CN103398849A - Idle Speed Calibration Method for the Relationship between Vehicle Speed and Engine Speed - Google Patents
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Abstract
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技术领城Technology area
车速与发动机转速关系的怠速标定方法,是汽车在底盘测功机台架上进行动力性或废气排放或燃料经济性检测时,无需安装发动机转速仪测量发动机转速,在发动机怠速工况标定车速与发动机转速关系的方法,属于汽车性能台试检测方法技术领城。The idle speed calibration method of the relationship between the vehicle speed and the engine speed is to measure the engine speed without installing the engine tachometer when the car is tested on the chassis dynamometer bench for power performance, exhaust emission or fuel economy. The method for the relationship between the engine speed belongs to the technical field of the automobile performance bench test detection method.
背景技术Background technique
在柴油车加载减速法废气排放检测中,需要测量发动机转速,采用发动机转速仪来测量发动机转速,存在着操作性和准确性的矛盾,如果采用准确性较高的发动机转速仪来测量,安装转速仪传感器的操作性很差;如果采用操作性较好的吸附振动式传感器,则检测准确性很差。In the exhaust emission detection of diesel vehicles with loading and deceleration method, the engine speed needs to be measured. Using an engine tachometer to measure the engine speed has a contradiction between operability and accuracy. If an engine tachometer with high accuracy is used for measurement, the installation speed The operability of the instrument sensor is very poor; if the adsorption vibration sensor with better operability is used, the detection accuracy is very poor.
在发动机额定扭矩车速点规定加载负荷检测动力性或燃料经济性时,在计算功率吸收装置的加载力时或计算额定扭矩检测车速时,需要车辆所挂变速箱挡位的车速与发动机转速之比值K,参见中国发明专利《汽车恒速发动机规定加载负荷检测方法》,专利号:ZL200910225329.7,当所检在用车辆无发动机转速表,也无完整的车辆技术参数,也无法资源共享得到K值,则需安装发动机转速仪来标定K值,也存在着操作性和准确性的矛盾。为克服现有技术的不足,采用车速与发动机转速关系的怠速标定方法,无需安装发动机转速仪,车辆在底盘测功机上发动机怠速工况快捷标定得到K值。When the rated torque of the engine is specified at the speed point of the load to detect the dynamic performance or fuel economy, when calculating the loading force of the power absorbing device or calculating the rated torque to detect the vehicle speed, the ratio of the vehicle speed to the engine speed of the transmission gear of the vehicle is required K, refer to the Chinese invention patent "Automobile Constant Speed Engine Specified Load Detection Method", patent number: ZL200910225329.7, when the vehicle being inspected has no engine tachometer, no complete vehicle technical parameters, and no resource sharing to obtain the K value , you need to install an engine tachometer to calibrate the K value, and there is also a contradiction between operability and accuracy. In order to overcome the deficiencies of the existing technology, the idle speed calibration method based on the relationship between the vehicle speed and the engine speed is adopted, without installing an engine tachometer, and the vehicle can quickly calibrate the engine idle speed on the chassis dynamometer to obtain the K value.
发明内容Contents of the invention
在同一汽车机械传动中,挂上挡位后的车速Vi与发动机转速ni的量值关系是固定的,K=Vi/ni是常量。不同发动机的额定转速差异很大,但是发动机的怠速则相差不大,不同车辆挂上变速箱挡位在底盘测功机上的发动机怠速相差也不大,通过对各种车型的试验统计或者资源共享或者估算,可以确定各种车辆挂上变速箱挡位在底盘测功机上的发动机稳定怠速的转速范围,以平均稳定怠速作为车辆台架怠速工况车速对应的发动机转速,从而得到所检车辆该挡位的车速与发动机转速的量值关系,其试验方法如下:In the same automobile mechanical transmission, the relationship between the vehicle speed Vi after the gear is engaged and the engine speed ni is fixed, and K=Vi/ni is a constant. The rated speed of different engines varies greatly, but the idle speed of the engine is not much different, and the idle speed of the engine on the chassis dynamometer with the transmission gear of different vehicles is not much different. Through the test statistics of various models or resource sharing Alternatively, it can be estimated that the speed range of the stable idle speed of the engine on the chassis dynamometer of various vehicles can be determined, and the average stable idle speed can be used as the engine speed corresponding to the speed of the idle speed of the vehicle bench, so as to obtain the speed range of the detected vehicle. The relationship between the speed of the gear and the engine speed, the test method is as follows:
车辆关闭空调等非必需的耗能装置,驶上不加载的底盘测功机,采用精度较高的发动机转速仪测量发动机曲轴转速,加大油门挂上变速箱检测挡位使车速上升,然后完全松开油门踏板,使发动机处于怠速工况,车速和发动机转速逐渐下降,当发动机转速和车速都在怠速工况稳定后,测量和记录发动机曲轴转速,分别对柴油车、汽油车、客车和货车的各种车型系列的在用车辆测量发动机怠速,从而统计得到在底盘测功机上的发动机稳定怠速范围,由于不同类别、不同系列车型的车辆台架系统阻力不同,为缩小各种发动机稳定怠速的范围,提高准确性,可以按柴油车、汽油车分类统计,或者按客车、货车分类统计,或者按车型系列分类统计,也可以通过资源共享或者分类估算而得。The vehicle turns off non-essential energy-consuming devices such as the air conditioner, drives on the unloaded chassis dynamometer, uses a high-precision engine tachometer to measure the engine crankshaft speed, increases the accelerator and puts the transmission detection gear to increase the vehicle speed, and then completely Release the accelerator pedal to keep the engine at idle speed, and the vehicle speed and engine speed gradually decrease. When the engine speed and vehicle speed are stable at idle speed, measure and record the crankshaft speed of the engine, respectively for diesel vehicles, gasoline vehicles, passenger cars and trucks Measure the engine idle speed of the vehicles in use in various model series, so as to obtain the stable engine idle speed range on the chassis dynamometer. Due to the different resistance of the vehicle bench system of different types and different series models, in order to reduce the stable idle speed of various engines Scope, to improve accuracy, can be classified by diesel vehicles and gasoline vehicles, or by passenger cars and trucks, or by model series, or can be obtained through resource sharing or classification estimation.
由于在底盘测功机上的车辆台架系统阻力(含发动机空转阻力)大于发动机空转阻力,所以台架上发动机怠速工况的驱动力和供油量相应增大,发动机怠速转速略有减小,例如,某车型系列在用柴油货车空转的稳定怠速在(650~750)r/min范围,可以估算在底盘测功机上的柴油机稳定怠速范围为(600~700)r/min,平均稳定怠速为650r/min。Since the vehicle bench system resistance (including engine idling resistance) on the chassis dynamometer is greater than the engine idling resistance, the driving force and fuel supply of the engine idle condition on the bench increase accordingly, and the engine idle speed decreases slightly. For example, if the stable idling speed of a diesel truck idling in a model series is in the range of (650-750) r/min, it can be estimated that the stable idling speed range of the diesel engine on the chassis dynamometer is (600-700) r/min, and the average stable idling speed is 650r/min.
车速与发动机转速关系的怠速标定方法,是汽车在底盘测功机上进行相关性能检测时,不测量发动机转速来标定车速与发动机转速量值关系的方法,其特征在于:通过试验统计或者资源共享或者估算所检车辆在底盘测功机上的发动机平均稳定怠速n1,车辆关闭空调等非必需的耗能装置,在不加载的底盘测功机上,加大油门挂上变速箱检测挡位升高车速后,完全松开油门踏板,使发动机处于怠速工况,发动机转速和车速逐渐下降,待发动机转速和车速在怠速工况都稳定后,测取底盘测功机滚筒车速即车轮车速V1,标定得到所检车辆该挡位在台架上的车速与发动机转速的比值K=V1/ n1。本方法的优点如下:The idling calibration method for the relationship between vehicle speed and engine speed is a method for calibrating the relationship between vehicle speed and engine speed without measuring the engine speed when the car performs related performance testing on the chassis dynamometer. It is characterized in that: through test statistics or resource sharing or Estimate the average stable idle speed n 1 of the engine of the inspected vehicle on the chassis dynamometer, turn off the non-essential energy-consuming devices such as the air conditioner on the vehicle, and increase the accelerator on the unloaded chassis dynamometer, put the gearbox on the detection gear and increase the vehicle speed Finally, release the accelerator pedal completely to keep the engine at idle speed, and the engine speed and vehicle speed gradually decrease. After the engine speed and vehicle speed are stable at idle speed, measure the speed of the chassis dynamometer drum, that is, the wheel speed V 1 , and calibrate The ratio K=V 1 /n 1 of the vehicle speed of the detected vehicle on the bench to the engine speed is obtained. The advantages of this method are as follows:
1、不同系列车型的车辆台架系统阻力不同,但系统阻力与发动机空转阻力之比变化不大,使供油增大比例和怠速减小比例也变化不大,如车型较大,驱动轴重和系统阻力较大,发动机空转阻力较大,各种比例变化不大,关闭非必需耗能装置以减小系统阻力。1. The resistance of the vehicle bench system of different series of models is different, but the ratio of system resistance to engine idling resistance does not change much, so that the ratio of fuel supply increase and idle speed reduction also does not change much. The system resistance is relatively large, the engine idling resistance is relatively large, and the various ratios do not change much. Turn off non-essential energy-consuming devices to reduce system resistance.
2、变速箱检测挡位,一般是根据车辆不同性能检测要求来确定,动力性和废气排放检测通常是直接挡,燃料经济性检测通常是最高速挡,同一车辆变速箱不同挡位的发动机怠速变化很小。2. The transmission detection gear is generally determined according to the different performance testing requirements of the vehicle. The power and exhaust emission detection is usually the direct gear, and the fuel economy detection is usually the highest speed gear. The engine idle speed of the same vehicle transmission in different gears Little change.
3、为尽量缩小统计的发动机稳定怠速范围,提高标定的准确性,可以细分按不同燃料、不同车辆类别、不同车型系列来进行试验统计或估算,所检车辆根据登录的车辆信息自动调取试验统计或估算的平均稳定怠速。3. In order to minimize the statistically stable idle speed range of the engine and improve the accuracy of calibration, test statistics or estimation can be subdivided by different fuels, different vehicle types, and different model series. The inspected vehicles are automatically retrieved according to the registered vehicle information Average steady idle speed from test statistics or estimation.
4、在发动机额定扭矩点进行各种性能检测,可根据发动机额定扭矩转速nm计算对应的车速Vm=K×nm。4. Perform various performance tests at the rated engine torque point, and calculate the corresponding vehicle speed V m =K×n m according to the rated engine torque speed n m .
5、无需所检车辆的完整技术参数,可以把发动机扭矩和发动机附件消耗扭矩等效换算在驱动轮表面上的发动机当量驱动力和发动机附件当量阻力,从而确定车辆各种性能检测时功率吸收装置所需的加载力。5. Without the complete technical parameters of the inspected vehicle, the engine torque and engine accessory consumption torque can be equivalently converted to the equivalent driving force of the engine on the surface of the driving wheel and the equivalent resistance of the engine accessories, so as to determine the power absorption device for various performance tests of the vehicle required loading force.
6、无需安装发动机转速仪测量转速,按所测瞬时车速Vi,可以计算得到对应的发动机瞬时转速ni=Vi/K。6. There is no need to install an engine tachometer to measure the speed. According to the measured instantaneous vehicle speed Vi, the corresponding instantaneous engine speed ni=Vi/K can be calculated.
具体实施方案specific implementation plan
车速与发动机转速关系的怠速标定方法,以柴油车加载减速工况法废气排放检测为例,具体实施方案如下:The idle speed calibration method for the relationship between vehicle speed and engine speed, taking the exhaust emission detection method of diesel vehicles under loading and deceleration conditions as an example, the specific implementation plan is as follows:
试验一台5040系列箱式柴油货车,发动机额定转速为3600r/min,估算该系列车型的平均稳定怠速为650r/min,车辆关闭空调等非必需的耗能装置,在不加载的底盘测功机上,增大油门逐步挂上直接挡使车速超过30km/h后,完全松开油门踏板,使发动机处于怠速工况,这时发动机转速和车速会逐渐下降,待车辆在台架上的发动机转速和车速都稳定后,测取底盘测功机滚筒车速V1为15.2km/h,计算该车辆变速箱直接挡的车速与发动机转速量值关系K=V1/n1=15.2/650=0.0234。然后加大油门进行加载减速工况法废气排放检测,当所测瞬时车速为Vi时,其对应的瞬时发动机转速为ni=Vi/K=Vi/0.0234,当检测最大轮边功率车速为78.3km/h时,其对应的发动机转速为78.3/0.0234=3346r/min。Test a 5040 series box-type diesel truck, the engine rated speed is 3600r/min, the average stable idle speed of this series is estimated to be 650r/min, the vehicle turns off non-essential energy-consuming devices such as air conditioners, and the vehicle is tested on an unloaded chassis dynamometer , increase the accelerator and gradually put on the direct gear to make the vehicle speed exceed 30km/h, then release the accelerator pedal completely to keep the engine in the idling condition. At this time, the engine speed and vehicle speed will gradually decrease. After the vehicle speed is stable, the vehicle speed V 1 of the chassis dynamometer roller is measured to be 15.2km/h, and the relationship between the vehicle speed of the vehicle's gearbox direct gear and the engine speed value K=V 1 /n 1 =15.2/650=0.0234 is calculated. Then increase the accelerator to detect the exhaust gas emission by loading and decelerating working conditions. When the measured instantaneous vehicle speed is Vi, the corresponding instantaneous engine speed is ni=Vi/K=Vi/0.0234. When the maximum wheel power is detected, the vehicle speed is 78.3km /h, the corresponding engine speed is 78.3/0.0234=3346r/min.
车速与发动机转速关系的怠速标定方法,无需安装发动机转速仪就可以测量K值和各车速点对应的发动机转速,具有良好操作性和准确性的优点。The idle speed calibration method of the relationship between the vehicle speed and the engine speed can measure the K value and the engine speed corresponding to each speed point without installing an engine tachometer, which has the advantages of good operability and accuracy.
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CN105317990A (en) * | 2015-12-08 | 2016-02-10 | 潍柴动力股份有限公司 | Method and system for gear position calibration of gearbox |
CN107101832A (en) * | 2016-02-19 | 2017-08-29 | 宝沃汽车(中国)有限公司 | The work information acquisition methods and device of engine development experiment |
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CN105317990A (en) * | 2015-12-08 | 2016-02-10 | 潍柴动力股份有限公司 | Method and system for gear position calibration of gearbox |
CN107101832A (en) * | 2016-02-19 | 2017-08-29 | 宝沃汽车(中国)有限公司 | The work information acquisition methods and device of engine development experiment |
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CN113776853A (en) * | 2021-09-15 | 2021-12-10 | 北京艾尔动力科技有限公司 | A bench test system and method for WLTC cycle conditions |
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Effective date of registration: 20201110 Address after: 225700 west side of Fukang Road, Shuai duo village, Dainan Town, Xinghua City, Taizhou City, Jiangsu Province Patentee after: JIANGSU YASHENG METAL PRODUCTS Co.,Ltd. Address before: 528415, Xiaolan Town, Xiaolan Town, Zhongshan, Guangdong, No. 16 vehicle Siu Lam inspection station Patentee before: Wu Ming |