CN104194358B - A kind of warm mixed recycled asphalt and its preparation method - Google Patents
A kind of warm mixed recycled asphalt and its preparation method Download PDFInfo
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- 238000002360 preparation method Methods 0.000 title claims abstract description 38
- 239000000203 mixture Substances 0.000 claims abstract description 328
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 126
- 238000002156 mixing Methods 0.000 claims abstract description 115
- 239000002131 composite material Substances 0.000 claims abstract description 111
- 230000008929 regeneration Effects 0.000 claims abstract description 98
- 238000011069 regeneration method Methods 0.000 claims abstract description 98
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- 239000003921 oil Substances 0.000 claims description 110
- 239000000194 fatty acid Substances 0.000 claims description 78
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 74
- 229930195729 fatty acid Natural products 0.000 claims description 74
- 238000003756 stirring Methods 0.000 claims description 50
- 239000010687 lubricating oil Substances 0.000 claims description 31
- 229920000136 polysorbate Polymers 0.000 claims description 25
- 229950008882 polysorbate Drugs 0.000 claims description 24
- 230000001172 regenerating effect Effects 0.000 claims description 24
- 239000000295 fuel oil Substances 0.000 claims description 17
- 239000004568 cement Substances 0.000 claims description 14
- -1 sucrose ester Chemical class 0.000 claims description 12
- 150000001875 compounds Chemical class 0.000 claims description 8
- 239000010721 machine oil Substances 0.000 claims description 7
- 150000004665 fatty acids Chemical class 0.000 claims description 6
- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical compound OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 claims description 4
- 229930006000 Sucrose Natural products 0.000 claims description 4
- 239000005720 sucrose Substances 0.000 claims description 4
- 125000005456 glyceride group Chemical group 0.000 claims description 2
- 239000012492 regenerant Substances 0.000 abstract description 51
- 230000000694 effects Effects 0.000 abstract description 7
- 239000007789 gas Substances 0.000 abstract description 5
- 238000010438 heat treatment Methods 0.000 abstract description 3
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- 238000007670 refining Methods 0.000 description 7
- 150000003445 sucroses Chemical class 0.000 description 7
- 238000013461 design Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000005056 compaction Methods 0.000 description 5
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- 239000011345 viscous material Substances 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000002910 solid waste Substances 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 230000009977 dual effect Effects 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000013543 active substance Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/30—Adapting or protecting infrastructure or their operation in transportation, e.g. on roads, waterways or railways
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Abstract
本发明公开了一种温拌再生沥青,由沥青与复合温拌再生剂拌和而成,复合温拌再生剂为表面活性剂和油分再生剂的复合材料。本发明的温拌再生沥青的功能效果好、无污染、成本低,其中的复合温拌再生剂将温拌剂与再生剂有机结合起来,充分发挥其整体作用。本发明还公开了一种温拌再生沥青的制备方法,其步骤为,将沥青加热至拌和温度;将复合温拌再生剂添加到已经加热至拌和温度的沥青中进行拌和。本发明的温拌再生沥青的制备方法简单,将复合温拌再生剂直接地、一次性地添加到沥青中拌和均匀即可,拌和温度显著降低,这不但减少了有害气体的排放、降低成本,而且其具有良好的路用性能。The invention discloses warm-mix regenerated asphalt, which is prepared by mixing asphalt and a composite warm-mix regenerant. The composite warm-mix regenerant is a composite material of a surfactant and an oil regenerant. The warm-mix regenerated asphalt of the present invention has good functional effects, no pollution and low cost, and the composite warm-mix regenerant organically combines the warm-mix agent and the regenerant to give full play to its overall effect. The invention also discloses a preparation method of the warm-mix regenerated asphalt, which comprises the following steps: heating the asphalt to the mixing temperature; adding the composite warm-mix regeneration agent to the asphalt heated to the mixing temperature for mixing. The preparation method of the warm-mix regenerated asphalt of the present invention is simple. The composite warm-mix regenerated agent is directly and once added to the asphalt and mixed evenly, and the mixing temperature is significantly reduced, which not only reduces the emission of harmful gases and reduces costs, And it has good road performance.
Description
技术领域technical field
本发明属于道路工程材料技术领域,涉及路面沥青的温拌技术与再生技术,具体涉及一种温拌再生沥青及其制备方法。The invention belongs to the technical field of road engineering materials, and relates to warm mixing technology and regeneration technology of pavement asphalt, in particular to warm mixing regenerated asphalt and a preparation method thereof.
背景技术Background technique
近年来,沥青及沥青混合料的温拌技术和再生技术作为沥青路面施工的新技术,越来越被人们重视。In recent years, the warm mixing technology and recycling technology of asphalt and asphalt mixture, as a new technology for asphalt pavement construction, has been paid more and more attention by people.
沥青路面的再生技术,是将旧沥青路面经过铣刨、回收、筛分的预处理工艺后,采用相应的再生技术与新沥青路面材料按一定比例重新拌和成沥青混合料,使之能够满足一定的路用性能并用其重新铺筑路面的工艺技术。传统的沥青路面再生技术主要是热再生沥青混合料技术,热再生沥青混合料技术是将沥青再生剂加入到旧沥青混合料并加热至150℃-180℃的高温下与新沥青和矿料进行拌和再生。热再生技术能够恢复老化沥青的使用性能,但在再生过程中旧沥青混合料二次老化严重,导致沥青混合料的路用性能较差,再生掺配率低(20%以内)。而冷再生沥青混合料路用性能差,无法在高等级沥青路面中使用。The regeneration technology of asphalt pavement is to re-mix the old asphalt pavement with new asphalt pavement materials in a certain proportion after the pretreatment process of milling, recycling and screening, so that it can meet certain requirements. Excellent road performance and use it to re-pave the road surface technology. The traditional asphalt pavement regeneration technology is mainly heat-recycled asphalt mixture technology. The heat-regenerated asphalt mixture technology is to add asphalt rejuvenator to the old asphalt mixture and heat it to 150°C-180°C with new asphalt and mineral materials. Stir to regenerate. Thermal regeneration technology can restore the performance of aged asphalt, but the secondary aging of old asphalt mixture is serious during the regeneration process, resulting in poor road performance of asphalt mixture and low regeneration blending rate (within 20%). However, cold recycled asphalt mixture has poor pavement performance and cannot be used in high-grade asphalt pavement.
温拌沥青路面技术是通过在沥青中添加温拌剂,降低沥青的高温黏度从而实现沥青混合料能够在低于150℃下拌和,并且其路用性能不低于热拌沥青混合料的路用性能。Warm mix asphalt pavement technology is to add warm mix agent to asphalt to reduce the high temperature viscosity of asphalt so that the asphalt mixture can be mixed at a temperature lower than 150°C, and its road performance is not lower than that of hot mix asphalt mixture. performance.
目前,沥青及沥青混合料的温拌与再生综合应用技术,即温拌再生沥青及温拌再生沥青混合料技术备受关注,为了能够有效的将沥青路面温拌技术与再生技术有机的结合起来,急需开发一种新型的复合温拌再生剂,用于解决沥青及沥青混合料温拌技术与再生技术的兼容性和材料的配伍性问题,这将成为实现道路材料节能环保和旧料再生利用的开创性技术。At present, the comprehensive application technology of warm mix and regeneration of asphalt and asphalt mixture, that is, warm mix recycled asphalt and warm mix recycled asphalt mixture technology has attracted much attention. In order to effectively combine warm mix technology with regeneration technology for asphalt pavement , there is an urgent need to develop a new type of composite warm mix rejuvenator, which is used to solve the compatibility of asphalt and asphalt mixture warm mix technology and regeneration technology and the compatibility of materials. pioneering technology.
公布号为CN102320765A的发明专利公开了一种温拌再生沥青混合料,其成分为硫磺和沥青胶结料。该发明的温拌再生沥青混合料采用硫磺作为添加剂,虽然价格较低,但是拌和温度仍然较高,会导致二次老化严重,再生比例较低,路用性能受到影响。The invention patent with the publication number CN102320765A discloses a warm-mix recycled asphalt mixture whose components are sulfur and asphalt binder. The warm-mix recycled asphalt mixture of this invention uses sulfur as an additive. Although the price is low, the mixing temperature is still high, which will cause serious secondary aging, low regeneration ratio, and affect road performance.
发明内容Contents of the invention
为解决现有技术中存在的问题,本发明提供一种温拌再生沥青,由沥青与复合温拌再生剂拌和而成。所述沥青即为新沥青。复合温拌再生剂可直接地、一次性地添加到沥青中,实现沥青的温拌和旧沥青的再生利用,进而实现路面材料的固废利用和节能减排的双重效果。In order to solve the problems existing in the prior art, the present invention provides a warm-mix regenerated asphalt, which is prepared by mixing asphalt and a composite warm-mix regenerant. The asphalt is new asphalt. Composite warm mix rejuvenator can be directly added to asphalt at one time to realize the warm mixing of asphalt and the recycling of old asphalt, and then realize the dual effects of solid waste utilization of pavement materials and energy saving and emission reduction.
沥青胶结料包括新沥青和老化沥青。老化沥青的含量为沥青胶结料的10-40%。Asphalt binder includes new asphalt and aged asphalt. The content of aged asphalt is 10-40% of the asphalt binder.
在上述任一方案中优选的是,所述复合温拌再生剂为温拌剂与再生剂的复合材料。在沥青路面进行温拌与再生的过程中,由于温拌技术与再生技术相分离而导致沥青路面无法同时实现温拌与再生的技术难题,而本发明向沥青中添加一种能同时实现旧沥青再生与沥青温拌功能的复合温拌再生剂,该复合温拌再生剂为一种复合材料,可直接地、一次性地将其添加到沥青中,实现沥青的温拌和旧沥青混合料的再生利用。In any of the above schemes, it is preferred that the composite warm-mix regeneration agent is a composite material of warm-mix agent and regeneration agent. In the process of warm mixing and regeneration of asphalt pavement, due to the separation of warm mixing technology and regeneration technology, the asphalt pavement cannot realize the technical problem of warm mixing and regeneration at the same time. Composite warm mix rejuvenator with the function of regeneration and asphalt warm mix. The composite warm mix regenerant is a composite material that can be directly and once added to asphalt to realize warm mix of asphalt and regeneration of old asphalt mixture. use.
所述复合温拌再生剂将温拌剂与再生剂有机的结合起来,能够实现沥青及沥青混合料拌和温度的降低和旧沥青混合料的再生利用。该复合温拌再生剂中的温拌剂可降低沥青的高温黏度,从而实现沥青及沥青混合料能够在100-140℃下拌和,进而降低沥青及沥青混合料在施工过程中的短期老化,提高沥青混合料的拌和、压实效果,同时实现节能减排和延长道路的使用寿命。该复合温拌再生剂中的再生剂可实现旧沥青混合料的再生利用,其掺量可达到50%,旧料的利用率显著提高,进而实现固体废弃物循环再生利用和减少新材料的开采,保护生态环境。The composite warm mix rejuvenator organically combines the warm mix agent and the regenerant, and can realize the reduction of the mixing temperature of asphalt and asphalt mixture and the recycling of old asphalt mixture. The warm mix agent in the composite warm mix rejuvenator can reduce the high-temperature viscosity of asphalt, so that asphalt and asphalt mixture can be mixed at 100-140°C, thereby reducing the short-term aging of asphalt and asphalt mixture during construction, and improving The mixing and compaction effect of asphalt mixture can be improved, while realizing energy saving and emission reduction and prolonging the service life of the road. The regenerant in the composite warm mix regenerant can realize the recycling of old asphalt mixture, and its dosage can reach 50%, and the utilization rate of old materials is significantly improved, thereby realizing the recycling of solid waste and reducing the mining of new materials ,Protect the environment.
目前,普遍采用的是将温拌剂和再生剂分别添加到沥青中使用,二者分别发挥各自的作用,而本发明将温拌剂与再生剂有机结合起来,形成一种复合材料,即复合温拌再生剂,在使用时,将复合温拌再生剂直接地、一次性地投入使用,发挥整体作用,效果更佳。At present, it is generally used to add the warm mix agent and the rejuvenator to the asphalt respectively, and the two play their respective roles respectively. However, the present invention organically combines the warm mix agent and the regenerant to form a composite material, that is, composite Warm mix regenerant, when in use, the composite warm mix regenerant is put into use directly and at one time, so as to play an overall role and achieve better results.
复合温拌再生剂在常温下为黏稠状态、黑色物质。复合温拌再生剂需放置于密封的铝制容器中保存,适宜于在15-40℃的温度下长期保存,不适宜在过高或过低的温度下保存,否则会降低复合温拌再生剂的性能,影响其温拌与再生效果的发挥。Composite warm-mix regenerant is a viscous, black substance at room temperature. The composite warm-mix regenerant needs to be stored in a sealed aluminum container, which is suitable for long-term storage at a temperature of 15-40°C. It is not suitable for storage at too high or too low a temperature, otherwise the composite warm-mix regenerant will be reduced. performance, affecting its warm mixing and regeneration effects.
在上述任一方案中优选的是,所述温拌剂为表面活性剂。表面活性剂在常温下为液态、透明、黄色物质。表面活性剂作为复合温拌再生剂中实现沥青温拌的物质,其在常温下具有良好的流动性。In any of the above schemes, preferably, the warming agent is a surfactant. Surfactant is a liquid, transparent, yellow substance at room temperature. Surfactant, as a material for asphalt warm mixing in the composite warm mix rejuvenator, has good fluidity at room temperature.
在上述任一方案中优选的是,所述表面活性剂为脂肪酸甘油酯、脂肪酸山梨坦、聚山梨酯、蔗糖酯中的一种或者几种。此类表面活性剂的化学稳定性更好,耐高温和耐高压性能更好,适合沥青温拌使用。In any of the above schemes, preferably, the surfactant is one or more of fatty acid glyceride, sorbitan fatty acid, polysorbate, and sucrose ester. This type of surfactant has better chemical stability, better high temperature and high pressure resistance, and is suitable for asphalt warm mixing.
在上述任一方案中优选的是,所述再生剂为油分再生剂。油分再生剂在常温下为黏稠液态、暗黄色物质。油分再生剂作为复合温拌再生剂中实现旧沥青再生的物质。In any of the above schemes, preferably, the regenerating agent is an oil regenerating agent. The oil regeneration agent is viscous liquid and dark yellow substance at room temperature. The oil regenerant is used as a substance in the composite warm mix regenerant to realize the regeneration of old asphalt.
在上述任一方案中优选的是,所述油分再生剂为精制润滑油时的抽出油、润滑油、机油、重油中的一种或者几种。本发明使用的油分再生剂的价格低廉,容易获得,甚至可以使用各种油料的废料,变废为宝,大大节省成本。In any of the above schemes, it is preferred that the oil regeneration agent is one or more of extracted oil, lubricating oil, machine oil and heavy oil when refining lubricating oil. The oil regeneration agent used in the present invention is cheap and easy to obtain, and can even use waste materials of various oil plants, turning waste into wealth and greatly saving costs.
本发明的温拌再生沥青的功能效果好、污染小、成本低,其中的复合温拌再生剂将温拌剂与再生剂有机结合起来,形成复合材料,可直接地、一次性地添加到新沥青中,充分发挥复合温拌再生剂的整体作用,由此制备的温拌再生沥青具有良好的性能。The warm mix regenerated asphalt of the present invention has good functional effect, less pollution and low cost, and the composite warm mix regenerant organically combines the warm mix agent and the regenerant to form a composite material, which can be directly and once added to the new In the asphalt, the overall effect of the composite warm mix regenerated agent is fully exerted, and the warm mix regenerated asphalt prepared thus has good performance.
本发明还提供一种上述温拌再生沥青的制备方法,包括以下步骤:The present invention also provides a method for preparing the above warm-mixed regenerated asphalt, comprising the following steps:
(1)将沥青加热至拌和温度;(1) heating the asphalt to the mixing temperature;
(2)将复合温拌再生剂添加到已经加热至拌和温度的沥青中进行拌和;(2) Add the composite warm mix regenerant to the asphalt that has been heated to the mixing temperature for mixing;
所述复合温拌再生剂为温拌剂与再生剂的复合材料。所述沥青即为新沥青。The composite warm-mix regeneration agent is a composite material of warm-mix agent and regeneration agent. The asphalt is new asphalt.
优选的是,所述拌和温度为100-140℃。Preferably, the stirring temperature is 100-140°C.
在上述任一方案中优选的是,所述拌和温度为110-130℃。In any of the above schemes, preferably, the stirring temperature is 110-130°C.
在上述任一方案中优选的是,所述拌和温度为120℃。In any of the above schemes, preferably, the stirring temperature is 120°C.
传统的热拌再生沥青,是将沥青与再生剂在150-180℃的高温下进行拌和,温度会导致二次老化,再生比例较低,沥青的路用性能也会受到严重影响,另外,沥青加热到如此高的温度,要消耗大量的燃油,并排放大量的有害气体,会造成严重的环境污染。本发明的温拌再生沥青的制备方法,可将拌和温度降低至100-140℃,这不但减少了有害气体的排放、降低成本,而且所制备的温拌再生沥青具有良好的性能,且不低于热拌沥青的性能。The traditional hot-mix recycled asphalt is to mix asphalt and regenerated agent at a high temperature of 150-180 ℃, the temperature will cause secondary aging, the regeneration ratio is low, and the road performance of asphalt will be seriously affected. In addition, asphalt Heating to such a high temperature will consume a large amount of fuel oil and emit a large amount of harmful gases, which will cause serious environmental pollution. The preparation method of the warm-mix recycled asphalt of the present invention can reduce the mixing temperature to 100-140°C, which not only reduces the emission of harmful gases and reduces costs, but also the prepared warm-mix recycled asphalt has good performance and is not low properties of hot mix asphalt.
在上述任一方案中优选的是,所述复合温拌再生剂与沥青的拌和时间为120-180s。本发明经过大量实验证明,在此拌和时间范围内,复合温拌再生剂与新沥青能够充分融合均匀。In any of the above schemes, it is preferred that the mixing time of the composite warm-mix regenerant and asphalt is 120-180s. A large number of experiments in the present invention prove that within the mixing time range, the composite warm-mix regenerant and new asphalt can be fully and evenly blended.
在上述任一方案中优选的是,所述复合温拌再生剂与沥青的拌和时间为150s。In any of the above schemes, it is preferred that the mixing time of the composite warm-mix regenerant and asphalt is 150s.
在上述任一方案中优选的是,所述复合温拌再生剂的制备方法包括以下步骤:Preferably in any of the above-mentioned schemes, the preparation method of the composite warm-mixing regeneration agent comprises the following steps:
(1)将表面活性剂与油分再生剂按照一定比例称取;(1) taking the surfactant and the oil regeneration agent according to a certain ratio;
(2)将表面活性剂和油分再生剂装入拌和设备中进行拌和。(2) Put the surfactant and the oil regeneration agent into the stirring equipment for stirring.
在上述任一方案中优选的是,所述表面活性剂与所述油分再生剂拌和后形成复合材料,该复合材料为复合温拌再生剂。In any of the above schemes, it is preferred that the surfactant and the oil regeneration agent are mixed to form a composite material, and the composite material is a composite warm-mix regeneration agent.
表面活性剂与油分再生剂的合成比例为P表面活性剂:P油分再生剂,The synthesis ratio of surfactant and oil regeneration agent is P surfactant : P oil regeneration agent ,
式中,P表面活性剂—表面活性剂的添加质量,g;In the formula, P surfactant —the added mass of surfactant, g;
P油分再生剂—油分再生剂的添加质量,g。P Oil regeneration agent —the added mass of oil regeneration agent, g.
表面活性剂的添加质量的计算式为P表面活性剂=(P1+P2)×A,The formula for calculating the added mass of surfactant is P surfactant =(P 1 +P 2 )×A,
式中,P1—沥青胶结料中新沥青的质量,g;In the formula, P 1 —mass of new asphalt in asphalt binder, g;
P2—沥青胶结料中老化沥青的质量,g;P 2 —mass of aged asphalt in asphalt binder, g;
A—表面活性剂的添加质量占沥青胶结料总质量的百分比,%。A—The percentage of the added mass of surfactant to the total mass of asphalt binder, %.
油分再生剂的添加质量的计算式为P油分再生剂=P2×B,The formula for calculating the added mass of the oil regeneration agent is P oil regeneration agent = P 2 × B,
式中,P2—沥青胶结料中老化沥青的质量,g;In the formula, P 2 —mass of aged asphalt in asphalt binder, g;
B—油分再生剂的添加质量占沥青胶结料中老化沥青质量的百分比,%,B可通过老化沥青的老化程度与目标沥青的等级实验确定。B—the percentage of the added mass of oil rejuvenator to the mass of aged asphalt in asphalt binder, %, B can be determined through experiments on the aging degree of aged asphalt and the grade of target asphalt.
表面活性剂的添加质量为沥青胶结料总质量的0.3-0.6%,优选的是0.5%。The added mass of the surfactant is 0.3-0.6% of the total mass of the asphalt binder, preferably 0.5%.
油分再生剂的添加质量为沥青胶结料中老化沥青质量的6.0-12.0%,优选的是8.5%。The added quality of the oil regeneration agent is 6.0-12.0% of the aged asphalt in the asphalt cement, preferably 8.5%.
在上述任一方案中优选的是,所述表面活性剂为脂肪酸甘油酯、脂肪酸山梨坦、聚山梨酯、蔗糖酯中的一种或者几种。In any of the above schemes, preferably, the surfactant is one or more of fatty acid glycerides, sorbitan fatty acid, polysorbate, and sucrose esters.
在上述任一方案中优选的是,所述油分再生剂为精制润滑油时的抽出油、润滑油、机油、重油中的一种或者几种。In any of the above schemes, it is preferred that the oil regeneration agent is one or more of extracted oil, lubricating oil, machine oil and heavy oil when refining lubricating oil.
在上述任一方案中优选的是,所述表面活性剂与所述油分再生剂的拌和温度为40-60℃。本发明经过大量实验证明,在40-60℃的温度下,表面活性剂和油分再生剂均处于自由流动的状态,流动性好,有利于二者充分混合,且均匀,制备的复合温拌再生剂为液态,具有良好的流动性。待温度降到常温时,复合温拌再生剂变为黏稠状态,由于在40-60℃的温度下,表面活性剂与油分再生剂已经充分混合均匀,所以常温下的复合温拌再生剂虽然呈现黏稠状态,但是很均匀、细腻,没有大小不均的颗粒状物质存在。In any of the above schemes, it is preferred that the mixing temperature of the surfactant and the oil regeneration agent is 40-60°C. A large number of experiments in the present invention have proved that at a temperature of 40-60°C, both the surfactant and the oil regeneration agent are in a free-flowing state with good fluidity, which is conducive to the full mixing of the two, and the prepared composite warm-mix regeneration The agent is liquid and has good fluidity. When the temperature drops to normal temperature, the composite warm-mix regenerant becomes viscous. Since the surfactant and the oil regenerant have been fully mixed evenly at a temperature of 40-60°C, the composite warm-mix regenerant at room temperature appears to be viscous. Viscous state, but very uniform and delicate, no granular substances of uneven size exist.
在上述任一方案中优选的是,所述表面活性剂与所述油分再生剂的拌和时间为90-150s。本发明经过大量实验证明,在此拌和时间范围内,两种物质可充分融合均匀。优选的是,120s。In any of the above schemes, preferably, the mixing time of the surfactant and the oil regeneration agent is 90-150s. The present invention proves through a large number of experiments that within the range of stirring time, the two substances can be fully blended and evenly mixed. Preferably, 120s.
表面活性剂和油分再生剂需要在拌和设备中充分搅拌。拌和设备可采用搅拌器,搅拌器需高速旋转,使得两物质充分搅拌、融合均匀。最佳转速为30转/min。Surfactants and oil regeneration agents need to be fully stirred in the mixing equipment. The mixing equipment can be a stirrer, and the stirrer needs to rotate at a high speed so that the two substances are fully stirred and blended evenly. The optimum speed is 30 rpm.
本发明的复合温拌再生剂的制备方法简单、制备时间短、成本低、制备过程无污染,不会对环境和人身造成伤害。本发明将表明活性剂与油分再生剂有机结合,能够实现沥青及沥青混合料拌和温度的降低和旧沥青混合料的再生利用,同时本发明的复合温拌再生剂的生产制备过程无污染,从根本上解决了由于传统的沥青及沥青混合料拌和温度高、旧料利用率低而造成的环境污染和资源浪费等问题。The preparation method of the composite warm-mixing regenerant of the invention is simple, the preparation time is short, the cost is low, the preparation process is pollution-free, and will not cause harm to the environment and people. The present invention will show that the active agent is organically combined with the oil rejuvenator, which can realize the reduction of asphalt and asphalt mixture mixing temperature and the recycling of old asphalt mixture. At the same time, the production and preparation process of the composite warm mix rejuvenator of the present invention is pollution-free, from It fundamentally solves the problems of environmental pollution and waste of resources caused by the high mixing temperature of traditional asphalt and asphalt mixture and the low utilization rate of old materials.
本发明的温拌再生沥青的制备方法简单,将复合温拌再生剂直接地、一次性地添加到沥青中拌和均匀即可,拌和温度显著降低,这不但减少了有害气体的排放、降低成本,而且其具有良好的性能及路用性能。The preparation method of the warm-mix regenerated asphalt of the present invention is simple. The composite warm-mix regenerated agent is directly and once added to the asphalt and mixed evenly, and the mixing temperature is significantly reduced, which not only reduces the emission of harmful gases and reduces costs, And it has good performance and road performance.
沥青生产部门按照本发明的制备方法,采用复合温拌再生剂将温拌再生沥青制备完后,将其运送到施工现场的拌和站,并用沥青储存罐保存起来,然后进一步制备温拌再生沥青混合料。According to the preparation method of the present invention, the asphalt production department uses the composite warm mix regenerated agent to prepare the warm mix regenerated asphalt, transports it to the mixing station on the construction site, and stores it in an asphalt storage tank, and then further prepares the warm mix regenerated asphalt for mixing material.
本发明还提供一种温拌再生沥青混合料,由温拌再生沥青、新矿料和旧沥青混合料拌和而成,所述温拌再生沥青由沥青与上述复合温拌再生剂拌和而成。所述沥青即为新沥青。将复合温拌再生剂直接地、一次性地添加到沥青中,形成温拌再生沥青,再将温拌再生沥青直接地、一次性地添加到新矿料和旧沥青混合料中,形成温拌再生沥青混合料,其中旧沥青混合料的掺量为0-50%。通过沥青混合料配合比设计确定温拌再生沥青混合料中沥青胶结料的用量为4.7-5.3%。旧沥青混合料中的老化沥青占旧沥青混合料的4.7-5.3%。The present invention also provides a warm-mix recycled asphalt mixture, which is prepared by mixing warm-mix recycled asphalt, new mineral material and old asphalt mixture. The warm-mix recycled asphalt is prepared by mixing asphalt and the above-mentioned composite warm-mix regenerant. The asphalt is new asphalt. Add the compound warm mix rejuvenator directly and once to asphalt to form warm mix regenerated asphalt, and then add warm mix regenerated asphalt directly and once to new mineral materials and old asphalt mixture to form warm mix regenerated asphalt Recycled asphalt mixture, wherein the mixing amount of old asphalt mixture is 0-50%. The amount of asphalt binder in the warm-mix recycled asphalt mixture is determined to be 4.7-5.3% by asphalt mixture design. The aged bitumen in the old asphalt mixture accounts for 4.7-5.3% of the old asphalt mixture.
优选的是,所述复合温拌再生剂为温拌剂与再生剂的复合材料。Preferably, the composite warm-mix regeneration agent is a composite material of warm-mix agent and regeneration agent.
在上述任一方案中优选的是,所述温拌剂为表面活性剂,所述再生剂为油分再生剂。In any of the above schemes, preferably, the warm mixing agent is a surfactant, and the regeneration agent is an oil regeneration agent.
在上述任一方案中优选的是,所述表面活性剂为脂肪酸甘油酯、脂肪酸山梨坦、聚山梨酯、蔗糖酯中的一种或者几种。In any of the above schemes, preferably, the surfactant is one or more of fatty acid glycerides, sorbitan fatty acid, polysorbate, and sucrose esters.
在上述任一方案中优选的是,所述油分再生剂为精制润滑油时的抽出油、润滑油、机油、重油中的一种或者几种。In any of the above schemes, it is preferred that the oil regeneration agent is one or more of extracted oil, lubricating oil, machine oil and heavy oil when refining lubricating oil.
本发明的温拌再生沥青混合料充分利用了旧沥青混合料,旧沥青混合料的掺量可达到50%,其中的复合温拌再生剂将温拌剂与再生剂有机结合起来,形成复合材料,可直接地、一次性地添加到沥青中,形成温拌再生沥青,再将温拌再生沥青与新矿料和旧沥青混合料拌和,充分发挥了复合温拌再生剂的整体作用,由此制备的温拌再生沥青混合料具有良好的路用性能。本发明可实现沥青的温拌和旧沥青混合料的再生利用,进而实现路面材料的固废利用和节能减排的双重效果。The warm mix regenerated asphalt mixture of the present invention makes full use of the old asphalt mixture, the content of the old asphalt mixture can reach 50%, and the composite warm mix rejuvenator organically combines the warm mix agent and the regenerant to form a composite material , can be directly added to asphalt at one time to form warm-mix regenerated asphalt, and then mix warm-mix regenerated asphalt with new mineral materials and old asphalt mixture, giving full play to the overall effect of the composite warm-mix regenerated agent, thus The prepared warm-mix recycled asphalt mixture has good road performance. The invention can realize the warm mixing of asphalt and the recycling of old asphalt mixture, and further realize the dual effects of solid waste utilization of pavement materials and energy saving and emission reduction.
本发明还提供一种上述温拌再生沥青混合料的制备方法,包括以下步骤:The present invention also provides a method for preparing the above-mentioned warm-mix recycled asphalt mixture, comprising the following steps:
(1)制备温拌再生沥青;(1) Prepare warm-mix recycled asphalt;
(2)将温拌再生沥青与新矿料和旧沥青混合料在一定温度下进行拌和;(2) Mix the warm-mixed regenerated asphalt with the new mineral material and the old asphalt mixture at a certain temperature;
所述温拌再生沥青由沥青与复合温拌再生剂拌和而成。所述沥青即为新沥青。The warm-mix regenerated asphalt is prepared by mixing asphalt and a composite warm-mix regenerant. The asphalt is new asphalt.
所述温拌再生沥青与新矿料和旧沥青混合料的拌和温度为100-140℃。The mixing temperature of the warm-mixed regenerated asphalt, new mineral material and old asphalt mixture is 100-140°C.
在上述任一方案中优选的是,所述温拌再生沥青与新矿料和旧沥青混合料的拌和温度为110-130℃。In any of the above schemes, it is preferred that the mixing temperature of the warm-mixed recycled asphalt, new mineral material and old asphalt mixture is 110-130°C.
在上述任一方案中优选的是,所述温拌再生沥青与新矿料和旧沥青混合料的拌和时间为80-100s。In any of the above schemes, it is preferred that the mixing time of the warm-mixed recycled asphalt with the new mineral material and the old asphalt mixture is 80-100s.
在上述任一方案中优选的是,所述温拌再生沥青与新矿料和旧沥青混合料的拌和时间为90s。In any of the above schemes, preferably, the mixing time of the warm-mixed regenerated asphalt, new mineral material and old asphalt mixture is 90s.
本发明的温拌再生沥青混合料的制备方法简单,将添加了复合温拌再生剂的温拌再生沥青与新矿料和旧沥青混合料拌和均匀即可,拌和温度显著降低,大大减少了有害气体的排放,降低成本,旧沥青混合料的利用率显著提高,旧沥青混合料的掺量可达到50%,同时所制备的温拌再生沥青混合料具有良好的路用性能。The preparation method of the warm-mix recycled asphalt mixture of the present invention is simple, and the warm-mix recycled asphalt added with the composite warm-mix regenerant can be evenly mixed with the new mineral material and the old asphalt mixture, and the mixing temperature is significantly reduced, greatly reducing the harmful The emission of gas is reduced, the utilization rate of the old asphalt mixture is significantly improved, and the dosage of the old asphalt mixture can reach 50%, and the prepared warm-mixed recycled asphalt mixture has good road performance.
具体实施方式detailed description
为了更进一步了解本发明的发明内容,下面将结合具体实施例详细阐述本发明。In order to further understand the content of the present invention, the present invention will be described in detail below in conjunction with specific examples.
实施例一:Embodiment one:
一种温拌再生沥青,由沥青与复合温拌再生剂拌和而成。所述沥青即为新沥青。沥青胶结料的质量为10000g,其中新沥青的含量为70%,即7000g,老化沥青的含量为30%,即3000g。复合温拌再生剂包括表面活性剂和油分再生剂。表面活性剂为脂肪酸甘油酯,常温下为黄色、透明、液态物质;油分再生剂为精制润滑油时的抽出油,常温下为暗黄色、黏稠液态物质。A warm-mix regenerated asphalt is prepared by mixing asphalt and a composite warm-mix regenerant. The asphalt is new asphalt. The quality of asphalt binder is 10000g, wherein the content of new asphalt is 70%, namely 7000g, and the content of aged asphalt is 30%, namely 3000g. Composite warm-mix regeneration agent includes surfactant and oil regeneration agent. The surfactant is fatty acid glyceride, which is a yellow, transparent, liquid substance at room temperature; the oil regeneration agent is the extracted oil from refined lubricating oil, which is a dark yellow, viscous liquid substance at room temperature.
制备上述复合温拌再生剂,包括以下步骤:The preparation of the above-mentioned composite warm mixing regenerant comprises the following steps:
(1)将脂肪酸甘油酯与精制润滑油时的抽出油按照一定比例称取。(1) Take fatty acid glyceride and the extracted oil when refining lubricating oil according to a certain ratio.
脂肪酸甘油酯的添加量为沥青胶结料质量的0.5%,即P脂肪酸甘油酯=(P1+P2)×A=10000×0.5%=50g;实验测得老化沥青再生至与新沥青相同等级的沥青时,油分再生剂的添加量为老化沥青质量的8.5%,即P抽出油=P2×B=3000×8.5%=255g,所以,脂肪酸甘油酯与抽出油的比例为1:5.1。The amount of fatty acid glyceride added is 0.5% of the mass of asphalt binder, that is, P fatty acid glyceride = (P 1 + P 2 ) × A = 10000 × 0.5% = 50g; the experiment shows that the aged asphalt is regenerated to the same grade as the new asphalt For asphalt, the amount of oil regeneration agent added is 8.5% of the mass of aged asphalt, that is, P extracted oil = P 2 × B = 3000 × 8.5% = 255g, so the ratio of fatty acid glyceride to extracted oil is 1:5.1.
(2)将脂肪酸甘油酯和精制润滑油时的抽出油装入搅拌器中进行拌和至均匀状态。(2) Put the fatty acid glyceride and the extracted oil from refining lubricating oil into a stirrer and stir until they are uniform.
搅拌器的转速为30转/min,拌和温度为40℃,拌和时间为150s,使脂肪酸甘油酯与抽出油充分搅拌、融合均匀。制备的复合温拌再生剂在常温下为黑色、黏稠状态的物质,其性能如表一所示。The rotation speed of the stirrer is 30 rpm, the stirring temperature is 40°C, and the stirring time is 150s, so that the fatty acid glyceride and the extracted oil are fully stirred and blended evenly. The prepared composite warm-mix regenerant is a black, viscous substance at room temperature, and its properties are shown in Table 1.
制备上述温拌再生沥青,包括以下步骤:The preparation of the above-mentioned warm mixed recycled asphalt comprises the following steps:
(1)将上述沥青加热至120℃的拌和温度,使其处于流动状态。(1) The above-mentioned asphalt is heated to a mixing temperature of 120° C. to make it flow.
(2)将上述制备的复合温拌再生剂直接添加到已经加热至120℃的沥青中迅速拌和至均匀状态,拌和时间为150s。(2) Add the composite warm-mix rejuvenator prepared above directly into the asphalt heated to 120°C and mix quickly to a uniform state, and the mixing time is 150s.
制备的温拌再生沥青的性能如表二所示。The properties of the prepared warm mix recycled asphalt are shown in Table 2.
实施例二:Embodiment two:
一种温拌再生沥青,由沥青与复合温拌再生剂拌和而成。所述沥青即为新沥青。沥青胶结料的质量为10000g,其中新沥青的含量为60%,即6000g,老化沥青的含量为40%,即4000g。复合温拌再生剂包括表面活性剂和油分再生剂。表面活性剂为脂肪酸山梨坦,常温下为黄色、透明、液态物质;油分再生剂为重油,常温下为暗黄色、黏稠液态物质。A warm-mix regenerated asphalt is prepared by mixing asphalt and a composite warm-mix regenerant. The asphalt is new asphalt. The quality of asphalt binder is 10000g, wherein the content of new asphalt is 60%, that is 6000g, and the content of aged asphalt is 40%, that is 4000g. Composite warm-mix regeneration agent includes surfactant and oil regeneration agent. The surfactant is sorbitan fatty acid, which is a yellow, transparent, liquid substance at room temperature; the oil regeneration agent is heavy oil, which is a dark yellow, viscous liquid substance at room temperature.
制备上述复合温拌再生剂,包括以下步骤:The preparation of the above-mentioned composite warm mixing regenerant comprises the following steps:
(1)将脂肪酸山梨坦与重油按照一定比例称取。(1) Sorbitan fatty acid and heavy oil are weighed according to a certain ratio.
脂肪酸山梨坦的添加量为沥青胶结料质量的0.6%,即P脂肪酸山梨坦=(P1+P2)×A=10000×0.6%=60g;实验测得老化沥青再生至与新沥青相同等级的沥青时,油分再生剂的添加量为老化沥青质量的10%,即P重油=P2×B=4000×10%=400g,所以,脂肪酸山梨坦与重油的比例为1:6.7。The amount of sorbitan fatty acid added is 0.6% of the mass of asphalt binder, that is , sorbitan fatty acid P = (P 1 + P 2 ) × A = 10000 × 0.6% = 60g; the experiment shows that the aged asphalt is regenerated to the same grade as the new asphalt For asphalt, the amount of oil regeneration agent added is 10% of the aged asphalt mass, that is, P heavy oil =P 2 ×B=4000×10%=400g, so the ratio of fatty acid sorbitan to heavy oil is 1:6.7.
(2)将脂肪酸山梨坦和重油装入搅拌器中进行拌和至均匀状态。(2) Put fatty acid sorbitan and heavy oil into a blender and stir until uniform.
搅拌器的转速为30转/min,拌和温度为45℃,拌和时间为135s,使脂肪酸山梨坦与重油充分搅拌、融合均匀。制备的复合温拌再生剂在常温下为黑色、黏稠状态的物质,其性能如表一所示。The rotation speed of the stirrer is 30 rpm, the stirring temperature is 45°C, and the stirring time is 135s, so that the fatty acid sorbitan and the heavy oil are fully stirred and blended evenly. The prepared composite warm-mix regenerant is a black, viscous substance at room temperature, and its properties are shown in Table 1.
制备上述温拌再生沥青,包括以下步骤:The preparation of the above-mentioned warm mixed recycled asphalt comprises the following steps:
(1)将上述沥青加热至110℃的拌和温度,使其处于流动状态。(1) The above-mentioned asphalt is heated to a mixing temperature of 110° C. to make it flow.
(2)将上述制备的复合温拌再生剂直接添加到已经加热至110℃的沥青中迅速拌和至均匀状态,拌和时间为165s。(2) Add the composite warm-mix rejuvenator prepared above directly into the asphalt heated to 110°C and mix quickly to a uniform state, and the mixing time is 165s.
制备的温拌再生沥青的性能如表二所示。The properties of the prepared warm mix recycled asphalt are shown in Table 2.
实施例三:Embodiment three:
一种温拌再生沥青,由沥青与复合温拌再生剂拌和而成。所述沥青即为新沥青。沥青胶结料的质量为10000g,其中新沥青的含量为80%,即8000g,老化沥青的含量为20%,即2000g。复合温拌再生剂包括表面活性剂和油分再生剂。表面活性剂为聚山梨酯,常温下为黄色、透明、液态物质;油分再生剂为润滑油,常温下为暗黄色、黏稠液态物质。A warm-mix regenerated asphalt is prepared by mixing asphalt and a composite warm-mix regenerant. The asphalt is new asphalt. The quality of asphalt binder is 10000g, wherein the content of new asphalt is 80%, that is 8000g, and the content of aged asphalt is 20%, that is 2000g. Composite warm-mix regeneration agent includes surfactant and oil regeneration agent. The surfactant is polysorbate, which is a yellow, transparent, liquid substance at room temperature; the oil regeneration agent is lubricating oil, which is a dark yellow, viscous liquid substance at room temperature.
制备上述复合温拌再生剂,包括以下步骤:The preparation of the above-mentioned composite warm mixing regenerant comprises the following steps:
(1)将聚山梨酯与润滑油按照一定比例称取。(1) Take polysorbate and lubricating oil according to a certain ratio.
聚山梨酯的添加量为沥青胶结料质量的0.3%,即P聚山梨酯=(P1+P2)×A=10000×0.3%=30g;实验测得老化沥青再生至与新沥青相同等级的沥青时,油分再生剂的添加量为老化沥青质量的6.0%,即P润滑油=P2×B=2000×6.0%=120g,所以,聚山梨酯与润滑油的比例为1:4.0。The amount of polysorbate added is 0.3% of the mass of asphalt binder, that is, P polysorbate = (P 1 + P 2 ) × A = 10000 × 0.3% = 30g; the experiment shows that the aged asphalt is regenerated to the same grade as the new asphalt For asphalt, the amount of oil regeneration agent added is 6.0% of the mass of aged asphalt, that is, P lubricating oil = P 2 × B = 2000 × 6.0% = 120g, so the ratio of polysorbate to lubricating oil is 1:4.0.
(2)将聚山梨酯和润滑油装入搅拌器中进行拌和至均匀状态。(2) Put polysorbate and lubricating oil into a blender and stir until uniform.
搅拌器的转速为30转/min,拌和温度为50℃,拌和时间为120s,使聚山梨酯与润滑油充分搅拌、融合均匀。制备的复合温拌再生剂在常温下为黑色、黏稠状态的物质,其性能如表一所示。The rotation speed of the stirrer is 30 rpm, the stirring temperature is 50°C, and the stirring time is 120s, so that the polysorbate and the lubricating oil are fully stirred and blended evenly. The prepared composite warm-mix regenerant is a black, viscous substance at room temperature, and its properties are shown in Table 1.
制备上述温拌再生沥青,包括以下步骤:The preparation of the above-mentioned warm mixed recycled asphalt comprises the following steps:
(1)将上述沥青加热至130℃的拌和温度,使其处于流动状态。(1) The above-mentioned asphalt is heated to a mixing temperature of 130° C. to make it flow.
(2)将上述制备的复合温拌再生剂直接添加到已经加热至130℃的沥青中迅速拌和至均匀状态,拌和时间为135s。(2) Add the composite warm-mix rejuvenator prepared above directly into the asphalt heated to 130°C and mix quickly to a uniform state, and the mixing time is 135s.
制备的温拌再生沥青的性能如表二所示。The properties of the prepared warm mix recycled asphalt are shown in Table 2.
实施例四:Embodiment four:
一种温拌再生沥青,由沥青与复合温拌再生剂拌和而成。所述沥青即为新沥青。沥青胶结料的质量为10000g,其中新沥青的含量为90%,即9000g,老化沥青的含量为10%,即1000g。复合温拌再生剂包括表面活性剂和油分再生剂。表面活性剂为脂肪酸甘油酯和蔗糖酯,常温下为黄色、透明、液态物质;油分再生剂为润滑油和机油,常温下为暗黄色、黏稠液态物质。A warm-mix regenerated asphalt is prepared by mixing asphalt and a composite warm-mix regenerant. The asphalt is new asphalt. The quality of asphalt binder is 10000g, wherein the content of new asphalt is 90%, that is 9000g, and the content of aged asphalt is 10%, that is 1000g. Composite warm-mix regeneration agent includes surfactant and oil regeneration agent. Surfactants are fatty acid glycerides and sucrose esters, which are yellow, transparent, liquid substances at room temperature; oil regeneration agents are lubricating oils and machine oils, which are dark yellow, viscous liquid substances at room temperature.
制备上述复合温拌再生剂,包括以下步骤:The preparation of the above-mentioned composite warm mixing regenerant comprises the following steps:
(1)将脂肪酸甘油酯和蔗糖酯的混合物与润滑油和机油的混合物按照一定比例称取。(1) The mixture of fatty acid glyceride and sucrose ester and the mixture of lubricating oil and machine oil are weighed according to a certain ratio.
脂肪酸甘油酯和蔗糖酯的混合物的添加量为沥青胶结料质量的0.3%,即P脂肪酸甘油酯+蔗糖酯=(P1+P2)×A=10000×0.3%=30g;实验测得老化沥青再生至与新沥青相同等级的沥青时,油分再生剂的添加量为老化沥青质量的10%,即P润滑油+机油=P2×B=1000×10%=100g,所以,脂肪酸甘油酯和蔗糖酯的混合物与润滑油和机油的混合物的比例为1:3.3。The addition amount of the mixture of fatty acid glycerides and sucrose esters is 0.3% of the mass of asphalt cement, that is, P fatty acid glycerides + sucrose esters = (P 1 + P 2 ) × A = 10000 × 0.3% = 30g; When asphalt is regenerated to the same grade as new asphalt, the amount of oil regeneration agent added is 10% of the aged asphalt mass, that is, P lubricating oil + engine oil = P 2 × B = 1000 × 10% = 100g, so fatty acid glycerides The ratio of the mixture of sucrose ester to the mixture of lubricating oil and engine oil is 1:3.3.
(2)将脂肪酸甘油酯和蔗糖酯的混合物与润滑油和机油的混合物装入搅拌器中进行拌和至均匀状态。(2) Put the mixture of fatty acid glycerides and sucrose esters and the mixture of lubricating oil and machine oil into a stirrer and stir until it is in a uniform state.
搅拌器的转速为30转/min,拌和温度为55℃,拌和时间为105s,使脂肪酸甘油酯和蔗糖酯与润滑油和机油充分搅拌、融合均匀。制备的复合温拌再生剂在常温下为黑色、黏稠状态的物质,其性能如表一所示。The rotation speed of the stirrer is 30 rpm, the stirring temperature is 55°C, and the stirring time is 105s, so that the fatty acid glycerides and sucrose esters are fully stirred and blended with lubricating oil and engine oil. The prepared composite warm-mix regenerant is a black, viscous substance at room temperature, and its properties are shown in Table 1.
制备上述温拌再生沥青,包括以下步骤:The preparation of the above-mentioned warm mixed recycled asphalt comprises the following steps:
(1)将上述沥青加热至140℃的拌和温度,使其处于流动状态。(1) The above-mentioned asphalt is heated to a mixing temperature of 140° C. to make it flow.
(2)将上述制备的复合温拌再生剂直接添加到已经加热至140℃的沥青中迅速拌和至均匀状态,拌和时间为120s。(2) Add the composite warm-mix rejuvenator prepared above directly into the asphalt heated to 140°C and mix quickly to a uniform state, and the mixing time is 120s.
制备的温拌再生沥青的性能如表二所示。The properties of the prepared warm mix recycled asphalt are shown in Table 2.
实施例五:Embodiment five:
一种温拌再生沥青,与实施例一相同,不同的是:A kind of warm mixed regenerated asphalt, same as embodiment one, the difference is:
在制备复合温拌再生剂时,脂肪酸甘油酯的添加量为沥青胶结料质量的0.45%,即P脂肪酸甘油酯=(P1+P2)×A=10000×0.45%=45g;实验测得老化沥青再生至与新沥青相同等级的沥青时,油分再生剂的添加量为老化沥青质量的6.0%,即P抽出油=P2×B=3000×6.0%=180g,所以,脂肪酸甘油酯与抽出油的比例为1:4.0。脂肪酸甘油酯与抽出油的拌和温度为60℃,拌和时间为90s。When preparing the composite warm mix rejuvenator, the amount of fatty acid glyceride added is 0.45% of the mass of asphalt cement, that is, P fatty acid glyceride = (P 1 +P 2 ) × A = 10000 × 0.45% = 45g; experimentally measured When aging asphalt is regenerated to asphalt of the same grade as new asphalt, the amount of oil regeneration agent added is 6.0% of the mass of the aged asphalt, that is, P extracted oil = P2 × B = 3000 × 6.0% = 180g, so fatty acid glyceride and The oil extraction ratio is 1:4.0. The stirring temperature of fatty acid glyceride and extracted oil is 60°C, and the stirring time is 90s.
在制备温拌再生沥青时,沥青加热至100℃的拌和温度,复合温拌再生剂直接添加到沥青中,拌和180s。When preparing warm-mix regenerated asphalt, the asphalt was heated to a mixing temperature of 100°C, and the composite warm-mix regenerated agent was directly added to the asphalt, and mixed for 180s.
实施例六:Embodiment six:
一种温拌再生沥青,与实施例一相同,不同的是:A kind of warm mixed regenerated asphalt, same as embodiment one, the difference is:
在制备复合温拌再生剂时,脂肪酸甘油酯的添加量为沥青胶结料质量的0.55%,即P脂肪酸甘油酯=(P1+P2)×A=10000×0.55%=55g;实验测得老化沥青再生至与新沥青相同等级的沥青时,油分再生剂的添加量为老化沥青质量的7.0%,即P抽出油=P2×B=3000×7.0%=210g,所以,脂肪酸甘油酯与抽出油的比例为1:3.8。脂肪酸甘油酯与抽出油的拌和温度为60℃,拌和时间为110s。When preparing the composite warm-mix rejuvenator, the amount of fatty acid glyceride added is 0.55% of the mass of asphalt cement, that is, P fatty acid glyceride = (P 1 +P 2 ) × A = 10000 × 0.55% = 55g; experimentally measured When aging asphalt is regenerated to asphalt of the same grade as new asphalt, the amount of oil regeneration agent added is 7.0% of the mass of aged asphalt, that is, P extracted oil = P 2 × B = 3000 × 7.0% = 210g, so fatty acid glyceride and The ratio of extracted oil is 1:3.8. The stirring temperature of fatty acid glyceride and extracted oil is 60°C, and the stirring time is 110s.
在制备温拌再生沥青时,沥青加热至115℃的拌和温度,复合温拌再生剂直接添加到沥青中,拌和170s。When preparing warm-mix regenerated asphalt, the asphalt was heated to a mixing temperature of 115°C, and the composite warm-mix regenerated agent was directly added to the asphalt, and mixed for 170s.
实施例七:Embodiment seven:
一种温拌再生沥青,与实施例一相同,不同的是:A kind of warm mixed regenerated asphalt, same as embodiment one, the difference is:
在制备复合温拌再生剂时,脂肪酸甘油酯的添加量为沥青胶结料质量的0.5%,即P脂肪酸甘油酯=(P1+P2)×A=10000×0.5%=50g;实验测得老化沥青再生至与新沥青相同等级的沥青时,油分再生剂的添加量为老化沥青质量的8.0%,即P抽出油=P2×B=3000×8.0%=240g,所以,脂肪酸甘油酯与抽出油的比例为1:4.8。脂肪酸甘油酯与抽出油的拌和温度为60℃,拌和时间为125s。When preparing the composite warm-mix rejuvenator, the amount of fatty acid glyceride added is 0.5% of the mass of asphalt cement, that is, P fatty acid glyceride = (P 1 +P 2 ) × A = 10000 × 0.5% = 50g; experimentally measured When aging asphalt is regenerated to asphalt of the same grade as new asphalt, the amount of oil regeneration agent added is 8.0% of the mass of the aged asphalt, that is, P extracted oil = P2 × B = 3000 × 8.0% = 240g, so fatty acid glyceride and The ratio of extracted oil is 1:4.8. The stirring temperature of fatty acid glyceride and extracted oil is 60°C, and the stirring time is 125s.
在制备温拌再生沥青时,沥青加热至125℃的拌和温度,复合温拌再生剂直接添加到沥青中,拌和160s。When preparing warm-mix regenerated asphalt, the asphalt was heated to a mixing temperature of 125°C, and the composite warm-mix regenerated agent was directly added to the asphalt, and mixed for 160s.
实施例八:Embodiment eight:
一种温拌再生沥青,与实施例一相同,不同的是:A kind of warm mixed regenerated asphalt, same as embodiment one, the difference is:
在制备复合温拌再生剂时,脂肪酸甘油酯的添加量为沥青胶结料质量的0.4%,即P脂肪酸甘油酯=(P1+P2)×A=10000×0.4%=40g;实验测得老化沥青再生至与新沥青相同等级的沥青时,油分再生剂的添加量为老化沥青质量的6.5%,即P抽出油=P2×B=3000×6.5%=195g,所以,脂肪酸甘油酯与抽出油的比例为1:4.9。脂肪酸甘油酯与抽出油的拌和温度为55℃,拌和时间为100s。When preparing the composite warm-mix rejuvenator, the amount of fatty acid glyceride added is 0.4% of the mass of asphalt binder, that is, P fatty acid glyceride = (P 1 +P 2 ) × A = 10000 × 0.4% = 40g; experimentally measured When aging asphalt is regenerated to asphalt of the same grade as new asphalt, the amount of oil regeneration agent added is 6.5% of the mass of aged asphalt, that is, P extracted oil = P 2 × B = 3000 × 6.5% = 195g, so fatty acid glyceride and The ratio of extracted oil is 1:4.9. The stirring temperature of fatty acid glyceride and extracted oil is 55°C, and the stirring time is 100s.
在制备温拌再生沥青时,沥青加热至135℃的拌和温度,复合温拌再生剂直接添加到沥青中,拌和140s。When preparing warm-mix regenerated asphalt, the asphalt was heated to a mixing temperature of 135°C, and the composite warm-mix regenerated agent was directly added to the asphalt, and mixed for 140s.
实施例九:Embodiment nine:
一种温拌再生沥青,与实施例一相同,不同的是:A kind of warm mixed regenerated asphalt, same as embodiment one, the difference is:
在制备复合温拌再生剂时,脂肪酸甘油酯的添加量为沥青胶结料质量的0.6%,即P脂肪酸甘油酯=(P1+P2)×A=10000×0.6%=60g;实验测得老化沥青再生至与新沥青相同等级的沥青时,油分再生剂的添加量为老化沥青质量的8.0%,即P抽出油=P2×B=3000×8.0%=240g,所以,脂肪酸甘油酯与抽出油的比例为1:4.0。脂肪酸甘油酯与抽出油的拌和温度为50℃,拌和时间为125s。When preparing the composite warm mix rejuvenator, the amount of fatty acid glyceride added is 0.6% of the mass of asphalt cement, that is, P fatty acid glyceride = (P 1 + P 2 ) × A = 10000 × 0.6% = 60g; experimentally measured When aging asphalt is regenerated to asphalt of the same grade as new asphalt, the amount of oil regeneration agent added is 8.0% of the mass of the aged asphalt, that is, P extracted oil = P2 × B = 3000 × 8.0% = 240g, so fatty acid glyceride and The oil extraction ratio is 1:4.0. The stirring temperature of fatty acid glyceride and extracted oil is 50°C, and the stirring time is 125s.
在制备温拌再生沥青时,沥青加热至105℃的拌和温度,复合温拌再生剂直接添加到沥青中,拌和180s。When preparing warm-mix regenerated asphalt, the asphalt was heated to a mixing temperature of 105°C, and the composite warm-mix regenerated agent was directly added to the asphalt, and mixed for 180s.
实施例十:Embodiment ten:
一种温拌再生沥青,与实施例一相同,不同的是:A kind of warm mixed regenerated asphalt, same as embodiment one, the difference is:
在制备复合温拌再生剂时,脂肪酸甘油酯的添加量为沥青胶结料质量的0.5%,即P脂肪酸甘油酯=(P1+P2)×A=10000×0.5%=50g;实验测得老化沥青再生至与新沥青相同等级的沥青时,油分再生剂的添加量为老化沥青质量的7.5%,即P抽出油=P2×B=3000×7.5%=225g,所以,脂肪酸甘油酯与抽出油的比例为1:4.5。脂肪酸甘油酯与抽出油的拌和温度为40℃,拌和时间为145s。When preparing the composite warm-mix rejuvenator, the amount of fatty acid glyceride added is 0.5% of the mass of asphalt cement, that is, P fatty acid glyceride = (P 1 +P 2 ) × A = 10000 × 0.5% = 50g; experimentally measured When aging asphalt is regenerated to asphalt of the same grade as new asphalt, the amount of oil regeneration agent added is 7.5% of the mass of aged asphalt, that is, P extracted oil = P 2 × B = 3000 × 7.5% = 225g, so fatty acid glyceride and The ratio of oil extraction is 1:4.5. The stirring temperature of fatty acid glyceride and extracted oil is 40°C, and the stirring time is 145s.
在制备温拌再生沥青时,沥青加热至120℃的拌和温度,复合温拌再生剂直接添加到沥青中,拌和160s。When preparing warm-mix regenerated asphalt, the asphalt was heated to a mixing temperature of 120°C, and the composite warm-mix regenerated agent was directly added to the asphalt, and mixed for 160s.
实施例十一:Embodiment eleven:
一种温拌再生沥青,与实施例一相同,不同的是:A kind of warm mixed regenerated asphalt, same as embodiment one, the difference is:
在制备复合温拌再生剂时,脂肪酸甘油酯的添加量为沥青胶结料质量的0.55%,即P脂肪酸甘油酯=(P1+P2)×A=10000×0.55%=55g;实验测得老化沥青再生至与新沥青相同等级的沥青时,油分再生剂的添加量为老化沥青质量的8.5%,即P抽出油=P2×B=3000×8.5%=255g,所以,脂肪酸甘油酯与抽出油的比例为1:4.6。脂肪酸甘油酯与抽出油的拌和温度为45℃,拌和时间为115s。When preparing the composite warm mix rejuvenator, the amount of fatty acid glyceride added is 0.55% of the mass of asphalt binder, that is, P fatty acid glyceride = (P 1 + P 2 ) × A = 10000 × 0.55% = 55g; experimentally measured When aging asphalt is regenerated to asphalt of the same grade as new asphalt, the amount of oil regeneration agent added is 8.5% of the mass of the aged asphalt, that is, P extracted oil = P2 × B = 3000 × 8.5% = 255g, so fatty acid glyceride and The ratio of extracted oil is 1:4.6. The stirring temperature of fatty acid glyceride and extracted oil is 45°C, and the stirring time is 115s.
在制备温拌再生沥青时,沥青加热至115℃的拌和温度,复合温拌再生剂直接添加到沥青中,拌和145s。When preparing warm-mix regenerated asphalt, the asphalt was heated to a mixing temperature of 115°C, and the composite warm-mix regenerated agent was directly added to the asphalt, and mixed for 145s.
实施例十二:Embodiment 12:
一种温拌再生沥青混合料,由温拌再生沥青、新矿料和旧沥青混合料拌和而成,所述温拌再生沥青由沥青与复合温拌再生剂拌和而成。所述沥青即为新沥青。A warm-mix recycled asphalt mixture is prepared by mixing warm-mix recycled asphalt, new mineral material and old asphalt mixture, and the warm-mix recycled asphalt is prepared by mixing asphalt and a composite warm-mix regeneration agent. The asphalt is new asphalt.
制备2×105g温拌再生沥青混合料。旧沥青混合料的掺量为30%,即6×104g,其中旧料中老化沥青含量为5.0%,即老化沥青的质量P2=3000g。通过沥青混合料配合比设计确定温拌再生沥青混合料中沥青胶结料的用量为4.8%,即沥青胶结料的质量为9600g。沥青胶结料包括新沥青和老化沥青,新沥青的质量P1=9600-3000=6600g。Prepare 2×10 5 g warm mix recycled asphalt mixture. The dosage of the old asphalt mixture is 30%, that is, 6×10 4 g, wherein the content of aged asphalt in the old material is 5.0%, that is, the mass of aged asphalt P 2 =3000g. The amount of asphalt binder in the warm-mix recycled asphalt mixture is determined to be 4.8% by asphalt mixture design, that is, the mass of asphalt binder is 9600g. The asphalt binder includes new asphalt and aged asphalt, and the mass of the new asphalt is P 1 =9600-3000=6600g.
复合温拌再生剂包括表面活性剂和油分再生剂。表面活性剂为脂肪酸甘油酯,常温下为黄色、透明、液态物质;油分再生剂为精制润滑油时的抽出油,常温下为暗黄色、黏稠液态物质。Composite warm-mix regeneration agent includes surfactant and oil regeneration agent. The surfactant is fatty acid glyceride, which is a yellow, transparent, liquid substance at room temperature; the oil regeneration agent is the extracted oil from refined lubricating oil, which is a dark yellow, viscous liquid substance at room temperature.
制备上述复合温拌再生剂,包括以下步骤:The preparation of the above-mentioned composite warm mixing regenerant comprises the following steps:
(1)将脂肪酸甘油酯与精制润滑油时的抽出油按照一定比例称取。(1) Take fatty acid glyceride and the extracted oil when refining lubricating oil according to a certain ratio.
脂肪酸甘油酯的添加量为沥青胶结料质量的0.5%,即P脂肪酸甘油酯=(P1+P2)×A=9600×0.5%=48g;实验测得老化沥青再生至与新沥青相同等级的沥青时,油分再生剂的添加量为老化沥青质量的8.5%,即P抽出油=P2×B=3000×8.5%=255g,所以,脂肪酸甘油酯与抽出油的比例为1:5.3。The amount of fatty acid glyceride added is 0.5% of the mass of asphalt binder, that is, P fatty acid glyceride = (P 1 + P 2 ) × A = 9600 × 0.5% = 48g; the experiment shows that the aged asphalt is regenerated to the same grade as the new asphalt For asphalt, the amount of oil regeneration agent added is 8.5% of the mass of aged asphalt, that is, P extracted oil = P 2 × B = 3000 × 8.5% = 255g, so the ratio of fatty acid glyceride to extracted oil is 1:5.3.
(2)将脂肪酸甘油酯和精制润滑油时的抽出油装入搅拌器中进行拌和至均匀状态。(2) Put the fatty acid glyceride and the extracted oil from refining lubricating oil into a stirrer and stir until they are uniform.
搅拌器的转速为30转/min,拌和温度为40℃,拌和时间为150s,使脂肪酸甘油酯与抽出油充分搅拌、融合均匀。制备的复合温拌再生剂在常温下为黑色、黏稠状态的物质。The rotation speed of the stirrer is 30 rpm, the stirring temperature is 40°C, and the stirring time is 150s, so that the fatty acid glyceride and the extracted oil are fully stirred and blended evenly. The prepared composite warm-mixing regenerant is black and viscous at room temperature.
制备上述温拌再生沥青,包括以下步骤:The preparation of the above-mentioned warm mixed recycled asphalt comprises the following steps:
(1)将上述沥青加热至120℃的拌和温度,使其处于流动状态。(1) The above-mentioned asphalt is heated to a mixing temperature of 120° C. to make it flow.
(2)将上述制备的复合温拌再生剂直接添加到已经加热至120℃的沥青中迅速拌和至均匀状态,拌和时间为150s。(2) Add the composite warm-mix rejuvenator prepared above directly into the asphalt heated to 120°C and mix quickly to a uniform state, and the mixing time is 150s.
制备上述温拌再生沥青混合料:将上述已制备好的温拌再生沥青与新矿料和旧沥青混合料进行拌和,拌和温度为120℃,拌和时间为100s,拌和均匀即可。制备的温拌再生沥青混合料的压实性能如表三所示,路用性能如表四所示。Preparation of the above-mentioned warm-mix recycled asphalt mixture: Mix the above-mentioned prepared warm-mix recycled asphalt with new mineral material and old asphalt mixture, the mixing temperature is 120°C, the mixing time is 100s, and the mixing is uniform. The compaction performance of the prepared warm-mix recycled asphalt mixture is shown in Table 3, and the road performance is shown in Table 4.
实施例十三:Embodiment thirteen:
一种温拌再生沥青混合料,由温拌再生沥青、新矿料和旧沥青混合料拌和而成,所述温拌再生沥青由沥青与复合温拌再生剂拌和而成。所述沥青即为新沥青。A warm-mix recycled asphalt mixture is prepared by mixing warm-mix recycled asphalt, new mineral material and old asphalt mixture, and the warm-mix recycled asphalt is prepared by mixing asphalt and a composite warm-mix regeneration agent. The asphalt is new asphalt.
制备2×105g温拌再生沥青混合料。旧沥青混合料的掺量为50%,即1×105g,其中旧料中老化沥青含量为4.7%,即老化沥青的质量P2=4700g。通过沥青混合料配合比设计确定温拌再生沥青混合料中沥青胶结料的用量为5.0%,即沥青胶结料的质量为10000g。沥青胶结料包括新沥青和老化沥青,新沥青的质量P1=10000-4700=5300g。Prepare 2×10 5 g warm mix recycled asphalt mixture. The dosage of the old asphalt mixture is 50%, that is, 1×10 5 g, and the content of aged asphalt in the old material is 4.7%, that is, the mass of aged asphalt P 2 =4700g. The amount of asphalt binder in the warm-mix recycled asphalt mixture is determined to be 5.0% by asphalt mixture design, that is, the mass of asphalt binder is 10000g. The asphalt binder includes new asphalt and aged asphalt, and the mass of the new asphalt is P 1 =10000-4700=5300g.
复合温拌再生剂包括表面活性剂和油分再生剂。表面活性剂为聚山梨酯,常温下为黄色、透明、液态物质;油分再生剂为机油,常温下为暗黄色、黏稠液态物质。Composite warm-mix regeneration agent includes surfactant and oil regeneration agent. The surfactant is polysorbate, which is a yellow, transparent, and liquid substance at room temperature; the oil regeneration agent is engine oil, which is a dark yellow, viscous liquid substance at room temperature.
制备上述复合温拌再生剂,包括以下步骤:The preparation of the above-mentioned composite warm mixing regenerant comprises the following steps:
(1)将聚山梨酯与机油按照一定比例称取。(1) Weigh polysorbate and engine oil according to a certain ratio.
聚山梨酯的添加量为沥青胶结料质量的0.6%,即P聚山梨酯=(P1+P2)×A=10000×0.6%=60g;实验测得老化沥青再生至与新沥青相同等级的沥青时,油分再生剂的添加量为老化沥青质量的6.0%,即P机油=P2×B=4700×6.0%=282g,所以,聚山梨酯与机油的比例为1:4.7。The amount of polysorbate added is 0.6% of the mass of asphalt binder, that is, P polysorbate = (P 1 + P 2 ) × A = 10000 × 0.6% = 60g; the experiment shows that the aged asphalt is regenerated to the same grade as the new asphalt For asphalt, the amount of oil regeneration agent added is 6.0% of the mass of aged asphalt, that is, P engine oil = P 2 × B = 4700 × 6.0% = 282g, so the ratio of polysorbate to engine oil is 1:4.7.
(2)将聚山梨酯和机油装入搅拌器中进行拌和至均匀状态。(2) Put polysorbate and engine oil into a blender and stir until uniform.
搅拌器的转速为30转/min,拌和温度为50℃,拌和时间为120s,使聚山梨酯与机油充分搅拌、融合均匀。制备的复合温拌再生剂在常温下为黑色、黏稠状态的物质。The rotation speed of the stirrer is 30 rpm, the stirring temperature is 50°C, and the stirring time is 120s, so that the polysorbate and the engine oil are fully stirred and blended evenly. The prepared composite warm-mixing regenerant is black and viscous at room temperature.
制备上述温拌再生沥青,包括以下步骤:The preparation of the above-mentioned warm mixed recycled asphalt comprises the following steps:
(1)将上述沥青加热至140℃的拌和温度,使其处于流动状态。(1) The above-mentioned asphalt is heated to a mixing temperature of 140° C. to make it flow.
(2)将上述制备的复合温拌再生剂直接添加到已经加热至140℃的沥青中迅速拌和至均匀状态,拌和时间为120s。(2) Add the composite warm-mix rejuvenator prepared above directly into the asphalt heated to 140°C and mix quickly to a uniform state, and the mixing time is 120s.
制备上述温拌再生沥青混合料:将上述已制备好的温拌再生沥青与新矿料和旧沥青混合料进行拌和,拌和温度为100℃,拌和时间为95s,拌和均匀即可。制备的温拌再生沥青混合料的压实性能如表三所示,路用性能如表四所示。Preparation of the above-mentioned warm-mix recycled asphalt mixture: Mix the above-mentioned prepared warm-mix recycled asphalt with new mineral material and old asphalt mixture. The mixing temperature is 100°C, the mixing time is 95s, and the mixing is uniform. The compaction performance of the prepared warm-mix recycled asphalt mixture is shown in Table 3, and the road performance is shown in Table 4.
实施例十四:Embodiment 14:
一种温拌再生沥青混合料,由温拌再生沥青、新矿料和旧沥青混合料拌和而成,所述温拌再生沥青由沥青与复合温拌再生剂拌和而成。所述沥青即为新沥青。A warm-mix recycled asphalt mixture is prepared by mixing warm-mix recycled asphalt, new mineral material and old asphalt mixture, and the warm-mix recycled asphalt is prepared by mixing asphalt and a composite warm-mix regeneration agent. The asphalt is new asphalt.
制备2×105g温拌再生沥青混合料。旧沥青混合料的掺量为40%,即8×104g,其中旧料中老化沥青含量为4.8%,即老化沥青的质量P2=3840g。通过沥青混合料配合比设计确定温拌再生沥青混合料中沥青胶结料的用量为5.1%,即沥青胶结料的质量为10200g。沥青胶结料包括新沥青和老化沥青,新沥青的质量P1=10200-3840=6360g。Prepare 2×10 5 g warm mix recycled asphalt mixture. The amount of old asphalt mixture is 40%, that is, 8×10 4 g, and the content of aged asphalt in the old material is 4.8%, that is, the mass of aged asphalt P 2 =3840g. The amount of asphalt binder in the warm-mix recycled asphalt mixture is determined to be 5.1% by asphalt mixture design, that is, the mass of asphalt binder is 10200g. The asphalt binder includes new asphalt and aged asphalt, and the mass of new asphalt P 1 =10200-3840=6360g.
复合温拌再生剂包括表面活性剂和油分再生剂。表面活性剂为脂肪酸甘油酯和聚山梨酯,常温下为黄色、透明、液态物质;油分再生剂为重油和润滑油,常温下为暗黄色、黏稠液态物质。Composite warm-mix regeneration agent includes surfactant and oil regeneration agent. Surfactants are fatty acid glycerides and polysorbates, which are yellow, transparent, liquid substances at room temperature; oil regeneration agents are heavy oils and lubricating oils, which are dark yellow, viscous liquid substances at room temperature.
制备上述复合温拌再生剂,包括以下步骤:The preparation of the above-mentioned composite warm mixing regenerant comprises the following steps:
(1)将脂肪酸甘油酯和聚山梨酯的混合物与重油和润滑油的混合物按照一定比例称取。(1) The mixture of fatty acid glyceride and polysorbate and the mixture of heavy oil and lubricating oil are weighed according to a certain ratio.
脂肪酸甘油酯和聚山梨酯的添加量为沥青胶结料质量的0.4%,即P脂肪酸甘油酯+聚山梨坦=(P1+P2)×A=10200×0.4%=40.8g;实验测得老化沥青再生至与新沥青相同等级的沥青时,油分再生剂的添加量为老化沥青质量的7.0%,即P重油+润滑油=P2×B=3840×7.0%=268.8g,所以,脂肪酸甘油酯和聚山梨酯的混合物与重油和润滑油的混合物的比例为1:6.6。The addition amount of fatty acid glyceride and polysorbate is 0.4% of the mass of asphalt cement, that is, P fatty acid glyceride + polysorbate = (P 1 + P 2 ) × A = 10200 × 0.4% = 40.8g; experimentally measured When aging asphalt is regenerated to asphalt of the same grade as new asphalt, the amount of oil regeneration agent added is 7.0% of the mass of aged asphalt, that is, P heavy oil + lubricating oil = P 2 × B = 3840 × 7.0% = 268.8g, so fatty acid The ratio of the mixture of glyceride and polysorbate to the mixture of heavy oil and lubricating oil is 1:6.6.
(2)将脂肪酸甘油酯和聚山梨酯的混合物与重油和润滑油的混合物装入搅拌器中进行拌和至均匀状态。(2) Put the mixture of fatty acid glyceride and polysorbate and the mixture of heavy oil and lubricating oil into a stirrer and stir until it is uniform.
搅拌器的转速为30转/min,拌和温度为55℃,拌和时间为110s,使脂肪酸甘油酯和聚山梨酯与重油和润滑油充分搅拌、融合均匀。制备的复合温拌再生剂在常温下为黑色、黏稠状态的物质。The rotation speed of the stirrer is 30 rpm, the stirring temperature is 55°C, and the stirring time is 110s, so that the fatty acid glyceride and polysorbate are fully stirred and blended with heavy oil and lubricating oil. The prepared composite warm-mixing regenerant is black and viscous at room temperature.
制备上述温拌再生沥青,包括以下步骤:The preparation of the above-mentioned warm mixed recycled asphalt comprises the following steps:
(1)将上述沥青加热至130℃的拌和温度,使其处于流动状态。(1) The above-mentioned asphalt is heated to a mixing temperature of 130° C. to make it flow.
(2)将上述制备的复合温拌再生剂直接添加到已经加热至130℃的沥青中迅速拌和至均匀状态,拌和时间为130s。(2) Add the composite warm-mix rejuvenator prepared above directly into the asphalt heated to 130°C and mix quickly to a uniform state, and the mixing time is 130s.
制备上述温拌再生沥青混合料:将上述已制备好的温拌再生沥青与新矿料和旧沥青混合料进行拌和,拌和温度为140℃,拌和时间为80s,拌和均匀即可。制备的温拌再生沥青混合料的压实性能如表三所示,路用性能如表四所示。Preparation of the above-mentioned warm-mix recycled asphalt mixture: Mix the above-mentioned prepared warm-mix recycled asphalt with new mineral material and old asphalt mixture, the mixing temperature is 140°C, the mixing time is 80s, and the mixing is uniform. The compaction performance of the prepared warm-mix recycled asphalt mixture is shown in Table 3, and the road performance is shown in Table 4.
实施例十五:Embodiment fifteen:
一种温拌再生沥青混合料,与实施例十二相同,不同的是:A kind of warm mixed recycled asphalt mixture, same as embodiment 12, the difference is:
制备2×105g温拌再生沥青混合料。旧沥青混合料的掺量为45%,即9×104g,其中旧料中老化沥青的含量为4.9%,即老化沥青的质量P2=4410g。通过沥青混合料配合比设计确定温拌再生沥青混合料中沥青胶结料的用量为5.2%,即沥青胶结料的质量为10400g。沥青胶结料包括新沥青和老化沥青,新沥青的质量P1=10400-4410=5990g。Prepare 2×10 5 g warm mix recycled asphalt mixture. The amount of old asphalt mixture is 45%, that is, 9×10 4 g, and the content of aged asphalt in the old material is 4.9%, that is, the mass of aged asphalt P 2 =4410g. The amount of asphalt binder in the warm-mix recycled asphalt mixture is determined to be 5.2% through the design of asphalt mixture ratio, that is, the mass of asphalt binder is 10400g. The asphalt binder includes new asphalt and aged asphalt, and the mass of new asphalt P 1 =10400-4410=5990g.
在制备复合温拌再生剂时,脂肪酸甘油酯的添加量为沥青胶结料质量的0.45%,即P脂肪酸甘油酯=(P1+P2)×A=10400×0.45%=46.8g;实验测得老化沥青再生至与新沥青相同等级的沥青时,油分再生剂的添加量为老化沥青质量的6.5%,即P抽出油=P2×B=4410×6.5%=286.65g,所以,脂肪酸甘油酯与抽出油的比例为1:6.1。脂肪酸甘油酯与抽出油的拌和温度为52℃,拌和时间为100s。When preparing the composite warm-mix rejuvenator, the amount of fatty acid glyceride added is 0.45% of the mass of asphalt binder, that is, P fatty acid glyceride =(P 1 +P 2 )×A=10400×0.45%=46.8g; When the aged asphalt is regenerated to the same grade as new asphalt, the amount of oil regeneration agent added is 6.5% of the aged asphalt mass, that is, P extracted oil = P 2 × B = 4410 × 6.5% = 286.65g, so fatty acid glycerol The ratio of ester to extracted oil is 1:6.1. The stirring temperature of fatty acid glyceride and extracted oil is 52°C, and the stirring time is 100s.
在制备温拌再生沥青时,沥青加热至115℃的拌和温度,复合温拌再生剂直接添加到沥青中,拌和140s。When preparing warm-mix regenerated asphalt, the asphalt was heated to a mixing temperature of 115°C, and the composite warm-mix regenerated agent was directly added to the asphalt, and mixed for 140s.
在制备温拌再生沥青混合料时,温拌再生沥青与新矿料和旧沥青混合料的拌和温度为125℃,拌和时间为90s。When preparing warm-mix recycled asphalt mixture, the mixing temperature of warm-mix recycled asphalt, new mineral aggregate and old asphalt mixture is 125°C, and the mixing time is 90s.
实施例十六:Embodiment sixteen:
一种温拌再生沥青混合料,与实施例十二相同,不同的是:A kind of warm mixed recycled asphalt mixture, same as embodiment 12, the difference is:
制备2×105g温拌再生沥青混合料。旧沥青混合料的掺量为35%,即7×104g,其中旧料中老化沥青的含量为5.2%,即老化沥青的质量P2=3640g。通过沥青混合料配合比设计确定温拌再生沥青混合料中沥青胶结料的用量为4.9%,即沥青胶结料的质量为9800g。沥青胶结料包括新沥青和老化沥青,新沥青的质量P1=9800-3640=6160g。Prepare 2×10 5 g warm mix recycled asphalt mixture. The amount of old asphalt mixture is 35%, that is, 7×10 4 g, and the content of aged asphalt in the old material is 5.2%, that is, the mass of aged asphalt P 2 =3640g. The amount of asphalt binder in the warm-mix recycled asphalt mixture is determined to be 4.9% by asphalt mixture design, that is, the mass of asphalt binder is 9800g. The asphalt binder includes new asphalt and aged asphalt, and the mass of new asphalt P 1 =9800-3640=6160g.
在制备复合温拌再生剂时,脂肪酸甘油酯的添加量为沥青胶结料质量的0.4%,即P脂肪酸甘油酯=(P1+P2)×A=9800×0.4%=39.2g;实验测得老化沥青再生至与新沥青相同等级的沥青时,油分再生剂的添加量为老化沥青质量的7.5%,即P抽出油=P2×B=3640×7.5%=273g,所以,脂肪酸甘油酯与抽出油的比例为1:7.0。脂肪酸甘油酯与抽出油的拌和温度为48℃,拌和时间为140s。When preparing the composite warm-mix rejuvenator, the amount of fatty acid glyceride added is 0.4% of the mass of asphalt binder, that is, P fatty acid glyceride =(P 1 +P 2 )×A=9800×0.4%=39.2g; When the aged asphalt is regenerated to the same grade as new asphalt, the amount of oil regeneration agent added is 7.5% of the quality of the aged asphalt, that is, P extracted oil =P 2 ×B=3640×7.5%=273g, so fatty acid glyceride The ratio to the extracted oil is 1:7.0. The stirring temperature of fatty acid glyceride and extracted oil is 48°C, and the stirring time is 140s.
在制备温拌再生沥青时,沥青加热至105℃的拌和温度,复合温拌再生剂直接添加到沥青中,拌和160s。When preparing warm-mix regenerated asphalt, the asphalt was heated to a mixing temperature of 105°C, and the composite warm-mix regenerated agent was directly added to the asphalt, and mixed for 160s.
在制备温拌再生沥青混合料时,温拌再生沥青与新矿料和旧沥青混合料的拌和温度为115℃,拌和时间为93s。When preparing warm-mix recycled asphalt mixture, the mixing temperature of warm-mix recycled asphalt, new mineral aggregate and old asphalt mixture is 115°C, and the mixing time is 93s.
表一:复合温拌再生剂的性能Table 1: Performance of composite warm mix regenerant
表二:温拌再生沥青的性能Table 2: Properties of warm mix recycled asphalt
表三:AC-13温拌再生沥青混合料压实性能Table 3: Compaction performance of AC-13 warm-mix recycled asphalt mixture
表四:AC-13温拌再生沥青混合料路用性能Table 4: Road performance of AC-13 warm-mix recycled asphalt mixture
本领域技术人员不难理解,本发明的温拌再生沥青及其制备方法包括上述本发明说明书的发明内容和具体实施方式部分的任意组合,限于篇幅并为使说明书简明而没有将这些组合构成的各方案一一描述。凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。It is not difficult for those skilled in the art to understand that the warm-mix regenerated asphalt of the present invention and its preparation method include any combination of the summary of the invention and the specific embodiments of the description of the present invention described above, and these combinations are not constituted due to space limitations and to make the description concise. Each scheme is described one by one. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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CN109233306A (en) * | 2018-07-11 | 2019-01-18 | 北京建筑大学 | A kind of pitch warm mix modifying regenerant and preparation method thereof |
CN110499035A (en) * | 2019-09-27 | 2019-11-26 | 郑州航空工业管理学院 | A kind of warm mix flame retardant asphalt and preparation method thereof |
CN110964336A (en) * | 2019-11-29 | 2020-04-07 | 东莞广泰公路材料科技有限公司 | A recycled asphalt mixture |
CN112062495A (en) * | 2020-09-17 | 2020-12-11 | 西南交通大学 | Warm-mix regenerant and preparation method of warm-mix regenerated asphalt |
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CN101177535A (en) * | 2006-11-09 | 2008-05-14 | 深圳市海川实业股份有限公司 | Bitumen recycling agent for improving high temperature stability of waste and old bitumen mixture |
US7815725B2 (en) * | 2007-09-07 | 2010-10-19 | Alm Holding Co. | Warm asphalt binder compositions containing lubricating agents |
CN102795812B (en) * | 2011-05-23 | 2016-08-03 | 深圳海川新材料科技有限公司 | A kind of warm-mixed recycled asphalt mixture and preparation method thereof |
CN103342499A (en) * | 2013-06-27 | 2013-10-09 | 南京道润交通科技有限公司 | Novel composite regenerated modifier and heat in-place regenerating method |
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