CN104231798A - Modified silicon dioxide aerogel microsphere thermal-insulation coating - Google Patents
Modified silicon dioxide aerogel microsphere thermal-insulation coating Download PDFInfo
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- CN104231798A CN104231798A CN201310242852.7A CN201310242852A CN104231798A CN 104231798 A CN104231798 A CN 104231798A CN 201310242852 A CN201310242852 A CN 201310242852A CN 104231798 A CN104231798 A CN 104231798A
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical class O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 136
- 238000000576 coating method Methods 0.000 title claims abstract description 59
- 239000011248 coating agent Substances 0.000 title claims abstract description 49
- 239000004005 microsphere Substances 0.000 title abstract description 79
- 238000009413 insulation Methods 0.000 title abstract description 34
- 239000004964 aerogel Substances 0.000 title 1
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 58
- 239000011240 wet gel Substances 0.000 claims abstract description 41
- 230000002209 hydrophobic effect Effects 0.000 claims abstract description 28
- 229920000642 polymer Polymers 0.000 claims abstract description 16
- 238000002360 preparation method Methods 0.000 claims abstract description 16
- 239000000839 emulsion Substances 0.000 claims abstract description 15
- 239000004094 surface-active agent Substances 0.000 claims abstract description 14
- -1 siloxanes Chemical class 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 8
- 230000004048 modification Effects 0.000 claims abstract description 6
- 238000012986 modification Methods 0.000 claims abstract description 6
- 239000000203 mixture Substances 0.000 claims description 18
- 239000003795 chemical substances by application Substances 0.000 claims description 10
- 235000012239 silicon dioxide Nutrition 0.000 claims description 9
- 239000013543 active substance Substances 0.000 claims description 5
- 239000012752 auxiliary agent Substances 0.000 claims description 4
- 239000000499 gel Substances 0.000 claims description 3
- 150000001447 alkali salts Chemical class 0.000 claims description 2
- 239000004965 Silica aerogel Substances 0.000 claims 8
- 229910002012 Aerosil® Inorganic materials 0.000 claims 5
- 150000004756 silanes Chemical class 0.000 claims 3
- 230000001186 cumulative effect Effects 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 33
- 239000011259 mixed solution Substances 0.000 abstract description 29
- 239000000945 filler Substances 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000002156 mixing Methods 0.000 abstract description 2
- 150000001335 aliphatic alkanes Chemical class 0.000 abstract 1
- 238000003756 stirring Methods 0.000 description 27
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 26
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 26
- 239000008367 deionised water Substances 0.000 description 18
- 229910021641 deionized water Inorganic materials 0.000 description 18
- 239000003921 oil Substances 0.000 description 17
- 235000019198 oils Nutrition 0.000 description 17
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 16
- IJOOHPMOJXWVHK-UHFFFAOYSA-N chlorotrimethylsilane Chemical compound C[Si](C)(C)Cl IJOOHPMOJXWVHK-UHFFFAOYSA-N 0.000 description 14
- 235000019483 Peanut oil Nutrition 0.000 description 13
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 13
- 239000000312 peanut oil Substances 0.000 description 13
- 238000000889 atomisation Methods 0.000 description 12
- 239000003607 modifier Substances 0.000 description 10
- 125000000217 alkyl group Chemical group 0.000 description 9
- 125000003118 aryl group Chemical group 0.000 description 9
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 9
- 239000003973 paint Substances 0.000 description 9
- 239000000654 additive Substances 0.000 description 8
- 229920002545 silicone oil Polymers 0.000 description 8
- 239000000243 solution Substances 0.000 description 8
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 7
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 7
- 235000011114 ammonium hydroxide Nutrition 0.000 description 7
- 239000012535 impurity Substances 0.000 description 7
- 239000005051 trimethylchlorosilane Substances 0.000 description 7
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 6
- 229910052710 silicon Inorganic materials 0.000 description 6
- 239000010703 silicon Substances 0.000 description 6
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 description 6
- 239000002253 acid Substances 0.000 description 5
- 239000006185 dispersion Substances 0.000 description 5
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 5
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- FFUAGWLWBBFQJT-UHFFFAOYSA-N hexamethyldisilazane Chemical compound C[Si](C)(C)N[Si](C)(C)C FFUAGWLWBBFQJT-UHFFFAOYSA-N 0.000 description 4
- 229910017604 nitric acid Inorganic materials 0.000 description 4
- 150000001282 organosilanes Chemical class 0.000 description 4
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 4
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- YXMVRBZGTJFMLH-UHFFFAOYSA-N butylsilane Chemical compound CCCC[SiH3] YXMVRBZGTJFMLH-UHFFFAOYSA-N 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 125000000753 cycloalkyl group Chemical group 0.000 description 3
- 239000013530 defoamer Substances 0.000 description 3
- 239000002270 dispersing agent Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- 239000012767 functional filler Substances 0.000 description 3
- 239000012774 insulation material Substances 0.000 description 3
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 3
- 239000006199 nebulizer Substances 0.000 description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- 238000001556 precipitation Methods 0.000 description 3
- 229910001961 silver nitrate Inorganic materials 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000002562 thickening agent Substances 0.000 description 3
- 239000000080 wetting agent Substances 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 230000003064 anti-oxidating effect Effects 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000001723 curing Methods 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 239000002612 dispersion medium Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 229960004756 ethanol Drugs 0.000 description 2
- 125000001165 hydrophobic group Chemical group 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- UHOVQNZJYSORNB-UHFFFAOYSA-N monobenzene Natural products C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 2
- 229920005596 polymer binder Polymers 0.000 description 2
- 239000002491 polymer binding agent Substances 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 1
- 229910003849 O-Si Inorganic materials 0.000 description 1
- 229910003872 O—Si Inorganic materials 0.000 description 1
- 239000004113 Sepiolite Substances 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical group [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- 235000012216 bentonite Nutrition 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 150000001555 benzenes Chemical class 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- WOWHHFRSBJGXCM-UHFFFAOYSA-M cetyltrimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCC[N+](C)(C)C WOWHHFRSBJGXCM-UHFFFAOYSA-M 0.000 description 1
- 229960000935 dehydrated alcohol Drugs 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- YYLGKUPAFFKGRQ-UHFFFAOYSA-N dimethyldiethoxysilane Chemical compound CCO[Si](C)(C)OCC YYLGKUPAFFKGRQ-UHFFFAOYSA-N 0.000 description 1
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 1
- MSJMDZAOKORVFC-UAIGNFCESA-L disodium maleate Chemical compound [Na+].[Na+].[O-]C(=O)\C=C/C([O-])=O MSJMDZAOKORVFC-UAIGNFCESA-L 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- IDGUHHHQCWSQLU-UHFFFAOYSA-N ethanol;hydrate Chemical compound O.CCO IDGUHHHQCWSQLU-UHFFFAOYSA-N 0.000 description 1
- 235000019387 fatty acid methyl ester Nutrition 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000010977 jade Substances 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- BFXIKLCIZHOAAZ-UHFFFAOYSA-N methyltrimethoxysilane Chemical compound CO[Si](C)(OC)OC BFXIKLCIZHOAAZ-UHFFFAOYSA-N 0.000 description 1
- 238000002715 modification method Methods 0.000 description 1
- 239000007783 nanoporous material Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000010451 perlite Substances 0.000 description 1
- 235000019362 perlite Nutrition 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920005646 polycarboxylate Polymers 0.000 description 1
- 239000005518 polymer electrolyte Substances 0.000 description 1
- 229940051841 polyoxyethylene ether Drugs 0.000 description 1
- 229920000056 polyoxyethylene ether Polymers 0.000 description 1
- 229920001709 polysilazane Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 235000019355 sepiolite Nutrition 0.000 description 1
- 229910052624 sepiolite Inorganic materials 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 229940077386 sodium benzenesulfonate Drugs 0.000 description 1
- GCLGEJMYGQKIIW-UHFFFAOYSA-H sodium hexametaphosphate Chemical compound [Na]OP1(=O)OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])O1 GCLGEJMYGQKIIW-UHFFFAOYSA-H 0.000 description 1
- 235000019982 sodium hexametaphosphate Nutrition 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 description 1
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 239000010455 vermiculite Substances 0.000 description 1
- 235000019354 vermiculite Nutrition 0.000 description 1
- 229910052902 vermiculite Inorganic materials 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Silicon Compounds (AREA)
- Paints Or Removers (AREA)
Abstract
本文公开了一种以疏水性二氧化硅气凝胶微球为隔热填料的隔热涂料,主要步骤包括,先制备疏水性的二氧化硅气凝胶微球,然后将得到的二氧化硅气凝胶微球与聚合物乳液混合制备隔热涂料。二氧化硅气凝胶微球的疏水改性包括两种方式,一种是采用卤代烷烃对二氧化硅湿凝胶微球进行改性处理,另一种方法是在溶胶制备阶段,向混合溶液中添加烷氧基硅烷、硅氮烷或硅氧烷。涂料制备时加入表面活性剂,这样有利于增加疏水二氧化硅气凝胶微球与聚合物乳液之间的相容性,提高微球在涂料中的分散性,从而改善涂料的质量,提高涂料的隔热性能。This paper discloses a heat-insulating coating using hydrophobic silica airgel microspheres as heat-insulating fillers. The main steps include first preparing hydrophobic silica airgel microspheres, and then preparing Mixing airgel microspheres with polymer emulsions to prepare thermal insulation coatings. Hydrophobic modification of silica airgel microspheres includes two methods, one is to modify silica wet gel microspheres with halogenated alkanes, and the other is to add water to the mixed solution during the sol preparation stage. Add alkoxysilanes, silazanes or siloxanes. Surfactants are added during coating preparation, which is beneficial to increase the compatibility between hydrophobic silica airgel microspheres and polymer emulsions, improve the dispersibility of microspheres in coatings, thereby improving the quality of coatings and improving the coating quality. thermal insulation performance.
Description
技术领域 technical field
本发明涉及一种以疏水性二氧化硅气凝胶微球为功能填料的新型隔热涂料。二氧化硅气凝胶微球是一种具有无规则三维网络状骨架结构的多孔非晶态材料,以它为主要填料制备的隔热涂料轻质环保,密度低,隔热性好。本发明可广泛应用于居民楼、学校、医院,厂房等公共建筑的内外墙与楼顶面隔热,桥梁、大坝等大体积建筑或设施的防热胀损伤保护,轮船、火车、大巴车顶部日照面的防护等诸多领域。 The invention relates to a novel heat-insulating paint which uses hydrophobic silicon dioxide airgel microspheres as functional fillers. Silica airgel microsphere is a porous amorphous material with an irregular three-dimensional network skeleton structure. The thermal insulation coating prepared with it as the main filler is light and environmentally friendly, has low density and good thermal insulation. The present invention can be widely used in thermal insulation of inner and outer walls and roof surfaces of public buildings such as residential buildings, schools, hospitals, factories, etc., thermal expansion damage protection of large-volume buildings or facilities such as bridges and dams, and protection of ships, trains, buses, etc. The protection of the top sunshine surface and many other fields.
背景技术 Background technique
隔热涂料通过阻止热传导,降低涂层和内部环境的温度,从而达到改善工作环境,降低能耗的目的。传统隔热涂料通常选用功能填料为骨料,依靠粘接剂使其结合在一起,直接在设备或墙体表面形成一层保护层来实现保温隔热的功效。常用作功能填料的隔热保温材料包括火山灰玻璃、白玉石、玄武石、海泡石、膨润土、珍珠岩,膨胀蛭石,硅酸钙等,这些材料耐高温,阻燃,抗压强度大,但是它们的吸湿性较强,膨胀率较大,耐候性差,以它们作主要填料的涂料收缩率大、抗裂性差,为了形成一个稳定的保温体系,有时需要另设防水层及外防护层。 Thermal insulation coatings can improve the working environment and reduce energy consumption by preventing heat conduction and reducing the temperature of the coating and the internal environment. Traditional thermal insulation coatings usually use functional fillers as aggregates, rely on adhesives to bond them together, and directly form a protective layer on the surface of equipment or walls to achieve the effect of thermal insulation. Thermal insulation materials commonly used as functional fillers include volcanic ash glass, white jade, basalt, sepiolite, bentonite, perlite, expanded vermiculite, calcium silicate, etc. These materials are high temperature resistant, flame retardant, and have high compressive strength. However, they have strong hygroscopicity, large expansion rate, and poor weather resistance. The coating with them as the main filler has a large shrinkage rate and poor crack resistance. In order to form a stable heat preservation system, sometimes it is necessary to set up a waterproof layer and an outer protective layer.
二氧化硅气凝胶微球是一种结构可控的新型纳米多孔材料,其孔隙率在80%~99%,比表面积高达800-1000m2·g-1,平均孔径为1~50nm。它具有热膨胀系数低,抗氧化,耐腐蚀,稳定性好等优点,其中导热系数极低是二氧化硅气凝胶微球最显著的特点。常用保温材料的导热系数最低可达0.045W/m·k,然而二氧化硅气凝胶微球的导热系数可达到0.01W/m·k,因此利用二氧化硅气凝胶微球为填料的隔热涂料将极大地提高隔热涂料的隔热性能。 Silica airgel microsphere is a new type of nanoporous material with controllable structure, its porosity is 80%-99%, the specific surface area is as high as 800-1000m 2 ·g -1 , and the average pore diameter is 1-50nm. It has the advantages of low thermal expansion coefficient, anti-oxidation, corrosion resistance, good stability, etc. Among them, the extremely low thermal conductivity is the most remarkable feature of silica airgel microspheres. The thermal conductivity of commonly used thermal insulation materials can reach as low as 0.045W/m·k, but the thermal conductivity of silica airgel microspheres can reach 0.01W/m·k, so the use of silica airgel microspheres as fillers Thermal insulation coatings will greatly improve the thermal insulation performance of thermal insulation coatings.
通常制备的二氧化硅气凝胶微球具有亲水性,表面含有大量的羟基,这使得他们在空气中易吸潮,遇水破碎,同时也会使得导热系数上升。由这种气凝胶微球制备的隔热涂料吸湿性强,耐候性差,随着时间的延长,涂料的热导率上升,隔热性能急剧下降。 Usually prepared silica airgel microspheres are hydrophilic, and the surface contains a large number of hydroxyl groups, which makes them easy to absorb moisture in the air, breaks up when encountering water, and also increases the thermal conductivity. The thermal insulation coating prepared from this airgel microsphere has strong hygroscopicity and poor weather resistance. As time goes by, the thermal conductivity of the coating increases and the thermal insulation performance drops sharply.
为了改善涂料的隔热性能,提高涂料的使用寿命,必须对二氧化硅气凝胶微球进行疏水改性。目前常用的改性方法是在二氧化硅气凝胶微球的制备过程中添加改性剂。常用的改性剂包括三甲基氯硅烷,甲基三甲氧基硅烷,六甲基二硅胺烷,六甲基二硅氮烷等,这些改性剂大多带有烷基,芳烃基或烷氧基等疏水基团,通过引入疏水基团以替代微球表面的羟基来对二氧化硅气凝胶微球进行改性。 In order to improve the thermal insulation performance of the coating and increase the service life of the coating, the silica airgel microspheres must be hydrophobically modified. The commonly used modification method at present is to add modifiers during the preparation of silica airgel microspheres. Commonly used modifiers include trimethylchlorosilane, methyltrimethoxysilane, hexamethyldisilazane, hexamethyldisilazane, etc. Most of these modifiers have alkyl, aromatic hydrocarbon or alkyl Hydrophobic groups such as oxygen groups are used to modify the silica airgel microspheres by introducing hydrophobic groups to replace the hydroxyl groups on the surface of the microspheres.
传统涂料包括油性涂料和水性涂料。油性涂料通常含有许多有机溶剂作分散介质,如丙酮,甲醛等,这些小分子物质进入二氧化硅气凝胶微球的内部或是吸附在气凝胶微球的表面,将导致微球导热系数的上升。而水性涂料是以水作溶剂或分散介质,同时掺杂高分子聚合物制成聚合物乳液,作为成膜物质,非常适于作二氧化硅气凝胶微球的粘结剂,同时水性涂料绿色环保,是未来隔热涂料发展的方向。 Traditional paints include oil-based paints and water-based paints. Oil-based paints usually contain many organic solvents as dispersion media, such as acetone, formaldehyde, etc. These small molecular substances enter the interior of the silica airgel microspheres or adsorb on the surface of the airgel microspheres, which will lead to a decrease in the thermal conductivity of the microspheres. rise. Water-based paints use water as a solvent or dispersion medium, and at the same time doped polymers to make polymer emulsions. As film-forming substances, they are very suitable as binders for silica airgel microspheres. At the same time, water-based paints Green and environmental protection is the direction of the future development of thermal insulation coatings.
经过改性的二氧化硅气凝胶微球具有极强的疏水性,表面张力很大,加入聚合物乳液之后,必然会产生界面的相互排斥,同时微球也难以在涂料中形成均匀的分散,从而影响涂料的隔热性能。为了解决这个问题,一个有效的办法是向涂料中加入表面活性剂。表面活性剂是由截然不同的两种粒子组成的分子。分子结构具有两亲性,一端含有亲油基团,一端含有亲水基团。它在溶液中能定向排列,使得溶液中物质的表面张力显著下降。向涂料中加入极少量的表面活性剂,就明显改善二氧化硅气凝胶微球与聚合物粘结剂之间的界面相容性,防止微球之间的凝聚,大幅提高涂料的质量。 The modified silica airgel microspheres have strong hydrophobicity and high surface tension. After adding the polymer emulsion, mutual repulsion of the interface will inevitably occur, and at the same time, it is difficult for the microspheres to form a uniform dispersion in the coating. , thereby affecting the thermal insulation performance of the coating. In order to solve this problem, an effective way is to add surfactants to the coating. Surfactants are molecules made up of two distinct types of particles. The molecular structure is amphiphilic, one end contains a lipophilic group, and the other end contains a hydrophilic group. It can be oriented in the solution, so that the surface tension of the substance in the solution is significantly reduced. Adding a very small amount of surfactant to the coating can significantly improve the interfacial compatibility between the silica airgel microspheres and the polymer binder, prevent aggregation between the microspheres, and greatly improve the quality of the coating.
本发明中二氧化硅气凝胶微球采用改性剂对湿凝胶进行疏水改性,得到完全疏水的二氧化硅气凝胶微米级小球。以这种疏水改性的二氧化硅气凝胶微球为填料制备的隔热涂料,吸湿性弱,耐候性好,使用寿命长,同时通过在隔热涂料中添加表面活性剂,有效改善了微球在涂料中的界面状态与分散状况,使得隔热涂料的热导率降低到0.05W/m·k,与市场同类产品相比,隔热性更好。 In the present invention, the silicon dioxide airgel microsphere uses a modifying agent to carry out hydrophobic modification on the wet gel to obtain completely hydrophobic silicon dioxide airgel micron-sized balls. The thermal insulation coating prepared with this hydrophobically modified silica airgel microsphere as filler has weak hygroscopicity, good weather resistance and long service life. The interface state and dispersion of the microspheres in the coating reduce the thermal conductivity of the thermal insulation coating to 0.05W/m·k, which is better than similar products in the market.
发明内容 Contents of the invention
本发明提供了一种以疏水改性二氧化硅气凝胶微球作为隔热填料的新型隔热涂料,这种涂料主要由聚合物粘结剂,二氧化硅气凝胶微球,助剂同时添加表面活性剂混合制备,分散稳定性好,热导率低,具有环保节能的特点。 The invention provides a new type of heat-insulating coating using hydrophobically modified silica airgel microspheres as heat-insulating fillers. This coating is mainly composed of polymer binder, silica airgel microspheres, additives At the same time, surfactants are added to mix and prepare, the dispersion stability is good, the thermal conductivity is low, and it has the characteristics of environmental protection and energy saving.
本发明采用的技术方案是: The technical scheme adopted in the present invention is:
将所选硅源与无水乙醇,去离子水混合后搅拌均匀,然后加入酸作催化剂,搅拌,得到混合溶液,将混合溶液置于水浴锅中,保温一段时间,得到二氧化硅溶胶;二氧化硅溶胶经由雾化器喷入油相中,雾化过程中保证持续搅拌。通过雾化器,二氧化硅溶胶以小液滴的形式被注入油中。为了保证得到的湿凝胶微球均匀分撒,溶胶体积不得超过油相体积的1/5。雾化完成后,向混合溶液中加入氨水,在室温下老化两天,得到二氧化硅湿凝胶微球。将二氧化硅湿凝胶微球过滤,滤去油相,采用正己烷置换残余的油相及有机杂质,然后用无水乙醇置换正己烷,得到纯净的二氧化硅湿凝胶微球;用改性剂对湿凝胶进行疏水处理;向经过疏水处理后的湿凝胶微球中加入去离子水与无水乙醇的混合溶液,清洗改性处理后的杂质离子;向湿凝胶微球中加入无水乙醇,置换其中去离子水;对湿凝胶微球进行干燥。 Mix the selected silicon source with absolute ethanol and deionized water and stir evenly, then add acid as a catalyst, stir to obtain a mixed solution, place the mixed solution in a water bath, and keep it warm for a period of time to obtain a silica sol; The silica sol is sprayed into the oil phase through an atomizer, and continuous stirring is ensured during the atomization process. Via an atomizer, silica sol is injected into the oil in the form of small droplets. In order to ensure that the obtained wet gel microspheres are evenly distributed, the volume of the sol must not exceed 1/5 of the volume of the oil phase. After atomization was completed, ammonia water was added to the mixed solution, and aged at room temperature for two days to obtain silica wet gel microspheres. Filter the silica wet gel microspheres, filter out the oil phase, replace the residual oil phase and organic impurities with n-hexane, and then replace the n-hexane with absolute ethanol to obtain pure silica wet gel microspheres; The modifier performs hydrophobic treatment on the wet gel; adds a mixed solution of deionized water and absolute ethanol to the wet gel microspheres after hydrophobic treatment to clean the modified impurity ions; Add absolute ethanol to replace the deionized water; dry the wet gel microspheres.
将表面活性剂与聚合物乳液混合,加入助剂,搅拌均匀,向混合液中加入干燥的二氧化硅气凝胶微球,搅拌,调节粘度,固化干燥,得到二氧化硅气凝胶隔热涂料。 Mix surfactant and polymer emulsion, add additives, stir evenly, add dry silica airgel microspheres to the mixture, stir, adjust viscosity, solidify and dry, and obtain silica airgel heat insulation coating.
上述制备二氧化硅气凝胶所用改性剂为卤代硅烷,列举部分类型如下: The modifying agent used in the above-mentioned preparation of silica airgel is halosilane, and some types are listed as follows:
a. X3Si(CnH2n+1)型和X3Si(CnH2n-1)型卤代有机硅烷,X=Cl、Br,n=1-20. a. X 3 Si(C n H 2n+1 ) and X 3 Si(C n H 2n-1 ) type halogenated organosilanes, X=Cl, Br, n=1-20.
b. X2(R')Si(CnH2n+1)型和X2(R')Si(CnH2n-1)型卤代有机硅烷, X=Cl、Br,R'=诸如例如甲基、乙基、正丙基、丁基的烷基或环烷基,n=1—20. b. X 2 (R')Si(C n H 2n+1 ) type and X 2 (R')Si (C n H 2n-1 ) type haloorganosilane, X=Cl, Br, R'=such as Such as methyl, ethyl, n-propyl, butyl alkyl or cycloalkyl, n=1-20.
c. X (R')2Si(CnH2n+1)型和X(R')2Si(CnH2n-1)型卤代有机硅烷, X=Cl、Br,R'=诸如例如甲基、乙基、正丙基、丁基的烷基或环烷基,n=1—20. c. X (R') 2 Si (C n H 2n+1 ) type and X (R') 2 Si (C n H 2n-1 ) type haloorganosilane, X=Cl, Br, R'=such as Such as methyl, ethyl, n-propyl, butyl alkyl or cycloalkyl, n=1-20.
d. X3Si(CH2)m-R'型卤代有机硅烷, X=Cl、Br,m=0.1-20, R'=甲基、芳基(如-C6H5,取代的苯基),-C4F9、-OCF2-CHF-CF3、-C6F13、-O-CF2-CHF2,-NH2、-N3、-SCN、-CH=CH2、-NH-CH2-CH2-NH2、-N-(CH2-CH2-NH2)2、-OOC(CH3)C=CH2、-OCH2-CH(O)CH2、-NH-CO-N-CO-(CH2)、-NH-COO-CH3、-NH-COO-CH2-CH3、NH-(NH2)3Si(OR)3、-SX-(CH2)3Si(OR)3、-SH d. X 3 Si(CH 2 )m-R' type haloorganosilane, X=Cl, Br, m=0.1-20, R'=methyl, aryl (such as -C 6 H 5 , substituted benzene base), -C 4 F 9 , -OCF 2 -CHF-CF 3 , -C 6 F 13 , -O-CF 2 -CHF 2 , -NH 2 , -N 3 , -SCN, -CH=CH 2 , -NH-CH 2 -CH 2 -NH 2 , -N-(CH 2 -CH 2 -NH 2 ) 2 , -OOC(CH 3 )C=CH 2 , -OCH 2 -CH(O)CH 2 , - NH-CO-N-CO-(CH 2 ), -NH-COO-CH 3 , -NH-COO-CH 2 -CH 3 , NH-(NH 2 ) 3 Si(OR) 3 , -S X -( CH 2 ) 3 Si(OR) 3 , -SH
e. (R)X2Si(CH2)m- R'型卤代有机硅烷, X=Cl、Br,R=诸如甲基、乙基、丙基的烷基,m=0.1-20,R=甲基、芳基(例如-C6H5,取代的苯基),-C4F9、-OCF2-CHF-CF3、-C6F13、-O-CF2-CHF2,-NH2、-N3、-SCN、-CH=CH2、-NH-CH2-CH2-NH2、-N-(CH2-CH2-NH2)2、-OOC(CH3)C=CH2、-OCH2-CH(O)CH2、-NH-CO-N-CO-(CH2)、-NH-COO-CH3、-NH-COO-CH2-CH3、NH-(NH2)3Si(OR)3(其中的R基可以是甲基、乙基、丙基、丁基)、-SX-(CH2)3Si(OR)3(其中的R基可以是甲基、乙基、丙基、丁基)、-SH e. (R)X 2 Si(CH 2 ) m - R' type haloorganosilane, X=Cl, Br, R=alkyl such as methyl, ethyl, propyl, m=0.1-20, R = methyl, aryl (eg -C 6 H 5 , substituted phenyl), -C 4 F 9 , -OCF 2 -CHF-CF 3 , -C 6 F 13 , -O-CF 2 -CHF 2 , -NH 2 , -N 3 , -SCN, -CH=CH 2 , -NH-CH 2 -CH 2 -NH 2 , -N-(CH 2 -CH 2 -NH 2 ) 2 , -OOC(CH 3 ) C=CH 2 , -OCH 2 -CH(O)CH 2 , -NH-CO-N-CO-(CH 2 ), -NH-COO-CH 3 , -NH-COO-CH 2 -CH 3 , NH -(NH 2 ) 3 Si(OR) 3 (the R group can be methyl, ethyl, propyl, butyl), -S X -(CH 2 ) 3 Si(OR) 3 (the R group Can be methyl, ethyl, propyl, butyl), -SH
f. (R)2XSi(CH2)m-R'型卤代有机硅烷, X=Cl、Br,m=0.1-20, R'=甲基、芳基(如-C6H5,取代的苯基),-C4F9、-OCF2-CHF-CF3、-C6F13、-O-CF2-CHF2,-NH2、-N3、-SCN、-CH=CH2、-NH-CH2-CH2-NH2、-N-(CH2-CH2-NH2)2、-OOC(CH3)C=CH2、-OCH2-CH(O)CH2、-NH-CO-N-CO-(CH2)、-NH-COO-CH3、-NH-COO-CH2-CH3、NH-(NH2)3Si(OR)3、-SX-(CH2)3Si(OR)3、-SH。 f. (R) 2 XSi(CH 2 ) m -R' type haloorganosilane, X=Cl, Br, m=0.1-20, R'=methyl, aryl (such as -C 6 H 5 , substituted phenyl), -C 4 F 9 , -OCF 2 -CHF-CF 3 , -C 6 F 13 , -O-CF 2 -CHF 2 , -NH 2 , -N 3 , -SCN, -CH=CH 2 , -NH-CH 2 -CH 2 -NH 2 , -N-(CH 2 -CH 2 -NH 2 ) 2 , -OOC(CH 3 )C=CH 2 , -OCH 2 -CH(O)CH 2 , -NH-CO-N-CO-(CH 2 ), -NH-COO-CH 3 , -NH-COO-CH 2 -CH 3 , NH-(NH 2 ) 3 Si(OR) 3 , -S X -(CH 2 ) 3 Si(OR) 3 , -SH.
此外还可用烷氧基硅烷、硅氮烷或硅氧烷为改性剂进行疏水改性,采用这种改性剂制备气凝胶隔热涂料的技术方案为: In addition, alkoxysilane, silazane or siloxane can also be used as a modifier for hydrophobic modification. The technical scheme of using this modifier to prepare airgel thermal insulation coatings is:
将硅源,无水乙醇,去离子水按一定比例混合,搅拌均匀,然后加入酸作催化剂,搅拌均匀,得到混合液,将混合溶液置于恒温水浴锅中,保温一段时间后,加入改性剂,搅拌均匀,然后将溶液水浴锅中保温一段时间;采用雾化的方式将二氧化硅溶胶喷入油相中,雾化过程中保持搅拌状态。通过雾化器,二氧化硅溶胶以小液滴的形式存在于油中。雾化完成后,向溶胶与油的混合溶液中加入氨水,老化数天,得到二氧化硅湿凝胶微球;滤去混合液中多余的油相,采用正己烷置换残余的油及有机杂质,然后用无水乙醇置换正己烷,得到纯净的二氧化硅湿凝胶微球,对湿凝胶微球进行干燥。 Mix silicon source, absolute ethanol, and deionized water in a certain proportion, stir evenly, then add acid as a catalyst, stir evenly to obtain a mixed solution, put the mixed solution in a constant temperature water bath, and after a period of time, add modified agent, stir evenly, and then keep the solution in a water bath for a period of time; spray the silica sol into the oil phase by atomization, and keep stirring during the atomization process. Through the atomizer, the silica sol is present in the oil in the form of small droplets. After the atomization is completed, add ammonia water to the mixed solution of sol and oil, and age for several days to obtain silica wet gel microspheres; filter off the excess oil phase in the mixed solution, and replace the residual oil and organic impurities with n-hexane , and then replace n-hexane with absolute ethanol to obtain pure silica wet gel microspheres, and dry the wet gel microspheres.
将助剂和表面活性剂加入聚合物乳液中,搅拌均匀,向混合液中加入干燥的二氧化硅气凝胶微球,搅拌,调节粘度,固化干燥,得到二氧化硅气凝胶隔热涂料。 Add additives and surfactants to the polymer emulsion, stir evenly, add dry silica airgel microspheres to the mixed solution, stir, adjust viscosity, cure and dry, and obtain silica airgel thermal insulation coating .
此类改性剂可单独使用或混合使用,其部分类型如下: These modifiers can be used alone or in combination, and some of their types are as follows:
a. (RO)3Si(CnH2n+1)型和(RO)3Si(CnH2n-1)型有机硅烷,R=诸如例如甲基、乙基、正丙基、异丙基、丁基的硅烷,n=1-20 a. Organosilanes of the (RO) 3 Si(C n H 2n+1 ) and (RO) 3 Si(C n H 2n-1 ) type, R = such as e.g. methyl, ethyl, n-propyl, isopropyl Base, butyl silane, n=1-20
b. R'x(RO)ySi(CnH2n+1)型和(RO)3Si(CnH2n+1)型有机硅烷,R=诸如例如甲基、乙基、正丙基、异丙基、丁基的硅烷,R'=诸如例如甲基、乙基、正丙基、异丙基、丁基的硅烷或环烷基,n=1-20,x+y=3,或x=1.2或y=1.2 b. Organosilanes of type R' x (RO ) y Si(C n H 2n+1 ) and (RO) 3 Si(C n H 2n+1 ), R = such as for example methyl, ethyl, n-propyl , isopropyl, butyl silane, R'=such as methyl, ethyl, n-propyl, isopropyl, butyl silane or cycloalkyl, n=1-20, x+y=3, or x=1.2 or y=1.2
c. (RO)3Si(CH2)m-R'型有机硅烷,R=诸如甲基、乙基、丙基的烷基,m=0.1-20,R'=甲基、芳基(如-C6H5,取代的苯基),-C4F9、-OCF2-CHF-CF3、-C6F13、-O-CF2-CHF2,-NH2、-N3、-SCN、-CH=CH2、-NH-CH2-CH2-NH2、-N-(CH2-CH2-NH2)2、-OOC(CH3)C=CH2、-OCH2-CH(O)CH2、-NH-CO-N-CO-(CH2)、-NH-COO-CH3、-NH-COO-CH2-CH3、NH-(NH2)3Si(OR)3、-SX-(CH2)3Si(OR)3、-SH,-NR'R''R'''(R'=烷基、芳基;R''=H、烷基、芳基;R'''= H、烷基、芳基、苄基) c. (RO) 3 Si(CH 2 ) m -R' type organosilane, R=alkyl such as methyl, ethyl, propyl, m=0.1-20, R'=methyl, aryl (such as -C 6 H 5 , substituted phenyl), -C 4 F 9 , -OCF 2 -CHF-CF 3 , -C 6 F 13 , -O-CF 2 -CHF 2 , -NH 2 , -N 3 , -SCN, -CH=CH 2 , -NH-CH 2 -CH 2 -NH 2 , -N-(CH 2 -CH 2 -NH 2 ) 2 , -OOC(CH 3 )C=CH 2 , -OCH 2 -CH(O)CH 2 , -NH-CO-N-CO-(CH 2 ), -NH-COO-CH 3 , -NH-COO-CH 2 -CH 3 , NH-(NH 2 ) 3 Si( OR) 3 , -S X -(CH 2 ) 3 Si(OR) 3 , -SH, -NR'R''R'''(R'=alkyl,aryl;R''=H, alkyl , aryl; R'''= H, alkyl, aryl, benzyl)
d. R'R2Si-N-SiR2(H)R’型的硅氮烷,R=烷基、乙烯基、芳基,R'=烷基、乙烯基、芳基 d. R'R 2 Si-N-SiR 2 (H)R' type silazane, R=alkyl, vinyl, aryl, R'=alkyl, vinyl, aryl
e. D3、D4、D5型的环状聚硅氮烷,其中D3、D4、D5为带有3、4、5个-O-Si(CH3)2-型的环状聚硅氧烷。 e. Cyclic polysilazanes of D3, D4, and D5 types, wherein D3, D4, and D5 are cyclic polysiloxanes with 3, 4, and 5 -O-Si(CH 3 ) 2 -types.
本发明制备二氧化硅溶胶所用的硅源为硅酸酯类(包括正硅酸乙酯,正硅酸甲酯等)、硅溶胶和水玻璃。所用的酸包括硝酸,盐酸,氢氟酸,草酸等其中的一种或几种的混合。 The silicon sources used in the preparation of the silica sol in the present invention are silicate esters (including ethyl orthosilicate, methyl orthosilicate, etc.), silica sol and water glass. The used acid includes nitric acid, hydrochloric acid, hydrofluoric acid, oxalic acid and the like or a mixture of several of them.
本发明中所用硅源,去离子水,无水乙醇的质量分数分别为10%~60%,8%~72%,25%~82%,酸为正硅酸乙酯水解的催化剂,用量为混合溶液体积的1‰~4‰,氨水为凝胶催化剂,氨水含量为混合溶液体积3‰~10‰。水浴锅中保持30℃~90℃,水浴时间0~6天。 Silicon source used in the present invention, deionized water, the mass fraction of dehydrated alcohol are respectively 10%~60%, 8%~72%, 25%~82%, acid is the catalyzer of tetraethyl orthosilicate hydrolysis, consumption is 1‰-4‰ of the mixed solution volume, the ammonia water is the gel catalyst, and the ammonia water content is 3‰-10‰ of the mixed solution volume. The water bath is kept at 30°C to 90°C, and the water bath time is 0 to 6 days.
本发明采用的油相可选用一般的植物调和油,硅油等,具有一定黏度。 The oil phase used in the present invention can be selected from general vegetable blending oil, silicone oil, etc., and has a certain viscosity.
本发明雾化时所用转速为300r/min~2000r/min。 The rotation speed used in the atomization of the present invention is 300r/min-2000r/min.
本发明清洗残余的油相及有机杂质,正己烷用量不小于清洗溶液体积的1/10,每天清洗2~12次,清洗1~8天。用无水乙醇清洗正己烷,乙醇用量不小于所清洗正己烷的1/10,每天清洗2~12次,清洗1~8天。 The present invention cleans the residual oil phase and organic impurities, the amount of n-hexane is not less than 1/10 of the volume of the cleaning solution, and the cleaning is performed 2 to 12 times a day for 1 to 8 days. Wash n-hexane with absolute ethanol, the amount of ethanol is not less than 1/10 of the n-hexane to be cleaned, 2-12 times a day for 1-8 days.
本发明所用改性剂含量为所选硅源体积的40%~180%。 The content of modifier used in the present invention is 40%-180% of the volume of the selected silicon source.
本发明采用卤代硅烷为改性剂时,用去离子水与的混合液清洗改性剂处理后的卤族离子,无水乙醇与去离子水体积比为1:1~1:10,1~5天清洗一次,总共清洗2~7次,清洗完成后,采用硝酸银溶液进行检测,如果有沉淀,继续清洗。 When the present invention adopts halosilane as modifier, the halogen ion after modifier treatment is cleaned with the mixed solution of deionized water and deionized water, the volume ratio of absolute ethanol and deionized water is 1:1~1:10, 1 Clean once every 5 days, and clean 2 to 7 times in total. After cleaning, use silver nitrate solution for detection. If there is precipitation, continue cleaning.
本发明采用的表面活性剂主要起到如下作用: The tensio-active agent that the present invention adopts mainly plays following effect:
1. 促进聚合物乳液对疏水二氧化硅气凝胶微球的润湿,改善界面状况; 1. Promote the wetting of the polymer emulsion to the hydrophobic silica airgel microspheres and improve the interface condition;
2. 改进疏水二氧化硅气凝胶微球在涂料中的分散性; 2. Improve the dispersion of hydrophobic silica airgel microspheres in the coating;
3. 提高涂料的贮存稳定性,减少浪费。 3. Improve the storage stability of paint and reduce waste.
本发明所用表面活性剂按照分子结构分为聚合物电解质类,如阴离子聚羧基酸,六偏磷酸钠等,无机聚合碱盐类,如聚羧酸铵盐,二聚异丁烯顺丁烯二酸钠盐等,高分子聚合物类,如BYK-154(丙烯酸聚合体),BYK-181(高分子嵌段共聚物)等。 Surfactants used in the present invention are divided into polymer electrolytes according to molecular structure, such as anionic polycarboxylic acid, sodium hexametaphosphate, etc., inorganic polymeric alkali salts, such as polycarboxylate ammonium salt, dipolyisobutylene sodium maleate Salt, etc., polymers, such as BYK-154 (acrylic acid polymer), BYK-181 (polymer block copolymer), etc.
本发明所用粘结剂为聚合物乳液,如环氧树脂,纯丙乳液,聚氨酯等,所用涂料助剂均为市售。聚合物乳液占涂料总体积的10%~95%,气凝胶微球的体积分数占5%~90%,表面活性剂含量为涂料总质量的0.1‰~5‰,其他助剂之和不超过涂料质量的2‰。 The binder used in the present invention is a polymer emulsion, such as epoxy resin, pure acrylic emulsion, polyurethane, etc., and the coating additives used are all commercially available. The polymer emulsion accounts for 10% to 95% of the total volume of the coating, the volume fraction of airgel microspheres accounts for 5% to 90%, the content of surfactant is 0.1‰ to 5‰ of the total mass of the coating, and the sum of other additives is not More than 2‰ of paint quality.
本发明所制备的隔热涂料的有益效果: The beneficial effects of the heat-insulating coating prepared by the present invention:
二氧化硅气凝胶微球为轻质隔热材料,导热系数可达0.01W/m·k,以它为隔热填料的涂料隔热性好;疏水二氧化硅气凝胶微球的抗腐蚀,抗氧化,耐水性强制备的隔热涂料吸湿性差,耐洗刷、耐候性好,使用寿命长;表面活性的添加,改善了涂料的界面状态,及疏水二氧化硅气凝胶微球在涂料中的分散状况,提高了涂料的物理性能和隔热性能。 Silica airgel microspheres are lightweight thermal insulation materials, and their thermal conductivity can reach 0.01W/m·k. The coatings using it as thermal insulation fillers have good thermal insulation properties; the hydrophobic silica airgel microspheres are resistant to heat Corrosion, anti-oxidation, and strong water resistance, the thermal insulation coating prepared has poor hygroscopicity, good washing resistance, weather resistance, and long service life; the addition of surface activity improves the interface state of the coating, and hydrophobic silica airgel microspheres The dispersion state in the coating improves the physical properties and thermal insulation performance of the coating.
具体实施方式 Detailed ways
实例1 Example 1
(1) 二氧化硅溶胶制备:以208.33g的正硅酸乙酯作为硅源,将正硅酸乙酯与92.14g无水乙醇进行混合,搅拌均匀,得到混合液①;另取92.14g无水乙醇与72g去离子水进行混合,然后加入2w%的硝酸1ml,搅拌均匀,得到混合液②,将混合液①、②混合并搅拌5分钟左右,得到最终的混合溶液,将混合溶液置于60℃水浴锅中,保温两个小时; (1) Preparation of silica sol: use 208.33g of tetraethyl orthosilicate as the silicon source, mix ethyl orthosilicate with 92.14g of absolute ethanol, and stir evenly to obtain a mixed solution ①; another 92.14g of Mix water ethanol with 72g deionized water, then add 1ml of 2w% nitric acid, stir evenly to obtain a mixed solution ②, mix the mixed solutions ① and ② and stir for about 5 minutes to obtain the final mixed solution, place the mixed solution in In a 60°C water bath, keep warm for two hours;
(2) 二氧化硅湿凝胶微球的制备:二氧化硅溶胶通过引流管导入雾化器,将0.1mm的雾化器喷嘴浸入500ml花生油中,花生油保持搅拌状态,打开雾化器开关。雾化过程中保持800r/min的搅拌速度。通过雾化器,二氧化硅溶胶胶以小液滴的形式被注入花生油中。注入花生油的溶胶体积为100ml。雾化完成后,向溶胶与花生油的混合溶液中加入20w%的氨水3ml,在室温下老化两天,得到二氧化硅湿凝胶微球; (2) Preparation of silica wet gel microspheres: Silica sol was introduced into the nebulizer through the drainage tube, and the 0.1mm atomizer nozzle was immersed in 500ml peanut oil. The peanut oil was kept stirring, and the atomizer switch was turned on. During the atomization process, a stirring speed of 800 r/min was maintained. Through an atomizer, the silica sol gel is injected into the peanut oil in the form of small droplets. The volume of the sol infused with peanut oil was 100 ml. After the atomization is completed, add 3ml of 20w% ammonia water to the mixed solution of sol and peanut oil, and age at room temperature for two days to obtain silica wet gel microspheres;
(3) 湿凝胶微球的疏水改性:将二氧化硅湿凝胶微球通过过滤漏斗,滤去花生油,采用150ml正己烷置换残余的花生油及有机杂质,每天3次,总共置换3天,然后用100ml无水乙醇置换正己烷,每天3次,总共置换3天,得到纯净的二氧化硅湿凝胶微球;用三甲基氯硅烷(分析纯)对湿凝胶进行疏水处理,三甲基氯硅烷与湿凝胶的体积比为1:5,两天处理一次,改性处理4天; (3) Hydrophobic modification of wet gel microspheres: pass silica wet gel microspheres through a filter funnel, filter out peanut oil, and replace residual peanut oil and organic impurities with 150ml of n-hexane, 3 times a day for a total of 3 days , and then replace n-hexane with 100ml of absolute ethanol, 3 times a day, for a total of 3 days to obtain pure silica wet gel microspheres; use trimethylchlorosilane (analytical pure) to hydrophobically treat the wet gel, The volume ratio of trimethylchlorosilane to wet gel is 1:5, treated once every two days, and modified for 4 days;
(4) 湿凝胶微球的干燥:向经过疏水处理后的湿凝胶微球中加入去离子水与无水乙醇的混合溶液,清洗三甲基氯硅烷处理后的氯离子,去离子水与无水乙醇的体积比为1:1。一天清洗3次,清洗3天。然后用6w%的硝酸银溶液检测是否还有氯离子,如果有沉淀,则继续清洗。确保氯离子清洗干净,向湿凝胶微球中加入无水乙醇,置换其中去离子水,每天3次,总共置换3天。二氧化硅湿凝胶微球在常温下进行干燥; (4) Drying of wet gel microspheres: Add a mixed solution of deionized water and absolute ethanol to the wet gel microspheres after hydrophobic treatment, clean the chloride ions after trimethylchlorosilane treatment, deionized water The volume ratio with absolute ethanol is 1:1. Wash 3 times a day for 3 days. Then use 6w% silver nitrate solution to detect whether there are chloride ions, if there is precipitation, continue to wash. Make sure that the chloride ions are cleaned, add absolute ethanol to the wet gel microspheres, and replace them with deionized water, 3 times a day, for a total of 3 days. Silica wet gel microspheres are dried at normal temperature;
(5) 二氧化硅气凝胶微球隔热涂料的制备:将分散剂、润湿剂,消泡剂、流平剂等助剂加入20g纯丙乳液中,再加入阴离子表面活性剂烷基苯磺酸钠,搅拌均匀,向混合液中加入改性的二氧化硅气凝胶微球6g,搅拌,加入增稠剂调节粘度,得到二氧化硅气凝胶隔热涂料。助剂含量均为0.01g,表面活性剂含量0.01g; (5) Preparation of silica airgel microsphere thermal insulation coating: add dispersant, wetting agent, defoamer, leveling agent and other additives to 20g of pure acrylic emulsion, and then add anionic surfactant alkyl Sodium benzenesulfonate, stirred evenly, added 6 g of modified silica airgel microspheres to the mixed solution, stirred, added a thickener to adjust viscosity, and obtained silica airgel heat-insulating coating. The additive content is 0.01g, and the surfactant content is 0.01g;
(6) 采用Hot disk TPS 2500S导热系数测量仪对热导率检测,二氧化硅气凝胶微球隔热涂料的热导率为0.04866 W/(m·K)。 (6) Use the Hot disk TPS 2500S thermal conductivity measuring instrument to test the thermal conductivity. The thermal conductivity of the silica airgel microsphere thermal insulation coating is 0.04866 W/(m K).
实例2 Example 2
(1) 二氧化硅溶胶制备:将无水乙醇与去离子水按一定比例进行混合,然后向混合液我中加入正硅酸乙酯,其中正硅酸乙酯,去离子水,无水乙醇的质量分别为208.33g,72g,322.49g,然后加入2w%的硝酸1ml,搅拌均匀,得到最终的混合溶液,将混合溶液置于60℃水浴锅中,保温两个小时; (1) Preparation of silica sol: Mix absolute ethanol and deionized water in a certain proportion, and then add tetraethyl orthosilicate to the mixture, in which ethyl orthosilicate, deionized water, and absolute ethanol The masses were 208.33g, 72g, and 322.49g, and then 1ml of 2w% nitric acid was added and stirred evenly to obtain the final mixed solution. The mixed solution was placed in a 60°C water bath and kept warm for two hours;
(2) 二氧化硅湿凝胶微球的制备:二氧化硅溶胶通过引流管导入雾化器,将0.1mm的雾化器喷嘴浸入500ml硅油中,硅油保持搅拌状态,打开雾化器开关。雾化过程中保持900r/min的搅拌速度。通过雾化器,二氧化硅溶胶胶以小液滴的形式存在于硅油中。注入硅油的溶胶体积为100ml。雾化完成后,向溶胶与硅油的混合溶液中加入20w%的氨水3ml,在室温下老化两天,得到二氧化硅湿凝胶微球; (2) Preparation of silica wet gel microspheres: Silica sol is introduced into the atomizer through the drainage tube, immerse the 0.1mm atomizer nozzle in 500ml of silicone oil, keep the silicone oil in a stirring state, and turn on the switch of the atomizer. During the atomization process, a stirring speed of 900 r/min was maintained. Through the atomizer, the silica sol exists in the silicone oil in the form of small droplets. The volume of the sol injected with silicone oil was 100ml. After the atomization is completed, add 3ml of 20w% ammonia water to the mixed solution of sol and silicone oil, and age at room temperature for two days to obtain silica wet gel microspheres;
(3) 湿凝胶微球的疏水改性:过滤,滤去混合液中的硅油,采用正己烷置换残余的硅油及有机杂质,每天3次,总共置换3天,然后用无水乙醇置换正己烷,每天3次,总共置换3天,得到纯净的二氧化硅湿凝胶微球;用三甲基氯硅烷(分析纯)对湿凝胶进行疏水处理,三甲基氯硅烷与湿凝胶的体积比为1:5,两天处理一次,改性处理4天; (3) Hydrophobic modification of wet gel microspheres: filter, filter out the silicone oil in the mixture, replace the residual silicone oil and organic impurities with n-hexane, 3 times a day, for a total of 3 days, and then replace the n-hexane with absolute ethanol alkane, 3 times a day, for a total of 3 days, to obtain pure silica wet gel microspheres; use trimethylchlorosilane (analytical pure) to hydrophobically treat the wet gel, trimethylchlorosilane and wet gel The volume ratio is 1:5, treated once every two days, and modified for 4 days;
(4) 湿凝胶微球的干燥:向经过疏水处理后的湿凝胶微球中加入去离子水与无水乙醇的混合溶液,清洗三甲基氯硅烷处理后的氯离子,去离子水与无水乙醇的体积均为400ml一天清洗3次,清洗3天。然后用6w%的硝酸银溶液检测是否还有氯离子,如果有沉淀,则继续清洗。确保氯离子清洗干净后,向湿凝胶微球中加入无水乙醇,置换其中去离子水,无水乙醇用量为150ml,每天3次,总共置换3天。采用超临界二氧化碳装置对湿凝胶微球进行干燥; (4) Drying of wet gel microspheres: Add a mixed solution of deionized water and absolute ethanol to the wet gel microspheres after hydrophobic treatment, clean the chloride ions after trimethylchlorosilane treatment, deionized water Both the volume of the solution and the volume of absolute ethanol are 400ml to wash 3 times a day for 3 days. Then use 6w% silver nitrate solution to detect whether there are chloride ions, if there is precipitation, continue to wash. After ensuring that the chloride ions are cleaned, add absolute ethanol to the wet gel microspheres to replace the deionized water. The amount of absolute ethanol is 150ml, 3 times a day, for a total of 3 days. The wet gel microspheres are dried by a supercritical carbon dioxide device;
(5) 气凝胶隔热涂料的制备:将十六烷基三甲基氯(溴)化铵(阳离子表面活性剂1631)同分散剂、润湿剂,消泡剂、流平剂等助剂加入20g环氧树脂乳液中,表面活性剂及助剂含量为0.01g,搅拌均匀,向混合液中加入改性的二氧化硅气凝胶微球6g,搅拌,加入0.01g增稠剂调节粘度,搅拌3分钟,加入2g固化剂,搅拌,在室温下干燥固化三天,得到二氧化硅气凝胶隔热涂料; (5) Preparation of airgel thermal insulation coating: Mix cetyltrimethylammonium chloride (bromide) (cationic surfactant 1631) with dispersant, wetting agent, defoamer, leveling agent and other auxiliary agents Add the surfactant to 20g of epoxy resin emulsion, the content of surfactant and auxiliary agent is 0.01g, stir evenly, add 6g of modified silica airgel microspheres to the mixed solution, stir, add 0.01g thickener to adjust Viscosity, stirring for 3 minutes, adding 2g of curing agent, stirring, drying and curing at room temperature for three days to obtain silica airgel thermal insulation coating;
(6) 采用Hot disk TPS 2500S导热系数测量仪对热导率检测,二氧化硅气凝胶微球隔热涂料的热导率为0.06098 W/(m·K)。 (6) Use the Hot disk TPS 2500S thermal conductivity measuring instrument to detect the thermal conductivity. The thermal conductivity of the silica airgel microsphere thermal insulation coating is 0.06098 W/(m·K).
实例3 Example 3
(1) 二氧化硅溶胶制备:将460.7g无水乙醇与72g的去离子水按进行混合,然后向混合液中加入288.33g正硅酸乙酯,然后加入2w%的硝酸1ml,搅拌均匀,将混合溶液置于60℃水浴锅中,8分钟后向混合液中加入118.62g二甲基二乙氧基硅烷,将混合液在保温两个小时; (1) Preparation of silica sol: Mix 460.7g of absolute ethanol with 72g of deionized water, then add 288.33g of ethyl orthosilicate to the mixture, then add 1ml of 2w% nitric acid, stir well, Put the mixed solution in a 60°C water bath, add 118.62g of dimethyldiethoxysilane to the mixed solution after 8 minutes, and keep the mixed solution for two hours;
(2) 二氧化硅湿凝胶微球的制备:二氧化硅溶胶通过引流管引入雾化器,采用0.3mm的雾化器喷嘴。以花生油为油相,保持花生油800r/min的转速,将二氧化硅溶胶喷入花生油中。雾化过程中保持800r/min的搅拌速度。向500ml花生油中喷入的溶胶体积为100ml。雾化完成后,向溶胶与花生油的混合液中加入20w%的氨水3ml,在室温下老化两天,得到二氧化硅湿凝胶微球; (2) Preparation of silica wet gel microspheres: Silica sol was introduced into the nebulizer through a drainage tube, and a 0.3mm nebulizer nozzle was used. Use peanut oil as the oil phase, keep the rotation speed of the peanut oil at 800r/min, and spray the silica sol into the peanut oil. During the atomization process, a stirring speed of 800 r/min was maintained. The volume of sol sprayed into 500ml peanut oil is 100ml. After the atomization is completed, add 3ml of 20w% ammonia water to the mixture of sol and peanut oil, and age at room temperature for two days to obtain silica wet gel microspheres;
(3) 湿凝胶微球的干燥:过滤,滤去混合液中的花生油,采用正己烷置换残余的油及有机杂质,每天3次,总共置换3天,然后用无水乙醇置换正己烷,每天3次,总共置换3天,得到纯净的二氧化硅湿凝胶微球。采用超临界乙醇装置对湿凝胶微球进行干燥; (3) Drying of wet gel microspheres: filter, filter out the peanut oil in the mixture, replace the residual oil and organic impurities with n-hexane, 3 times a day, for a total of 3 days, and then replace n-hexane with absolute ethanol, 3 times a day, a total of 3 days of replacement, to obtain pure silica wet gel microspheres. The wet gel microspheres are dried by a supercritical ethanol device;
(4) 气凝胶隔热涂料的制备:采用0.015g的脂肪酸甲酯聚氧乙烯醚FMEE作为表面活性剂,将它与0.01g的分散剂、润湿剂,消泡剂、流平剂等助剂加入20g环氧树脂乳液中,搅拌均匀,然后加入改性的二氧化硅气凝胶微球5g,搅拌,加入0.01g增稠剂调节粘度,搅拌3分钟,在室温下干燥固化三天,得到二氧化硅气凝胶隔热涂料; (4) Preparation of airgel thermal insulation coating: use 0.015g fatty acid methyl ester polyoxyethylene ether FMEE as surfactant, mix it with 0.01g dispersant, wetting agent, defoamer, leveling agent, etc. Add additives to 20g of epoxy resin emulsion, stir evenly, then add 5g of modified silica airgel microspheres, stir, add 0.01g thickener to adjust viscosity, stir for 3 minutes, dry and solidify at room temperature for three days , to obtain silica airgel thermal insulation coating;
(5) 采用Hot disk TPS 2500S导热系数测量仪对热导率检测,二氧化硅气凝胶微球隔热涂料的热导率为0.06980 W/(m·K)。 (5) The thermal conductivity was tested with the Hot disk TPS 2500S thermal conductivity measuring instrument, and the thermal conductivity of the silica airgel microsphere thermal insulation coating was 0.06980 W/(m·K). the
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