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CN104198196B - Method for detecting equivalent inertia of rotating parts of automobile and engine - Google Patents

Method for detecting equivalent inertia of rotating parts of automobile and engine Download PDF

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Publication number
CN104198196B
CN104198196B CN201410448389.6A CN201410448389A CN104198196B CN 104198196 B CN104198196 B CN 104198196B CN 201410448389 A CN201410448389 A CN 201410448389A CN 104198196 B CN104198196 B CN 104198196B
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automobile
inertia
equivalent inertia
gear
engine
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CN104198196A (en
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吴明
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Luyake Fire Vehicle Manufacturing Co ltd
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Abstract

The invention provides a method for detecting equivalent inertia of rotating parts of an automobile and an engine. The method is characterized in that a twice-sliding method or integrated multi-sliding method is carried out for a chassis power detecting machine of the automobile. The method comprises the following steps: measuring to obtain the equivalent inertia mt of a rack and the equivalent inertia m0 of a neutral-gear power transmission system of a gearbox; switching the automobile to the high gear of the gearbox to reach a high speed; completely releasing an accelerator pedal; remaining the gear of the gearbox together with a clutch; measuring the equivalent inertia of the whole engine power transmission system and the whole rack of the automobile, so as to calculate the rotating inertia Ie of the engine and the equivalent inertia mei of the engine rotating part at different gears of the gearbox; adding m0 and the estimated equivalent inertia mz of a non-drive wheel to obtain the equivalent inertia Mi of the automobile rotating part at different gears of the gearbox. With the adoption of the method, the accuracy in calculation of accelerating resistance of the automobile under the accelerating condition can be improved.

Description

Automobile and engine rotation part equivalent inertia detection method
Technical field
Automobile and engine rotation part equivalent inertia detection method, be that automobile uses twice coastdown measurement to send out on chassis dynamometer After the rotary inertia of motivation, it is calculated automobile and the engine rotation part equivalent inertia of each gear of change speed gear box, belongs to automobile The technical field of energy detection method.
Background technology
Prior art simulation calculates new model multi-state road formation testing consumption or waste gas discharge, is typically estimation change speed gear box at accelerating mode each The automobile tumbler equivalent inertia of individual gear, such as GB/T27840-2011 " heavy type commercial vehicle Fuel Consumption measuring method ", When using the automobile tumbler equivalent inertia of Uniform Formula estimation top gear, the ratio of its relative automobile gross mass is less, causes Calculating oil consumption or waste gas error the most relatively small, but estimate that when bottom gear automobile tumbler equivalent inertia error is very big, Yi Zao Become to calculate oil consumption or waste gas error is the biggest.At Chinese invention patent ZL01111406.1 " increase and decrease inertia detection automobile inertia, resistance And power method " in, reduce that motor is counter drags power for reducing cylinder air pressure, remove the spark plug of electromotor, fuel injector is measured The equivalent inertia of automobile power-transmission system (containing electromotor), time length, operability are bad.For overcome prior art accuracy and The deficiency that operability is bad, uses automobile and engine rotation part equivalent inertia detection method, obtains each gear of change speed gear box accurate Automobile and engine rotation part equivalent inertia, thus improve vehicle and calculate acceleration resistance and oil consumption or waste gas row at accelerating mode The accuracy put.
Summary of the invention
Automobile tumbler equivalent inertia is equal to the translation car mass of all rotary parts equivalence, starting automobile in running car Machine flywheel, bent axle, the rotary inertia sum of clutch are referred to as engine moment inertia Ie, IeIt is the definite value of examined vehicle, speed change The equivalent inertia m of case neutral PWTN0Also being the definite value of examined vehicle, two definite values are unrelated with the gear ratio of change speed gear box gear, But engine moment inertia IeThe equivalent inertia m of equivalenceeIt is and the gear ratio i of hung change speed gear box geargIt is multiplied by final ratio i0Take advantage of Long-pending square is directly proportional, and calculates square being inversely proportional to of radius R, i.e. me=i with wheelg 2×i0 2×Ie/R2
Automobile and engine rotation part equivalent inertia detection method, be that automobile uses on chassis dynamometer freely and loads twice cunning Row method, twice coastdown of different loading amount, increase and decrease twice coastdown of any of which of twice coastdown of inertia or comprehensively repeatedly slide Row method, measures the system equivalent inertia of automobile different conditions, thus records engine moment inertia Ie, can be calculated automobile and send out Motivation is at the tumbler equivalent inertia of each gear of change speed gear box, and its detecting step is as follows:
1, use any one twice taxi procedure, measure the stand equivalent inertia m of chassis dynamometert, mtIt is the definite value of stand, As indicated, stand equivalent inertia then can use mt, it is not necessary to measure.
2, automobile is on chassis dynamometer, and after extension change speed gear box top gear reaches at a high speed, release the gas pedal hangs neutral, uses arbitrary Plant twice taxi procedure, measure the equivalent inertia m obtaining automobile gearbox neutral PWTN with stand whole systemh, Deduct stand equivalent inertia mt, obtain automobile gearbox neutral PWTN equivalent inertia m0=mh-mt
3, automobile is on chassis dynamometer, after extension change speed gear box top gear reaches at a high speed, loosens accelerator pedal completely, still with clutch Device also keeps institute's extension change speed gear box gear constant, and engine speed, more than stopping for rotating speed not fuel feeding, uses any one twice taxi procedure, Measure automobile this top gear gear ratio igEngine rotation part equivalent inertia me and m0、mtThe whole system equivalent of three's sum Inertia mg=me+m0+mt=ig 2×i0 2×Ie/R2+m0+mt, m in formulag、mt、m0、ig、i0, R be known quantity, Thus engine moment inertia I can be calculatede=(mg-mt-m0)×R2/(ig 2×i0 2)。
If reducing the deceleration difference slided twice to be likely to result in more greatly engine drag error, can use and comprehensively repeatedly sliding Method, is i.e. further added by different inertia or constant force loading several times on the basis of twice coastdown and slides.Such as comprehensive three coastdowns, After twice coastdown, increase once different inertia or constant force loads F and makes deceleration a of whole system3At surveyed a1And a2Between. As a example by increase and decrease twice coastdown of inertia, a kind of inertia can be changed between twice inertia of stand, make under this stand inertia state Vehicle art skating deceleration a3At increase and decrease twice coastdown degree a of inertia1And a2Between, thus three equations can be obtained:
mg×a1=f1 ……(1)
(mg+mf1+mf2)×a2=f2+fm1+fm2 ……(2)
(mg+mf1)×a3=f3+fm1 ……(3)
In formula: mgIt is used to for the engine power train of automobile under less stand inertia state and the equivalent of stand whole system Amount, units/kg;f1It is m under less inertia systemgThe whole system resistance slided, unit N;mf1And mf2It is that stand increases knot Close the known equivalent inertia of two inertial flywheels, units/kg;fm1And fm2It is known two inertial flywheel resistances, unit N; f2It is maximum inertia system (mf1+mf2+mg) slide the whole system resistance except flywheel resistance, unit N;f3It is only to increase knot Unification inertial flywheel except the whole system resistance of flywheel resistance, unit N;Whole system by the most close two equations of deceleration Resistance approximately equal solves mg;Such as the f in (3) formula3Equal to f1M is obtained afterwards with (1) formula simultaneous solutiong1, then (3) formula In f3Equal to f2M is obtained afterwards with (2) formula simultaneous solutiong2, take the average conduct of the equivalent inertia of 2 or 3 equation group calculating mg.In like manner, can slide increasing and decreasing constant force loading of increase between twice coastdown of inertia, or in free and twice cunning of loading Increase a constant force loading between row method or change inertia slides, or increase once permanent between twice coastdown of different loading amount Power loads or change inertia slides, and can carry out comprehensive repeatedly coastdown by that analogy.
4, automobile gearbox difference gear gear ratio i is calculatedcEngine rotation part equivalent inertia mei=ic 2×i0 2×Ie/R2, can To estimate the equivalent inertia m of non-driving wheelz=δ × (n × m0/ N), in formula, n is non-driven wheel number, and N is driving wheel number, δ is main transmission structure coefficient, generally can select in (0.7~1.0) scope, and single-stage main transmission takes value bigger than normal, twin-stage main transmission Or wheel limit transmission takes value less than normal, mzIt is the definite value of examined vehicle, calculates the automobile tumbler equivalent inertia M that change speed gear box respectively keeps offi=mei +m0+mz, units/kg.
Automobile and engine rotation part equivalent inertia detection method, be that automobile uses twice coastdown on chassis dynamometer, measures Each gear automobile of change speed gear box and the detection method of engine rotation part equivalent inertia, it is characterised in that: use freely and load two Secondary coastdown, twice coastdown of different loading amount, any of which method of increase and decrease twice coastdown of inertia, first measure and obtain platform Frame equivalent inertia mtWith automobile gearbox neutral PWTN equivalent inertia m0, mtIt is the definite value of stand, m0It it is examined vehicle Definite value, the gear ratio of two definite values gear different from automobile gearbox is unrelated, and then automobile hangs change speed gear box at a high speed on chassis dynamometer Gear reaches after at a high speed, is totally released accelerator pedal, still with clutch and keep institute's extension change speed gear box gear constant, measures automobile The equivalent inertia m of engine power train and stand whole systemg, or in order to reduce the deceleration difference slided twice It is likely to result in more greatly engine drag error, comprehensive repeatedly coastdown can be used, be further added by between the deceleration of twice coastdown Change inertia or constant force calculate average m after loading and sliding several timesg;It is calculated engine moment inertia Ie=(mg-mt-m0)× R2/(ig 2×i0 2), in formula: igBy the gear ratio of extension change speed gear box top gear, i0For final ratio, R is that wheel calculates radius, Can be calculated automobile gearbox difference gear gear ratio icEngine rotation part equivalent inertia mei=ic 2×i0 2×Ie/R2, estimation Non-driving wheel equivalent inertia mz, mzIt is the definite value of examined vehicle, the automobile tumbler equivalent inertia M of different change speed gear box gear can be obtainedi= mei+m0+mz, thus improve automobile difference change speed gear box gear and calculate the accuracy of acceleration resistance at accelerating mode.Automobile and send out The technological merit of motivation tumbler equivalent inertia detection method is as follows:
(1) diesel vehicle or electric-controlled gasoline car, at idle position after being totally released accelerator pedal, in taxiing procedures, when starting Machine rotating speed stops for fuel cut-off during rotating speed more than idling.In any twice coastdown, the vehicle setting identical speed point is sent out Motivation PWTN and whole system self resistance all approximately equals of stand, use the test of change speed gear box top gear, it can be ensured that Slide the engine speed measuring vehicle speed intervals to stop for rotating speed more than idling, it is to avoid engine oil causes resistance error.
(2) it is generally difficult to measure m at bottom gearg, due to IeBeing the definite value of examined vehicle, mei is and power transmission system of vehicle Gear ratio square be directly proportional, can calculate mei and test without the many gears of change speed gear box, make test accurate, convenient, fast.
(3) compare the coasting time of three kinds of twice taxi procedures, bigger resistance can be produced in conjunction with the taxiing procedures going up electromotor and bear Lotus, the longest then certainty of measurement of coasting time that vehicle speed intervals determined by institute's gauge is the highest, in three kinds of twice cunnings of identical elementary inertia stand In row method, the coasting time of increase and decrease twice coastdown of inertia is the longest, precision is the highest.If increase and decrease twice coastdown of inertia or comprehensive Close repeatedly coastdown not have constant force to load to slide, chassis dynamometer can without device for power absorption, having can the inertial flywheel of clutch.
(4) comparing the loading force precision of three kinds of twice taxi procedures, increase and decrease twice coastdown of inertia is without loading force, the most not by car Vibrating the impact on force transducer on stand, precision is the highest, remaining two kinds of method all by force transducer precision, control to add Carrying precision and the impact of force transducer vibration force, reduce precision, loading force need to deduct vehicle vibration force on stand.
(5) transmission neutral PWTN equivalent inertia m0Mainly drive the equivalent inertia of wheel, power transmission shaft and main transmission Mechanism's equivalent inertia proportion is little, and the equivalent inertia error of non-driven wheel is little to use coefficient δ to estimate, margin of error phase Minimum to the ratio of vehicular gross combined weight, negligible.
Detailed description of the invention
As a example by an automobile uses increase and decrease twice coastdown of inertia to measure on chassis dynamometer, illustrate that automobile and electromotor turn The detailed description of the invention of moving part equivalent inertia detection method:
(1) automobile five keeps off the gear ratio of change speed gear box and is respectively i1=6.11, i2=3.24, i3=2.19, i4=1.47, i5=1.0, footmark For change speed gear box gear, single-stage main transmission, final ratio i0=4.88, it is 0.496m that wheel calculates radius R, and automobile has 4 to drive Driving wheel, 2 deflecting rollers.
(2) the inertia m on known chassis dynamometer nameplatet=906kg, automobile, on chassis dynamometer, hangs change speed gear box top gear After reaching at a high speed, release the gas pedal hangs neutral, uses increase and decrease twice coastdown of inertia, and measurement obtains automobile gearbox neutral and moves Power power train and the equivalent inertia m of stand whole systemhFor 1149kg, deduct stand equivalent inertia mt, obtain automobile and become Speed case neutral PWTN equivalent inertia m0=mh-mt=1149-906=243kg.
(3) automobile hangs up after directly gear (five gears) reaches at a high speed on chassis dynamometer, is totally released accelerator pedal, still with It is constant that clutch keeping is hung directly gear, uses increase and decrease twice coastdown of inertia or comprehensive the most repeatedly coastdown, measures car engine The equivalent inertia m of mechanomotive force power train and stand whole systemgFor 1364kg, obtain engine moment inertia Ie=(mg -mt-m0)×R2/(ig 2×i0 2)=(1364-243-906) × 0.4962/(12×4.882)=2.221kg m2
(4) the engine rotation part equivalent inertia mei=i of automobile gearbox difference gear gear ratio is calculatedc 2×i0 2×Ie/R2, me1=6.112×4.882×2.221/0.4962=8026kg, in like manner calculates me2=2257kg, me3=1031kg, me4=465kg, me5=215kg, footmark is change speed gear box gear.
(5) N of vehicle be equal to 4, n be equal to 2, desirable δ=0.9 of single-stage main transmission, the equivalent inertia m of non-driving wheelz=δ × (n×m0/ N)=0.9 × (2 × 243/4)=109kg, by change speed gear box difference gear automobile tumbler equivalent inertia Mi=mei+ m0+mz=mei+ 243+109 calculate, change speed gear box one keep off to five gear automobile tumbler equivalent inertias be respectively as follows: M1=8378kg, M2=2609kg, M3=1383kg, M4=817kg, M5=567kg, footmark is change speed gear box gear.
Automobile and engine rotation part equivalent inertia detection method, have and detect the advantages such as accurate, convenient, fast, be greatly improved New model type approval calculates acceleration resistance and oil consumption or the accuracy of waste gas discharge at accelerating mode.

Claims (1)

1. automobile and engine rotation part equivalent inertia detection method, is that automobile uses twice coastdown on chassis dynamometer, surveys Amount each gear automobile of change speed gear box and the detection method of engine rotation part equivalent inertia, it is characterised in that: use freely and load Twice coastdown, twice coastdown of different loading amount, any of which method of increase and decrease twice coastdown of inertia, first measure and obtain Stand equivalent inertia mt and automobile gearbox neutral PWTN equivalent inertia m0, mtIt is the definite value of stand, m0It it is examined vehicle Definite value, the gear ratio of two definite values gear different from automobile gearbox is unrelated, and then to hang change speed gear box on chassis dynamometer high for automobile Speed gear reaches after at a high speed, is totally released accelerator pedal, still with clutch and keep institute's extension change speed gear box gear constant, measures automobile Engine power train and the equivalent inertia m of stand whole systemg, or in order to reduce the deceleration phase slided twice Difference is likely to result in more greatly engine drag error, can use comprehensive repeatedly coastdown, increase between the deceleration of twice coastdown again Add change inertia or constant force loading several times and calculate m after slidinggiAverage as mg;It is calculated engine moment inertia Ie=(mg -mt-m0)×R2/(ig 2×i0 2), in formula: igBy the gear ratio of extension change speed gear box top gear, i0For final ratio, R is car Wheel calculates radius, can be calculated automobile gearbox difference gear gear ratio icEngine rotation part equivalent inertia mei=ic 2×i0 2 ×Ie/R2, estimation non-driving wheel equivalent inertia mz, mz are the definite values of examined vehicle, and the automobile that can obtain different change speed gear box gear rotates Part equivalent inertia Mi=mei+m0+mz, thus improve automobile difference change speed gear box gear and calculate the standard of acceleration resistance at accelerating mode Really property.
CN201410448389.6A 2014-08-28 2014-08-28 Method for detecting equivalent inertia of rotating parts of automobile and engine Expired - Fee Related CN104198196B (en)

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CN106226083B (en) * 2016-08-12 2018-10-19 中检西部检测有限公司 Engine test dynamic analog dynamometer machine and its road resistance analogy method
CN106989938A (en) * 2017-05-05 2017-07-28 吴明 Loading and inertia detect vehicle dynamic quality method
CN107782498B (en) * 2017-10-10 2020-10-02 中国石油集团川庆钻探工程有限公司 System and method for measuring equivalent rotational inertia of diesel engine
CN110702309A (en) * 2019-11-04 2020-01-17 山东交通学院 Vehicle inertia checkout stand with clutch
CN112284756B (en) * 2020-09-30 2021-11-02 东风汽车集团有限公司 A test method for dynamic resistance of vehicle transmission system
CN113281061B (en) * 2021-05-23 2023-06-27 朱卫萍 Verification method for detecting loading force of automobile under steady-state working condition
CN115096507A (en) * 2022-05-10 2022-09-23 中国第一汽车股份有限公司 A method for measuring the moment of inertia of a passenger car drive train

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CN103398849A (en) * 2013-08-08 2013-11-20 吴明 Idle Speed Calibration Method for the Relationship between Vehicle Speed and Engine Speed
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Effective date of registration: 20221213

Address after: 276000 NO.119 Jinhu Industrial Park, West Jiefang Road, high tech Zone, Linyi City, Shandong Province

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