端部。通过在凸缘部22上重叠地配置后述的膜片体50,帽部20与膜片体50一起划分作为密闭空间的压力室23,该压力室23与主体部11的阀容纳空间14相连而构成阀室25。The cap portion 20 is made of, for example, metal such as stainless steel, and includes a substantially cylindrical peripheral wall portion 21 and a flange portion 22 integrally formed with the upper end of the peripheral wall portion 21 in the drawing. The peripheral wall portion 21 is formed in a cylindrical shape (annular shape) having substantially the same diameter as the outer diameter of the valve housing 10 , and its lower end in the figure is fixedly attached to the upper end in the figure of the main body portion 11 by brazing. By overlapping the diaphragm body 50 described later on the flange portion 22, the cap portion 20 together with the diaphragm body 50 defines a pressure chamber 23 as a closed space, and the pressure chamber 23 is connected to the valve accommodation space 14 of the main body portion 11. And the valve chamber 25 is comprised.
阀部件30具有分别由不锈钢等金属构成的阀杆31、作为阀体的球阀32、以及弹簧支架33。阀杆31形成为外径与阀壳10的阀容纳空间14的内径大致相同的圆柱状。阀杆31以能够在图中上下方向(即、主体部的轴向)上滑动移动的方式容纳于阀容纳空间14。阀杆31的图中上方的端面与后述的膜片体50(具体而言,构成膜片体50的薄膜金属部件51的突部54的第二构成部分56)按压接触。在本实施方式中,该端面的直径比与之按压接触的第二构成部分56的直径小。球阀32形成为球体状,固定安装于阀杆31的图中下端。球阀32与阀杆31一起在图中上下方向上移动,相对于阀壳10的阀座部19离座、落座,对阀口16进行开闭。弹簧支架33形成为内径与阀杆31的外径相同的圆环状,以凸缘状固定安装于阀杆31的图中上部。The valve member 30 has a valve stem 31 each made of metal such as stainless steel, a ball valve 32 as a valve body, and a spring bracket 33 . The valve stem 31 is formed in a cylindrical shape having an outer diameter substantially equal to an inner diameter of the valve accommodation space 14 of the valve casing 10 . The valve stem 31 is accommodated in the valve accommodation space 14 so as to be slidably movable in the vertical direction in the figure (that is, the axial direction of the main body). The upper end surface of the stem 31 in the figure is in press contact with a diaphragm body 50 (specifically, a second component portion 56 of the protrusion 54 of the thin film metal member 51 constituting the diaphragm body 50 ) to be described later. In the present embodiment, the diameter of the end surface is smaller than the diameter of the second constituent portion 56 that is in press contact with it. The ball valve 32 is formed in a spherical shape, and is fixedly attached to the lower end of the valve rod 31 in the figure. The ball valve 32 moves up and down in the drawing together with the valve stem 31 , and is seated and detached from the valve seat portion 19 of the valve housing 10 to open and close the valve port 16 . The spring holder 33 is formed in an annular shape having the same inner diameter as the outer diameter of the valve stem 31 , and is fixedly attached to the upper part of the valve stem 31 in the drawing in a flange shape.
螺旋弹簧40与弹簧室17同轴地容纳于阀壳10的该弹簧室17。螺旋弹簧40以压缩状态配置于阀壳10的主体部11(弹簧室17的底面)与阀部件30的弹簧支架33之间。螺旋弹簧40将阀杆31的图中上端向后述的膜片体50的第二构成部分56(中央部分C)按压。由此,阀杆31追随膜片体50的变形在图中上下方向移动,伴随于此,球阀32相对于阀座部19离座、落座。也就是,阀杆31以伴随膜片体50的变形而开闭阀口16的方式连结该膜片体50与球阀32。The coil spring 40 is housed in the spring chamber 17 of the valve housing 10 coaxially with the spring chamber 17 . The coil spring 40 is arranged in a compressed state between the main body 11 (the bottom surface of the spring chamber 17 ) of the valve housing 10 and the spring holder 33 of the valve member 30 . The coil spring 40 presses the upper end of the valve rod 31 in the drawing toward a second component portion 56 (central portion C) of the diaphragm body 50 described later. As a result, the valve stem 31 moves vertically in the figure following the deformation of the diaphragm body 50 , and the ball valve 32 is detached and seated with respect to the valve seat portion 19 as a result. That is, the stem 31 connects the diaphragm body 50 and the ball valve 32 so as to open and close the valve port 16 as the diaphragm body 50 deforms.
膜片体50例如层叠多个薄膜金属部件51而构成,该薄膜金属部件51由不锈钢等金属构成,俯视呈圆形状并具有弹性。膜片体50通过层叠多个薄膜金属部件51而以与帽部20的外径大致相同的直径形成,并配置成其周缘与帽部20的凸缘部22重叠,堵塞该帽部20的图中上侧的开口。膜片体50与帽部20一起划分作为密闭空间的压力室23。在阀部件30的阀杆31容纳于阀容纳空间14的状态下,该压力室23经由阀壳10的弹簧室17、连通路18以及一次侧口15而与阀容纳空间14相连。另外,膜片体50利用其弹力在闭阀时通过阀杆31向阀座部19按压球阀32。关于该膜片体50的详细将于后文叙述。The diaphragm body 50 is constituted, for example, by stacking a plurality of thin-film metal members 51 made of metal such as stainless steel and having a circular shape in plan view and having elasticity. The diaphragm body 50 is formed by laminating a plurality of thin film metal members 51 to have approximately the same diameter as the outer diameter of the cap 20 , and is disposed so that its peripheral edge overlaps with the flange 22 of the cap 20 to close the view of the cap 20 . Opening on the upper side. The diaphragm body 50 defines the pressure chamber 23 as a closed space together with the cap portion 20 . The pressure chamber 23 is connected to the valve housing space 14 via the spring chamber 17 of the valve housing 10 , the communication passage 18 and the primary side port 15 in a state where the valve rod 31 of the valve member 30 is housed in the valve housing space 14 . In addition, the diaphragm body 50 presses the ball valve 32 to the valve seat portion 19 through the valve rod 31 by its elastic force when the valve is closed. The details of the diaphragm body 50 will be described later.
限位器60例如使用不锈钢等金属形成为与膜片体50大致相同直径的俯视呈圆形状的平板。限位器60与膜片体50的图中上侧重叠地配置,防止膜片体50的过度变形。另外,在限位器60的中央部分形成有贯通孔61。The stopper 60 is formed, for example, using metal such as stainless steel, and formed into a circular flat plate having substantially the same diameter as the diaphragm body 50 in plan view. The stopper 60 is disposed so as to overlap the upper side of the diaphragm body 50 in the figure, and prevents excessive deformation of the diaphragm body 50 . In addition, a through hole 61 is formed in the center portion of the stopper 60 .
阀壳10的帽部20的凸缘部22、膜片体50以及限位器60各自的周缘部通过焊接以成为一体的方式相互固定安装。The flange portion 22 of the cap portion 20 of the valve housing 10 , the diaphragm body 50 , and the peripheral edge portions of the stopper 60 are integrally fixed to each other by welding.
根据以上的结构,压力动作阀1从入口接头12a流入例如R410A等的氟利昂系等制冷剂(流体),该制冷剂经由一次侧口15、连通路18、弹簧室17以及压力室23而向膜片体50施加压力。With the above configuration, the pressure-operated valve 1 flows into the refrigerant (fluid) such as CFC such as R410A from the inlet joint 12a, and the refrigerant passes through the primary side port 15, the communication passage 18, the spring chamber 17, and the pressure chamber 23 to the diaphragm. The sheet 50 applies pressure.
在该制冷剂的压力(流体压力)为预先设定的压力以下的情况下,膜片体50不进行向翻转动作方向(图中上方)侧的变形,而是利用膜片体50并经由阀杆31向阀座部19按压球阀32,从而成为阀口关闭的闭阀状态。此时,从入口接头12a流入的制冷剂从一次侧口15流入阀容纳空间14,但在闭阀状态下,球阀32关闭阀口16,制冷剂不会流向出口接头13a。When the pressure of the refrigerant (fluid pressure) is lower than the preset pressure, the diaphragm body 50 does not deform to the side of the turning direction (upper in the figure), but the diaphragm body 50 passes through the valve. The rod 31 presses the ball valve 32 against the valve seat portion 19 to be in a valve closed state in which the valve port is closed. At this time, the refrigerant flowing in from the inlet joint 12a flows into the valve accommodation space 14 from the primary side port 15, but in the valve closed state, the ball valve 32 closes the valve port 16, and the refrigerant does not flow to the outlet joint 13a.
另一方面,制冷剂的压力变高,若达到预先设定的压力以上,则膜片体50向翻转动作方向变形,阀杆31和球阀32因螺旋弹簧40的弹力而追随膜片体50的变形并移动。由此,阀口16敞开,成为开阀状态。On the other hand, the pressure of the refrigerant becomes higher, and if it reaches a predetermined pressure or more, the diaphragm body 50 is deformed in the reverse direction, and the valve stem 31 and the ball valve 32 follow the direction of the diaphragm body 50 due to the elastic force of the coil spring 40 . Transform and move. Thereby, the valve port 16 is opened, and it becomes a valve open state.
接着,对膜片体50的结构进行详细说明。Next, the structure of the diaphragm body 50 will be described in detail.
如图2、图3(a)、(b)所示,膜片体50通过层叠由不锈钢等金属构成的俯视呈圆形状的多个薄膜金属部件51而构成,在多个薄膜金属部件51之间的空间填充有例如粘度比较高的油等非压缩性流体52。在图2中,为了便于说明,多个薄膜金属部件51之间的空间记载得比较宽阔,但在实际的结构中,为比薄膜金属部件51的厚度小的微小的空间。As shown in Fig. 2 and Fig. 3(a) and (b), the diaphragm body 50 is constituted by laminating a plurality of circular thin film metal parts 51 made of metal such as stainless steel, and among the plurality of thin film metal parts 51 The space between them is filled with a non-compressible fluid 52 such as relatively high-viscosity oil. In FIG. 2 , the space between the plurality of thin film metal members 51 is shown relatively wide for convenience of description, but in an actual structure, it is a minute space smaller than the thickness of the thin film metal member 51 .
多个薄膜金属部件51的各个形成为相同的形状。具备:俯视呈圆环状的环状平板部53;以及与该环状平板部53的内缘一体地连接的俯视呈圆形状且向一个方向(在图2及图3(b)为下方)隆起为山状的突部54。突部54形成为在未加力的初始形状中呈大致半球形状。另外,突部54具备:与环状平板部53一体地连接的环状的第一构成部分55;以及与第一构成部分55的内缘一体地连接的俯视呈圆形状的第二构成部分56。第一构成部分55和第二构成部分56以同心状配置并在半径方向上依次连接。第一构成部分55形成为在其周向及半径方向上向外侧凸出地弯曲。第二构成部分56形成为圆形平板状。也就是,第二构成部分56形成为,半径方向的弯曲程度与第一构成部分55不同,而且相对于环状平板部53的倾斜程度也不同。多个薄膜金属部件51的各个配置成突部54朝向主体部11的阀座部19(即、阀口16)凸出,并在相互层叠的同时突部54相互不固定,而且环状平板部53以相互固定而一体化的状态安装于阀壳10的帽部20。Each of the plurality of thin film metal members 51 is formed in the same shape. Equipped with: an annular flat plate portion 53 in plan view; The protruding portion 54 is raised into a mountain shape. The protrusion 54 is formed in a substantially hemispherical shape in an unstressed initial shape. In addition, the protruding portion 54 includes: an annular first structural portion 55 integrally connected to the annular flat plate portion 53 ; and a second circular structural portion 56 integrally connected to the inner edge of the first structural portion 55 . . The first configuration part 55 and the second configuration part 56 are concentrically arranged and sequentially connected in the radial direction. The first constituent portion 55 is formed to be convexly curved outward in the circumferential and radial directions thereof. The second constituent portion 56 is formed in a circular flat plate shape. That is, the second configuration portion 56 is formed so that the degree of curvature in the radial direction is different from that of the first configuration portion 55 , and the degree of inclination with respect to the annular flat plate portion 53 is also different. Each of the plurality of thin film metal members 51 is arranged so that the protrusion 54 protrudes toward the valve seat portion 19 (that is, the valve port 16) of the main body 11, and the protrusions 54 are not fixed to each other while being stacked on each other, and the annular flat plate portion 53 are attached to the cap portion 20 of the valve casing 10 in a state of being fixed and integrated with each other.
薄膜金属部件51形成为,在单体状态(一张的状态)下,突部54进行速动式的翻转动作(凸出方向翻转的动作)。图4(a)~(c)示意性地表示该速动式的翻转动作。即、薄膜金属部件51构成为,若向突部54的整体逐渐施加力,则突部54从来自外部的力未施加于突部54的初始位置P0的初始形状(图4(a))朝向翻转动作方向(图中上方)侧变形(以突出量变少的方式变形),当该突部54整体变形至到达规定的翻转动作开始位置P1(图4(b))的形状时,则一下进行翻转动作,变形至翻转位置P2(图4(c))。The thin film metal member 51 is formed so that the protrusion 54 performs a snap-type inversion operation (operation in which the direction of protrusion is inverted) in a single state (one-sheet state). 4 (a) to (c) schematically show the flipping action of the snap-action type. That is, the thin film metal member 51 is configured so that when a force is gradually applied to the entire protrusion 54, the protrusion 54 faces from the initial shape ( FIG. Deformation (deformed so that the amount of protrusion decreases) in the direction of the overturning action (upper in the figure), and when the entire protrusion 54 is deformed to a shape that reaches the predetermined overturning action start position P1 (FIG. 4(b)), it is performed at once. Flip action, deformation to flip position P2 (Fig. 4(c)).
这种薄膜金属部件51的速动式的翻转动作伴随突部54的变形而进行。即、如果将从初始位置P0至翻转动作开始位置P1设为正的弹簧常数,若突部54超过翻转动作开始位置P1进行变形,则弹簧常数的值翻转而成为负的弹簧常数,进行翻转动作直至翻转位置P2。Such a snap-action inversion operation of the thin film metal member 51 is performed along with the deformation of the protrusion 54 . That is, if a positive spring constant is set from the initial position P0 to the inversion operation start position P1, if the protrusion 54 is deformed beyond the inversion operation start position P1, the value of the spring constant is inverted to become a negative spring constant, and the inversion operation is performed. until flipping position P2.
多个薄膜金属部件51相互层叠且在它们之间填充有非压缩性流体52的状态下将环状平板部53相互固定,由此被一体化而成为膜片体50。在本实施方式中,通过层叠两张薄膜金属部件来构成膜片体50。A plurality of thin film metal members 51 are stacked one on top of another, and the ring-shaped flat plate portions 53 are fixed to each other with the incompressible fluid 52 filled therebetween, thereby being integrated into the diaphragm body 50 . In this embodiment, the diaphragm body 50 is formed by laminating two thin-film metal members.
参照图5对该膜片体50的动作进行说明。在图5中,用符号51A表示与阀杆31相接触的薄膜金属部件51(即、离阀口16最近的薄膜金属部件51),用符号51B表示层叠于薄膜金属部件51A上的其他薄膜金属部件51。The operation of the diaphragm body 50 will be described with reference to FIG. 5 . In Fig. 5, the thin film metal member 51 (that is, the thin film metal member 51 closest to the valve port 16) in contact with the valve stem 31 is represented by symbol 51A, and other thin film metal members stacked on the thin film metal member 51A are represented by symbol 51B. Part 51.
膜片体50以在闭阀时预先变形的状态配设。具体而言,如图5(a)示意性地所示,在该突部54以如下方式变形了的状态下,环状平板部53固定于帽部20,即,在球阀32落座于阀座部19的闭阀时,薄膜金属部件51A的突部54的中央部分C配置成向翻转动作方向(图中上方)侧超过该薄膜金属部件51A的翻转动作开始位置P1的与该中央部分C对应的位置,而且,该突部54的中央部分C以外的部分配置为比翻转动作开始位置P1的与中央部分C以外的部分对应的位置更靠跟前(图中下方)。随着薄膜金属部件51A的变形,与之层叠的其他薄膜金属部件51B也成为变形后的状态。在这种状态下,薄膜金属部件51A由于其突部54整体达到翻转动作开始位置P1时进行翻转动作,因此仅中央部分C配置为超过翻转动作开始位置P1也不进行翻转动作。对于其他的薄膜金属部件51B也同样。The diaphragm body 50 is arranged in a pre-deformed state when the valve is closed. Specifically, as schematically shown in FIG. 5( a ), the ring-shaped flat plate portion 53 is fixed to the cap portion 20 in a state where the protruding portion 54 is deformed so that the ball valve 32 is seated on the valve seat. When the valve of the thin film metal member 51A is closed, the central portion C of the protruding portion 54 of the thin film metal member 51A is arranged to correspond to the central portion C beyond the inverting operation start position P1 of the thin film metal member 51A to the side in the turning direction (upper in the figure). Moreover, the portion other than the central portion C of the protruding portion 54 is arranged closer to the front (downward in the figure) than the position corresponding to the portion other than the central portion C of the inversion operation start position P1. Along with the deformation of the thin film metal member 51A, the other thin film metal member 51B stacked thereon is also in a deformed state. In this state, since the thin film metal member 51A performs an inversion operation when the entire protrusion 54 reaches the inversion operation start position P1, only the central part C is disposed beyond the inversion operation start position P1 and does not perform an inversion operation. The same applies to the other thin film metal members 51B.
在本实施方式中,构成为薄膜金属部件51A的突部54的中央部分C与该突部54的第二构成部分56一致。不言而喻,并不限定于此,中央部分C的大小根据压力动作阀的结构、压力特性等,在从突部54的中心至该突部的半径的1/5~1/2程度的范围内适当设定,以便发挥作为对阀口16进行开闭的膜片体的作用效果。In the present embodiment, the central portion C of the protrusion 54 of the thin film metal member 51A is configured to coincide with the second constituent portion 56 of the protrusion 54 . Needless to say, it is not limited thereto, and the size of the central portion C is about 1/5 to 1/2 from the center of the protrusion 54 to the radius of the protrusion, depending on the structure of the pressure-operated valve, pressure characteristics, etc. It is set appropriately within the range so that the function and effect as a diaphragm body for opening and closing the valve port 16 can be exerted.
并且,在图5(a)所示的闭阀时,阀杆31处于位置Q0,并且,若施加于膜片体50的流体压力从该状态逐渐上升,则薄膜金属部件51A的突部54的中央部分C以外的部分朝向翻转动作开始位置P1逐渐变形,但中央部分C保持在该位置,阀杆31不移动,停留在位置Q0。然后,如图5(b)所示,若突部54整体基本上到达翻转动作开始位置P1,则包含中央部分C的突部54整体朝向翻转动作方向开始变形。此时,由于在薄膜金属部件51A上层叠有其他薄膜金属部件51B,因此在它们之间产生滑动阻力,而且如上述那样,由于预先发生了变形,薄膜金属部件51A被强有力地按压到其他薄膜金属部件51B,滑动阻力进一步变大。因此,各薄膜金属部件51A、51B的速动式的动作被该滑动阻力抑制而不会一下变化至翻转位置P2,而是根据压力变化进行变形。另外,由于速动式的动作被薄膜金属部件51A、51B间的滑动阻力抑制,因此膜片体变形,即使变形至若各薄膜金属部件为单体状态则会进行速动式动作的程度的情况下,膜片体自身的弹簧常数也不会成为负的值(欲向翻转动作方向变形的方向),该弹簧常数成为0或接近于0的正(欲返回初始形状的方向)的值,由此,变为相对于压力变化变形量比较大的慢动式的动作。因此,阀杆31也追随其进行移动,如图5(c)所示,在薄膜金属部件51A变形至翻转位置P2,阀杆31到达位置Q2。此外,在上述中,主要着眼于薄膜金属部件51A对变形动作进行了说明,但伴随薄膜金属部件51A的变形,层叠于该薄膜金属部件51A上的其他薄膜金属部件51B也同样地变形。And, when the valve is closed as shown in FIG. 5(a), the valve stem 31 is at the position Q0, and if the fluid pressure applied to the diaphragm body 50 gradually rises from this state, the protrusion 54 of the thin film metal member 51A will Parts other than the central portion C are gradually deformed toward the inversion operation start position P1, but the central portion C remains at this position, and the valve stem 31 does not move and stays at the position Q0. Then, as shown in FIG. 5( b ), when the entire protrusion 54 substantially reaches the inversion operation start position P1 , the entire protrusion 54 including the central portion C starts to deform toward the inversion operation direction. At this time, since the other thin-film metal member 51B is stacked on the thin-film metal member 51A, sliding resistance is generated between them, and as described above, the thin-film metal member 51A is strongly pressed against the other thin-film metal member 51A due to deformation in advance. The metal member 51B further increases the sliding resistance. Therefore, the snap-action movement of each of the thin film metal members 51A, 51B is suppressed by the sliding resistance so as not to change to the inverted position P2 all at once, but to deform according to pressure changes. In addition, since the snap action is suppressed by the sliding resistance between the thin film metal members 51A and 51B, the diaphragm body is deformed to the extent that snap action would be performed if the thin film metal members were in a single state. Next, the spring constant of the diaphragm body itself will not become a negative value (the direction to be deformed in the direction of the flipping action), and the spring constant will become a value of 0 or close to 0 (the direction to return to the original shape). Therefore, it becomes a slow-motion type operation in which the amount of deformation relative to the pressure change is relatively large. Therefore, the valve stem 31 also moves following it, and as shown in FIG. 5( c ), when the thin film metal member 51A is deformed to the inverted position P2, the valve stem 31 reaches the position Q2. In the above description, the deformation operation has been mainly focused on the thin film metal member 51A. However, with the deformation of the thin film metal member 51A, other thin film metal members 51B laminated on the thin film metal member 51A are also deformed in the same manner.
图6示意性地表示上述的进行慢动式的动作的结构、和以往的进行速动式的动作的结构的各结构中的阀杆相对于流体压力的移动量(即、薄膜金属部件51A的中央部分C的变形量)的曲线图。Fig. 6 schematically shows the movement amount of the valve stem relative to the fluid pressure (that is, the displacement of the thin film metal member 51A) in each structure of the above-mentioned slow-action structure and the conventional snap-action structure. Deformation amount of central part C) graph.
膜片体50是如上述那样通过不预先变形来进行速动式的翻转动作的以往的结构,如图6中虚线所示,由于膜片体50不预先变形,因此阀杆31的初始的位置处于比上述位置Q0低的位置(更加远离位置Q2的位置)。若流体压力从该状态开始逐渐变大,则膜片体50根据该流体压力而逐渐变形,阀杆31朝向位置Q2逐渐移动。并且,在达到规定的压力A1时,膜片体50进行速动式的翻转动作,阀杆31一下移动至位置Q2。因此,阀室25内的压力急剧变动,产生振动动作。Diaphragm body 50 is a conventional structure that performs quick-acting reversing action without pre-deformation as described above. As shown by the dotted line in FIG. It is at a position lower than the above-mentioned position Q0 (a position farther from the position Q2). When the fluid pressure gradually increases from this state, the diaphragm body 50 gradually deforms according to the fluid pressure, and the valve stem 31 gradually moves toward the position Q2. And, when the predetermined pressure A1 is reached, the diaphragm body 50 performs a snap-action inverting action, and the valve stem 31 moves to the position Q2 at once. Therefore, the pressure in the valve chamber 25 fluctuates abruptly, and an oscillating operation occurs.
另一方面,在膜片体50如上述那样通过预先变形来进行慢动式的动作的本实施方式的结构中,如图6中实线所示,膜片体50预先变形,因此在初始状态下,阀杆31处于上述位置Q0。若流体压力从该状态开始逐渐变大,则仅仅构成膜片体50的多个薄膜金属部件51的突部54的中央部分C以外的部分主要变形,该中央部分C的位置不变化,阀杆31仍然处于位置Q0。然后,在成为比上述压力A1低的规定的压力A2时,突部54的整体大致达到翻转动作开始位置P1,进行与压力相应地变形量比较大的慢动式的翻转动作,阀杆31与流体压力相应地移动至位置Q2。因此,阀室25内的压力不会急剧变动,可抑制振动动作。On the other hand, in the structure of the present embodiment in which the diaphragm body 50 is pre-deformed as described above to perform a slow-motion action, as shown by the solid line in FIG. Down, the valve stem 31 is at the above-mentioned position Q0. If the fluid pressure gradually increases from this state, only the parts other than the central part C of the protrusions 54 of the plurality of thin film metal parts 51 constituting the diaphragm body 50 are mainly deformed, the position of the central part C does not change, and the valve stem 31 is still in position Q0. Then, when a predetermined pressure A2 lower than the above-mentioned pressure A1 is reached, the entire protrusion 54 substantially reaches the inversion operation start position P1, and performs a slow-motion inversion operation with a relatively large deformation amount corresponding to the pressure, and the valve stem 31 and the Fluid pressure moves accordingly to position Q2. Therefore, the pressure in the valve chamber 25 does not fluctuate rapidly, and vibration operation can be suppressed.
如以上说明的那样,本实施方式的压力动作阀1具备:阀壳10;膜片体50,其与阀壳10一起划分阀室25,并通过层叠利用该阀室25内的流体压力进行变形的多个弹性薄膜金属部件51而构成;以及阀座部19,其设置于阀壳10,且形成有伴随流体压力引起的膜片体50的变形而开闭的阀口16。构成膜片体50的多个薄膜金属部件51的各个具有环状平板部53、和与该环状平板部53的内缘一体地连接的俯视呈圆形状且向一个方向隆起成山状的突部54,形成为在单体状态下,突部54整体在从初始形状朝向与上述一个方向相反的翻转动作方向变形至到达规定的翻转动作开始位置P1的形状时,该突部54进行速动式的翻转动作,突部54以分别朝向同一方向的方式相互层叠。膜片体50以使多个薄膜金属部件51的各个突部54朝向阀口16侧的方式将该膜片体50的周缘固定于阀壳10,阀口16与离该阀口16最近的薄膜金属部件51A的突部54的中央部分C的移动相应地开闭。并且,在阀口16被关闭的闭阀时,预先变形成:离阀口16最近的薄膜金属部件51A的突部54的中央部分C配置为向翻转动作方向侧超过翻转动作开始位置P1的与该中央部分C对应的位置,而且该突部54的中央部分C以外的部分配置在翻转动作开始位置P1的与该中央部分C以外的部分对应的位置的跟前。As described above, the pressure-operated valve 1 of the present embodiment includes: the valve casing 10; and a valve seat 19, which is provided on the valve housing 10 and forms a valve port 16 that opens and closes with the deformation of the diaphragm body 50 caused by fluid pressure. Each of the plurality of thin-film metal members 51 constituting the diaphragm body 50 has an annular flat plate portion 53 and a protruding portion integrally connected to the inner edge of the annular flat plate portion 53 that is circular in plan view and bulges like a mountain in one direction. 54, formed in a single state, when the protrusion 54 as a whole is deformed from the initial shape toward the reverse direction opposite to the above-mentioned one direction to the shape that reaches the predetermined reverse operation start position P1, the protrusion 54 performs a snap action. The protrusions 54 are stacked on top of each other so as to face in the same direction during the reversing operation. The diaphragm body 50 is fixed to the valve casing 10 with the peripheral edge of the diaphragm body 50 facing the valve port 16 side with each protrusion 54 of the plurality of thin film metal members 51 facing the valve port 16. The valve port 16 and the film closest to the valve port 16 The movement of the central portion C of the protrusion 54 of the metal member 51A opens and closes accordingly. In addition, when the valve port 16 is closed and the valve is closed, it is deformed in advance so that the central part C of the protrusion 54 of the thin film metal member 51A closest to the valve port 16 is disposed beyond the inversion operation start position P1 to the inversion operation direction side. The position corresponding to the central portion C, and the portion other than the central portion C of the protrusion 54 is arranged in front of the position corresponding to the portion other than the central portion C of the inversion operation start position P1.
另外,多个薄膜金属部件51的各突部54具有以同心状配置并在半径方向上依次连接的第一构成部分55以及第二构成部分56,这些第一构成部分55以及第二构成部分56形成为,半径方向的弯曲程度或者相对于环状平板部53的倾斜程度与邻接的其他构成部分相互不同。In addition, each protrusion 54 of the plurality of thin film metal members 51 has a first constituent part 55 and a second constituent part 56 arranged concentrically and sequentially connected in the radial direction, and these first constituent parts 55 and second constituent parts 56 It is formed so that the degree of curvature in the radial direction or the degree of inclination with respect to the annular flat plate portion 53 is different from that of other adjacent components.
另外,还具备:对阀口16进行开闭的球阀32;以及以伴随膜片体50的变形而开闭阀口16的方式连结该膜片体50和球阀32的圆柱状的阀杆31,阀杆31的膜片体50侧的端面的直径比膜片体50的位于离阀口16最近的薄膜金属部件51A的突部54的中央的第二构成部分56的直径小。In addition, a ball valve 32 that opens and closes the valve port 16; and a cylindrical valve rod 31 that connects the diaphragm body 50 and the ball valve 32 so as to open and close the valve port 16 as the diaphragm body 50 deforms, The diameter of the end surface of the stem 31 on the side of the diaphragm body 50 is smaller than the diameter of the second component part 56 of the diaphragm body 50 located at the center of the protrusion 54 of the thin film metal member 51A closest to the valve port 16 .
另外,在多个薄膜金属部件51之间填充有非压缩性流体52。In addition, an incompressible fluid 52 is filled between the plurality of thin film metal members 51 .
以上,根据本实施方式,构成膜片体50的多个薄膜金属部件51的各个具有环状平板部53、和与该环状平板部53的内缘一体地连接的俯视呈圆形状且向一个方向隆起成山状的突部54。多个薄膜金属部件51的各个形成为,在单体状态下,突部54整体在从初始形状朝向与上述一个方向相反的翻转动作方向变形至到达规定的翻转动作开始位置P1的形状时,该突部54进行速动式的翻转动作。多个薄膜金属部件51以突部54分别朝向同一方向的方式相互层叠。膜片体50以多个薄膜金属部件51的各个突部54朝向阀口16侧的方式,将该膜片体50的周缘固定于阀壳10。阀口16与离该阀口16最近的薄膜金属部件51A的突部54的中央部分C的移动相应地开闭。并且,在阀口16被关闭的闭阀时,以如下方式预先变形,离阀口16最近的薄膜金属部件51A的突部54的中央部分C配置成向翻转动作方向侧超过翻转动作开始位置P1的与该中央部分C对应的位置,而且该突部54的中央部分C以外的部分配置在翻转动作开始位置P1的与该中央部分C以外的部分对应的位置的跟前。As described above, according to the present embodiment, each of the plurality of thin film metal members 51 constituting the diaphragm body 50 has an annular flat plate portion 53 , and the inner edge of the annular flat plate portion 53 is integrally connected to the circular shape in plan view and faces one. The direction bulges into a mountain-shaped protrusion 54 . Each of the plurality of thin film metal members 51 is formed so that, in a single state, when the entire protrusion 54 is deformed from the initial shape toward the direction of the inversion operation opposite to the above-mentioned one direction to a shape reaching a predetermined inversion operation start position P1, this The protruding portion 54 performs a snap-action flipping action. The plurality of thin film metal members 51 are stacked on top of each other so that the protrusions 54 each face the same direction. In the diaphragm body 50 , the peripheral edge of the diaphragm body 50 is fixed to the valve casing 10 so that each protrusion 54 of the plurality of thin film metal members 51 faces the valve port 16 side. The valve port 16 opens and closes in accordance with the movement of the central portion C of the protrusion 54 of the thin film metal member 51A closest to the valve port 16 . In addition, when the valve port 16 is closed, it is pre-deformed in such a way that the central portion C of the protrusion 54 of the thin film metal member 51A closest to the valve port 16 is arranged beyond the inversion operation start position P1 to the inversion operation direction side. The position corresponding to the central portion C, and the portion other than the central portion C of the protrusion 54 is arranged in front of the position corresponding to the portion other than the central portion C of the inversion operation start position P1.
这样,(i)构成膜片体50的多个薄膜金属部件51的各个在单体状态下进行速动式动作,层叠这些多个薄膜金属部件51而构成膜片体50,因此在变形时在薄膜金属部件51间产生滑动阻力,(ii)并且,在阀口16的闭阀时,离该阀口16最近的薄膜金属部件51A的突部54的中央部分C配置成超过预先翻转动作开始位置P1,因此多个薄膜金属部件51的各个突部54的中央部分C成为彼此相接触的状态,薄膜金属部件51之间产生的滑动阻力进一步变大,抑制了速动式动作。因此,通过抑制多个薄膜金属部件51的各个的速动式动作,作为膜片体50成为与流体压力相应的变形动作(慢动式的动作),因此与速动式的动作相比,能够抑制阀室25内的急剧的压力变动,能够抑制振动动作。In this way, (i) each of the plurality of thin film metal members 51 constituting the diaphragm body 50 performs a snap-action operation in a single state, and these plurality of thin film metal members 51 are stacked to constitute the diaphragm body 50, so when deformed, Sliding resistance is generated between the thin film metal members 51, and (ii) when the valve port 16 is closed, the central portion C of the protrusion 54 of the thin film metal member 51A closest to the valve port 16 is arranged beyond the pre-turning operation start position P1, therefore, the central portions C of the protrusions 54 of the plurality of thin film metal members 51 are in contact with each other, and the sliding resistance generated between the thin film metal members 51 is further increased, thereby suppressing the snap action. Therefore, by suppressing the snap action of each of the plurality of thin film metal members 51, the diaphragm body 50 becomes deformed according to the fluid pressure (slow action), so it can be compared with the snap action. Sudden pressure fluctuations in the valve chamber 25 are suppressed, thereby suppressing the vibration operation.
(iii)另外,由于薄膜金属部件51间的滑动阻力抑制了若超过规定的压力则一下变形的速动式的动作,因此相对于压力的变化能够得到比较大的变形量。因此,即使流体压力的变化量小,膜片体50也较大地变形,因而在开阀时能够确保比较大的流量。(iii) In addition, since the sliding resistance between the thin film metal members 51 suppresses the snap-action operation in which deformation occurs at once when the pressure exceeds a predetermined value, a relatively large amount of deformation can be obtained with respect to changes in pressure. Therefore, even if the change amount of the fluid pressure is small, the diaphragm body 50 is greatly deformed, so that a relatively large flow rate can be ensured when the valve is opened.
另外,构成膜片体50的多个薄膜金属部件51的突部54具有以同心状配置并在半径方向上依次连接的第一构成部分55以及第二构成部分56,这些第一构成部分55以及第二构成部分56的各个形成为,半径方向的弯曲程度或者相对于环状平板部53的倾斜程度与邻接的其他构成部分相互不同。这样,与例如整体平滑地连续弯曲的半球形状的突部等相比,例如,如果各构成部分是弯曲的形状,则能够独立地调整各构成部分的弯曲程度,或者,如果各构成部分是在一个方向(例如半径方向)上平坦的形状,则能够独立地调整相对于环状平板部的倾斜程度,由此,能够对由第一构成部分55以及第二构成部分56构成的突部54的变形特性在更大幅度的范围内进行调整。因此,能够容易地得到所希望的变形特性的膜片体50。In addition, the protrusions 54 of the plurality of thin film metal members 51 constituting the diaphragm body 50 have a first constituent part 55 and a second constituent part 56 arranged concentrically and sequentially connected in the radial direction. These first constituent parts 55 and Each of the second constituent parts 56 is formed so that the degree of curvature in the radial direction or the degree of inclination relative to the annular flat plate part 53 is different from that of other adjacent constituent parts. In this way, compared with, for example, a hemispherical protrusion or the like whose entirety is smoothly and continuously curved, for example, if each constituent part is in a curved shape, the degree of curvature of each constituent part can be independently adjusted, or if each constituent part is in a If the shape is flat in one direction (such as the radial direction), the degree of inclination relative to the annular flat plate can be adjusted independently, thereby, the protrusion 54 formed by the first constituent part 55 and the second constituent part 56 can be adjusted. The deformation properties are adjusted over a larger range. Therefore, it is possible to easily obtain the diaphragm body 50 with desired deformation characteristics.
另外,还具备:对阀口16进行开闭的球阀32;以及以伴随膜片体50的变形而开闭阀口16的方式连结该膜片体50和球阀32的圆柱状的阀杆31。并且,阀杆31的膜片体50侧的端面的直径比膜片体50的位于离阀口16最近的薄膜金属部件51A的突部54的中央的第二构成部分56的直径小。这样,位于薄膜金属部件51的突部54的中央的第二构成部分56由于刚性低而容易变形,因此该第二构成部分56容易与其他薄膜金属部件51相接触,因此,能够增大摩擦阻力。由此,能够进一步抑制速动式的动作,成为与流体压力相应的变形动作(慢动式的动作)。In addition, a ball valve 32 that opens and closes the valve port 16 , and a cylindrical valve stem 31 that connects the diaphragm body 50 and the ball valve 32 so that the valve port 16 is opened and closed as the diaphragm body 50 deforms. Furthermore, the diameter of the end surface of the stem 31 on the side of the diaphragm body 50 is smaller than the diameter of the second component part 56 of the diaphragm body 50 located at the center of the protrusion 54 of the thin film metal member 51A closest to the valve port 16 . In this way, the second constituent part 56 located at the center of the protrusion 54 of the thin film metal member 51 is easily deformed due to its low rigidity, so that the second constituent part 56 is easily in contact with other thin film metal members 51, so that the frictional resistance can be increased. . Thereby, the snap-action operation can be further suppressed, and deformation operation (slow-action operation) according to the fluid pressure can be achieved.
另外,在多个薄膜金属部件51之间填充有非压缩性流体52。这样,即使在层叠的薄膜金属部件51间存在微小的空间,也由于一个薄膜金属部件51的变形经由非压缩性流体52而传递到邻接的其他薄膜金属部件51,因此能够提高相对于流体压力的阀开闭的反应性,因此对微小的压力变化也能够得到比较大的变形量。In addition, an incompressible fluid 52 is filled between the plurality of thin film metal members 51 . In this way, even if there is a small space between the stacked thin film metal members 51, since the deformation of one thin film metal member 51 is transmitted to the other adjacent thin film metal members 51 through the incompressible fluid 52, the resistance to fluid pressure can be improved. Responsiveness of valve opening and closing, so a relatively large amount of deformation can be obtained for small pressure changes.
以上,以优选的实施方式为例对本发明进行了说明,但本发明的压力动作阀并不限定于上述的实施方式的结构。As mentioned above, the present invention has been described by taking the preferred embodiment as an example, but the pressure-operated valve of the present invention is not limited to the structure of the above-mentioned embodiment.
例如,在上述的实施方式中,构成膜片体50的多个薄膜金属部件51分别形成为相同的形状,但并不限定于此。例如,也可以做成下述结构的膜片体50A,即、如图7所示,层叠多个薄膜金属部件51(一张薄膜金属部件51A、三张薄膜金属部件51C),在离阀口最近的薄膜金属部件51A以外的其他多个薄膜金属部件51C,在中央设有贯通孔58。换言之,从多个薄膜金属部件51除去离阀口16最近的薄膜金属部件51A后剩余的薄膜金属部件51C中的至少一个在其突部54的中央形成有贯通孔58也可以。这样,通过改变该贯通孔58的形状、大小、或者设有贯通孔58的薄膜金属部件51的数量等,能够对膜片体50A的变形特性在更大幅度的范围内进行调整。因此,能够容易地得到所希望的变形特性的膜片体。For example, in the above-mentioned embodiment, the plurality of thin film metal members 51 constituting the diaphragm body 50 are each formed in the same shape, but the present invention is not limited thereto. For example, it is also possible to make a diaphragm body 50A of the following structure, that is, as shown in FIG. The plurality of thin film metal members 51C other than the nearest thin film metal member 51A have a through hole 58 in the center. In other words, at least one of the thin film metal members 51C remaining after removing the thin film metal member 51A closest to the valve port 16 from the plurality of thin film metal members 51 may have the through hole 58 formed in the center of the protrusion 54 . In this way, by changing the shape and size of the through hole 58 or the number of thin film metal members 51 provided with the through hole 58 , the deformation characteristic of the diaphragm body 50A can be adjusted in a wider range. Therefore, a diaphragm body having desired deformation characteristics can be easily obtained.
另外,在上述的实施方式中,膜片体50通过层叠两张薄膜金属部件51(51A、51B)而构成,但并不限定于此,也可以层叠三张以上的薄膜金属部件51而构成。另外,膜片体50构成为在多个薄膜金属部件51之间填充有非压缩性流体52,但并限定于此,也可以做成省略非压缩性流体52的结构。In addition, in the above-mentioned embodiment, the diaphragm body 50 is constituted by laminating two thin film metal members 51 (51A, 51B), but the present invention is not limited thereto, and may be constituted by laminating three or more thin film metal members 51 . In addition, the diaphragm body 50 is configured such that the incompressible fluid 52 is filled between the plurality of thin film metal members 51 , but the invention is not limited thereto, and the incompressible fluid 52 may be omitted.
另外,在上述的实施方式中,如图3所示,薄膜金属部件51的突部54是具备环状的第一构成部分55和圆形平板状的第二构成部分56的结构,但并限定于此。例如,也可以如图8(a)所示,做成具有相对于第一构成部分55形成为凹状的第二构成部分56D的薄膜金属部件51D,或者也可以如图8(b)所示,做成具有相对于第一构成部分55减小了弯曲程度的(增大曲率的)凸状的第二构成部分56E的薄膜金属部件51E。或者,也可以如图8(c)所示,做成具有整体平滑地连续地弯曲的半球形状的突部54F的薄膜金属部件51F。或者,也可以如图8(d)所示,做成具备突部54G的薄膜金属部件51G,该突部54G具备同心状地配置且在半径方向上依次连接的第一构成部分55G、第二构成部分56G以及第三构成部分57G,第一构成部分55G、第二构成部分56G以及第三构成部分57G在半径方向上平缓地形成,并且形成为相对于环状平板部53的倾斜程度与邻接的其他构成部分不同。即、只要不违背本发明的目的,构成膜片体的薄膜金属部件也可以形成为其突部具有同心状配置并在半径方向上依次连接的多个构成部分,多个构成部分的各个形成为,半径方向的弯曲程度或者相对于环状平板部的倾斜程度与邻接的其他构成部分相互不同。或者,其突部也可以形成为整体平滑地连续地弯曲的形状。In addition, in the above-mentioned embodiment, as shown in FIG. 3 , the protrusion 54 of the thin film metal member 51 has a structure including a ring-shaped first component part 55 and a circular plate-shaped second component part 56, but it is not limited to here. For example, as shown in FIG. 8(a), it may also be made into a thin film metal member 51D having a second constituent portion 56D formed in a concave shape with respect to the first constituent portion 55, or as shown in FIG. 8(b), The thin-film metal member 51E has a convex-shaped second constituent portion 56E that is less curved (increased curvature) than the first constituent portion 55 . Alternatively, as shown in FIG. 8( c ), a thin film metal member 51F having a hemispherical protrusion 54F curved smoothly and continuously as a whole may be used. Alternatively, as shown in FIG. 8( d ), a thin-film metal member 51G having a protruding portion 54G having a first constituent portion 55G, a second constituting portion 55G, and a second constituting portion 55G arranged concentrically and connected sequentially in the radial direction may also be used. The configuration portion 56G and the third configuration portion 57G, the first configuration portion 55G, the second configuration portion 56G, and the third configuration portion 57G are formed gradually in the radial direction, and are formed to be adjacent to each other with respect to the degree of inclination of the annular flat plate portion 53 . The other components are different. That is, as long as the purpose of the present invention is not violated, the thin film metal part constituting the diaphragm body may also be formed in that its projections have a plurality of constituent parts concentrically arranged and sequentially connected in the radial direction, and each of the plurality of constituent parts is formed as , the degree of curvature in the radial direction or the degree of inclination with respect to the annular flat plate portion is different from that of other adjacent components. Alternatively, the protruding portion may be formed in a shape that curves smoothly and continuously as a whole.
另外,在上述的实施方式中,是经由阀部件30而间接地对阀口16进行开闭的结构,该阀部件30与因阀室25内的流体压力而变形的膜片体50连动并移动,但并不限定于此。例如,也可以如图11的以往的压力动作阀的结构那样,做成膜片体直接按压到阀座部,通过膜片体的变形来直接地对阀口进行开闭的结构。In addition, in the above-mentioned embodiment, the valve port 16 is opened and closed indirectly through the valve member 30 which is linked with the diaphragm body 50 which is deformed by the fluid pressure in the valve chamber 25 and which move, but not limited to. For example, like the structure of the conventional pressure-operated valve in FIG. 11, the diaphragm body may be directly pressed against the valve seat, and the valve port may be directly opened and closed by deformation of the diaphragm body.
此外,上述的实施方式只不过是表示本发明的代表性的方式,本发明并不限定于实施方式。即、本领域人员能够根据以往公知的见解,在不脱离本发明的主旨的范围进行各种变形并实施。只要通过该变形仍然具备本发明的压力动作阀的结构,不言而喻,也包含在本发明的范畴。In addition, the above-mentioned embodiment shows only the typical aspect of this invention, and this invention is not limited to embodiment. That is, those skilled in the art can make various modifications and implement them in a range not departing from the gist of the present invention based on conventionally known findings. As long as the structure of the pressure-operated valve of the present invention is still provided through this deformation, it goes without saying that it is also included in the scope of the present invention.
接着,本发明的发明者为了确认本发明的效果而关于上述的压力动作阀1制作了预先变形量不同的结构的实施例1、2以及比较例1、2,关于各实施例1、2以及比较例1、2,进行了如下实验,即进行相对于施加给膜片体50的压力的阀杆31移动量(即、膜片体50的变形量)的确认。Next, in order to confirm the effects of the present invention, the inventors of the present invention produced Examples 1 and 2 and Comparative Examples 1 and 2 with different pre-deformation amounts for the above-mentioned pressure-operated valve 1, and each of Examples 1, 2 and In Comparative Examples 1 and 2, an experiment was carried out to confirm the amount of movement of the stem 31 (that is, the amount of deformation of the diaphragm body 50 ) with respect to the pressure applied to the diaphragm body 50 .
首先,对在实施例1、2以及比较例1、2中使用的薄膜金属部件51的具体结构进行说明。该薄膜金属部件51从不锈钢板冲裁直径20mm的圆板并且将该圆板的中央锻造成大致半球状而成为图3(a)、(b)所示的形状。该薄膜金属部件51具有:外径(D1)为20mm、内径(D2)为14mm的环状平板部53;以及与环状平板部53的内缘一体地连接的直径(D2)为14mm的突部54,厚度(T)形成为0.15mm。该薄膜金属部件51的突部54具有:外径(D2)为14mm、内径(D3)为4mm的环状的第一构成部分55;以及直径(D3)为4mm的圆形平板状的第二构成部分56,将突部54距离环状平板部53的锻造高度(从环状平板部53至第二构成部分56的高度H)设为0.84mm。First, the specific structure of the thin film metal member 51 used in Examples 1 and 2 and Comparative Examples 1 and 2 will be described. The thin film metal member 51 is punched out of a stainless steel plate into a circular plate with a diameter of 20 mm, and the center of the circular plate is forged into a substantially hemispherical shape to have the shape shown in FIGS. 3( a ) and ( b ). The thin film metal member 51 has: an annular flat plate portion 53 with an outer diameter (D1) of 20 mm and an inner diameter (D2) of 14 mm; The portion 54 is formed to have a thickness (T) of 0.15 mm. The protruding portion 54 of the thin film metal member 51 has: an outer diameter (D2) of 14 mm and an inner diameter (D3) of 4 mm; For the constituent portion 56 , the forged height of the protrusion 54 from the annular flat plate portion 53 (height H from the annular flat plate portion 53 to the second constituent portion 56 ) was set to 0.84 mm.
图9表示该薄膜金属部件51的单体状态下的变形量相对于压力的关系的曲线图。图中,虚线框内是进行速动式的翻转动作的变形量的范围,在该薄膜金属部件51(实线的曲线图(实施例1、2、比较例1、2))中,为0.22mm~0.65mm。此外,作为参考,关于上述结构的薄膜金属部件51,也对仅锻造高度(H)变更为0.71mm或0.64mm后的薄膜金属部件(单点划线的曲线图(参考例1)、以及虚线的曲线图(参考例2))表示出曲线图。在参考例1中,上述范围为0.18mm~0.60mm,在参考例2中,为0.21mm~0.75mm。FIG. 9 is a graph showing the relationship between the amount of deformation and the pressure in the single state of the thin film metal member 51 . In the figure, the range of the amount of deformation that performs the snap-action flipping action is within the dotted line frame, which is 0.22 in the thin film metal member 51 (the graph of the solid line (Examples 1, 2, Comparative Examples 1, 2)). mm~0.65mm. In addition, as a reference, regarding the thin-film metal member 51 having the above-mentioned structure, only the thin-film metal member after changing the forged height (H) to 0.71 mm or 0.64 mm (the graph of the single-dot chain line (reference example 1), and the dotted line The graph (Reference Example 2)) shows the graph. In Reference Example 1, the above-mentioned range is 0.18 mm to 0.60 mm, and in Reference Example 2, it is 0.21 mm to 0.75 mm.
(实施例1)(Example 1)
层叠两张上述的薄膜金属部件51并且在它们之间填充非压缩性流体52来制作膜片体50,以该膜片体50中的离阀口16最近的薄膜金属部件51A的中央部分C的预先变形量为0.37mm的方式,制作组装该膜片体50而得到的压力动作阀1,将其作为实施例1。(即、使预先变形量在进行上述的速动式的翻转动作的变形量的范围内(0.22mm~0.65mm)。)The diaphragm body 50 is produced by stacking two above-mentioned thin film metal parts 51 and filling incompressible fluid 52 between them. The center part C of the thin film metal part 51A closest to the valve port 16 in the diaphragm body 50 is The pressure-operated valve 1 obtained by assembling the diaphragm body 50 was produced so that the pre-deformation amount was 0.37 mm, and this was referred to as Example 1. (That is, the pre-deformation amount is set within the range of deformation amount (0.22 mm to 0.65 mm) for performing the above-mentioned snap-action overturning operation.)
(实施例2)(Example 2)
在实施例1中,除了使膜片体50中的薄膜金属部件51A的中央部分C的预先变形量为0.57mm以外,以与实施例1相同的结构进行制作,将其作为实施例2。(即、使预先变形量在进行上述的速动式的翻转动作的变形量的范围内(0.22mm~0.65mm)。)In Example 1, except that the pre-deformation amount of the central portion C of the thin film metal member 51A in the diaphragm body 50 was 0.57 mm, it was produced with the same structure as in Example 1, and this was referred to as Example 2. (That is, the pre-deformation amount is set within the range of deformation amount (0.22 mm to 0.65 mm) for performing the above-mentioned snap-action overturning operation.)
(比较例1)(comparative example 1)
在实施例1中,除了使膜片体50中的薄膜金属部件51A的中央部分C的预先变形量为0.18mm以外,以与实施例1相同的结构进行制作,将其作为比较例1。(即、使预先变形量在进行上述的速动式的翻转动作的变形量的范围外(0.22mm~0.65mm)。)In Example 1, except that the pre-deformation amount of the central part C of the thin film metal member 51A in the diaphragm body 50 was 0.18 mm, it was produced with the same structure as in Example 1, and this was referred to as Comparative Example 1. (That is, the pre-deformation amount is outside the range (0.22 mm to 0.65 mm) of the deformation amount for performing the above-mentioned snap-action overturning operation.)
(比较例2)(comparative example 2)
在实施例1中,除了使膜片体50中的薄膜金属部件51A的中央部分C的预先变形量为0.00mm(未预先变形)以外,以与实施例1相同的结构进行制作,将其作为比较例2。(即、使预先变形量在进行上述的速动式的翻转动作的变形量的范围外(0.22mm~0.65mm)。)In Embodiment 1, except that the pre-deformation amount of the central part C of the thin film metal member 51A in the diaphragm body 50 is 0.00 mm (no pre-deformation), it is produced with the same structure as in Embodiment 1, which is used as Comparative example 2. (That is, the pre-deformation amount is outside the range (0.22 mm to 0.65 mm) of the deformation amount for performing the above-mentioned snap-action overturning operation.)
(测定阀杆的移动量)(Measuring the amount of movement of the valve stem)
在上述的实施例1、2以及比较例1、2的压力动作阀1中,测定阀杆31相对于从入口接头12a流入的流体的压力的移动量,并基于以下的判定基准来进行判定。In the above-mentioned pressure operated valves 1 of Examples 1 and 2 and Comparative Examples 1 and 2, the amount of movement of the valve stem 31 relative to the pressure of the fluid flowing in from the inlet joint 12a is measured and determined based on the following criteria.
○…曲线图中没有进行与纵轴平行的变化的部分,不进行速动式的动作。○...A part in the graph that does not change parallel to the vertical axis does not perform snap action.
×…曲线图中具有进行与纵轴平行的变化的部分,进行速动式的动作。×... There is a portion in the graph that changes parallel to the vertical axis, and a snap-action operation is performed.
图10表示实施例1、2以及比较例1、2中的阀杆相对于流体压力的移动量的测定结果的曲线图。以下表示实施例1、2以及比较例1、2中的判定结果。10 is a graph showing the measurement results of the movement amount of the valve stem with respect to the fluid pressure in Examples 1 and 2 and Comparative Examples 1 and 2. FIG. The determination results in Examples 1 and 2 and Comparative Examples 1 and 2 are shown below.
实施例1…○Example 1...○
实施例2…○Example 2...○
比较例1…×Comparative example 1...×
比较例2…×Comparative example 2...×
在实施例1、2中,不进行速动式的动作,从图10的曲线图还可知,阀杆31的移动量、即膜片体50的变形量与压力相应地变化。即、进行慢动式的动作。另一方面,在比较例1、2中,进行速动式的动作,从图10的曲线图还可知,在规定的压力下,阀杆31的移动量在某个压力下急剧地(与纵轴方向平行地)变化。即、进行速动式的动作。In Examples 1 and 2, no snap action is performed, and it can be seen from the graph of FIG. 10 that the amount of movement of the stem 31 , that is, the amount of deformation of the diaphragm body 50 changes according to the pressure. That is, a slow-motion motion is performed. On the other hand, in Comparative Examples 1 and 2, the snap action is performed, and it can also be seen from the graph of FIG. parallel to the axial direction) changes. That is, snap action is performed.
由此可知,在实施例1、2中,由于阀杆31与流体压力相应地移动,因此不会产生急剧的流量的增减,可抑制振动动作。另一方面可知,在比较例1、2中,在规定的流体压力下,阀杆31较大地移动,因此产生急剧的流量的增减,产生振动动作。From this, it can be seen that, in Examples 1 and 2, since the valve rod 31 moves in accordance with the fluid pressure, there is no sudden increase or decrease in the flow rate, and the vibration operation can be suppressed. On the other hand, it can be seen that in Comparative Examples 1 and 2, the valve rod 31 moves largely under a predetermined fluid pressure, so that a sudden increase and decrease of the flow rate occurs, and an oscillating operation occurs.
这样,从实际的动作结果可知,本发明具有能够抑制流量反复增减而引起的振动动作的效果。Thus, it can be seen from the actual operation results that the present invention has the effect of suppressing the vibration operation caused by the repeated increase and decrease of the flow rate.
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CN201410334840.1A Active CN104295780B (en) | 2013-07-16 | 2014-07-15 | Pressure-operated valve |
Country Status (3)
Country | Link |
---|---|
JP (1) | JP5913216B2 (en) |
KR (2) | KR20150009454A (en) |
CN (1) | CN104295780B (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU2017314186B2 (en) | 2016-08-16 | 2023-04-06 | Fisher & Paykel Healthcare Limited | Pressure regulating valve |
CN110332344A (en) * | 2019-08-09 | 2019-10-15 | 珠海格力电器股份有限公司 | unloading valve and air conditioner |
PL4305501T3 (en) | 2022-06-01 | 2024-07-15 | Husqvarna Ab | Pressure reducer |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05248551A (en) * | 1992-03-05 | 1993-09-24 | Nippondenso Co Ltd | Pressure control valve |
JP3151299B2 (en) * | 1992-07-31 | 2001-04-03 | 日本たばこ産業株式会社 | Ash removal device for automatic smoking machine |
JP3778602B2 (en) * | 1996-01-24 | 2006-05-24 | 株式会社トクヤマ | Diaphragm valve |
JP2002071037A (en) * | 2000-08-28 | 2002-03-08 | Saginomiya Seisakusho Inc | Relief valve, high pressure control valve with relief valve, and supercritical vapor compression refrigeration cycle device |
JP2004100771A (en) * | 2002-09-06 | 2004-04-02 | Saginomiya Seisakusho Inc | Relief valve, high-pressure control valve with relief valve, and refrigeration cycle device |
JP4679855B2 (en) * | 2004-09-07 | 2011-05-11 | 株式会社鷺宮製作所 | Pressure operated control valve |
CN201396889Y (en) * | 2009-03-23 | 2010-02-03 | 新昌县宏威电器有限公司 | Unloading valve |
JP3151299U (en) * | 2009-04-06 | 2009-06-18 | 株式会社鷺宮製作所 | Pressure operated control valve |
-
2013
- 2013-07-16 JP JP2013147728A patent/JP5913216B2/en active Active
-
2014
- 2014-07-14 KR KR20140088671A patent/KR20150009454A/en not_active Ceased
- 2014-07-15 CN CN201410334840.1A patent/CN104295780B/en active Active
-
2016
- 2016-05-26 KR KR1020160065054A patent/KR102084823B1/en active Active
Also Published As
Publication number | Publication date |
---|---|
JP5913216B2 (en) | 2016-04-27 |
CN104295780A (en) | 2015-01-21 |
KR20150009454A (en) | 2015-01-26 |
KR102084823B1 (en) | 2020-03-04 |
KR20160064065A (en) | 2016-06-07 |
JP2015021518A (en) | 2015-02-02 |
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