CN104197189B - A kind of liquid oxygen gasifier device - Google Patents
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- CN104197189B CN104197189B CN201410347497.4A CN201410347497A CN104197189B CN 104197189 B CN104197189 B CN 104197189B CN 201410347497 A CN201410347497 A CN 201410347497A CN 104197189 B CN104197189 B CN 104197189B
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- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 title claims abstract description 46
- 239000001301 oxygen Substances 0.000 claims abstract description 28
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 28
- 239000001273 butane Substances 0.000 claims abstract description 18
- 238000002485 combustion reaction Methods 0.000 claims abstract description 18
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 claims abstract description 18
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 claims abstract description 18
- 238000002156 mixing Methods 0.000 claims abstract description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 24
- 238000010438 heat treatment Methods 0.000 claims description 12
- 239000006200 vaporizer Substances 0.000 claims description 6
- 239000007789 gas Substances 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 238000002309 gasification Methods 0.000 abstract description 10
- 238000002474 experimental method Methods 0.000 abstract description 2
- 239000007800 oxidant agent Substances 0.000 abstract 2
- 230000001590 oxidative effect Effects 0.000 abstract 2
- 238000013461 design Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 3
- 238000000889 atomisation Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
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Abstract
本发明公开了一种用于直连式超声速燃烧地面实验平台的氧化剂热交换气化装置,其特征在于,气化器外形呈长圆筒状,布置有多根细圆管供液氧输运使用,壳体内其余内部空间均供空气流动,出口截面则有多个圆孔供气态空气通过;所述气化器安装于空气主管道之后,空氧混合腔与丁烷燃烧加热器之前,以使需要混合的空气与液氧进行热交换并使得后者气化。此气化装置能够满足模拟高、中、低不同飞行马赫数,不同总温工况的不同比例与压力流量的氧化剂气化需求。本发明直接使用需要混合的空气与液氧进行热交换并使得后者气化,不需要任何额外的外部工质或能量输入进行辅助,简便易行高效。
The invention discloses an oxidant heat exchange gasification device for a direct-connected supersonic combustion ground experiment platform, which is characterized in that the gasifier is in the shape of a long cylinder, and a plurality of thin circular tubes are arranged for liquid oxygen transportation. , the rest of the internal space in the housing is for air flow, and there are multiple round holes in the outlet section for gaseous air to pass through; the gasifier is installed after the main air pipeline, before the air-oxygen mixing chamber and the butane combustion heater, so that The air to be mixed is heat-exchanged with liquid oxygen and causes the latter to vaporize. This gasification device can meet the oxidant gasification requirements of simulating high, medium and low flight Mach numbers, different proportions and pressure flow rates under different total temperature conditions. The invention directly uses the air that needs to be mixed to exchange heat with the liquid oxygen and makes the latter gasify without any additional external working medium or energy input for assistance, which is simple, easy and efficient.
Description
技术领域technical field
本发明涉及一种液氧气化器设计装置,尤其涉及一种用于直连式超声速燃烧地面实验平台丁烷与氧气燃烧加热系统的液氧气化器装置和方法。The invention relates to a design device of a liquefied oxygen evaporator, in particular to a liquefied oxygen evaporator device and method for a butane and oxygen combustion heating system of a direct-connected supersonic combustion ground experiment platform.
背景技术Background technique
为更好地开展超声速燃烧冲压发动机研究,需要建立长时间直联式超声速燃烧地面试验平台。作为此地面试验平台的重要组成部分,丁烷与氧气燃烧加热系统起到通过在其内部进行剧烈化学反应后所形成的产物高温混合气体以实现在地面模拟高空来流空气的关键作用。为了在同一套丁烷燃烧加热系统中模拟不同飞行工况的来流空气,需要将纯氧与空气依照一定比例预先进行充分混合后形成富氧空气,再与丁烷进行点火燃烧。由于液氧与高压气氧相比有更大的密度,储存和运输更加方便,操作也更加安全,因而使用液氧是一个很好的选择。然而,液氧与空气在进行混合前,需要经历液滴破碎雾化蒸发等一系列复杂过程,雾化喷嘴设计目前还没有特别成熟的理论,液氧与空气混合的效果难以准确预测和把握,进而势必影响到混合后的富氧空气与丁烷进行燃烧的效果。如果考虑到不同工况的要求,情况将更加复杂,更加难以实现良好的空氧混合效果和后续的丁烷氧气充分燃烧。In order to carry out research on supersonic combustion ramjet better, it is necessary to establish a long-term direct-coupled supersonic combustion ground test platform. As an important part of this ground test platform, the butane and oxygen combustion heating system plays a key role in simulating the high-altitude incoming air on the ground through the product high-temperature mixed gas formed after the violent chemical reaction inside it. In order to simulate incoming air under different flight conditions in the same butane combustion heating system, it is necessary to fully mix pure oxygen and air in advance according to a certain ratio to form oxygen-enriched air, and then ignite and burn with butane. Because liquid oxygen has a higher density than high-pressure gas oxygen, it is more convenient to store and transport, and the operation is safer, so the use of liquid oxygen is a good choice. However, before liquid oxygen and air are mixed, they need to go through a series of complex processes such as droplet breaking, atomization and evaporation. There is no particularly mature theory for the design of atomizing nozzles, and the effect of mixing liquid oxygen and air is difficult to accurately predict and grasp. And then certainly will influence the effect that the mixed oxygen-enriched air and butane carry out combustion. If the requirements of different working conditions are considered, the situation will be more complicated, and it will be more difficult to achieve a good air-oxygen mixing effect and subsequent full combustion of butane with oxygen.
发明内容Contents of the invention
针对目前液氧与空气进行充分混合面临的挑战,本发明的目的在于提供一种用于丁烷与氧气燃烧加热系统的液氧气化器设计方法和装置,使用这套设计方法和气化装置,能够充分保障液氧在与空气进行预混前就在输运管道内由过压液态变成气态,从而避免若不使用这套气化装置就必须采用的跨临界雾化喷嘴所带来的液滴破碎雾化蒸发等一系列复杂过程的不确定性,更有效地实现氧与空气的充分混合,为富氧空气与丁烷在燃烧加热系统内进行高效充分的化学反应提供了坚实基础。Aiming at the current challenge of fully mixing liquid oxygen and air, the purpose of the present invention is to provide a design method and device for a liquid oxygen evaporator used in a butane and oxygen combustion heating system. Using this design method and gasification device, it can It is fully guaranteed that liquid oxygen changes from an overpressure liquid state to a gaseous state in the transportation pipeline before it is premixed with air, so as to avoid the liquid droplets brought by the transcritical atomizing nozzle that must be used if this gasification device is not used The uncertainty of a series of complex processes such as broken atomization and evaporation can more effectively realize the full mixing of oxygen and air, which provides a solid foundation for the efficient and sufficient chemical reaction between oxygen-enriched air and butane in the combustion heating system.
具体地,本发明提出了一种用于丁烷与氧气燃烧加热系统的液氧气化器装置,其特征在于,气化器外形呈长圆筒状,布置有多根细圆管供液氧输运使用,壳体内其余内部空间均供空气流动,出口截面则有多个圆孔供气态空气通过;所述气化器安装于空气主管道之后,空氧混合腔与丁烷燃烧加热器之前,以使需要混合的空气与液氧在混合前进行有效热交换并使得后者完全气化。Specifically, the present invention proposes a liquid oxygen gasifier device for a butane and oxygen combustion heating system, which is characterized in that the gasifier is in the shape of a long cylinder, and a plurality of thin circular tubes are arranged for liquid oxygen transportation In use, the rest of the internal space in the shell is for air flow, and there are multiple round holes in the outlet section for gaseous air to pass through; Make the air to be mixed and liquid oxygen carry out effective heat exchange and make the latter completely vaporize before mixing.
进一步地,所述气化器的材料为不锈钢,外层壳体直径90mm,厚度为5mm。Further, the gasifier is made of stainless steel, the outer casing has a diameter of 90 mm and a thickness of 5 mm.
进一步地,所述多根细圆管为84根,外径4mm,厚度1mm。Further, there are 84 thin circular tubes with an outer diameter of 4 mm and a thickness of 1 mm.
进一步地,所述出口截面的多个圆孔为85个直径4mm的圆孔。Further, the multiple circular holes in the outlet section are 85 circular holes with a diameter of 4mm.
本发明直接使用需要混合的空气与液氧进行热交换并使得后者气化,不需要任何额外的外部工质或能量输入进行辅助,简便易行高效。本发明中的气化器有效换热长度1.2m,该气化器在外层腔体内均匀放置84根细管,细长管道中通入液氧,腔体中通入空气,通过对流换热对液氧进行加热;能够将对应不同飞行工况的流量0.5-1.5Kg/s的液氧由-100℃左右迅速气化,便于氧与空气充分混合形成富氧空气后与丁烷充分反应高效燃烧形成高焓气体供实验使用。The invention directly uses the air that needs to be mixed to exchange heat with the liquid oxygen and makes the latter gasify without any additional external working medium or energy input for assistance, which is simple, easy and efficient. The effective heat exchange length of the vaporizer in the present invention is 1.2m, and 84 thin tubes are evenly placed in the outer cavity of the gasifier, liquid oxygen is passed into the slender tubes, air is passed into the cavity, and the heat transfer is achieved by convective heat exchange. Heating with liquid oxygen; it can quickly gasify liquid oxygen corresponding to different flight conditions with a flow rate of 0.5-1.5Kg/s from -100°C, so that oxygen and air can be fully mixed to form oxygen-enriched air, which can fully react with butane and burn efficiently A high enthalpy gas is formed for experimental use.
附图说明Description of drawings
图1是气化器结构示意图;Fig. 1 is a schematic diagram of the gasifier structure;
图2是气化器安装位置示意图。Figure 2 is a schematic diagram of the installation position of the gasifier.
图3是气化器内不同液氧管道根数时,气化长度的计算结果。Fig. 3 is the calculation result of gasification length when the number of liquid oxygen pipelines in the gasifier is different.
图4是气化器内不同液氧管道根数时,空气与氧的温度分布计算结果。Figure 4 shows the calculation results of the temperature distribution of air and oxygen when the number of liquid oxygen pipelines in the vaporizer is different.
具体实施方式detailed description
下面结合附图对本发明提供的一种用于丁烷与氧气燃烧加热系统的液氧气化器装置的具体实施方式做详细说明。The specific implementation of a liquefied oxygen evaporator device for a butane and oxygen combustion heating system provided by the present invention will be described in detail below in conjunction with the accompanying drawings.
如图1所示,气化器外形呈长圆筒状,材料为不锈钢,外层壳体直径90mm,厚度为5mm,实际供空气通过腔体的直径为80mm。总共布置有84根外径4mm,厚度1mm的细圆管供液氧输运使用,壳体内其余内部空间均供空气流动,提供了足够大的液氧与空气的换热面积以保证热交换过程顺利完成,液氧在出口前完全气化;出口截面则有85个直径4mm圆孔供气态空气通过,使得此处氧气和空气的通过面积比约为1:4。氧和空气均沿流动方向同向流动进行换热。能够进行换热的有效长度需要1.2m(以满足大流量工况换热需求),并分段支撑。As shown in Figure 1, the shape of the gasifier is long cylinder, the material is stainless steel, the diameter of the outer shell is 90mm, the thickness is 5mm, and the diameter of the actual air supply chamber is 80mm. A total of 84 thin round tubes with an outer diameter of 4mm and a thickness of 1mm are arranged for liquid oxygen transportation, and the rest of the internal space in the shell is used for air flow, providing a large enough heat exchange area between liquid oxygen and air to ensure the heat exchange process Successfully completed, the liquid oxygen is completely vaporized before the outlet; the outlet section has 85 round holes with a diameter of 4mm for gaseous air to pass through, so that the passage area ratio of oxygen and air here is about 1:4. Both oxygen and air flow in the same direction along the flow direction for heat exchange. The effective length capable of heat exchange needs to be 1.2m (to meet the heat exchange requirements of large flow conditions), and it is supported in sections.
如图2所示,为直接使用需要混合的空气与液氧进行热交换并使得后者气化,气化器被安装于空气主管道①之后,空氧混合腔②与丁烷燃烧加热器之前;其主要功能在于利用大流量常温空气来流对低温的液氧进行加热,令液氧在气化器出口前就能完成气化。As shown in Figure 2, in order to directly use the air that needs to be mixed to exchange heat with liquid oxygen and make the latter gasify, the gasifier is installed after the main air pipeline ①, and before the air-oxygen mixing chamber ② and the butane combustion heater ; Its main function is to use a large flow rate of normal temperature air to heat the low-temperature liquid oxygen, so that the liquid oxygen can be vaporized before the outlet of the gasifier.
液氧的气化过程主要受温度和压力的影响。上游液氧储存罐内的液氧温度为-90℃,经过输运管道后进入气化器入口时温度上升到约-100℃。难以确定的是液氧管道内的工作压力,它会随着不同工况发生相应的变化,其变化范围低于上游液氧泵的实际工作压力,高于下游丁烷燃烧加热系统的工作压力,且主要受下游压力影响。高马赫数,高总温(2100K)工况时,下游丁烷加热系统的总压能达到2.8MPa;中马赫数,中总温(1650K)工况时,加热系统总压能达到1.0MPa;低马赫数,低总温(1200K)工况时,加热器系统总压仅有0.68MPa。因此相应地,在高马赫数时换热器液氧入口压力以4.0MPa,中马赫数时换热器液氧入口压力以2.5MPa,低马赫数时换热器液氧入口压力以2.0MPa来设计应该是比较合适的。这些压力下分别对应液氧的安全气化温度是150K,138K和133K。若能够用同一尺寸的气化器同时满足这三种工况下的工作需求,对气化要求最高的显然是4.0MPa,150K的高马赫数工况。因此需要针对这个工况开展具体参数化设计。The gasification process of liquid oxygen is mainly affected by temperature and pressure. The liquid oxygen temperature in the upstream liquid oxygen storage tank is -90°C, and the temperature rises to about -100°C when it enters the gasifier inlet after passing through the transportation pipeline. What is difficult to determine is the working pressure in the liquid oxygen pipeline, which will change correspondingly with different working conditions, and its variation range is lower than the actual working pressure of the upstream liquid oxygen pump, higher than the working pressure of the downstream butane combustion heating system, And it is mainly affected by the downstream pressure. At high Mach number and high total temperature (2100K), the total pressure of the downstream butane heating system can reach 2.8MPa; at medium Mach number and medium total temperature (1650K), the total pressure of the heating system can reach 1.0MPa; At low Mach number and low total temperature (1200K), the total pressure of the heater system is only 0.68MPa. Therefore, correspondingly, the liquid oxygen inlet pressure of the heat exchanger is 4.0MPa at the high Mach number, the liquid oxygen inlet pressure of the heat exchanger is 2.5MPa at the middle Mach number, and 2.0MPa at the low Mach number. The design should be more appropriate. The safe vaporization temperatures corresponding to liquid oxygen under these pressures are 150K, 138K and 133K respectively. If the gasifier of the same size can meet the working requirements of these three working conditions at the same time, the most demanding gasification is obviously the high Mach number working condition of 4.0MPa and 150K. Therefore, it is necessary to carry out specific parametric design for this working condition.
由于参数种类众多,这里先根据管材常见尺寸暂时确定几个参数范围:细长换热管尺寸可选范围:Φ4-1,Φ5-1(对应内径Dp分别为2、3mm),数目60-120;气化器外径尺寸Φ80-Φ100。需要保证一定数目一定尺寸的细长冷却管道能够在一定外径尺寸的安装盘上均匀布置并且留有足够空间给空气通过、走气以及安装。图例中0.5、1.0、1.5表示液氧流量,单位Kg/s。Due to the large variety of parameters, here are a few parameter ranges temporarily determined according to the common size of the pipe: the optional range of the size of the slender heat exchange tube: Φ4-1, Φ5-1 (the corresponding inner diameter Dp is 2 and 3mm respectively), and the number is 60-120 ; Vaporizer outer diameter Φ80-Φ100. It is necessary to ensure that a certain number of slender cooling pipes of a certain size can be evenly arranged on a mounting plate with a certain outer diameter and leave enough space for air to pass, escape and install. In the legend, 0.5, 1.0, 1.5 represent liquid oxygen flow rate, unit Kg/s.
从图3和图4分别可以发现,气化长度随液氧流量的减小而变短,气化器出口的氧气温度随液氧流量的减小而升高,当有效外径80mm时,使用多于75根外径4mm厚度1mm液氧通道的气化器,能够使得在所有工况下气化长度都小于1.1m,因而将气化器长度定为1.2m(稍大于1.1m作为工程余量)是合适的。与此同时,气化器出口的氧气温度能保证高于160K(满足高于150K的设计要求)。综合来看,使用长度1.2m,有效外径80mm,具有多于75根外径4mm厚度1mm液氧通道的气化器设计可以满足各工况要求。基于这一基本要求,最终给出如图1的气化器装置具体设计。From Figure 3 and Figure 4, it can be found that the gasification length becomes shorter with the decrease of the liquid oxygen flow rate, and the oxygen temperature at the outlet of the vaporizer increases with the decrease of the liquid oxygen flow rate. When the effective outer diameter is 80 mm, the More than 75 gasifiers with liquid oxygen channels with an outer diameter of 4mm and a thickness of 1mm can make the gasification length less than 1.1m under all working conditions, so the length of the gasifier is set at 1.2m (slightly greater than 1.1m as an engineering surplus) amount) is appropriate. At the same time, the oxygen temperature at the outlet of the gasifier can be guaranteed to be higher than 160K (meeting the design requirement higher than 150K). On the whole, the gasifier design with a length of 1.2m, an effective outer diameter of 80mm, and more than 75 liquid oxygen channels with an outer diameter of 4mm and a thickness of 1mm can meet the requirements of various working conditions. Based on this basic requirement, the specific design of the gasifier device as shown in Figure 1 is finally given.
以上所述仅为本发明的优选实施例而已,在上述说明书的描述中提到的数值及数值范围并不用于限制本发明,只是为本发明提供优选的实施方式,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, and the values and numerical ranges mentioned in the description of the above specification are not used to limit the present invention, but to provide preferred implementation modes for the present invention, and are not used to limit the present invention. Various modifications and variations of the present invention will occur to those skilled in the art. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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