CN104220541B - Permanent seal cooling waterproof moisture resistance coating composition - Google Patents
Permanent seal cooling waterproof moisture resistance coating composition Download PDFInfo
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- CN104220541B CN104220541B CN201380018855.0A CN201380018855A CN104220541B CN 104220541 B CN104220541 B CN 104220541B CN 201380018855 A CN201380018855 A CN 201380018855A CN 104220541 B CN104220541 B CN 104220541B
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- 239000008199 coating composition Substances 0.000 title claims abstract description 60
- 238000001816 cooling Methods 0.000 title claims description 14
- 229920000642 polymer Polymers 0.000 claims abstract description 114
- 239000000178 monomer Substances 0.000 claims abstract description 110
- 125000003709 fluoroalkyl group Chemical group 0.000 claims abstract description 98
- 229910052731 fluorine Inorganic materials 0.000 claims abstract description 87
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 74
- 125000005370 alkoxysilyl group Chemical group 0.000 claims abstract description 65
- 239000002904 solvent Substances 0.000 claims abstract description 45
- 238000010526 radical polymerization reaction Methods 0.000 claims abstract description 22
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 claims abstract description 17
- 125000001424 substituent group Chemical group 0.000 claims abstract description 15
- 125000000962 organic group Chemical group 0.000 claims abstract description 12
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 8
- 229920002313 fluoropolymer Polymers 0.000 claims description 71
- 239000004811 fluoropolymer Substances 0.000 claims description 69
- 125000000217 alkyl group Chemical group 0.000 claims description 55
- 229910052799 carbon Inorganic materials 0.000 claims description 54
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 48
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 45
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 42
- 238000000034 method Methods 0.000 claims description 37
- 125000001309 chloro group Chemical group Cl* 0.000 claims description 35
- 125000001153 fluoro group Chemical class F* 0.000 claims description 35
- 150000001875 compounds Chemical class 0.000 claims description 33
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- 239000007787 solid Substances 0.000 claims description 17
- 125000001931 aliphatic group Chemical group 0.000 claims description 16
- 125000003118 aryl group Chemical group 0.000 claims description 16
- -1 also Substances 0.000 claims description 15
- 125000004429 atom Chemical group 0.000 claims description 13
- 125000002777 acetyl group Chemical group [H]C([H])([H])C(*)=O 0.000 claims description 11
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 11
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical group [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 claims description 10
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 claims description 10
- 125000004093 cyano group Chemical group *C#N 0.000 claims description 10
- 229910052740 iodine Inorganic materials 0.000 claims description 10
- 230000009477 glass transition Effects 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- 150000001721 carbon Chemical group 0.000 claims description 5
- 229920001519 homopolymer Polymers 0.000 claims description 4
- 229910052760 oxygen Inorganic materials 0.000 claims description 4
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- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 3
- 239000000470 constituent Substances 0.000 claims description 3
- 239000001301 oxygen Substances 0.000 claims description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 2
- 239000001257 hydrogen Substances 0.000 claims description 2
- 229910052739 hydrogen Inorganic materials 0.000 claims description 2
- 238000006467 substitution reaction Methods 0.000 claims 8
- 125000001246 bromo group Chemical group Br* 0.000 claims 4
- WZOZEZRFJCJXNZ-ZBFHGGJFSA-N cefoxitin Chemical group N([C@]1(OC)C(N2C(=C(COC(N)=O)CS[C@@H]21)C(O)=O)=O)C(=O)CC1=CC=CS1 WZOZEZRFJCJXNZ-ZBFHGGJFSA-N 0.000 claims 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical group [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims 2
- 125000001118 alkylidene group Chemical group 0.000 claims 2
- 150000007942 carboxylates Chemical class 0.000 claims 2
- 150000002148 esters Chemical class 0.000 claims 2
- BCQZXOMGPXTTIC-UHFFFAOYSA-N halothane Chemical compound FC(F)(F)C(Cl)Br BCQZXOMGPXTTIC-UHFFFAOYSA-N 0.000 claims 2
- 229960003132 halothane Drugs 0.000 claims 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 abstract description 66
- 239000011737 fluorine Substances 0.000 abstract description 66
- 239000011248 coating agent Substances 0.000 abstract description 50
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- 238000006116 polymerization reaction Methods 0.000 abstract description 19
- 239000000758 substrate Substances 0.000 abstract description 17
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- 125000004432 carbon atom Chemical group C* 0.000 description 102
- 238000004519 manufacturing process Methods 0.000 description 56
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 39
- 239000000243 solution Substances 0.000 description 38
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- 230000000052 comparative effect Effects 0.000 description 27
- 239000010408 film Substances 0.000 description 24
- 230000003068 static effect Effects 0.000 description 16
- 239000000126 substance Substances 0.000 description 16
- 238000012360 testing method Methods 0.000 description 15
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 13
- 229910052710 silicon Inorganic materials 0.000 description 11
- 125000001183 hydrocarbyl group Chemical group 0.000 description 10
- 229920005989 resin Polymers 0.000 description 10
- 239000011347 resin Substances 0.000 description 10
- 125000005010 perfluoroalkyl group Chemical group 0.000 description 9
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 125000002947 alkylene group Chemical group 0.000 description 8
- 238000005227 gel permeation chromatography Methods 0.000 description 8
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 8
- 238000007654 immersion Methods 0.000 description 8
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 7
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- 229910052717 sulfur Inorganic materials 0.000 description 7
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 6
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 6
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- 238000005260 corrosion Methods 0.000 description 6
- 230000007797 corrosion Effects 0.000 description 6
- 150000002430 hydrocarbons Chemical class 0.000 description 6
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 6
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- 210000002268 wool Anatomy 0.000 description 5
- OZAIFHULBGXAKX-VAWYXSNFSA-N AIBN Substances N#CC(C)(C)\N=N\C(C)(C)C#N OZAIFHULBGXAKX-VAWYXSNFSA-N 0.000 description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 4
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- 230000005684 electric field Effects 0.000 description 4
- 150000002170 ethers Chemical class 0.000 description 4
- 125000000524 functional group Chemical group 0.000 description 4
- 229930195733 hydrocarbon Natural products 0.000 description 4
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 125000002868 norbornyl group Chemical group C12(CCC(CC1)C2)* 0.000 description 4
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 3
- 125000004169 (C1-C6) alkyl group Chemical group 0.000 description 3
- BYEAHWXPCBROCE-UHFFFAOYSA-N 1,1,1,3,3,3-hexafluoropropan-2-ol Chemical compound FC(F)(F)C(O)C(F)(F)F BYEAHWXPCBROCE-UHFFFAOYSA-N 0.000 description 3
- 125000000882 C2-C6 alkenyl group Chemical group 0.000 description 3
- 125000003601 C2-C6 alkynyl group Chemical group 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000000460 chlorine Substances 0.000 description 3
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
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- 239000007921 spray Substances 0.000 description 3
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- 125000006273 (C1-C3) alkyl group Chemical group 0.000 description 2
- KSOCRXJMFBYSFA-UHFFFAOYSA-N 1,1,1,2,2,3,3,4,4,5,6,6,6-tridecafluoro-5-(1,1,1,2,3,3,4,4,5,5,6,6,6-tridecafluorohexan-2-yloxy)hexane Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(C(F)(F)F)OC(F)(C(F)(F)F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F KSOCRXJMFBYSFA-UHFFFAOYSA-N 0.000 description 2
- RIQRGMUSBYGDBL-UHFFFAOYSA-N 1,1,1,2,2,3,4,5,5,5-decafluoropentane Chemical compound FC(F)(F)C(F)C(F)C(F)(F)C(F)(F)F RIQRGMUSBYGDBL-UHFFFAOYSA-N 0.000 description 2
- COWKRCCNQSQUGJ-UHFFFAOYSA-N 1,1,2,2,3-pentafluoropropan-1-ol Chemical compound OC(F)(F)C(F)(F)CF COWKRCCNQSQUGJ-UHFFFAOYSA-N 0.000 description 2
- FRCHKSNAZZFGCA-UHFFFAOYSA-N 1,1-dichloro-1-fluoroethane Chemical compound CC(F)(Cl)Cl FRCHKSNAZZFGCA-UHFFFAOYSA-N 0.000 description 2
- SJBBXFLOLUTGCW-UHFFFAOYSA-N 1,3-bis(trifluoromethyl)benzene Chemical group FC(F)(F)C1=CC=CC(C(F)(F)F)=C1 SJBBXFLOLUTGCW-UHFFFAOYSA-N 0.000 description 2
- BZBLUUDREZEDDJ-UHFFFAOYSA-N 2,2,3,3-tetrachloro-1,1,1,4,4,4-hexafluorobutane Chemical compound FC(F)(F)C(Cl)(Cl)C(Cl)(Cl)C(F)(F)F BZBLUUDREZEDDJ-UHFFFAOYSA-N 0.000 description 2
- COAUHYBSXMIJDK-UHFFFAOYSA-N 3,3-dichloro-1,1,1,2,2-pentafluoropropane Chemical compound FC(F)(F)C(F)(F)C(Cl)Cl COAUHYBSXMIJDK-UHFFFAOYSA-N 0.000 description 2
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 125000005073 adamantyl group Chemical group C12(CC3CC(CC(C1)C3)C2)* 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 2
- 239000003849 aromatic solvent Substances 0.000 description 2
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- 125000005843 halogen group Chemical group 0.000 description 2
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- 125000003161 (C1-C6) alkylene group Chemical group 0.000 description 1
- 125000006376 (C3-C10) cycloalkyl group Chemical group 0.000 description 1
- BRWBDEIUJSDQGV-UHFFFAOYSA-N 1,1,1,2,2,3,3,4,4,5,5,6,6-tridecafluoro-6-methoxyhexane Chemical compound COC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F BRWBDEIUJSDQGV-UHFFFAOYSA-N 0.000 description 1
- YFKBXYGUSOXJGS-UHFFFAOYSA-N 1,3-Diphenyl-2-propanone Chemical class C=1C=CC=CC=1CC(=O)CC1=CC=CC=C1 YFKBXYGUSOXJGS-UHFFFAOYSA-N 0.000 description 1
- CDXFIRXEAJABAZ-UHFFFAOYSA-N 3,3,4,4,5,5,6,6,7,7,8,8,8-tridecafluorooctyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F CDXFIRXEAJABAZ-UHFFFAOYSA-N 0.000 description 1
- UUEWCQRISZBELL-UHFFFAOYSA-N 3-trimethoxysilylpropane-1-thiol Chemical compound CO[Si](OC)(OC)CCCS UUEWCQRISZBELL-UHFFFAOYSA-N 0.000 description 1
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- 125000001313 C5-C10 heteroaryl group Chemical group 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
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- STNJBCKSHOAVAJ-UHFFFAOYSA-N Methacrolein Chemical compound CC(=C)C=O STNJBCKSHOAVAJ-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
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- 229920002845 Poly(methacrylic acid) Polymers 0.000 description 1
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- IAXXETNIOYFMLW-COPLHBTASA-N [(1s,3s,4s)-4,7,7-trimethyl-3-bicyclo[2.2.1]heptanyl] 2-methylprop-2-enoate Chemical compound C1C[C@]2(C)[C@@H](OC(=O)C(=C)C)C[C@H]1C2(C)C IAXXETNIOYFMLW-COPLHBTASA-N 0.000 description 1
- 150000008360 acrylonitriles Chemical class 0.000 description 1
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- 239000010949 copper Substances 0.000 description 1
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- 238000010227 cup method (microbiological evaluation) Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- OIWOHHBRDFKZNC-UHFFFAOYSA-N cyclohexyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1CCCCC1 OIWOHHBRDFKZNC-UHFFFAOYSA-N 0.000 description 1
- 125000000664 diazo group Chemical group [N-]=[N+]=[*] 0.000 description 1
- 150000001990 dicarboxylic acid derivatives Chemical class 0.000 description 1
- LTYMSROWYAPPGB-UHFFFAOYSA-N diphenyl sulfide Chemical class C=1C=CC=CC=1SC1=CC=CC=C1 LTYMSROWYAPPGB-UHFFFAOYSA-N 0.000 description 1
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 1
- 150000002019 disulfides Chemical class 0.000 description 1
- 239000003480 eluent Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
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- MPQXHAGKBWFSNV-UHFFFAOYSA-N oxidophosphanium Chemical class [PH3]=O MPQXHAGKBWFSNV-UHFFFAOYSA-N 0.000 description 1
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- QIWKUEJZZCOPFV-UHFFFAOYSA-N phenyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1=CC=CC=C1 QIWKUEJZZCOPFV-UHFFFAOYSA-N 0.000 description 1
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- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
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- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
- C09D133/16—Homopolymers or copolymers of esters containing halogen atoms
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
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Abstract
本发明提供一种耐久型防水‑防湿性涂敷组合物,其包含(I)含氟聚合物和(II)氟系溶剂,其中,所述(I)含氟聚合物为将含有氟烷基的丙烯酸酯进行自由基聚合而得到的聚合物,该含有氟烷基的丙烯酸酯具有直接或经由2价的有机基团与羧基进行酯键合的氟烷基,且在α位可以具有取代基,所述(I)含氟聚合物包含下述(1)或(2)所示的聚合物:(1)通过使包含该含有氟烷基的丙烯酸酯与含有烷氧基甲硅烷基的自由基聚合性单体的单体成分进行自由基聚合而得到的聚合物、(2)通过在含有烷氧基甲硅烷基的硫醇的存在下,使该含有氟烷基的丙烯酸酯进行自由基聚合而得到的聚合物。根据本发明,可得到相对于各种基材、特别是电子零件可形成耐久性优异的具有良好的防水及防湿性能的覆膜的涂敷组合物。The present invention provides a durable waterproof-moisture-proof coating composition comprising (I) a fluorine-containing polymer and (II) a fluorine-based solvent, wherein the (I) fluorine-containing polymer will contain a fluoroalkyl group A polymer obtained by free radical polymerization of acrylate esters containing fluoroalkyl groups. The acrylate esters containing fluoroalkyl groups have fluoroalkyl groups that are ester-bonded to carboxyl groups directly or through divalent organic groups, and may have substituents at the α position , the (I) fluorine-containing polymer comprises the polymer shown in the following (1) or (2): (1) by making the acrylate containing the fluoroalkyl group and the free alkoxysilyl group The polymer obtained by radically polymerizing the monomer components of the radically polymerizable monomer, (2) by subjecting the fluoroalkyl-containing acrylate to radical polymerization in the presence of an alkoxysilyl-containing mercaptan Polymers obtained by polymerization. According to the present invention, it is possible to obtain a coating composition capable of forming a coating film with excellent durability and good waterproof and moisture-proof performance on various substrates, especially electronic parts.
Description
技术领域technical field
本发明涉及一种可对于各种基材形成具有耐磨性优异的防水性及防湿性的覆膜的涂敷组合物、及可对于要求耐化学侵蚀性的电子零件在不会抑制其功能的情况下形成耐磨性优异的防水及防湿性覆膜的涂敷组合物。The present invention relates to a coating composition capable of forming a water-repellent and moisture-proof coating film excellent in wear resistance on various substrates, and a coating composition that can be applied to electronic parts requiring chemical resistance without inhibiting their functions. In some cases, it is a coating composition that forms a waterproof and moisture-proof coating film with excellent abrasion resistance.
背景技术Background technique
近年来,随着智能手机、平板电脑所代表的多功能移动终端的普及,赋予防水及防湿性的方法成为课题。这些器件由于在小型的框体内部排列非常多的电子零件而几乎没有多余的空隙,难以用以往使用的硅酮橡胶包装。另外,以HumiSeal(美国Chase Corp.公司制)为代表的非氟系防水-防湿涂敷剂若不以100μm以上的非常厚的膜厚制膜,则无法发挥充分的防水-防湿性能。In recent years, with the spread of multifunctional mobile terminals represented by smartphones and tablet PCs, methods for imparting waterproof and moisture-proof properties have become a subject. These devices are difficult to package with conventional silicone rubber because a large number of electronic components are arranged in a small frame and there are almost no extra spaces. In addition, non-fluorine-based waterproof and moisture-proof coating agents represented by HumiSeal (manufactured by Chase Corp., U.S.) cannot exhibit sufficient waterproof-moisture-proof performance unless they are formed into a very thick film thickness of 100 μm or more.
在氟系溶剂中溶解(甲基)丙烯酸氟烷基酯均聚物的形态的氟系防水-防湿涂敷剂由于能以1μm以下的膜厚发挥充分的防水-防湿性能,因此在多功能移动终端中的使用备受瞩目。然而,现有的氟系防水-防湿涂敷剂存在因耐磨性不充分,在生产线上作业者或组装装置误触防水-防湿加工部分,或者消费者重复使用防水-防湿加工而成的充电接头、耳机插孔而导致氟系聚合物剥离,无法维持初期的防水-防湿性能的问题。The fluorine-based waterproof-moisture-proof coating agent in the form of dissolving fluoroalkyl (meth)acrylate homopolymer in a fluorine-based solvent can exhibit sufficient waterproof-moisture-proof performance with a film thickness of 1 μm or less, so it is mobile in a multifunctional The usage in the terminal is high profile. However, the existing fluorine-based waterproof-moisture-proof coating agent has insufficient abrasion resistance, and there is a problem that the operator on the production line or the assembly device touches the waterproof-moisture-proof processed part by mistake, or the consumer reuses the waterproof-moisture-proof processed part. Connectors and earphone jacks cause the fluoropolymer to peel off, making it impossible to maintain the initial waterproof and moisture-proof performance.
除此以外,已知通过将在不燃性的低沸点溶剂中溶解含多氟烷基的聚合物而成的溶液涂布于电子零件表面,使溶剂干燥形成由含多氟烷基的聚合物构成的被覆膜的方法(参照下述专利文献1)。然而,该方法中使用的处理液由于将禁止使用的指定氟利昂用作溶剂,而无法在现在使用。In addition, it is known to apply a solution obtained by dissolving a polyfluoroalkyl group-containing polymer in a nonflammable low-boiling point solvent on the surface of an electronic component, and dry the solvent to form a polyfluoroalkyl group-containing polymer. The method of coating film (refer to the following patent document 1). However, the treatment liquid used in this method cannot be used at present because the specified Freon, which is banned from use, is used as a solvent.
在下述专利文献2中公开了一种由含有碳原子数6的全氟烷基的(甲基)丙烯酸酯单体和含官能团单体的共聚物、和可溶解该共聚物的氟系溶剂构成的氟系表面改性组合物。作为该共聚物的官能团,若选择可与基材化学反应或者亲和性良好的基团,则可期待涂膜的耐磨性提高。然而,在上述方法中,仅共聚含全氟烷基(甲基)丙烯酸酯单体中的数重量%左右的含官能团单体,存在对于氟系溶剂的溶解性低这样的问题。因此,无法引入充分量的官能团,无法充分地提高涂膜的耐磨性。The following Patent Document 2 discloses a copolymer composed of a (meth)acrylate monomer containing a perfluoroalkyl group having 6 carbon atoms and a functional group-containing monomer, and a fluorine-based solvent capable of dissolving the copolymer. Fluorine-based surface modification composition. As the functional group of the copolymer, if a group that can chemically react with the substrate or has a good affinity is selected, it is expected that the abrasion resistance of the coating film will be improved. However, in the above-mentioned method, only about a few weight % of the functional group-containing monomer in the perfluoroalkyl (meth)acrylate-containing monomer is copolymerized, and there is a problem that the solubility to the fluorine-based solvent is low. Therefore, a sufficient amount of functional groups cannot be introduced, and the abrasion resistance of the coating film cannot be sufficiently improved.
现有技术文献prior art literature
专利文献patent documents
专利文献1:日本特开昭61-189693号公报Patent Document 1: Japanese Patent Laid-Open No. 61-189693
专利文献2:日本特开2009-57530号公报Patent Document 2: Japanese Patent Laid-Open No. 2009-57530
发明内容Contents of the invention
发明所要解决的课题The problem to be solved by the invention
本发明就是鉴于上述的现有技术的现状而做出的发明,其主要目的在于提供一种可对于各种基材形成具有耐磨性优异的良好的防水及防湿性能的覆膜的涂敷组合物、及提供一种可对于要求耐化学侵蚀性的电子零件在不会抑制其功能的情况下形成耐磨性优异的防水及防湿性覆膜的涂敷组合物。The present invention was made in view of the above-mentioned state of the art, and its main purpose is to provide a coating combination capable of forming a coating film with excellent abrasion resistance and excellent waterproof and moisture-proof performance on various substrates. To provide a coating composition capable of forming a waterproof and moisture-proof coating excellent in abrasion resistance without inhibiting the function of electronic parts requiring chemical corrosion resistance.
用于解决课题的手段means to solve the problem
本发明人为了实现上述目的而进行了潜心研究。其结果发现,将具有氟烷基且在α位可以具有取代基的丙烯酸酯用作单体,对包含该含有氟烷基的丙烯酸酯和含有烷氧基甲硅烷基的自由基聚合性单体的单体成分进行自由基聚合而得到的聚合物、或将该含有氟烷基的丙烯酸酯在含有烷氧基甲硅烷基的硫醇的存在下进行自由基聚合而得到的聚合物,对于氟系溶剂、特别是化学侵蚀性低、对环境的不良影响少的氢氟醚的溶解性良好。而且,发现在氟系溶剂中溶解该含氟聚合物而成的组合物可以在不对包含电子零件的各种材料造成不良影响的情况下形成耐磨性优异的防水-防湿覆膜,从而完成了本发明。The inventors of the present invention conducted intensive studies in order to achieve the above objects. As a result, it was found that using an acrylate having a fluoroalkyl group and optionally having a substituent at the α-position as a monomer has a negative effect on radically polymerizable monomers containing the fluoroalkyl-containing acrylate and an alkoxysilyl group-containing A polymer obtained by free-radical polymerization of monomer components, or a polymer obtained by free-radical polymerization of the fluoroalkyl-containing acrylate in the presence of an alkoxysilyl-containing mercaptan, for fluorine The solubility of hydrofluoroether as a solvent, especially a hydrofluoroether with low chemical aggressiveness and less adverse effect on the environment is good. Furthermore, it was found that a composition obtained by dissolving the fluorine-containing polymer in a fluorine-based solvent can form a waterproof-moisture-proof coating excellent in abrasion resistance without adversely affecting various materials including electronic parts, and completed the this invention.
即,本发明提供下述的耐久型防水-防湿性涂敷组合物、及耐久型防水-防湿性覆膜的形成方法。That is, the present invention provides the following durable waterproof-moisture-proof coating composition and a method for forming a durable waterproof-moisture-proof film.
项1.Item 1.
一种耐久型防水-防湿性涂敷组合物,其特征在于,其包含(I)含氟聚合物和(II)氟系溶剂,A durable waterproof-moistureproof coating composition, characterized in that it comprises (I) a fluorine-containing polymer and (II) a fluorine-based solvent,
其中,所述(I)含氟聚合物为将含有氟烷基的丙烯酸酯进行自由基聚合而得到的聚合物,该含有氟烷基的丙烯酸酯具有直接或经由2价的有机基团与羧基进行酯键合的氟烷基,且在α位可以具有取代基,Wherein, the (I) fluorine-containing polymer is a polymer obtained by free-radical polymerization of fluoroalkyl-containing acrylate, and the fluoroalkyl-containing acrylate has a divalent organic group and a carboxyl group directly or via a divalent A fluoroalkyl group that is ester-bonded and may have a substituent at the α-position,
所述(I)含氟聚合物包含下述(1)或(2)所示的聚合物:Described (I) fluorine-containing polymer comprises the polymer shown in following (1) or (2):
(1)通过使包含该含有氟烷基的丙烯酸酯与含有烷氧基甲硅烷基的自由基聚合性单体的单体成分进行自由基聚合而得到的聚合物、(1) A polymer obtained by radically polymerizing a monomer component comprising the fluoroalkyl group-containing acrylate and the alkoxysilyl group-containing radically polymerizable monomer,
(2)通过在含有烷氧基甲硅烷基的硫醇的存在下,使该含有氟烷基的丙烯酸酯进行自由基聚合而得到的聚合物。(2) A polymer obtained by radically polymerizing the fluoroalkyl group-containing acrylate in the presence of an alkoxysilyl group-containing thiol.
项2.如上述项1所述的耐久型防水-防湿性涂敷组合物,其中,含有氟烷基的丙烯酸酯为下述通式(1)所示的化合物:Item 2. The durable waterproof-moisture-proof coating composition according to the above Item 1, wherein the fluoroalkyl-containing acrylate is a compound represented by the following general formula (1):
(式中,X为氢原子、氟原子、氯原子、溴原子、碘原子、CFX1X2基(其中,X1及X2相同或不同地为氢原子、氟原子或氯原子。)、氰基、碳原子数1~21的直链状或者支链状的氟烷基、取代或者非取代的苄基、取代或者非取代的苯基、或碳原子数1~20的直链状或支链状烷基,Y为直接键合、可以具有氧原子的碳原子数1~10的脂肪族基、可以具有氧原子的碳原子数6~10的芳香族基、可以具有氧原子的碳原子数6~10的环状脂肪族基、可以具有氧原子的碳原子数6~10的芳香脂肪族基、-CH2CH2N(R1)SO2 -基(其中,R1为碳原子数1~4的烷基。)、-CH2CH(OY1)CH2 -基(其中,Y1为氢原子或乙酰基。)、或-(CH2)nSO2 -基(n为1~10),Rf为碳原子数1~20的直链状或支链状的氟烷基。)。(wherein, X is a hydrogen atom, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, a CFX 1 X 2 group (wherein, X 1 and X 2 are identical or different hydrogen atoms, fluorine atoms or chlorine atoms.), A cyano group, a straight-chain or branched fluoroalkyl group with 1 to 21 carbon atoms, a substituted or unsubstituted benzyl group, a substituted or unsubstituted phenyl group, or a straight-chain or branched fluoroalkyl group with 1 to 20 carbon atoms Branched chain alkyl, Y is a direct bond, an aliphatic group with 1 to 10 carbon atoms that may have an oxygen atom, an aromatic group with 6 to 10 carbon atoms that may have an oxygen atom, or a carbon that may have an oxygen atom A cycloaliphatic group having 6 to 10 atoms, an araliphatic group having 6 to 10 carbon atoms which may have an oxygen atom, a -CH 2 CH 2 N(R 1 )SO 2 - group (wherein R 1 is carbon Alkyl group with 1 to 4 atoms.), -CH 2 CH(OY 1 )CH 2 - group (wherein, Y 1 is a hydrogen atom or acetyl group.), or -(CH 2 ) n SO 2 - group (n 1 to 10), Rf is a linear or branched fluoroalkyl group having 1 to 20 carbon atoms.).
项3.如上述项2所述的耐久型防水-防湿性涂敷组合物,其中,含有氟烷基的丙烯酸酯为在通式(1)中,Rf为碳原子数4~6的直链状或支链状的氟烷基、X为氢以外的原子或基团的、α位被取代的羧酸酯。Item 3. The durable waterproof-moisture-proof coating composition according to the above item 2, wherein the fluoroalkyl-containing acrylate is a straight chain having 4 to 6 carbon atoms in the general formula (1). A carboxylic acid ester substituted at the α-position, wherein X is an atom or group other than a hydrogen-like or branched-chain fluoroalkyl group.
项4.如上述项1~3中任一项所述的耐久型防水-防湿性涂敷组合物,其中,含氟聚合物为通过使包含含有氟烷基的丙烯酸酯和含有烷氧基甲硅烷基的自由基聚合性单体的单体成分自由基聚合而得到的聚合物,并且为还使用高软化点单体作为单体成分而得到的共聚物。Item 4. The durable waterproof-moisture-proof coating composition according to any one of the above items 1 to 3, wherein the fluorine-containing polymer is obtained by making an acrylate containing a fluoroalkyl group and an alkoxymethyl group It is a polymer obtained by radically polymerizing monomer components of a silyl radical polymerizable monomer, and a copolymer obtained by also using a high softening point monomer as a monomer component.
项5.如上述项1~3中任一项所述的耐久型防水-防湿性涂敷组合物,其中,含氟聚合物为通过在含有烷氧基甲硅烷基的硫醇的存在下使该含有氟烷基的丙烯酸酯进行自由基聚合而得到的聚合物,并且为还使用高软化点单体作为单体成分而得到的共聚物。Item 5. The durable waterproof-moisture-proof coating composition according to any one of the above Items 1 to 3, wherein the fluorine-containing polymer is obtained by making the fluoropolymer in the presence of an alkoxysilyl group-containing mercaptan This fluoroalkyl group-containing acrylate is a polymer obtained by radical polymerization, and is a copolymer obtained by also using a high softening point monomer as a monomer component.
项6.如上述项1~3和5中任一项所述的耐久型防水-防湿性涂敷组合物,其中,含氟聚合物为通过在含有烷氧基甲硅烷基的硫醇的存在下使该含有氟烷基的丙烯酸酯进行自由基聚合而得到的聚合物,并且为还使用含有烷氧基甲硅烷基的自由基聚合性单体作为单体成分而得到的共聚物。Item 6. The durable waterproof-moisture-proof coating composition according to any one of the above items 1 to 3 and 5, wherein the fluorine-containing polymer is formed by the presence of an alkoxysilyl group-containing mercaptan The polymer obtained by radically polymerizing the fluoroalkyl group-containing acrylate is a copolymer obtained by further using an alkoxysilyl group-containing radically polymerizable monomer as a monomer component.
项7.如上述项1~4和6中任一项所述的耐久型防水-防湿性涂敷组合物,其中,含有烷氧基甲硅烷基的自由基聚合性单体为式(2)所示的化合物,Item 7. The durable waterproof-moisture-proof coating composition according to any one of the above Items 1 to 4 and 6, wherein the radically polymerizable monomer containing an alkoxysilyl group is represented by the formula (2) Compounds shown,
(式中,R2、R3及R4相同或不同地为碳原子数1~4的烷基或碳原子数1~4的烷氧基,R2、R3及R4中的至少一个为烷氧基,R5为含有自由基聚合性不饱和键的基团。)。(wherein, R 2 , R 3 and R 4 are identically or differently alkyl groups with 1 to 4 carbon atoms or alkoxy groups with 1 to 4 carbon atoms, at least one of R 2 , R 3 and R 4 is an alkoxy group, and R 5 is a group containing a radically polymerizable unsaturated bond.).
项8.如上述项1~3、5~7中任一项所述的耐久型防水-防湿性涂敷组合物,其中,含有烷氧基甲硅烷基的硫醇为通式(3)所示的化合物:Item 8. The durable waterproof-moisture-proof coating composition according to any one of the above Items 1 to 3, 5 to 7, wherein the alkoxysilyl group-containing mercaptan is represented by the general formula (3) Compounds shown:
(式中,R7、R8及R9相同或不同地为碳原子数1~4的烷基或碳原子数1~4的烷氧基,R7、R8及R9中的至少一个为烷氧基。R10为碳原子数1~12的直链状的亚烷基。)。(In the formula, R 7 , R 8 and R 9 are the same or different alkyl groups with 1 to 4 carbon atoms or alkoxy groups with 1 to 4 carbon atoms, at least one of R 7 , R 8 and R 9 is an alkoxy group. R 10 is a linear alkylene group having 1 to 12 carbon atoms.).
项9.如上述4~8中任一项所述的耐久型防水-防湿性涂敷组合物,其中,高软化点单体为由该高软化点单体形成的均聚物的玻璃化转变温度或熔点为100℃以上的单体。Item 9. The durable waterproof-moisture-proof coating composition according to any one of 4 to 8 above, wherein the high softening point monomer is a glass transition of a homopolymer formed from the high softening point monomer A monomer having a temperature or melting point of 100°C or higher.
项10.如上述项1~4、7和9中任一项所述的耐久型防水-防湿性涂敷组合物,其中,含氟聚合物为具有下述通式(5)所示的结构部分的聚合物:Item 10. The durable waterproof-moisture-proof coating composition according to any one of the above Items 1 to 4, 7 and 9, wherein the fluorine-containing polymer has a structure represented by the following general formula (5): Part of the polymer:
(式中,X为氢原子、氟原子、氯原子、溴原子、碘原子、CFX1X2基(其中,X1及X2相同或不同地为氢原子、氟原子或氯原子。)、氰基、碳原子数1~21的直链状或者支链状的氟烷基、取代或者非取代的苄基、取代或者非取代的苯基、或碳原子数1~20的直链状或支链状烷基。Y为直接键合、可以具有氧原子或者硫原子的碳原子数1~10的脂肪族基、可以具有氧原子的碳原子数6~10的芳香族基、可以具有氧原子的碳原子数6~10的环状脂肪族基、可以具有氧原子的碳原子数6~10的芳香脂肪族基、-CH2CH2N(R1)SO2 -基(其中,R1为碳原子数1~4的烷基。)、-CH2CH(OY1)CH2 -基(其中,Y1为氢原子或乙酰基。)、或-(CH2)nSO2 -基(n为1~10)。Rf为碳原子数1~20的直链状或支链状的氟烷基。R2、R3及R4相同或不同地为碳原子数1~4的烷基或碳原子数1~4的烷氧基,R2、R3及R4中的至少一个为烷氧基。R5’为源自含有自由基聚合性不饱和键的基团的2价的基团。R11为H或CH3,R12为具有碳原子数为4~20且碳原子相对于氢原子的比例为0.58以上的饱和烷基的基团。l、m及n分别为1以上的整数,l、m及n的合计为重均分子量为3,000~500,000的数值。另外,附有l、m及n并用括弧括起来的各重复单元的存在顺序在式中为任意顺序。)。(wherein, X is a hydrogen atom, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, a CFX 1 X 2 group (wherein, X 1 and X 2 are identical or different hydrogen atoms, fluorine atoms or chlorine atoms.), A cyano group, a straight-chain or branched fluoroalkyl group with 1 to 21 carbon atoms, a substituted or unsubstituted benzyl group, a substituted or unsubstituted phenyl group, or a straight-chain or branched fluoroalkyl group with 1 to 20 carbon atoms A branched chain alkyl group. Y is a direct bond, an aliphatic group with 1 to 10 carbon atoms that may have an oxygen atom or a sulfur atom, an aromatic group with 6 to 10 carbon atoms that may have an oxygen atom, or an aromatic group that may have an oxygen atom A cycloaliphatic group having 6 to 10 carbon atoms, an araliphatic group having 6 to 10 carbon atoms which may have an oxygen atom, a -CH 2 CH 2 N(R 1 )SO 2 - group (wherein, R 1 is an alkyl group having 1 to 4 carbon atoms.), -CH 2 CH(OY 1 )CH 2 - group (wherein, Y 1 is a hydrogen atom or an acetyl group.), or -(CH 2 ) n SO 2 - (n is 1 to 10). Rf is a linear or branched fluoroalkyl group with 1 to 20 carbon atoms. R 2 , R 3 and R 4 are the same or different ones with 1 to 4 carbon atoms An alkyl group or an alkoxy group with 1 to 4 carbon atoms, at least one of R 2 , R 3 and R 4 is an alkoxy group. R 5' is 2 derived from a group containing a radically polymerizable unsaturated bond Valence group. R 11 is H or CH 3 , R 12 is a group having a saturated alkyl group with 4 to 20 carbon atoms and a ratio of carbon atoms to hydrogen atoms of 0.58 or more. l, m and n are respectively It is an integer of 1 or more, and the total of l, m, and n is a numerical value with a weight average molecular weight of 3,000 to 500,000. In addition, the order of existence of each repeating unit enclosed in parentheses with l, m, and n is in any order in the formula .).
项11.如上述项1~3、5~9中任一项所述的耐久型防水-防湿性涂敷组合物,其中,含氟聚合物为包含在下述通式(6)所示的在末端具有烷氧基甲硅烷基的聚合物的物质:Item 11. The durable waterproof-moisture-proof coating composition according to any one of items 1 to 3, 5 to 9, wherein the fluorine-containing polymer is represented by the following general formula (6): Substances of polymers having an alkoxysilyl group at the end:
(式中,X为氢原子、氟原子、氯原子、溴原子、碘原子、CFX1X2基(其中,X1及X2相同或不同地为氢原子、氟原子或氯原子。)、氰基、碳原子数1~21的直链状或者支链状的氟烷基、取代或者非取代的苄基、取代或者非取代的苯基、或碳原子数1~20的直链状或支链状烷基。Y为直接键合、可以具有氧原子或者硫原子的碳原子数1~10的脂肪族基、可以具有氧原子的碳原子数6~10的芳香族基、可以具有氧原子的碳原子数6~10的环状脂肪族基、可以具有氧原子的碳原子数6~10的芳香脂肪族基、-CH2CH2N(R1)SO2 -基(其中,R1为碳原子数1~4的烷基。)、-CH2CH(OY1)CH2 -基(其中,Y1为氢原子或乙酰基。)、或-(CH2)nSO2 -基(n为1~10)。Rf为碳原子数1~20的直链状或支链状的氟烷基。R7、R8及R9相同或不同地为碳原子数1~4的烷基或碳原子数1~4的烷氧基,R7、R8及R9中的至少一个为烷氧基。R10为碳原子数1~12的直链状的亚烷基。n为使重均分子量为3,000~500,000的数值。)。(wherein, X is a hydrogen atom, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, a CFX 1 X 2 group (wherein, X 1 and X 2 are identical or different hydrogen atoms, fluorine atoms or chlorine atoms.), A cyano group, a straight-chain or branched fluoroalkyl group with 1 to 21 carbon atoms, a substituted or unsubstituted benzyl group, a substituted or unsubstituted phenyl group, or a straight-chain or branched fluoroalkyl group with 1 to 20 carbon atoms A branched chain alkyl group. Y is a direct bond, an aliphatic group with 1 to 10 carbon atoms that may have an oxygen atom or a sulfur atom, an aromatic group with 6 to 10 carbon atoms that may have an oxygen atom, or an aromatic group that may have an oxygen atom A cycloaliphatic group having 6 to 10 carbon atoms, an araliphatic group having 6 to 10 carbon atoms which may have an oxygen atom, a -CH 2 CH 2 N(R 1 )SO 2 - group (wherein, R 1 is an alkyl group having 1 to 4 carbon atoms.), -CH 2 CH(OY 1 )CH 2 - group (wherein, Y 1 is a hydrogen atom or an acetyl group.), or -(CH 2 ) n SO 2 - (n is 1 to 10). Rf is a linear or branched fluoroalkyl group with 1 to 20 carbon atoms. R 7 , R 8 and R 9 are the same or different ones with 1 to 4 carbon atoms An alkyl group or an alkoxy group with 1 to 4 carbon atoms, at least one of R 7 , R 8 and R 9 is an alkoxy group. R 10 is a linear alkylene group with 1 to 12 carbon atoms. n to make the weight-average molecular weight 3,000 to 500,000.).
项12.如上述项1~11中任一项所述的耐久型防水-防湿性涂敷组合物,其中,氟系溶剂为氢氟醚。Item 12. The durable waterproof-moisture-proof coating composition according to any one of Items 1 to 11, wherein the fluorine-based solvent is a hydrofluoroether.
项13.如上述项1~12中任一项所述的耐久型防水-防湿性涂敷组合物,其还含有具有全氟聚醚骨架的化合物。Item 13. The durable waterproof-moisture-proof coating composition according to any one of the above Items 1 to 12, further comprising a compound having a perfluoropolyether skeleton.
项14.如上述项1~13中任一项所述的耐久型防水-防湿性涂敷组合物,其中,具有全氟聚醚骨架的化合物的含量相对于含氟聚合物100重量份为1~20重量份。Item 14. The durable waterproof-moisture-proof coating composition according to any one of the above Items 1 to 13, wherein the content of the compound having a perfluoropolyether skeleton is 1 part per 100 parts by weight of the fluoropolymer. ~20 parts by weight.
项15.如上述项1~14中任一项所述的电子零件的连接器用耐久型防水-防湿性涂敷组合物,其中,固体成分浓度为0.2~2重量%。Item 15. The durable waterproof-moisture-proof coating composition for connectors of electronic components according to any one of Items 1 to 14, wherein the solid content concentration is 0.2 to 2% by weight.
项16.如上述项1~15中任一项所述的耐久型防水-防湿性涂敷组合物,其中,被处理物为电子零件。Item 16. The durable waterproof and moisture-proof coating composition according to any one of the above items 1 to 15, wherein the object to be treated is an electronic component.
项17.一种耐久型防水-防湿性覆膜的形成方法,其包括使被处理物与上述项1~16中任一项所述的耐久型防水-防湿性涂敷组合物接触的工序。Item 17. A method for forming a durable waterproof-moisture-proof coating, comprising the step of bringing an object to be treated into contact with the durable waterproof-moisture-proof coating composition according to any one of Items 1 to 16 above.
项18.如上述项17所述的耐久型防水-防湿性覆膜的形成方法,其中,被处理物为电子零件。Item 18. The method for forming a durable waterproof-moisture-proof coating according to Item 17 above, wherein the object to be treated is an electronic component.
项19.一种电子零件的连接器,其由上述项15所述的耐久型防水-防湿性涂敷组合物形成防水-防湿性覆膜。Item 19. A connector of an electronic component, wherein a waterproof-moisture-proof coating is formed from the durable waterproof-moisture-proof coating composition described in Item 15 above.
项20.一种含氟聚合物,其具有下述通式(5)所示的结构部分:Item 20. A fluoropolymer having a structural moiety represented by the following general formula (5):
(式中,X为氢原子、氟原子、氯原子、溴原子、碘原子、CFX1X2基(其中,X1及X2相同或不同地为氢原子、氟原子或氯原子。)、氰基、碳原子数1~21的直链状或者支链状的氟烷基、取代或者非取代的苄基、取代或者非取代的苯基、或碳原子数1~20的直链状或支链状烷基。Y为直接键合、可以具有氧原子或者硫原子的碳原子数1~10的脂肪族基、可以具有氧原子的碳原子数6~10的芳香族基、可以具有氧原子的碳原子数6~10的环状脂肪族基、可以具有氧原子的碳原子数6~10的芳香脂肪族基、-CH2CH2N(R1)SO2 -基(其中,R1为碳原子数1~4的烷基。)、-CH2CH(OY1)CH2 -基(其中,Y1为氢原子或乙酰基。)、或-(CH2)nSO2 -基(n为1~10)。Rf为碳原子数1~20的直链状或支链状的氟烷基。R2、R3及R4相同或不同地为碳原子数1~4的烷基或碳原子数1~4的烷氧基,R2、R3及R4中的至少一个为烷氧基,R5’为源自含有自由基聚合性不饱和键的基团的2价的基团。R11为H或CH3,R12为具有碳原子数为4~20且碳原子相对于氢原子的比例为0.58以上的饱和烷基的基团。l、m及n分别为1以上的整数,l、m及n的合计为使重均分子量为3,000~500,000的数值。另外,附有l、m及n且用括弧括起来的各重复单元的存在顺序在式中为任意顺序。)。(wherein, X is a hydrogen atom, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, a CFX 1 X 2 group (wherein, X 1 and X 2 are identical or different hydrogen atoms, fluorine atoms or chlorine atoms.), A cyano group, a straight-chain or branched fluoroalkyl group with 1 to 21 carbon atoms, a substituted or unsubstituted benzyl group, a substituted or unsubstituted phenyl group, or a straight-chain or branched fluoroalkyl group with 1 to 20 carbon atoms A branched chain alkyl group. Y is a direct bond, an aliphatic group with 1 to 10 carbon atoms that may have an oxygen atom or a sulfur atom, an aromatic group with 6 to 10 carbon atoms that may have an oxygen atom, or an aromatic group that may have an oxygen atom A cycloaliphatic group having 6 to 10 carbon atoms, an araliphatic group having 6 to 10 carbon atoms which may have an oxygen atom, a -CH 2 CH 2 N(R 1 )SO 2 - group (wherein, R 1 is an alkyl group having 1 to 4 carbon atoms.), -CH 2 CH(OY 1 )CH 2 - group (wherein, Y 1 is a hydrogen atom or an acetyl group.), or -(CH 2 ) n SO 2 - (n is 1 to 10). Rf is a linear or branched fluoroalkyl group with 1 to 20 carbon atoms. R 2 , R 3 and R 4 are the same or different ones with 1 to 4 carbon atoms An alkyl group or an alkoxy group with 1 to 4 carbon atoms, at least one of R 2 , R 3 and R 4 is an alkoxy group, and R 5' is 2 derived from a group containing a radically polymerizable unsaturated bond. Valence group. R 11 is H or CH 3 , R 12 is a group having a saturated alkyl group with 4 to 20 carbon atoms and a ratio of carbon atoms to hydrogen atoms of 0.58 or more. l, m and n are respectively is an integer of 1 or more, and the total of l, m, and n is a numerical value such that the weight average molecular weight is 3,000 to 500,000. In addition, the order of existence of each repeating unit enclosed in parentheses with l, m, and n in the formula is in any order.).
项21.一种含氟聚合物,其由通式(6)表示:Item 21. A fluoropolymer represented by the general formula (6):
(式中,X为氟原子或氯原子。Y为直接键合、可以具有氧原子或者硫原子的碳原子数1~10的脂肪族基、可以具有氧原子的碳原子数6~10的芳香族基、可以具有氧原子的碳原子数6~10的环状脂肪族基、可以具有氧原子的碳原子数6~10的芳香脂肪族基、-CH2CH2N(R1)SO2 -基(其中,R1为碳原子数1~4的烷基。)、-CH2CH(OY1)CH2 -基(其中,Y1为氢原子或乙酰基。)、或-(CH2)nSO2 -基(n为1~10)。Rf为碳原子数1~20的直链状或支链状的氟烷基。R7、R8及R9相同或不同地为碳原子数1~4的烷基或碳原子数1~4的烷氧基,R7、R8及R9中的至少一个为烷氧基。R10为碳原子数1~12的直链状的亚烷基。n为使重均分子量为3,000~500,000的数值。)。(In the formula, X is a fluorine atom or a chlorine atom. Y is a direct bond, an aliphatic group with 1 to 10 carbon atoms that may have an oxygen atom or a sulfur atom, or an aromatic group with 6 to 10 carbon atoms that may have an oxygen atom. An aliphatic group, a cycloaliphatic group having 6 to 10 carbon atoms which may have an oxygen atom, an araliphatic group having 6 to 10 carbon atoms which may have an oxygen atom, -CH 2 CH 2 N(R 1 )SO 2 - group (wherein, R 1 is an alkyl group with 1 to 4 carbon atoms.), -CH 2 CH(OY 1 )CH 2 - group (wherein, Y 1 is a hydrogen atom or an acetyl group.), or -(CH 2 ) n SO 2 -group (n is 1 to 10). Rf is a linear or branched fluoroalkyl group with 1 to 20 carbon atoms. R 7 , R 8 and R 9 are the same or different carbon An alkyl group with 1 to 4 atoms or an alkoxy group with 1 to 4 carbon atoms, at least one of R 7 , R 8 and R 9 is an alkoxy group. R 10 is a linear chain with 1 to 12 carbon atoms The alkylene group. n is a numerical value such that the weight average molecular weight is 3,000 to 500,000.).
下面,对本发明的涂敷组合物具体地进行说明。Next, the coating composition of the present invention will be specifically described.
含氟聚合物Fluoropolymer
本发明的涂敷组合物中配合的含氟聚合物是将具有直接或经由2价的有机基团与羧基进行酯键合的氟烷基、且在α位可以具有取代基丙烯酸酯(以下有时称为“含有氟烷基的丙烯酸酯”)作为单体成分使用而得到的聚合物,其为通过使包含该含有烷氧基甲硅烷基的丙烯酸酯与含有烷氧基甲硅烷基的自由基聚合性单体的单体成分进行共聚而得到的共聚物、或者通过在含有烷氧基甲硅烷基的硫醇的存在下,使该含有氟烷基的丙烯酸酯进行自由基聚合而得到的聚合物。The fluorine-containing polymer compounded in the coating composition of the present invention is a fluoroalkyl group having a carboxyl group ester-bonded directly or via a divalent organic group, and may have a substituent acrylate (hereinafter sometimes "Fluoroalkyl-containing acrylate") is a polymer obtained by using the alkoxysilyl-containing acrylate and alkoxysilyl-containing radicals as monomer components. A copolymer obtained by copolymerizing the monomer components of a polymerizable monomer, or a copolymer obtained by radically polymerizing the fluoroalkyl-containing acrylate in the presence of an alkoxysilyl-containing mercaptan things.
下面,对用于得到本发明的含氟聚合物的各成分进行说明。Next, each component for obtaining the fluoropolymer of the present invention will be described.
(i)单体成分(i) Monomer components
(1)含有氟烷基的丙烯酸酯(1) Acrylic esters containing fluoroalkyl groups
在用于本发明组合物中使用的氟系聚合物的制造的单体成分中,含有氟烷基的丙烯酸酯为氟烷基直接或经由2价的有机基团与在α位可以具有取代基的丙烯酸进行酯键合而成的物质。Among the monomer components used in the production of the fluorine-based polymer used in the composition of the present invention, the fluoroalkyl-containing acrylate is a fluoroalkyl group directly or via a divalent organic group and may have a substituent at the α-position A substance formed by ester bonding of acrylic acid.
作为上述的含有氟烷基的丙烯酸酯的优选的具体例,可例示下述通式(1)所示的丙烯酸酯:As a preferred specific example of the above-mentioned fluoroalkyl-containing acrylate, the acrylate represented by the following general formula (1) can be illustrated:
(式中,X为氢原子、氟原子、氯原子、溴原子、碘原子、CFX1X2基(其中,X1及X2相同或不同地为氢原子、氟原子或氯原子。)、氰基、碳原子数1~21的直链状或者支链状的氟烷基、取代或者非取代的苄基、取代或者非取代的苯基、或碳原子数1~20的直链状或支链状烷基,Y为直接键合、可以具有氧原子或者硫原子的碳原子数1~10的脂肪族基、可以具有氧原子的碳原子数6~10的芳香族基、可以具有氧原子的碳原子数6~10的环状脂肪族基、可以具有氧原子的碳原子数6~10的芳香脂肪族基、-CH2CH2N(R1)SO2 -基(其中,R1为碳原子数1~4的烷基。)、-CH2CH(OY1)CH2 -基(其中,Y1为氢原子或乙酰基。)、或-(CH2)nSO2 -基(n为1~10),Rf为碳原子数1~20的直链状或支链状的氟烷基。)。(wherein, X is a hydrogen atom, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, a CFX 1 X 2 group (wherein, X 1 and X 2 are identical or different hydrogen atoms, fluorine atoms or chlorine atoms.), A cyano group, a straight-chain or branched fluoroalkyl group with 1 to 21 carbon atoms, a substituted or unsubstituted benzyl group, a substituted or unsubstituted phenyl group, or a straight-chain or branched fluoroalkyl group with 1 to 20 carbon atoms A branched chain alkyl group, Y is a direct bond, an aliphatic group with 1 to 10 carbon atoms that may have an oxygen atom or a sulfur atom, an aromatic group with 6 to 10 carbon atoms that may have an oxygen atom, or an aromatic group that may have an oxygen atom A cycloaliphatic group having 6 to 10 carbon atoms, an araliphatic group having 6 to 10 carbon atoms which may have an oxygen atom, a -CH 2 CH 2 N(R 1 )SO 2 - group (wherein, R 1 is an alkyl group having 1 to 4 carbon atoms.), -CH 2 CH(OY 1 )CH 2 - group (wherein, Y 1 is a hydrogen atom or an acetyl group.), or -(CH 2 ) n SO 2 - (n is 1 to 10), and Rf is a linear or branched fluoroalkyl group having 1 to 20 carbon atoms.).
在上述通式(1)中,Rf所示的氟烷基为至少一个氢原子由氟原子取代而成的烷基,也包含全部的氢原子由氟原子取代而成的全氟烷基。In the above general formula (1), the fluoroalkyl group represented by Rf is an alkyl group in which at least one hydrogen atom is substituted by a fluorine atom, and includes a perfluoroalkyl group in which all hydrogen atoms are substituted by fluorine atoms.
在上述通式(1)所示的丙烯酸酯中,从相对于后述的氟系有机溶剂、特别是氢氟醚的溶解性良好的方面考虑,优选Rf为碳原子数4~6的直链状或支链状的氟烷基,特别优选为碳原子数4~6的直链状或支链状的全氟烷基。另外,在Rf为碳原子数4~6的直链状或支链状的氟烷基的情况下,为了进一步提高所形成的覆膜的耐防水性,在上述通式(1)中,优选为X所示的α位的取代基为氢原子以外的基团或原子的α位取代丙烯酸酯。特别是在α位的取代基X为甲基、氯原子或氟原子的情况下,可使用低价格的原料形成具有良好的防水性的覆膜。特别是在α位的取代基X为甲基的情况下,从对电子零件的腐蚀作用小的方面考虑而优选。Among the acrylates represented by the above general formula (1), it is preferable that Rf is a linear chain having 4 to 6 carbon atoms from the viewpoint of good solubility in fluorine-based organic solvents, especially hydrofluoroethers, to be described later. A linear or branched fluoroalkyl group, particularly preferably a linear or branched perfluoroalkyl group having 4 to 6 carbon atoms. In addition, when Rf is a linear or branched fluoroalkyl group having 4 to 6 carbon atoms, in order to further improve the water resistance of the formed coating, in the above general formula (1), preferably The substituent at the α-position represented by X is a group other than a hydrogen atom or an α-position-substituted acrylate of an atom. In particular, when the substituent X at the α-position is a methyl group, a chlorine atom, or a fluorine atom, it is possible to form a film having good water resistance using an inexpensive raw material. In particular, when the substituent X at the α-position is a methyl group, it is preferable from the viewpoint of a small corrosion effect on electronic parts.
上述的通式(1)所示的丙烯酸酯的具体例如下。The specific example of the acrylate represented by the said General formula (1) is as follows.
Rf·SO2(CH2)3·OCO·CH=CH2 Rf·SO 2 (CH 2 ) 3 ·OCO·CH=CH 2
CH2=C(-F)-C(=O)-O-(CH2)2-S-RfCH 2 =C(-F)-C(=O)-O-(CH 2 ) 2 -S-Rf
CH2=C(-F)-C(=O)-O-(CH2)2-S-(CH2)2-RfCH 2 =C(-F)-C(=O)-O-(CH 2 ) 2 -S-(CH 2 ) 2 -Rf
CH2=C(-F)-C(=O)-O-(CH2)2-SO2-RfCH 2 =C(-F)-C(=O)-O-(CH 2 ) 2 -SO 2 -Rf
CH2=C(-F)-C(=O)-O-(CH2)2-SO2-(CH2)2-RfCH 2 =C(-F)-C(=O)-O-(CH 2 ) 2 -SO 2 -(CH 2 ) 2 -Rf
CH2=C(-Cl)-C(=O)-O-(CH2)2-S-RfCH 2 =C(-Cl)-C(=O)-O-(CH 2 ) 2 -S-Rf
CH2=C(-Cl)-C(=O)-O-(CH2)2-S-(CH2)2-RfCH 2 =C(-Cl)-C(=O)-O-(CH 2 ) 2 -S-(CH 2 ) 2 -Rf
CH2=C(-Cl)-C(=O)-O-(CH2)2-S02-RfCH 2 =C(-Cl)-C(=O)-O-(CH 2 ) 2 -S0 2 -Rf
CH2=C(-Cl)-C(=O)-O-(CH2)2-SO2-(CH2)2-RfCH 2 =C(-Cl)-C(=O)-O-(CH 2 ) 2 -SO 2 -(CH 2 ) 2 -Rf
CH2=C(-Cl)-C(=O)-O-(CH2)3-S-RfCH 2 =C(-Cl)-C(=O)-O-(CH 2 ) 3 -S-Rf
CH2=C(-Cl)-C(=O)-O-(CH2)3-SO2-RfCH 2 =C(-Cl)-C(=O)-O-(CH 2 ) 3 -SO 2 -Rf
CH2=C(-CH3)-C(=O)-O-(CH2)z-RfCH 2 =C(-CH 3 )-C(=O)-O-(CH 2 ) z -Rf
CH2=C(H)-C(=O)-O-(CH2)2-RfCH 2 =C(H)-C(=O)-O-(CH 2 ) 2 -Rf
上述的含有氟烷基的丙烯酸酯可以一种单独或二种以上混合使用。The aforementioned fluoroalkyl-containing acrylates may be used alone or in combination of two or more.
(2)含有烷氧基甲硅烷基的自由基聚合性单体(2) Radical polymerizable monomers containing alkoxysilyl groups
本发明中使用的含有烷氧基甲硅烷基的自由基聚合性单体为下述组成式(2)所示的物质。The alkoxysilyl group-containing radically polymerizable monomer used in the present invention is represented by the following composition formula (2).
在上述通式(2)中,R2、R3及R4相同或不同地为碳原子数1~4的烷基或碳原子数1~4的烷氧基,R2、R3及R4中的至少一个为烷氧基。作为烷氧基,优选甲氧基、甲氧基等,特别优选R2、R3及R4全部为甲氧基或乙氧基。R5为含有自由基聚合性不饱和键的基团。In the above general formula (2), R 2 , R 3 and R 4 are the same or different alkyl groups with 1 to 4 carbon atoms or alkoxy groups with 1 to 4 carbon atoms, and R 2 , R 3 and R At least one of 4 is an alkoxy group. The alkoxy group is preferably methoxy, methoxy, etc., and it is particularly preferable that all of R 2 , R 3 and R 4 are methoxy or ethoxy. R 5 is a group containing a radically polymerizable unsaturated bond.
通过包含上述的含有烷氧基甲硅烷基的自由基聚合性单体作为单体成分,可形成在侧链含有烷氧基甲硅烷基的含氟聚合物,该烷氧基甲硅烷基有助于提高对于基材的密合性。By including the above-mentioned radically polymerizable monomer containing an alkoxysilyl group as a monomer component, a fluorine-containing polymer containing an alkoxysilyl group in the side chain can be formed, and the alkoxysilyl group contributes to To improve the adhesion to the substrate.
作为该含有烷氧基甲硅烷基的自由基聚合性单体,具体而言,可例示下述式所示的单体。As this alkoxysilyl group containing radically polymerizable monomer, the monomer represented by following formula specifically, can be illustrated.
在上述各式中,R2、R3及R4与上述相同,R6为氢原子、甲基或Cl,n为1~10的整数。In each of the above formulas, R 2 , R 3 and R 4 are the same as above, R 6 is a hydrogen atom, a methyl group or Cl, and n is an integer of 1-10.
上述的含有烷氧基甲硅烷基的自由基聚合性单体可以一种单独或二种以上混合使用。The aforementioned alkoxysilyl group-containing radically polymerizable monomers may be used alone or in combination of two or more.
(ii)含有烷氧基甲硅烷基的硫醇(ii) Mercaptans containing alkoxysilyl groups
含有烷氧基甲硅烷基的硫醇为作为链转移剂发挥作用的物质,在调整聚合物的聚合度的同时,其一部分与形成的氟系聚合物键合,末端存在的烷氧基甲硅烷基有助于提高对于基材的密合性,可制作耐磨性优异的含氟聚合物。Mercaptans containing alkoxysilyl groups are substances that function as chain transfer agents. While adjusting the degree of polymerization of polymers, a part of them is bonded to the formed fluorine-based polymers. The alkoxysilyl groups present at the ends The base helps to improve the adhesion to the base material, and can produce a fluoropolymer with excellent abrasion resistance.
作为含有烷氧基甲硅烷基的硫醇,只要为具有含有至少一个烷氧基的烷氧基甲硅烷基和巯基的化合物就可以没有特别限定地使用。作为优选的含有烷氧基甲硅烷基的硫醇,可以举出下述通式(3)所示的化合物:As the alkoxysilyl group-containing thiol, any compound having an alkoxysilyl group containing at least one alkoxy group and a mercapto group can be used without particular limitation. As preferred alkoxysilyl-containing mercaptans, compounds represented by the following general formula (3) can be mentioned:
在上述通式(3)中,R7、R8及R9相同或不同地为碳原子数1~4的烷基或碳原子数1~4的烷氧基,R7、R8及R9中的至少一个为烷氧基。作为烷氧基,优选甲氧基,特别优选R7、R8及R9全部为甲氧基。R10为碳原子数1~12的直链状的亚烷基。In the above general formula (3), R 7 , R 8 and R 9 are the same or different alkyl groups with 1 to 4 carbon atoms or alkoxy groups with 1 to 4 carbon atoms, and R 7 , R 8 and R At least one of 9 is an alkoxy group. The alkoxy group is preferably a methoxy group, and it is particularly preferable that all of R 7 , R 8 and R 9 are methoxy groups. R 10 is a linear alkylene group having 1 to 12 carbon atoms.
上述的含有烷氧基甲硅烷基的硫醇可以一种单独或二种以上混合使用。The aforementioned alkoxysilyl group-containing mercaptans may be used alone or in combination of two or more.
在上述通式(3)所示的含有烷氧基甲硅烷基的硫醇中,从对于后述的氟系溶剂的溶解性的观点考虑,优选R10为碳原子数1~4的直链状的亚烷基。Among the alkoxysilyl group-containing mercaptans represented by the above general formula (3), it is preferable that R 10 is a straight chain having 1 to 4 carbon atoms from the viewpoint of solubility in fluorine-based solvents described later. like alkylene.
(iii)含氟聚合物的制造方法(iii) Manufacturing method of fluoropolymer
下面,关于本发明中使用的含氟聚合物的制造方法,分别记载为通过使包含含有氟烷基的丙烯酸酯与含有烷氧基甲硅烷基的自由基聚合性单体的单体成分进行自由基聚合而得到的含氟聚合物(以下有时称为“含氟聚合物1”)、和通过在含有烷氧基甲硅烷基的硫醇的存在下使含有氟烷基的丙烯酸酯进行自由基聚合而得到的含氟聚合物(以下有时称为“含氟聚合物2”)。In the following, the method for producing the fluorine-containing polymer used in the present invention will be described as freeing monomer components including fluoroalkyl-containing acrylate and alkoxysilyl-containing radically polymerizable monomers. fluorine-containing polymer (hereinafter sometimes referred to as "fluorine-containing polymer 1") obtained by polymerizing radicals, and acrylates containing fluoroalkyl groups in the presence of mercaptans containing alkoxysilyl groups The polymerized fluoropolymer (hereinafter may be referred to as "fluoropolymer 2").
(1)含氟聚合物1(1) Fluoropolymer 1
含氟聚合物1可以通过使包含含有氟烷基的丙烯酸酯与含有烷氧基甲硅烷基的自由基聚合性单体作为必须成分的单体成分进行自由基聚合来得到。The fluorine-containing polymer 1 can be obtained by radically polymerizing monomer components including a fluoroalkyl group-containing acrylate and an alkoxysilyl group-containing radically polymerizable monomer as essential components.
含有烷氧基甲硅烷基的自由基聚合性单体的使用量相对于用作单体成分的含有氟烷基的丙烯酸酯100重量份优选为0.1~20重量份左右。It is preferable that the usage-amount of the radically polymerizable monomer containing an alkoxysilyl group is about 0.1-20 weight part with respect to 100 weight part of fluoroalkyl group containing acrylate used as a monomer component.
在含氟聚合物1中,除含有氟烷基的丙烯酸酯和含有烷氧基甲硅烷基的自由基聚合性单体以外,可以根据需要使用高软化点单体作为单体成分。该高软化点单体为由该高软化点单体构成的均聚物的玻璃化转变温度或熔点为100℃以上、优选为120℃以上的单体。此时,对于存在玻璃化转变温度的聚合物而言,需要玻璃化转变温度为100℃以上,对于不存在玻璃化转变温度的聚合物而言,需要熔点为100℃以上。In the fluoropolymer 1, in addition to the fluoroalkyl group-containing acrylate and the alkoxysilyl group-containing radically polymerizable monomer, a monomer having a high softening point can be used as a monomer component if necessary. The high softening point monomer is a monomer whose glass transition temperature or melting point of a homopolymer composed of the high softening point monomer is 100°C or higher, preferably 120°C or higher. In this case, a polymer having a glass transition temperature needs to have a glass transition temperature of 100° C. or higher, and a polymer having no glass transition temperature needs to have a melting point of 100° C. or higher.
另外,玻璃化转变温度和熔点分别设为JIS K7121-1987“塑料的转变温度测定方法”中所规定的外推玻璃化终止温度(Teg)、及熔融峰温(Tpm)。In addition, the glass transition temperature and the melting point were set to the extrapolated glass transition end temperature (T eg ) and melting peak temperature (T pm ) stipulated in JIS K7121-1987 "Methods for Measuring Transition Temperature of Plastics", respectively.
由通过将满足如上所述的条件的高软化点单体与上述的含有氟烷基的丙烯酸酯及含有烷氧基甲硅烷基的自由基聚合性单体一同用作单体成分而得到的含氟聚合物形成的覆膜具有优异的防水-防湿性能。进而,由含氟聚合物形成的覆膜的硬度提高,而使耐磨性等耐久性变得良好。A high softening point monomer that satisfies the above-mentioned conditions is used as a monomer component together with the above-mentioned fluoroalkyl-containing acrylate and alkoxysilyl-containing radically polymerizable monomers. Films formed from fluoropolymers have excellent water-humidity resistance. Furthermore, the hardness of the coating film formed of the fluorine-containing polymer increases, and durability such as abrasion resistance becomes good.
特别是由将高软化点单体用作单体成分而得到的含氟聚合物形成的覆膜的作为显示附着于被处理物表面的水滴的除去性能的指标的动态拨水性非常良好。因此,在印刷基板等被处理物表面附着有水的情况下,除水性也良好,可以大大地降低水导致的故障产生的可能性。另外,关于动态拨水性,可以通过后述的实施例中记载的水的降低角来评价。In particular, a film formed of a fluoropolymer obtained by using a monomer having a high softening point as a monomer component has very good dynamic water repellency, which is an index showing the ability to remove water droplets adhering to the surface of the object to be treated. Therefore, even when water adheres to the surface of the object to be processed, such as a printed circuit board, the water removability is good, and the possibility of troubles caused by water can be greatly reduced. In addition, dynamic water repellency can be evaluated by the angle of decrease of water described in Examples described later.
上述的高软化点单体的使用量相对于含有氟烷基的丙烯酸酯100重量份优选为1~30重量份左右,更优选为1~20重量份左右。The usage-amount of the said high softening point monomer is preferably about 1-30 weight part with respect to 100 weight part of fluoroalkyl-containing acrylates, More preferably, it is about 1-20 weight part.
作为高软化点单体,特别优选下述通式(4)所示的(甲基)丙烯酸酯:As a high softening point monomer, (meth)acrylates represented by the following general formula (4) are particularly preferred:
CH2=C(R11)COOR12 (4)CH 2 =C(R 11 )COOR 12 (4)
(式中,R11为H或CH3,R12为具有碳原子数为4~20且碳原子相对于氢原子的比例为0.58以上的饱和烷基的基团。)。在通式(4)中,作为碳原子数为4~20且碳原子相对于氢原子的比例为0.58以上的饱和烷基的具体例,可以举出:异冰片基、冰片基、葑基(以上均为C10H17,碳原子/氢原子=0.58)、金刚烷基(C10H15,碳原子/氢原子=0.66)、降冰片基(C7H12,碳原子/氢原子=0.58)等具有交联烃环的基团。这些交联烃环可以直接与羧基键合,或者可以经由碳原子数1~5的直链状或支链状的亚烷基与羧基键合。这些交联烃环上进而可以取代有羟基或烷基(碳原子数例如为1~5)。(In the formula, R 11 is H or CH 3 , and R 12 is a group having a saturated alkyl group having 4 to 20 carbon atoms and a ratio of carbon atoms to hydrogen atoms of 0.58 or more.). In general formula (4), specific examples of saturated alkyl groups having 4 to 20 carbon atoms and a ratio of carbon atoms to hydrogen atoms of 0.58 or more include: isobornyl group, bornyl group, fenzyl group ( All of the above are C 10 H 17 , carbon atom/hydrogen atom=0.58), adamantyl group (C 10 H 15 , carbon atom/hydrogen atom=0.66), norbornyl group (C 7 H 12 , carbon atom/hydrogen atom=0.66), 0.58) and other groups having cross-linked hydrocarbon rings. These crosslinked hydrocarbon rings may be directly bonded to the carboxyl group, or may be bonded to the carboxyl group via a linear or branched alkylene group having 1 to 5 carbon atoms. These crosslinked hydrocarbon rings may further be substituted with a hydroxyl group or an alkyl group (for example, the number of carbon atoms is 1 to 5).
作为本发明中可使用的高软化点单体的具体例,除上述的通式(4)所示的(甲基)丙烯酸酯以外,可以举出:甲基丙烯酸甲酯、甲基丙烯酸苯酯、甲基丙烯酸环己酯等。Specific examples of high softening point monomers usable in the present invention include methyl methacrylate, phenyl methacrylate, and , cyclohexyl methacrylate, etc.
作为通式(4)所示的(甲基)丙烯酸酯,可以举出:具有异冰片基的(甲基)丙烯酸酯、具有降冰片基的(甲基)丙烯酸酯、具有金刚烷基的(甲基)丙烯酸酯等。其中,作为具有降冰片基的(甲基)丙烯酸酯,可例示:(甲基)丙烯酸3-甲基-降冰片基甲酯、(甲基)丙烯酸降冰片基甲酯、(甲基)丙烯酸降冰片酯、(甲基)丙烯酸1,3,3-三甲基-降冰片酯、(甲基)丙烯酸桃金娘基甲酯、(甲基)丙烯酸异松蒎基酯、2-{[5-(1’,1’,1’-三氟-2’-三氟甲基-2’-羟基)丙基]降冰片基}(甲基)丙烯酸酯等,作为具有金刚烷基的(甲基)丙烯酸酯,可例示:(甲基)丙烯酸2-甲基-2-金刚烷酯、(甲基)丙烯酸2-乙基-2-金刚烷酯、(甲基)丙烯酸3-羟基-1-金刚烷酯、(甲基)丙烯酸1-金刚烷基-α-三氟甲基酯等。Examples of (meth)acrylates represented by the general formula (4) include (meth)acrylates having an isobornyl group, (meth)acrylates having a norbornyl group, and (meth)acrylates having an adamantyl group ( Meth)acrylate, etc. Among them, examples of (meth)acrylates having a norbornyl group include 3-methyl-norbornyl methyl (meth)acrylate, norbornyl methyl (meth)acrylate, (meth)acrylic acid Norbornyl ester, 1,3,3-trimethyl-norbornyl (meth)acrylate, myrtyl methyl (meth)acrylate, isopinepinyl (meth)acrylate, 2-{[ 5-(1',1',1'-trifluoro-2'-trifluoromethyl-2'-hydroxy)propyl]norbornyl}(meth)acrylate etc., as ( Examples of meth)acrylates include: 2-methyl-2-adamantyl (meth)acrylate, 2-ethyl-2-adamantyl (meth)acrylate, 3-hydroxy- 1-adamantyl ester, 1-adamantyl-α-trifluoromethyl (meth)acrylate, and the like.
在本发明中,作为用于得到含氟聚合物的单体成分,还可以根据需要使用其它的单体。其它的单体以用于得到含氟聚合物的单体成分的总量为标准,只要为20重量%左右以下即可,优选为10重量%以下。In the present invention, other monomers may be used as necessary as monomer components for obtaining the fluoropolymer. Other monomers may be about 20% by weight or less, preferably 10% by weight or less, based on the total amount of monomer components used to obtain the fluoropolymer.
作为其它的单体,只要可与含有氟烷基的丙烯酸酯共聚的单体即可,只要不对得到的含氟聚合物的性能造成不良影响就可以在广范围选择。例如可以举出:芳香族烯基化合物、氰化乙烯基化合物、共轭二烯化合物、含卤素不饱和化合物、含硅不饱和化合物、不饱和二羧酸化合物、乙烯酯化合物、烯丙酯化合物、含不饱和基团的醚化合物、马来酰亚胺化合物、(甲基)丙烯酸酯、丙烯醛、甲基丙烯醛、可环化聚合的单体、N-乙烯基化合物等,但不限定于这些。Other monomers can be selected from a wide range as long as they are copolymerizable with the fluoroalkyl group-containing acrylate, and as long as they do not adversely affect the performance of the obtained fluoropolymer. Examples include: aromatic alkenyl compounds, vinyl cyanide compounds, conjugated diene compounds, halogen-containing unsaturated compounds, silicon-containing unsaturated compounds, unsaturated dicarboxylic acid compounds, vinyl ester compounds, allyl ester compounds , unsaturated group-containing ether compounds, maleimide compounds, (meth)acrylates, acrolein, methacrolein, ring-polymerizable monomers, N-vinyl compounds, etc., but not limited on these.
关于聚合方法没有特别限定,但优选在氟系溶剂中进行溶液聚合。根据该方法,形成的含氟聚合物相对于氟系溶剂溶解性良好,因此可以在不会形成沉淀物的情况下使自由基聚合反应顺利地进行。The polymerization method is not particularly limited, but solution polymerization is preferably performed in a fluorine-based solvent. According to this method, since the fluorine-containing polymer formed has good solubility in a fluorine-based solvent, the radical polymerization reaction can proceed smoothly without forming a precipitate.
作为氟系溶剂,只要为分子中具有氟原子且所形成的含氟聚合物的溶解性良好的溶剂,就可以为烃化合物、醇、醚等中的任意溶剂,另外,可以为脂肪族及芳香族中的任意溶剂。例如,可以使用氯化氟化烃(特别是碳原子数为2~5)、特别是HCFC225(二氯五氟丙烷)、HCFC141b(二氯氟乙烷)、CFC316(2,2,3,3-四氯六氟丁烷)、Vertrel XF(化学式C5H2F10)(DuPont公司制)、六氟间二甲苯、五氟丙醇、氟系醚等。As the fluorine-based solvent, as long as it has a fluorine atom in the molecule and has good solubility of the formed fluorine-containing polymer, it may be any solvent among hydrocarbon compounds, alcohols, ethers, etc. In addition, aliphatic and aromatic solvents may be used. Any solvent in the family. For example, chlorinated fluorinated hydrocarbons (especially with 2 to 5 carbon atoms), especially HCFC225 (dichloropentafluoropropane), HCFC141b (dichlorofluoroethane), CFC316 (2,2,3,3 -tetrachlorohexafluorobutane), Vertrel XF (chemical formula C 5 H 2 F 10 ) (manufactured by DuPont), hexafluoro-m-xylene, pentafluoropropanol, fluorine-based ethers, and the like.
特别是在使用氢氟醚作为最终目的涂敷组合物的溶剂的情况下,也使用同样的氢氟醚作为聚合反应时的溶剂,由此可以省略含氟聚合物的分离工序等而高效地得到涂敷组合物。In particular, when a hydrofluoroether is used as a solvent for the final coating composition, the same hydrofluoroether is also used as a solvent for the polymerization reaction, whereby the separation step of the fluoropolymer can be omitted to obtain efficiently Apply the composition.
氟系溶剂可以一种单独或二种以上混合使用。Fluorinated solvents can be used alone or in combination of two or more.
在使含有氟烷基的丙烯酸酯在氟系溶剂中进行自由基聚合的情况下,例如可以通过使该含有氟烷基的丙烯酸酯溶解于溶剂,一边搅拌所得到的溶液一边添加聚合引发剂来进行聚合反应。In the case of radical polymerization of fluoroalkyl-containing acrylate in a fluorine-based solvent, for example, by dissolving the fluoroalkyl-containing acrylate in a solvent and adding a polymerization initiator while stirring the resulting solution, carry out the polymerization reaction.
作为聚合引发剂,只要为公知的自由基聚合反应用的聚合引发剂就可以没有特别限定地使用。例如可以使用偶氮二异丁腈、偶氮异丁酸甲酯、偶氮双二甲基戊腈等偶氮系引发剂;过氧化苯甲酰、过硫酸钾、过硫酸铵、二苯甲酮衍生物、氧化膦衍生物、苯并酮衍生物、苯基硫醚衍生物、叠氮衍生物、重氮衍生物、二硫醚衍生物等。这些聚合引发剂可以一种单独或二种以上混合使用。As the polymerization initiator, any known polymerization initiator for radical polymerization can be used without particular limitation. For example, azo-based initiators such as azobisisobutyronitrile, methyl azoisobutyrate, and azobisdimethylvaleronitrile can be used; benzoyl peroxide, potassium persulfate, ammonium persulfate, dibenzyl Ketone derivatives, phosphine oxide derivatives, benzoketone derivatives, phenylsulfide derivatives, azide derivatives, diazo derivatives, disulfide derivatives, etc. These polymerization initiators may be used alone or in combination of two or more.
聚合引发剂的使用量没有特别限定,但通常相对于用作单体成分的含有氟烷基的丙烯酸酯100重量份,优选为0.01~10重量份左右,更优选为0.1~1重量份左右。The amount of the polymerization initiator used is not particularly limited, but usually is preferably about 0.01 to 10 parts by weight, more preferably about 0.1 to 1 part by weight, based on 100 parts by weight of the fluoroalkyl group-containing acrylate used as a monomer component.
关于含有氟烷基的丙烯酸酯在氟系溶剂中的浓度没有特别限定,但通常优选为10~50重量%左右,更优选为20~40重量%左右。The concentration of the fluoroalkyl group-containing acrylate in the fluorine-based solvent is not particularly limited, but is generally preferably about 10 to 50% by weight, and more preferably about 20 to 40% by weight.
聚合温度、聚合时间等聚合条件只要根据单体成分的种类、其使用量、聚合引发剂的种类、其使用量等适宜调整即可,但通常只要在50~100℃左右的温度下进行4~10小时的聚合反应即可。Polymerization conditions such as polymerization temperature and polymerization time can be appropriately adjusted according to the type of monomer component, its usage amount, the type of polymerization initiator, its usage amount, etc., but usually it only needs to be carried out at a temperature of about 50-100°C for 4~ 10 hours of polymerization is sufficient.
上述的方法中得到的含氟聚合物1的重均分子量为3,000~500,000左右,优选为5,000~300,000左右。含氟聚合物的重均分子量为利用使用HCFC225/六氟异丙醇(=90/10重量)混合溶剂作为洗脱溶剂的GPC(凝胶渗透色谱法)求出的值(标准聚甲基丙烯酸甲酯换算)。The weight average molecular weight of the fluorine-containing polymer 1 obtained by the above method is about 3,000 to 500,000, preferably about 5,000 to 300,000. The weight-average molecular weight of the fluoropolymer is a value obtained by GPC (gel permeation chromatography) using a mixed solvent of HCFC225/hexafluoroisopropanol (=90/10 by weight) as an eluting solvent (standard polymethacrylic acid Methyl ester conversion).
上述的方法中得到的含氟聚合物1为具有基于含有氟烷基的丙烯酸酯和含有烷氧基甲硅烷基的自由基聚合性单体的构成单元的共聚物。另外,在使用高软化点单体的情况下,成为含有基于高软化点单体的结构单元的共聚物。Fluoropolymer 1 obtained by the method described above is a copolymer having constituent units based on a fluoroalkyl group-containing acrylate and an alkoxysilyl group-containing radically polymerizable monomer. Moreover, when using a high softening point monomer, it becomes a copolymer containing the structural unit based on a high softening point monomer.
其中,例如使用上述式(4)所示的(甲基)丙烯酸酯作为高软化点单体而得到的共聚物为具有下述化学式(5)所示的结构部分的共聚物。根据该共聚物,可形成耐磨性优异,防水-防湿性能良好,而且拨水性优异的除水性良好的覆膜。Among them, for example, a copolymer obtained by using (meth)acrylate represented by the above formula (4) as a high softening point monomer is a copolymer having a structural part represented by the following chemical formula (5). According to this copolymer, it is possible to form a coating film having excellent abrasion resistance, good water-moisture proof performance, and excellent water repellency and good water repellency.
在上述化学式(5)中,X为氢原子、氟原子、氯原子、溴原子、碘原子、CFX1X2基(其中,X1及X2相同或不同地为氢原子、氟原子或氯原子。)、氰基、碳原子数1~21的直链状或者支链状的氟烷基、取代或者非取代的苄基、取代或者非取代的苯基、或碳原子数1~20的直链状或支链状烷基。Y为直接键合、可以具有氧原子或者硫原子的碳原子数1~10的脂肪族基、可以具有氧原子的碳原子数6~10的芳香族基、可以具有氧原子的碳原子数6~10的环状脂肪族基、可以具有氧原子的碳原子数6~10的芳香脂肪族基、-CH2CH2N(R1)SO2 -基(其中,R1为碳原子数1~4的烷基。)、-CH2CH(OY1)CH2 -基(其中,Y1为氢原子或乙酰基。)、或-(CH2)nSO2 -基(n为1~10)。Rf为碳原子数1~20的直链状或支链状的氟烷基。R2、R3及R4相同或不同地为碳原子数1~4的烷基或碳原子数1~4的烷氧基,R2、R3及R4中的至少一个为烷氧基。R5’为源自组成式(2)中的基团R5的2价的基团,即源自含有自由基聚合性不饱和键的基团的2价的基团。R11为H或CH3,R12为具有碳原子数为4~20且碳原子相对于氢原子的比例为0.58以上的饱和烷基的基团。l、m及n分别为1以上的整数,l、m及n的合计为使重均分子量为3,000~500,000的数值。另外,附加l、m、及n并用括弧括起来的各重复单元的存在顺序在式中为任意顺序。In the above chemical formula (5), X is a hydrogen atom, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, a CFX 1 X 2 group (wherein, X 1 and X 2 are identically or differently hydrogen atoms, fluorine atoms or chlorine atom.), cyano group, linear or branched fluoroalkyl group with 1 to 21 carbon atoms, substituted or unsubstituted benzyl group, substituted or unsubstituted phenyl group, or fluoroalkyl group with 1 to 20 carbon atoms straight-chain or branched-chain alkyl. Y is a direct bond, an aliphatic group with 1 to 10 carbon atoms that may have an oxygen atom or a sulfur atom, an aromatic group with 6 to 10 carbon atoms that may have an oxygen atom, or an aromatic group with 6 carbon atoms that may have an oxygen atom Cycloaliphatic group with ∼10 carbon atoms, araliphatic group with 6 to 10 carbon atoms which may have an oxygen atom, -CH 2 CH 2 N(R 1 )SO 2 - group (wherein, R 1 is a carbon atom with 1 ~4 alkyl group.), -CH 2 CH(OY 1 )CH 2 -group (wherein, Y 1 is a hydrogen atom or acetyl group.), or - (CH 2 ) n SO 2 -group (n is 1~ 10). Rf is a linear or branched fluoroalkyl group having 1 to 20 carbon atoms. R 2 , R 3 and R 4 are the same or different alkyl groups with 1 to 4 carbon atoms or alkoxy groups with 1 to 4 carbon atoms, and at least one of R 2 , R 3 and R 4 is an alkoxy group . R 5′ is a divalent group derived from the group R 5 in the compositional formula (2), that is, a divalent group derived from a radically polymerizable unsaturated bond-containing group. R 11 is H or CH 3 , and R 12 is a group having a saturated alkyl group having 4 to 20 carbon atoms and a ratio of carbon atoms to hydrogen atoms of 0.58 or more. l, m, and n are each an integer of 1 or more, and the total of l, m, and n is a numerical value that makes the weight average molecular weight 3,000 to 500,000. In addition, the presence order of each repeating unit added with l, m, and n and enclosed in parentheses is an arbitrary order in the formula.
(2)含氟聚合物2(2) Fluoropolymer 2
含氟聚合物2可以通过使含有氟烷基的丙烯酸酯在上述的含有烷氧基甲硅烷基的硫醇的存在下进行自由基聚合来得到。The fluoropolymer 2 can be obtained by radically polymerizing a fluoroalkyl group-containing acrylate in the presence of the aforementioned alkoxysilyl group-containing mercaptan.
含有烷氧基甲硅烷基的硫醇的使用量相对于用作单体成分的含有氟烷基的丙烯酸酯100重量份优选为0.01~25重量份左右,更优选为0.1~5重量份左右。The amount of the alkoxysilyl group-containing mercaptan used is preferably about 0.01 to 25 parts by weight, more preferably about 0.1 to 5 parts by weight, based on 100 parts by weight of the fluoroalkyl group-containing acrylate used as a monomer component.
在含氟聚合物2中,也与含氟聚合物1同样地可以根据需要使用高软化点单体及其它的单体作为单体成分。高软化点单体及其它的单体的具体例与含氟聚合物1相同,使用量也与含氟聚合物1相同。In the fluorinated polymer 2, as in the fluorinated polymer 1, a high softening point monomer and other monomers can be used as monomer components as necessary. Specific examples of the high softening point monomer and other monomers are the same as those of the fluoropolymer 1, and the usage amounts are also the same as those of the fluoropolymer 1.
进而,在制造含氟聚合物2时,可以根据需要使用含氟聚合物1的制造中使用的含有烷氧基甲硅烷基的自由基聚合性单体作为单体。含有烷氧基甲硅烷基的自由基聚合性单体的种类及使用量只要与含氟聚合物1相同即可。通过使用含有烷氧基甲硅烷基的自由基聚合性单体,对于含氟聚合物2而言,对基材的密合性也更进一步提高。Furthermore, when producing the fluoropolymer 2, the alkoxysilyl group-containing radically polymerizable monomer used in the production of the fluoropolymer 1 can be used as a monomer if necessary. The kind and usage-amount of the radically polymerizable monomer containing an alkoxysilyl group should just be the same as fluoropolymer 1. The use of an alkoxysilyl group-containing radically polymerizable monomer further improves the adhesiveness to the base material of the fluoropolymer 2 .
聚合引发剂的种类、使用量等与含氟聚合物1相同。The type and amount of the polymerization initiator used are the same as those of the fluoropolymer 1 .
关于其它的聚合条件,只要也与含氟聚合物1相同即可。About other polymerization conditions, what is necessary is just to be the same as fluorine-containing polymer 1.
上述的方法中得到的含氟聚合物2的重均分子量为3,000~500,000左右,优选为5,000~300,000左右。含氟聚合物的重均分子量为利用使用HCFC225/六氟异丙醇(=90/10重量)混合溶剂作为洗脱溶剂的GPC(凝胶渗透色谱法)求出的值(标准聚甲基甲基丙烯酸酯换算)。The weight average molecular weight of the fluorine-containing polymer 2 obtained by the above method is about 3,000 to 500,000, preferably about 5,000 to 300,000. The weight-average molecular weight of the fluoropolymer is a value obtained by GPC (gel permeation chromatography) using a mixed solvent of HCFC225/hexafluoroisopropanol (=90/10 by weight) as an eluting solvent (standard polymethylformaldehyde base acrylate conversion).
上述的方法中得到的含氟聚合物2成为含有下述聚合物的物质,即,所述聚合物为:通式(3)的含有烷氧基甲硅烷基的硫醇与用作单体的通式(1)的含有氟烷基的丙烯酸酯的聚合物的聚合物链键合而成的、下述通式(6)所示的在末端具有烷氧基甲硅烷基的聚合物。The fluorine-containing polymer 2 obtained by the above-mentioned method becomes a substance containing the following polymer: the alkoxysilyl group-containing mercaptan of the general formula (3) and the monomer A polymer having an alkoxysilyl group at the terminal represented by the following general formula (6) in which polymer chains of a fluoroalkyl group-containing acrylate polymer of the general formula (1) are bonded.
在上述通式(6)中,X、Y、Rf、R7、R8、R9及R10与上述相同,n为与上述的重均分子量对应的数值,即,使通式(6)的聚合物的重均分子量为3,000~500,000的数值。In the above general formula (6), X, Y, Rf, R 7 , R 8 , R 9 and R 10 are the same as above, n is a value corresponding to the above weight average molecular weight, that is, the general formula (6) The polymer has a weight-average molecular weight of 3,000 to 500,000.
进而,在使用高软化点单体的情况下,含氟聚合物2除上述通式(6)所示的结构以外还含有基于高软化点单体的结构单元的聚合物,在使用含有烷氧基甲硅烷基的自由基聚合性单体的情况下,含有基于该含有烷氧基甲硅烷基的自由基聚合性单体的构成单元。Furthermore, in the case of using a high softening point monomer, the fluoropolymer 2 is a polymer containing a structural unit based on a high softening point monomer in addition to the structure represented by the above general formula (6). In the case of a radically polymerizable monomer containing an alkoxysilyl group, a constituent unit based on the radically polymerizable monomer containing an alkoxysilyl group is contained.
另外,如上所述,在上述通式(6)中,X为氯原子或氟原子的聚合物可使用低价格的原料得到,为可形成具有良好的防水性的覆膜的有用性高的聚合物,为目前未知的新的聚合物。In addition, as described above, in the above general formula (6), the polymer in which X is a chlorine atom or a fluorine atom can be obtained using low-cost raw materials, and is a highly useful polymer that can form a coating with good water resistance. It is a new polymer that is unknown at present.
耐久型防水-防湿性涂敷组合物Durable waterproof-moisture-proof coating composition
本发明的涂敷组合物为在氟系溶剂中溶解上述的方法中得到的含氟聚合物1或含氟聚合物2而成的物质。The coating composition of the present invention is obtained by dissolving the fluoropolymer 1 or 2 obtained by the above-mentioned method in a fluorine-based solvent.
上述的方法中得到的含氟聚合物1及含氟聚合物2均通过含有氟烷基而成为具有良好的拨水性能的物质,由该聚合物形成的覆膜显示良好的防水性能。Fluoropolymer 1 and Fluoropolymer 2 obtained by the above method both have good water-repellent performance by containing a fluoroalkyl group, and the coating formed of the polymer exhibits good water-repellent performance.
进而,使用含有烷氧基甲硅烷基的自由基聚合性单体作为单体成分而得到的含氟聚合物1为通过侧链存在的烷氧基甲硅烷基而对于各种基材显示良好的结合性并且具有交联性的物质,形成的覆膜的耐磨性及防水-防湿性能良好。Furthermore, the fluorine-containing polymer 1 obtained by using a radically polymerizable monomer containing an alkoxysilyl group as a monomer component has an alkoxysilyl group present through a side chain, and exhibits good resistance to various substrates. Combining and cross-linking substances, the formed coating has good abrasion resistance and waterproof-moisture-proof performance.
对于在含有烷氧基甲硅烷基的硫醇的存在下进行自由基聚合反应而得到的含氟聚合物2而言,聚合反应时存在的含有烷氧基甲硅烷基的硫醇的至少一部分与聚合物链键合,通过其末端存在的烷氧基甲硅烷基也成为对于各种基材显示良好的结合性并且具有交联性的物质。由此,形成的覆膜的耐磨性优异,而且防水-防湿性能也良好。For the fluoropolymer 2 obtained by radical polymerization in the presence of an alkoxysilyl group-containing mercaptan, at least a part of the alkoxysilyl group-containing mercaptan present during the polymerization reaction and The polymer chains are bonded, and the alkoxysilyl groups present at the terminals also exhibit good binding properties to various substrates and have crosslinkability. As a result, the formed coating has excellent abrasion resistance and also has good water- and moisture-proof performance.
进而,使用高软化点单体作为单体成分的情况下,对于含氟聚合物1及含氟聚合物2中的任一者而言,均提高所形成的覆膜的拨水性,使除水性良好。Furthermore, in the case of using a high softening point monomer as a monomer component, for either of the fluoropolymer 1 and the fluoropolymer 2, the water repellency of the formed coating is improved, and the water repellency is improved. good.
在本发明的防水-防湿性涂敷组合物中,通过使用氟系溶剂,可以稳定地溶解上述的含氟聚合物,可以制成不易产生沉淀等的稳定性良好的涂敷组合物。In the waterproof-moisture-proof coating composition of the present invention, by using a fluorine-based solvent, the above-mentioned fluorine-containing polymer can be stably dissolved, and a coating composition having good stability such as precipitation is less likely to occur can be obtained.
作为氟系溶剂,只要为分子中具有氟原子且形成的含氟聚合物的溶解性良好的溶剂,就可以为烃化合物、醇、醚等中的任意溶剂,另外,也可以为脂肪族及芳香族中的任意溶剂。例如可以使用氯化氟化烃(特别是碳原子数为2~5)、特别是HCFC225(二氯五氟丙烷)、HCFC141b(二氯氟乙烷)、CFC316(2,2,3,3-四氯六氟丁烷,)、Vertrel XF(分子式C5H2F10)(DuPont公司制)、六氟间二甲苯、五氟丙醇、氟系醚等。As the fluorine-based solvent, as long as it has a fluorine atom in the molecule and has good solubility of the formed fluorine-containing polymer, it can be any solvent among hydrocarbon compounds, alcohols, ethers, etc., and can also be aliphatic and aromatic solvents. Any solvent in the family. For example, chlorinated fluorinated hydrocarbons (especially with 2 to 5 carbon atoms), especially HCFC225 (dichloropentafluoropropane), HCFC141b (dichlorofluoroethane), CFC316 (2,2,3,3- Tetrachlorohexafluorobutane,), Vertrel XF (molecular formula C 5 H 2 F 10 ) (manufactured by DuPont), hexafluoro-m-xylene, pentafluoropropanol, fluorine-based ether, and the like.
在本发明中,特别优选使用氢氟醚作为氟系溶剂。氢氟醚为相对于各种材料的化学侵蚀性低的溶剂,作为针对强烈要求排除溶剂导致的不良影响的电子零件的涂敷组合物的溶剂,为特别适合的溶剂。而且,氢氟醚为具有速干性、低环境污染性、不燃性、低毒性等优异性能的理想的溶剂。In the present invention, it is particularly preferable to use hydrofluoroether as the fluorine-based solvent. Hydrofluoroethers are solvents with low chemical aggressiveness to various materials, and are particularly suitable as solvents for coating compositions for electronic components that are strongly required to eliminate adverse effects of solvents. Moreover, hydrofluoroether is an ideal solvent having excellent properties such as quick-drying, low environmental pollution, non-flammability, and low toxicity.
在本发明中,作为氢氟醚,优选式:CmF2m+1-O-CzH2z+1[式中,m为1~6的数,z为1~6的数。]所示的化合物。作为如上所述的氢氟醚,例如可以使用美国3M公司的Novec HFE7100(化学式C4F9OCH3),7200(化学式C4F9OC2H5),7300(化学式C2F5CF(OCH3)C3F7)等。In the present invention, the hydrofluoroether preferably has the formula: C m F 2m+1 -OC z H 2z+1 [wherein, m is a number from 1 to 6, and z is a number from 1 to 6. ] Compounds shown. As the above-mentioned hydrofluoroether, for example, Novec HFE7100 (chemical formula C 4 F 9 OCH 3 ), 7200 (chemical formula C 4 F 9 OC 2 H 5 ), 7300 (chemical formula C 2 F 5 CF ( OCH 3 ) C 3 F 7 ) etc.
在本发明中,特别优选将在通式(1)中Rf为碳原子数4~6的直链状或支链状的氟烷基且X为氢原子以外的基团或原子的、α位取代的含有氟烷基的丙烯酸酯作为单体成分而得到的含氟聚合物溶解于氢氟醚中而成的涂敷组合物。由Rf为碳原子数4~6的氟烷基的α位取代的含有氟烷基的丙烯酸酯形成的含氟聚合物对于氢氟醚的溶解性良好,所形成的覆膜成为具有优异的防水性和防湿性、且与基材的结合性良好的耐磨性优异的覆膜。In the present invention, in the general formula (1), Rf is a linear or branched fluoroalkyl group having 4 to 6 carbon atoms, and X is a group or atom other than a hydrogen atom. A coating composition comprising a fluoropolymer obtained by dissolving a fluoroalkyl-containing acrylate as a monomer component in hydrofluoroether. The fluorine-containing polymer formed by acrylate containing a fluoroalkyl group substituted by an α-position of a fluoroalkyl group with 4 to 6 carbon atoms in Rf has good solubility in hydrofluoroether, and the formed coating has excellent waterproof properties. A film with excellent wear resistance and moisture resistance, and good adhesion to the substrate.
在本发明的涂敷组合物中,该组合物中的含氟聚合物的浓度优选作为固体成分浓度为0.01~30重量%左右,更优选为0.1~20重量%左右。特别是在处理对象物为电子零件的连接器等的情况下,通过将固体成分浓度设为0.2~2重量%左右,可在不会抑制导电性的情况下形成耐磨性良好且具有优异的防水及防湿性能的覆膜。In the coating composition of the present invention, the concentration of the fluorine-containing polymer in the composition is preferably about 0.01 to 30% by weight as a solid content concentration, more preferably about 0.1 to 20% by weight. In particular, when the object to be processed is a connector of an electronic component, by setting the solid content concentration to about 0.2 to 2% by weight, it is possible to form a material with good wear resistance and excellent wear resistance without inhibiting conductivity. Waterproof and moisture-proof coating.
本发明的涂敷组合物可以以上述的方法在氟化溶剂中进行自由基聚合反应后,根据需要调整聚合物的浓度,然后直接用作涂敷用组合物,或者可以进行自由基聚合反应后,分离含氟聚合物,然后溶解于氟系溶剂而得到涂敷组合物。在本发明中,特别是在将氢氟醚用作溶剂进行聚合反应后,根据需要使用氢氟醚调整聚合物浓度而获得涂敷组合物,由此可以高效地得到目的涂敷组合物。The coating composition of the present invention can be used as a coating composition directly after performing radical polymerization in a fluorinated solvent by the above-mentioned method, after adjusting the concentration of the polymer, or can be used after radical polymerization. , isolate the fluorine-containing polymer, and then dissolve it in a fluorine-based solvent to obtain a coating composition. In the present invention, the target coating composition can be obtained efficiently by obtaining a coating composition after the polymerization reaction using hydrofluoroether as a solvent and then adjusting the polymer concentration using hydrofluoroether as necessary.
进而,可以根据需要在本发明的涂敷组合物中配合具有全氟聚醚(PFPE)骨架的化合物(以下有时称为“PFPE化合物”)。通过配合PFPE化合物,由含氟聚合物形成的覆膜的平滑性提高,耐磨性大大地提高。Furthermore, a compound having a perfluoropolyether (PFPE) skeleton (hereinafter sometimes referred to as "PFPE compound") may be blended in the coating composition of the present invention as needed. By blending the PFPE compound, the smoothness of the coating formed of the fluoropolymer is improved, and the abrasion resistance is greatly improved.
在本发明中,作为PFPE化合物,可以使用下述通式(7)所示的化合物。In the present invention, a compound represented by the following general formula (7) can be used as the PFPE compound.
A1-B1-Ra-B2-A2 (7)A 1 -B 1 -R a -B 2 -A 2 (7)
在上述式中,A1及A2相同或不同地表示可以被1个或1个以上的氟原子取代的C1-16烷基、或基团:-SiQkYa 3-k(式中:Ya表示羟基、可水解的基团或烃基,Q表示-Za-SiRb jRc 3-j(Za为二价的有机基团,Rb为羟基或可水解的基团,Rc为C1-22烷基或Q’,Q’与Q含义相同,j在各Q及Q’中分别独立地为0~3的整数,j的总和为1以上。),k表示1~3的整数。)。B1及B2相同或不同地表示单键或2价的有机基团,Ra表示全氟聚醚基。In the above formula, A 1 and A 2 identically or differently represent a C 1-16 alkyl group that may be substituted by one or more fluorine atoms, or a group: -SiQ k Y a 3-k (where : Y a represents a hydroxyl group, a hydrolyzable group or a hydrocarbon group, Q represents -Z a -SiR b j R c 3-j (Z a is a divalent organic group, R b is a hydroxyl group or a hydrolyzable group, R c is a C 1-22 alkyl group or Q', Q' has the same meaning as Q, j is independently an integer from 0 to 3 in each of Q and Q', and the sum of j is 1 or more), and k represents 1 An integer of ~3.). B 1 and B 2 are the same or different and represent a single bond or a divalent organic group, and R a represents a perfluoropolyether group.
在上述式(7)中,在A1及A2所示的基团内,可以被1个或1个以上的氟原子取代的C1-16烷基中的“C1-16烷基”为直链或支链的碳原子数1~16的烷基,优选为直链或支链的碳原子数1~3的烷基,更优选为直链的碳原子数1~3的烷基。In the above formula (7), among the groups represented by A1 and A2, the "C1-16 alkyl group" in the C1-16 alkyl group that may be substituted by one or more fluorine atoms A linear or branched alkyl group having 1 to 16 carbon atoms, preferably a linear or branched alkyl group having 1 to 3 carbon atoms, more preferably a linear or branched alkyl group having 1 to 3 carbon atoms .
作为被1个或1个以上的氟原子取代的C1-16烷基,优选为CF2H-C1-15全氟亚烷基,进一步优选为C1-16全氟烷基。The C 1-16 alkyl group substituted with one or more fluorine atoms is preferably a CF 2 HC 1-15 perfluoroalkylene group, more preferably a C 1-16 perfluoroalkyl group.
该C1-16全氟烷基为直链或支链的碳原子数1~16的全氟烷基,优选为直链或支链的碳原子数1~3的全氟烷基,更优选为直链的碳原子数1~3的全氟烷基,具体而言,为-CF3、-CF2CF3、或-CF2CF2CF3。The C 1-16 perfluoroalkyl group is a linear or branched perfluoroalkyl group with 1 to 16 carbon atoms, preferably a linear or branched perfluoroalkyl group with 1 to 3 carbon atoms, more preferably A linear perfluoroalkyl group having 1 to 3 carbon atoms, specifically -CF 3 , -CF 2 CF 3 , or -CF 2 CF 2 CF 3 .
上述式(7)中,Ra为全氟聚醚基,具体而言,例如表示-(OC4F8)a-(OC3F6)b-(OC2F4)c-(OCF2)d-。在此,a、b、c及d分别独立地为0或1以上的整数,a、b、c及d的和只要至少为1就没有特别限定,优选为分别独立地为0以上且200以下的整数,更优选为分别独立地为0以上且100以下的整数,进一步优选a、b、c及d的和为10以上且100以下。另外,附加a、b、c或d且用括弧括起来的各重复单元的存在顺序在式中为任意顺序。在这些重复单元中,-(OC4F8)-可以为-(OCF2CF2CF2CF2)-、-(OCF(CF3)CF2CF2)-、-(OCF2CF(CF3)CF2)-、-(OCF2CF2CF(CF3))-、-(OC(CF3)2CF2)-、-(OCF2C(CF3)2)-、-(OCF(CF3)CF(CF3))-、-(OCF(C2F5)CF2)-及-(OCF2CF(C2F5))-中的任意基团,但优选为-(OCF2CF2CF2CF2)-。-(OC3F6)-可以为-(OCF2CF2CF2)-、-(OCF(CF3)CF2)-及-(OCF2CF(CF3))-中的任意基团,但优选为-(OCF2CF2CF2)-。另外,-(OC2F4)-可以为-(OCF2CF2)-及-(OCF(CF3))-中的任意基团,但优选为-(OCF2CF2)-。In the above formula (7), R a is a perfluoropolyether group, specifically, for example, -(OC 4 F 8 ) a -(OC 3 F 6 ) b -(OC 2 F 4 ) c -(OCF 2 ) d- . Here, a, b, c, and d are each independently an integer of 0 or 1 or more, and the sum of a, b, c, and d is not particularly limited as long as it is at least 1, and is preferably 0 or more and 200 or less each independently. is more preferably an integer independently from 0 to 100, and it is still more preferable that the sum of a, b, c, and d is 10 to 100. In addition, the presence order of each repeating unit added with a, b, c or d and enclosed in parentheses is an arbitrary order in the formula. Among these repeating units, -(OC 4 F 8 )- can be -(OCF 2 CF 2 CF 2 CF 2 )-, -(OCF(CF 3 )CF 2 CF 2 )-, -(OCF 2 CF(CF 3 )CF 2 )-,-(OCF 2 CF 2 CF(CF 3 ))-,-(OC(CF 3 ) 2 CF 2 )-,-(OCF 2 C(CF 3 ) 2 )-,-(OCF (CF 3 )CF(CF 3 ))-, -(OCF(C 2 F 5 )CF 2 )- and -(OCF 2 CF(C 2 F 5 ))-, but preferably -( OCF 2 CF 2 CF 2 CF 2 )-. -(OC 3 F 6 )- can be any group in -(OCF 2 CF 2 CF 2 )-, -(OCF(CF 3 )CF 2 )- and -(OCF 2 CF(CF 3 ))-, However, -(OCF 2 CF 2 CF 2 )- is preferred. In addition, -(OC 2 F 4 )- may be any of -(OCF 2 CF 2 )- and -(OCF(CF 3 ))-, but is preferably -(OCF 2 CF 2 )-.
在一个方式中,Ra为-(OC3F6)b-(式中,b为1以上的整数),优选为-(OCF2CF2CF2)b-。In one aspect, R a is -(OC 3 F 6 ) b - (wherein, b is an integer of 1 or more), preferably -(OCF 2 CF 2 CF 2 ) b -.
在另一个方式中,Ra为-(OC2F4)c-(OCF2)d-(式中,c及d分别独立地为1以上的整数,附加下标c或d且用括弧括起来的各重复单元的存在顺序在式中为任意顺序),优选为-(OCF2CF2)c-(OCF2)d-。另外,在本方式中,Ra可以含有微量的-(OC4F8)a-(优选为-(OCF2CF2CF2CF2)a-)及-(OC3F6)b-(优选为-(OCF2CF2CF2)b-),例如可以以(a+b)/(a+b+c+d)为0.3以下的比例含有。In another aspect, R a is -(OC 2 F 4 ) c -(OCF 2 ) d -(wherein, c and d are each independently an integer of 1 or greater, and the subscript c or d is added and enclosed in parentheses The order of the repeating units in the formula is arbitrary), preferably -(OCF 2 CF 2 ) c -(OCF 2 ) d -. In addition, in this embodiment, R a may contain trace amounts of -(OC 4 F 8 ) a - (preferably -(OCF 2 CF 2 CF 2 CF 2 ) a -) and -(OC 3 F 6 ) b -( -(OCF 2 CF 2 CF 2 ) b -) is preferable, and it can be contained at a ratio of (a+b)/(a+b+c+d) of 0.3 or less, for example.
上述式(7)中,B1及B2相同或不同地表示直接键合或2价的有机基团。In the above formula (7), B 1 and B 2 are the same or different and represent a direct bond or a divalent organic group.
上述“2价的有机基团”,在本说明书中使用的情况下,是指含有碳的2价的基团。作为这种2价的有机基团,没有特别限定,可以举出由烃基进一步脱离1个氢原子而成的2价的基团。When the above-mentioned "divalent organic group" is used in this specification, it means the divalent group containing carbon. Such a divalent organic group is not particularly limited, and a divalent group obtained by further removing one hydrogen atom from a hydrocarbon group can be mentioned.
上述“烃基”,在本说明书中使用的情况下,是指含有碳及氢的基团。作为这种烃基,没有特别限定,可以举出可以被1个或1个以上的取代基取代的碳原子数1~20的烃基、例如脂肪族烃基、芳香族烃基等。上述“脂肪族烃基”可以为直链状、支链状或环状中的任意基团,也可以为饱和或不饱和中的任意基团。另外,烃基可以含有1个或1个以上的环结构。需要说明的是,这种烃基可以在其末端或分子链中具有1个或1个以上的N、O、S、Si、酰胺、磺酰基、硅氧烷、羧基、羧氧基等。The above-mentioned "hydrocarbon group" means a group containing carbon and hydrogen when used in the present specification. Such a hydrocarbon group is not particularly limited, and examples thereof include hydrocarbon groups having 1 to 20 carbon atoms which may be substituted with one or more substituents, such as aliphatic hydrocarbon groups, aromatic hydrocarbon groups, and the like. The aforementioned "aliphatic hydrocarbon group" may be any of linear, branched or cyclic, and may be any of saturated or unsaturated. In addition, the hydrocarbon group may contain one or more ring structures. It should be noted that such a hydrocarbon group may have one or more N, O, S, Si, amide, sulfonyl, siloxane, carboxyl, carboxyloxy, etc. at its terminal or in the molecular chain.
作为上述“烃基”的取代基,没有特别限定,例如可以举出:卤素原子;可以由1个或1个以上的卤素原子取代的C1-6烷基、C2-6烯基、C2-6炔基、C3-10环烷基、C3-10不饱和环烷基、5~10元的杂环基、5~10元的不饱和杂环基、C6-10芳基、5~10元的杂芳基等。The substituent of the "hydrocarbon group" is not particularly limited, and examples thereof include: a halogen atom; a C 1-6 alkyl group, a C 2-6 alkenyl group, a C 2 -6 alkynyl, C 3-10 cycloalkyl, C 3-10 unsaturated cycloalkyl, 5-10 membered heterocyclic group, 5-10 membered unsaturated heterocyclic group, C 6-10 aryl, 5-10 membered heteroaryl, etc.
上述B1及B2优选为直接键合、C1-20亚烷基、或-(CH2)s-X”-(CH2)t-。上述式中,X”表示-O-、或-(Si(Rd)2O)v-或-O-(CH2)u-(Si(Rd)2O)v-(式中,Rd在各次出现中分别独立地表示C1-6烷基,v为1~100的整数,u为1~20的整数),优选为-O-。s为1~20的整数,优选为1~3的整数,更优选为1或2。t为1~20的整数,优选为2~3的整数。这些基团可以被选自氟原子及C1-3烷基的1个或1个以上的取代基取代。The aforementioned B 1 and B 2 are preferably a direct bond, a C 1-20 alkylene group, or -(CH 2 ) s -X"-(CH 2 ) t -. In the above formula, X" represents -O-, or -(Si(R d ) 2 O) v -or -O-(CH 2 ) u -(Si(R d ) 2 O) v -(wherein, R d independently represents C 1 in each occurrence -6 alkyl, v is an integer of 1 to 100, u is an integer of 1 to 20), preferably -O-. s is an integer of 1-20, Preferably it is an integer of 1-3, More preferably, it is 1 or 2. t is an integer of 1-20, Preferably it is an integer of 2-3. These groups may be substituted with one or more substituents selected from fluorine atoms and C 1-3 alkyl groups.
作为上述B1及B2的具体的例子,除直接键合以外,例如可以举出:As specific examples of the above - mentioned B1 and B2 , in addition to direct bonding, for example:
-CH2O(CH2)3-、-CH 2 O(CH 2 ) 3 -,
-CH2O(CH2)6-、-CH 2 O(CH 2 ) 6 -,
-CH2O(CH2)3Si(CH3)2OSi(CH3)2(CH2)2-、-CH 2 O(CH 2 ) 3 Si(CH 3 ) 2 OSi(CH 3 ) 2 (CH 2 ) 2 -,
-CH2O(CH2)3Si(CH3)2OSi(CH3)2OSi(CH3)2(CH2)2-、-CH 2 O(CH 2 ) 3 Si(CH 3 ) 2 OSi(CH 3 ) 2 OSi(CH 3 ) 2 (CH 2 ) 2 -,
-CH2O(CH2)3Si(CH3)2O(Si(CH3)2O)2Si(CH3)2(CH2)2-、-CH 2 O(CH 2 ) 3 Si(CH 3 ) 2 O(Si(CH 3 ) 2 O) 2 Si(CH 3 ) 2 (CH 2 ) 2 -,
-CH2O(CH2)3Si(CH3)2O(Si(CH3)2O)3Si(CH3)2(CH2)2-、-CH 2 O(CH 2 ) 3 Si(CH 3 ) 2 O(Si(CH 3 ) 2 O) 3 Si(CH 3 ) 2 (CH 2 ) 2 -,
-CH2O(CH2)3Si(CH3)2O(Si(CH3)2O)10Si(CH3)2(CH2)2-、-CH 2 O(CH 2 ) 3 Si(CH 3 ) 2 O(Si(CH 3 ) 2 O) 10 Si(CH 3 ) 2 (CH 2 ) 2 -,
-CH2O(CH2)3Si(CH3)2O(Si(CH3)2O)20Si(CH3)2(CH2)2-等。-CH 2 O(CH 2 ) 3 Si(CH 3 ) 2 O(Si(CH 3 ) 2 O) 20 Si(CH 3 ) 2 (CH 2 ) 2 -etc.
在上述式(7)中,在A1及A2所示的基团内,基团:Ya 3-kQkSi-中的Ya表示羟基、可水解的基团、或烃基。羟基没有特别限定,只要为可水解的基团水解产生的基团即可。In the above formula (7), among the groups represented by A 1 and A 2 , Y a in the group: Y a 3-k Q k Si- represents a hydroxyl group, a hydrolyzable group, or a hydrocarbon group. The hydroxyl group is not particularly limited as long as it is a group produced by hydrolysis of a hydrolyzable group.
上述“可水解的基团”,在本说明书中使用的情况下,是指利用水解反应可从化合物的主骨架脱离的基团。作为这种可水解的基团,没有特别限定,可以举出-ORe、-OCORe、-O-N=C(Re)2、-N(Re)2、-NHRe、卤素原子(这些式中,Re在各次出现中分别独立地表示取代或非取代的C1-3烷基)等。The above "hydrolyzable group", when used in the present specification, refers to a group that can be detached from the main skeleton of the compound by a hydrolysis reaction. Such a hydrolyzable group is not particularly limited, and examples thereof include -OR e , -OCOR e , -ON=C(R e ) 2 , -N(R e ) 2 , -NHR e , halogen atoms (these In the formula, R e independently represents a substituted or unsubstituted C 1-3 alkyl) and the like in each occurrence.
上述Ya优选为羟基、-O(Rf)(式中,Rf表示C1-12烷基,优选表示C1-6烷基,更优选表示C1-3烷基)、C1-12烷基、C2-12烯基、C2-12炔基或苯基,更优选为-OCH3、-OCH2CH3、-OCH(CH3)2。这些基团例如可以被选自氟原子、C1-6烷基、C2-6烯基及C2-6炔基的1个或1个以上的取代基取代。The above-mentioned Y a is preferably hydroxyl, -O(R f ) (in the formula, R f represents C 1-12 alkyl, preferably represents C 1-6 alkyl, more preferably represents C 1-3 alkyl), C 1- 12 alkyl, C 2-12 alkenyl, C 2-12 alkynyl or phenyl, more preferably -OCH 3 , -OCH 2 CH 3 , -OCH(CH 3 ) 2 . These groups may be substituted with, for example, one or more substituents selected from a fluorine atom, a C 1-6 alkyl group, a C 2-6 alkenyl group, and a C 2-6 alkynyl group.
上述式(7)中,基团:Ya 3-kQkSi-中的Q表示-Za-SiRb jRc 3-j。In the above formula (7), Q in the group: Y a 3-k Q k Si- represents -Z a -SiR b j R c 3-j .
上述Za在各出现中分别独立地表示2价的有机基团。Said Z a each independently represents a divalent organic group in each appearance.
上述Za优选不含与式(7)中的分子主链的末端的Si原子形成硅氧烷键的基团。The aforementioned Z a preferably does not contain a group forming a siloxane bond with the Si atom at the end of the molecular main chain in formula (7).
上述Za优选为C1-6亚烷基或-(CH2)s’-O-(CH2)t’-(式中,s’为1~6的整数,t’为1~6的整数),更优选为C1-3亚烷基。这些基团例如可以被选自氟原子、C1-6烷基、C2-6烯基、及C2-6炔基中的1个或1个以上的取代基取代。The above-mentioned Z a is preferably a C 1-6 alkylene group or -(CH 2 ) s' -O-(CH 2 ) t' - (wherein, s' is an integer of 1 to 6, and t' is an integer of 1 to 6 Integer), more preferably C 1-3 alkylene. These groups may be substituted with, for example, one or more substituents selected from fluorine atoms, C 1-6 alkyl groups, C 2-6 alkenyl groups, and C 2-6 alkynyl groups.
上述Rb在各出现中分别独立地表示羟基或可水解的基团。优选Rb为-ORg(式中,Rg表示取代或非取代的C1-3烷基,更优选表示甲基)。The above-mentioned R b independently represents a hydroxyl group or a hydrolyzable group in each occurrence. Preferably, R b is -OR g (in the formula, R g represents a substituted or unsubstituted C 1-3 alkyl group, more preferably represents a methyl group).
上述Rc在各出现中分别独立地表示C1-22烷基、或Q’。上述Q’与Q含义相同。The above-mentioned R c independently represents a C 1-22 alkyl group or Q' in each occurrence. The aforementioned Q' has the same meaning as Q.
上述j在各Q及Q’中分别独立地为选自0~3的整数,j的总和为1以上。在各Q或Q’中的上述j为0的情况下,其Q或Q’中的Si则不具有羟基及可水解的基团。因此,上述j的总和必须至少为1以上。The aforementioned j in each of Q and Q' is independently an integer selected from 0 to 3, and the total of j is 1 or more. When the aforementioned j in each Q or Q' is 0, Si in Q or Q' does not have a hydroxyl group or a hydrolyzable group. Therefore, the sum of j above must be at least 1 or more.
在与具有全氟聚醚基的分子主链的末端的Si原子键合的-Q-Q’0-5链的末端的Q’中,上述n优选为2,更优选为3。In Q' at the end of the -Q-Q' 0-5 chain bonded to the Si atom at the end of the molecular main chain having a perfluoropolyether group, the above n is preferably 2, more preferably 3.
在上述Q中的Rc的至少1个为Q’的情况下,Q中存在2个以上经由Z基而直链状地连结的Si原子。这种经由Z基而直链状地连结的Si原子的数量最大为5个。In the case where at least one of R c in the above-mentioned Q is Q′, there are two or more Si atoms linearly connected via Z groups in Q. The number of such Si atoms linearly connected via the Z group is five at most.
在一个方式中,Q中的经由Za基直链状地连结的Si原子的数量为1个(即Q中仅存在1个Si原子)或2个。In one aspect, the number of Si atoms linearly connected via the Z a group in Q is one (that is, only one Si atom exists in Q) or two.
上述式(7)中,k为选自1~3的整数,优选为2以上,更优选为3。通过将k设为3,与基材的结合变得牢固,可以得到高的耐磨性。In the above formula (7), k is an integer selected from 1 to 3, preferably 2 or more, and more preferably 3. By setting k to 3, the bond with the base material becomes strong, and high abrasion resistance can be obtained.
在一个方式中,本发明中使用的PFPE化合物为Q中的Rc为C1-22烷基的式(7)所示的化合物。In one embodiment, the PFPE compound used in the present invention is a compound represented by formula (7) in which R c in Q is a C 1-22 alkyl group.
在一个方式中,本发明中使用的PFPE化合物为Q中的Rc的至少1个为Q’的式(7)所示的化合物。In one embodiment, the PFPE compound used in the present invention is a compound represented by formula (7) in which at least one of R c in Q is Q'.
上述式(7)所示的PFPE化合物没有特别限定,可具有5×102~1×105的平均分子量。在这种范围中,从耐磨性的观点考虑,优选具有1,000~30,000的平均分子量。需要说明的是,在本发明中,“平均分子量”是指数均分子量,“平均分子量”为利用19F-NMR测得的值。The PFPE compound represented by the above formula (7) is not particularly limited, and may have an average molecular weight of 5×10 2 to 1×10 5 . In such a range, it is preferable to have an average molecular weight of 1,000 to 30,000 from the viewpoint of abrasion resistance. In the present invention, the "average molecular weight" is a number average molecular weight, and the "average molecular weight" is a value measured by 19 F-NMR.
在本发明的涂敷组合物中,在配合PFPE化合物的情况下,为了充分起到耐磨性提高的効果,PFPE化合物的配合量优选相对于该组合物中所含的含氟聚合物100重量份为1~20重量份左右。In the coating composition of the present invention, when a PFPE compound is blended, in order to sufficiently exert the effect of improving the abrasion resistance, the blending amount of the PFPE compound is preferably relative to 100 wt. The part is about 1 to 20 parts by weight.
本发明的涂敷组合物的应用对象没有特别限定,可对于塑料、金属、陶瓷等各种基材形成耐磨性良好且具有优异的防水及防湿性能的覆膜。特别是在以包含连接器、框体、印刷基板、半导体等的电子零件为处理对象的情况下,可通过使用本发明的涂敷组合物,利用化学侵蚀性低的溶剂,形成耐磨性优异的防水、防湿性覆膜,因此,可以在不会抑制电子零件的性能的情况下,赋予良好的防水、防湿性能。The application object of the coating composition of the present invention is not particularly limited, and it can form a coating film with good abrasion resistance and excellent waterproof and moisture-proof performance on various substrates such as plastics, metals, and ceramics. Especially in the case of processing electronic parts including connectors, frames, printed circuit boards, semiconductors, etc., by using the coating composition of the present invention, a solvent with low chemical aggressiveness can be used to form a coating with excellent abrasion resistance. Excellent waterproof and moisture-proof coating, therefore, can give good waterproof and moisture-proof performance without inhibiting the performance of electronic parts.
对于利用本发明的涂敷组合物的处理方法而言,没有特别限定,只要使本发明的涂敷组合物与处理对象物接触即可。通常,在将被处理物浸渍于本发明的涂敷组合物中后,在湿度20~70%左右以上的大气中干燥即可。除此以外,也可利用使本发明的涂敷组合物以刷涂、喷雾、旋涂等方法与处理对象物接触的方法等。The treatment method using the coating composition of the present invention is not particularly limited, as long as the coating composition of the present invention is brought into contact with the object to be treated. Usually, after the object to be treated is immersed in the coating composition of the present invention, it may be dried in an atmosphere with a humidity of about 20% to 70% or higher. In addition, a method of bringing the coating composition of the present invention into contact with an object to be treated by methods such as brush coating, spray coating, and spin coating can also be utilized.
由此,引入本发明的涂敷组合物中所含的含氟聚合物的聚合物末端或侧链的烷氧基硅烷基利用大气中的湿气水解而转化为硅烷醇基,与基材反应,从而使密合性提高。另外,仅与基材反应的硅烷醇基彼此缩合而二维或三维地交联形成牢固的膜。Thus, the alkoxysilyl group introduced into the polymer terminal or side chain of the fluorine-containing polymer contained in the coating composition of the present invention is hydrolyzed by moisture in the atmosphere, converted into a silanol group, and reacted with the substrate. , so that the adhesion is improved. In addition, only the silanol groups reacted with the base material are condensed to form a two-dimensional or three-dimensional crosslink to form a strong film.
关于处理时的温度,没有特别限定,通常在室温下进行处理即可。关于处理时间也没有特别限定,例如在浸渍法的情况下,只要设为1秒~24小时左右的浸渍时间即可。The temperature at the time of treatment is not particularly limited, and usually it is sufficient to perform the treatment at room temperature. The treatment time is also not particularly limited, and for example, in the case of the immersion method, the immersion time may be set to about 1 second to 24 hours.
另外,为了形成具有更高的耐磨性的覆膜,优选在利用本发明的涂敷组合物进行处理之前用丙酮、氢氟醚等清洗基材以去除基材表面的油分后进行干燥。进而,除上述的清洗以外,可以用UV臭氧、氧等离子体等进行预处理使覆膜的耐磨性进一步提高。In addition, in order to form a coating having higher abrasion resistance, it is preferable to wash the substrate with acetone, hydrofluoroether, etc. to remove oil from the surface of the substrate before treating with the coating composition of the present invention, and then dry it. Furthermore, in addition to the above cleaning, pretreatment with UV ozone, oxygen plasma, etc. can be performed to further improve the abrasion resistance of the coating.
另外,在利用本发明的涂敷组合物的处理之前,根据需要对被处理物实施底漆处理,由此可以使由涂敷组合物形成的覆膜的结合性提高,使耐磨性进一步提高。底漆处理只要按照常规方法以与使用硅烷偶联剂时的底漆处理同样的条件进行处理即可。In addition, before the treatment with the coating composition of the present invention, if necessary, primer treatment is applied to the object to be treated, thereby improving the adhesion of the coating film formed by the coating composition and further improving the abrasion resistance. . What is necessary is just to perform a primer treatment on the conditions similar to the primer treatment at the time of using a silane coupling agent according to a conventional method.
发明的効果The effect of the invention
根据本发明的防水-防湿性涂敷组合物,可以对各种基材形成耐磨性优异的防水及防湿性覆膜。特别是在使用氢氟醚作为溶剂的情况下,可在不会对基材产生化学侵蚀的情况下,并且不会对环境等造成不良影响的情况下,形成良好的防水及防湿性覆膜。According to the waterproof-moisture-proof coating composition of the present invention, a waterproof and moisture-proof coating excellent in abrasion resistance can be formed on various substrates. In particular, when hydrofluoroether is used as a solvent, a good waterproof and moisture-proof coating can be formed without chemically attacking the substrate and without causing adverse effects on the environment.
进而,在配合PFPE化合物的情况下,由含氟聚合物形成的覆膜的平滑性提高,耐磨性大大地提高。Furthermore, when a PFPE compound is blended, the smoothness of the coating film formed of the fluorine-containing polymer is improved, and the abrasion resistance is greatly improved.
因此,根据本发明的防水-防湿性涂敷组合物,特别是在以电子零件为处理对象的情况下,可以在不会抑制电子零件的性能的情况下,赋予具有耐磨性的良好的防水、防湿性能。Therefore, according to the water-repellent-moisture-proof coating composition of the present invention, especially in the case of electronic parts as the processing object, it is possible to impart good waterproof properties with abrasion resistance without inhibiting the performance of the electronic parts. , Moisture-proof performance.
附图说明Description of drawings
图1是表示实施例1~6及比较例1~3中的在HFE7200中的浸渍时间和对水静态接触角相对于初期接触角的比例的关系的图表;1 is a graph showing the relationship between the immersion time in HFE7200 and the ratio of the static contact angle to water to the initial contact angle in Examples 1 to 6 and Comparative Examples 1 to 3;
图2是表示实施例7~8及比较例4~6中的擦拭次数和对水静态接触角相对于初期接触角的比例的关系的图表;2 is a graph showing the relationship between the number of times of wiping and the ratio of the static contact angle to water to the initial contact angle in Examples 7-8 and Comparative Examples 4-6;
图3是表示实施例11~13及比较例10中的磨耗次数和对水静态接触角相对于初期接触角的比例的关系的图表;3 is a graph showing the relationship between the number of abrasions and the ratio of the static contact angle to water to the initial contact angle in Examples 11 to 13 and Comparative Example 10;
图4是表示实施例14~16及比较例11~13中的磨耗次数和对水静态接触角相对于初期接触角的比例的关系的图表。4 is a graph showing the relationship between the number of abrasions and the ratio of the static contact angle to water to the initial contact angle in Examples 14 to 16 and Comparative Examples 11 to 13.
具体实施方式detailed description
下面,举出制造例及实施例对本发明进一步详细地进行说明。Hereinafter, the present invention will be described in more detail with reference to production examples and examples.
制造例1(Rf(C6)α-Cl丙烯酸酯/MPS=100/5.21(重量比)聚合物) Production example 1 (Rf(C6)α-Cl acrylate/MPS=100/5.21 (weight ratio) polymer)
在四口烧瓶中装入α-氯丙烯酸(全氟己基)乙酯(CH2=C(Cl)COOCH2CH2C6F13:以下有时简称为“Rf(C6)α-Cl丙烯酸酯”)35g、巯基丙基三甲氧基硅烷(以下有时简称为“MPS”)1.824g、及全氟己基甲基醚(C2F5CF(OCH3)C3F7:有时简称为“HFE7300”)66g,氮气吹扫10分钟,加热到80℃。在此投入偶氮二异丁腈(以下有时简称为“AIBN”)0.127g,反应6小时。Charge α-(perfluorohexyl) ethyl chloroacrylate (CH 2 ═C(Cl)COOCH 2 CH 2 C 6 F 13 : sometimes abbreviated as “Rf(C6) α-Cl acrylate” in the four-necked flask ) 35g, mercaptopropyltrimethoxysilane (hereinafter sometimes abbreviated as "MPS") 1.824g, and perfluorohexyl methyl ether (C 2 F 5 CF(OCH 3 )C 3 F 7 : sometimes abbreviated as "HFE7300" ) 66g, purged with nitrogen for 10 minutes, and heated to 80°C. Here, 0.127 g of azobisisobutyronitrile (hereinafter, may be abbreviated as "AIBN") was charged and reacted for 6 hours.
冷却至室温后,用甲醇使含氟聚合物析出,减压干燥。将其用全氟丁基乙基醚(C4F9OC2H5:有时简称为“HFE7200”)稀释,制备后述的实施例中使用的规定的浓度的溶液。After cooling to room temperature, the fluoropolymer was precipitated with methanol and dried under reduced pressure. This was diluted with perfluorobutyl ethyl ether (C 4 F 9 OC 2 H 5 : sometimes abbreviated as "HFE7200") to prepare a solution having a predetermined concentration used in Examples described later.
用使用氟系溶剂[HCFC225/六氟异丙醇=90/10(重量)]作为洗脱液的GPC测定分子量,结果,重均分子量为22,100。When the molecular weight was measured by GPC using a fluorine-based solvent [HCFC225/hexafluoroisopropanol=90/10 (weight)] as an eluent, the weight average molecular weight was 22,100.
制造例2(Rf(C6)α-Cl丙烯酸酯/MPS=100/3.08(重量比)聚合物) Production example 2 (Rf(C6)α-Cl acrylate/MPS=100/3.08 (weight ratio) polymer)
将MPS的使用量设为1.079g,除此以外,以与制造例1相同的方法,合成含氟聚合物,制备后述的实施例中使用的规定浓度的HFE7200溶液。所得到的聚合物的重均分子量为36,900。Except that the amount of MPS used was 1.079 g, a fluorine-containing polymer was synthesized in the same manner as in Production Example 1, and a HFE7200 solution of a predetermined concentration used in Examples described later was prepared. The weight average molecular weight of the obtained polymer was 36,900.
制造例3(Rf(C6)α-Cl丙烯酸酯/MPS=100/1.04(重量比)聚合物) Production example 3 (Rf(C6)α-Cl acrylate/MPS=100/1.04 (weight ratio) polymer)
将MPS的使用量设为0.365g,除此以外,以与制造例1相同的方法,合成含氟聚合物,制备后述的实施例中使用的规定浓度的HFE7200溶液。所得到的聚合物的重均分子量为42,300。Except that the amount of MPS used was 0.365 g, a fluoropolymer was synthesized in the same manner as in Production Example 1, and a HFE7200 solution of a predetermined concentration used in Examples described later was prepared. The weight average molecular weight of the obtained polymer was 42,300.
制造例4(Rf(C6)甲基丙烯酸酯/MPS=100/1.04(重量比)聚合物) Production Example 4 (Rf(C6) methacrylate/MPS=100/1.04 (weight ratio) polymer)
在制造例1中,使用甲基丙烯酸(全氟己基)乙酯(CH2=C(CH3)COOCH2CH2C6F13:以下有时简称为“Rf(C6)甲基丙烯酸酯”)代替Rf(C6)α-Cl丙烯酸酯,将MPS的使用量设为0.365g,除此以外,以与制造例1相同的方法,制备后述的实施例中使用的规定浓度的HFE7200溶液。所得到的聚合物的重均分子量为6,800。In Production Example 1, (perfluorohexyl)ethyl methacrylate (CH 2 =C(CH 3 )COOCH 2 CH 2 C 6 F 13 : hereinafter sometimes abbreviated as "Rf(C6) methacrylate") was used In place of Rf(C6)α-Cl acrylate, except that the usage-amount of MPS was 0.365 g, the HFE7200 solution of the predetermined density|concentration used in the Example mentioned later was prepared by the method similar to manufacture example 1. The weight average molecular weight of the obtained polymer was 6,800.
制造例5(Rf(C6)甲基丙烯酸酯/MPS=100/0.45(重量比)聚合物) Production Example 5 (Rf(C6) methacrylate/MPS=100/0.45 (weight ratio) polymer)
将MPS的使用量设为0.159g,除此以外,以与制造例4相同的方法,合成含氟聚合物,制备后述的实施例中使用的规定浓度的HFE7200溶液。所得到的聚合物的重均分子量为13,400。Except that the amount of MPS used was 0.159 g, a fluorine-containing polymer was synthesized in the same manner as in Production Example 4, and an HFE7200 solution of a predetermined concentration used in Examples described later was prepared. The weight average molecular weight of the obtained polymer was 13,400.
制造例6(Rf(C6)甲基丙烯酸酯/MPS=100/0.23(重量比)聚合物) Production Example 6 (Rf(C6) methacrylate/MPS=100/0.23 (weight ratio) polymer)
将MPS的使用量设为0.080g,除此以外,以与制造例4相同的方法,合成含氟聚合物,制备规定浓度的HFE7200溶液。所得到的聚合物的重均分子量为25,000。Except that the amount of MPS used was 0.080 g, a fluorine-containing polymer was synthesized in the same manner as in Production Example 4, and an HFE7200 solution of a predetermined concentration was prepared. The weight average molecular weight of the obtained polymer was 25,000.
制造例7(Rf(C6)甲基丙烯酸酯/iBMA/MPS=100/14.58/1.424(重量比)聚合物) Production Example 7 (Rf(C6) methacrylate/iBMA/MPS=100/14.58/1.424 (weight ratio) polymer)
在四口烧瓶中装入Rf(C6)甲基丙烯酸酯60.24g、甲基丙烯酸异冰片酯(以下有时简称为iBMA)8.78g、MPS0.858g、及全氟丁基乙基醚(C4F9OC2H5:以下有时简称为“HFE7200”)280.0g,氮气吹扫10分钟,加热到70℃。在此投入AIBN0.298g,反应6小时。60.24 g of Rf (C6) methacrylate, 8.78 g of isobornyl methacrylate (hereinafter sometimes abbreviated as iBMA), 0.858 g of MPS, and perfluorobutyl ethyl ether (C 4 F 9 OC 2 H 5 : hereinafter sometimes abbreviated as "HFE7200") 280.0 g, purged with nitrogen for 10 minutes, and heated to 70°C. Here, 0.298 g of AIBN was added and reacted for 6 hours.
冷却至室温后,取出反应溶液一部分至铝杯上,在110℃、常压下,使其干固1小时,由此,算出聚合溶液中的聚合物的树脂固体成分浓度。然后,将聚合溶液用规定量的HFE7200稀释,由此,制备后述的实施例中使用的规定浓度的溶液。After cooling to room temperature, a part of the reaction solution was taken out on an aluminum cup, and dried at 110° C. under normal pressure for 1 hour to calculate the resin solid content concentration of the polymer in the polymerization solution. Then, the polymerization solution was diluted with a predetermined amount of HFE7200 to prepare a solution having a predetermined concentration used in Examples described later.
以与制造例1同样的方法利用GPC测定分子量,结果,所得到的聚合物的重均分子量为16,700。When the molecular weight was measured by GPC in the same manner as in Production Example 1, the weight average molecular weight of the obtained polymer was 16,700.
制造例8(Rf(C6)甲基丙烯酸酯/iBMA/MPS/TMSMA=100/14.58/1.507/2.383(重量比)聚合物) Production Example 8 (Rf(C6) methacrylate/iBMA/MPS/TMSMA=100/14.58/1.507/2.383 (weight ratio) polymer)
在四口烧瓶中装入Rf(C6)甲基丙烯酸酯30.72g、iBMA4.48g、MPS0.463g、甲基丙烯酸3-(三甲氧基甲硅烷基)丙酯(以下有时简称为“TMSMA”)0.732g、及HFE7200140.6g,氮气吹扫10分钟,加热到70℃。在此投入AIBN0.156g,反应6小时。30.72 g of Rf (C6) methacrylate, 4.48 g of iBMA, 0.463 g of MPS, and 3-(trimethoxysilyl)propyl methacrylate (hereinafter sometimes referred to as “TMSMA”) were placed in a four-necked flask. 0.732g, and HFE7200140.6g, purged with nitrogen for 10 minutes, and heated to 70°C. Here, 0.156 g of AIBN was added and reacted for 6 hours.
冷却至室温后,采用与制造例7同样的方法算出聚合溶液中的聚合物的树脂固体成分浓度。然后,将聚合溶液用规定量的HFE7200稀释,由此,制备后述的实施例中使用的规定浓度的溶液。After cooling to room temperature, the resin solid content concentration of the polymer in the polymerization solution was calculated by the same method as in Production Example 7. Then, the polymerization solution was diluted with a predetermined amount of HFE7200 to prepare a solution having a predetermined concentration used in Examples described later.
以与制造例1同样的方法利用GPC测定分子量,结果,所得到的聚合物的重均分子量为14,200。When the molecular weight was measured by GPC in the same manner as in Production Example 1, the weight average molecular weight of the obtained polymer was 14,200.
制造例9Rf(C6)甲基丙烯酸酯/iBMA/TMSMA=100/14.49/2.373(重量比)聚合物) Production Example 9 Rf (C6) methacrylate/iBMA/TMSMA=100/14.49/2.373 (weight ratio) polymer)
在四口烧瓶中装入Rf(C6)甲基丙烯酸酯91.81g、iBMA13.30g、TMSMA2.179g、及HFE7200420.03g,氮气吹扫10分钟,加热到70℃。在此投入AIBN0.464g,反应6小时。91.81 g of Rf (C6) methacrylate, 13.30 g of iBMA, 2.179 g of TMSMA, and 20.03 g of HFE72004 were placed in a four-necked flask, purged with nitrogen for 10 minutes, and heated to 70°C. Here, 0.464 g of AIBN was added and reacted for 6 hours.
冷却至室温后,采用与制造例7同样的方法算出聚合溶液中的聚合物的树脂固体成分浓度。然后,将聚合溶液用规定量的HFE7200稀释,由此,制备后述的实施例中使用的规定浓度的溶液。After cooling to room temperature, the resin solid content concentration of the polymer in the polymerization solution was calculated by the same method as in Production Example 7. Then, the polymerization solution was diluted with a predetermined amount of HFE7200 to prepare a solution having a predetermined concentration used in Examples described later.
以与制造例1同样的方法利用GPC测定分子量,结果,所得到的聚合物的重均分子量为118,800。When the molecular weight was measured by GPC in the same manner as in Production Example 1, the weight average molecular weight of the obtained polymer was 118,800.
比较制造例1(Rf(C6)α-Cl丙烯酸酯/MPS=100/0(重量比)聚合物) Comparative production example 1 (Rf(C6)α-Cl acrylate/MPS=100/0 (weight ratio) polymer)
不使用MPS,除此以外,以与制造例1相同的方法,合成含氟聚合物,制备后述的比较例中使用的规定浓度的HFE7200溶液。所得到的聚合物的重均分子量为171,900。A fluoropolymer was synthesized in the same manner as in Production Example 1 except that MPS was not used, and a HFE7200 solution of a predetermined concentration used in a comparative example described later was prepared. The weight average molecular weight of the obtained polymer was 171,900.
比较制造例2(Rf(C6)甲基丙烯酸酯/MPS=100/0(重量比)聚合物) Comparative Production Example 2 (Rf(C6) methacrylate/MPS=100/0 (weight ratio) polymer)
不使用MPS,除此以外,以与制造例4相同的方法,合成含氟聚合物,制备后述的比较例中使用的规定浓度的HFE7200溶液。所得到的聚合物的重均分子量为269,600。A fluoropolymer was synthesized in the same manner as in Production Example 4 except that MPS was not used, and a HFE7200 solution of a predetermined concentration used in a comparative example described later was prepared. The weight average molecular weight of the obtained polymer was 269,600.
比较制造例3(Rf(C8)甲基丙烯酸酯/MPS=100/0(重量比)聚合物) Comparative Production Example 3 (Rf(C8) methacrylate/MPS=100/0 (weight ratio) polymer)
在制造例1中,使用甲基丙烯酸全氟辛酯(CH2=C(CH3)COOC8F17:以下有时简称为“Rf(C8)甲基丙烯酸酯”)代替Rf(C6)α-Cl丙烯酸酯,不使用MPS,除此以外,以与制造例1相同的方法,制备后述的比较例中使用的规定浓度的HFE7200溶液。所得到的聚合物的重均分子量为228,300。 In Production Example 1 , instead of Rf(C6) α- Cl acrylate was not used, except that MPS was not used, and the HFE7200 solution of the predetermined density|concentration used in the comparative example mentioned later was prepared by the method similar to manufacture example 1. The weight average molecular weight of the obtained polymer was 228,300.
比较制造例4Rf(C6)甲基丙烯酸酯/iBMA/TMSMA=100/14.49/0(重量比)聚合物) Comparative Production Example 4 Rf (C6) methacrylate/iBMA/TMSMA=100/14.49/0 (weight ratio) polymer)
不使用TMSMA,除此以外,以与制造例9相同的方法合成含氟聚合物,采用与制造例7同样的方法算出聚合后的聚合物的树脂固体成分浓度。然后,将算出了树脂固体成分浓度的溶液用HFE7200稀释,由此,制备后述的实施例中使用的规定的浓度的溶液。Except not using TMSMA, the fluorine-containing polymer was synthesized by the same method as Production Example 9, and the resin solid content concentration of the polymer after polymerization was calculated by the same method as Production Example 7. Then, the solution obtained by calculating the resin solid content concentration was diluted with HFE7200 to prepare a solution having a predetermined concentration used in Examples described later.
所得到的聚合物的重均分子量为115,000。The weight average molecular weight of the obtained polymer was 115,000.
实施例1~6及比较例1~3Examples 1-6 and Comparative Examples 1-3
将硅晶片用作被处理物,在丙酮中进行超声波清洗30分钟,接着,浸渍于HFE7200中后,干燥,由此进行预处理。A silicon wafer was used as an object to be processed, and was subjected to ultrasonic cleaning in acetone for 30 minutes, followed by immersion in HFE7200, followed by drying to perform pretreatment.
将用上述的方法进行了预处理的硅晶片浸渍于制造例1~6及比较制造例1~3中所得到的各含氟聚合物的HFE7200溶液(树脂固体成分浓度0.2重量%)中后,在大气中(20℃、湿度30%)放置一昼夜,制作试验片。After the silicon wafer pretreated by the above-mentioned method was immersed in the HFE7200 solution (resin solid content concentration: 0.2% by weight) of each fluoropolymer obtained in Production Examples 1 to 6 and Comparative Production Examples 1 to 3, It was left to stand in the atmosphere (20° C., humidity 30%) for a whole day and night, and a test piece was produced.
对这些各试验片测定对水静态接触角并求出初期接触角后,在室温(20℃)下浸渍于HFE7200规定时间。然后,拉起至大气中放置1分钟后,测定对水静态接触角,计算相对于初期接触角的比例,由此,对相对于溶剂的耐久性进行评价。下述表1及表2中表示在HFE7200中的浸渍时间和对水静态接触角相对于初期接触角的比例,图1以图表的形式表示在HFE7200中的浸渍时间和对水静态接触角相对于初期接触角的比例的关系。Each of these test pieces was immersed in HFE7200 at room temperature (20° C.) for a predetermined period of time after measuring the static contact angle to water to determine the initial contact angle. Then, after being pulled up and left in the atmosphere for 1 minute, the static contact angle to water was measured, and the ratio to the initial contact angle was calculated to evaluate the durability against solvents. Table 1 and Table 2 below show the immersion time in HFE7200 and the ratio of the static contact angle to water to the initial contact angle, and Fig. 1 shows the immersion time in HFE7200 and the static contact angle to water relative to The ratio of the initial contact angle.
另外,用激光显微镜VK-9710(KEYENCE公司制)对以裁纸刀切割用上述的方法在硅晶片上所形成的薄膜而制成的凹凸进行测定,由此算出的膜厚约为50nm。In addition, irregularities formed by cutting the thin film formed on the silicon wafer by the above-mentioned method with a paper knife were measured with a laser microscope VK-9710 (manufactured by KEYENCE Corporation), and the calculated film thickness was about 50 nm.
[表1][Table 1]
[表2][Table 2]
由以上的结果明确,根据在MPS的存在下,在氢氟醚中溶解聚合含有氟烷基的丙烯酸酯而得到的含氟聚合物而成的制造例1~6的涂敷液,判明可形成溶剂浸渍耐久性优异的具有拨水性的覆膜。From the above results, it is clear that the coating liquids of Production Examples 1 to 6 obtained by dissolving and polymerizing a fluoroalkyl-containing acrylate in hydrofluoroether in the presence of MPS can form A water-repellent coating with excellent durability in solvent immersion.
实施例7~8及比较例4~6Embodiment 7~8 and comparative example 4~6
使用制造例2及5中所得到的各含氟聚合物的HFE7200溶液和比较制造例1~3中所得到的各含氟聚合物的HFE7200溶液,以与实施例1同样的方法浸渍处理硅晶片,制作试验片。Using the HFE7200 solutions of the respective fluoropolymers obtained in Production Examples 2 and 5 and the HFE7200 solutions of the respective fluoropolymers obtained in Comparative Production Examples 1 to 3, the silicon wafer was dipped in the same manner as in Example 1. , to make test pieces.
对这些各试验片测定对水静态接触角并求出初期接触角后,将纸制Wes(商标名:Kimwiper,日本纸制Crecia制)安装于摩擦试验机(井元制作所制摩擦试验机“耐磨试验机151E3连规格”)的支架,以荷重100g进行规定次数的表面的擦拭,然后,测定对水静态接触角,计算相对于初期接触角的比例,并对相对于擦拭的耐磨性进行评价。下述表3表示擦拭次数和对水静态接触角相对于初期接触角的比例,图2以图表的形式表示擦拭次数和对水静态接触角相对于初期接触角的比例的关系。After measuring the static contact angle to water of each of these test pieces and obtaining the initial contact angle, the paper Wes (trade name: Kimwiper, manufactured by Nippon Paper Crecia) was installed in a friction tester (Imoto Seisakusho friction tester "resistant Abrasive testing machine 151E3 with specification ") bracket, wipe the surface for a specified number of times with a load of 100g, then measure the static contact angle to water, calculate the ratio to the initial contact angle, and compare the abrasion resistance relative to wiping Evaluation. Table 3 below shows the number of wiping times and the ratio of the static contact angle to water to the initial contact angle, and FIG. 2 shows the relationship between the number of wiping times and the ratio of the static contact angle to water to the initial contact angle in a graph.
[表3][table 3]
由以上的结果明确,根据制造例2及5中所得到的涂敷液,判明可形成相对于擦拭的耐磨性优异的拨水性覆膜。From the above results, it was found that the coating liquids obtained in Production Examples 2 and 5 can form a water-repellent coating excellent in abrasion resistance against wiping.
实施例9~10及比较例7~9Examples 9-10 and Comparative Examples 7-9
使用制造例2及5中所得到的各含氟聚合物的HFE7200溶液和比较制造例1~3中所得到的各含氟聚合物的HFE7200溶液,用以下的方法对防湿性和防锈性进行评价。将结果示于下述表4。Using the HFE7200 solutions of the respective fluoropolymers obtained in Production Examples 2 and 5 and the HFE7200 solutions of the respective fluoropolymers obtained in Comparative Production Examples 1 to 3, the moisture resistance and rust resistance were evaluated by the following methods. Evaluation. The results are shown in Table 4 below.
*防湿性的评价方法*Evaluation method of moisture resistance
防湿性利用透湿度(杯法,JIS Z0208)进行评价。透湿度(g/m2·day)以透过防湿膜的水蒸汽量定义,该值越小,防湿性越良好。Moisture resistance was evaluated by moisture permeability (cup method, JIS Z0208). Moisture permeability (g/m 2 ·day) is defined by the amount of water vapor passing through the moisture-proof film, and the smaller the value, the better the moisture-proof property.
作为试验方法,使用将建材用透湿防水片(JIS A6111·2004合格产品)切出为圆(直径70mm)的形状而成的片作为支持片,制备各含氟聚合物的2重量%HFE7200溶液,利用旋涂法在透湿防水片上制膜(膜厚约为100nm),测定透湿度。仅支持片的透过度约为4000g/m2·day。As a test method, a moisture-permeable waterproof sheet for building materials (JIS A6111·2004 qualified product) was cut out into a circular shape (diameter 70mm) as a support sheet, and a 2% by weight HFE7200 solution of each fluoropolymer was prepared. , Form a film (thickness of about 100 nm) on the moisture-permeable waterproof sheet by spin coating method, and measure the moisture permeability. The transmittance of the support sheet alone is about 4000 g/m 2 ·day.
*防锈性的评价方法*Evaluation method of rust resistance
防锈性利用盐水喷雾试验(JIS Z2371)用以下的条件进行评价。Rust prevention performance was evaluated on the following conditions by the salt spray test (JIS Z2371).
试验片的角度:相对于铅直轴为20±5°The angle of the test piece: 20±5° relative to the vertical axis
盐浓度:5重量%,pH6.5~7.2Salt concentration: 5% by weight, pH 6.5 to 7.2
喷雾温度:60±1℃Spray temperature: 60±1℃
使用JIS H3100(C1100P)抛光加工、尺寸2.0×15×60mm的铜基板(日本Testpanel工业制)作为基板,浸渍于各含氟聚合物的2%HFE7200溶液中1次,由此制膜(膜厚约为100nm)。盐水喷雾后,以◎(完全无变化)、○、△、×、××(严重变色=未处理)的五阶段对96小时后的外观进行评价。Using a JIS H3100 (C1100P) polished copper substrate (manufactured by Japan Testpanel Industries) with a size of 2.0×15×60 mm as a substrate, it was dipped once in a 2% HFE7200 solution of each fluoropolymer to form a film (film thickness about 100nm). After the salt spray, the appearance after 96 hours was evaluated in five stages of ◎ (no change at all), ○, △, ×, ×× (severe discoloration=untreated).
[表4][Table 4]
由以上的结果明确,根据制造例2及5中所得到的涂敷液,判明可形成防湿性及防锈性优异的覆膜。From the above results, it was found that the coating liquids obtained in Production Examples 2 and 5 can form coatings excellent in moisture resistance and rust resistance.
另外,关于防湿性良好的理由尚未明确,推测有助其的原因之一为聚合物末端的烷氧基硅烷基使聚合物分子彼此交联且使聚合物和基材的密合性提高。In addition, the reason why the moisture resistance is good is not clear, but it is speculated that one of the contributing reasons is that the alkoxysilyl group at the end of the polymer crosslinks the polymer molecules and improves the adhesiveness between the polymer and the substrate.
实施例11~13及比较例10Examples 11-13 and Comparative Example 10
使用制造例7~9中所得到的各含氟聚合物的HFE7200溶液和比较制造例4中所得到的各含氟聚合物的HFE7200溶液,以与实施例1同样的方法浸渍处理硅晶片制作试验片。Using the HFE7200 solution of each fluoropolymer obtained in Production Examples 7 to 9 and the HFE7200 solution of each fluoropolymer obtained in Comparative Production Example 4, the same method as in Example 1 was used to prepare a silicon wafer by immersion treatment. piece.
关于这些各试验片,以与实施例7~8及比较例4~6同样的方法将荷重设为500g、将摩擦块设为钢丝棉对耐磨性进行评价。下述表5示出将摩擦块设为钢丝棉时的磨耗次数和对水静态接触角相对于初期接触角的比例,图3以图表的形式示出磨耗次数和对水静态接触角相对于初期接触角的比例的关系。About each of these test pieces, the abrasion resistance was evaluated by the method similar to Examples 7-8 and Comparative Examples 4-6, making load into 500g, and making a friction block into steel wool. The following Table 5 shows the number of abrasions and the ratio of the static contact angle to water to the initial contact angle when the friction block is made of steel wool. Figure 3 shows the number of abrasions and the static contact angle to water relative to the initial The ratio of the contact angle.
[表5][table 5]
由以上的结果明确,根据制造例7~9中所得到的涂敷液,判明可形成以钢丝棉为摩擦块时的耐磨性优异的拨水性覆膜。From the above results, it is clear that the coating liquids obtained in Production Examples 7 to 9 can form a water-repellent coating excellent in abrasion resistance when steel wool is used as a friction block.
实施例14~16及比较例11~13Examples 14-16 and Comparative Examples 11-13
制备制造例9中所得到的含氟聚合物的HFE7200溶液(树脂固体成分浓度2重量%)和比较制造例4中所得到的含氟聚合物的HFE7200溶液(树脂固体成分浓度2重量%)。另外,将这些含氟聚合物的HFE7200溶液和具有全氟聚醚(PFPE)骨架的化合物的HFE7200溶液(树脂固体成分浓度2重量%)以重量比90/10进行混合,制备树脂固体成分浓度2重量%的溶液。另外,作为具有全氟聚醚(PFPE)骨架的化合物,使用具有PFPE骨架的硅烷化合物(Daikin工业制,Optool DSX)和未改性PFPE油(Daikin工业制,Demnum S-20)。(以下有时将Optool DSX简称为DSX,将Demnum S-20简称为S-20。)The HFE7200 solution of the fluoropolymer obtained in Production Example 9 (resin solid content concentration: 2% by weight) and the HFE7200 solution of the fluoropolymer obtained in Comparative Production Example 4 (resin solid content concentration: 2% by weight) were prepared. In addition, the HFE7200 solution of these fluoropolymers and the HFE7200 solution of a compound having a perfluoropolyether (PFPE) skeleton (resin solid content concentration 2% by weight) were mixed at a weight ratio of 90/10 to prepare a resin solid content concentration of 2 % by weight solution. In addition, as the compound having a perfluoropolyether (PFPE) skeleton, a silane compound having a PFPE skeleton (Daikin Industries, Optool DSX) and unmodified PFPE oil (Daikin Industries, Demnum S-20) were used. (In the following, Optool DSX is sometimes referred to as DSX, and Demnum S-20 is referred to as S-20.)
使用这些溶液,以与实施例1同样的方法浸渍处理硅晶片,制作试验片。对所得到的各试验片,以与实施例7~8及比较例4~6同样的方法将荷重设为250g、将摩擦块设为钢丝棉对耐磨性进行评价。下述表6表示将摩擦块设为钢丝棉时的磨耗次数和对水静态接触角相对于初期接触角的比例,图4以图表的形式表示磨耗次数和对水静态接触角相对于初期接触角的比例的关系。Using these solutions, a silicon wafer was dip-treated in the same manner as in Example 1 to prepare a test piece. For each of the obtained test pieces, the abrasion resistance was evaluated by the same method as in Examples 7-8 and Comparative Examples 4-6, with a load of 250 g and a friction block made of steel wool. Table 6 below shows the number of abrasions and the ratio of the static contact angle to water to the initial contact angle when the friction block is made of steel wool, and Fig. 4 shows the number of abrasions and the static contact angle to water to the initial contact angle in a graph ratio relationship.
[表6][Table 6]
由以上的结果明确,以氟聚合物和PFPE化合物的混合溶液制备的试验片(实施例14、15)与未添加PFPE的实施例16、比较制造例11~13相比,判明可形成以钢丝棉为摩擦块时的耐磨性优异的拨水性覆膜。From the above results, it is clear that the test pieces (Examples 14 and 15) prepared with the mixed solution of fluoropolymer and PFPE compound can form steel wires as compared with Example 16 without PFPE and Comparative Production Examples 11 to 13. A water-repellent coating that is excellent in abrasion resistance when cotton is used as a friction member.
实施例17及比较例14Example 17 and Comparative Example 14
将市售智能手机(三星电子制Galaxy S II)充电后,切断其电源,以micro USB部位朝上的方式垂直地站立。在micro USB的插座的插头嵌合口内部以滴管充满调整为各种浓度(0.1、0.2、0.5、1、2、5、10重量%)的制造例9的涂敷剂或比较制造例4的涂敷剂,然后,立刻以micro USB的开口部向下的方式翻转智能手机,排出涂敷剂,由此,对插头嵌合口内部进行涂敷处理。处理后,在温度25℃、湿度60%的环境下处理1小时后,实施以下的试验。After charging a commercially available smartphone (Galaxy S II manufactured by Samsung Electronics), cut off the power supply, and stand vertically with the micro USB part facing up. The inside of the plug fitting port of the micro USB socket is filled with the coating agent of Production Example 9 or Comparative Production Example 4 adjusted to various concentrations (0.1, 0.2, 0.5, 1, 2, 5, 10% by weight) Immediately after that, the application agent is turned over so that the opening of the micro USB faces downward, and the application agent is discharged, whereby the inside of the plug fitting port is applied. After the treatment, the following tests were carried out after the treatment was carried out in an environment with a temperature of 25° C. and a humidity of 60% for 1 hour.
·初期评价·Initial evaluation
对电极(5极)的接触电阻进行测定,由此评价初期的导电性的程度。在5极的接触电阻均低于50mΩ的情况下,有导电性评价为(○),若即使1极为50mΩ以上,则也评价为导电不良(×)。接着,以micro USB朝上的方式垂直地站立,以滴管在插头嵌合口内部充满自来水,然后,立刻将micro USB朝下,自1cm的高度落到桌子上,由此排出自来水。用以下的标准目视判定插头嵌合口内部残留的水的弹落(拨水性)。拨水性越高,插头嵌合口内部残留的水滴越少,意味着不易引起电极的电场腐蚀。The degree of initial conductivity was evaluated by measuring the contact resistance of the electrodes (5 electrodes). When the contact resistances of all five electrodes were less than 50 mΩ, the electrical conductivity was evaluated as (◯), and when even one electrode was 50 mΩ or more, it was evaluated as poor conduction (×). Next, stand vertically with the micro USB facing upwards, fill the inside of the plug fitting opening with a dropper, and immediately drop the micro USB on the table from a height of 1 cm to drain the tap water. The splashing of water remaining inside the plug fitting port (water repellency) was visually judged by the following criteria. The higher the water repellency, the less water droplets remain inside the plug fitting port, which means that electric field corrosion of electrodes is less likely to occur.
◎:非常好地弹开(接触角110°左右)◎: Very good bounce (contact angle around 110°)
○:较好地弹开(接触角100°左右)○: Good bounce (contact angle around 100°)
△:弹开(接触角90°左右)△: Pop open (contact angle is about 90°)
×:(接触角50~80°左右)×: (Contact angle around 50-80°)
××:(接触角50°以下)××: (Contact angle below 50°)
·插拔试验·Plugging test
在防水加工的micro USB拔插插头5000次后,对接触电阻进行测定。接着,与初期同样地评价拨水性。接着,接通智能手机的电源,以micro USB朝上的方式垂直地站立,以滴管在插头嵌合口内部充满自来水后,在进水的状态下,放置10分钟。将micro USB朝下,自1cm的高度落到桌子上,由此排出自来水。用实体显微镜(倍率30倍)用以下的5个阶段观察USB电极的变色程度,由此判定有无电场腐蚀。The contact resistance was measured after 5,000 times of plugging and unplugging the waterproof micro USB. Next, water repellency was evaluated in the same manner as in the initial stage. Next, turn on the power of the smartphone, stand vertically with the micro USB facing up, fill the inside of the plug fitting port with tap water with a dropper, and leave it for 10 minutes with the water in it. With the micro USB facing down, drop it on the table from a height of 1cm, and tap water will drain from it. The presence or absence of electric field corrosion was determined by observing the degree of discoloration of the USB electrodes in the following five stages with a solid microscope (magnification: 30 times).
◎:完全无变色◎: No discoloration at all
○:些微变色○: slightly discolored
△:稍有变色△: slightly discolored
×:变色×: discoloration
××:严重变色××: severe discoloration
将以上的试验结果示于下述表7。The above test results are shown in Table 7 below.
[表7][Table 7]
由以上的结果明确,与使用比较制造例4的涂敷剂时相比,使用制造例9的涂敷剂时可得到拨水性及电场腐蚀良好的结果。特别是制造例9的涂敷剂在涂敷剂的固体成分浓度为0.2~2重量%的范围中,可确保初期的导电性,插拔试验后的拨水性良好,不易引起电场腐蚀。From the above results, it is clear that when the coating agent of Production Example 9 was used, compared with the coating agent of Comparative Production Example 4, good water repellency and electric field corrosion were obtained. In particular, the coating agent of Production Example 9 ensured initial electrical conductivity when the solid content concentration of the coating agent was in the range of 0.2 to 2% by weight, had good water repellency after the plug-in test, and was less likely to cause electric field corrosion.
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CN101707907A (en) * | 2007-05-15 | 2010-05-12 | 大金工业株式会社 | Water-repellent oil-repellent antifouling agent having good solubility in solvent |
CN101939347A (en) * | 2008-02-06 | 2011-01-05 | 大金工业株式会社 | Fluorosilicone and surface treatment agents containing fluorine and silicon |
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CN104220541A (en) | 2014-12-17 |
WO2013151003A1 (en) | 2013-10-10 |
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KR101773659B1 (en) | 2017-08-31 |
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TW201343820A (en) | 2013-11-01 |
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